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Vision Sensor
IV Series
RAPID SET-UP
A U T O F O C U S
VISION SENSOR
I- SERIES
I n t e l l i g e n t s en sor
IVSeries
Light does not reflect on a sloping surface Detection is not possible when the position is misaligned.
Vision Sensor
F O R P R E S E N C E D E T E C T I O N
EASY-TO - USE
RAPID SET-UP
STABLE DETECTION
OUTSTANDING IMAGING CAPABILITY
Clear images are realized with high-intensity illumination and high-performance lenses, which are standard equipment.
AFFORDABLY PRICED
REDUCE INTRODUCTION COSTS
Choose from 8 different sensor heads to suit your needs.
- SERIES
3
I n t e l l i g e n t s en sor
Mechanism of Sensor
RAPID SET-UP
Automatic Focus
Focusing, which used to be a manual process, can now be done automatically in the IV Series. One-touch quick focusing is done by a unique automatic focus motor developed exclusively for the IV Series.
Automatic focus mechanism
Hi-R illumination
HP Quad lens
AU TO M AT I C B RI G H T N ES S A DJ US TM EN T I BA
- I N T EL L I G EN T B R I G H T N ES S A D J U S T -
Original brightness
Optimal brightness
With the newly developed algorithm installed in the IBA processor, the brightness is automatically adjusted to the optimum level in an instant. Additionally, our unique methods enable high-speed automatic adjustment without any adverse effects from the background.
Dark
Bright
By dividing the screen into multiple pixel blocks, presence/absence of the workpiece is recognized where the brightness has changed.
Instead of gradually moving towards the optimum brightness, adjustments can be made faster by making one large adjustment close to the optimum brightness and then performing fine adjustments.
Unit: mm inch
Model Focus adjustment Type Minimum field of view/ Installation distance Maximum field of view/ Installation distance
IV-500C Manual
IV-500MA Auto
IV-500M Manual
IV-150MA Auto
IV-150M Manual
IV-2000MA Auto
IV-2000M Manual
Monochrome 25 18/50 0.98" 0.71"/1.97" 210 157 8.27" 6.18" 500 19.69"
Monochrome 12 9/50 0.47" 0.35"/1.97" 36 27 1.42" 1.06" 150 5.91" 45 33/300 1.77" 1.30"/11.81" 300 225 11.81" 8.86" 2000 78.74"
HP-Quad* lens
The newly developed lens contains 4 layers of glass that achieve low aberration with high light-gathering power, enabling bright, clear images with low distortion for stable detection. *High Precision-Quad
1 2 3 4 The Quad lens enables capture of the entire field of view image under uniform conditions.
Hi-R* illumination
Our pursuit of an even more efficient reflector shape with less LED light intensity loss has enabled the realization of outstanding brightness and uniformity.
*High Reflection
Field of view
HS - H D R* FU N C TI O N
Detection is stabilized by widening the light-receiving sensitivity range when dispersion occurs in the reflection. High speeds are realized by adjusting within a single image capture.
*High Speed HDR HS-HDR function OFF HS-HDR function ON
PO L A RIZI N G FI LTER
Glare from glossy surfaces is reduced because only one direction of the light wave can pass through. The compact size enables easy installation.
DOM E LI GHT
[ U S I N G I V - D10 ]
Effective in reducing glare. Generating indirect light from various directions ensures the object is uniformly illuminated. This method is generally more effective than a polarizing filter at reducing glare.
Without dome attachment With dome attachment
At setup
Over Time
At setup
Over Time
Software
RAPID SET-UP
Software for IV Series IV-H1 Parameter setup fields show the current value Setup flow shows the current step at a glance
IV-Navigator
The IV Series can be set up with an intelligent monitor (IV-M30) or a PC. As PCs have a larger screen, setup procedures are even easier to understand, and can be setup smoothly by users on the first try.
Easy Navigation
Simply follow the setup flow from single click imaging to output setup. The intuitive operation allows startup to be completed in about one minute, without the need for referring to manuals.
Output Adjustment
Output adjustment is easily performed with the allocation system. Programming in controller is not necessary.
Remote Operation
The IV Series can be setup and monitored via Ethernet. Naturally, remote setup procedures are just as easy as normal operations. (Can be performed on a PC or an IV-M30 intelligent monitor.)
Ethernet
PC
Statistics Function
Detection result statistics can be displayed, and results can be checked even during operation. (Can be performed with a PC or an IV-M30 intelligent monitor.)
