Documente Academic
Documente Profesional
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AC/DI/PEF
EDMS Document No.
103544
Date: 1999-11-09
Abstract This document defines the general policy for Quality Assurance to be used for the whole LHC Project. It gives the project organisation, the quality assurance organisation within the project and defines the various associated responsibilities, from accelerator component design to final installation, commissioning and operation, through the full construction process. The LHC machine will be subjected to specific rules enacted by the Host States, which concern Safety for Basic Nuclear Installations. The policy for Safety and its relations with Quality Assurance are also given in this document.
Prepared by :
Checked by :
Approved by:
Paul Faugeras Deputy to the LHC Project Leader For Quality Assurance Paul.Faugeras@cern.ch
History of Changes
Rev. No.
0.1 0.2 0.3 1.0 1.1
Date
1999-09-09 1999-09-20 1999-09-23 1999-10-15 1999-11-09
Pages
1st draft
Description of Changes
2nd draft, chapter 5 completed. 3rd draft, chapter 6 modified, figure 1 inserted in text. Comments from Project Leader included. First release of approved document 15-16 Annex A.1 added
Table of Contents
1. 2. 3. 4. 4.1 4.2
4.2.1 4.2.2 4.2.3
PURPOSE ................................................................................................ 5 SCOPE..................................................................................................... 5 QUALITY ASSURANCE POLICY ................................................................ 5 ORGANISATION...................................................................................... 6 PROJECT ORGANISATION..........................................................................6 LHC PROJECT LEADER ..............................................................................6
LHC PROJECT LEADERS OFFICE...................................................................... 6 DIVISIONS ................................................................................................... 6 COMMITTEE STRUCTURE................................................................................ 8
4.3
4.3.1 4.3.2 4.3.3
5. 5.1
5.1.1 5.1.2 5.1.3
5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 6. 6.1 6.2 7. 8.
DESIGN CONTROL..................................................................................11 DOCUMENT AND DATA CONTROL .............................................................11 PURCHASING AND CONTRACTING............................................................12 PRODUCT IDENTIFICATION AND TRACEABILITY.........................................12 MANUFACTURING PROCESS CONTROL......................................................12 INSPECTION, TESTING AND QUALITY RECORDS ........................................12 CONTROL OF NON-CONFORMING PRODUCT ..............................................13 HANDLING, STORAGE, PACKING AND DELIVERY ........................................13 INSTALLATION, OPERATION AND SERVICING............................................13 QUALITY AUDITS ...................................................................................13 TRAINING .............................................................................................13 SAFETY POLICY .................................................................................... 14 GENERAL SAFETY...................................................................................14 QAP FOR IMPORTANT SAFETY ELEMENTS ..................................................15 ANNEXES .............................................................................................. 15 REFERENCES......................................................................................... 15
1. PURPOSE
This document defines the general policy for Quality Assurance to be used for the whole LHC Project. It gives the project organisation, the organisation of quality assurance within the project and defines the various associated responsibilities, from accelerator component design to final installation and commissioning, through the full construction process. The LHC machine will be subject to specific rules enacted by the Host States, which concern Safety for Basic Nuclear Installations. The policy for Safety and its relations with Quality Assurance are also given in this document.
2. SCOPE
The present Quality Assurance Programme concerns the whole LHC Project. In this context, the LHC Project is defined as being made of: ! The LHC accelerator proper, with all machine components such as superconducting dipoles, quadrupoles, correctors, feed boxes, acceleration system, beam monitors, vacuum system, beam extraction and dumping systems and cleaning systems, etc. ! The magnetic elements which are used to focus the beams onto the collision points and the associated protection system. ! The specific LHC machine services: cryogenics, magnet powering and protection, controls, communications, access and interlock systems. ! The tunnel infrastructure and related services such as survey, cooling, ventilation, electricity distribution, transport and installation tools. ! Civil engineering works and the associated infrastructure needed for housing the LHC detectors. ! The two transfer lines from the SPS accelerator to the LHC, with the extraction system from the SPS and the injection systems into the LHC. ! The transformation of the SPS machine as an injector for LHC. The large LHC detectors ATLAS, CMS, ALICE and LHC-b, as well as the experiment TOTEM are not part of the LHC Project, in as much as they do not interfere with the LHC machine. They are independent projects in themselves and some have their own Quality Assurance Plan.
4. ORGANISATION
4.1 PROJECT ORGANISATION
The overall project organisation is depicted in figure 1.
4.2.2 DIVISIONS
The LHC Project Leader has distributed the LHC work into CERN Divisions, as follows:
4.2.2.2 SL DIVISION
This division operates the existing LEP and SPS machines and provides the following systems and services: Accelerator physics studies, Transformation of the SPS as an injector for LHC, Injection transfer lines TI2 and TI8, including the injection systems in LHC, Accelerating system, Beam extraction and dumping systems, Warm insertion magnets for LHC, Magnet powering, Beam Instrumentation, Accelerator controls.
