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SERVICE MANUAL MODEL: LCS310UR/ LCS310URP5
P/NO : AFN75512884
NOVEMBER, 2011
CONTENTS
SECTION 1 SUMMARY
SERVICING PRECAUTIONS ............................................................................................................................. 1-2 ESD PRECAUTIONS .......................................................................................................................................... 1-3 SPECIFICATIONS ............................................................................................................................................. .1-4 LOCATION OF USERS CONTROLS ................................................................................................................. 1-5 HOW TO SETTING THE OPTION CODE .......................................................................................................... 1-6 FIRMWARE UPGRADE METHOD ..................................................................................................................... 1-7 HOW TO CONNECT AUDIO SET TO POWER SUPPLY .................................................................................. 1-8
SECTION 2
ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE.................................................................................................... 2-1 1. SYSTEM CONTROL ERROR CORRECTION FLOW CHART .................................................................2-1 2. SOUND ERROR CORRECTION FLOW CHART ......................................................................................2-4 3. DISPLAY ERROR CORRECTION FLOW CHART ....................................................................................2-7 4. TUNER ERROR CORRECTION FLOW CHART.......................................................................................2-9 5. CDP ERROR CORRECTION FLOW CHART .........................................................................................2-10 6. USB ERROR CORRECTION FLOW CHART (OPTIONAL) ....................................................................2-13 7. AUX ERROR CORRECTION FLOW CHART..........................................................................................2-15 WAVEFORMS ................................................................................................................................................... 2-16 CIRCUIT VOLTAGE CHART ............................................................................................................................ 2-18 INTERNAL BLOCK DIAGRAM OF ICs ........................................................................................................... 2-19 1. IC601 (BD3702FV)...................................................................................................................................2-19 2. IC801 (LV5693P) .....................................................................................................................................2-20 3. IC804 (TB2946HQ) ..................................................................................................................................2-22 WIRING DIAGRAM ........................................................................................................................................... 2-23 BLOCK DIAGRAM ........................................................................................................................................... 2-25 CIRCUIT DIAGRAMS ....................................................................................................................................... 2-27 1. MAIN CIRCUIT DIAGRAM .......................................................................................................................2-27 2. CDP CIRCUIT DIAGRAM ........................................................................................................................2-29 3. FRONT CIRCUIT DIAGRAM ...................................................................................................................2-31 4. CD CIRCUIT DIAGRAM...........................................................................................................................2-33 PRINTED CIRCUIT BOARD DIAGRAMS ........................................................................................................ 2-35 1. MAIN P.C.BOARD ...................................................................................................................................2-35 2. FRONT P.C.BOARD ................................................................................................................................2-37 3. CD P.C.BOARD .......................................................................................................................................2-38
SECTION 3
EXPLODED VIEWS
SECTION 4
1-1
SECTION 1 SUMMARY
SERVICING PRECAUTIONS
1. Always disconnect the power source before: 1) Removing or reinstalling any component, circuit board, module or any other instrument assembly. 2) Disconnecting or reconnecting any instrument electrical plug or other electrical connection. 3) Connecting a test substitute in parallel with an electrolytic capacitor in the instrument. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service manual might be equipped. 3. Do not apply power to this instrument and or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. 4. Always connect a test instruments ground lead to the instrument chassis ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last. 1) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing, follow the printed or indicated service precautions and service materials. 2) The Components used in the unit have a specied conammability and dielectric strength. When replacing any components, use components which have the same ratings. Components marked in the circuit diagram are important for safety or for the characteristics of the unit. Always replace with the exact components. 3) An insulation tube or tape is sometimes used and some components are raised above the printed writing board for safety. The internal wiring is sometimes clamped to prevent contact with heating components. Install them as they were. 4) After servicing always check that the removed screws, components and wiring have been installed correctly and that the portion around the service part has not been damaged. Further check the insulation between the blades of attachment plug and accessible conductive parts.
1-2
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices are integrated circuits and some eld-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classied as anti-static can generate electrical charges sufcient to damage ESD devices. 5. Do not use freon-propelled chemicals These can generate electrical charges sufcient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted oor can generate static electricity sufcient to damage an ESD device).
