จำหน่าย Hydac Accumulator

A c c u m u l a t o r s
B l a d d e r, P i s t o n , D i a p h r a g m
PN#02068195 / 04.13 / ACU1102-1326
About HYDAC
HYDAC stands for worldwide presence and accessibility to the customer. HYDAC has over 1000 distributors worldwide and more than 50 wholly owned branches. HYDAC accumulators a name synonymous with advanced technology, design, manufacturing and application engineering for more than 50 years, is considered a global leader throughout the hydraulic industry.
HYDAC Products
HYDAC is the only worldwide manufacturer producing bladder, piston, and diaphragm accumulators and hydraulic dampeners. Not only does HYDAC supply the most comprehensive hydraulic accumulator range, but also the best technical solution to every application. HYDAC accumulators are supplied with the appropriate pressure vessel certications to the laws governing the country of installation.
HYDAC Quality
HYDAC stands for quality and customer service. HYDAC achieves the highest quality accumulators and related parts through continuous research and development in our laboratories for testing of physical, chemical, and mechanical properties. To ensure that HYDAC accumulators and related products are as innovative as possible with optimum performance and safety, a Finite Element Analysis is implemented during the Computer Aided Design process.
HYDAC Customer Service

Our internal staff and worldwide distribution network take care of the important matter of customer service. HYDAC values high standards, professional ethics, and mutual respect in all transactions with customers, vendors, and employees. We invest in our relationships by providing expertise, quality, dependability, and accessibility to foster growth and a sense of partnership. Our customer service representatives are committed to serving the customers needs.
Energy and Environmental Technology HYDAC accumulators have played a key role in providing innovative solutions resulting in lowering operational costs and increasing hydraulic system performance in hydroelectric, wind, and waste power plants. HYDAC has vast expertise in applying accumulator technology within the power generation industry.
Offshore Shipbuilding and Marine Technology Maritime technology places special demands on material functionality and reliability. HYDAC accumulators meet these demands due to our high quality and test standards. HYDAC accumulators have been applied under the toughest conditions from drilling rigs to deep sea applications. Industrial Engineering Our knowledge and expertise in a diverse set of industries translates into a comprehensive range of versatile hydraulic accumulators. HYDAC offers many solutions for machine tools, plastic injection molding machines, test equipment, presses, and metal forming machines. Other industrial applications include: steel and heavy industry, power transmission and paper mills.
Mobile Market The aim of our engineers has always been to reduce volume and weight, resulting in increased product performance. HYDAC provides compact high performance accumulators for the Mobile Market. HYDAC accumulators can be found on all types of construction, forestry, and agricultural equipment.
Process Technology HYDAC accumulators can be found in paper mills, steel mills, manufacturing plants, foundries, power plants, and in the chemical, petrochemical and plastics industries worldwide. For more than 50 years HYDAC has been supplying accumulators to companies who require the most advanced process technology.
PN#02068195 / 04.13 / ACU1102-1326
Table of Contents
Introduction
General Introduction . . . . . . . . . . . . . . . . . . . . . . 2 Certication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Industries & Applications. . . . . . . . . . . . . . . . . . . 8
Metal Bellows
SM50 & SM50P . . . . . . . . . . . . . . . . . . . . . . . . 62
Safety Equipment
Accessories
Safety Equipment Overview. . . . . . . . . . . . . . . . . 9 Protection on the Fluid Side. . . . . . . . . . . . . . . . . 9 Protection on the Gas Side . . . . . . . . . . . . . . . . 10
Bladder Accumulators
SB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Water Service. . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Stainless Steel. . . . . . . . . . . . . . . . . . . . . . . . . . 16 Oil & Gas / Offshore. . . . . . . . . . . . . . . . . . . . . . 17 Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Thermal Fuse Caps . . . . . . . . . . . . . . . . . . . . . 65 Thermal Fuse Plug. . . . . . . . . . . . . . . . . . . . . . 66 SAF Series Safety & Shut-off Blocks. . . . . . . . . . . . . . . . . . 67 Safety & Shut-off Blocks Spare Parts. . . . . . . 73 FPK & FPS Series Charging & Gauging Units. . . . . . . . . . . . . . . . . 74 FPO Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Charging & Gauging Adapters. . . . . . . . . . . . . 77 Charging & Gauging Spare Parts. . . . . . . . . . . 80 Permanent Gauging Block. . . . . . . . . . . . . . . . 82 Mounting Components . . . . . . . . . . . . . . . . . . 84
Application Examples
Typical Applications. . . . . . . . . . . . . . . . . . . . . 89 Shock Absorbers. . . . . . . . . . . . . . . . . . . . . . . . 91
Diaphragm Accumulators
SBO Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Water Service. . . . . . . . . . . . . . . . . . . . . . . . . . 35
Sizing Accumulators
Piston Accumulators
SK Series Overview. . . . . . . . . . . . . . . . . . . . . 36 Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Operational Sequence Steps. . . . . . . . . . . . . . 92 Behavior & Formulas . . . . . . . . . . . . . . . . . . . . 94 Pulsation Dampeners. . . . . . . . . . . . . . . . . . . . 95 Bladder, Diaphragm & Piston Form. . . . . . . . . 96 Shock Applications Form. . . . . . . . . . . . . . . . . . 97 Pulsation Dampening Form. . . . . . . . . . . . . . . 98
Nitrogen Bottles
SN Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Pulsation Dampeners
SB...P & SBO...P. . . . . . . . . . . . . . . . . . . . . . . . 58 Information and related materials are subject to change without notice. This catalog, and all information and related materials it contains, are provided as is. HYDAC makes no representation or warranty whatsoever regarding the completeness, accuracy, up-to-dateness, or adequacy of, the HYDAC-NA domain and this catalog.
INNOVATIVE FLUID POWER
Introduction
HYDAC has been a name synonymous with advanced technology, design, manufacturing and application engineering for more than 50 years. HYDAC is the only manufacturer of all three types of accumulators Bladder, Piston, & Diaphragm.
Functions
As an essential element in modern hydraulics, accumulators perform many useful functions, such as: reducing pump capacity and electrical energy providing auxiliary hydraulic power in case of an emergency limiting pressure uctuations during temperature changes in a closed hydraulic loop compensation for leakage minimizing pump pulsations absorbing shocks
Benets
increasing system performance and efciency lowering operating and maintenance costs providing fail-safe conditions a voiding pump, pipe and system failures to achieve longer life expectancy
Accessories
All accessories required for installation and maintenance of accumulators are available, including: safety and shut off blocks mounting components accumulator sets charging and gauging units
Development and Engineering

Based on research and development in our laboratories for testing of physical, chemical and mechanical properties, HYDAC achieves the highest quality of accumulators and related parts. Finite Element Analysis is implemented in the Computer Aided Design package supporting development and engineering to optimize the performance and safety of the components. Application assistance is available utilizing HYDAC computer software to simulate your system and optimize the sizing for energy savings, shock absorption or pulsation dampening.
Manufacturing and Assembly

Manufacturing and assembly at HYDAC are subject to strict quality control. HYDAC utilizes state-of-the-art manufacturing and quality assurance techniques.
CAD and Finite Element Analysis (FEA)
Electron-beam welding of diaphragm accumulators
Precharging of a Diaphragm Accumulator
PN#02068195 / 04.13 / ACU1102-1326
Certication
United States
HYDAC Technology GmbH in D-66280 Sulzbach/Saar is authorized (effective August 21, 1985) by the National Board of Boiler and Pressure Vessel Inspectors, in conformity with the appropriate specication of the American Society of Mechanical Engineers (ASME), to use the Code Symbol as a stamp and for registration purposes. On November 29, 1999 the directive 97/23/EC (Pressure Equipment Directive) came into force and has been operative since May 29, 2002. This directive applies to the design, manufacture, conformity assessment and circulation of pressure equipment and assemblies with a maximum permissible pressure of over 0.5 bar. It guarantees the free movement of goods within the European Community. EU member states must not prohibit, restrict or obstruct the circulation and commissioning of pressure equipment on account of pressure-related hazards, if the equipment complies with the requirements of the pressure equipment directive, has the CE mark, and is subject to a conformity assessment.
European Union Member States (listed in bold below)
China (Self quality for China) Japan (KHK certificate)
HYDAC Technology GmbH is recognized as an importer of bladder, diaphragm and piston accumulators since March 30, 1998.
For the Japanese market, HYDAC Technology GmbH is approved as a self inspecting manufacturer. Therefore HYDAC is authorized to manufacture, test and import accumulators from outside Japan.
For details on other country certifications, please contact HYDAC.
Bladder Accumulator Assembly Area
Complete Country Code Listing

(European Union Member States listed in bold below)
Assembly of Piston Accumulators
Algeria S3) Argentina S3) Australia F1) Austria U Bahamas E Barbados S3) Belgium U Bermuda S3) Bolivia S3) Brazil S3) Canada S12) Chile S3) China A9 Costa Rica E3) Czech Republic U Denmark U Ecuador S3) Egypt U Finland U France U Germany U Greece U
Hong Kong A9 Hungary U3) Iceland U3) India S3) Indonesia S3) Iran U Iraq S3) Ireland U Israel U3) Italy U Japan P Jordan S3) Korea S3) Kuwait S3) Lebanon S3) Libya S3) Luxembourg U Malaysia S3) Mexico S3) New Zealand T Netherlands U Nigeria S3) Norway U3)
Pakistan S3) Peru S3) Philippines S3) Poland U Portugal U Puerto Rico S3) Romania U Russia (CIS) A6 Saudi Arabia S3) Singapore U Slovakia A8 South Africa S3) Spain U Sudan S3) Sweden U Switzerland U Syria U Taiwan S3) Thailand S3) Tunisia S3) Turkey U United Kingdom U USA S Venezuela S3)
1) approval required in the individual territories 2) approval required in the individual provinces 3) alternative certicates possible
Information and related materials are subject to change without notice. This catalog, and all information and related materials it contains, are provided as is. HYDAC makes no representation or warranty whatsoever regarding the completeness, accuracy, up-to-dateness, or adequacy of the HYDAC-NA domain and this catalog.
PN#02068195 / 04.13 / ACU1102-1326
Overview
The standard bladder accumulator consists of a closed rubber bladder inside a forged steel shell. A mechanically actuated valve closes when the uid has been expelled, blocking off the uid port, thereby enclosing the bladder within the shell. Where high discharge rates are required, a high ow model is available. Applications with corrosive environments may require shells furnished with an internal and/or external coating or manufactured from stainless steel. The top repairable accumulator permits service and maintenance of the bladder without removing the accumulator from the hydraulic system. When the pressure level of a system permits, a low pressure accumulator may be used. It is similar to a standard bladder accumulator, except that the poppet valve is replaced by a perforated plate covering the uid port, and the shell may be of welded construction. For lightweight applications, a Kevlar wrapped accumulator shell is available. The wrapping supports the thinner metal shell to provide a substantial weight reduction.
Low Pressure
Bottom Repairable
Top Repairable
High Pressure
High Flow
Kevlar Wrapped
Piston Accumulators
A piston accumulator consists of a uid section and a gas section with the piston acting as a gas-proof screen. The gas section is precharged with dry nitrogen gas. Auxiliary gas bottles are frequently used with piston accumulators to provide the required gas volume.
Standard
Extending Piston Rod
Electric Proxomity Switches
A diaphragm accumulator performs the same function as a bladder accumulator, however, it operates like a membrane. A poppet is molded into the bottom of the diaphragm to prevent its extrusion through the uid port. Diaphragm accumulators are frequently used where small volumes are required, weight is important, a higher pressure ratio is required (up to 10:1) or low cost is a prime factor. Applications with corrosive environments may require a coating or be manufactured from stainless steel.
Welded (non-repairable)
Threaded (repairable)
Sealed Factory Precharge OEM - (non-repairable)
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Overview
Comparison of Standard Accumulators
Type
Diaphragm
Design
small volume and ow low weight compact design good for shock applications (good response characteristics)
Nominal Volume
MAWP (psi)
Pressure Ratio
Flow Rate
Mounting Position
Weight
Cost
5 in3 to 1 gal
3000, 5000 (up to 10,000)
8:1 typically (up to 10:1)
up to 60 gpm
any
lowest
lowest
Bladder
best general purpose wide range of standard sizes good for shock applications (good response characteristics)
1 qt. to 15 gal
3000, 5000 (up to 10,000)
4:1
up to 480 gpm
prefer vertical
middle
middle
Piston
best for large stored volumes best for high ow rates not recommended for shock applications best for use with backup nitrogen bottles
1 qt. to 100 gal
3000, 5000 (up to 10,000)
:1
up to 2000 gpm
prefer vertical
highest
middle to highest
Accumulator Type Selection Considerations

System Pressure System Temperature Volume / Usable Volume Flow Rate Pressure Ratio Installation Space and Position Chemical Compatibility Use the comparison chart above as a quick reference guide.
Stainless Steel Accumulators

Stainless steel piston and diaphragm accumulators are available in various sizes and pressure ranges. They offer special corrosion resistance that is required for chemical and off-shore industries, petrochemical and nuclear power plants and for food applications.
Piston
Diaphragm
Bladder
PN#02068195 / 04.13 / ACU1102-1326
Overview
Accessories
A full range of accessories for the installation, service and maintenance of all accumulators completes the program. In addition to the items shown, special valve blocks and adapters are available for your particular requirements.
Safety & Shut-off Blocks
Mounting
Charging Units
Permanent Gauge Block
Nitrogen Bottles
Nitrogen Charging Servers
For more information on these accessories, see page 65
Metal Bellows
Metal Bellows Accumulators are a unique type of dampener that use a metal bellows separation element between the uid and gas side of the metal bellows accumulator. This makes the accumulator virtually gas-tight and maintenance free. By replacing the traditional elastomer element or seals, the metal bellows is uid resistant in temperature ranges of -85 F to +320 F. These special features lend themselves to dampening applications in fuel injection systems in heavy diesel engines in the mobile, marine & industrial markets. The SM50P series has a uid port diverter feature to maximize its dampening capability. The SM50 series has a threaded uid connection to allow for easy retrot of standard accumulators in existing systems.
Treaded Connection for Retrot
Flange Connection w/ Flow Diverter
Accumulator Stations
HYDAC supplies fully assembled piston accumulator stations which are ready for operation, complete with all the necessary valve controls, ball valves and safety equipment as an individual accumulator unit or in a back-up model with nitrogen bottles to increase the effective volume.
PN#02068195 / 04.13 / ACU1102-1326
Overview
Dampeners
Pulsations and shocks in hydraulic lines can result in costly damage to the piping and other system components. Reciprocating piston pumps by design create pressure pulsations, vibrations, and noise in the system. HYDAC suction stabilizers, pulsation dampeners and silencers, when applied to piston pumps, will reduce pulsations and noise. Furthermore, pressure pulsations can make control in servo systems nearly impossible without installing a pulsation dampener. HYDAC shock absorbers can be applied to greatly reduce shock wave energy. These waves can be harmful to all components in your hydraulic system. Shock waves can be created by closing a valve in a high ow line, such as one found in a petroleum terminal.
Diaphragm Dampener
Standard & High Pressure Bladder Dampener
Silencers
Suction Flow Stabilizer
PTFE Dampeners - Aggressive Media

HYDAC has developed an all-PTFE cup diaphragm and has patented its design and application. It is resistant to aggressive operating uids and can be installed in almost all standard diaphragm accumulators which are available in both carbon steel and stainless steel.
Pulsation Dampener PVDF w/ PTFE diaphragm
PN#02068195 / 04.13 / ACU1102-1326
Applications
Industries and Applications
Industrial Hydraulics Machine tools
Support for the hydraulics for tool drive or tool change Energy storage in the compact hydraulics of machining centers
Cranes and commercial vehicles

Accumulators for boom damping on mobile cranes Accumulators in steering systems of HGVs Accumulators in hydraulic switching systems
Plastics technology
Accumulator stations for energy storage during the injection molding process Pulsation damping on the hydraulic drive
Rail vehicles
Temperature and leakage oil adjustment Chassis controls Level control Pump noise damping
Die casting machines

Energy storage for injection process Volume compensation using diaphragm accumulators
Automotive
Automatic and manual transmission Automatic clutch systems Engine management systems Pump noise damping
Steel industry
Energy storage in rolling mills Blast furnace hydraulics
Power plants
Emergency supply for turbine control system Pulsation damping on pumps Lubrication, control and seal oil supply Water treatment
Process Technology Chemical industry

Energy storage and pulsation damping on dosing pumps Suction ow stabilization on the suction side of pumps
Paper industry
Energy storage for emergency functions in friction bearing hydraulics Energy storage in high/low pressure power units
Oil & Gas / Offshore

Accumulators to support valve closing systems Energy storage for deep sea rams Blow Out Preventers (BOP)\Emergency function for safety systems Accumulators on wellhead control systems
Wind energy
Accumulators in the pitch control system Support of the pitch drive Accumulator on braking units
Loading station / Reneries

Shock absorption for valve closing Pulsation damping on pipelines
Mobile Technology Agricultural and forestry machines

Front loader damping Accumulators in tractor suspension systems Stone strike protection for ploughs Boom suspension on eld sprayers
Construction machinery
Accumulator in braking systems Chassis damping Bucket damping
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Safety Requirements
Safety Requirements Overview
Hydro-pneumatic accumulators are pressure equipments subjected to legal pressure regulations. For the operation and the testing of accumulator equipped hydraulics, all local regulations have to be observed to avoid any risks and to guarantee the safety for the whole lifetime of the units. Therefore safety devices in accordance with the PED 97/23/EC ANNEX 1:2.11 are available. HYDAC offers various types of standard safety devices, which should be used on the gas and uid sides to protect against pressures in excess of design parameters.
WARNING!
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from HYDAC, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the nal selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. HYDAC does not assume the risk of and shall not be liable for failure due to re. HYDAC offers re safety devices and recommends their use. The products described herein, including without limitation, product features, specications, designs, availability and pricing, are subject to change by HYDAC Corporation and its subsidiaries at any time without notice.
CAUTION!
All accumulators should be visually inspected (signs of leakage etc.), tested for functionality and have a complete seal change out after at least 10 years of service.
Safety Devices
Protection on the Fluid Side
The uid side has to be protected against excessive pressures with approved safety valves. HYDAC provides the pressure relief valve (DB12 Series) which has a pressure setting (set by HYDAC) up to 5800 psi (400 bar). The sealed valves carry a CE mark, and are integrated into the Safety and Shut-off Blocks in nominal sizes DN10 to DN32.
(See pages 65-73 for more details) Note: T he information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact Product Management at HYDAC.
Information and related materials are subject to change without notice. This catalog, and all information and related materials it contains, are provided as is. HYDAC makes no representation or warranty whatsoever regarding the completeness, accuracy, up-to-dateness, or adequacy of the HYDAC-NA domain and this catalog.
PN#02068195 / 04.13 / ACU1102-1326
Safety Equipment
Protection on the Gas Side
Thermal Fuse Caps and Plugs
Protection by means of complete discharge in the case of excessive temperature and pressure. Thermal Fuse Cap and Plugs are safety devices and are used for permissible working pressures of up to 690 bar in a temperature range of -40 to 176F. Their melting point is approximately 320 to 356F and bleeds off the gas pressure by discharging the nitrogen completely when the rise in temperature reaches unacceptable levels (e.g. in case of re) . Model Code Thermal Fuse Caps 7/8-14UNF GMP6-10-CE1637.6.G.120L/S.350Bar ISO228-G 1/4 GMP6-10-CE1637.6.G.120L/S.350Bar ISO228-G 1/2 Part Number 363501 3517438 3517439 Excess pressure on the gas side, especially by increased ambient temperatures (e.g. in case of a re) has to be reduced completely or controlled with safety devices. To achieve this, HYDAC offers three different types of protection which are available as optional equipment:
Burst Discs
Protection by means of complete discharge when pressure exceeds the permitted level. Burst discs are designed for different pressure settings and will be supplied with a Declaration of Conformity. If their set pressure is exceeded, the burst disc is destroyed. The passage remains open and discharges the nitrogen completely. Burst discs are made entirely of stainless steel and/or stainless steel / nickel alloy. Model Code Burst Disc Plug 1/4 NPT Burst Disc Plug 1/4 NPT Burst Disc Plug 1/4 NPT Burst Disc Plug 1/4 NPT
Note: higher pressures on request
Burst Pressure 10% at 122F 3045 psi (210 bar) 3626 psi (250 bar) 5076 psi (350 bar) 6527 psi (450 bar)
Part Number 3156148 3156150 3156152 3156155
Gas Safety Valves
Protection by means of controlled pressure reduction when pressure exceeds the permitted level. The Gas Safety Valve (GSV6 Series) is a direct-operating, spring loaded safety valve with a setting range of 435 to 5366 psi (30 to 370 bar) within a temperature range of -4 to 176F (-20 to 80C). All the components of the valve are in stainless steel and therefore suitable for a variety of applications. The GSV6 Series will be supplied with a Declaration of Conformity and an operating instruction manual. Due to its self-centering seal ring, tting is simple and safe. Model Code GSV6-10-CE1637.ISO4126-1.6.G.015.030 GSV6-10-CE1637.ISO4126-1.6.G.095.160 GSV6-10-CE1637.ISO4126-1.6.G.125.210 GSV6-10-CE1637.ISO4126-1.6.G.148.250 GSV6-10-CE1637.ISO4126-1.6.G.205.350
Note: Others available on request
Pressure Setting 5% Part Number 450 psi (30 bar) 2320 psi (160 bar) 3045 psi (210 bar) 3626 psi (250 bar) 5076 psi (350 bar) 3123965 3124038 3124043 3124047 3124057
WARNING: HYDAC does not assume the risk of and shall not be liable for failure due to re. HYDAC offers re safety devices and recommends their use.
Note: T he information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact Product Management at HYDAC.
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SB Series
Bladder Materials
Not all uids are compatible with every elastomer at all temperatures. Therefore, HYDAC offers the following choice of elastomers: NBR (Standard Nitrile) LT-NBR (Low Temperature Nitrile) ECO (Epichlorohydrin) IIR (Butyl) FPM (Fluoroelastomer) Others (available upon request) To determine which material is appropriate... ALWAYS REFER TO FLUID MANUFACTURERS RECOMMENDATION
Description
Bladder accumulators are a very versatile and cost effective option for numerous types of hydraulic systems involving energy storage, shock absorption, pulsation dampening, leakage loss compensation and volume compensation. They are a rst choice for a great variety of general applications and have the widest range of standard sizes and model options. Bladder accumulators also have very quick shock response characteristics in sizes much larger than diaphragm accumulators (see pg. 31)
Corrosion Protection
For use with certain aggressive or corrosive uids, or in a corrosive environment, HYDAC offers protective coatings and corrosive resistant materials (i.e. stainless steel) for the accumulator parts that come in contact with the uid, or are exposed to the hostile environment.
Mounting Position
HYDAC bladder accumulators can be installed in any orientation depending upon the application. When installing vertically or at an angle, the uid port must be at the bottom. On certain applications listed below, specic positions are preferable: Energy Storage: vertical Pulsation Dampening: any position from vertical to horizontal M aintaining Constant Pressure: any position from vertical to horizontal Volume Compensation: any position from vertical to horizontal Caution: Mounting a HYDAC bladder accumulator horizontally or at an angle will decrease the amount of usable volume available.
Construction
HYDAC bladder accumulators consist of a welded or forged pressure vessel (shell), a bladder and ports for gas and uid inlet. The gas and uid sides are separated by the bladder.
Valve Seal Cap Gas Valve Core Lock Nut Valve Protection Cap O-Ring Name Plate
Shell
Bladder Gas
System Mounting
HYDAC bladder accumulators are designed to be screwed directly onto the system. We also recommend the use of our mounting components, which are detailed on page 85, to minimize risk of failure due to system vibrations.
Applications
Some common applications of bladder accumulators are:
Fluid Poppet
Agricultural Machinery & Equipment Forestry Equipment Oil Field & Offshore
Anti-extrusion Ring Lock Nut
Seal Rings Spacer Ring Fluid Port Seal Ring Vent Screw
Machine Tools Mining Machinery & Equipment Mobile & Construction Equipment Off-Road Equipment For specic examples of applications using bladder accumulators, please see page 89-90.
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Model Code
Model Codes containing RED selections are non-standard items Contact HYDAC for information and availability Not all combinations are available
SB 330
- 20 A 1 / 112 S 210 C XXX
Series SB 330 = Bladder accumulator (3000 psi, Typically) SB 600 = Bladder accumulator (5000 psi, Typically) Design (omit) = Standard (bottom repairable) N = Modied Flow (396 gpm) H = High Flow (480 gpm) TR = Standard (top repairable) NTR = Modied Flow (396 gpm) (top repairable) Size (in Liters, see dimension tables on following pages for most common sizes) 1 = 1 quart 4 = 1 gallon 6 = 1.5 gallons 10 = 2.5 gallons 20 = 5 gallons 32 = 10 gallons 42 = 11 gallons 54 = 15 gallons Line Connection A = Threaded F = Flanged Gas Port 1 = Standard model, HYDAC gas valve version 4 (8V1 - ISO 4570) Material Code Depending on Application 112 = Standard for oil service (mineral oil) Fluid Port 0 = Synthetic coated carbon steel (PTFE solid lm, internal & external for water service) 1 = Carbon steel 2 = High strength stainless steel ( typically 17-4 PH ) 3 = Stainless steel (corrosion resistance, (typically 316 ss) 4 = Chemically plated carbon steel (internal & external for water service) 6 = Low temperature carbon steel (<-40F, min) Shell 0 = Synthetic coated carbon steel (PTFE solid lm, internal & external for water service) 1 = Carbon steel 2 = Chemically plated carbon steel (internal & external for water service) 6 = Low temperature carbon steel (<-40F, min) 7 = Others available on request Bladder Compound Compound Oper. Temp Range Typical Fluids 2 = NBR (Buna N) NBR 5 to 180F mineral oils 3 = ECO (Hydrin) 32 to 180F water & water-glycols (5% minimum glycol) 4 = IIR (Butyl) LT-NBR -50 to 180F mineral oils 5 = LT-NBR (low temp. Buna) ECO...113... -20 to 250F mineral oils ECO...663... -40 to 250F mineral oils (with low temperature CS shell) 6 = FPM (Fluoroelastomer) IIR -20 to 200F phosphate esters & brake uids 7 = Others (available on request) FPM 5 to 300F chlorinated hydrocarbons Country of Installation S = USA S1 = Canada (CRN registered) W1 = ABS Type Approval W3 = DNV Type Approval U = PED/CE (for other countries see page 2 for proper code designation) Maximum Working Pressure in bar 210 = 3000 psi 345 = 5000 psi Fluid Port Connection A = BSPP (ISO 228) B = Metric (DIN 13) Threaded C = SAE (ANSI B1.1) D = NPT (ANSI B1.2) E = SAE 2 - 3000 psi (Code 61) Flanged F = SAE 1 1/2 - 6000 psi (Code 62) G = SAE 1 1/4 - 3000 psi (Code 61) (only available in sizes 4 liters & 6 liters) H = SAE 1 - 6000 psi (Code 62) (only available in sizes 1 liter & 4 liters) Gas Precharge Pressure (Po ) in bar xxx = 3 digits
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Dimensions Bottom Repairable SB 330... (3000 psi)
Size
(L)
Nom. Eff. Gas Vol. Vol.