OK/Fail count
Stable Detection
Newly developed pattern tool for stable detection
Shape Detection
The match percentage of the object is calculated based on the registered master shape information. Brightness differences or differences in individual surface conditions, which were previously difficult to handle with normalized correlation methods (pattern matching) can be identified.
PASS
Model type detection by internal diameter difference of metal part
FAIL
Area
Using the registered master area (number of pixels) as reference, the difference in area from the inspection object is calculated. When the sensor is a color type, judgment can be made based on the desired area of the specified color. In the case of the monochrome type, brightness is judged by the area binarized in black and white.
PASS
Detection by cable color difference
FAIL
POSITION ADJUSTMENT
If the object is misaligned, 10 0% inspection cannot be achieved because the object may be outside the inspection area. The position adjustment function calculates the amount of misalignment from the master image in order to correct the position, and enable correct judgment. In addition, 18 0 high speed tracking is supported for rotation tracking. This means you dont need to worry about misalignment of the workpieces.
PASS
Detection of sticker presence/absence by using position adjustment
FAIL
SENSOR LINEUP
Close range sensor model Standard sensor model Long range sensor model
Installation distance
Installation distance
Installation distance
50 1.97"
Monochrome AF type
9 0.35"
12 0.47"
50 1.97"
Color AF type
18 0.71"
25 0.98"
Monochrome AF type
IV-150MA
Monochrome MF type
150 5.91"
IV-500CA
Color MF type
IV-2000MA
Monochrome MF type
300 11.81"
IV-150M
33 1.30"
45 1.77"
IV-500C
Monochrome AF type
IV-2000M
IV-500MA
Monochrome MF type
500 19.69"
IV-500M
AFAutomatic focus model MFManual focus model
* View and optical axis has individual differences. *The field of vision is halved when the digital zoom function (monochrome type only) is used.
2000 78.74"
225 8.86"
300 11.81"
(unit: mm inch)
S YS T E M CO N FI G U R AT I O N
Software for IV
IV-H1
Mounting adapter
OP-87460
[Supplied with a sensor]
Dome attachment
IV-D10
Power I/O cable (M12 12pin - strand wire)
24V
OP-87461
[Supplied with a sensor]
OP-87437
Sensor head NFPA79 compliant Monitor cable (M12 4pin-M12 4pin)
OP-87436
Stylus
OP-87462
[Supplied with the IV-M30]
OP-87450 (2 m 6.56') OP-87451 (5 m 16.40') OP-87452 (10 m 32.81') OP-87453 (20 m 65.62')
Touch panel protective sheet
OP-87502
OP-87463
Monitor power cable (M8 4pin - strand wire) Wall mounting adapter
OP-87464
[Supplied with the IV-M30]
Intelligent monitor
24V
OP-87465
OP-87466
IV-M30
A P P L I C AT I O N S
AUTOMOTIVE INDUSTRY
OK
OK
NG
NG
Shape detection
HS-HDR
Thread detection
HS-HDR
OK
OK
NG
Area HS-HDR Position adjustment
NG
Shape detection HS-HDR Position adjustment 16 tools
10
FOOD/PHARMACEUTICAL INDUSTRY
A P P L I C AT I O N S
Hot-melt presence
OK
OK
NG
NG
Shape detection
Position adjustment
Area
Print presence
OK
OK
NG
NG
Area
Position adjustment
Area
11
A P P L I C AT I O N S
O T H E R M A N U FA C T U R I N G I N D U S T R Y
OK
OK
NG
Area HS-HDR Position adjustment
NG
Area 16 tools Position adjustment
OK
OK
NG
Area HS-HDR Position adjustment
NG
Shape detection
HS-HDR
12
O T H E R M A N U FA C T U R I N G I N D U S T R Y
A P P L I C AT I O N S
OK
OK
NG
NG
Area Position adjustment 16 tools
Area
Position adjustment
HS-HDR
OK
OK
NG
NG
Area
Area
13
SPECIFICATIONS
SENSOR
Model
Installed distance
IV-500CA
IV-500C
IV-500MA
IV-500M
IV-150MA
Short range
IV-150M
IV-2000MA
Long range
IV-2000M
Standard distance (50 to 500 mm) (1.97" to 19.69") Installed distance 50 mm 1.97" : 25 (H) x 18 (V) mm 0.98 "(H) x 0.71"(V) to Installed distance 500 mm 19.69" : 210 (H) x 157 (V) mm 8.27"(H) x 6.18"(V) 1/3 inch color CMOS Pixel Auto*1 Illumination Lighting method Type Number*2 Numbers Condition 100 images Manual Auto*1 Manual 1/10 to 1/50000 White LED 1/10 to 1/25000 Red LED Auto*1
(50 to 150 mm) (1.97" to 5.91") Installed distance 50 mm 1.97" : 12 (H) x 9 (V) mm 0.47"(H) x 0.35"(V) to Installed distance 150 mm 5.91": 36 (H) x 27 (V) mm 1.42"(H) x 1.06"(V) 1/3 inch monochrome CMOS 752 (H) x 480 (V) Manual 1/20 to 1/25000 Pulse lighting/DC lighting is switchable Outline search, Area, Position adjustment Detection tools : 16 tools, Position adjustment tool : 1 tool 32 programs 300 images NG only/All is selectable
(300 to 2000 mm) (11.81" to 78.74") Installed distance 300 mm 11.81": 45 (H) x 33 (V) mm 1.77"(H) x 1.30"(V) to Installed distance 2000 mm 78.74": 300 (H) x 225 (V) mm 11.81"(H) x 8.86"(V)