1-3
SPECIFICATIONS
General Output Power Power Source Speaker impedance Ground System Dimensions (W x H x D) Net Weight TUNER FM Tunning Range S/N Ratio Distortion Usable Sensitivity AM (MW) Tunning Range S/N Ratio Distortion Usable Sensitivity CD Frequency Response S/N Ratio Distortion Channel Separation (1 kHz) AUX Frequency Response S/N Ratio Distortion Channel Separation (1 kHz) Max Input Level (1 kHz) USB (Optional) Version Bus Power Supply (USB) Line OUT (Optional) Frequency Response Output Voltage Subwoofer (Optional) Frequency Response Output Voltage 53 W x 4 CH (Max.) DC 12 V 4 Negative 178 x 50 x 169 mm (without Control Panel) 1.37 kg 87.5 to 108.0 MHz 55 dB 0.7 % 12 dBV 520 to 1720 kHz or 522 to 1620 kHz 50 dB 1.0 % 28 dBV 20 Hz to 20 kHz 80 dB 0.1 % 55 dB 20 Hz to 20 kHz 80 dB 0.1 % 45 dB 1.1 V USB 1.1 or USB 2.0 Full Speed DC 5 V 1 A 20 Hz to 20 kHz 2 V (Max.) 20 Hz to 120 Hz 2 V (Max.)
1-4
D E
HI
JK
O P Q R
A SRC/ OFF When pressed, selects function sources. When pressed and held, powers unit on or off. B Returns to the previous step. C Volume knob Adjusts volume level. Confirms the settings. Checks tracks, files or preset stations. D BAND Selects a band in Tuner mode. TA (OPTIONAL) Searches stations that have TA/ TP information, when it is pressed and held. E Remote Sensor (OPTIONAL) F Display window G EQ/ XDSS+ Improves sound quality. When pressed, selects the EQ function. When pressed and held, selects the XDSS+ function. H Ejects a disc. I Opens the front panel. J DISP Press it, you can check the clock time. Press and hold it, you can turn on/off the display window and the light of LED buttons.
K MUTE Temporarily stops the sound. L Activates setting menu. / M Skip/ Search/ Seek/ Tune N FUNC In each mode, sets playback items. O Plays and pauses playback. P INT Intro scan Q RPT Repeats playback R SHF Randoms playback S Numeric buttons (1 - 6) Selects a numbered preset station in TUNER. T AUX If connected to other portable player, you can enjoy musics from it on the unit. U USB port (OPTIONAL)
1-5
The option code is comprised of 3 digits and each digit has a range 1~6. In the 2011, Car CD Product has totally four option codes from entire sufxes.
2. Operation
1. Entering Option Setting Function 1) Power off on the radio source. 2) Push and hold the SRC(PWR) Key for 5 seconds, then It goes to the version display mode. 3) Push BAND Key until the LCD displays OPTION(OPTN) XYZ. (The XYZ means the Option Code) 2. How to change the option code 1) The Input mode can be set by press the volume knob, the rst digit will be blinking until the new code is set. 2) The number what you want to input could be selected by spinning the volume knob clockwise or counterclockwise. And then, if you push the volume knob, the selected number will be changed and the focus is moving to the next. You can also input the new option code of 1~6 by using preset keys if they are on the front panel. 3) If the new option code is acceptable, SUCCESS XYZ will be displayed on the LCD, and then itll reset soon automatically. 4) If the new option code is not acceptable, CODE ERR will be displayed on the LCD. To retry to change the option code, push the volume knob again. 1-6
3. Upgrade start
In order to start upgrade, Press Preset 1 Key until CHECK CD Display on the LCD.
5. Upgrade Completion
When Upgrade nished, the display shows up DOWN OK. After a while, the audio set is reset automatically. Caution! If power is off on the way of upgrading rmware, the set cant be recovered. Therefore pay lots of attention for power not to be off.
1-7
1-8
SECTION 2 ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE
1. SYSTEM CONTROL ERROR CORRECTION FLOW CHART
Something wrong with the System control?
1A
No power?
1B
1C
1D
1E
1F
YES
Checked the Fuse?
NO
YES
Checked the Back up VDD and GND?
NO
JK801(1, 2, 3)
YES
Checked the Regulator Back up VDD?
NO
IC801(15, 14)
YES
Checked the Main Micom B+ Detect?
NO
IC401(56)
YES
Checked the Main Micom VDD?
NO
YES
Checked the Main Micom GND?
NO
YES
Checked the Main Micom reset?
NO
IC401(90), IC402
YES
Checked the Main Micom X-tal?
NO
X401, X402
YES
Checked the ACC in?
NO
YES
Checked the Front Panel Key input?
NO
YES
OK
2-1
1A
[OPTIONAL]
YES
Checked the Remocon Sense VDD?
NO
RC902, R961
YES
Checked the Remocon Sense line?
NO
YES
OK
1B
YES
Checked the Encoder volume?
NO
YES
Checked the Volume IC control?
NO
YES
OK
1C
YES
Checked the Tact switch?
NO
SW901 ~ SW917
YES
Checked the Key line?
NO
YES
OK
2-2
1D
YES
Checked the Tel Mute input?