(gal.)
Thread-J Weight 10 (4.5) 30 (14) 33 (15) 86 (39) 140 (63) 226 (102) 270 (123) 330 (150) A 12.0 (303) 16.3 (415) 20.5 (521) 22.0 (559) 34.5 (876) 54.7 (1390) 60.2 (1530) 78.3 (1990) B (1 2.0 (51) 2.6 (66) 2.6 (66) 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80) C 2.3 (58) 2.3 (58) 2.3 (58) 2.3 (58) 2.3 (58) 2.3 (58) 2.3 (58) 2.3 (58) D 4.6 (117) 6.6 (168) 6.6 (168) 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231) E 1.4 (36) 2.1 (53) 2.1 (53) 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76) SAE 1 1/16-12 UN (SAE-12) 1 5/8-12 UN (SAE-20) 1 5/8-12 UN (SAE-20) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) NPTF BSPP 3/4 1 1/4 1 1/4 2 2 2 2 2
in / (gal.)
3
Q (2 gpm 60 160 160 240 240 240 240 240
1 4 6 10 20 32 42 54
1/4 1 1 1/2 2 1/2 5 10 11 15
66 (0.29) 226 (0.98) 340 (1.47) 566 (2.45) 1125 (4.87) 2080 (9.00) 2320 (10.04) 3205 (13.87)
See notes at bottom of page Dimensions are for general information only, all critical dimensions should be verified. Dimensions are in inches/(mm) and lbs/(kg)
SB 600... (5000 psi)

Size
(L)
Nom. Eff. Gas Vol. Vol. Weight

(gal.)
Thread-J A 13.2 (335) 16.3 (415) 22.4 (568) 35.0 (888) 55.2 (1402) 78.8 (2002) B
(1
C 2.3 (58) 2.3 (58)
E 2.1 (53) 2.1 (53) 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76)
in 3 / (gal.)
SAE 1 5/8-12 UN (SAE - 20) 1 5/8-12 UN (SAE - 20) 1 7/8-12 UN (SAE - 24) 1 7/8-12 UN (SAE - 24) 1 7/8-12 UN (SAE - 24) 1 7/8-12 UN (SAE - 24)
Q (2 NPTF gpm BSPP 1 1/4 1 1/4 2 2 2 2 160 160 240 240 240 240
1 4 10 20 32 54
1/4 1 2 1/2 5 10 15
66 (0.29) 226 (0.98) 566 (2.45) 1125 (4.87) 2080 (9.00) 3180 (13.77)
17 (7.7) 33 (15) 114 (52) 162 (73) 250 (113) 370 (168)
2.4 (62) 2.5 (64) 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
4.8 (122) 6.8 (173)
2.8 9.1-9.7 (70) (232-247) 2.8 9.1-9.7 (70) (232-247) 2.8 9.1-9.7 (70) (232-247) 2.8 9.1-9.7 (70) (232-247)
Split Flange Connection (sizes 10 - 54)

Series SB 330 SB 330 TR (3 SB 600 SB 600 TR (3 B 4.1 (104) 5.5 (140) E 2.8 (71.4) 2.5 (63.5) F Split Flange Connection SAE 2 3000 psi Code 61 SAE 1 1/2 5000 psi Code 62 Q (2 gpm 240 240
NOTE: Higher pressure may be available. Please consult HYDAC for more information. 1) Applies to SAE thread type only. For Split Flange, see separate chart and illustration. 2) Maximum discharge flow rate recommended for vertically mounted accumulators. 3) Sizes 10 to 54 only.
PN#02068195 / 04.13 / ACU1102-1326
13
Top Repairable and Modied Flow SB 330 TR... (3000 psi)
Size
(L)

(gal.)
Thread-J A 21.3 (540) 34.8 (883) 55.0 (1397) 60.2 (1530) 78.6 (1997) B (1 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80) C 1.6 (40) 1.6 (40) 1.6 (40) 1.6 (40) 1.6 (40) D 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231) E 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76) SAE 1 7/8-12 UN (SAE - 24) 1 7/8-12 UN (SAE - 24) 1 7/8-12 UN (SAE - 24) 1 7/8-12 UN (SAE - 24) 1 7/8-12 UN (SAE - 24) NPTF BSPP 2 2 2 2 2
in 3 / (gal.)
Q (2 gpm 240 240 240 240 240
10 20 32 42 54
2.5 5 10 11 15
566 (2.45) 1125 (4.87) 2080 (9.00) 2320 (10.04) 3205 (13.87)
94 (43) 140 (63) 226 (102) 270 (123) 330 (150)
SB 600 TR... (5000 psi)

Size
(L)

(gal.)
Thread J A B (1 C D E SAE 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) NPTF BSPP 2 2 2 2 Q (2 gpm
in 3 / (gal.)
10 20 32 54
2.5 5 10 15
566 (2.45) 1125 (4.87) 2080 (9.00) 3205 (13.87)
126 (57) 172 (78) 260 (118) 380 (172)
20.9 (531) 33.5 (851) 53.7 (1364) 77.3 (1964)
3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
1.6 (40) 1.6 (40) 1.6 (40) 1.6 (40)
9.1-9.7 (232-247) 9.1-9.7 (232-247) 9.1-9.7 (232-247) 9.1-9.7 (232-247)
3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76)
240 240 240 240
SB 330 NTR... (3000 psi, Modied Flow)

Size
(L)
Nom. Vol.
(gal.)
Eff. Gas Vol. Weight

in 3 / (gal.)
Thread J A 21.3 (540) 34.8 (883) 55.0 (1397) 77.3 (1964) B (1 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80) C 1.6 (40) 1.6 (40) 1.6 (40) 1.6 (40) D 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231) E 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76) SAE 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) NPTF BSPP 2 2 2 2
Q (2 gpm 240 240 240 240
10 20 32 54
2.5 5 10 15
566 (2.45) 1125 (4.87) 2080 (9.00) 3205 (13.87)
94 (43) 140 (63) 226 (102) 330 (150)
Dimensions are for general information only, all critical dimensions should be verified. Dimensions are in inches/(mm) and lbs/(kg) Note: 1) Applies to SAE thread type only. For Split Flange, see chart and illustration on previous page. 2) Maximum discharge flow rate recommended for vertically mounted accumulators.
14
PN#02068195 / 04.13 / ACU1102-1326
Water Service
Size
(L)
RED selections are non-standard items Contact HYDAC for information and availability Not all combinations are available Effective Gas MAWP Model Code Vol (in3) psi/(bar) 3000 66 SB330-1A1/002S-210C (210) 3000 226 SB330-4A1/002S-210C (210) 3000 226 SB330-4A1/005S-210C (210) 3000 226 SB330-4A1/006S-210D (USES 1.25" NPT ADAP) (210) 3000 340 SB330-6A1/002S-210D (USES 1.25" NPT ADAP) (210) 3000 566 SB330-10A1/002S-210C (210) 3000 566 SB330-10A1/002S-210D (210) 3000 566 SB330-10F1/002S-210E (210) 3000 1125 SB330-20A1/002S-210C (210) 3000 1125 SB330-20A1/002S-210D (210) 3000 1125 SB330-20A1/002S1-210A CRN (210) 3000 1125 SB330-20A1/002S1-210C CRN (210) 3000 1125 SB330-20F1/002S-210E (210) 3000 2080 SB330-32A1/002S-210C (210) 3000 2080 SB330-32A1/002S-210D (210) 3000 2080 SB330-32F1/002S-210E (210) 3000 3205 SB330-54A1/002S-210C (210) 3000 SB330-54A1/002S-210D 3205 (210) 3000 3205 SB330-54A1/002S1-210A CRN (210) 3000 3205 SB330-54F1/002S-210E (210) 66 66 226 566 566 566 1125 1125 2080 2080 3180 3180 3180 5000 (345) 5000 (345) 5000 (345) 5000 (345) 5000 (345) 5000 (345) 5000 (345) 5000 (345) 6000 (414) 5000 (345) 5000 (345) 5000 (345) 5000 (345) SB600-1A1/002S-345C SB600-1F1/002S-345H SB600-4A1/002S-345C SB600-10A1/002S-345C SB600-10A1/002S1-345C CRN SB600-10F1/002S-345F SB600-20A1/002S-345C SB600-20F1/002S-345F SB600-32A1/002S-414A SB600-32F1/002S-345F SB600-54A1/002S-345C SB600-54A1/006S-345C SB600-54F1/002S-345F P/N 2055285 2055070 2092089 2091080 2092310 2055224 2087571 2069474 2054720 2087570 2082666 2084359 2072909 2083387 2063921 2072536 2055269 2069311 2082667 2055105 2054911 2094814 2055063 2055093 2093123 2089028 2056383 2083359 2070756 2076097 2062971 2094879 2074828 Fluid Connection Thread Size SAE 1 1/16" - 12 UN SAE 1 5/8" - 12 UN SAE 1 5/8" - 12 UN 1 1/4" NPT 1 1/4" NPT SAE 1 7/8" - 12 UN 2" NPT Flanged SAE 2" (Code 61) SAE 1 7/8" - 12 UN 2" NPT 2" BSPP SAE 1 7/8" - 12 UN Flanged SAE 2" (Code 61) SAE 1 7/8" - 12 UN 2" NPT Flanged SAE 2" (Code 61) SAE 1 7/8" - 12 UN 2" NPT 2" BSPP Flanged SAE 2" (Code 61) SAE 1 5/8" - 12 UN Flanged SAE 1" (Code 62) SAE 1 5/8" - 12 UN SAE 1 7/8" - 12 UN SAE 1 7/8" - 12 UN Flanged SAE 1 1/2" (Code 62) SAE 1 7/8" - 12 UN Flanged SAE 1 1/2" (Code 62) 2" BSPP Flanged SAE 1 1/2" (Code 62) SAE 1 7/8" - 12 UN SAE 1 7/8" - 12 UN Flanged SAE 1 1/2" (Code 62)
1 4 4 4 6 10 10 10 20 20 20 20 20 32 32 32 54 54 54 54 1 1 4 10 10 10 20 20 32 32 54 54 54
PN#02068195 / 04.13 / ACU1102-1326
15
Stainless Steel Bladders

Model Code
Model Codes containing RED selections are non-standard items Contact HYDAC for information and availability Not all combinations are available Series SB 90 = Bladder accumulator (1190 psi, Nominal ) Size 10 = 2.5 gal 20 = 5 gal 35 = 10 gal 50 = 15 gal Line Connection S = Threaded (SAE Lock Nut) F = Flanged (SAE Lock Nut) Gas Port 11 = 2pc gas valve (MS28889-2) Fluid port 3 = 316 Stainless steel Shell 3 = 316 Stainless steel Bladder Compound Compound 2 = NBR (Buna N) NBR 3 = ECO (Hydrin) 4 = IIR (Butyl) LT-NBR ECO...113... 5 = LT-NBR (low temp. Buna) ECO...663... 6 = FPM (Fluoroelastomer) IIR 7 = Others (available on request) FPM Country of Installation S1 = USA & Canada Maximum Working Pressure (in bar) 82 = 1189 psi Fluid Port Connection Threaded C = SAE D = NPT Flanged E = SAE 2 - 3000 psi
C
SB 90 - 20 S 11/ 332S1-82C
Oper. Temp Range 5 to 180F 32 to 180F -50 to 180F -20 to 250F -40 to 250F -20 to 200F 5 to 300F
Typical Fluids mineral oils water & water-glycols (5% minimum glycol) mineral oils mineral oils mineral oils (with low temperature CS shell) phosphate esters & brake uids chlorinated hydrocarbons
SB 90... (1190 psi)

(L)
Thread J A B
(1
in 3 / (gal.)
SAE 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24) 1 7/8-12 UN (SAE-24)
NPTF 2 2 2 2
10 20
D
566 1125 2080 3205
59 (31) 102 (46) 146 (66) 212 (96)
21.2 (538) 33.4 (848) 53.9 (1368) 77.9 (1978)
3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
2.3 (58) 2.3 (58) 2.3 (58) 2.3 (58)
8.6 (219) 8.6 (219) 8.6 (219) 8.6 (219)
3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76)
35 50
A
Dimensions are in inches/(mm) and lbs/(kg)
Additional sizes available. For sizes above 15 gal., contact HYDAC Accumulator Product Management. ANSI Flange Adapters Available 300 lb. - sizes 1/2 & 3/4 600 lb. - sizes 1/2 & 3/4
Meets API Specications
B
J E
16
PN#02068195 / 04.13 / ACU1102-1326
Bladders - Oil & Gas / Offshore

Model Code
SB 330
Series SB 330 = SB 600 = Bladder accumulator (3000 psi, Typically) Bladder accumulator (5000 psi, Typically)
- 20 S 11 / 112 S 210 C XXX
Design (omit) = Standard (bottom repairable) TR = Top Repairable Size (see dimension tables on the previous pages for most common sizes) 10 = 2.5 gallons 20 = 5 gallons 32 = 10 gallons 42 = 11 gallons 54 = 15 gallons Line Connection S = Threaded (SAE Lock Nut) F = Flanged (SAE Lock Nut) Gas Port 11 = 2 Piece Gas Valve (see pg 16 for details)
Material Code Depending on Application 112 = Standard for oil service (mineral oil) Fluid Port 0 = 1 = 2 = 3 = 4 = 6 = 7 = Shell 0 1 2 6 7 = = = = = Synthetic coated carbon steel (PTFE solid film, internal & external for water service) Carbon steel High strength stainless steel (typically 17-4 PH) Stainless steel (corrosion resistance) (typically 316SS) Chemically plated carbon steel (internal & external for water service) Low temperature carbon steel (<-40F, min) Others available on request Synthetic coated carbon steel (PTFE solid film, internal & external for water service) Carbon steel Chemically plated carbon steel (internal & external for water service) Low temperature carbon steel (<-40F) Others available on request
Compound NBR LT-NBR ECO...113... ECO...663... IIR FPM Oper. Temp Range -10 to 220F -10 to 220F -50 to 180F -20 to 250F -40 to 250F -20 to 200F 5 to 300F Typical Fluids mineral oils water & water-glycols (5% minimum glycol) mineral oils mineral oils mineral oils (with low temperature CS shell) phosphate esters & brake uids chlorinated hydrocarbons
Bladder Compound 2 = NBR (Buna N) 3 = ECO (Hydrin) 4 = IIR (Butyl) 5 = LT-NBR (low temp. Buna) 6 = FPM (Fluoroelastomer) 7 = Others (available on request)
Country of Installation S = USA W1 = ABS Type Approval W3 = DNV Type Approval S1 = Canada (CRN Registration) U = PED/CE

(for other countries see page 2 for proper code designation)
Maximum Working Pressure 210 = 3000 psi 345 = 5000 psi 414 = 6000 psi Fluid Port Connection C = SAE (ANSI B1.1) Threaded D = NPT (ANSI B1.2) E = SAE 2 - 3000 psi (Code 61) Flanged F = SAE 1 1/2 - 6000 psi (Code 62) Gas Precharge Pressure (Po ) in bar xxx = 3 digits
Note: For the full line of bladder accumulators please refer to page 8.
PN#02068195 / 04.13 / ACU1102-1326
17

Bladder Accumulators SB Series
Bottom Repairable
SB 330... (3000 psi)
Size
(L)

(gal.)
Weight 86 (39) 140 (63) 226 (102) 270 (123) 330 (150)
A 22.0 (559) 34.5 (876) 54.7 (1390) 60.2 (1530) 78.3 (1990)
B 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
C 2.3 (58) 2.3 (58) 2.3 (58) 2.3 (58) 2.3 (58)
D 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231)
E 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76)
in3 / (gal.)
Thread-J NPTF 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 2 2 2 2 2
Q (1 gpm 240 240 240 240 240
10 20 32
2 1/2 5 10 11 15
566 (2.45) 1125 (4.87) 2080 (9.00) 2320 (10.04) 3205 (13.87)
42 54
SB 600... (5000 psi)

Size
(L)

(gal.)
Weight 114 (52) 162 (73) 250 (113) 506 (230)
A 22.4 (568) 35.0 (888) 55.2 (1402) 78.8 (2002)
B 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
C 2.8 (70) 2.8 (70) 2.8 (70) 2.8 (70)
D 9.1-9.7 (232 -247) 9.1-9.7 (232-247) 9.1-9.7 (232-247) 9.1-9.7 (232-247)
E 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76)
in3 / (gal.)
Thread-J NPTF 1 1/4 1 1/4 1 1/4 1 1/4 2 2 2 2
Q (1 gpm 240 240 240 240
10 20 32 54
2 1/2 5 10 15
566 (2.45) 1125 (4.87) 2080 (9.00) 3180 (13.77)
B E J
Split Flange Connections (sizes 10 - 54)

Series B 4.1 (104) 5.5 (140) E 2.8 (71.4) 2.5 (63.5) Split Flange Connection F SAE 2 3000 psi Code 61 SAE 1 1/2 5000 psi Code 62 Q (1 gpm 240 240
2 flats 2.75 B O-Ring E
SB 330 SB 330 TR SB 600 SB 600 TR
F
Note: 1) Maximum discharge flow rate recommended for vertically mounted accumulators.
18
PN#02068195 / 04.13 / ACU1102-1326

Top Repairable
SB 330 TR... (3000 psi)
Size
(L)
Nom. Vol.
(gal.)
Eff. Gas Vol. Weight

in / (gal.)
3
A 21.3 (540) 34.8 (883) 55.0 (1397) 60.2 (1530) 78.6 (1997)
B 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
C 1.6 (40) 1.6 (40) 1.6 (40) 1.6 (40) 1.6 (40)
D 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231)
E 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76)
Thread-J NPTF 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 2 2 2 2 2
Q (1 gpm 240 240 240 240 240
10
2 1/2 5 10 11 15
566 (2.45) 1125 (4.87) 2080 (9.00) 2320 (10.04) 3205 (13.87)
94 (43) 140 (63) 226 (102) 270 (123) 330 (150)
20 32 42
54
See note at bottom of page Dimensions are for general information only, all critical dimensions should be verified. Dimensions are in inches/(mm) and lbs/(kg)
SB 600 TR... (5000 psi)

Size
(L)

(gal.)
Weight 126 (57) 172 (78) 260 (118) 506 (230)
A 20.9 (531) 33.5 (851) 53.7 (1364) 77.3 (1964)
B 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
C 1.6 (40) 1.6 (40) 1.6 (40) 1.6 (40)
D 9.1-9.7 (232 -247) 9.1-9.7 (232 -247) 9.1-9.7 (232-247) 9.1-9.7 (232-247)
E 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76)
in3 / (gal.)
Thread-J NPTF 1 1/4 1 1/4 1 1/4 1 1/4 2 2 2 2
Q (1 gpm 240 240 240 240
B E J
10 20 32 54
2.5 5 10 15
566 (2.45) 1125 (4.87) 2080 (9.00) 3205 (13.87)
See note at bottom of page Dimensions are for general information only, all critical dimensions should be verified. Dimensions are in inches/(mm) and lbs/(kg)
2 Piece Gas Valve
Gas Valve Insert
Bladder with Gas Valve Stem
Note: Maximum discharge flow rate recommended for vertically mounted accumulators.
PN#02068195 / 04.13 / ACU1102-1326
19
4 22 Detail Z Detail Y 24 31
15 16 17
Bladder Accumulators - Spare Parts

1
Bottom Repairable SB330, SB330H, SB330N SB600, SB600N

Detail Z
15 2 Top Repairable SB330T, SB330HT, SB330TR, 16 23 SB330NTR, SB 600T, SB600TR, SB600NTR 17
4 22
5 3 7
Detail Z 3 4 6 8
Detail Z
Detail Z
5 3 7
15 Detail Y 16 17 24
14 Detail X 18 19 20 9
31
1
2
2
15 16 23
Detail Y SB 330 T: SB 330 HT: SB330TR: SB330NTR: SB 600 T: SB600TR: SB600NTR:
size 10 to 54 size 20 to 54 size 10 to 54 size 10 to 54 size 20 to 54 size 10 to 54 size 10 to 54

6 31 17 30 29 28
3 3 4 4 1
Detail Z Detail Z 6 6
Detail X SB 330: size 1 to 54 SB 600: size 1 to 4 SB 330N: size 1 to 54

15 16 15 16 17
17
Detail X SB 330 T: SB330TR:

4 Detail Z Detail Z 31 31 4
size 10 to 54 size 10 to 54
15 16 15 17 16
17
22 Detail Y 22
14 Detail X 18
2
9
2
Detail Y 24
14
9
SB330NTR: SB 330 HT: SB 600 T: SB600TR: SB600NTR:
Detail X 18
17 20 19
SB 600: size 10 to 54 SB 600N: size 10 to 54

15 16 15 23 16 17 23
24
19 20
1 1 2 2
size 10 to 54 size 20 to 54 size 20 to 54 size 10 to 54 size 10 to 54

15 16 23 15 16 17 23 17
17
17
Repair Kits consist of items 2, 3, 4 (SB 600 only), 5, 7, 15, 16, 23 (where 9 applicable) Seal Kits Detail consist of items X 14 15, 16, 23 (where applicable)
Detail X 18
18 14 17 9
Repair Kits consist of items SB330T, SB330TR, SB330NTR SB600T, SB600TR, SB600NTR: 2, 3, 5, 7, 15, 16, 23 (where applicable), 28, 29, 30 SB330HT: 2, 3, 5, 7, 23 (where applicable), 28, 29, 30 15, 14 Seal Kits consist of items 16, 23 (where applicable) , 28, 29, 30 9
9 19 Fluid Side 20 9 Fluid Port 19 20 14 Anti-extrusion
Parts Legend
Gas Side 1 2 3 4 5 6 7 Shell Bladder Gas Valve Core Gas Side Lock Nut Valve Seal Cap Valve Protection Cap O-ring
17 20 19 20 19
Parts Legend
Gas Side 8 Name Plate
Detail X 14 18 Detail X 18
Ring
22 Gas Port Adapter 24 Anti-extrusion Ring 28 Flat Ring 29 O-ring 30 Back-up Ring 31 Gas Port Lock Nut
15 Flat Ring 16 O-ring 17 Spacer Ring 18 Fluid Port Lock Nut 19 Vent Screw 20 Seal Ring 23 Back-up Ring
6 31 6 17 31 17 30 29 28 ACU1102-1326 30 29 28
20
PN#02068195 / 04.13 /
Seal Kits
For seal kits and repair kits other than Buna N, and for sizes not listed please consult factory.
Bottom Repairable - Buna N*

Size 1 (1 qt.) 4 (1 gal.) 6 (1.5gal.) 10 (2.5 gal.) 20 (5 gal.) 32 (10 gal.) 42 (11 gal.) 54 (15 gal.) 3000 PSI Fluid Port Seal Kit 2054031 2054032 2054032 2054033 2054033 2054033 2054033 2054033 Bladder Repair Kit 2054034 2054035 2054677 2054036 2054037 2054038 2075963 2054039 Fluid Port Seal Kit 2054032 2054032 N/A 2054283 2054283 2054283 N/A 2054283 5000 PSI Bladder Repair Kit 2054455 2054035 N/A 2054279 2054280 2054281 N/A 2054282
*For seal kits and repair kits other than Buna N, and for sizes and types not listed please contact HYDAC.
Tools
Item Pull Rod (Schrader Valve) Pull Rod (G 1/4 valve) Gas Valve Torque Wrench Gas Valve Core Tool Spanner Wrenches: 1 Qt. - 52-55 mm 1-15 Gal - 68-100 mm High Flow and Top Repairable 120-130 mm 2054547 2054545 2054548 Gas Valve Core Tool Part Number 2092306 2094570 2080987 0616886 Gas Valve Torque Wrench
Spanner Wrench
Comes complete with tting for gas valve, and 4 extension Pull Rod : segments to accomodate accumulators up to 54 liter
WARNING: Only qualified persons should perform maintenance on any type of accumulator. Complete maintenance instructions are available - Contact HYDAC.
PN#02068195 / 04.13 / ACU1102-1326
21
Competitive Crossover
Standard Bottom Repairable 3000 PSI / Oil Service / Buna N / SAE Thread
Size 1 qt 1 gal 2.5 gal 5 gal 10 gal 15 gal Size 1 qt
5/8 Gas Valve
HYDAC 2054003 2054004 2054005 2054006 2054007 2054008 HYDAC 2054655 2054034
(HYDAC standard)
Accum Inc.3 A1QT3100-3 A13100-3 A2.53100-3 A53100-3 A103100-3 A153100-3 Accum Inc.3 AI-1QT-3KT AI-1QT-3KT AI-1-3KT AI-2.5-3KT AI-5-3KT AI-10-3KT AI-15-3KT Accum Inc.3 A2.5TR3100-3 A5TR3100-3 A10TR3100-3 A15TR3100-3 Accum Inc.4 AI-2.5-3KT AI-5-3KT AI-10-3KT AI-15-3KT
Bosch 0-531-112-640 0-531-113-640 0-531-114-640 0-531-115-640 0-531-115-650 0-531-116-6401 Bosch2 N/A 9-534-232-0243 9-534-232-025 9-534-232-026 9-534-232-027 9-534-232-028 9-534-232-0291 Bosch 5 9-530-230-075 9-530-230-085 9-530-230-095 9-530-230-1051 Bosch2, 4 N/A 9-534-232-027 9-534-232-028 9-534-232-0291
Greer 851550 841720 849760 849392 850670 849910 Greer 7029283 702928 702956 702970 702984 702998 703026 Greer 851420 851430 851590 852480 Greer 702970 702984 702998 703026
Oil Air 1QT-100-6 1-100-6 2.5-100-6 5-100-6 10-100-6 15-100-6 Oil Air A1QT-3003 A1QT-300 A1-300 A2.5-2-300 A5-2-300 A10-2-300 A15-2-300 Oil Air TR-2.5-100-6 TR-5-100-6 TR-10-100-6 TR-15-100-6 Oil Air A2.5-2-300 A5-2-300 A10-2-300 A15-2-300
Parker BA002B3T01A1 BA01B3T01A1 BA02B3T01A1 BA05B3T01A1 BA10B3T01A1 BA15B3T01A1 Parker 08506930023 N/A 0850693010 0850693025 0850693050 0850693100 0850693150 Parker BA02T3T01A1 BA05T3T01A1 BA10T3T01A1 BA15T3T01A1 Parker 0850693025 0850693050 0850693100 0850693150
Repair Kits10 Replacement Bladder
1 qt
7/8 Gas Valve
1 gal 2.5 gal 5 gal 10 gal 15 gal Size 2.5 gal 5 gal 10 gal 15 gal Size 2.5 gal 5 gal 10 gal 15 gal
2054035 2054036 2054037 2054038 2054039 HYDAC 2089035 2081834 2079383 2079385
10
Top Repairable 3000 PSI / Oil Service / Buna N / SAE Thread
Repair Kits
Replacement Bladder
HYDAC 2062823 2054104 2054105 2054106
Standard Bottom Repairable 5000 PSI / Oil Service / Buna N / SAE Thread
Size 1 qt 1 gal 2.5 gal 5 gal 10 gal 15 gal Size 1 qt 1 gal 2.5 gal 5 gal 10 gal 15 gal HYDAC 2054188 2054189 2054276 2054275 2054277 2054278
10
Accum Inc.3 N/A N/A A2.55100-3 A55100-3 A105100-3 A155100-3 Accum Inc.9
7
Bosch 5 N/A N/A N/A N/A N/A N/A Bosch2, 4 N/A N/A N/A N/A N/A N/A
Greer 851120 851130 851150 855360 850680 855370 Greer 704040 704060 704080 704100 704120 704140
Oil Air N/A N/A G-2.5-5-100-6 G-5-5-100-6 G-10-5-100-6 G-15-5-100-6 Oil Air N/A N/A AG-2.5-5-300 AG-5-5-300 AG-10-5-300 AG-15-5-300
Parker N/A BA01B5T01A1 BA02B5T01A1 BA05B5T01A1 BA10B5T01A1 BA15B5T01A1 Parker N/A N/A 08619050258 08619050508 08619051008 08619051508
Repair Kits
Replacement Bladder N/A N/A AI-2.5-5-3KT AI-5-5-3KT AI-10-5-3KT AI-15-5-3KT

7 8 9 10
HYDAC 2054455 20540357 20542798 20542808 20542818 20542828
Footnotes 1 Only 14 gallon 2 Bladder only 3 Size of gas valve stem may be different than HYDAC standard (7/8-14 UNF) 4 Style of gas valve stem (top-repairable) may differ (i.e. has flat) from HYDAC 5 Not ASME approved; TUV approved accumulators only 6 Top-repairable only
Gas valve stem 7/8-14 UNF Gas valve stem 2 Size and/or style of gas valve may be different than HYDAC standard HYDAC Repair Kit consists of: Bladder Gas Valve Core Lock Nut (SB 600 only) Valve Seal Cap Seal Kit
22
PN#02068195 / 04.13 / ACU1102-1326
Accumulators
SB 330 / 600
Service and Parts
WARNING! Index
1. General Bottom Repairable Bladder Accumulators 2. 3. Spare Parts List Maintenance Instructions 2.1 Torque Requirements 3.1 Disassembly 3.2 Inspection Of Components 3.3 Assembly Top Repairable Bladder Accumulators 4 5 Spare Parts List Maintenance Instructions 4.1 Torque Requirements 5.1 Disassembly 5.2 Inspection Of Components 5.3 Assembly To safeguard against a potential source of danger which can occur in bladder and diaphragm accumulators, we would like to draw your attention to the following information. Please note that this should be taken into account when carrying out any work on systems with hydraulic accumulators. After discharging and/or completely draining the accumulator (e.g. to depressurize the hydraulic system before work is carried out), the accumulator can build-up an amount of pressure again when the lines are later shut off on the uid side. This problem must be taken into account generally and in particular before carrying out work on hydraulic systems which include connected hydraulic accumulators. All the uid-side lines connected to the accumulator must therefore be depressurized and after that the lines remain open. Only then may the appropriate work (e.g. disassembly of the accumulator) be carried out.
NOTE: All details subject to technical modification
Hydraulic accumulators are pressurized vessels and only qualied technicians should perform repairs. Never weld, braze or perform any type of mechanical work on the accumulator shell. Always drain the uid completely from the accumulator before performing any work, such as recommended repairs or connecting pressure gauges. Special Tools Required: 1. HYDAC Charging and Gauging Unit: F or bottom repairable bladder accumulators: FPS or FPK with adapter FPK/SB may be used. F or top repairable bladder accumulators only the FPK with adapter FPK/SB may be used. 2. Gas Valve Core Tool 3. Spanner Wrench(es) 4. Bladder Pull Rod 5. Sockets 27mm / 32mm (top repairable only) / 36 mm 6. Blunt Flathead Screwdriver (with rounded edges) NOTE: Additional standard tools are required including but not limited to: Soft Faced Hammer / Sockets / Torque Wrenches Refer to additional information contained in the Operating and Installation Instructions for HYDAC Accumulators. The instructions included in this brochure cover Bottom Repairable and Top Repairable Bladder Accumulators. Before servicing a bladder accumulator obtain the appropriate HYDAC repair kit. Use only original HYDAC replacement parts. Read all instructions thoroughly before beginning any type of service or repair work.
CAUTION!
PRESSURIZED VESSEL USE DRY NITROGEN GAS ONLY

Please refer to HYDAC Operating and Installation Instructions
CAUTION!
PN#02068195 / 04.13 / ACU1102-1326
23
Maintenance
2. Replacement Parts Drawing: SB330, SB330H, SB330N, SB600, SB600N
Detail Z 3 4 6 8
Detail Z Item Description: 1 Shell
5 3 7
15 3 16
4 6 7 8 9 14 15 16
Bladder Gas Valve Core Bladder Stem Lock Nut Valve Seal Cap Valve Protection Cap O-ring Name Plate Fluid Port Anti-extrusion Ring Flat Ring O-ring Spacer Ring Fluid Port Lock Nut Fluid Port Vent Screw Seal Ring
17 5
17 18 19 20
3 3 1
6 6
Detail X SB 330: size 1 to 54 SB 600: size 1 to 4 SB 330N: size 1 to 54 15
17
15 23 Back-up Ring 16 23 Repair Kit Consists Of:

2 Bladder 3 4 5 15 Gas Valve Core Bladder Stem Lock Nut
(SB 600 only)
16 17 15 16
Valve Seal Cap Flat Ring
7 O-Ring 16 O-Ring 23 Back-up Ring

(where applicable)
14 Detail 1X 18 2
2
9 17 20 19
SB 600: size 10 to 54 SB 600N: size 10 to 54
17
15 16 23 15 17 16 23 17
2.1 Torque Requirements: Bottom Repairable Bladder Accumulators in Nm (lb-ft)

Part Name Gas Valve Core Bladder Stem Lock Nut Valve1 Seal Cap Vent Screw1) Fluid Port Lock Nut SB 330 1 0.5 (0.4) 80 (59) 30 (22) 90 (66) 4 (3) 4 to 6 10 to 54 0.5 (0.4) 80 (59) 30 (22) 440 (325) 30 (22) 0.5 (0.4) 80 (59) 30 (22) 200 (148) 22 (16) SB 330 H 10 to 20 0.5 (0.4) 80 (59) 30 (22) 600 (443) 30 (22) 1 to 4 0.5 (0.4) 80 (59) 30 (22) 200 (148) 22 (16) SB 600 10 to 54 0.5 (0.4) 150 (111) 30 (22) 440 (325) 30 (22)
17 17 1
1) For 1SAE threads only. For other thread types, consult HYDAC.
24
1 INNOVATIVE FLUID POWER
PN#02068195 / 04.13 / ACU1102-1326
Maintenance
3. B ottom Repairable Bladder Accumulators 3.1 Disassembly
A After removal from the system, place the accumulator in a vice or secure it to a workbench. Remove valve protection cap (item 6) and unscrew valve seal cap (item 5) . Attach the proper HYDAC Charging and Gauging Unit and completely relieve the gas precharge (refer to HYDAC Charging and Gauging brochure #02068202) . Remove gas valve core (item 3) by using the gas valve core tool. B Unscrew vent screw (item 19) and remove seal ring (item 20). Unscrew lock nut (item 18) by using spanner wrench. Remove spacer ring (item 17) . If necessary, tap spacer ring with a plastic hammer to loosen. C Loosen uid port (item 9) and push it into the shell. Remove back-up ring, (item 23) where applicable, O-ring (item 16) and at ring (item 15) from uid port. D Pull anti-extrusion ring (item 14) off uid port and remove it through uid side opening by folding it in half. E Remove uid port (item 9) . F Remove bladder stem lock nut (item 4) and name plate (item 8) from the gas side. Remove bladder (item 2) from uid side. It may be necessary to fold the bladder lengthwise to remove it. A
3.2 Inspection of Components