View
Manual
Analysis information*4
OFF/Statistics/Histograms is switchable Statistics : Processing time (latest value, MAX, MIN, AVE), number of OKs, number of NGs, trigger numbers, trigger errors, judgment results list by tool Histograms : Histogram, matching degree (latest value, MAX, MIN, AVE) HDR, HighGain, Color filters*5, Digital zoom*6, Brightness correction, Tilt correction, White balance*5, Mask outline, Mask area, Test run, ToolAutoTune, Input monitor, Output test, Security settings PWR/ERR, OUT, TRIG, STATUS, LINK/ACT Non-voltage input/voltage input is switchable For non-voltage input : ON voltage 2V or lower, OFF current 0.1mA or lower, ON current 2mA (short circuit) For voltage input : Maximum input rating 26.4V, ON voltage 15V or higher, OFF current 0.2mA or lower, ON current 2mA (for 24V)
Input
Inputs Function
6 inputs (IN1 to IN6) IN1 : External trigger, IN2 to IN6 : Enable by assigning the optional functions Assignable functions : Program switching, Clear error, External master image registration Open collector output NPN/PNP is switchable, N.O./N.C. is switchable For open collector NPN output : Maximum rating 26.4V 50mA, remaining voltage 1.5V or lower For open collector PNP output : Maximum rating 26.4V 50mA, remaining voltage 2V or lower
Output
Outputs Function
4 outputs (OUT1 to OUT4) Enable by assigning the optional functions Assignable functions : Total judge result, BUSY, Error, Position adjustment result, Judge result of each tool 100BASE-TX/10BASE-T M12 4pin connector 24VDC 10% (including ripple) 0.6A or less 0 to +50 C 32 to 122F (No freezing) 35 to 85%RH (No condensation) 10 to 55 Hz, 1.5 mm 0.06" double amplitude, 2 hours each for X, Y, and Z axes 500m/s 2 6 different directions in 3 times IP67 Main unit case : Aluminum die-casting, Packing : NBR, Front Cover : Acrylic, Mounting adapter : POM Approx. 270 g
Ethernet* Rating
Standard Connector Power voltage Current consumption Ambient temperature Relative humidity Vibration Shock resistance Enclosure rating*8
Environmental resistance
Material Weight
*1 The focusing position can be automatically adjusted at the time of installation. Deactivated during the operation. Focusing position can be registered by program. *2 Tools can be installed by programs. *3 Saves to the memory in the sensor. The images saved in the sensor can be backed up to the USB memory installed to the intelligent monitor (IV-M30) or to the PC by the software for IV (IV-H). *4 This can be displayed on the intelligent monitor (IV-M30) or by software for IV (IV-H1). *5 Color type only. *6 Monochrome type only. *7 This is for connection with the intelligent monitor (IV-M30) or software for IV (IV-H1). *8 Except when polarized filter attachment (OP-87436/OP-87437) is mounted
MONITOR
Model Display Touch panel Backlight Indicators Ethernet *1 Languages Expanded memory Rating Power voltage Current consumption Ambient temperature Relative humidity * Environmental resistance Vibration Drop impact resistance Enclosure rating Material Weight
3
SOFTWARE
IV-M30 3.5" TFT color LCD 320 x 240 dot (QVGA) Method Actuating force Method Duration Standard Connector Analog resistive 0.8 N or less White LED Approx. 50000 hours (25 C) PWR, SENSOR 100BASE-TX/10BASE-T M12 4pin connector Japanese / English USB memory * 0.2 A or lower 0 to + 50C 32 to 122F (No freezing) 35 to 80 % RH (No condensation) 10 to 55 Hz, 0.7 mm 0.03" double amplitude, 2 hours each for X, Y, and Z axes 1.3 m 4.27' over the concrete (2 times each in the arbitrary direction) IP40 Polycarbonate Approx. 180 g
2
Model Interface OS System requirements Languages Processor Memory capacity Required capacity for installation Monitor Operating conditions
IV-H1 Equip the Ethernet (100BASE-TX) interface Windows 7 Home Premium/Professional/Ultimate *1 Windows XP Professional/HomeEdition; either of OS above needs to be pre-installed Japanese / English Windows 7: needs to be compliant with system requirements for OS Windows XP: Pentium III or better, Clock speed 1 GHz or faster Windows 7: needs to be compliant with system requirements for OS Windows XP: 512 MB or more (1 GB or more is recommended) 1 GB or more Resolution 1024 x 768 pixel or higher, Display: High Color (16bit) or higher .NET Framework 2.0 SP2 needs to be installed *2
*1 Supported for 32bit and 64bit version. *2 If .NET Framework 2.0 is not being installed, this will be automatically installed at the time of IV-H1 installation.