L. Evans
Project Management
H. Atherton M. BuhlerBroglin P. Faugeras J-P. Gourber J. Karlson Forestier P. Lebrun P. Lefvre G. Rau, A Faugier T. Taylor
Project Leader Chairman of the LHC Management Board Project Leader's Office: Non-Member State Collaborations Chairman of the LHC Specification Cttee Budget and Human Resources Local Affairs and Environment Technical Coordination and Planning DQA, Chairman of the TCC Special Studies Collaboration with France and India Project Leader's Secretary LHC Division Leader Chairman of the TC Parameters and Layouts Chairman of the PLC Project Safety Coordinator INB Collaboration with Japan and US Chairman of the MARIC
Committees
AC MB LHC Management Board TC Technical Committee
Divisions
Accelerators Directorate Unit Directorate Services Unit Finance Supplies, Procurement & Logistics Technical Inspection and Safety Commission Engineering Support and Technology Technical Support Proton Synchrotron SPS + LEP Large Hadron Collider DSU FI SPL TIS EST
SC
TCC
PLC
LEMIC
MARIC
ST PS SL
Working Groups
LHC
SC : Specification Committee TCC : Technical Coordination Committee PLC : Parameters & Layout Committee LEMIC : LHC Experiment Machine Interface Committee MARIC : Main Ring Committee
External Collaborations
USA Russia Japan India Canada Host States
LHC Experiments
ALICE ATLAS CMS LHC-B TOTEM
4.2.2.3 PS DIVISION
The transformation of the PS as a pre-injector for LHC is not part of the LHC project strictly speaking, as it is financed outside the budget for the project. However, the CPS beam parameters are determined by SPS and LHC requirements and as such are under the control of the LHC Project Leaders office.
4.2.2.5 ST DIVISION
The Site and Technical support Division is in charge of: Civil engineering works, both on surface and underground, Cooling and Ventilation, Electricity distribution, Access control and interlock systems, High-level safety alarms.
5.12 TRAINING
Each supervisor in the LHC Project must ensure that his subordinates are correctly trained both in their domain of competence and in quality assurance. For CERN staff, the CERN Education Services can help in improving the technical skills of individuals. The Deputy for Quality Assurance, the Quality Assurance Representative of each Group and the Informatics Support team of the EST Division are all available to disseminate quality assurance information and related computer tools.
6. SAFETY POLICY
The objective of safety assurance policy is to ensure that all safety risks associated with the design, development, production, operations and disposal or recycling of LHC equipment and activities are adequately identified, assessed, minimised, controlled and finally accepted through the application of the CERN safety rules and regulations. The LHC Project safety policy is: To ensure that the LHC Project systems and activities will not cause a hazard to, in order of priority: - Human life - The environment - CERN installations and private property To determine and evaluate the safety risks associated with the Project activities, To minimise safety risks by appropriate preventive measures and in a costeffective manner, To ensure adequate verification of safety control measures.
The LHC Project Leader has appointed one senior member of the LHC Project Leaders Office as General Safety Co-ordinator for the project, see fig.1. The LHC Project safety policy is implemented to ensure that: Safety is designed into the LHC systems and components, Safety requirements are met, Hazards are identified, and eliminated or, where this is not possible, minimised, ranked, and controlled in accordance with the Project objectives.
The LHC Project must comply with this reference document SAPOCO/42. In particular, the project will use the internal safety organisation, which is described in the relevant Divisional Safety Plans, and the TIS Commission will control all safety aspects of the project. Collaborating Institutes outside CERN can follow their own national safety rules in performing their tasks but have to prove that the end product they deliver for the LHC Project fulfils CERN requirements in matter of safety. As for Quality Assurance, safety must be included in all stages of product fabrication, from early design to final installation, operation and even removal from the machine. In the case of external firms coming on the CERN sites for performing any kind of work, special rules have been laid down, [7], and Project Engineers are responsible for making sure that the firms are aware of these rules and are conforming to them.
These EIS must obviously follow the LHC QAP, but in addition they will be submitted to particular procedures defined in a specific chapter of the present QAP. For easier reference, this specific chapter for EIS, together with the definition of CERNs policy for INB, [9], is self-contained but it is understood that it remains part of the LHC QAP.
7. ANNEXES
A.1 Quality Assurance Representatives, members of the QA working group
8. REFERENCES
[1] The Large Hadron Collider conceptual design, The LHC Study Team, CERN/AC/95-05(LHC), 20 October 1995. [2] Web address of the LHC Project Base line: http://wwwlhc01.cern.ch/ [3] Web address of LHC Committees and Working Groups list: http://wwwlhc01.cern.ch/org/org.htm [4] QA WG address: http://nicewww.cern.ch/~mottier/qapwg/qapwg_homepage.htm [5] CERN Purchasing Procedures, SPL-DI/RP/ck603, 15 June 1999. [6] La Politique de Scurit au CERN, SAPOCO/42, September 1994, available at TIS secretariat, CERN. [7] LHC Project Overall Safety and Health Protection Plan, CERN/TIS-GS/IR/98-04-A. [8] Arrt du 10 aot 1984 relatif la qualit de la conception, de la construction et de lexploitation des installations nuclaires de base, Journal Officiel de la Rpublique Franaise dat du 22 septembre 1984. [9] Manuel dAssurance de la Qualit, C. Jacot, ST/DI/INB-MAQ, 1 sept. 1999.
Name Pierre Bonnal Paul Faugeras Ronald Forrest Stefano La Terza Patrick Lienard Michel Mathieu Dominique Missiaen Marcel Mottier Vittorio Parma Thomas Sven Pettersson Pierre Strubin Udo Wagner John Pedersen John Osborne Joaquin Inigo-Golfin Jean-Jacques Gras Jan Bonthond
Group represented AC Deputy for QA SL/PC EST/ESI LHC/MMS EST/ESM EST/SU QAWG Chairman LHC/CRI EST/ISS LHC/VAC LHC/ACR ST/EL ST/CE ST/CV SL/BI SL/BT