Shell: inside to ensure it is free of debris, rough spots, or chafe marks. uid side bore for damage which could hamper proper sealing. exterior for any sign of damage. If any interior or exterior damage is found, contact HYDAC for proper repair or replacement instructions. Bladder: The bladder must be checked for leakage. Reinstall gas valve core (item 3) and charge the bladder with nitrogen or compressed air to its natural shape and inspect for leakage. If leakage occurs, rst check the gas valve core (item 3) and replace it if necessary. If leakage still occurs, then the bladder must be replaced. The bladder must be visually inspected for lateral grooves and deep chafe marks. If any are found, the bladder should be replaced. Shallow chafe marks are insignicant and will not hamper performance.
Note: Bladders can not be repaired or revulcanized!
Fluid Port: Depress poppet and rotate 90 to ensure free movement. Visually inspect poppet, threads, and sealing surfaces for any damage. If any damage is found, the uid port should be replaced. Vulcanized Anti-extrusion Ring: Visually check vulcanized area between steel and rubber to make sure it is undamaged and that adhesion is still good (no gaps between rubber and metal) . If the adhesion is poor or the rubber is cracked or shows signs of embrittlement or aging, replace anti-extrusion ring. Also check the seat area on the steel parts for grooves or any other damage. If any are found replace anti-extrusion ring. Non-Vulcanized Anti-extrusion Ring: Visually inspect area between the steel and rubber to make sure that the steel ring is properly seated. If the rubber is cracked or shows signs of embrittlement or aging, replace anti-extrusion ring. Also check the seat area on the steel parts for grooves or any other damage. If any are found replace anti-extrusion ring. Seals: New seals should always be used whenever reassembling any bladder accumulator. Other Parts: Inspect for damage and replace if necessary. E D
PN#02068195 / 04.13 / ACU1102-1326
25
Maintenance
3.3 Assembly:
The interior of the shell must be absolutely free of any contamination or debris prior to assembly. Prepare bladder for installation by removing valve seal cap (item 5), and gas valve core (item 3) . Press all residual air out of bladder. G Lubricate interior of shell and exterior of bladder with appropriate ltered uid, using a uid volume of approximately 10% of total accumulator volume.
(Do not use water, it is not a lubricant).
Different bladder compounds require different lubricants. G
H Place bladder stem lock nut (item 4) over the pull rod with the male threads facing the pull rod handle. Insert bladder pull rod through shell (threaded connection toward uid side opening) . Thread pull rod onto gas valve. Fold bladder in half lengthwise, then again if necessary. Pull the pull rod until gas valve emerges through gas port opening. Make sure bladder is stretched and not twisted when being inserted. Once gas valve is through opening, loosely attach bladder stem lock nut (item 4) to prevent bladder from slipping back into shell. Remove pull rod from gas valve. Insert gas valve core (item 3) and torque to 0.5 Nm (0.4 lb-ft). I To prevent damage to the threads and O-ring, tape uid port threads before assembly. Insert uid port into shell. Make sure bladder is fully extended within the shell. J Fold anti-extrusion ring (item 14) in half and insert into shell with steel seat facing uid side opening. To do this, push uid port further into shell and then pull it back through the middle of the anti-extrusion ring. K Slightly pull on the uid port to position it. Do not allow uid port to fall back into shell. This can be accomplished by either pulling on the uid port while inserting seals or precharging the bladder with 10 to 15 psi of dry nitrogen to keep uid port in position (refer to HYDAC Charging and Gauging brochure #02068202) . L Order of Assembly: at ring O-Ring back-up ring (where applicable) spacer ring uid port lock nut item 15 item 16 item 23 item 17 item 18
26
PN#02068195 / 04.13 / ACU1102-1326
Maintenance
M Insert at ring (item 15) into space between uid port and shell. If it does not slide on properly, recenter uid port in opening. Next, insert O-ring by pressing with a blunt athead screwdriver (with rounded edges) at 90 intervals. Carefully, level O-ring onto seat. Where applicable insert back-up ring (item 23) over O-ring with grooved surface toward O-ring. N Remove protective tape from uid port threads. Insert spacer ring (item 17) with lip placed in the shell. Thread on uid port lock nut (item 18) and torque with spanner wrench*. Place seal ring (item 20) on vent screw (item 19) install in uid port and torque*. O On gas side, remove loosely attached bladder stem lock nut (item 4) and position name plate (item 8) . Reapply bladder stem lock nut (item 4) and torque*. Attach appropriate HYDAC Charging and Gauging Unit and apply proper gas precharge P (refer to HYDAC Charging and Gauging brochure #02068202) . Check bladder stem lock nut (item 4) torque*. Q Screw on valve seal cap (item 5) and torque*. Replace valve protection cap (item 6) .
*refer to torque table in section 2.1
PN#02068195 / 04.13 / ACU1102-1326
27
1 2
Maintenance
15 16 23 17
4. Replacement Parts Drawing: SB330T, SB330HT, SB330TR, SB330NTR, SB 600T, SB600TR, SB600NTR
4 22
14 Detail Y X Detail 18 19 20 9
Item Description: 1 2
5 3 7
Detail Z
Shell Bladder Gas Valve Core Bladder Stem Lock Nut Valve Seal 16 Cap
Detail Z
3 4 5 6 7
15
31
Detail Y SB330T: SB330HT: SB330TR: SB330NTR: SB600T: SB600TR: SB600NTR:
Valve Protection Cap
17 O-ring
24
1 2
size 10 to 54 size 20 to 54 size 10 to 54 size 10 to 54 size 20 to 54 size 10 to 54 size 10 to 54

6 31 17 30 29 28
Fluid Side 9 14 15 17 18 19 20 23 Fluid Port Anti-extrusion Ring Flat Ring Spacer Ring Fluid Port Lock Nut
16 O-ring
15 Vent Screw
Seal Ring
16 23 Back-up Ring 17
Gas Side 22 24 Gas Port Adapter Anti-extrusion Ring Flat Ring Back-up Ring Gas Port Lock Nut
Detail X SB330T: SB330TR:

4 22 22 Detail Y Detail Y 24 24 4 Detail Z Detail Z 31
size 10 to 54 size 10 to 54
28 30 31
29 O-ring
14
31
9
SB330NTR: SB330HT: SB600T: SB600TR: SB600NTR:
16 17 17
15 16 15
Detail X 18 19 20
SB330T, SB330TR, SB330NTR, SB600T, SB600TR, SB600NTR Repair Kit consists of: 2 Bladder 3 5 15 23 28 30 Gas Valve Core Valve Seal Cap Flat Ring Back-up Ring (where applicable) Flat Ring Back-up Ring
1 1 2 2
size 10 to 54 size 20 to 54 size 20 to 54 size 10 to 54 size 10 to 54

15 16 15 23 16 17 23 17
7 O-ring 16 O-ring
29 O-ring
4.1 Torque Requirements: Top Repairable Bladder Accumulators in Nm (lb-ft)

Part Name Gas Valve Core Bladder Stem 14 Nut Detail X Lock
Detail Valve X Seal Cap 18 14
SB330HT Repair Kit consists of: 2 Bladder 3 5 23 28 30 Gas Valve 6 Core Valve Seal Cap
SB 330 H 20 to 54 0.5 (0.4)

9
SB 330 T 10 to 54 0.5 (0.4) 80 (59) 30 (22) 440 (325) 30 (22) 600 (443)
SB 330 TR 10 to 54 0.5 (0.4) 80 (59) 30 (22) 440 (325) 30 (22) 440 (325)
SB 600 T 20 to 54 0.5 (0.4) 80 (59) 30 (22) 440 (325) 30 (22) 440 (325)
SB 600 TR 10 to 54 0.5 (0.4) 80 (59) 30 (22) 440 (325) 30 (22) 30 (22)
80 (59) 9 30 (22) 19
20 600 (443) 19 20 30 (22)
7 O-ring
31
17 Back-up Ring (where applicable)

Flat Ring Back-up 29 Ring
Fluid Port Lock Nut Vent Screw

18
3)
29 O-ring
Gas Port Lock Nut
600 (443)
30
3) For SAE threads only. For other thread types, consult HYDAC.
28
28
PN#02068195 / 04.13 / ACU1102-1326
Maintenance
5. Top Repairable Bladder Accumulators
Top repairable accumulators may also be repaired from the bottom (uid) side. For this procedure please see section 3.
5.1 Disassembly
A Relieve system uid pressure and drain all uid from accumulator. Remove valve protection cap (item 6) (if applicable) and unscrew valve seal cap (item 5). Attach proper HYDAC Charging and Gauging Unit (FPK with adapter FPK/SB) and completely relieve the gas precharge pressure (refer to HYDAC Charging and Gauging brochure #02068202) . B Remove gas valve core (item 3) by using the gas valve core tool. Thread pull rod onto gas valve and hold to keep gas port from falling into shell. C Unscrew gas port lock nut (item 31) using spanner wrench. Remove spacer ring (item 17) . If necessary, tap spacer ring with a plastic hammer to loosen. Push gas port adapter into shell. D Remove back-up ring (item 30), O-ring (item 29), and at ring (item 28) before removing anti-extrusion ring. Remove anti-extrusion ring (item 24) from gas port adapter, then fold it in half to pull it through the gas side opening. Pull gas port adapter through gas side opening and grasp the gas port adapter with one E hand, while removing the pull rod with the other. Remove the gas port/bladder assembly (item 22 and 2) from the shell. It may be necessary to fold the bladder lengthwise to remove it. F Remove bladder stem lock nut (item 4) from gas valve and separate gas port adapter (item 22) from bladder (item 2) . B
5.2 Inspection of Components

Shell: inside to ensure it is free of debris, rough spots, or chafe marks. uid side and gas side bores for damage which could hamper proper sealing. exterior for any sign of damage. If any interior or exterior damage is found, contact HYDAC for proper repair or replacement instructions. Bladder: The bladder must be checked for leakage. Reinstall gas valve core (item 3) and charge the bladder with nitrogen or compressed air to its natural shape and inspect for leakage. If leakage occurs, rst check the gas valve core (item 3) and replace it if necessary. If leakage still occurs, then the bladder must be replaced. The bladder must be visually inspected for lateral grooves and deep chafe marks. If any are found, the bladder should be replaced. Shallow chafe marks are insignicant and will not hamper performance.
Note: Bladders can not be repaired or revulcanized.
Fluid Port: Depress poppet and rotate 90 to ensure free movement. Visually inspect poppet, threads, and sealing surfaces for any damage. If any damage is found, the uid port should be replaced. Vulcanized Anti-extrusion Ring: Visually check vulcanized area between steel and rubber to make sure it is undamaged and that adhesion is still good (no gaps between rubber and metal) . If the adhesion is poor or the rubber is cracked or shows signs of embrittlement or aging, replace anti-extrusion ring. Also check the seat area on the steel parts for grooves or any other damage. If any are found replace anti-extrusion ring. Non-Vulcanized Anti-extrusion Ring: Visually inspect area between the steel and rubber to make sure that the steel ring is properly seated. If the rubber is cracked or shows signs of embrittlement or aging, replace antiextrusion ring. Also check the seat area on the steel parts for grooves or any other damage. If any are found replace anti-extrusion ring. Gas Porter Adapter: Visually inspect the threads and sealing surfaces of the gas port adapter for signs of damage. If any damage is found, the gas port adapter should be repaced. Seals: New seals should always be used whenever reassembling any bladder accumulator. Other Parts: Inspect for damage and replace if necessary.
PN#02068195 / 04.13 / ACU1102-1326
29
Maintenance
5.3 Assembly
The interior of the shell must be absolutely free of any contamination or debris prior to assembly. Prepare bladder for installation by removing valve seal cap (item 5), and gas valve core (item 3) . Purge all residual air. Lubricate interior of shell and exterior of bladder with appropriate ltered uid, using a uid volume of approximately 10% of total accumulator volume. (Do not use water, it is not a lubricant) . Different bladder compounds require different lubricants. G Attach gas port adapter (item 22) to bladder with gas valve protruding through adapter opening. Loosely screw bladder stem lock nut (item 4) onto gas valve to keep gas port and bladder connected. H Fold bladder (item 2) in half lengthwise and insert through gas side opening. Make sure bladder is stretched and not twisted when being inserted. Thread pull rod onto gas valve to position gas port adapter. I Place the anti-extrusion ring (item 24) over the pull rod with the steel parts facing upward. Fold anti-extrusion ring (item 24) in half and insert into shell. To do this, push gas port adapter further into shell and then pull it back through anti-extrusion ring. Slide gas port lock nut (item 31) over and pull rod with beveled surface facing away from shell; loosely thread the gas port lock nut onto the gas port adapter. Remove pull rod from gas valve. J Insert gas valve core (item 3) and torque to 0.5 Nm (0.4 lb-ft). Precharge bladder with 10 to 15 psi of dry nitrogen to hold gas port adapter (item 22) in place while completing assembly. K Remove gas port lock nut (item 31) . Insert at ring (item 28) into space between gas port and shell. If it does not slide on properly, re-center gas port in opening. Next, insert O-ring (item 29) by pressing with a blunt athead screwdriver (with rounded edges) at 90 intervals. Carefully, level O-ring onto seat. Insert back-up ring (item 30) over O-ring with grooved surface toward O-ring. L Install spacer ring (item 17) . Thread on gas port lock nut (item 31) with beveled surface facing away from shell and torque with spanner wrench*. Torque* bladder stem lock nut (item 4) . Attach HYDAC Charging and Gauging Unit (FPK M with adapter FPK/SB) and apply proper gas precharge pressure (refer to HYDAC Charging and Gauging brochure #02068202) . Check bladder stem lock nut (item 4) torque2). N Screw on valve seal cap (item 5) and torque*. Replace valve protection cap (item 6) (if applicable) .
*refer to torque table in section 4.1.
HYDAC TECHNOLOGY CORPORATION Accumulator Division 2260 City Line Road Bethlehem, PA 18017 Tel 610.266.0100 Fax 610.231.0445
SBO Series
Diaphragm Materials
NBR (Standard Nitrile) LT-NBR (Low Temperature Nitrile) ECO 30 (Epichlorohydrin) IIR (Butyl) FPM ( Fluorelastomer) others (available upon request)
To determine which material is appropriate, always refer to fluid manufacturers recommendation.
Not all uids are compatible with every elastomer at all temperatures, therefore, HYDAC offers the following materials:
Corrosion Protection Description

Diaphragm accumulators are a cost effective option for numerous functions involving energy storage, shock absorption or pulsation dampening in a hydraulic or uid system. They are well suited for applications where smaller uid volumes and ow rates are adequate and that require or involve: Compact design Low weight Flexible mounting positions Extremely quick shock response Low cost Low lubricity uids, like water Diaphragm Accumulators have been successfully applied in both industrial and mobile applications for energy storage, maintaining pressure, leakage compensation, and vehicle hydraulic systems. HYDAC manufactures two types of diaphragm accumulators: Non-repairable (welded) Repairable (threaded) For use with certain aggressive or corrosive uids, or in a corrosive environment, HYDAC offers protective coatings and corrosive resistant materials (i.e. stainless steel) for the parts that interface with the uid or are exposed to the hostile environment.
Mounting Position
Diaphragm accumulators are designed to mount in any position. In systems where contamination is a problem, we recommend a vertical mount with the uid port oriented downward.
System Mounting
HYDAC diaphragm accumulators are designed to be screwed directly onto the system. We also recommend the use of our mounting components, (detailed on page 84) to minimize the risk of failure due to system vibrations.
Applications
Some common applications of diaphragm accumulators are: Agricultural Machinery & Equipment Forestry Equipment Machine Tools Mining Machinery & Equipment Mobile & Construction Equipment Off-Road Equipment For specic examples of applications using diaphragm accumulators, please see page 89.
Construction
Both types of diaphragm accumulators have the same basic construction. The difference is in the shell. The welded version has a shell that is electron-beam welded, and therefore cannot be repaired. The threaded type has a shell made up of two halves (top and bottom) which are held together by a threaded locking ring.
gas valve shell
Welded
diaphragm poppet fluid port
gas valve shell locking ring diaphragm poppet fluid port
Threaded
PN#02068195 / 04.13 / ACU1102-1326
31
Model Code
Model Codes containing RED selections are non-standard items Contact HYDAC for information and availability Not all combinations are available Series SBO XXX = Diaphragm Accumulator (XXX = series designation) (see tables on following pages for most common series and size selections) Size (in Liters, see tables on dimension pages to follow) 0.075 = 0.075 Liters

SBO 210 - 1 E4 / 112 S 210 CK XXX
3.5
...see tables on following pages for complete list of sizes, and which versions they are available in
= 3.5 Liters
Shell Construction and Gas Port Design E1 = Welded Construction, rechargeable, HYDAC Gas Valve Version 1 (M 28 x 1.5) E2 = Welded Construction, factory precharged and sealed, (not rechargeable) (Not available on SBO330 or on any accumulator larger than 1.4 liters) E4 = Welded Construction, rechargeable, HYDAC Gas Valve Version 4 (8VI-ISO 4570) A6 = Threaded Construction, rechargeable, HYDAC Gas Valve Version 1 (M 28 x 1.5) Material Code Depending on Application 112 = Standard for oil service (mineral oil) Fluid Port 1 = Carbon steel 3 = Stainless steel 4 = Chemically plated carbon steel (ONLY WETTED SURFACES for water service) 6 = Low temperature carbon steel (< -20F) Shell 0 1 2 4 6 = = = = = Synthetic coated carbon steel (Applied internally & externally for water service) Carbon steel Chemically plated carbon steel (internal & external for water service) Stainless steel (please note: MAWP decreases for most stainless models - see tables) Low temperature carbon steel (< -20F)
Compound NBR Oper. Temp Range 5 to 180F 32 to 180F Low Temp NBR -50 to 180F ECO...113... -20 to 250F ECO...663... -40 to 250F IIR -20 to 200F FPM 5 to 300F Typical Fluids mineral oils water & water-glycols (5% minimum glycol) mineral oils mineral oils mineral oils & water (with low temperature CS shell) phosphate esters & brake uids chlorinated hydrocarbons
Diaphragm Compound 2 = NBR (Buna N) 3 = ECO (Hydrin) 4 = IIR (Butyl) 5 = LT-NBR (low temp. Buna) 6 = FPM (uoroelastomer) 7 = Others (available on request) Country of Installation S = USA

(for other countries see page 2 for proper code designation)
Maximum Working Pressure in bar (see tables on dimension pages to follow) 100 = 1500 psi 140 = 2000 psi 200 = 3000 psi 210 = 3000 psi 250 = 3600 psi 330 = 4700 psi 400 = 5800 psi 450 = 6500 psi 500 = 7200 psi 750 = 10000 psi Fluid Port Connection AK = BSP connection AB = Male / Female combination connection CK = Standard SAE connection
(other fluid ports available upon request consult factory)
Gas Precharge Pressure (P0 ) in bar (always required for E2 model gas valve) xxx = 3 digits
32
PN#02068195 / 04.13 / ACU1102-1326
Dimensions Non-Repairable Welded Diaphragm Accumulators
Version E1
D +0.04" M28 x 1.5 1.63" 0.91" 0.08" 0.31"
Version E2
Version E
8V1-ISO 4570 O-ring 7.5 x 2 (mm) 7/8-14UNF
Not available on SBO330 or on any accumulator larger than 1.4 liters, minimum lot size 200pcs.
K (hex) AK ISO 228 K (hex)
0.83" CK SAE K (hex)
AB ISO 228 AB DIN 13
Series
Max. Size p2:p0 (L)
Effective Gas Vol (in3 ) 5 10 20 30 36 45 45 60 85 85 85 120 120 120 170 230 230
MAWP psi/(bar) 3600 (250) 2600/(180)* 3000/(210) 2400/(160)* 3000/(210) 3000 (210) 4700 (330) 2000/(140)* 3000/(210) 4700 (330) 3000 (210) 2000 (140) 3000 (210) 4700 (330) 1500/(100)* 1500/(100) 3000 (210) 4700 (330) 3000 (210) 3000 (210) 4700 (330)
Weight lbs/(kg) 1.5 (0.7) 1.8 (0.8) 2.9 (1.3) 3.7 (1.7) 7.3 (3.3) 6.2 (2.8) 8.9 (4.0) 7.9 (3.6) 8.6 (3.9) 11.9 (5.4) 16.6 (7.5) 8.8 (4.0) 14.6 (6.6) 17.7 (8.0) 18 (8.2) 24.6 (11.2) 30.6 (13.8)
A in (mm) 2.68 (68.0) 3.15 (80.0) 3.66 (93.0)
Thread-F CK AK AB K-Hex D** Q in in gpm (BSPP (BSPP (DIN 13 (mm) (mm) (SAE - female) female) female) male) 2.52 (64.0) 2.91 (74.0) 3.66 (93.0) 9/16-18 UNF 9/16-18 UNF 3/4-16 UNF 3/4-16 UNF 3/4-16 UNF 3/4-16 UNF 3/4-16 UNF 3/4-16 UNF 3/4-16 UNF 3/4-16 UNF 3/4-16 UNF G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 N/A N/A N/A N/A G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 N/A N/A N/A N/A M33 x 1.5 M33 x 1.5 M33 x 1.5 M33 x 1.5 M33 x 1.5 M33 x 1.5 M33 x 1.5 M45 x 1.5 M45 x 1.5 M45 x 1.5 M45 x 1.5 M45 x 1.5 M45 x 1.5 1.18 (30) 1.18 (30) 1.42 (36) 1.42 (36) 1.42 (36) 1.42 (36) 1.42 (36) 1.42 (36) 1.42 (36) 1.42 (36) 1.42 (36) 1.81 (46) 1.81 (46) 1.81 (46) 1.81 (46) 1.81 (46) 1.81 (46) 10 10 25 25 25 25 25 25 25 25 25 40 40 40 40 40 40
SBO 250 SBO 210 SBO 210 SBO 210 SBO 330 SBO 210 SBO 330 SBO 200 SBO 140 SBO 210 SBO 330 SBO 100 SBO 210 SBO 330 SBO 210 SBO 250 SBO 330
8:1 8:1 8:1 8:1 8:1 8:1 8:1 8:1 8:1 8:1 8:1 8:1 8:1 8:1 4:1 4:1 4:1
0.075 0.16 0.32 0.5 0.6 0.75 0.75 1 1.4 1.4 1.4 2 2 2 2.8 3.5 3.5
4.35 4.13 (124.0) (105.0) 5.04 4.53 (128.0) (115.0) 4.88 4.76 (124.0) (121.0) 4.78 4.96 (122.0) (126.0) 5.39 5.35 (137.0) (136.0) 5.91 5.71 (150.0) (145.0) 6.14 5.91 (156.0) (150.0) 6.33 6.1 (160.0) (155.0)
6.57 6.3 1 1/16 -12 UNF (167.0) (160.0) 6.81 6.57 1 1/16 -12 UNF (173.0) (167.0) 7.12 6.77 1 1/16 -12 UNF (180.0) (172.0) 8.94 6.57 1 1/16 -12 UNF (227.0) (167.0) 11.14 6.69 1 1/16 -12 UNF (283.0) (170.0) 10.78 6.77 1 1/16 -12 UNF (274.0) (172.0)
Dimensions are for general information only, all critical dimensions should be verified. Dimensions are in inches/(mm) and lbs/(kg) *Reduced MAWP values for stainless steel models **Diameter at electron beam weld at shell seam may be up to +0.150 larger in diameter
PN#02068195 / 04.13 / ACU1102-1326
33
Repairable Threaded Diaphragm Accumulators
D M28 x 1.5
N A
B F L
Thread F Series Max. Size p2:p0 Eff Gas Vol (in3) MAWP psi/(bar) Weight Lbs/(kg) A in/ (mm) 4.33 (110) 5.04 (128) 5.35 (136) 6.69 (170) 7.48 (190) 7.75 (197) 8.93 (227) B in/ (mm) 1.18 (30) 0.79 (20) 0.43 (11) 0.75 (19) 0.31 (8) 1.1 (28) 0.67 (17) D in/ (mm) 3.74 (95) 4.53 (115) 6.02 (153) 5.51 (140) 6.69 (170) 7.91 (201) 7.91 (201) CK AK (SAE(BSPP female) -female) 3/4 - 16 UNF 3/4 - 16 UNF 3/4 - 16 UNF 3/4 - 16 UNF 3/4 - 16 UNF 3/4 - 16 UNF 1 1/1612 UNF G 1/2 G 1/2 KHex in/ (mm) 1.26 (68) 1.42 (36) 1.42 (36) 1.61 (41) 1.26 (32) 1.97 (50) 1.61 (41) L in/ (mm) 2.68 (68) 3.62 (92) 4.49 (114) 4.53 (115) 5.71 (145) 6.3 (160) 6.61 (168) M in/ (mm) 0.87 (22) 0.71 (18) 0.59 (15) 1.77 (45) 2.24 (57) 1.97 (50) 2.44 (62) N in/ (mm) 1.38 (35) 2.17 (55) 2.48 (63) 2.24 (57) 2.17 (55) 2.56 (65) 2.52 (64) Q gpm
SBO 500 SBO 500
10:1 10:1
0.1 0.25
6 15
7200 (500) 5000/(350)* 7200/(500) 8700/(600)*
4.2 (1.9) 8.6 (3.9) 19.8 (9.0) 12.6 (5.7) 18.7 (8.5) 24.7 (11.2) 25.1 (11.4)
25 25
SBO 750
10:1
0.25
15
10,000/ (750) 3600/(250)* 4700/(330) 3000 (210) 5800 (400) 2600/(180)* 3600/(250)
G 1/2
25
SBO 450 SBO 210 SBO 400 SBO 250
10:1 10:1 10:1 10:1
0.6 1.3 1.3 2.0
36 80 80 120
G 1/2 G 1/2 G 3/4 G 3/4
25 25 25 40
Dimensions are for general information only, all critical dimensions should be verified. Dimensions are in inches/(mm) and lbs/(kg) *Reduced MAWP values for stainless steel models
34
PN#02068195 / 04.13 / ACU1102-1326
Diaphragm Spare Parts
2075359 Vent Screw M8 (w/ NBR Seal Ring) Version 1 2100344 Vent Screw M8 only 6004771 NBR Seal Ring, U9.3X13.3X1 2127517 Plastic Valve Protection Cap, Version 1 2067728 Metal Valve Protection Cap, Version 1 632865 Gas valve core (Version 4) 237977 Valve seal cap (Version 4) 626488 O-ring 7.5x2 (Buna)
Water Service Accumulators

Size (liters) Effective Gas Vol (in3) MAWP psi/(bar)
RED selections are not standard item - Contact HYDAC for information and availability. Model Code Part Number 3344456 2104224 2108258 3041996 2110031 2122000 2103443 2110811 3042064 2111137 2111138 2121077 3042074 2108260 2108850 2106833 2106047 2105229 2108262 2103395 3107029 3108261 3586865 2067722 2100033 2106845 2120586 2111755 2114229 2084342 2101745 Fluid Connection Thread Size SAE 3/4-16UNF-2A male 1/2" NPTF male 1/2" NPTF male G 1/2" BSPP female G 1/2" BSPP female G 1/2" BSPP female G 1/2" BSPP female SAE 3/4" -16 UNF female G 1/2" BSPP female 3/4" NPTF male 3/4" NPTF male G 1/2" BSPP female G 1/2" BSPP female 1" NPTF male 1" NPTF male 1" NPTF male 1 1/4" NPTF male G 3/4" BSPP female 1 1/4" NPTF male G 3/4" BSPP female G 3/4" BSPP / M45 x 1.5 G 3/4" BSPP / M45 x 1.5 SAE 1 1/16" - 12 UNF female 1/2" NPTF male 1/2" NPTF male 1/2" NPTF male G 1/2" BSPP female G 1/2" BSPP / M45 x 1.5 1" NPTF male 1" NPTF male 1-1/4" NPTF male
Stainless Steel Port / Stainless Steel Shell 0.16 10 2600 / 180 SBO210-0.16E1/342S-180CA 0.16 0.16 0.16 0.25 0.25 0.25 0.25 0.25 0.32 0.32 0.6 0.6 0.75 0.75 0.75 2.0 2.0 2.0 2.0 4.0 4.0 4.0 10 10 10 15 15 15 15 15 20 20 36 36 45 45 45 120 120 120 120 260 260 260 2600 / 180 2600 / 180 2600 / 180 5000 / 345 5000 / 345 10,800 / 745 10,800 / 745 10,800 / 745 2300 / 160 2300 / 160 3600 / 250 3600 / 250 2000 / 140 2000 / 140 2000 / 140 1450 / 100 1450 / 100 1450 / 100 2600 / 180 725 / 50 725 / 50 2600 / 180 SBO210-0.16E1/342S-180HA SBO210-0.16E1/346S-180HA SBO210-0.16E1/346U-180AK SBO500-0.25A6/342S-350AK SBO500-0.25A6/346S-350AK SBO750-0.25A6/342S-750AK SBO750-0.25A6/342S-750CK SBO750-0.25A6/342U-750AK SBO210-0.32E1/342S-160HF SBO210-0.32E1/346S-160HF SBO450-0.6A6/342S-250AK SBO450-0.6A6/346U-250AK SBO210-0.75E1/342S-140HD SBO210-0.75E1/343S-140HD SBO210-0.75E1/346S-140HD SBO100-2E1/342S-100HC SBO100-2E1/342U-100AK SBO100-2E1/346S-100HC SBO250-2A6/342S-180AK SBO50-4E1/342U-50AB SBO50-4E1/346U1-50AB SBO250-4E1/344U-180CK SBO210-0.16E2/422S-210HB031 SBO210-0.16E2/422S-210HB034 SBO210-0.16E2/422S-210HB086 SBO330-0.75E1/422S-345AK
Plated Port / Plated Shell 0.16 10 3000 / 210 0.16 0.16 0.75 10 10 45 3000 / 210 3000 / 210 5000 / 340
Stainless Steel Port / Synthetic Coated Shell 0.6 36 4700 / 320 SBO330-0.6E1/302U-330AB 0.75 0.75 3.5 45 45 230 3000 / 210 3000 / 210 3000 / 210 SBO210-0.75E1/302S-210HD* SBO210-0.75E1/302S-210HD048 SBO250-3.5E4/302S-210HC
Fluid Port / Shell Material Combinations Which Are Not Available 32x 40x 44x Stainless Steel Port Chemically Plated Port Synthetic Coated Port Chemically Plated Shell Synthetic Coated Shell Chemically Plated Shell
PN#02068195 / 04.13 / ACU1102-1326
35
Piston Accumulators
SK Series
Piston Types
TYPE 2 Without Check Valves
Piston Accumulators
Application (without Check Valve) Low-friction design for higher piston speeds, slow movements without stick-slip effect and high number of actuations (millions). Actual cycles achieved will vary with operating parameters.
Notes: Filtration 10 m absolute. (ISO 17/15/12) Max. continuous velocity = 12 ft/sec
TYPE 2
Description
Piston Accumulators are a cost effective option for numerous functions involving energy storage, and sometimes shock absorption in a hydraulic or uid system. They are well suited for applications needing: High Pressure Ratios Large Volumes of Oil High Fluid ow rates Volume monitoring by way of piston position sensor or switch systems
With Check Valves
Application (with Check Valve) The addition of a check valve drastically reduces the oil pumping to the gas side of the piston.
Construction
HYDAC piston accumulators consist of: A cylinder with a nely nished internal surface A n end cap on the gas side and uid side, sealed with o-rings A lightweight metal piston A variety of sealing systems are available depending on the application TYPE 3
Gas Valve End Cap O-ring Gas Sealing System Piston Cylinder O-ring End Cap Fluid Port Fluid
Application Actual cycles achieved will vary with operating parameters. Notes: Filtration 10 m absolute. (ISO 17/15/12) Max. continuous velocity = 3 ft/sec
Sealing Systems
Precise information about the proposed operating conditions is required in order to select the most appropriate sealing system. Important criteria for this selection are: Number of actuations or cycles Piston speed Temperature uctuation Operating uid Cleanliness of uid Maintenance requirements
36
PN#02068195 / 04.13 / ACU1102-1326
Piston Accumulators
Seal Materials
The following sealing elastomers are available, depending on the operating conditions: NBR (acrylic nitrile butadiene rubber) FPM (uoro-elastomer) PUR (polyurethane) Suitable materials are also available for low temperature applications. HYDAC piston accumulators with low friction piston seals allow continuous operating velocities of up to 12 ft/sec with short bursts, up to 15 ft/sec (see type 2 piston) . Small pressure differentials between gas and oil side improve the effectiveness of HYDAC piston accumulators. To emphasize the friction effect on the pressure curve during an accumulation cycle, measurements with various sealing systems are illustrated. The measurement graphs below are a true representation of the gas and oil pressure of piston accumulators with different sealing systems. The comparison of these two measurements clearly shows the difference in the pressure differential between gas and oil side: Graph 1: p max. 125 psi Graph 2: p max. 14.5 psi The effect of the sealing friction on the working pressure is particularly striking in traditional piston designs. Abrupt piston movements (the stick-slip effect) are caused by the seal friction as shown in Graph 1. The low sealing friction of HYDAC type 2 pistons drastically reduces the stick-slip effect therefore maximizing piston responsiveness.
p in psi 2175
Fluids
The following sealing materials are suitable for the uids listed below: NBR, resistant to: Mineral Oils (HL and HLP) Non-ammable uids from groups HFA, HFB, and HFC Water and seawater up to approx. 100C NBR, not resistant to Aromatic hydrocarbons Chlorinated hydrocarbons Amines and ketones Hydraulic uids from the HFD Groups FPM, resistant to: Mineral Oils (HL and HLP) Hydraulic uids from the HFD Groups Fuels as well as aromatic and chlorinated hydrocarbons Inorganic acids (but not all, please contact HYDAC) FPM not resistant to: Ketones and amines (Anhydrous) ammonia Organic acids such as formic acid and acetic acid PUR resistant to: Mineral Oils (HL and HLP) Non-ammable uids from the HFA group PUR not resistant to: Water and water-gylcol mixtures Alkalis Acids
oil pressure gas pressure