*1 This is dedicated for connection with IV-series sensor. *2 Use the KEYENCE recommended product. *3 If the ambient temperature is over 40C, use it in the absolute humidity of 40C 80% RH or lower.
*Windows is a registered trademark of Microsoft Corporation in the United States and/or other countries.
14
DIMENSIONS
Unit: mm inch
2.05" 52
34.6 1.36"
(108) (4.25") 1.97" 50 0.15" 0.4 3.21" 81.5 0.41" 10.5 2.26" 57.4 1.28" 32.4 56 2.20" 1.97" 50 0.41" 10.5 Mounting adapter 2.28" 58 0.41" 10.5
1.61" 41 0.24" 6
Focusing position adjustment screw (MF type only) 3-M3 (Depth 6 mm 0.24") 20.5 0.81"
* When using dome attachment, please set the workpiece within the range of 0 to 50 mm 1.97" from the top. * Dome attachment can be used for standard distance and close range types.
2.20" 56
5 0.20" 0.79" 20
1.77" 45 0.59" 15
5.91" 150
5 0.20"
0.26" 6.7
4.72" 120
5 0.20"
7.09"180
5 0.20"
110.5 4.35"
3.62" 0
+0.04" +1
92 0
4.37" 0
+1 111 0
+0.04"
3.94" 100
33.8 1.33"
15
Providing lineups comprising of units for various purpose from building a full-scale vision system to detection or existence check at a reasonable price. The lineup covers the needs of all customers to resolve the every issue that appears on-site.
IV
Low Standard Standard
Multiple High
FU NCT I ON D ETAI LS
IV
Maximum No. of cameras Variation Camera No. of camera pixels 310,000 pixels 2 megapixels 5 megapixels 1 8 Single core Standard Unselectable Unselectable Easy-to-use Stable detection Affordably priced Feature
CV-3000
4 8 Single core Standard Powerful Selectable Selectable 20,000 parts per minute processing speed 2 mega pixel color and monochrome camera 8 types of monochrome and color cameras Simultaneous imaging by four cameras/mixed connection
CV-5000
4 14 Single core (High-speed type) High-speed Ultra powerful Selectable Selectable 3 + 1 Processor System 11 high-speed CCD camera 14 different camera types
XG-7000
4 14 Single core (High-speed type) High-speed Ultra powerful Selectable Selectable Flexible Hardware Fully Customizable Flow Chart Programming Powerful Toolset Script Based Calculation Function C-Language Unit ActiveX Control
XG-8000
8 17 Multi core Ultra high -speed Ultra powerful Selectable Selectable Compatibility issues are eliminated since all the hardware is from the same manufacturer Robust solid state hardware and fanless design Easy to understand flowchart programming design which requires minimal programming knowledge
Color camera support Line scan camera support Image processing engine Controller Processing speed I/O Light extension unit support Touch screen support Area Detection Basic tool Edge Flaw and stain OCR Statistical analysis Inspection mode Utility Screen customization Editing during operation PC simulation Position adjustment Calculation Other function Preprocessing filter Numeric output Image calculation Image saving Lens Lighting
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T O C O N TA C T Y O U R L O C A L O F F I C E
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SAFETY INFORMATION
Please read the instruction manual carefully in order to safely operate any KEYENCE product.
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KA1-1012
The information in this publication is based on KEYENCEs internal research/evaluation at the time of release and is subject to change without notice. Copyright (c) 2011 KEYENCE CORPORATION. All rights reserved. IV-KA-C-E 1012-3 611615 Printed in Japan
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