NO
YES
Checked the Mute control?
NO
YES
OK
1E
YES
Checked the ANT control?
NO
YES
OK
1F
[OPTIONAL]
YES
Checked the Remote control?
NO
YES
OK
2-3
2A
No sounds of All Functions?
2B
2C
YES
Checked the E-VR VDD?
NO
IC601(24)
YES
Checked the E-VR GND?
NO
IC601(27)
YES
Checked the E-VR control?
NO
YES
Checked the E-VR Mute control?
NO
IC601(15), IC401(27)
YES
Checked the E-VR Signal in/out?
NO
YES
Checked the Power IC VDD?
NO
IC804(6, 20)
YES
Checked the Power IC GND?
NO
YES
Checked the Power IC control?
NO
YES
Checked the Power IC Signal in/out?
NO
YES
Checked the Main connector?
NO
YES
OK
2-4
2A
YES
Checked the Mute contorl?
NO
IC401(21, 25, 27), IC601(15), IC804(22), Q601, Q602, Q603, Q604, Q607
YES
OK
2B
[OPTIONAL]
YES
Checked the Line Out signal?
NO
YES
Checked the Line Out AMP Mute control?
NO
YES
Checked the Line Out AMP signal in/out?
NO
JK601
YES
OK
2C
YES
Checked the Beep control?
NO
IC401(80), IC601(14)
YES
OK
2-5
PW-GND2 2 OUT2 ( - ) 3
Stand-by ON OFF
Power OFF ON
Sound OFF ON
OUT3 (+)
17
5. Check Ripple pin 10. : Normally it is high (about 10 V) Mute ON OFF Sound OFF ON Voltage 0 to 1.5 3.5 to 6 V
PW-GND3 18 OUT3 ( - ) 19
21
C1
PW-GND4 24 OUT4 ( - ) 23
PRE-GND
6. Re-soldering all the pin of IC. : Prevent crack of solder line. * Keep changed IC, We request that you send it to HQ.
10
2-6
3A
3B
YES
Checked the LCD Driver Vdd?
NO
IC901(56)
YES
Checked the LCD Driver Ground?
NO
IC901(60)
YES
Checked the LCD Driver RESET?
NO
IC901(57), IC401(74)
YES
Checked the LCD Driver OSC?
NO
IC901(61)
YES
Checked the LCD Driver data interface?
NO
IC401(74, 75, 84, 86), CN402(9, 10, 16, 18), IC901(57, 62, 63, 64)
YES
Checked the LCD to LCD Driver line?
NO
YES
OK
2-7
3A
YES
Checked the Dimmer control input?
NO
JK801(5), IC801(6)
YES
Checked the Red LED VDD?
NO
YES
Checked the Red LED?
NO
YES
OK
3B
YES
Checked the Dimmer control input?
NO
JK801(5), IC801(6)
YES
Checked the White LED VDD?
NO
YES
Checked the White LED?
NO
LD991 ~ LD992
YES
OK
2-8
YES
Checked the Tuner VDD?
NO
IC101(6, 22)
YES
Checked the Tuner VDD control?
NO
YES
Checked the Tuner GND?
NO
YES
Checked the E-VR Mute control?
NO
IC601(15), IC401(27)
YES
Checked the I2C data?
NO
YES
Checked the Audio signal?
NO
IC101(8, 9)
YES
OK
2-9
5A
5B
5C
No Loading?
YES NO
Checked the CD VDD? IC801(3, 4), IC401(15), D817
YES
Checked the CD DSP GND?
NO
IC501(4, 5, 7, 9, 12, 44, 49, 51, 74, 77, 81, 102, 104, 116, 117)
YES
Checked the Motor DRV VDD?
NO
IC502(7, 8, 20)
YES
Checked the CD DSP reset?
NO
IC401(42), R425
YES
Checked the CD DSP X-tal?
NO
X502(4.2336 MHz)
YES
Checked the Disc in load switch?
NO
Fig 1, 2
CN506(2)
YES
Checked the Loading Motor control?
NO
Fig 3, 4
IC401(58, 59)
YES
Checked the 12/8 cm Sense switch?
NO
Fig 1, 2
CN506(1)
YES
OK
2-10
5A
YES
Checked the Limit switch?
NO
Fig 1, 2
CN506(8)
YES
Checked the Motor DRV Mute control?
NO
IC502(21)
YES
Checked the Motor Loading control?
NO
Fig 3, 4
IC401(58, 59)
YES
Checked the CD DSP control?
NO
YES
Checked the Focus control?
NO
YES
Checked the RF signal out check?
NO
IC501(82)
YES
Checked the Spindle motor control?