1450
725
Stick-Slip Effect
145 0
Graph 1: Traditional piston designs

p in psi 2175
10
15
20
t in sec
oil pressure
1450
gas pressure
725
145 0 0 5 10 15 20 t in sec
Graph 2: Piston Type 2 (low friction model)
System Mounting
HYDAC piston accumulators may operate in any position. Vertical installation is preferable with the gas side up. We recommend the use of our mounting components, which are detailed on page 84, to minimize risk of failure due to system vibrations.
Advantages of Using the Low-friction Sealing System (type 2):

Minimum friction. Suitable for low pressure differentials. No start-up friction, no stick-slip. Low noise, no vibration. High piston speeds up to 12 ft/sec continuous. Improved accumulator efciency. High life expectancy, low maintenance requirements.
Effects of Seal Friction

The permissible piston velocity depends on the sealing friction. Higher piston velocities are possible where there is less sealing friction.
PN#02068195 / 04.13 / ACU1102-1326
37
Piston Accumulators
Advantages of HYDAC Piston Accumulators
Complete size range from 1 qt. to 100 gallons nominal volume. H igh ratios possible between precharge pressure and maximum working pressure. High ow rates - up to 4700 gpm from one accumulator. Power savings. Gas-proof and leak-free. No sudden discharge of gas when seal is worn. Space efcient. Piston location monitoring available. M28x1.5 male thread Quick delivery for models with standard connection SAE uid ports are available PED/CE pressure code certication
Application
Mobile Hydraulic Weight Sensitive Industrial Hydraulic
SK 350 Series
Advantages
SK 210 Series
Advantages
(Non-ASME) 5000 psi

The piston accumulator series SK350 are an intermediate bore diameter with repairable design. They are HYDAC certied, designed in accordance with ASME pressure code. Features of this series are: Bore Diameter up to 6 ID Sizes from 1 quart to 15 gallons Largest range of standard models for quick delivery times Military Style Gas Valve MS28889-2 / M6164-2, repairable
(Non-ASME) 3000 psi

The piston accumulator series SK210 & 250 are an intermediate bore diameter with repairable design. They are HYDAC certied, designed in accordance with ASME pressure code. Features of this series are: Bore Diameter up to 6 ID Sizes from 1 quart to 15 gallons Largest range of standard models for quick delivery times Military Style Gas Valve MS28889-2 / M6164-2, repairable
Application
Mobile Hydraulic Industrial Hydraulic
Application
SK 250 Series
Advantages
SK 350
Advantages
(ASME) 3000 psi (ASME) 5000 psi
(Non-ASME) 3600 psi

The piston accumulator series SK350 are an intermediate bore diameter with repairable design. They are HYDAC certied, designed in accordance with ASME pressure code. Features of this series are: Bore Diameter up to 6 ID Sizes from 1 quart to 15 gallons Largest range of standard models for quick delivery times Military Style Gas Valve MS28889-2 / M6164-2, repairable
SK 600 Series
The piston accumulator series SK350 & 600 is HYDACs most versatile series with a repairable design and large selection of options. The largest range of possible sizes, material construction, and other options are offered. Standard and Low Friction piston designs are available for superior performance and ow rates. Features of this series are: Bore Diameters from 2.4 ID to 19.3 ID Sizes from 1 quart to 200 gallons Largest range of possible sizes and material options Standard and Low Friction piston designs available Largest variety of gas and uid port options A variety of piston position sensor monitoring systems are available ASME, CRN, PED/CE and other pressure code certications are available
Application
SK 280 Series
Advantages
(Non-ASME) 4000 psi

The piston accumulator series SK280 is a weight optimized, nonrepairable design. The non-repairable design and special production process of these HYDAC accumulators save cost, making this series an economic option. Cost-effective due to the non-repairable design and an optimized production process Weight reduced series Reduced installation space Standard-gas valve (HYDAC Version 1) with integrated
Application
Heavy Mobile Hydraulic Industrial Hydraulic
38
PN#02068195 / 04.13 / ACU1102-1326
Piston Accumulators Accumulators

Model Codes containing RED selections are non-standard items Contact HYDAC for information and availability Not all combinations are available SK 210 - 20 / 2112 S - 210 F C F - V Series SK 210 = Piston Accumulator (3000 psi, Typically) SK 250 = Piston Accumulator (3600 psi, Typically) SK 280 = Piston Accumulator (4000 psi, Typically) - Non-Repairable SK 350 = Piston Accumulator (3000 psi, Typically) SK 600 = Piston Accumulator (5000 psi, Typically) Size (in Liters, see tables on dimension pages to follow) 20 = 20 Liters ...see tables on following pages for complete list of sizes, and which versions they are available in Material and Piston Type For series SK 210 & SK 250, only material combination 3218 is available For series SK 280, only material combinations 3218, 3268, 3265 are available Piston Type (see page xx) 2 = Low Friction Model (only available for series SK350 & SK600) 3 = General Duty Piston Material 1 = Aluminum 2 = Carbon steel (machined) 3 = Stainless steel 4 = Carbon steel with surface protection (machined) 5 = Steel (cold impact formed) Cylinder and End Cap Material 1 = Carbon steel (machined) 2 = Carbon steel with surface protection (machined) 3 = Stainless steel 6 = Low temperature carbon steel (< -20F) Seal Material (including piston seals) 2 = NBR (-4 to 180F) 5 = Low Temperature NBR (-50 to 180F) 6 = FPM uoroelastomer (5 to 320F) 8 = PUR Polyurethane (-22 to 180F) Country of Installation S = USA S1 = Canada (CRN registered) U = PED/CE (for other countries see page 2 for proper code designation) Maximum Working Pressure in bar (based upon rst choice - SERIES) 210 = 3000 psi (SK 210H, 350 Typically) 250 = 3600 psi (SK 250H Typically) 280 = 4000 psi (SK 280 Typically) 345 = 5000 psi (SK 600 Typically) Fluid Port Connection Type of Connection (refer to tables on the following page) A = Threaded, Female F = Flanged Standard / Specication of Type of Connection (refer to tables on the following page) A, B, C, D Size of Connection (refer to tables on the following page) A, B, C, D, E, ... Gas Side Connection Type of Connection (refer to tables on the following page) A = Threaded, Female F = Flanged V = Gas Valve KCH = Gas Valve MS28889-2 (with protective cover) Requires an FPO Charging Kit or a FPK Charging Kit with an A9 Adapter 000 = Factory Precharged and sealed (not rechargeable) for SK280 series only. Required min order qty. 200 Standard/Specication of Type of Connection (OMIT if V was selected from Type of Connection, refer to tables on the following page) (omit), A, B, C, D Size of Connection (refer to tables on the following page) A, B, C, D, E, ... Piston Diameter (Some piston diameters are only available in certain series) 05 = 50mm 12 = 125mm 25 = 250mm 06 = 60mm 15 = 150mm 35 = 355mm 08 = 80mm 18 = 180mm 49 = 490mm 10 = 100mm Supplementary Equipment (only available for series SK350 & SK600) A = Electrical Limit Switch (35mm stroke) M = Magnetic apper indication B = Electrical Limit Switch (200mm stroke) S = Cable tension measurement system C = Electrical Limit Switch (500mm stroke) U = Ultrasonic measurement system K = Protruding Piston Rod E... = Special switch1 (xed and adjustable) Safety Devices 1 = Burst Disc (indicate nominal pressure) 2 = Gas safety valve 3 = Thermal fuse cap (see page 62 and 63) H = Made in the USA (not available for series SK280) 1) Consult HYDAC for assistance with specifying switch details
Model Code
E - 18
PN#02068195 / 04.13 / ACU1102-1326
39
Piston Accumulators
Connections
Type of Code Connection C D ANSI B1.1 (UN..-2B)
Seal SAE J 514 NPT (ANSI B1.20.3)
SK 210 & SK 250 Series (Non-ASME)

Model Code Support Tables for Fluid Connections
Female Threaded Connections: A A SAE-2 5/1624UNF 1/16-27 Sample Code = A1 C2 K3 C SAE-4 7/1620UNF 1/4-18 D SAE-5 1/220UNF 3/8-18 B SAE-3 3/824UNF 1/8-27 E SAE-6 9/1618UNF 1/2-14 F SAE-8 3/416UNF 3/4-14 G SAE-10 7/814UNF 1-11 1/2 H SAE-12 1 1/1612UN 1 1/411 1/2
Maximum Working Pressure - 3000 PSI Operating Temperature - 14F to 180F Standard Seal for Petroleum-Based Oils - Polyurethane Military Style Gas Valve - MS28889-2 / M6164-2 Paint - Black Primer Pre-Charge - None 6 4
J SAE-14 1 3/1612UN 1 1/211 1/2
K SAE-16 1 5/1612UN 2 1/211 1/2
L SAE-20 1 5/8 12UN 2 1/2-8
M SAE-24 1 7/8 12UN n/a
Note: Bold copy indicates standard size. 1) use A as the first character of the connection code for all Female Threaded Connections. 2) Enter the letter of the ROW (red) as the second character of the connection code. 3) Enter the letter of the COLUMN (gray) as the third character of the connection code.
Flange Connections: F4 Code C Type of Connection SAE Code 61 (3000 psi) A 1/2
Sample Code = F4 C5 E6 B 3/4 C 1 D 1 1/4 E 1 1/2 F 2
4) Use F as the first character of the connection code for all Flange Connections. 5) Use C as the second character of the connection code for all flange connections. 6) Enter the letter of the COLUMN (gray) as the third character of the connection code.
Dimensions
Series Nominal Size
gal.
SK 210 & SK 250 Series (Non-ASME)

Eff Gas Volume (Vo)
in 3 / L
Maximum Working Pressure
3000 PSI 14F to 180F Polyurethane MS28889-2 / M6164-2 Black Primer None
Weight
lbs / kg
A
in / mm
D1
in / mm
D2
in / mm
Operating Temperature Standard Seal for Petroleum-Based Oils Military Style Gas Valve Paint Pre-Charge
0.25 0.5 1 2 1 SK 210 1.5 2.5 5 7.5 10 1 1.5 2.5 SK 250 5 7.5 10
77.5 / 1.27 138 / 2.27 260 / 4.27 504 / 8.27 294 / 4.82 416 / 6.82
38 / 17 50 / 23 71 / 32 107 / 49 94.7 / 43 107.4 / 48.8 1945 / 88.4 245.2 / 111.4 319.6 / 145.3 112 / 51 125 / 57 150 / 68 215 / 98
18 / 457 22 / 569 31 / 791 45 / 1131 17.1 / 435 21.7 / 550
4 / 100 4 / 100 4 / 100 4 / 100 6 / 150 6 / 150 6 / 150 6 / 150 6 / 150 6 / 150 6 / 150 6 / 150 6 / 150 6 / 150 6 / 150 6 / 150
4.92 / 125 4.92 / 125 4.92 / 125 4.92 / 125 6.89 / 175 6.89 / 175 6.89 / 175 6.89 / 175 6.89 / 175 6.89 / 175 6.89 / 175 6.89 / 175 6.89 / 175 6.89 / 175 6.89 / 175 6.89 / 175
660 / 10.82 132 / 60.1 30.5 / 775 1270 / 20.82 1759 / 28.82 2491 / 40.82 294 / 4.82 416 / 6.82 660 / 10.82 1270 / 20.82 52.8 / 1340 70.9 / 1800 97.4 / 2475 18 / 451 22 / 566 31 / 791 53 / 1358 72 / 1836 98 / 2491
1759 / 28.82 269 / 122 2491 / 40.82 344 / 156
4 Clamp Part Number 444505 see page 86 6 Clamp Part Number 3059445 see page 86
40
PN#02068195 / 04.13 / ACU1102-1326
Piston Accumulators
Seals Included with Piston Seal Kit
Seal Kits Piston Diameter 10 (100 mm) 15 (150 mm) *Piston Seal Kits Rebuild Kit SK210..10 /2123414 Rebuild Kit SK210..15 /3145418 *Includes the following End Cap O-rings (2) Guide Ring (1) Center Seal (1)
(number of components)
1.75
Replacement Pistons Piston Diameter 10 (100 mm) 15 (150 mm) Tools Diameter 10 (100mm) 15 (150mm)
Replacement Gas Valve Model Code: GAS VALVE M6164-2 W/CAP Part Number : 2054712 Replacement Piston PN 2115547 3016231 Seal Assembly 00352198 02124157 Piston Insertion 00290056 02124161
Type 3
A D1
Standard Product Offering

Nom. Size
(gal.)
D2
Fluid Port Model Code SK210-1/3218S-210-ACL-KCH-10HP SK210-2/3218S-210-ACL-KCH-10HP SK210-4/3218S-210-ACL-KCH-10HP SK210-8/3218S-210-ACL-KCH-10HP SK210-4/3218S-210ACM-KCH-15HP SK210-6/3218S-210ACM-KCH-15HP SK210-10/3218S-210ACM-KCH-15HP SK210-20/3218S-210ACM-KCH-15HP SK210-28/3218S-210ACMKCH-15HP SK210-40/3218S-210ACM-KCH-15HP Max Working Pressure (psi) 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
D1
(in Nom.) / (mm)
0.25 0.50 1 2 1 1.5 2.5 5 7.5 10
4 / (100) 4 / (100) 4 / (100) 4 / (100) 6 / (150) 6 / (150) 6 / (150) 6 / (150) 6 / (150) 6 / (150)
SAE-20 (1 5/8-12 UN) SAE-20 (1 5/8-12 UN) SAE-20 (1 5/8-12 UN) SAE-20 (1 5/8-12 UN) SAE-24 (1 7/8-12 UN) SAE-24 (1 7/8-12 UN) SAE-24 (1 7/8-12 UN) SAE-24 (1 7/8-12 UN) SAE-24 (1 7/8-12 UN) SAE-24 (1 7/8-12 UN)
PN#02068195 / 04.13 / ACU1102-1326
41
Piston Accumulators
Connections
Code A Type of Connection BSPP (ISO 228)
ANSI B1.1 (UN..-2B) Seal SAE J 514
SK 280 Series (Non-ASME) 4000 psi

Female Threaded Connections: A (1
D G 1/2 E G 3/4 F G1 SAE-12 7/8-12UN SAE-16 SAE-14 1 1/16-12UN 1 5/16-12UN
Sample Code = A (1 A (2 A (3
G H J K
SAE-6 SAE-8 SAE-10 9/16-18UNF 9/16-16UNF 3/4-14UNF
1) use A as the first character of the connection code for all Female Threaded Connections. 2) Enter the letter of the ROW (red) as the second character of the connection code. 3) Enter the letter of the COLUMN (gray) as the third character of the connection code.
Standard Dimensions
(Non-repairable)
Nominal Volume
(L)

Thread F A +/- 3
(mm)
Dimensions 000 Connection Not Rechargeable

8mm
D1
(mm)
2mm
BSPP female G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G 3/4 G1 G1 G1 G1 G1 G1 G1 G1
SAE female 9/16-18-2B 9/16-18-2B 3/4-16-2B 3/4-16-2B 3/4-16-2B 3/4-16-2B 3/4-16-2B 3/4-16-2B 3/4-16-2B 3/4-16-2B 3/4-16-2B 3/4-16-2B 1 1/16-12-2B 1 1/16-12-2B 1 1/16-12-2B 1 1/16-12-2B 1 1/16-12-2B 1 1/16-12-2B 1 1/16-12-2B 1 1/16-12-2B 1 1/16-12-2B 1 5/16-12-2B 1 5/16-12-2B 1 5/16-12-2B 1 5/16-12-2B 1 5/16-12-2B 1 5/16-12-2B 1 5/16-12-2B 1 5/16-12-2B
Weight
(kg)
D2
(mm)
0.16 0.32 0.5 0.75 1 0.32 0.5 0.75 1 1.5 2 2.5 0.5 0.75 1 1.5 2 2.5 3 3.5 4 0.75 1 1.5 2 3 4 5 6
160 240 335 460 590 205 265 355 445 620 800 975 210 260 310 410 510 605 705 805 905 235 265 330 395 520 650 775 900
2 2.5 3.1 4 4.8 3 3.5 4.2 5.1 6.4 7.8 9.2 6.5 7.2 8 9.5 11.5 13 14.5 16 17.5 14 15 17 19 23.5 28 32.5 37 100 125 80 95 60 70 50 60
VB Connection - Rellable
D2 M28 x 1.5
17mm
D1
Clamps for D1=50mm D2=60mm Part Number 3018442 Clamps for D1=60mm D2=70mm Part Number 3018444 Clamps for D1=80mm D2=95mm Part Number 444995 Clamps for D1=100mm D2=125mm Part Number 444505 see page 83 for details
Dimensions are for general information only, all critical dimensions should be verified.
F
PN#02068195 / 04.13 / ACU1102-1326
42
Piston Accumulators
Connections
Model Code Support Tables for Fluid Connections
Female Threaded Connections: A Type of Code Connection C D ANSI B1.1 (UN..-2B)
Seal SAE J 514 NPT (ANSI B1.20.3)
Sample Code = A1 C2 K3 C SAE-4 7/1620UNF 1/4-18 D SAE-5 1/220UNF 3/8-18
4 F G SAE-10 7/814UNF 1-11 1/2 H SAE-12 1 1/1612UN 1 1/411 1/2 J SAE-14 1 3/1612UN 1 1/211 1/2 K SAE-16 1 5/1612UN 2 1/211 1/2 L SAE-20 1 5/8 12UN 2 1/2-8
6 M SAE-24 1 7/8 12UN n/a
A SAE-2 5/1624UNF 1/16-27
B SAE-3 3/824UNF 1/8-27
E SAE-6 9/1618UNF 1/2-14
SAE-8 3/416UNF 3/4-14
Note: Bold copy indicates standard size. 1) use A as the first character of the connection code for all Female Threaded Connections. 2) Enter the letter of the ROW (red) as the second character of the connection code. 3) Enter the letter of the COLUMN (gray) as the third character of the connection code.
Flange Connections: F4 Code C Type of Connection SAE Code 61 (3000 psi) A 1/2
Sample Code = F4 C5 E6 B 3/4 C 1 D 1 1/4 E 1 1/2 F 2
4) Use F as the first character of the connection code for all Flange Connections. 5) Use C as the second character of the connection code for all flange connections. 6) Enter the letter of the COLUMN (gray) as the third character of the connection code.
PN#02068195 / 04.13 / ACU1102-1326
43
Piston Accumulators
Type 2 Dimensions
Gas Valve Version 4 (code designation VE) Uses Charging Unit FPS 8V1 - ISO 4570 1.79"
5000 psi maximum working pressure

Size liters 0.2 0.5 1 0.5 1 2 2.5 5 7.5 2 5 15 6 20 40 Effective Gas Volume gal 0.05 0.125 0.25 0.125 0.25 0.5 0.625 1.25 1.875 0.5 1.25 3.75 1.5 5 10 Weight lbs / (kg) 15 / (7) 20 / (9) 26 / (12) 24 / (11) 29 / (13) 40 / (18) 62 / (28) 88 / (40) 115 / (52) 82 / (37) 115 / (52) 225 / (102) 128 / (58) 231 / (105) 386 / (175) A in / (mm) 8.6 / (218) 12.8 / (325) 19.8 / (502) 9.8 / (250) 13.8 / (350) 21.7 / (550) 20.9 / (532) 33.5 / (850) 46.1 / (1170) 13.6 / (345) 23.2 / (590) 55.3 / (1405) 21.5 / (545) 52.6 / (1335) 97.2 / (2470) 5.91 (150) 7.09 (180) 4.92 (125) 6.30 (160) 3.94 (100) 4.96 (126) 3.15 (80) 3.94 (100) 2.36 (60) 3.15 (80) D1 in / (mm) D2 in / (mm)
Gas Valve Version 1 (code designation VA) Uses Charging Unit FPK M28 x 1.5 1.34"
Note: O ther sizes available on request. Intermediate sizes are possible, depending on the length/ diameter required. Please consult factory for details on special sizes. Dimensions are for general information only, all critical dimensions should be verified.
D1
D2 0.08" Flange Connection (code designation F_ _ ) (specified by model code)
Threaded Connection (code designation A_ _ ) (specified by model code)
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PN#02068195 / 04.13 / ACU1102-1326
Piston Accumulators Accumulators

Connections
SK 350 & SK 600 Series (ASME) 3000 psi
Model Code Support Tables for Gas & Fluid Connections Female Threaded Connections: A (1
Code A B Type of Connection BSPP (ISO 228) DIN 13 or ISO 965/1 (Metric) ANSI B1.1 (UN..-2B)
Seal SAE J 514
Sample Code = A (1 A (2 A (3
Code, Size E G3/4 F G1 G G1 1/4 H G1 1/2 M33x2 J G2 M42x2 K G2 1/2 M48x2 L G3 M60x2 M N/A N/A
A G1/8
B G1/4
C G3/8
D G1/2
M10x1 M12x1.5 M14x1.5 M16x1.5 M18x1.5 M22x1.5 M27x2
SAE-2 5/1624UNF 1/16-27
SAE-3 3/824UNF 1/8-27
SAE-4 7/1620UNF 1/4-18
SAE-5 1/220UNF 3/8-18
SAE-6 9/1618UNF 1/2-14
SAE-8 3/416UNF 3/4-14
SAE-10 7/814UNF
SAE-12 1 1/1612UN
SAE-14 1 3/1612UN
SAE-16 SAE-20 SAE-24 1 5/161 5/8 1 7/8 12UN 12UN 12UN N/A
ANSI B1.20.3
1-11 1/2 1 1/4-11 1/2 1 1/2-11 1/2 2-11 1/2 2 1/2-8
1) use A as the first character of the connection code for all Female Threaded Connections. 2) Enter the letter of the ROW (red) as the second character of the connection code. 3) Enter the letter of the COLUMN (gray) as the third character of the connection code.
Flange Connections: F (4
Code C D Type of Connection SAE Code 61 (3000 psi) SAE Code 62 (6000 psi) A 1/2 1/2 B 3/4 3/4 C 1 1
Sample Code = F (4 C (5 B (6
Code, Size D 1 1/4 1 1/4 E 1 1/2 1 1/2 F 2 2 G 2 1/2 N/A H 3 N/A J 3 1/2 N/A K 4 N/A L 5 N/A M N/A N/A
4) use F as the first character of the connection code for all Flange Connections. 5) Enter the letter of the ROW (red) as the second character of the connection code. 6) Enter the letter of the COLUMN (gray) as the third character of the connection code.
Gas Valve Connections: V (7

Code A B E Type of Connection
Sample Code = V (7 (omit) (8 A (9
G 3/4 male with M28x1.5/M8 (standard HYDAC gas valve version 1) M28 x 1.5 / M8 Integrated in gas side end-cap G 3/4 male with 7/8-14 UNF-VG8 (standard HYDAC gas valve version 4)
7) use V as the first character of the connection code for all Gas Valve Connections. 8) OMIT the second character of the connection code. 9) Enter the letter of the ROW as the third character of the connection code.
Other Connections & Custom Solutions are Available:

Male threads Protruding anges ANSI anges DIN anges Autoclave High Pressure Block FLANGE (Rexroth, AVIT, HAVIT) PN320 Custom solutions that incorporate valve/manifold assemblies are also available, for more information on special connections and custom solutions, consult factory.
HYDAC has the capabilities to produce accumulators with many other types of connections. The options listed above are simply the most common, and most readily available. Other connection options include:
PN#02068195 / 04.13 / ACU1102-1326
45
Piston Accumulators
Type 2 Dimensions
SK 350 Series (ASME) 3000 psi

Size liters 10 20 28 Effective Gas Volume gal 2.5 5 7.5 10 12.5 15 10 12.5 15 20 25 30 35 40 45 50 25 30 40 50 65 80 D1=180mm D1=250mm D1=355mm Weight lbs / (kg) 235 / (106) 318 / (144) 383 / (174) 465 / (211) 540 / (245) 622 / (282) 788 / (357) 882 / (400) 974 / (442) 1114 / (505) 1347 / (611) 1488 / (675) 1676 / (760) 1816 / (824) 2004 / (909) 2194 / (994) 1859 / (843) 1986 / (901) 2287 / (1037) 2630 / (1193) 3144 / (1426) 3572 / (1620) A in / (mm) 28 / (710) 43.4 / (1103) 55.8 / (1418) 71.3 / (1811) 85.2 / (2165) 100.7 / (2558) 49 / (1245) 57.1 / (1450) 65 / (1651) 77.1 / (1958) 97.1 / (2466) 109.2 / (2774) 125.3 / (3183) 137.4 / (3490) 152.4 / (3871) 168.4 / (4277) 61.9 / (1572) 67.9 / (1725) 81.8 / (2078) 97.7 / (2482) 121.6 / (3089) 141.5 / (3594) 13.98 (355) 17.09 (434) 9.84 (250) 12.21 (310) 7.09 (180) 8.62 (219) D1 in / (mm) D2 in / (mm)
38 47 57 40 50 60 75 100 115 135 150 170 190 100 115 150
190 250 300 Clamps for Clamps for Clamps for
D1
Part Number 237401 see page 83 Part Number 237389 see page 83 (refer to factory)
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PN#02068195 / 04.13 / ACU1102-1326
Piston Accumulators
Type 2 Dimensions
SK 600 Series (ASME) 5000 psi

Size liters 10 16 20 30 Effective Gas Vol gal 2.5 4 5 7.5 10 12.5 10 12.5 15 20 25 30 35 40 45 50 Weight lb (kg) 302 / (137) 402 / (182) 447 / (203) 606 / (275) 736 / (334) 884 / (401) 1110 / (503) 1254 / (569) 1396 / (633) 1611 / (731) 1969 / (893) 2184 / (990) 2472 / (1121) 2689 / (1220) 2977 / (1350) 3265 / (1481) A in (mm) 28 / (711) 37.2 / (945) 43.4 / (1102) 58.9 / (1496) 74.4 / (1890) 89.9 / (2283) 49 / (1245) 57.1 / (1450) 65 / (1651) 77.1 / (1958) 97.1 / (2466) 109.2 / (2774) 125.3 / (3183) 137.4 / (3490) 153.5 / (3899) 169.5 / (4305) 9.84 (250) 13.31 (338) 7.09 (180) 9.61 (244) D1 in / (mm) D2 in / (mm)
40 50 40 50 60 75 100 115 135 150 170 190
Dimensions are for general information only, all critical dimensions should be verified Consult factory for clamps on these accumulators..
D1

PN#02068195 / 04.13 / ACU1102-1326
47
Piston Accumulators
Piston Accumulators - Spare Parts
Seal Kits & Replacement Pistons
For seal kits other than Buna N, and for sizes not listed please consult factory. Example: SK 350 - 20 / 2112 S - 210 FCF - VE - 18 E - 1 (see page 36 for details) Piston Type Diameter
Piston Seal Kits

Diameter 06 (60mm) 08 (80mm) 10 (100 mm) 12 (125 mm) 15 (150 mm) 18 (180 mm) 25 (250 mm) 31 (310 mm) 35 (355 mm) 49 (490 mm) Type 2 (NBR) 2123890 363268 3016235 363270 363266 3016200 363272 3104100 Type 3 (PUR/NBR) 3016210 3013230 2123414 2128104 3145418 2123415 3016213
Seal Gas Valve Seal O-ring
End Cap O-ring
Replacement Pistons - w/ Seals

Diameter 06 (60mm) 08 (80mm) 10 (100 mm) 12 (125 mm) 15 (150 mm) 18 (180 mm) 25 (250 mm) 31 (310 mm) 35 (355 mm) 49 (490 mm) Type 2 (NBR) 352225 356847 3016232 3016228 2118451 353980 3004987 356382 3462428 Type 3 (PUR/NBR) 3009372 2119931 2115547 3016150 3016231 3046277 3016171
Guide Ring Type 2 Center Seal Seal Ring Guide Ring Type 3
Guide Ring
Center Seal
End Cap O-ring
Tools
When repairing a piston accumulator, it is critical to use the appropriate tools to avoid seal damage. There are two tools required: Seal Assembly Tool: allows for gradual and even stretching of the seals when installing them onto the piston. Piston Insertion Tool: a tapered shroud that protects the seals from the threaded portion of the shell, and provides even seal compression and piston alignment when inserting the piston into the shell.
Tools
Diameter 08 (80 mm) 10 (100 mm) 12 (125mm) 15 (150 mm) 18 (180 mm) 25 (250 mm) 31 (310 mm) 35 (355 mm) 49 (490mm) Seal Assembly 359537 352198 3016278 2124157 350148 290035 2127304 354147 3114220 Piston Insertion 359614 290056 2128223 2124161 290049 290046 2127305 3389677 3440695
Piston Exterior Shell Cross Section Assembly Tool Insertion Tool Seals Piston
For items not listed please contact HYDAC. WARNING: Only qualified persons should perform maintenance on any type of accumulator. Complete maintenance instructions are available - Contact HYDAC.
48
PN#02068195 / 04.13 / ACU1102-1326
Accumulators
SK 210 / 350 / 600
Piston Accumulators
Maintenance and Parts
Index
1. Description 2. Delivery Inspection 3. Installation and Mounting 4. Connection 5. Commissioning and Precautions 6. Inspection and Maintenance 7. Storage and Preservation 8. Disassembly, Inspection and Assembly 9. Special Tools and Spare Parts
1. Description
These Operating and Maintenance Instructions apply to HYDAC piston accumulators of the series SK210, SK350 and SK 600 having the following specications: permiss. operating pressure: 210 / 350 bar permiss. operating temperature: 10 / 80C with NBR seal max. precharge pressure p 0 : p0,tmax p1 5 bar permiss. pressure ratio p 0 : p2 1 : Design, Approval: PED/ADRegulations, ASME For volumes, dimensions and weights (when empty), see drawing or brochure.
2. Delivery Inspection
Prior to delivery, HYDAC accumulators undergo a careful inspection. Upon receipt of the accumulator, check that: n o damage has been sustained during transport. In particular, check the gas valve and the hydraulic connection for damage, t he details shown on the model code correspond to the order details, t he test certicates (if required) are present and correspond to the factory number of the accumulator, the protective cap of the gas valve is tightly closed, t he hydraulic connection has been closed off with a protective plug.
CAUTION!
After discharging and/or completely draining the accumulator (e.g. to depressurize the hydraulic system before work is carried out), the accumulator can build-up an amount of pressure again when the lines are later shut off on the uid side. This problem must be taken into account generally and in particular before carrying out work on hydraulic systems which include connected hydraulic accumulators. All the uid-side lines connected to the accumulator must therefore be depressurized and after that the lines remain open. Only then may the appropriate work (e.g. disassembly of the accumulator) be carried out.
PRESSURIZED VESSEL USE DRY NITROGEN GAS ONLY

Please refer to HYDAC Operating and Installation Instructions
CAUTION!
PN#02068195 / 04.13 / ACU1102-1326
49
Maintenance
3. Installation and Mounting 3.1. Mounting Position
The piston accumulators can be mounted in any position. However, the vertical mounting position with the gas valve at the top is generally preferred. Sufcient clearance must be left to mount and disconnect the piston accumulator. In particular, an area of at least 150 x 150 x 150 mm must be left above the gas valve for tting and operating the charging and gauging unit.
5.2. Venting
Prior to commissioning, the accumulator must be vented on the oil side. Then apply the maximum operating pressure to the complete hydraulic system and check for leakages.
5.3. Safety Precautions

IMPORTANT! nly use nitrogen to charge the accumulator, never O oxygen or compressed air (risk of explosion) . f the pressure of the nitrogen bottle is higher than I the permissible operating pressure of the accumulator, a pressure regulating valve must be tted.
3.2. Mounting
In accordance with the recommendations of the HYDAC brochure Mounting Components, HYDAC piston accumulators must be mounted vibration free using clamps and base brackets. Note: Mounting elements must never be welded to the
piston accumulator.
6. I nspection and Maintenance

On the whole, nitrogen losses on piston accumulators are very low. However, it is advisable to check the precharge pressure p0 at least once during the rst week following commissioning so that larger nitrogen losses can be detected immediately. During the course of the rst two months check the precharge pressure every two weeks, and thereafter every four weeks. If after this period no pressure change is detected, an annual check of the nitrogen pressure is sufcient.
4. Connection
The connection of the accumulator to the system must be stress free and torque free. It must be possible to isolate the accumulator from the pressurized hydraulic system.
6.1. C hecking the Nitrogen Pressure without a Charging and Gauging Unit
In this case, as shown in the following drawing, a pressure gauge is connected to a line which is directly connected to the accumulator.
5. C ommissioning and Safety Precautions 5.1 Commissioning

Prior to connecting the accumulator to the pressurized system, the precharge pressure should be rechecked. If the accumulator was precharged at HYDAC the pressure level can be found on the label. The level of the precharge pressure generally depends on the following criteria: type of system, expected changes in operating temperature, intended function of the accumulator. The following precharge pressures are recommended: for energy storage: p0,tmax P1 - 5 bar p0,tmin 2 bar for volume compensation: p0 = static pressure of the system Further information on the gas precharge pressures can be found in the HYDAC accumulator brochure Piston Accumulators. Charging and gauging of the precharge pressure is described in Point 6 Inspection and Maintenance.
E A
Isolate the fully charged piston accumulator from the hydraulic system by closing the shut off valve A. Slowly discharge the accumulator on the uid side via drain valve E. The pressure gauge must be constantly monitored during this process. A slow, steady pressure drop is displayed. The pressure only drops abruptly when the accumulator has been completely discharged. The pressure displayed before the drop corresponds to the precharge pressure of the piston accumulator. If this pressure lies below the permissible value, the charging procedure must be carried out, as described in the following section.
50
PN#02068195 / 04.13 / ACU1102-1326
Maintenance
6.2. C harging Procedure with the Charging and Gauging Unit
Using the charging and gauging units, hydraulic accumulators can be charged with nitrogen or tested to the precharge pressure P0. First, isolate the piston accumulator from the hydraulic system by closing the shut off valve A and discharge it on the uid side. Then remove the valve seal cap of the piston accumulator. When using accumulators with gas valves version 1 the gas valve insert must rst be unscrewed slightly (approx. 1/2 turn) using a 6mm allen wrench. The T-handle of the FPU-1 must not be used for this. Now the charging and gauging unit can be connected. When using accumulators with gas valve version 4, the valve seal cap must rst be unscrewed. Only then can the charging and gauging unit and the nitrogen bottle be connected in accordance with the operating instructions (with adapter A3) . Ensure that the pressure release valve of the charging and gauging unit is closed. Turn the spindle in a counter-clockwise direction to unscrew the internal hex screw of the gas valve. Then slowly open the valve of the nitrogen bottle so that the nitrogen is released into the accumulator. Wait until approximately 1 bar precharge pressure has been reached and the piston is at the uid side before opening the shut off valve of the nitrogen bottle further to enable faster charging.
6.3. Pressure Testing

For piston accumulators with a permissible operating pressure p greater than 1 bar and a pressure capacity p*V > 1000, for noncorrosive uids, a pressure test must be carried out by an approval authority every 10 years, otherwise every 5 years. An internal inspection must be carried out every ve years and an external inspection every two years.
7. Storage and Preservation

If the period of storage until commissioning is no longer than three months, it is sufcient for the precharged accumulator to be stored in a cool, dry place, protected from direct sunlight, providing that the inside of the accumulator has rst been coated with the intended hydraulic uid. The accumulator can be stored in any position. To prevent contamination from entering the accumulator, ensure that the hydraulic connection is plugged. If the accumulator is to be stored for longer than three months, check the required precharge pressure of the accumulator before commissioning. If the accumulator has not been precharged, it must be plugged on the gas side and conserved with the intended operating uid or another suitable conservation uid.
Gas Valve Version 4

valve protection cap (where applicable) Valve seal cap O-ring
Gas Valve Version 1

Valve protection cap (where applicable) O-ring (where applicable)
Allen Wrench 6 mm
(to be used to crack open M8 SHCS. T handle on FPK Charging is not robust enough to overcome recommended torque)
Socket Head Cap Screw (M8)
Seal ring
Interrupt the charging procedure from time to time and check the precharge pressure reached. When the required precharge pressure has been reached, close the shut-off valve of the nitrogen bottle. Wait for approx. ve minutes until temperature equalization is reached (a longer period must be allowed for larger systems quantities), then recheck the precharge pressure and adjust if necessary. If the pressure is too high, it can be lowered via the pressure release valve of the charging and gauging unit. Turn the spindle clockwise to securely tighten the internal hex screw. Then discharge the charging and gauging unit via the pressure release valve and remove it by loosening the cap nuts. On piston accumulators with gas valve version 1, the internal hex screw must be tightened to a torque rating of 20 Nm and with version 4 the valve seal cap must be tightened to a torque rating of 30 Nm. Finally check for leaks on the accumulator gas valve using a leak detector spray. Screw on valve protection cap. Further details can be found in the operating instructions for part number 02068202.
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51
Maintenance
8. Disassembly, Inspection and Assembly 8.1 Removal From System
C arefully clean the area around the end caps on the gas and uid side. O n backup type piston accumulators the nitrogen feed line must be isolated by means of the shut off valve. C ompletely release the pressure on the uid side of the accumulator. This causes the piston to move down to the end cap on the uid side with the aid of the gas precharge pressure. C onnect the charging and gauging unit according to the operating instructions and section 6.2. and release the pressure slowly by opening the pressure release valve. R emove all non pressurized lines on the gas and uid side and remove the complete piston accumulator from the system.
Guide ring Ptfe seal
W ithdraw the mounting sleeve as far as the groove for the seal ring and t elastomer O-ring. Then heat the seal ring to 150C to facilitate tting and press into the designated position over the mounting sleeve (shoulder towards the oil side) . This process must be completed in 10 to 15 seconds. F it guide rings both on the gas as well as the oil side with the ends displaced by 180.
PISTON TYPE 2
Exploded view Gas side Assembled view
Quad ring Elastomer ring Ptfe seal ring O-ring

Guide ring PISTON TYPE 3 Gas side Assembled view
8.1.1 Disassembly
Further disassembly should be carried out in a suitable, clean area. C lamp piston accumulator to a work bench and remove the gas valve and all adapters and accessories. U nscrew end caps on the gas and uid side. This can be achieved by using 2 bolts or threaded rods positioned opposite each other. On large end caps an extension rod can be used. I f the end cap is in two parts, then the connection screws between the threaded ring and end cap must be loosened rst. Unscrew the threaded ring by approximately 3 turns and screw in the connection screws again. This pulls the end cap out. Carry out this process several times until the end cap is completely free. P ush the piston out of the accumulator in the direction of the uid side (use suitable plastic or wooden rod and a rubber mallet) . Both threaded bores in the piston can be used for this purpose.
Fluid side Exploded view Guide ring
Elastomer ring
Seal ring
Fluid side
Piston design type 3: F it elastomer O-ring into the designated groove and then draw the seal ring over it. F it guide rings both on the gas as well as the oil side with the ends displaced by 180. b) Fitting the piston L ubricate the upper area of the cylinder wall and the guide ends of the piston with a suitable lubricating agent (ltered operating uid) . Do not use grease or water - water is not a lubricant! P lace mounting sleeve (see section 9 - Special tools and spare parts) onto the cylindrical tube. W ith the hollow side towards the gas connection, insert the piston fully into the tube. A plastic or wooden rod or a rubber mallet can be used for this purpose. Grease both O-rings and the threads on the end caps. S crew both end caps, or end caps with threaded ring, into the cylindrical tube, if necessary with the aid of the two bolts and a rod, until they are level with the ends of the accumulator. I f specied, the accumulator must be lled on the gas side with the designated quantity of oil. Fit the gas valve and all adapters and other accessories. C onnect HYDAC charging and gauging unit and charge the accumulator according to the instructions (see section 6.2) with the required precharge pressure. O n piston accumulators with the gas valve version 1, the internal. hex. screw must be tightened to a torque rating of 20 Nm and with version 4, the valve seal cap must be tightened to a torque rating of 30 Nm. Screw on valve protection cap. c) Fitting the accumulator into the system Reconnect the piston accumulator to the system and check for leaks according to section 6 - Inspection and Maintenance.
8.1.2 Testing and Cleaning

a) Cylindrical tube Carefully clean the inside of the cylindrical tube (piston body) with a non aggressive, non abrasive cleaning agent and then dry with a lint free cloth. Check the inside of the tube for rough spots and grooves. If these are found, it is possible for HYDAC to remachine the cylindrical tube within certain tolerances. If any external or internal damage is found, the pressure vessel must be submitted to the manufacturer and, if applicable, the appropriate inspection authority for assessment. b) End caps Carefully clean the end caps and replace both Orings. c) Piston Remove all seals and guide rings and clean the piston thoroughly.
8.1.3 Assembly
a) Fitting the piston seals Piston design type 2: Guide the mounting sleeve (see point 9 Special tools and spare parts) over the piston from the uid side as far as the groove provided for the center seal (see part of center seal) . D raw the elastomer ring over the sleeve into the groove provided. Then heat the center seal ring to 150C to facilitate tting and push it over the mounting sleeve into the designated position (shoulder towards the oil side) . This process must be completed in 10 to 15 seconds. Push the quadring into the recess of the seal ring (see gure) .
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PN#02068195 / 04.13 / ACU1102-1326
Maintenance
8.2. P iston Accumulator with Protruding Piston Rod 8.2.1 D isconnection, Disassembly, Testing and Cleaning
Disconnect the piston accumulator as described in section 8.1.
8.3. Piston Accumulator with Electrical Limit Switch

For item numbers, see section 9.2.3.
8.3.1 Disconnection, Disassembly, Testing and Cleaning

Disconnect the piston accumulator as described in section 8.1.
8.2.2 Assembly
a) Fitting the piston seals Fit the piston seals as described in point 8.1.4 a) b) Assemble the piston accumulator Fit piston rod into the piston base. L ubricate the upper part of the cylinder wall and the guide ends of the piston with a suitable lubricant (ltered operating uid) . Do not use grease or water - water is not a lubricant! P lace mounting sleeve (see section 9 - Special tools and spare parts) onto the cylindrical tube. W ith the hollow side towards the gas connection, insert the piston fully into the tube. A plastic or wooden rod or a rubber mallet can be used for this purpose. Grease both O-rings and the threads on the end caps. S crew in both end caps, or end caps with threaded ring, into the cylindrical tube, if necessary with the aid of the two bolts and a rod, until they are level with the ends of the accumulator. I f specied, the accumulator must be lled on the gas side with the designated quantity of oil. Fit the gas valve and all adapters and other accessories. P ush the guide block, tted with an Oring, over the piston rod and screw it rmly to the end cap. Fit the rubber packing seal kit in the groove provided. P lace the sealing ange with the skimmer in position and screw on. C onnect HYDAC Charging and Testing Unit FPU1 and charge the accumulator according to the instructions (see section 6.2) with the required precharge pressure. O n piston accumulators with the gas valve version 1, the internal. hex. screw must be tightened with a torque rating of 20 Nm and with version 4, the valve seal cap must be tightened with a torque rating of 30 Nm. Screw on valve protection cap. c) Fitting the accumulator into the system Reconnect the piston accumulator to the system and check for leaks according to section 6 - Inspection and Maintenance.
8.3.2 Assembly
a) Fitting the piston seals Fit the piston seals as described in section 8.1.4 a) b) Assemble the piston accumulator L ubricate the upper part of the cylinder wall and the guide ends of the piston with a suitable lubricant (ltered operating uid) . Do not use grease or water - water is not a lubricant! P lace mounting sleeve (see section 9 - Special tools and spare parts) onto the cylindrical tube. W ith the hollow end towards the gas connection, insert the piston fully into the tube. A plastic or wooden rod or a rubber mallet can be used for this purpose. Grease both Orings and the threads on the end caps. Fit the limit switch with the Oring in place. S crew in both end caps, or end caps with threaded ring, into the cylindrical tube, if necessary with the aid of the two bolts and a rod, until they are level with the ends of the accumulator. I f specied, the accumulator must be lled on the gas side with the designated quantity of oil. Fit the gas valve and all adapters and other accessories. C onnect HYDAC Charging and Testing Unit FPU1 and charge the accumulator according to the instructions (see section 6.2) with the required precharge pressure. O n piston accumulators with the gas valve version 1, the internal. hex. screw must be tightened with a torque rating of 20 Nm and with version 4, the valve seal cap must be tightened with a torque rating of 30 Nm. Screw on valve protection cap. c) Fitting the accumulator into the system Reconnect the piston accumulator to the system and check for leaks according to section 6 - Inspection and Maintenance.
PN#02068195 / 04.13 / ACU1102-1326
53
Maintenance
9. Seal Kits & Replacement Pistons
For seal kits other than Buna N, and for sizes not listed please consult factory. Example: SK 350 - 20 / 2112 S - 210 FCF - VE - 18 E - 1 (see page 33 for details) Diameter 06 (60mm) 08 (80mm) 10 (100mm) 12 (125mm) 15 (150mm) 18 (180mm) 25 (250mm) 31 (310mm) 35 (355mm) 49 (490mm) Piston Type Type 2 (NBR) 2123890 363268 3016235 363270 363266 301600 363272 3104100 Diameter
Piston Seal Kits

Type 3 (PUR) 3016210 3013230 2123414 2128104 3145418 2123415 3016213
Tools
Diameter 08 (80 mm) 10 (100mm) 12 (125mm) 15 (150mm) 18 (180mm) 25 (250mm) 31 (310mm) 35 (355mm) 49 (490mm) Seal Assembly 359537 352198 3016278 2124157 350148 290035 2127304 354147 3114220 Piston Insertion 359614 290056 2128223 2124161 290049 290046 2127305 3389677 3440695
Replacement Pistons - w/ Seals

Diameter 06 (60mm) 08 (80mm) 10 (100mm) 12 (125mm) 15 (150mm) 18 (180mm) 25 (250mm) 31 (310mm) 35 (355mm) 49 (490) Type 2 (NBR) 352225 356847 3016232 3016228 2118451 353980 356382 356382 3462428 Type 3 (PUR) 3009372 2119931 2115547 3016150 3016231 3046277 3016171
Seals Included with Piston Seal Kit

Seal Gas Valve Seal O-ring
End Cap O-ring
Guide Ring Type 2 Center Seal Seal Ring Guide Ring Type 3
Guide Ring
Center Seal
Piston Accumulators: Tools

When repairing a piston accumulator, it is critical to use the appropriate tools to avoid seal damage. There are two tools required: Seal Assembly Tool: allows for gradual and even stretching of the seals when installing them onto the piston Piston Insertion Tool: a tapered shroud that protects the seals from the threaded portion of the shell, and provides even seal compression and piston alignment when inserting the piston into the shell.
Seals Piston
End Cap O-ring
Assembly Tool
Insertion Tool
Piston
Shell Exterior Cross Section
For items not listed please consult factory.
WARNING:Only qualied persons should perform maintenance on any type of accumulator. For addition information please contact HYDAC.
HYDAC TECHNOLOGY CORPORATION Accumulator Division 2260 City Line Road Bethlehem, PA 18017 Tel 610.266.0100 Fax 610.231.0445
Nitrogen Bottles
SN Series
Description
Nitrogen bottles can be used in accumulator applications where large volumes of gas are required for an accumulator. The nitrogen bottle serves to store a large portion of the gas externally from the accumulator in order to reduce or minimize the size and cost of the accompanying accumulator. Nitrogen bottles are typically paired with piston accumulators and sometimes bladder accumulators. The nitrogen bottles themselves are based on either bladder or piston accumulator pressure vessel shells.
Model Code
SN330 B - 57 CC / 010 S - 210 EF

Series SN 330 = SN 600 = Design Code* (omit) = B = TR = K = Size* 54 = 57 = 100 = Nitrogen Bottle (3000 psi typically) Nitrogen Bottle (5000 psi typically) Standard Nitrogen Bottle Based on Bladder Accumulator Shell ( see page 7 for details) Top Repairable (Based on Bladder Accumulator Shell) see page 10 for details Based on Piston Accumulator Shell 54 Liters 57 Liters 100 Liters
Connection Type Connection 1 (see table 1 on following page) A = BSP (ISO 228) B = Metric (DIN 13 According to ISO 965/1) C = SAE (ANSI B1.1) (standard) D = NPT (ANSI B2.1) F = Flange Connection 2 (see table 1 on following page) A = BSP (ISO 228) B = Metric (DIN 13 According to ISO 965/1) C = SAE (ANSI B1.1) (standard) D = NPT (ANSI B2.1) F = Flange Material Code Ports 0 = No Components (standard) 1 = Carbon steel 3 = Stainless steel 4 = Carbon steel (coated) Shell 1 2 4 = = = Carbon steel (standard) Carbon steel (coated) Stainless steel
Seal Material 0 = No Elastomer (standard) 2 = NBR (Buna N) 4 = IIR (Butyl) 6 = FPM (Fluoroelastomer) Country of Installation S = USA (for other countries see page 2 for proper code designation) Maximum Working Pressure in bar 210 = 3000 psi 345 = 5000 psi Connection Size (see table 1 on following page) Connection 1 Connection 2
* Size offering listed is for standard nitrogen bottles. For design types other than standard nitrogen bottles, (Eg. piston type) consult factory.
PN#02068195 / 04.13 / ACU1102-1326
55
Nitrogen Bottles
F+ P Charging and Testing Block
Description F+P-16-3/4-16UNF-6112-02X F+P-32-1 5/8-12UN-6112-02X F+P-32-1 5/8-12UN-6112-02X(VERS 4-FPS) MAWP bar/psi 400/5800 350/5076 350/5076 Weight (kg/lbs) 4.3/9.5 14/31 14/31 Part Number 2068047 2067162 2075698
Accumulator and Nitrogen Bottle with recommended F+P Changing + Testing Unit and SAF Safety Shut off Block Connection for Charging & Testing Unit - FPS or FPK Connection for Gas Safety Valve
F+P Charging and Testing Block
A considerably shorter accumulator provides the same functionality as a larger accumulator when nitrogen bottles are used for a large portion of the nitrogen gas.
=
SAF Series Safety and Shut-off Block
Gas Fluid
D Connection 1
Dimensions
Size (MAWP) 54 (5000 psi) 57 (3000 psi) 75 (3000 psi) 100 (3000 psi) Connections Vol. (1 and 2) (gallons) 1 5/16-12UN 1 5/16-12UN 1 5/16-12UN 1 5/16-12UN 15 15 20 25 Weight (lbs) 353 247 317 386 A (inches) 72 72 80.7 89.4 D (inches) 9 9 9 10.5 Part Number C/F 2096345 C/F C/F
Connections:
Example Model Code Type Size A B C D E F G H I J K L
A
SN... -57CC/010S-210EF CE = SAE 1 5/16 -12UN CF = SAE 1 5/8 -12UN

B Metric (DIN 13 Acc.ISO 965/1) C (ANSI B1.1) D F SAE Flange
BSP
(ISO228)
NPT
(ANSI B2.1)
G 1/4 G 3/8 G 1/2 G 3/4 G 1 G 1 1/4 G 1 1/2 G 2 G 1 3/4
M 12 x 1.5 M 18 x 1.5 M 22 x 0.5 M 27 x 2 M 33 x 2 M 42 x 2 M 48 x 2 M 14 x 1.5 M8
7/16-20 UNF 9/16-18UNF 3/4-16UNF 1 1/16-12UN 1 5/16-12UN 1 5/8-12UN 1 7/8-12UN 2 1/2-12UN 1/2-20UNF 7/8-14UNF
1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 5/8
1/2 3000 psi Code 61 3/4-3000 psi Code 61 1 3000 psi Code 61 1 1/4 3000 psi Code 61 1 1/2 3000 psi Code 61 2 3000 psi Code 61 1/2 6000 psi Code 62 3/4 6000 psi Code 62 1 6000 psi Code 62 1 1/4 6000 psi Code 62 1 1/2 6000 psi Code 62 2 6000 psi Code 62
Items in RED are using the basic design with an adapter. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Connection 2
PN#02068195 / 04.13 / ACU1102-1326
56
Nitrogen Bottles
SN 300
SN330B-_C4/112S-210G
Bottom Repairable
C
E J FLUID PORT PLUG LOCK NUT SPACER RING SEAL RING ANTI-EXTRUSION RING A
Nom. Vol.
(L.)
Eff. Gas Weight Vol. in3 86 (39) 140 (63) 226 (102) 330 (150)
Thread J A B C D E SAE 1 7/8-24 UN (SAE-24) 1 7/8-24 UN (SAE-24) 1 7/8-24 UN (SAE-20) 1 7/8-24 UN (SAE-24)
10 20 32 54
566 1125 2080 3205
22.0 (559) 34.5 (876) 54.7 (1390) 78.3 (1980)
3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
1.6 (40) 1.6 (40) 1.6 (40) 1.6 (40)
9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231)
3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76)
SHELL
NAMEPLATE LOCKNUT GAS VALVE CORE VALVE PROTECTION CAP B
Consult factory for more details Dimensions are for general information only, all critical dimensions should be verified. Dimensions are in inches/(mm) and lbs/(kg)
SN330BTR-_CC/112S-210GG
E J FLUID PORT PLUG LOCK NUT SPACER RING SEAL RING ANTI-EXTRUSION RING C
Top Repairable
Nom. Vol.
(L.)
Eff. Gas Vol. in3 566 1125 2080 3205
Weight 86 (43) 140 (63) 226 (102) 330 (150)
A 23.5 (597) 36.5 (927) 56.2 (1428) 79.8 (2027)
C 3.1 (80) 3.1 (80) 3.1 (80) 3.1 (80)
D 9.1 (231) 9.1 (231) 9.1 (231) 9.1 (231)
E 3.0 (76) 3.0 (76) 3.0 (76) 3.0 (76)
Thread J SAE 1 7/8-24 UN (SAE-24) 1 7/8-24 UN (SAE-24) 1 7/8-24 UN (SAE-24) 1 7/8-24 UN (SAE-24)
10 20 32 54
SHELL ANTI-EXTRUSION RING SEAL RING SPACER RING LOCK NUT PLUG FLUID PORT J E
A D
Consult factory for more details Dimensions are for general information only, all critical dimensions should be verified. Dimensions are in inches/(mm) and lbs/(kg)
C
PN#02068195 / 04.13 / ACU1102-1326
57
Pulsation Dampeners
SBP and SBOP Series
Pulsation Dampeners
Compound Materials
Not all uids are compatible with every elastomer at all temperatures. Therefore, HYDAC offers the following choice of elastomers: NBR (Standard Nitrile) LT-NBR (Low Temperature Nitrile) ECO (Epichlorohydrin) IIR (Butyl) FPM (Fluoroelastomer) others (available upon request) To determine which material is appropriate... ALWAYS REFER TO FLUID MANUFACTURERS RECOMMENDATION
Mounting Position Description

The pressure uctuations occurring in hydraulic systems can be periodic or single occurrence problems due to: Flow rate uctuations from displacement pumps A ctuation of shut-off and control valves with short opening and closing times Switching pumps on and off S udden linking of hydraulic circuits with different pressure levels Dampeners have two uid connections for inline mounting. The volume of ow is directed straight at the bladder or diaphragm by diverting it into the uid valve. This causes direct contact of the uid ow with the bladder or diaphragm which balances the ow rate uctuations via the gas volume. It is particularly effective with higher frequency oscillations. The gas precharge pressure is adjusted for the specic systems operating conditions. The mounting position of hydraulic dampeners is dependent on the dampener chosen and the specic application. The preferred position is typically vertical.
System Mounting
Dampeners should be mounted as close as possible to the pulsation source.
Applications
Pulsation dampeners are used to: R educe vibrations caused by pipes, valves, couplings, etc. in order to prevent pipe and valve damage P rotect measurement instruments and eliminate the impaired performance caused by pulsations Reduce system noise Increase machine performance Allow the connection of multiple pumps to one line Increase the allowable rpm and feed pressure of pumps R educe system breakdowns and increase the service life of the system
Construction
HYDAC pulsation dampeners consist of: T he welded or forged pressure vessel in carbon steel; for chemically aggressive uids they are available in coated carbon steel or stainless steel T he special uid valve with inline connection, which guides the ow into the vessels
(threaded or ange connections available)
T he bladder or diaphragm in various compounds as listed below
58
PN#02068195 / 12.12 / ACU1102-1326
Pulsation Dampeners
Model Code
SBXXX P 10 A 1 / 112 S - 210 AI 010

Series SB XXX = Bladder Style (XXX = series designation) SBO XXX = Diaphragm Style (XXX = series designation) (see tables on following pages for most common series and size selections) Design P PH S = Pulsation Dampener = Pulsation Dampener/High Flow = Suction Stabilizer
Size (in Liters, see tables on dimension pages to follow) Type of Connection A = Threaded E = Threaded (for SBO welded design only) F = Flanged Gas Port For series SB 1 = HYDAC gas valve version 4 (8V1-I504570) For series SBO 1 = HYDAC gas valve version 1 (M28x1.5) 4 = HYDAC gas valve version 4 (8V1-I504570) 6 = HYDAC gas valve version 1 (M28x1.5/ for SBO design only) Material Code Depending on Application 112 = Standard for oil service (mineral oil) Fluid Port 1 3 6 Shell 0 1 2 4 6 = Carbon steel = Stainless steel = Low temperature carbon steel (< -20F) = = = = = Synthetic coated carbon steel (internal/water service) Carbon steel Chemically plated carbon steel (internal/water service) Stainless steel Low temperature carbon steel (< -20F)
Oper. Temp Range
5 to 180F 32 to 180F -50 to 180F -20 to 250F -40 to 250F -20 to 200F 5 to 300F
Bladder / Diaphragm Compound Compound 2 = NBR (Buna N) 3 = ECO (hydrin) NBR 4 = IIR (Butyl) Low Temp NBR 5 = NBR (Low temperature Buna N) ECO...113... ECO...663... 6 = FPM (Fluoro-elastomer) IIR 7 = Others FPM
Typical Fluids
mineral oils water & water-glycols (5% minimum glycol) mineral oils mineral oils mineral oils & water (with low temperature CS shell) phosphate esters & brake uids chlorinated hydrocarbons
Country of Installation S = USA (for other countries see page 2 for proper codes designation) Maximum Work Pressure 210 = 3000 psi 345 = 5000 psi Fluid Port Connection Threaded AI = BSPP (ISO 228) AK = BSP (for sizes 0.075 & 0.16) CI = SAE (ANSI B1.1) CK = SAE (for sizes 0.075 & 0.16) Flanged FI
XXX
= SAE 1 1/2 - 6000 psi (code 62)

= 3 digits
Gas Precharge Pressure (P0 ) (in bar)
PN#02068195 / 12.12 / ACU1102-1326
59
Pulsation Dampeners
Version E1
D +0.04 M28 x 1.5
SBO Welded Diaphragm Series Dimensions

0.91
0.91
Version E1
D +0.04 M28 x 1.5
Version E2
(up to size 1) 0.31
A
0.08 A
Version E2
(up to size 1) 0.31
0.08
Version E4
Version E4
8V1-150 4570 7/8-14UNF
M L Size 0.075 and 0.16 O-ring 1.63 7.5 x 2
8V1-150 4570
1.63
7/8-14UNF O-ring
7.5 x 2
Size 0.075 and 0.16

0.591) 1.611) F
Series SBO250P SBO210P SBO210P SBO210P SBO330P SBO210P SBO200P SBO210P
Size 0.075 0.16 0.32 0.5 0.6 0.75 1 2
Max. working Gas Weight pressure 0.591) Volume (lbs)1) (in3 ) 1.61 psi bar 5 10 20 30 36 45 60 120 3600 3000 3000 3000 4700 3000 3000 3000 250 210 210 210 330 210 210 210 2.2 2.5 5.8 8.7 12.3 11.2 12.9 19.6
FA
(in)
D (3 (in) 2.52 2.91 3.66 4.13 4.53 4.76 5.35 6.57