NO
YES
Checked the SLED control?
NO
YES
Checked the Tracking control?
NO
YES
OK
2-11
5B
CD no sound?
YES
Checked the DSP signal out?
NO
IC501(46, 47)
YES
OK
5C
YES
Checked the Eject key?
NO
IC401(53)
YES
Checked the Loading Motor control?
NO
Fig 3, 4
IC401(58, 59)
YES
OK
2-12
6A
6B
YES
Checked the USB VDD?
NO
IC801, Q801
YES
Checked the USB interface IC GND?
NO
IC501(4, 5, 7, 9, 12, 44, 49, 51, 74, 77, 81, 102, 104, 116, 117)
YES
Checked the USB interface IC reset?
NO
IC401(42), R425
YES
Checked the USB interface IC X-tal?
NO
X502
YES
Checked the D+/D- Port?
NO
IC501(52, 53)
YES
Checked the USB indication Port?
NO
IC501(52, 53)
YES
OK
2-13
6A
YES
Checked the CD DSP GND?
NO
IC501(4, 5, 7, 9, 12, 44, 49, 51, 74, 77, 81, 102, 104, 116, 117)
YES
Checked the USB interface IC reset?
NO
IC401(42), R425
YES
Checked the DSP X-tal?
NO
X502
YES
Checked the DSP control?
NO
YES
OK
6B
USB no sound?
YES
Checked the CD DSP signal out?
NO
IC501(52, 53)
YES
OK
2-14
AUX no sound?
YES
Checked the AUX Signal input?
NO
YES
Checked the E-VR & Power AMP?
NO
YES
OK
2-15
WAVEFORMS
1. MAIN PART
1) MICOM(IC401) DISPLAY(CN402)
IC401:[PIN86] IC401:[PIN84] IC401:[PIN75] IC401:[PIN74]
2-16
2. CDP PART
Fig.1) SWITCHING CONDITION FOR LOADING
CN506:[PIN2] CN506:[PIN1] CN506:[PIN8] CN506:[PIN11]
LOADING S/W
LOADING S/W
12/8 S/W
12/8 S/W
LIMIT S/W
LIMIT S/W
CHUCKING S/W
CHUCKING S/W
FEW
FEW
REW LO+
REW LO+
LO-
LO-
2-17
2-18
2-19
2. IC801 (LV5693P)
2-1. BLOCK DIAGRAM
AMP_HS-SW(VCC-1 V) 500 mA
Start up Vref +
AUDIO output (8.4 V) 500 mA VCC Recommendation FET:2SJ650 USB output (5 V) 1000 mA
GND
2-20
12 13 14 15
2-21
3. IC804 (TB2946HQ)
3-1. BLOCK DIAGRAM
C5
C2
10 Ripple C1 11 IN1
1 TAB
6 VCC2
C1 12
IN2 5 2
13 Pre-GND 3
C1 15
IN3 17 18
C6 16 AC-GND 19
Out3 (-)
C1 14
IN4 21 24
23 22 Mute Offset/short 25
2-22
C3 RL RL RL RL
WIRING DIAGRAM
External AMP
PickUp
Motor
ANT
SK101
POWER HARNESS
JK801
17PIN CONNECTOR
CN519
11PIN CONNECTOR
CN506
30PIN CONNECTOR
CN403 CN402
30PIN CONNECTOR
CN502
MAIN BOARD
24PIN CONNECTOR
AUX Jack
JK903
FRONT BOARD
2-23
2-24
BLOCK DIAGRAM
Antenna
Tuner TEF6606T
FR/FL RR/RL
Aux-in
VOLUME IC BD3702FV
LINEOUT (Option)
(From Front)
MCU UPD78F1164
Reset IC (SJ73L33S)
FRONT
Detachable Connector
AUX CNT
LCD Driver IC
LCD (1LINE)
2-25
2-26
CIRCUIT DIAGRAMS
11
10
2-27
2-28
11
10
2-29
2-30
11
10
2-31
2-32
4. CD CIRCUIT DIAGRAM
12
11
10
2-33
2-34
2-35
2-36
2. FRONT P.C.BOARD
(TOP VIEW)
3. CD P.C.BOARD
(BOTTOM VIEW)
2-37
2-38
Accessory
451 298
Loc.No.
801
Loc.No.
818
274
453
A45
Loc.No.
835
Loc.No.
850
279 A50 282 280 290 284 285 276 283 MAIN 451 456 456 451 294 450 257 293 A46 291 297 450 281 451 A41 451 CD
250
256 253
254
A42
292
252
3-1
3-2
2. MECHANISM(PICK-UP) SECTION
A26
1
A03
3-3
3-4