Version A6
Thread F SAE 9/16-18UNF 9/16-18UNF 3/4-16UNF 3/4-16UNF 1 5/16-12UNF 1 5/16-12UNF 1 5/16-12UNF 1 5/16-12UNF BSP ISO 228-G1/4 ISO 228-G1/4 ISO 228-G1/2 ISO 228-G1/2 ISO228-G 1 ISO228-G 1 ISO228-G 1 ISO228-G 1
J (in) 1.97 1.97 2.36 2.36 2.36 2.36
L (in) 3.15 3.15 4.13 4.13 4.13 4.13
M (in) 0.99 0.99 1.18 1.18 1.18 1.18
Q (2 (gpm) 5 5 10 10 40 40 40 40
4.57 5.04 5.96 6.51 7.74 7.58 8.02 9.47
SBO Threaded Diaphragm Series Dimensions

H H N N A A
Version A6 M28x1.5
D M28x1.5 SB0 600/750-0.25A6/... SB0 600/750-0.25A6/...
0.63 (2 0.63 (2 F L L F J J F 1.81 (2 1.81 (2
F J
M M
Series SBO350P4) SBO500P SBO600P4) SBO750P SBO250P4) SBO330P SBO210P SBO400P SBO180P4) SBO250P
Max. working Gas Weight Size pressure Volume (lbs) (liters) 3 (in ) psi bar 0.25 0.25 0.25 0.25 0.6 0.6 1.3 1.3 2 2 15 15 15 15 36 36 80 80 120 120 5000 7200 8700 10000 3600 4700 3000 5800 2600 3600 350 500 600 750 250 330 210 400 180 250 11.5 11.5 22.7 22.7 17.6 17.6 23.7 29.7 30.1 34.0
A (in) 6.30 6.30 6.77 6.77 8.31 8.31 10.26 10.47 11.52 11.75
D (in)
Thread-F SAE 3/4-16UNF 3/4-16UNF 3/4-16UNF 3/4-16UNF 1 5/16-12UN 1 5/16-12UN 1 5/16-12UN 1 5/16-12UN 1 5/16-12UN 1 5/16-12UN BSP ISO 228-G1/2 ISO 228-G1/2 ISO 228-G1/2 ISO 228-G1/2 ISO228-G 1 ISO228-G 1 ISO228-G 1 ISO228-G 1 ISO228-G 1 ISO228-G 1
H (in) 0.70 0.70 0.60 0.60 1.77 1.77 2.45 1.97 2.54 2.54
J (in) 1.97 1.97 2.17 2.17 2.36 2.36 2.36 2.36 2.36 2.36
L (in) 3.15 3.15 2.16 2.16 4.13 4.13 4.13 4.13 4.13 4.13
M (in) 0.99 0.99 0.71 0.71 1.18 1.18 1.18 1.18 1.18 1.18
N (in) 2.17 2.17 2.48 2.48 2.24 2.24 2.17 2.56 2.40 2.52
Q (2 (gpm) 10 10 10 10 40 40 40 40 40 40
4.53 4.53 6.02 6.02 5.51 5.51 6.69 7.83 7.83 6.60
1) For SAE threads only 2) Pressure loss at Q (viscosity 32 cSt) approx. 50 psi 3) Diameter at electron beam weld may be up to +0.150 larger 4) Only available in stainless steel
60
PN#02068195 / 12.12 / ACU1102-1326
Pulsation Dampeners
SB Bladder Accumulator Series Dimensions
Threaded connection (Size 1/4 and 1 gal.) Flanged connection (Size 2 1/2 and 10 gal.)
D D
D D
K 5/8"-11UNC F M L J 1.44 3.13 1.30
SB 330 P (3000 psi max. working pressure)

Size 1 4 10 20 32 Vol. (gal) 1/4 1 2 1/2 5 10 Gas Volume (in3 ) 66 226 566 1125 2080 Weight (lbs) 24 40 90 154 220 A (in) 14.4 18.0 24.4 36.3 56.9 D (in) 4.6 6.6 9.1 9.1 9.1 Connection F ISO 228-G1 1/4 ISO 228-G1 1/4 SAE 1 1/2 - 6000 psi (code 62 SAE) SAE 1 1/2 - 6000 psi (code 62 SAE) SAE 1 1/2 - 6000 psi (code 62 SAE) J (in) 3.15 3.15 3.94 3.94 3.94 K (in) 3.15 3.15 4.50 4.50 4.50 L (in) 4.72 4.72 6.69 6.69 6.69 M (in) 2.24 2.24 3.35 3.35 3.35 Q (1 (gpm) 80 80 140 140 140
SB 600 P (5000 psi max. working pressure)

Size 1 4 10 20 32 Vol. (gal) 1/4 1 2 1/2 5 10 Gas Volume (in3 ) 66 226 566 1125 2080 Weight (lbs) 24 49 102 183 269 A (in) 14.4 18.0 24.4 36.3 56.9 D (in) 4.6 6.6 9.7 9.7 9.7 Connection F ISO 228-G1 1/4 ISO 228-G1 1/4 SAE 1 1/2 - 6000 psi (code 62 SAE) SAE 1 1/2 - 6000 psi (code 62 SAE) SAE 1 1/2 - 6000 psi (code 62 SAE) J (in) 3.15 3.15 3.94 3.94 3.94 K (in) 3.15 3.15 4.50 4.50 4.50 L (in) 4.72 4.72 6.69 6.69 6.69 M (in) 2.24 2.24 3.35 3.35 3.35 Q (1 (gpm) 80 80 140 140 140
1) Pressure loss at Q (viscosity 32 cSt) approx. 50 psi Dimensions are for general information only, all critical dimensions should be verified.
PN#02068195 / 12.12 / ACU1102-1326
61
Metal Bellows
SM50 & SM50P
Metal Bellows
Construction
Metal Bellows Accumulators are available in two different styles: SM50P Flange connection with uid diverter design and SM50 Threaded connection w/o uid diverter, good for applications requiring a retrot of competitors accumulators. A diverting block is built into the fuel side of the damper which forces the fuel directly into the accumulator, thereby increasing the damping efciency considerably. If two dampers are tted to the fuel system (in both supply and return line), no pressure uctuations can leave the engine before passing through one of the metal bellows dampers. If a conventional accumulator can no longer perform its function, this can lead to expensive maintenance and repair work. We can offer a retrot alternative - Replacement without the need for modication.
Features
There are two different design types of metal bellows; convoluted (formed) and diaphragm (welded). Each has a slightly different design and performance advantages also vary. Convoluted bellows (formed) Heavy Diesel Engines Very good dampening features Resistant to contamination
Description
In addition to Bladder, Piston and Diaphragm accumulators, HYDAC can now offer a fourth series Metal Bellows Accumulators. A metal separating element is used between the uid and gas side of the metal bellows accumulator. This makes it virtually gas tight, eliminating elastomer separating elements and seals from the accumulator and providing a solution for some very challenging accumulator pulsation application conditions. Heavy Diesel Engines-Mobile, Marine & Industrial: Fuel injection systems in heavy diesel engines generate signicant cyclic pressure uctuations or pulsations. The Metal Bellows Accumulator can be used as a pulsation dampener on both the supply and return lines close to the engine which generates the pulsations. The metal bellows element provides a more robust method of separating the nitrogen gas from the diesel fuel and also manages the next two related problems. Elastomer Resistance to Fuels & High Temperature: Alternatives to diesel fuels, such as bio-oils or heavy fuel oil require higher fuel injection temperatures up to 320F. Even FKM (Viton) will have compatibility problems and shortened service life with uids of this type under these extreme conditions. Metal Bellows Accumulators eliminate this elastomer compatibility issue. Nitrogen Gas Loss Through the Elastomer - Permeation: The high fuel uid temperatures compound and nitrogen gas permeation through the elastomers creating higher gas losses and increase the need for gas monitoring and gas precharge maintenance. If nitrogen gas losses become excessive, a bladder or diaphragm will experience damage and possible failure in operation. The recently developed solution from HYDAC is the Metal Bellows Accumulator. Instead of a bladder or diaphragm, a metal bellows is used as the exible separating element between uid and gas. The metal bellows is resistant to all conventional fuels over a very wide temperature range. Heavy fuel oil at temperatures from -85 F to 320 F is is easily handled these dampers. The metal bellows is welded to the other components and is therefore completely gas tight. It is able to expand and contract inside the accumulator without any friction or abrasion and it can operate for a very long period of time (years) with a single adjustment. Monitoring and maintenance for this type of damper is therefore reduced to a minimum.
Diaphragm bellows (welded) Very suitable for high pressures Very good energy storage features High displacement volume Compact
Areas of Application
Pulsation dampening Volume compensation
Industry Sectors
Heavy diesel engines (e.g. power plants and ships) Process technology Wind energy
62
PN#02068195 / 04.13 / ACU1102-1326
Metal Bellows
Model Code
SM50 P 0.5 W E 1/ 116 U - 50 AAJ 2.5

Series Design L P = = = accumulator without diverting block* light-weight accumulator damper with diverter block 0.5 to 1.6L 0.5 to 3.8L convoluted bellows diaphragm bellows* screw type weld type* formed type* gas pressure adjustable (M28 x 1.5) gas pressur pre-set, non-adjustable gas locking screw* gas pressure adjustable (M16x 1.5)
Size SM50 = SM50P = Verison W = M = Type of Shell A = E = G = Gas Connection 1 = 2 = 3 = Material Code
Fluid Connection 1 = carbon steel 2 = carbon steel with corrosion protection 3 = stainless steel Shell 1 2 4 = = = carbon steel carbon steel with corrosion protection stainless steel no seal NBR* low temperature NBR* FKM
Seal Compound 0 = 2 = 5 = 6 =
Country of Installation U = PED (For other countries see page 2 for proper code designation) Maximum Working Pressure (in bar) Fluid Port Connection Pre-charge pressure (in bar)
PN#02068195 / 04.13 / ACU1102-1326
63
Metal Bellows
Metal Bellows SM50 & SM50P Technical Information
Technical specications HYDAC Metal Bellows Accumulators Series Max. design pressure Max. working pressure * Max. pre-charge pressure at Tmax Design Temperature range Operating media Size Effective gas volume Gas side pre-charge uid Fluctuating volume * Material Design and Approval * Fluid connection * Gas connection Mounting position * Weight
*Others on request
Flange Connection Design SM50P 725 psi 43.5 psi - 174 psi 58 psi
Threaded Connection Design SM50 725 psi 43.5 psi - 174 psi 116 psi 14 F - 320 F
Diesel and heavy fuel oil, boifuels 0.5 - 3.8 L 0.5 L (nitrogen) 0.6 L (ethylene glycol) max 0.04 L Carbon steel (primed externally) e.g.: PED, ABS, DNV, LR, BV, GL, RMRS Diverting block SAE 1 1/4 Diverting block SAE 2 Diverting block SAE 3 vertical (gas connection at top) 48.5 - 73lbs 2 BSP (female) or with adapter alson for 1 1/2 BSP (male) preferably vertical (gas connection at top) 20lbs 0.3 L (ethylene glycol) 0.5 - 1.6L
M28x 1.5 for Universal Charging and Testing Unit - FPU-1
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PN#02068195 / 04.13 / ACU1102-1326
Thermal Fuse Caps

Thermal Fuse Caps
HEX. 27 (HEX. 1.06)
40 (1.57)
Description
HYDAC Thermal Fuse Caps are safety devices that automatically bleed accumulator gas pressure in the event of a re. These devices are installed on the HYDAC version 4 gas valve. When the critical temperature (320F to 340F) is reached, a support ring melts, allowing for the spring to depress the gas valve core.
Applications
HYDAC Thermal Fuse Caps can be applied as a safety measure on any HYDAC accumulator with a Version 4 Gas Valve. Application of these devices may result in a reduction in insurance premium (check with provider) .
7/8" - 14UNF
Model Code
There are no options for this product, therefore a model code is not given. Order Part No. 00363501
Installation
Simply remove and discard the standard Gas Valve Protection Cap and Valve Seal Cap. Screw on the Thermal Fuse Cap and torque to 30 N-m (22 lb-ft.)
Technical Data
Maximum Working Pressure 5000 psi (345 bar) Pin Maximum Working Temperature Gas Bleed 200F (93.5C) Ports Fusing Temperature 320 to 340F (160 to 171C)
Spring
Operation
Once installed, the thermal fuse cap requires no attention. In the event of a re, the support ring will melt and the spring will expand, causing the pin to depress the gas valve core. The melted support and gas will then exit through the gas bleed ports in the side of the thermal fuse cap.
Support Ring Gas Valve Core
HYDAC version 4 Gas Valve
Spring Pin Gas Bleed Ports Support Ring Gas Valve Core Melted Support Ring & Gas
HYDAC version 4 Gas Valve
PN#02068195 / 04.13 / ACU1102-1326
65
Thermal Fuse Plugs

Thermal Fuse Plugs, GMP6
CE certied
G 1/4" ISO 228
PERMANENT GAUGE BLOCK
FUSE PLUG GMP6
Description
HYDAC GMP6 Thermal Fuse Plugs are safety devices that automatically bleed accumulator gas pressure in the event of a re. The Thermal Fuse Plug mounts directly to the gas end cap of a piston type accumulator, via a permanent gauging block for bladder and diaphragm type accumulators.
ACCUMULATOR GAS VALVE: VERSION 1 - M28X1.5 OR VERSION 4 - 7/8"-14UNF
GMP6 Thermal Fuse Plug shown with Permanent Gauge Block for use with a bladder or diaphragm accumulator
Advantages
safety device approved according to PED 97/23/EC with CE- marking and Declaration of Conformity variable capability of connecting to bladder, piston and diaphragm accumulators suitable for large volume accumulators particularly suitable for outdoor applications (e.g. Offshore)
Model Code
GMP6-10-CE1637.6.G.120L/S.350bar Part No. 3517438 Connection Type ISO 228 - G 1/4
Installation
The GMP6 Themal Fuse Plug screws directly onto a piston accumulator. However, the use of a permanent gauging block is required for connection to a bladder or diaphragm accumulator.
Technical Data
Permitted operating pressure: 725 to 5076 psi Temperture range: -40 F to 176 F Melting point: Between 320 F and 356 F Material: Stainless Steel
Operation
Once installed, the thermal fuse plug requires no attention. When the critical temperature (320F to 356F) is reached, an internal ring melts and a plug releases, allowing the gas to exit through the gas bleed ports in the side of the thermal fuse plug.
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PN#02068195 / 04.13 / ACU1102-1326

SAF Series
Construction
The Safety and Shut-off Block consists of a valve block, a built-in pressure relief valve, a main shut-off valve, and a manually operated bleed valve. In addition, an optional solenoid operated bleed valve allows automatic pressure relief of the accumulator or user unit and therefore relief of the hydraulic system in an emergency or during shut-down. The necessary return line connection is provided in addition to the gauge connection.
Standard Models
Model with manually operated bleed valve The basic model type M contains a manually operated bleed valve for manual pressure release of the accumulator.
Description
HYDAC safety and shut-off blocks are designed to protect, shut-off, and discharge hydraulic accumulators or user units. The compact design simplies the hydraulic system connection and offers the following advantages: minimum space compared to individual components reduced installation time various system connections system lockout Model with solenoid operated bleed valve In addition to the features of the type M block, the type E model also contains a solenoid operated bleed valve for automatic pressure release of the accumulator. Sizes: SAF 10 M SAF 20 M SAF 32 M
Safety & Shut-off Block Features

1 pressure relief valve (DB12) 2 pressure gauge (optional) 3 main shut-off valve 4 manual bleed valve 5 2-way solenoid operated bleed valve (optional)

6 accumulator
Sizes: SAF 10 E SAF 20 E SAF 32 E
Circuit Diagram
6 2 5
Connections
S Accumulator Connection P System Connection T Tank Connection M1 Gauge Connection
Pressure Relief Valve (DB12)

This valve cannot be set to values in the shaded area
350
4 1
300 200
Technical Specications
Fluids Mineral oil, hydraulic oil, water glycol, non-ammable uids
(other uids upon request)
P (bar)
Note: W hen using hydro-pneumatic accumulators for stored hazardous energy, HYDAC recommends the use of its Safety and Shut-off Block (SAF) with solenoid operated bleed valve.
100
Temperature (for carbon steel) 5 to 180F (-15 to 80C) Maximum Working Pressure up to 5800 psi (400 bar)
30 0
20
40
60
80
100
120
Q (l/min)
PN#02068195 / 04.13 / ACU1102-1326
67

Model Code
SAF 20 E 1 6 Y 1 - N 250 C - S 60 L
Series SAF = Safety and Shut-off Block (Replaces older model SAB Blocks) Size of Main Shut-off Valve 10 = DN 10 20 = DN 20 32 = DN 32 Model M E = Manual discharge = Solenoid operated and manual discharge
Block Material 1 = Carbon Steel Seal Material 6 = FPM (Fluoroelastomer)
2-Way Solenoid Operated Bleed Valve Operating Function (omit) = if manual discharge was selected Y = Normally Open (standard) (WSM06020Y) Z = Normally Closed (WSM06020Z) Solenoid (omit) 1 2 = if manual discharge was selected = 0.8 AMP @ 24 VDC = 0.2 AMP @ 110 VAC 60 Hz
Pressure Relief Valve (HYDAC DB12) N 250 = Adjustable up to max pressure of 3625 psi (250 bar) N 350 = Adjustable up to max pressure of 5075 psi (350 bar) T XXX = Factory set and wire sealed, certied Safety Relief Valve, non-adjustable (xxx is pressure in bar) Connection Type (P,T,M1 ports) Threaded A = BSPP (ISO 228) C = SAE (ANSI B 1.1) (standard) Flanged (SAF 32 only) E = SAE 2 3000 psi (Code 61) F = SAE 1-1/2 6000 psi (Code 62) S Adapter (for S port, accumulator connection)
(required only for safety and shut-off blocks with threaded connection) SAE (connection type C) BSPP (connection type A) For Sizes S 60 = 1 1/16-12UN (-12) S 10 = G3/4 S 61 = 1 5/16-12UN (-16) 10 & 20 S 62 = 1 5/8-12UN (-20) S 11 = G1 S 63 = 1 7/8-12UN (-24) S 12 = G1 1/4 S 64 = 3/4-16UNF (-8) S 13 = G2
For Size 32
S 620 = 1 5/8-12UN S 630 = 1 7/8-12UN
S 309
= G2
Locking Device (if required) L = Locking device
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PN#02068195 / 04.13 / ACU1102-1326

Dimensions SAF 10 M/E...C
Type SAF 10 M SAF 10 E Approximate Weight kg 4.2 4.6 (lbs.) (9.3) (10.1)
110 188 29.5 78 20.5 Direct-Operated Pressure Relief Valve DB12 S Adapter M33x2 ISO 6149/DIN 3852 Part 3 Nameplate 54 24 158 75 50 22.8
Dimensions in millimeters. Note: f or M Type block the 2-way directional valve is replaced with a plug
(Accumulator Connection) Coil Can Be Rotated 360 7/16-20UNF 63 124 58 GAUGE CONN. 71 98 47
24 182 108
26 Manual TANK CONN. Bleed Valve 2-Way Directional 3/4-16UNF Valve: Type WSM (optional) System Connection 3/4-16UNF Main Shut-Off Valve
SAF 20 M/E...C
253 100 75 25 Tank Conn. Direct-Operated Pressure Relief Valve DB12 136 S Adapter 7/16-20UNF Gauge Conn. Nameplate 53 37 176 1 1/16-12UN 29 267 37.5 15 70
78 3/4-16UNF (Accumulator Connection) Coil Can Be Rotated 360 63 157 2-Way Directional Valve: Type WSM (optional) 70.5
On Reverse Side
M33x2 ISO 6149/DIN 3852 Part 3 120 88
Manual Bleed Valve System Connection Main Shut-Off Valve
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69

SAF 32 M/E...C
120 198 2-Way Directional Valve: Type WSM 78 (optional) Adapter 85 50 75 100 77 TANK CONN. 105 Gauge Conn. Manual Bleed Valve Direct-Operated Pressure Relief Valve DB12 HEX. SOC. Head Cap Screw M16x45 DIN912 Part No,6032726 (4 bolts included) 7/16-20UNF 3/4-16UNF 92
(Accumulator Connection) Coil Can Be Rotated 360 63
130 173
Nameplate 86 73.5 43 39
110
System Connection 233 267 Main Shut-Off Valve
1 7/8-12UN
SAF 32 M/E...E
130 42.9 30 92 2-Way Directional 78 Valve: Type WSM (optional) 77.8 75 Coil Can Be Rotated 360 63 145 92 79 56 2 Nameplate System Connection 233 45 100 (Accumulator Connection) Gauge Conn. 7/16-20UNF 116 Manual Bleed Valve 60 Direct-Operated Pressure Relief Valve DB12 77.8 SAE 2-3000 PSI Code 61 Thread M12 20 Deep 77 50 30 3/4-16UNF
TANK CONN.
* Hexagonal socket head cap screws M12x35 - 8.8 SCHS (HYDAC Part No. 602100) have to be ordered separately
Dimensions in millimeters Note: f or M Type block the 2-way directional valve is replaced with a plug
60 35
SAE 2-3000 PSI Code 61 Thread M12 20 Deep 42.9
Main Shut-Off Valve
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PN#02068195 / 04.13 / ACU1102-1326

Dimensions SAF 32 M/E...F
130 79.4 30 92 78 2-Way Directional Valve: Type WSM (optional) Manual Bleed Valve 60 Direct-Operated Pressure Relief Valve DB12 36.5 36.5 100 (Accumulator Connection) Gauge Conn. 63 145 92 79 56 2 Nameplate System Connection 233 45 7/16-20UNF 116 SAE 1 1/2 - 6000 PSI Code 62 Thread M16 26 Deep* 77 50 3/4-16UNF Tank Conn. 60 35 79.4 30
* Hexagonal socket head cap screws M16x55 - 8.8 SCHS (HYDAC Part No. 00601496) have to be ordered separately
Dimensions in millimeters Note: f or M Type block the 2-way directional valve is replaced with a plug
SAE 1 1/2 - 6000 PSI Code 62 Thread M16 26 Deep* 75 Coil Can Be Rotated 360
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Main Shut-Off Valve
S Adapters
Fig. 1
F E
A B (HEX) A Thread O-ring

C E
Thread
Fig. 2
F
O-ring
C 21.5
19
O-ring D M33 x 2 38
18
O-ring B
(Bo
05 ) 1 ircle lt C
Type SAF
Accumulator Type SB330-Size 1 / SBO-Size 2 to 3.5 SBO-Size 1.4, 29 3.5 SK280-100mm bore
Adapter S 60 S 61 S 62 S 63 S 64 S 620 S 630
Fig. 1 1 1 1 1 2 2
Thread 1 1/16-12 UN 1 5/16-12 UN 1 5/8-12 UN 1 7/8-12 UN 3/4-16 UNF 1 5/8-12 UN 1 7/8-12 UN
A 32 38 48 54 23 48 54
B 41 41 66 66 41 100 100
C 55 55 57 57 51 49 49
D 14 20 23 23 10 22 30
E 19 19 19 19 15 19 19
F 15 15 15 15 11 15 15
SAF 10/20
SB330-Size 4 to 6 / SB600-Size 1 to 4 SB330/600-Size 10 to 54 SBO-Size 0.32 to 1.4 SB330-Size 4 to 6 / SB600-Size 1 to 4 SB330/600-Size 10 to 54
SAF 32
Dimensions In millimeters Dimensions are for general information only, all critical dimensions should be verified.
PN#02068195 / 04.13 / ACU1102-1326
71

Pressure Drop Charts
Through Main Shut-off Valve
30
SAF10 P (psi) 20
SAF20
SAF32 10
50
100
150 Q (gpm)
200
250
300
Through Solenoid Valve
5000 4000 P (psi) 3000 2000 1000 0
4 Q (gpm)
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PN#02068195 / 04.13 / ACU1102-1326

Safety & Shut-off Blocks - Spare Parts
Seal Kits & Repair Kits Repair Kits
Series SAF 10... SAF 20... SAF 32... Part Number 3154715 (FPM) 3154716 (FPM) 3154717 (FPM)
Seal Kit (includes parts marked in red)

Series SAF 10... SAF 20... SAF 32... Part Number 3154712 (FPM) 3154713 (FPM) 3154714 (FPM)
Plug (1) O-Ring (5) Ball Thrust Washer O-Ring (1) Spindle Ball Seals O-Ring (3) Set Screw Backup Ring O-Ring O-Ring Handle Orifice Plug (2)
(SAF 32 only)
Usit-Ring O-Ring (4) Backup Ring (1)
Spindle
O-Ring (2)
Dimensions for Spare Parts

Item O-Ring (1) O-Ring (2) O-Ring (3) O-Ring (4) O-Ring (5) Usit-ring Backup Ring (1) Plug (1) Plug (2) SAF 10... 10 x 2 6x2 21 x 2 18 x 2 29.7 x 2.8 18.3 x 21.5 x 1 23.47 x 2.62 7/16-20UNF N/A SAF 20... 15 x 2.5 6x2 34 x 2.5 18 x 2 29.7 x 2.8 18.3 x 21.5 x 1 23.47 x 2.62 3/4-16UNF N/A SAF 32... 20 x 3 6x2 53 x 2.5 18 x 2 37.2 x 3 18.3 x 21.5 x 1 23.47 x 2.62 3/4-16UNF G1/8
Spindle Manual Bleed Valve, Repair Kit

Consists of Spindle, Handle, Ball, O-Ring, and Set Screw Part No. 2115649 (FPM)
O-ring dimensions are in mm
Solenoid
2-way solenoid operated bleed valve (without coil) Normally Open (for SAF...E16Y) Normally Closed (for SAF...E16Z) Coil Kit for 2-way solenoid operated bleed valve 24 V DC 110 V AC Old 2SV5 N/A N/A Old 2SV5 715003 715033 New WSM 3055295 3055276 New WSM 2083644 2083645
Note: For complete solenoid replacement, both the 2-way solenoid valve and the coil kit are required 2SV5 coils and WSM coils are not interchangeable. When replacing a 2SV5 with a WSM you must also replace the coil with the WSM design.
PN#02068195 / 04.13 / ACU1102-1326
73
Charging & Gauging Units

FPK & FPS Series
Description
To maintain system performance HYDAC recommends that the gas precharge pressure is checked regularly. The inevitable loss of gas precharge pressure due to permeability will change the system effectiveness (performance) and could cause damage to the bladder, diaphragm, or piston accumulator. HYDAC charging and gauging units allow hydro-pneumatic accumulators to be precharged with dry nitrogen. For these purposes, a charging and gauging unit is connected to a commercially available nitrogen bottle via a exible charging hose. These units also allow maintenance personnel to check the current gas precharge pressure of an accumulator. For critical systems, consider the use of a permanent gauging block (see page 82) which will provide for continuous monitoring. All HYDAC charging and gauging units incorporate a gauge and check valve in the charging connection, and a manual bleed valve with a T-handle. HYDAC offers two types of charging and gauging units: FPK for use with HYDAC version 1 gas valve FPS for use with HYDAC version 4 gas valve
Model Code
Note: For Oil, Gas & Marine specific charging & gauging units please refer to page 67
FPS 250 F 2.5 - G4 - K

Series FPK FPS

NOTE: SB Top repairable bladder accumulators must use FPK with Adapter A3 (FPK/SB), PN 291533
= =
for use with Gas Valve Version 1 (M28 x 1.5) for SBO and SK for use with Gas Valve Version 4 (8VI-ISO 4570) for SB, SBO and SK
Gauge Pressure Range 10 = 0 to 145 psi 25 = 0 to 350 psi 100 = 0 to 1400 psi 250 = 0 to 3500 psi 400 = 0 to 5800 psi
(0 to 10 bar) (0 to 25 bar) (0 to 100 bar) (0 to 250 bar) (0 to 400 bar)
Charging Hose F = with cap screw G1 (thread W24, 32x1/14 - DIN477) Charging Hose Length 2.5 = 8 ft. (2.5 m) 4.0 = 13 ft. (4 m) Adapter G4 = G4.1 = G1 = G2 = G3 = G5 = G6 = G7 = G8 = G9 = G10 = G11 = G12 = Case K = USA (only for CGA 580 gas bottle connections) USA (only for CGA 680 gas bottle connections) only available with 400 bar Guage and adapter integrated onto 4m high pressure hose Germany (integral part of charging hose) Great Britain, India France, Mexico Italy Japan South Korea Brazil, Columbia, Peru Taiwan Russia, Venezula China Australia plastic carrying case (standard)
Additional Accessories: ADAPTER A3 (FPK/SB) = adapter for using FPK Charging Unit to t HYDAC gas valve version 4, including top repairable bladder accumulators NOTE: for other adapters please consult factory. 6mm Allen Wrench (for HYDAC Gas Valve Version 1, included with FPK Kits) 14mm Open End Wrench (for HYDAC gauge, optional) Operating and Installation Instructions are included with each charging kit. This is also available for download in PDF format on our web site: www.hydacusa.com For spare parts see page 77.
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PN#02068195 / 04.13 / ACU1102-1326

Model FPS
For use with gas valve version 4.
(Except for top repairable bladder accumulators)
Model FPK
For use with gas valve version 1.
Adapter A3 (FPK/SB)
Part No. 291533 The A3 (FPK/SB) adapter can be used with the FPK to connect to any HYDAC version 4 gas valve for both bottom and top repairable bladder accumulators. The A3 adapter also serves as the required spacer for top repairable bladder accumulators.
Connection to FPK kit
M28x1.5
Gas Valve Version 4

On a Bottom Repairable Bladder Accumulator as well as Diaphragm Accumulators with E4 gas valve and piston accumulators with VE Gas Valve.
Gas Valve Version 1

Metric, M28 x 1.5
Used on Diaphragm Accumulators w/ E1 gas valves and Piston Accumulators w/ VA or VB gas valves
45 mm O-ring 11 x 2
Valve protection cap (where applicable) O-ring (where applicable)
7/8"-14UNF
Connection to Version 4 Gas Valve
Allen Wrench 6 mm
(to be used to crack open M8 SHCS. T handle on FPK Charging is not robust enough to overcome recommended torque)
Socket Head Cap Screw (M8)
Seal ring
7/8 - 14 UNF
Bottom Repairable
Valve seal cap
O-ring
7/8 - 14 UNF
Valve seal cap
Top Repairable
PN#02068195 / 04.13 / ACU1102-1326
75

FPO Series
Description
To maintain system performance HYDAC recommends that the gas precharge pressure is checked regularly. The inevitable loss of gas precharge pressure due to permeability will change the system effectiveness (performance) and could cause damage to the bladder, diaphragm, or piston accumulator. HYDAC charging and gauging units allow hydro-pneumatic accumulators to be precharged with dry nitrogen. For these purposes, a charging and gauging unit is connected to a commercially available nitrogen bottle via a exible charging hose. These units also allow maintenance personnel to check the current gas precharge pressure of an accumulator. For critical systems, consider the use of a permanent gauging block (see page 82) which will provide for continuous monitoring. All HYDAC charging and gauging units incorporate a gauge and check valve in the charging connection, and a manual bleed valve with a T-handle. This charging kit is used for oil & gas / offshore type accumulators having the repairable 2 piece gas valve (denoted by 11 in the gas port segment in the accumulator model code.
Charging and Gauging Units
Model Code
FPO 210 F 3 - K
Charging and Gauging Unit FPO = for use with Gas Valve Version 4 (8VI-ISO 4570) for SB, SBO and SK Gauge Pressure Range 210 = 0 to 3000 psi (0 to 210 bar) Charging Hose F = with nitrogen bottle connection CGA-580 Charging Hose Length 3.0 = 10 ft. (3 m) Case K = plastic carrying case (standard)
Additional Accessories: Gas Valve Extension Rod - to be used with top repairable accumulators Operating and Installation Instructions are included with each charging kit. This is also available for download in PDF format on our web site: www.hydacusa.com
Spare Parts
1
Part Description FPO 210 Replacement Kit consists of: Pressure Gauge, 3000 PSI
6
Item 1 2 3 4 5 3/5 6 7 8 9 10
Quantity 1 1 1 1 1
Part No. 2083385 2701622 2701615

consult factory
T-Handle Lock Chuck Charging Manifold, FPO Tank Valve Bleeder Valve
2701617
consult factory
4 10 5
Charging Manifold / Bleeder Valve Assembly Hose Assembly FPO 210 (CGA 580) consists of: High Pressure Coupling (swivel) 1/8 NPT
2089952 2086622 1 1 1 1 1 2701590 2701621 2701620 2701619 2701741
Hose, FPO 3000 PSI, 3m

7
Nipple Gland, CGA-580 Nut, CGA-580 Top Repairable Gas Valve Extension
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PN#02068195 / 04.13 / ACU1102-1326

A1
PN 00361619
M16x1.5
A6
PN 02108819
G3/4A
Adapters
M28x1.5
A7 M28x1.5
PN 02110629
A1
M28x1.5 Connecting Charging & Gauging Units to 3000 psi Accumulators FPS Unit M16x1.5 with Adapter D4/D7
pressure reducer FPS or FPK charging and gauging unit
PN 00361619
A2 A6
M28x1.5
PN 0361605 PN 02108819
M28x1.5 M28x1.5
A1
PN 00361619
M16x1.5 A6
G3/4A 5/8-18UNF G3/4A
G1/4
PN 02108819
A7
M28x1.5
adapter A (FPK) adapter D4/D7 (FPS) charging hose
A2
M28x1.5
A8 PN 02110629 PN 02124524 M28x1.5
PN 0361605
M28x1.5 A7
FPK Unit PN 02110629 with Adapter A* A3 (ADAPTER FPK/SB)

PN 00291533 M28x1.5
M28x1.5
A1
N2
PN 00361619 N
2
A2 A6
M16x1.5
PN PN 0361605 02108819
M28x1.5
M28x1.5 M28x1.5
M28x1.5
G1/4
nitrogen bottle
A1
PN 00361619
A6 hydraulic A2
G3/4A 5/8-18UNF
G3/4
accumulator PN 02108819
A7
5/8-18UNF G3/4A
A8
G1/4
M28x1.5
M28x1.5
PN 02110629
PN 02128638 PN 02124524
A9
M28x1.5
M28x1.5 M28x1.5
M16x1.5 PN 0361605 M28x1.5
A8 7/8-14UNF A3 (ADAPTER PNFPK/SB) 02124524

PN 00291533
A1 A1
PN 00361619 PN 00361619
M28x1.5 Part Number 02067646 M28x1.5
A6
PN 02108819 A2 Adapter D4/D7 M28x1.5 PN 0361605
M16x1.5
A6
A7 PN (ADAPTER 02110629 A3 FPK/SB) A4 O-Ring PN 00291533 M28x1.5 PN 00291536

M28x1.5
M28x1.5
M28x1.5
M28x1.5
G3/4A 5/8-18UNF PN 02108819 Used with FPS Charging & Gauging Unit A7 M28x1.5
PN 02110629
G1/4 M28x1.5
G3/4
D7
A8
D4 D4
M28x1.5 A9 7/8-14UNF G3/4
A9
PN 02124524
PN 02128638 A10 PN 02128849 M28x1.5
Vg8
A2
M28x1.5 M28x1.5
M28x1.5
PN 0361605
M16x1.5 M16x1.5
A3 (ADAPTER FPK/SB) G1/4 (Assembled)

PN 00291533
PN 02128638
M28x1.5
5/8-18UNF
M28x1.5
x1.5
M28x1.5 Used with FPK Charging & Gauging Unit PN 02110629 G3/4 G1/4 Vg8 G3/4A 7/8-14UNF M28x1.5 A6 A1 A6 A5 A4 A10 A2 A6 A1 A3 (ADAPTER FPK/SB) A9 5/8-18UNF A7 PN 02108819 PN 00361619 PN 02108819 PN 00291531 PN 00291536 PN 02128849 PN 0361605 PN 00361619 PN 02108819 PN 00291533 PN 02128638 A11 A8 PN 02110629 M28x1.5 M28x1.5 M28x1.5 M28x1.5 M28x1.5 M28x1.5 M28x1.5 PN 03018210 M28x1.5 M28x1.5PN 02124524 M28x1.5 M28x1.5 A2 M28x1.5 Vg8 M28x1.5 PN 0361605 A10 7/8-14UNF M28x1.5 PN 02128849 A3 (ADAPTER FPK/SB) G3/4 M28x1.5
PN 00291533
*A Adapters
G3/4A
A8
PN 02124524
7/8-14UNF M28x1.5
A4
7/8-14UNF
A7
PN 00291536
M28x1.5 M16x1.5 G3/4A 5/8-18UNF M28x1.5 5/8-18UNF G1/4 G3/4A
x1.5
A4 A8
PN 02124524
G1/4
A9
7/8-14UNF M28x1.5 M16x1.5 M8x1 7/8-14UNF G3/4A M16x2
PN 02128638
PN 00291536
A7 A2
PN 02110629 PN 0361605
A8 A7
7/8-14UNF M28x1.5
M28x1.5 G3/4
7/8-14UNF
x1.5
A3 (ADAPTER FPK/SB) M28x1.5 PN 00291533 M28x1.5 A4
PN 02124524 PN 02110629
A9
PN 02128638
A5 Vg8 PN 00291531 A10 A2
M28x1.5
M28x1.5 PN 02128849 M28x1.5

PN 0361605
A11 A7
7/8-14UNF
PN PN03018210 02110629
M28x1.5 FPK/SB) A3 (ADAPTER

PN 00291533
M28x1.5 PN 00291536 7/8-14UNF M28x1.5 G3/4
A5
M28x1.5 M28x1.5
PN 00291531
M28x1.5 Vg8 M28x1.5
A11 M28x1.5
PN 03018210
M28x1.5
M28x1.5
7/8-14UNF A10
A4
G1/4
PN 02128849
PN 00291536
A9
G3/4 M28x1.5 G1/4
PN 02128638
M8x1 7/8-14UNF 5/8-18UNF M28x1.5 M16x2
8UNF
A8 5/8-18UNF
PN 02124524
M28x1.5 PN#02068195 / 04.13 / ACU1102-1326 M28x1.5 7/8-14UNF
A8 7/8-14UNF M28x1.5 PN 02124524
A9
PN 02128638
A5 PN 00291531 A10
7/8-14UNF
M28x1.5
M16x2 G1/4
Vg8 M8x1
PN 02128849 M28x1.5
A11

M28x1.5
PN 03018210
A8
PN 02124524
M28x1.5
77

G Adapters - Connects Charging Hose to Gas Bottle
G2 through G11 to be used to adapt from G1 connection on 3000psi hose to N2 Bottle or regulator
G1
PN Hose Connection
SW32
M14x1.5 W24.32x1/14"
**Included in all charging kits
G2 PN 00236376
G3 PN 02103421
G4 PN 02068737
81mm G5/8 - ISO 228 W24.32x1/14" W21.8x1/14" seal ring A6x10
37mm W24.32x1/14"
W24.5x1/14"
SW 32
SW 32
SW 32
SW 32
SW 32
G5 PN 00236373
G6 PN 02103423
G7 PN 00236377
79mm W24.32x1/14" W21.8x1/14" W22x1/14" seal ring A6x10
W24.32x1/14"
SW 32
G8 PN 02103425
SW 32
SW 32
G9 PN 00241168
SW 32
SW 32
G1/2 - ISO 228
W24.32x1/14"
SW 32
SW 30
SW 32
W24.32x1/14"
SW 36
G11 PN 03018678
W24.32x1/14"
64mm seal ring A6x10
G1
G2
India Argentina Great Britain Vietnam Indonesia Others
G3
France Egypt Mexico Israel Others
G4
G5
G6
G7
G8
Brazil Peru Columbia Others
G9
G10
Russia Trinidad & Tobago Venezuela
W24.32x1/14"
G11
Taiwan China
seal ring A6x10 M22x1.5
G5/8-ISO228
Germany Poland Others
Canada USA
Italy
Japan
Korea
SW 32
SW 32
78
ISO 228-G 3/4"
40mm
58mm
G10 PN 02103427
45mm
PN#02068195 / 04.13 / ACU1102-1326
W24.32x1/14"
52mm W23x1/14"
W24.32x1/14"

Connecting Charging Hose to Gas Bottle
pressure reducer CGA adapter G1 hose connection FPS or FPK charging and gauging unit
M hose connection
adaptor G4
or G4.1 only for North America
N2
charging hose
The standard FPS & FPK Charging and Gauging kits include a hose w/ the G1 bushing and a G4 adapter for North America. Other G adapters are available separately or included in kit. Consult factory for availability.
G1 PN Hose Connection
Germany Poland Others
N2
nitrogen bottle
hydraulic accumulator
W24.32x1/14"
SW32
M14x1.5 W24.32x1/14"
G Adapter (see page 75)
3000 psi Hose Assembly
Charging Hoses
WP Length 2.5 m 4.0 m 3000 psi 10.0 m 15.0 m 20.0 m 28.0 m PN 02701355 From G4 Adapter to Regulator Part No. 236514 236515 373405 2115552 2109765 2109574 5000 psi WP Length 2.5 m 4.0 m 10.0 m Part No. 3053703 3053704 3117720
CGA 680 Adapter (for USA only)

PN 02701356 From G4.1 Adapter to Regulator
SW32 DKL6
W26.41x1/14 1/2 NPT
CGA 580 Adapter (for USA only)
G4
W24.5x1 1/4
PN 02068737 PN 02068737
G4
W24.32x1/14"
CGA 580 Adapter
G4 Adapter
SW 32 SW 32 SW 32 SW 32
PN#02068195 / 04.13 / ACU1102-1326
pressure pressure reducer reducer CGA adapter CGA adapter G1 hose G1 hose connection connection charging hose charging hose adapter G4 or G4.1 only
W24.32x1/14"
W24.5x1 1/4
W24.5x1/14"
W24.5x1/14"
seal ring A6x10 seal ring A6x10
1/4 NPT
1/4 NPT
CGA 680 Adapter
5000 psi Hose Assembly
SW17
M14x1.5
79

Spare Parts FPS Unit FPK Unit
Item 9 10 11 O-Ring
Description Seal-Ring Gauge (select pressure range below) 10 (0 to 145 psi) 25 (0 to 350 psi) 100 (0 to 1400 psi) 250 (0 to 3600 psi) 400 (0 to 5800 psi)
Part No. 601032 601228 606759 606760 606761 606762 606763 610004 236445 626488 601049 236514 236515 373405 2068737 291533 601964
12 13 23 -
Check Valve Manual Bleed Valve O-Ring - FPS O-Ring - FPK 2.5m Hose 4m Hose 10m Hose ADAPTER G4 ADAPTER A3 (FPK/SB) O-Ring - ADAPTER A3 (FPK/SB)
WARNING: Only qualified persons should perform maintenance on any type of accumulator. Complete maintenance instructions are available - Contact HYDAC.
80
PN#02068195 / 04.13 / ACU1102-1326

Minimum Clearances for Charging & Gauging Kits
Diaphragm (SBO) and Bladder (SB) Accumulators
(4.75) 120.7 (5.7) 144 CLEARANCE (0.125) 3.18 MIN.
(4.45") 113 (5.5") 139.3
CLEARANCE (0.125") 3.18 MIN.
(1.098) 27.9
(0.909") 23.1
Diaphragm (SBO), Version 4 Gas Valve (8VI-ISO 4570) FPS Charging & Gauging Kit
Diaphragm (SBO), Version 1 Gas Valve (M28 x 1.5) FPS Charging & Gauging Kit
(4.75") 120.7 CLEARANCE (0.125") 3.18 MIN. (1.713") 43.5

(1.713") 43.5 (5.787") 147 (7.625") 194 CLEARANCE (0.125") 3.18 MIN.
(6.59) 167
Bladder (SB), Version 4 Gas Valve (8VI-ISO 4570) FPS Charging & Gauging Kit
Bladder (SB), Version 4 Gas Valve (8VI-ISO 4570) FPK Charging & Gauging Kit with A3 Adapter
PN#02068195 / 04.13 / ACU1102-1326
81
Permanent Gauging Blocks

Permanent Gauging Block
(1.25) 31.75
TRS11
(1.10) 27.94
7/16-20UNF-2B SAE-4 PORT 2 PL 'S (3.00) 76.2
(4.1) 104.14
Description
The HYDAC Permanent Gauging Block allows constant monitoring of gas pressure while a system is in operation. This helps users monitor pressure loss, and determine when charging is needed. They are designed to t bladder, diaphragm, and piston style accumulators with HYDAC Gas Valve Version 4. Use of these blocks facilitates trouble shooting and simplies maintenance by eliminating the need to attach a charging and gauging unit to monitor pressure. Charging of the accumulator is accomplished by simply attaching a HYDAC charging kit to the gas valve on top of the Permanent Gauging Block in exactly the same manner as attaching to an accumulator without the Permanent Gauging Block.
3/8-24UNF-2A O-RING BOSS
Special Tools Required

Charging and Gauging Unit Gas Valve Core Tool 5 0 mm Open End Wrench (for bottom repairable accumulator) 3 2 mm Open End Wrench (for top repairable accumulator) Torque Wrench(es) Note: The gas valve core (for Version 4) or the M8 SHCS (for Version 1) gas valves must be removed to allow unrestricted gas ow from the accumulator into the Permanent Gauge Block. Read all instructions thoroughly before beginning any type of service or repair work Refer to additional information contained in the Operating and Installation Instructions for HYDAC Accumulators.
Model Code
PERM GAUGING BLOCK VER4
Series Perm Gauging Block Gas Valve Type VER1 = HYDAC gas valve version 1 (M28x1.5) VER4 = HYDAC gas valve version 4 (7/8-14UNF) Accumulator Type (omit) = Bottom Repairable (standard) TR = Top Repairable TR S11 = Top Repairable (Oil & Gas / Offshore) Gauge Pressure Range 850 = 0 to 850 psi 1450 = 0 to 1450 psi 2300 = 0 to 2300 psi 3600 = 0 to 3600 psi 5800 = 0 to 5800 psi
850
82
PN#02068195 / 04.13 / ACU1102-1326
Permanent Gauging Blocks

Installation Drawings Permanent Gauging Blocks for HYDAC Gas Valve Version 4 Bottom Repairable Bladder Bottom Repairable Bladder with M50 Gas Valve
5 3 7
5 3 7
Crush Ring
Crush Ring
O-Ring (11 x 2) 7/8"-14UNF

Gauge
O-Ring (11 x 2) M50x1.5
4 8
Gauge
4 8
Top Repairable Bladder

5 3 7
Piston & Diaphragm

5 3 7
Crush Ring
Crush Ring
Gauge
O-Ring (11 x 2)
O-Ring (11 x 2)
4
Gauge
7/8"-14UNF
7/8"-14UNF
Parts Legend
3 4 5 7 8
Gas Valve Core Lock Nut Valve Seal Cap O-ring (7.5 x 2) Name Plate
PN#02068195 / 04.13 / ACU1102-1326
83
Mounting Components
Mounting Components
HYDAC mounting components are used to mount all types of hydro-pneumatic accumulators safely and simply, regardless of the mounting position. Our wide range includes suitable mounting components for every type of static hydro-pneumatic accumulator.
HS - Regular Duty Clamp
Function
Mounting components are used primarily for the following: to x the accumulator into its position to carry the weight of the accumulator to counteract the forces exerted by the hydraulic lines
HSS - Heavy Duty Clamp
Types
HYDAC offers three styles of clamps: HyRac Regular Duty (HS) Heavy Duty (HSS) Additionally, for larger accumulators, HYDAC offers: Base Brackets (KBK & KMS) Mounting Sets (SEB) Refer to the illustrations and photos to the right.
KBK - Base Bracket
Construction
They are constructed out of zinc-plated steel with a stainless steel strap (depending on style), utilizing a rubber insert to absorb vibration. The HyRac and regular duty have a one piece construction with center adjustment. Conversely, the heavy duty clamps have a two piece construction. This allows for easy installation and removal while improving the strength to weight ratio. HYDAC also offers base brackets for larger accumulators for proper support and isolation from system vibrations. The brackets incorporate a rubber support ring for this reason. All mounting components can be easily bolted to your system. Application guides are provided on the following pages to easily match the appropriate mounting components with HYDAC accumulators.
KMS - Base Bracket for Threaded Diaphragm
HyRac Clamp
SEB - Complete Mounting Sets
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PN#02068195 / 04.13 / ACU1102-1326
Mounting Components
Mounting Component Selection Guide
These are the mounting solutions that HYDAC recommends for each accumulator
Bladder Accumulators and Nitrogen Bottles SB 330... & SN 330...

Accumulator Size (capacity) 1 (0.25 gal) 4 to 6 (1 to 1.5 gal) 10 to 20 (2.5 to 5 gal) 32 to 54 (10 to 15 gal) Clamp Type (quantity) HyRac 110-118 ST (1) HS 167 (1) HSS 222/229 (1) HSS 222/229 (2) Part Number 3627484 2110642 235224 235224 Base Bracket Type None KBK 167/G KBK 222/G KBK 222/G 2107989 2100651 2100651 Part Number
SB 600...
Accumulator Size (capacity) 1 (0.25 gal) 4 to 6 (1 to 1.5 gal) 10 to 20 (2.5 to 5 gal) 32 to 54 (10 to 15 gal) Clamp Type (quantity) HyRac 121-129 ST (1) HyRac 167-175 ST (1) HSS 242 (1) HSS 242 (2) Part Number 3059450 3627520 362712 362712 Base Bracket Type None KBK 167/G KBK 222/G KBK 222/G 2107989 2100651 2100651 Part Number
Piston Accumulators SK 350...

Accumulator Piston Size (1 15 (150 mm) 18 (180 mm) 25 (250 mm) 35 (355 mm) Clamp Type (quantity) HyRac 176-185 ST HSS 219 (2) HSS 310 (2) consult factory Part Number 3627477 237401 237389 Base Bracket Type KBK 219 KBK 219 KBK 310 consult factory Part Number 238042 238042 238043
1) Example: SK350-20/2112S-210FCF-VE-18 (see page 33 for details)
SK 280...
Piston Size (1 05 (50 mm) 06 (60 mm) 08 (80 mm) 10 (100 mm) Clamp Type (quantity) HRGKSM 0 R 58-61/62 ST (2) HRGKSM 0 R 70-73/73 ST (2) HRGKSM 0 R 92-95/96 ST (2) HRGKSM 0 R 119-127/124 ST (2) Part Number 3018442 3018444 444995 444505
SK 210...15HP
Piston Size (1 10 (100 mm) 15 (150 mm) Clamp Type (quantity) HRGKSM 1 R 119-127/124 ST HyRac 167-175 ST Clamp Part Number 444505 3059445 Qty Per Accumulator 2 2
1) Example: SK210-20/3218S-210ACM-KCH-15HP (see page 39 for details)
1) Example: SK280-1/3218U-280 AAD VB 05 (see page 42 for details)
Diaphragm Accumulators SBO...E... (Welded type)

Accumulator Type SBO 250-00.075 E SBO 210-0.16 E SBO 210-0.32 E SBO 210-0.5 E SBO 330-0.6 E SBO 210-0.75 E SBO 200-1 E SBO 140-1.4 E SBO 210-1.4 E SBO 100-2 E SBO 210-2 E SBO 210-2.8 E SBO 250-3.5 E SBO 330-0.75 E SBO 330-1.4 E SBO 330-2.0 E SBO 330-3.5 E Clamp Type (2 HyRac 62-65 ST HyRac 73-76 ST HyRac 89-92 ST HyRac 100-105 ST HyRac 110-118 ST HyRac 121-129 ST HyRac 133-142 ST HyRac 143-151 ST HyRac 143-151 ST HyRac 160-167 ST HS 167 HS 167 HS 167 HyRac 121-129 ST HyRac 143-151 ST HyRac 167-175 ST HyRac 167-175 ST Part Number 3627423 3627424 3627425 3627477 3627484 3627515 3627516 3627517 3627517 3627520 2110642 2110642 2110642 3627515 3627517 3627520 3627520
SBO...A6... (Threaded type)

Accumulator Type SBO 350-0.25 A6 SBO 500-0.25 A6 SBO 250-0.6 A6 SBO 330-0.6 A6 SBO 600-0.25 A6 SBO 750-0.25 A6 Accumulator Type SBO 210-1.3 A6 SBO 400-1.3 A6 SBO 180-2 A6 Clamp Type HyRac 110-118 ST HyRac 110-118 ST HyRac 133-142 ST HyRac 133-142 ST HyRac 143-151 ST HyRac 143-151 ST Base Bracket Type KMS 200 KMS 210 KMS 220 Part Number 3627484 3627484 3627516 3627516 3627517 3627517 Part Number 359931 358989 359922
SBO 250-2 A6 KMS 220 359922 Note: E ither one clamp or one Base Bracket is needed for each accumulator listed.
2) O nly one clamp needed for all accumulators listed.
PN#02068195 / 04.13 / ACU1102-1326
85
Mounting Components
Z
Dimensions
Use the Selection Guide on page 85 to select the appropriate components.
HyRac - Stainless Steel Strap with swivel-bolt adjustment

Clamp Model
Clamp
A 120 4.72 120 4.72 120 4.72 156 6.14 156 6.14 156 6.14 156 6.14 156 6.14 156 6.14 156 6.14 236 9.29 236 9.29 236 9.29 236 9.29
B 85 3.34 85 3.34 85 3.34 100 3.94 100 3.94 100 3.94 100 3.91 100 3.91 100 3.91 100 3.91 152 5.98 152 5.98 152 5.98
C 90 3.54 101 3.98 116 4.57 135 5.31 143 5.63 156 6.14 165 6.50 174 6.85 182 7.17 191 7.52 197 7.76 207 8.15 245 9.65
D (range) 62-65 2.4-2.6 73-76 2.9-3.0 89-92 3.5-3.6 100-105 3.9-4.1 106-114 4.2-4.5 110-118 4.3-4.6 121-129 4.8-5.1 133-142 5.2-5.6 143-151 5.6-5.9 152-159 6.0-6.3 160-167 6.3-6.6 167-175 6.6-6.9 202-210 7.9-8.3
E 40 1.6 40 1.6 40 1.6 60 2.4 60 2.4 60 2.4 60 2.4 60 2.4 60 2.4 60 2.4 60 2.4 60 2.4 60 2.4 60 2.4
H 39-40.5 1.5-1.6 49.5-46 1.9-1.8 51.5-53 2.0-2.1 59-62 2.3-2.4 62.5-66 2.5-2.6 72.5-77 2.8-3.0 75.5-80 3.0-3.1 76.5-82 3.0-3.2 83-86.5 3.3-3.4 87-91 3.4-3.6 89-93 3.5-3.7 92.5-96.5 3.6-3.8 116-120 4.6-4.7 122.5-126.5 4.8-5.0
L 6 0.24 6 0.24 6 0.24 18 0.71 18 0.71 18 0.71 18 0.71 18 0.71 18 0.71 18 0.71 32 1.3 32 1.3 32 1.3 32 1.3
S 3 0.12 3 0.12 3 0.12 3 0.12 3 0.12 3 0.12 3 0.12 3 0.12 3 0.12 3 0.12 4 0.16 4 0.16 4 0.16 4 0.16
Weight kg (lbs) 0.16 (0.35) 0.16 (0.35) 0.17 (0.37) 0.40 (0.88) 0.41 (0.9) 0.42 (0.93) 0.43 (0.95) 0.44 (0.97) 0.45 (0.99) 0.46 (1.01) 0.7 (1.54) 0.72 (1.59) 0.76 (1.68) 0.77 (1.70)
HyRac 62-65 ST
M6
62-65 73-76 89-92
Torque to 17 Nm (13 lb-ft)
HyRac 73-76 ST HyRac 89-92 ST HyRac 100-105 ST HyRac 106-114 ST HyRac 110-118 ST HyRac 121-129 ST
Rubber support ring (G) Base bracket (KBK)
M8 All 7 Others
C
D
D H
D max. 4
HyRac 133-142 ST HyRac 143-151 ST HyRac 152-159 ST
A (HS) Clamp (HSS)

Clamp (HS) (HSS)
9 L
HyRac 160-167 ST HyRac 167-175 ST HyRac 202-210 ST HyRac 209-217 ST
max.
D 4
Base Bracket (KBK)
152 255 209-217 5.98 10.04 8.2-8.5
HS - Regular Duty Clamp, with single center adjustment

Z
Clamp Model HS 167
D 167 6.57
D (range) 164-170 6.46-6.69
A 185 7.28
B 153 6.02
C (ref.) 211 8.31
H 92.5 3.64
L 9 0.35
Z 30 1.18
Weight kg.(lbs) 0.9 2.0
C D H L B A
HSS - Heavy Duty Clamp with two-piece construction

Clamp Model HSS 219 HSS 222/229
D 219 8.62 226 8.90 242 9.53
D (range) 216-222 8.50-8.74 220-231 8.66-9.10 231-242 9.10-9.53
C (ref.) 240 9.45 244 9.61
H 123 4.84 123 4.84
K 285 11.22 295 11.61 305 12.01 355 13.98 380 14.96
L 15 0.59 15 0.59 15 0.59 15 0.59 15 0.59
Z 40 1.57 40 1.57 40 1.57 40 1.57 40 1.57
Weight kg.(lbs) 1.7 3.8 1.7 3.8 1.7 3.8 2.1 4.6 2.1 4.6
268 216 10.55 8.50 270 216 10.63 8.50 268 216 10.55 8.50
D H L B A K
HSS 242 HSS 286 HSS 310
265 136 10.43 5.35 163 6.42 170 6.69
286 283-289 332 280 314 11.26 11.14-11.38 13.07 11.02 12.36 310 307-313 332 280 333 12.20 12.09-12.32 13.07 11.02 13.11
Dimensions are in mm with inches shown below. Dimensions are for general information only, All critical dimensions should be verified.
86
PN#02068195 / 04.13 / ACU1102-1326
Mounting Components
KBK - Base Bracket for Bladder and Piston Accumulators
Bladder Accumulator
Rubber support ring (/G) Base bracket (KBK)
G 167
20
150 120
D F L
G 167
20 G 222
150 108 120 119 108 119 170

200 170
15
15
15
D
B A
E C
20
Piston Accumulator
H G
G 222 E C
G 360
20
25
159 200 169 250 220
L B A
15
20
159 200 169 250 220 200 210

210
Base bracket H (KBK)
G 360
25
20
Base Bracket with Rubber Support Ring

Model KBK 167/G KBK 222/G A 260 10.24 260 10.24 B 200 7.87 200 7.87 C 100 3.94 100 3.94 D 120 4.72 170 6.69 E 75 2.95 75 2.95 F 35 1.38 35 1.38 G 225 8.86 225 8.86 H 92 3.62 123 4.84 L 14 0.55 14 0.55 Weight kg.(lbs) 2.6 (5.7) 2.4 (5.3)
Rubber Support Ring G 167 G 222
Base Brackets without Rubber Support Ring

KBK 126 KBK 219 KBK 310 175 6.89 270 10.63 330 12.99 100 3.94 180 7.09 220 8.66 60 2.36 100 3.94 200 7.87 65 2.56 135 5.31 190 7.48 36 1.42 80 3.15 140 5.51 N/A 40 1.57 60 2.36 150 5.91 250 9.84 340 13.39 77 3.03 123 4.84 170 6.69 14 0.55 14 0.55 14 0.55 1.1 (2.43) 6.5 (14.4) 18.3 (40.4) None None None
KMS - Base Bracket for Threaded Diaphragm Accumulators

Diaphragm Accumulator
Base Bracket Model KMS 200 KMS 210 KMS 220 KMS 250
Base bracket (KMS)
A 270 10.63 260 10.24 260 10.24 260 10.24 330 12.99 330 12.99 330 12.99 330 12.99
B 180 7.09 200 7.87 200 7.87 200 7.87 220 8.66 220 8.66 220 8.66 220 8.66
C 100 3.94 100 3.94 100 3.94 100 3.94 200 7.87 200 7.87 200 7.87 200 7.87
D 148 5.83 170 6.69 170 6.69 192 7.56 215 8.46 220 8.66 245 9.65 290 11.42
P 160 6.30 180 7.09 188 7.40 204 8.03 230 9.06 235 9.25 265 10.43 305 12.01
E 80 3.15 75 2.95 75 2.95 75 2.95 140 5.51 140 5.51 140 5.51 140 5.51
F 40 1.57 35 1.38 35 1.38 35 1.38 60 2.36 60 2.36 60 2.36 60 2.36
G 250 9.84 225 8.86 225 8.86 225 8.86 340 13.39 340 13.39 340 13.39 340 13.39
H 123 4.84 123 4.84 123 4.84 123 4.84 170 6.69 170 6.69 170 6.69 170 6.69
L 14 0.55 14 0.55 14 0.55 14 0.55 22 0.87 22 0.87 22 0.87 22 0.87
Weight kg.(lbs) 6.5 (14.4) 2.4 (5.3) 2.4 (5.3) 2.4 (5.3) 18.3 (40.4) 18.3 (40.4) 18.3 (40.4) 18.3 (40.4)
KMS 280 KMS 300
KMS 310 KMS 320
F L H G B A
E C
Dimensions are in mm with inches shown below. Dimensions are for general information only, All critical dimensions should be verified.
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87
Mounting Components
SEB - Mounting Sets for SB 330 Bladder Accumulators
C D
14 (4 places)
bent sheet steel back-plate with 4 mounting brackets for bolting or welding to any structure
B clamp
rubber support ring (G) base bracket (KBK) bolted to the sheet steel back-plate L G J
5 58 E F
Set Type SEB 4 SEB 10 SEB 20 SEB 32 SEB 54
Accum. size in gallons 1 2.5 5 10 15
Base Bracket Type KBK 167/G KBK 222/G KBK 222/G KBK 222/G KBK 222/G Qty. 1 1 1 1 1
Clamp Type HS 167 HSS 222/229 HSS 222/229 HSS 222/229 HSS 222/229 Qty. 1 1 1 2 2 A 410 16.14 570 22.44 570 22.44 1340 52.76 1340 52.76 B 320 12.60 420 16.54 420 16.54 1190 46.85 1190 46.85
Dimensions in mm (inches shown below) C 330 12.99 330 12.99 330 12.99 330 12.99 330 12.99 D 270 10.63 270 10.63 270 10.63 270 10.63 270 10.63 E 152 5.98 180 7.09 180 7.09 180 7.09 180 7.09 F (Ref) 265 10.43 317 12.48 317 12.48 317 12.48 317 12.48 G 500 19.69 500 19.69 H 270 10.63 330 12.99 500 19.69 1160 45.67 1160 45.67 L 45 1.77 75 2.95 75 2.95 75 2.95 75 2.95 J 95 3.74 111 4.37 111 4.37 111 4.37 111 4.37
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Applications
Typical Applications
There are three common applications for Accumulators: (A) Shock Absorption (B) Pulsation Dampening (C) Energy Storage The pages and sizing forms that follow can be used as a guide. These forms are available online at www.hydacusa.com
Pulsation Dampeners for Displacement Pumps

The non uniformity of displacement pumps creates pulsations in the uid which can be dampened with a pulsation dampener.
M
Shock Absorption - Spring Element
The compressibility of the gas in the accumulator works like a spring. By throttling the ow in and out of the accumulator, the spring stiffness can be adjusted.
Energy Storage - Emergency Brakes

Emergency actuation, the accumulator provides the stored hydraulic energy to apply the brake should the main power source fail.
PN#02068195 / 04.13 / ACU1102-1326
89
Applications
Energy Storage - Emergency Operation of a Hydraulic Cylinder
In an emergency condition, e.g., during a power failure, the accumulator automatically drives the system (cylinder) to a fail safe position.
Energy Storage and Shortening of Cycle Time

The hydraulic energy stored during a pause in the work cycle is used to supplement the pump and shorten the stroke time.
M
Energy Storage in an Injection Molding Machine
The hydraulic energy stored during a pause in the work cycle, is used to supplement the pump and increase the power output for peak requirements. Through design, the electrical power requirement is reduced.
Energy Storage - Leakage Oil Compensation

The accumulator is charged to a predetermined pressure; the pump is switched off. Now the accumulator makes up for the leakage of the system until the minimum pressure is reached and the pump is switched on again in order to recharge the accumulator and repeat the cycle.
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Shock Absorbers
Graphic Example of a Pressure Spike Without Accumulator
Pump Pump Gauge Gauge Ball Valve Ball Valve OPEN OPEN
With Accumulator
Dampener Dampener Pump Pump Gauge Gauge Ball Valve Ball Valve OPEN OPEN
to system to system or circuit or circuit
to system. to system. or circuit or circuit
Valve Valve begins begins closing closing Valve Valve begins begins closing closing
pressure pressure builds builds
pressure pressure builds builds
Valve Valve is closed is closed
Valve Valve is closed is closed
pressure pressure spike spike forms forms
pressure pressure spike spike forms forms
pressure pressure spike spike reflects reflects off ofoff valve of valve
pressure pressure spike spike reflects reflects off ofoff valve, of valve, but is but largely is largely absorbed absorbed by the by accumulator the accumulator
pressure pressure spike spike contacts contacts pump pump
greatly greatly reduced reduced spike spike contacts contacts pump pump
pressure pressure spike spike reflects reflects off ofoff pump. of pump. Spike Spike will dissipate will dissipate gradually gradually
the pressure the pressure spike spike will will dissipate dissipate rapidly rapidly
For assistance in sizing pulsation dampeners, shock absorbers, and suction stabilizers, please contact the HYDAC Accumulator Group.
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91
Sizing Accumulators
Basic Accumulator Terms
p0 = gas precharge pressure p1 = minimum working pressure p2 = maximum working pressure V0 = effective gas volume of the accumulator
(this an internal net volume)
T0 = temperature at precharging T1 = minimum ambient temperature T2 = maximum ambient temperature
V1 = gas volume at p1 V2 = gas volume at p2
p0 @T0 = gas precharge pressure at precharge ambient temperature p0 @T1 = gas precharge pressure at minimum ambient temperature p0 @T2 = gas precharge pressure at maximum ambient temperature
Accumulator Operational Sequence Steps

Bladder
1 The bladder accumulator is precharged with nitrogen to system design specied precharge pressure prior to accumulator installation. The expanded, pressurized bladder causes the uid port poppet to close, preventing the bladder from extruding into the uid port. No uid is inside the accumulator at this step until the accumulator is installed in the hydraulic system and the system pressure becomes greater than the precharge pressure, P0. Once the system working uid pressure becomes greater than P0, the poppet will open and the bladder will begin to compress. 2 The accumulator is installed in the hydraulic system and the uid is increased to the maximum working system pressure, P2. This is often called charging the accumulator. At P2, the gas volume in the bladder accumulator is V2. At this step the maximum amount of uid possible for a particular system pressure range is inside the accumulator and the uid is compressing the bladder and nitrogen gas to smallest gas volume. 3 During operation, the minimum working system pressure, P1, is reached and the gas volume is now V1. This is often called discharging the accumulator. V1 is the maximum gas volume during hydraulic system operation and correlates to the smallest possible uid volume inside the accumulator during system operation. The amount of uid that is expelled, or supplied, to the hydraulic system is V, where V = V1 - V2 A small amount of uid should remain inside the accumulator at P1, in order to prevent the bladder from rubbing or chafng against the uid port poppet which will cause bladder damage. Therefore the precharge pressure, P0, should always be slightly lower than the minimum working system pressure, P1.
Diaphragm
1 The diaphragm accumulator is precharged with nitrogen to system design specied precharge pressure prior to accumulator installation. The expanded, pressurized diaphragm causes the integral poppet in the diaphragm to close over the uid port opening, preventing the diaphragm from extruding into the uid port. No uid is inside the accumulator at this step until the accumulator is installed in the hydraulic system and the system pressure becomes greater than the precharge pressure, P0. Once the system working uid pressure becomes greater than P0, the diaphragm with an integrated poppet, will begin to compress and cause the integral poppet to move away from the uid port opening. 2 The accumulator is installed in the hydraulic system and the uid is increased to the maximum working system pressure, P2. This is often called charging the accumulator. At P2, the gas volume in the diaphragm accumulator is V2. At this step the maximum amount of uid possible for a particular system pressure range is inside the accumulator and the uid is compressing the diaphragm and nitrogen gas to smallest gas volume. 3 During operation, the minimum working system pressure, P1, is reached and the gas volume is now V1. This is often called discharging the accumulator. P1 is the maximum gas volume during hydraulic system operation and correlates to the smallest possible uid volume inside the accumulator during system operation. The amount of uid that is expelled, or supplied, to the hydraulic system is V, where V = V1 - V2 A small amount of uid should remain inside the accumulator at P1, in order to prevent the diaphragm from rubbing or chafng against the shell which will cause diaphragm damage. Therefore the precharge pressure, P0, should always be slightly lower than the minimum working system pressure, P1.
Piston
1 The Piston accumulator is precharged with nitrogen to system design specied precharge pressure prior to accumulator installation. The pressurized nitrogen will cause the piston to move completely over to the uid port side. No uid is inside the accumulator at this step until the accumulator is installed in the hydraulic system and the system pressure becomes greater than the precharge pressure, P0. Once the system working uid pressure becomes greater than P0, the uid pressure will begin to compress the gas by overcoming the precharge pressure, and cause piston to move away from the uid port opening. 2 The accumulator is installed in the hydraulic system and the uid is increased to the maximum working system pressure, P2. This is often called charging the accumulator. At P2, the gas volume in the piston accumulator is V2. At this step the maximum amount of uid possible for a particular system pressure range is inside the accumulator and the uid is exerting force on the piston and compressing nitrogen gas to the smallest gas volume. 3 During operation, the minimum working system pressure, P1, is reached and the gas volume is now V1. This is often called discharging the accumulator. P1 is the maximum gas volume during hydraulic system operation and correlates to the smallest possible uid volume inside the accumulator during system operation. The amount of uid that is expelled, or supplied, to the hydraulic system is V, where V = V1 - V2 A small amount of uid should remain inside the accumulator at P1, in order to prevent the piston from impacting the end cap for any system cycle. Therefore the precharge pressure, P0, should always be slightly lower than the minimum working system pressure, P1.
92
PN#02068195 / 04.13 / ACU1102-1326
Sizing Accumulators
Accumulators
Bladder Diaphragm Piston
Precharge Recommendations
For energy storage: p0 = 0.9 x p1 p1 = minimum working pressure For shock absorption: p0 = (0.6 to 0.9) x pm pm = median working pressure at free ow For pulsation dampening: p0 = (0.6 to 0.8) x pm pm = median working pressure
Temperature Effect
Due to the Ideal Gas Laws, the precharge pressure of an accumulator is affected by the ambient temperature of the accumulators operating environment. Given the constant volume of an accumulator shell when the temperature rises, the gas pressure will increase and conversely as the temperature goes lower, the gas pressure decreases. This temperature effect on precharge gas pressure will affect operation of the accumulator in a hydraulic uid system. Therefore it is critical to consider the precharge pressure at T2, maximum ambient temperature, and T1, the minimum ambient temperature, when sizing an accumulator to ensure that the accumulator is sized large enough to operate properly over the entire operating ambient temperature range. The formula below describes the ambient temperature and precharge pressure relationship to any temperature. Refer to the sizing example on page 95 to see how the formula is applied in the sizing calculation process.
Fahrenheit
p0 @T0 = p0 @Tx x T0
T0 + 460 Tx + 460
Celsius
p0 @T0 = p0 @Tx x T0
T0 + 273
Tx + 273
= precharge temperature in F
= precharge temperature in C
Tx = actual ambient operating temperature in F, where Tx is T1 Tx T2 p0 @T0 p0 @Tx = gas precharge pressure at precharge ambient temperature = gas precharge pressure at maximum ambient operating temperature, where Tx is T1 Tx T2
Tx = maximum operating temperature in C, where Tx is T1 Tx T2 p0 @T0 p0 @T2 = gas precharge pressure at precharge ambient temperature = gas precharge pressure at maximum ambient operating temperature, where Tx is T1 Tx T2
PN#02068195 / 04.13 / ACU1102-1326
93
Sizing Accumulators
Gas Behavior
The compression and expansion processes Determine the following: Correction factor Ci Isothermal taking place in hydro-pneumatic accumulators change of condition are governed by the general gas laws. Necessary accumulator size, taking into The following applies for ideal gases: account the real gas behavior by using 1.7 correction factors p 0 x V0n = p1 x V1n = p2 x V2n 1.6 Calculate gas precharge pressure p0 at 68F where the time related change of state is represented by the polytropic exponent n. (T0 ) For slow gas expansion and compression 1.5 Select accumulator size and type processes which occur almost isothermically, the polytropic exponent can be assumed to Solution: 1.4 be n = 1. Since it is a rapid process, the change of pr For rapid processes, the adiabatic change of es 1.3 condition of the gas can be assumed to be su re state can be calculated using n = k = 1.4 (for p2 adiabatic. =4 nitrogen as a diatomic gas) 00 1.2 ba r (5 1. Calculation for the required ideal gas volume: For pressures above 3000 psi the real gas 8 00 30 0b psi) ar ( behavior deviates considerably from the ideal 435 a) gas precharge pressure at T2: 1.1 0 psi 200 ) one, which reduces the effective uid volume b ar (2900 p si) p0 @T2 = 0.9 x p1 = 0.9 x 1500 = 1350 psi V. In such cases a correction is made which 1.0 takes into account an adiabatic exponent (k) 1 2 3 4 5 b) gas precharge pressure at T1: even greater than 1.4; n = k > 1.4. By using the pressure ratio p2/p1 T1 + 460 following formulas, the required gas volume V0 p0 @T1 = p0 @ T2 x can be calculated for various calculations. T2 + 460 Correction factor Ca Adiabatic For low pressure applications of less than 150 75 + 460 psi absolute gas pressures must always be change of condition p0 @T1 = = 1245 psi 1350 psi x used in the formulas. 120 + 460 V 1.7 V0 = V V c) ideal gas volume: V0 = p0 1/n p0 1/n V0 = 1/n V 1.6 1/n V V 0.714 V0, 0 P 0 p , (T ) 0.714 P p1 p = p 0, ( T 1) 2 V0 = ideal 0 1 V0 = 0.714 V P 1 P 2 V 1/n 1/n P0@(T1) 0.714 P0@(T1) Calculation Formulas p2 p0 p1 p0 V0 ideal = 1.5 V = p0 1/n p0 1/n 0 V0 = P 1 P 0.714 0.714 p p p 0, ( T 1) p02 , ( T 1) 1 2 p1V p2 p0, (T1) 0.714 p0, (T1) 0.714 re 1.4 p p p2 V = 1 2 p1 15 p2 0 polytropic: V = 1/n 40 p0 1/n pV 0b = 0 0 1.35 V0V = ar V V0 = 1.3 0.714 0.714 (58 30 p1 p2 p0, (T1)0.714 , (T ) 0.714 p V = = 3.95 gals. V 0,ideal = 0 b 1150 0 00 1 V0 = 1150 0 ideal p0 p0 ps 15 ar V p (43 p1 i) 15 1245 0.714 1245 0.714 V 2 0 P 0 P 1500 3000 50 p1 p2 V = 20 1.2 V0 = 0 p 0 b V0 = si) V0 = 1500 3000 ar ( P 1 P2 p isothermal: 1150 0.714 1150 0.714 0.714 290 p 0 0 1150 0.714 0 ps1150 p0 p0 i) 1500 3000 1.1 p1 p2 (n=1) 1500 15 3000 p p2 1V 2. Calculation for the required real gas volume: V = V0 = 0 V 0.714 1.0 a) Determine the adiabatic correction factor, Ca 1150 1150 0.714 p0 V V 0 = p0 1 2 3 4 5 adiabatic: 0.714 0.714 p2 3000psi 1500 3000 V 0 = p p p p0 10 2 = =2 0.714 V ratio0.714 pressure (n = k = 1.4) P0 p2/p1 V p1 p 1500psi p1 V0 = P0 2 V0 = P1 P2p 0.714 0.714 p 0 0 From the correction factor for adiabatic p0 0.714 p0 0.714 Sizing Example p1 p2 Correction factors to take into account real change condition graph, using the 3000psi p1 V the p 2 T0to + 460 (2 An additional operation is be added to an gas behavior T0 + 460 curve: V0 = T + 460 2 T2 +1.16 460 p0 0.714 p0 0.714 existing machine which requires 1.35 gallons For isothermal change of condition: T + 460 C a 0 of oil in 2.5 seconds for optimal The T0operation. + 460 p1 p2 T2 + 460 V0,real = Ci x V0,ideal or system must operate betweenT 3000 psi and b) Real gas volume: + 460 2 + 460 1500 psi. The operating 68 ambient temperature V0,real = Videal 68 +V 460 V0, real = C x =1.16 x 3.95 gal. 140 + 460 a 0, ideal range is 75 to 120F. The machines T0 + 460 hydraulic 120 ++460 Ci 68 460 = 4.6 gal. uid pump is sufcient to fully recharge the T2 +68 460 + 460 140 + 460 accumulator in the 8 second machine dwell for adiabatic change of condition: 3. Select actual accumulator size by rounding 140 + 460 time. Total machine cycle time = 10.5s. up to nearest nominal size accumulator V0,real = Ca x V0,ideal or listed in catalog: 68 + 460 Given: Vreal = V0,ideal 140 + 460 Selected size: 5 Gallon = 20 Liter maximum system working pressure Ca p2 = 3000 psi The Ci and Ca can be determined from the folminimum system working pressure 4. Calculation of gas precharge lowing Correction factor graphs. p1 = 1500 psi pressure p0 at 68F: Calculate the ratio of Max/Min pressure, p2 /p1. required uid volume of the system p0 @ T0 = p0 @ T2 x On the graph find the intersection of p2 /p1 and T0 + 460 V = 1.35 gallons the maximum working system pressure p2, = 1350 psi x T2 + 460 which is shown as a curve on the graphs for maximum ambient operating temperature = 1230 psi either an isothermal or adiabatic change of T2 = 120F condition. 3. Selected: Size 20 (5 gallon) minimum ambient operating temperature Project the intersection point to the Y-axis to T1 = 75F Recommended Model: SB330-20A1/112Sdetermine the appropriate correction factor, 210C, Precharged to 1230 psi at 68F C or C
correction factor Ci
ng ki or xw ma
( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
( )
( ) ( () ) ( ( ) ( ) ( ) (( )) (( ( ) ( ) ( ) ( ) ( ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
pr
g kin or xw ma
correction factor Ca
( (
su es
)) )
( (
) )
( (
) )
) ) )
a.
94
PN#02068195 / 04.13 / ACU1102-1326
Sizing Accumulators
Pulsation Dampeners & Suction Flow Stabilizers
On the suction and pressure side of piston pumps almost identical conditions regarding non-uniformity of the ow rate occur. Therefore the same formulas for determining the effective gas volume are used for calculating the dampener size. That in the end two totally different dampener types are used is due to the different acceleration and pressure ratios on the two sides. Not only is the gas volume V0 a decisive factor but also the connection size of the pump has to be taken into account when selecting the pulsation dampener. In order to avoid additional cross section changes which represent reection points for vibrations, and also to keep pressure drops to a reasonable level, the connection cross section of the dampener has to be the same as the pipe line. The gas volume V0 of the dampener is determined with the aid of the formula for adiabatic changes of state. A simulation of the pressure performance can be carried out by means of a computer program for real pipe line conditions. V V0 (l) = 100 0.714 0.695 x 1 Formulas 100 + x
V0 V0
suction side
pressure side
V0 (in3) =
V
k 0.1 - 0.3 0.01 - 0.6 0.6 0.25 0.13 0.12 0.05 0.13 0.02 0.01
V0 (l) = X (%) =
100 0.695 x 1 100 100 + x V 10.695 x V0 100 V 10.695 x V0

kq
1.4
0.714
- 100
X (%) =
1.4
- 100
100 0.714 0.695 Types of Pump1 - 100 + X z Gear Pump 7 - 14 V 3 V0 (in ) = Pump 2 2.36 x Piston - 11 0.13 3.15 100 10.714 4 0.695 1 V0 (in3) =e.g. 100 + X 1 0.714 100 2 0.695 1 100 + 2 2.5 3 2.36 x 0.13 3.15 4 4 V0 (in3) = 0.714 100 5 0.695 1 100 + 2.5 6 V0 (in3) = 0.695 1 V 100 100 + X
7
0.714 9
V (l) =
X (%) =
- pm p pm
x 100 =
p - pm pm
x 100
Calculation Example
- pm V0 = required gas volume p p - pm x 100 = x 100 X (%) = V = uctuating uid p volume pm m q(l) = stroke volume per cylinder
p - pm = p - pm = amplitude of pressure uctuations V V0 (l) = X = residual pulsations 100 p = max. working pressure 0.695 x 1 - 100 + x p = min. working pressure
0.714
Required: 1 2 2.36 x 3.15 V Suction ow stabilizer 0.13 for a residual pulsation of 2.5% 1V D3 (in ) = 4 0 3 p x x V (in ) = 0.714 of 0.5% 0 Pulsation for a residual pulsation K dampener Exe 100 0.714 100 0.695 1 0.695 1 - 100 + X Solution: 1 100 + 2.5 a) Determination of required 1 suction ow stabilizer 1 D 2.362 x 3.15 px x 1 0.13 250 K Exe 980 x x 9 3 100 10 2.04 x 1011 4 x 6.3 V1.62 )= 0 (in x X (%) = - 100 0.714 100 1.4 V 1 P 0.695 1 1100 + 2.5 V (bar) 0.695 x V0 3 250 V (in1 )= 1 980 SB x 0 x Selected: 330-4 (see table on page 13) 9 100 2 x 0.4 1.62 xv 10 2.04 x 1011 x 6.3 0.714 mx p 0.695 1 - x p1 0.714 1 D 100 X p+ 0.286 px p x- p 0 p2required pm p - pm K E xm e b) Determination of pulsation dampener 2 2 x p x 1 x 10 x 100 = x 100 1 X (%) = p1 2 p 1 pm x 3.15 pm V 0.13 2.36 2 x 0.4 0.714 p m3 x v V0 (in ) = 1 4 1 D x 100 V0 (in3) = 0.714 p 0.714 px x 0 p2 0.286 t (sec) 0.252 x 0.695 1 - 2 100 K Exe 2 x p x 1 x 10 980 x x 2000 x 2.452 0.4 0.714 100 + X 0.695 1 0.714 m x v2 x 0.4 1 p p 7 100 + 0.5 1 1 4 - pm p x p - pm x V0 (l) = 0.286 0.286 4.5 61) 0 x 100p = x 100 X (p 1 %) = 11 Selected: SB 330 P-20 (see table on page 2 2 2 2 x p1 x -1 x 10 2 x 7 x 1 x 10 2.36 x 3.15 p p m m p0 0.13 7 0.252 x 4 3 Vx ) =x 2.452 x 0.4 For assistance in sizing pulsation dampeners, 2000 0 (in m x v2 x 0.4shock absorbers, p 0.714 and suction stabilizers,980 x 7 0.714 0.714 4 please contact the HYDAC Accumulator Group at 1-877-GO HYDAC. x 1 x 100 V0 (l) = 0.695 1 p 0.286 4.5 0 p1 0.286 11 100 + 0.5 2 x p1 x -1 x 102 2x7x - 1 x 102 p0 7 PN#02068195 / 04.13 / ACU1102-1326 1 pm = pump ow rate or pressure in the suction line V V0 (l) = 100 = Coefcient of cyclic variation of the pump X (%) = 100 100 -0.714 1.4 revolution 0.695 x cylinders 1V z = No. of compressions / effective per 100 + x - axial, and radial piston factors for other types, i.e. 1 gear, 0.695 x V0 pumps on request
V Parameters: V0 (in3) = 2 2.36 x 3.15 0.13 100 0.714 Single 3 acting 3-plunger pump 4 0.695 1 V (in ) = 100 + X inches 0 piston diameter 2.36 0.714 100 piston stroke 3.15 0.695 1 100 + 2 0.5 rpm 370 0.13 2.36 x 3.15 464.44 gpm 3 ow rate V0 (in ) = operating temp. 68F 0.714 100 V 0.695 3 1 operating pressure V0 (in ) = 100 + 0.5 pressure side 3625 psi 100 0.695 1 suction side 58 psi 100 + X
(60 mm) (80 mm) (244 l/min.) (20C)

0.714
(250 bar) (4 bar)
95
Sizing Accumulators
Energy Storage Form
Name Company Address Phone Phone State Fax Zip Title E-mail
Please attach any special requirements or drawings to the fax or e-mail. Operation of Pump
Continuous Operation Emergency Operation (P2) (P1) (P0) (T) (TF) (QP) (TE) PSI PSI PSI F F GPM Sec.
Maximum Operating Pressure Minimum Operating Pressure Precharge Pressure at 68F (20C) Temperature Range of Environment Temperature Range of Fluid or System Pump Flow Rate Total Cycle Time of System
Number of Actuators (cylinders, etc.) (NV)
Actuator Time Schedule and Flow

QVi = Required Actuator Flow (GPM) QV1 = QV2 = QV3 = QV4 = QV5 = Ei = Actuator Start Time E1 = E2 = E3 = E4 = E5 = Ai = Actuator Shut Down Time A1 = A2 = A3 = A4 = A5 =
(i = 1 for rst actuator, i = 2 for second actuator, etc. up to NV)
Fluid
Required Mounting Orientation
Country of Final Installation (for country codes please see page 2) Required Quantity
Annual Usage Target Price Competitor Quantity
Additional Remarks
96
PN#02068195 / 04.13 / ACU1102-1326
Sizing Accumulators
Shock Applications Form
Please attach any special requirements or drawings to the fax or e-mail. What is the source of the shock? (i.e. valve closing, pump start, or other - please describe)
At the instance the shock occurs what is the...

Flow rate: GPM PSI ; Maximum Spike Pressure: PSI PSI Normal Operating Pressure: The systems maximum allowable design pressure:
Information is required on all piping from the shock source to the anticipated location of the shock absorber (accumulator) . Please continue to answer the following: Total Number of pipes:
(up to 10 pipes)
Starting at the shock source, please answer the following:

Pipe 1 2 3 4 5 Inner Inner Length Diameter Pipe Diameter (feet) (inches) (inches) 6 7 8 9 10 Length (feet)
If the vertical height from the shock source to the anticipated location of the shock absorber is greater than 10 feet please state this distance. Vertical Height: feet
Fluid Required Mounting Orientation Country of Final Installation (for country codes please see page 2) Required Quantity
Additional Remarks
PN#02068195 / 04.13 / ACU1102-1326
97
Sizing Accumulators
Pulsation Dampening Form
Please attach any special requirements or drawings to the fax or e-mail.

Please name or describe (ie piston pump, gear pump, etc.)
What type of pump is causing the pulsation?
What is the...
Flow rate: Pump: Pump Piston Stoke: Number of Rotating Elements: Operating Pressure: psi psi The systems maximum allowable pressure: Line Size where pulsation dampener will be tted into:
(The I.D. of the line is what is really required) Note: A pulsation dampener should be always be installed as close to the pulsation source as possible to optimize its performance. A pulsation dampener should never be placed greater than 10 ft away from the pulsation source.
GPM RPM
(inches) (inches) (3 piston, 13 tooth gear, etc)
Pump Piston Diameter:
Fluid
Required Mounting Orientation
Country of Final Installation (for country codes please see page 2)
Required Quantity
Additional Remarks
98
PN#02068195 / 04.13 / ACU1102-1326
Notes
PN#02068195 / 04.13 / ACU1102-1326
99
Notes
100
PN#02068195 / 04.13 / ACU1102-1326
taking taking
Hydraulics
HYDAC is the only worldwide manufacturer producing all types of hydraulic accumulators bladder, piston, diaphragm accumulators, and hydraulic dampeners. Not only does HYDAC supply the most comprehensive hydraulic accumulator range, but also the best technical solution for every application. HYDAC accumulators are supplied with the appropriate pressure vessel certications to the laws governing the appropriate country of installation.
to Another Level
Bladder
Nominal Volume 1 quart to 15 gallons MAWP 3000, 5000, 6000,6500, 7000, 10,000 psi Available Options Stainless Steel Fluid Ports & Gas Valves 3 Coat Epoxy Paint ASME Certied PED CE Certied DNV ABS CRN
Global Head Office HYDAC INTERNATIONAL GMBH Industriegebiet D 66280 Sulzbach/Saar Germany Tel.: +49 6897 509-01 Fax: +49 6897 509-577 Internet: www.hydac.com Email: info@hydac.com
HYDAC TECHNOLOGY CORPORATION Accessories Division, Electronic Division, Filter Division 2260 City Line Road Bethlehem, PA 18017 +1.610.266.0100 HYDAC TECHNOLOGY CORPORATION Hydraulic Division - Compact Hydraulics 450 Windy Point Drive Glendale Heights, IL 60139 +1.630.545.0800 HYDAC TECHNOLOGY CORPORATION Cooling System Division 445 Windy Point Drive Glendale Heights, IL 60139 +1.630.545.0800 HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Mobile Hydraulic Division Sales Ofce 1660 Enterprise Parkway Suite E Wooster, OH 44691 +1.610.266.0100 x1902 HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Sales Ofce 12606 NE 95th Street Building VC, Suite 100 Vancouver WA 98682 +1.360.882.0977
USA
www.HYDACusa.com HYDAC CORPORATION Accumulator Division 90 Southland Drive Bethlehem, PA 18017 +1.610.266.0100
HYDAC Cylinders LLC 540 Carson Road N Birmingham, AL 35217 +1.205.520.1220 HYDAC TECHNOLOGY CORPORATION Cooling System Division 3539 Denver Drive Denver, NC 28037 +1.610.266.0100 x1805 HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Sales Ofce 1718 Fry Road Suite 100 Houston, TX 77084 +1.281.579.8100 HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Sales Ofce 9836-B Northcross Center Court Huntersville, NC 28078 +1.610.266.0100 x1803 www.HYDAC.ca HYDAC CORPORATION Sales Ofce 101 - 18207 114 AVE W Edmonton, Alberta, Canada T5S 2P6 +1.780.484.4228
Accessories Accumulators Clamps Compact Hydraulics Cooling Systems Cylinders Electronics Filters Filter Systems Mobile Directional Control Valves Mobile Systems Process Filters Valves
HYDAC CORPORATION
C anada
14 Federal Road Welland, Ontario, Canada L3B 3P2 +1.905.714.9322 HYDAC CORPORATION Sales Ofce Montreal, Qubec, Canada J2M 1K9 +1.877.539.3388
HYDAC INTERNATIONAL SA DE CV Av. Industria No. 102 Nave V Los Reyes Ixtacala Tlalnepantla De Baz Edo. de Mexico, Mexico 54090 +52.5.55565.8511
Mexico
www.HYDACmex.com
CO DAC Copyright 2013, HY
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TI O OR A
HY
CT DA
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HN
YC OG OL
ORP
TI O N OR A
Ac c u m
ulator Catalog # 02 0 6 819 5 / 04.13

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PN#02068195 / 04.13 / ACU1102-1326

HYDAC Customer Service

PN#02068195 / 04.13 / ACU1102-1326

SM50 & SM50P . . . . . . . . . . . . . . . . . . . . . . . . 62

Typical Applications. . . . . . . . . . . . . . . . . . . . . 89 Shock Absorbers. . . . . . . . . . . . . . . . . . . . . . . . 91

SBO Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Water Service. . . . . . . . . . . . . . . . . . . . . . . . . . 35

INNOVATIVE FLUID POWER

Development and Engineering

Manufacturing and Assembly

CAD and Finite Element Analysis (FEA)

Electron-beam welding of diaphragm accumulators

Precharging of a Diaphragm Accumulator

INNOVATIVE FLUID POWER

PN#02068195 / 04.13 / ACU1102-1326

European Union Member States (listed in bold below)

China (Self quality for China) Japan (KHK certificate)

For details on other country certifications, please contact HYDAC.

Bladder Accumulator Assembly Area

Complete Country Code Listing

Assembly of Piston Accumulators

PN#02068195 / 04.13 / ACU1102-1326

INNOVATIVE FLUID POWER

Extending Piston Rod

Electric Proxomity Switches

Sealed Factory Precharge OEM - (non-repairable)

INNOVATIVE FLUID POWER

PN#02068195 / 04.13 / ACU1102-1326

3000, 5000 (up to 10,000)

8:1 typically (up to 10:1)

3000, 5000 (up to 10,000)

1 qt. to 100 gal

3000, 5000 (up to 10,000)

Accumulator Type Selection Considerations

Stainless Steel Accumulators

PN#02068195 / 04.13 / ACU1102-1326

INNOVATIVE FLUID POWER

Safety & Shut-off Blocks

Permanent Gauge Block

Nitrogen Charging Servers

For more information on these accessories, see page 65

Treaded Connection for Retrot

Flange Connection w/ Flow Diverter

INNOVATIVE FLUID POWER

PN#02068195 / 04.13 / ACU1102-1326

Standard & High Pressure Bladder Dampener

Suction Flow Stabilizer

PTFE Dampeners - Aggressive Media

Pulsation Dampener PVDF w/ PTFE diaphragm

PN#02068195 / 04.13 / ACU1102-1326

INNOVATIVE FLUID POWER

Cranes and commercial vehicles

Die casting machines

Process Technology Chemical industry

Oil & Gas / Offshore

Loading station / Reneries

Mobile Technology Agricultural and forestry machines

INNOVATIVE FLUID POWER

PN#02068195 / 04.13 / ACU1102-1326

PN#02068195 / 04.13 / ACU1102-1326

INNOVATIVE FLUID POWER

Part Number 3156148 3156150 3156152 3156155

Gas Safety Valves