Documente Academic
Documente Profesional
Documente Cultură
PRODUCT CATALOGUE
Business aim
The business aim of the Elpress Group is to provide, primarily to professional Nordic and global users, os_jgcb k_rcpg_j _lb ilmujcbec amlacplgle cjcarpga_j _nnjga_rgmlq* ugrf _ fgef jctcj md qcptgac _lb npmbsar cvncprgqc,
Contact us
Fc_b mdac
Cjnpcqq ?@ Industrivgen 15 P.O. Box 186 SE-872 24 Kramfors, Sweden Tel +46 612 71 71 00 sales@elpress.se www.elpress.net Asqrmkcp qsnnmpr Tel +46 612 71 71 99 support@elpress.se Mpbcp Tel +46 612 71 71 70 Fax +46 612 71 71 71 order@elpress.se K_picr bcn_prkclr Tel +46 612 71 71 50 Fax +46 612 71 71 51 sales@elpress.se
Q_jcq mdacq-qs`qgbg_pgcq
Cjnpcqq Ek`F Krnkelsweg 24 DE-417 48 Viersen, Germany Tel +49 2162 93 19-0 Fax +49 2162 350403 sales@elpress.de www.elpress.de Cjnpcqq ?-Q Randersvej 16 DK-8600 Silkeborg, Denmark Tel +45 8681 61 11 Fax +45 8681 61 16 salg@elpress.dk www.elpress.dk Cjnpcqq &@cghgle' Cjcarpga_j Amknmlclrq Am,* Jrb Rm 1605, Diyang Tower, No. H2 Dongsanhuan Bei Lu, Chaoyang District, Beijing 100027,P.R. China Tel:+86 10 65005642 Fax:+86 10 64385279 info@elpress.com.cn www.elpress.com.cn ?pc_ K_l_ecp Lmpu_w Tel +47 91 68 55 02 ?pc_ K_l_ecp Dglj_lb Tel +358 40 538 96 44
The information contained in this catalogue is for commercial use to select products only. It is not intended for use in QA instructions, production drawings, instruction manuals or likewise. If such documentation is required, please contact your nearest Elpress representative or Elpress directly. Although every effort has been made to ensure correct and updated information at time of printing, Elpress makes reservation for misprints, wrong or outdated information and changes. Elpress reserve the right to change, update or discontinue products without prior notice. This catalogue is the property of Elpress. Any reproduction in full, part or of pictures, is forbidden without prior written permission from Elpress AB.
SYSTEM ELPRESS
Screw connectors
Deep earthing
10
General information
11
Environment policy
Ugrfgl CJNPCQQ ?@ uc qf_jj _ju_wq umpi with ongoing improvements reducing our glsclac ml rfc cltgpmlkclr, Rfgq qf_jj be achieved by using resources in an environment promoting way and by reducing the amount of emissions and waste. We shall meet the legal requirements with a good margin. Our products shall be designed to minimise environmental glsclac pcj_rcb rm K_lsd_arspc Sqc* _lb Dgl_j bgqnmq_j ?jj glepcbgclrq* k_rcpg_jq _lb amknmlclrq ugrf _ lce_rgtc cltgpmlkclr glsclac shall gradually be exchanged. Our processes as well as our places and methods of work shall be designed and adapted in mpbcp rm kglgkgqc cltgpmlkclr_j glsclac and to avoid injury and health hazard to persons. Gldmpk_rgml _lb rp_glgle qf_jj amlqrgrsrc normal activities in the company to stimulate interest in environment issues with _jj CJNPCQQ cknjmwccq _lb rm qsnnmpr personal development and participation in the environment work of the company. Our suppliers and commissioned partners qf_jj `c afmqcl _lb glsclacb gl qsaf _ u_w rf_r rfcw a_l _bb rm msp dsjjkclr md the environment policy. Our customers shall be informed of our environment work and form co-operation partners to spread knowledge and advice
AQ?* A_l_bg_l Qr_lb_pbq ?qqmag_rgml* is a A_l_bg_l mpe_lgx_rgml rf_r acprgcq npmbsarq _aampbgle rm ?kcpga_l qr_lb_pbq, Cjnpcqq clb rcpkgl_jq md rfc rwnc ?,,CR-CRRCRB* @,,,CR* ?,,,CR0-CRR0-CRU0 gq AQ? acprgcb _aampbgle rm rfc ?kcpga_l Qr_lb_pbq A00,0 Lm, /36 _lb SJ /.37 slbcp jc Lm, 0250.4, Clb rcpkgl_jq md rfc rwnc ?,,CR-@,,, CR-?,,,CR0 gq dmp sqc ugrf qrp_lbcb As+aml+ bsarmpq 04 ?UE rm 3.. KAK* amppcqnml+ bgle rm rfc kcrpga qgxc md .,/2 kk rm 02. mm. For use with Elpress prefessional crimping tools.
Quality
For us, quality means trying all the time to be the best in the business. Thats why we are constantly developing our products, methods and ourselves, since knowledge is perhaps the most important component for achieving the highest quality. Our work on quality has resulted in Elpress being acprgcb rm GQM 7../ qglac /770, Msp acprga_rc* ugrf lsk`cp DK0.765* gq issued by the internationally recognized @QG* @pgrgqf Qr_lb_pbq Glqrgrsrgml* md England.
DNV - Det Norske Veritas Cjnpcqq IPD-IQD* IPR-IQR rcpkgl_jq amknjw ugrf BLTq psjcq dmp rfc aj_qqga_rgml md ships and Det Norske Veritas Offshore Qr_lb_pbq, Rfc rcpkgl_jq _pc _nnpmtcb dmp installations on ships and mobile offshore units.
Tcpga_rgml md npmbsarq
There are quite a lot of different test standards and approval routines that may be applied on cable connectors and terminations. Due to this and the variation in contents between standards from different countries one has to make a selection. Elpress had previously applied primarily Qucbgqf* SI _lb Ecpk_l qr_lb_pbq `sr j_rcjw GCA _lb CL Qr_lb_pbq* ufcpc rfc j_rter rapidly will substitute the old national qr_lb_pbq, Gl k_lw a_qcq rfcpc _pc _jqm reason for special approvals like Det Norska Tcpgr_q* SJ _lb mrfcpq,
UL gq _l ?kcpga_l qr_lb_pb ufgaf gq _jqm internationally accepted. Elpress standard As rcpkgl_jq md rwncq IP-IQ* IPD-IQD _lb IPR-IQR* _pc SJ _nnpmtcb _aampbgle rm lm, C0.313., As rcpkgl_jq md rwncq IP-IQ* IPD-IQD _pc dmp qrp_lbcb _lb cvg`jc amnncp ugpcq* aj_qqcq 0 _lb 3 _aampbgle rm GCA 4.006* _lb f_tc _ umpigle _pc_ md /+3.. kk, As rcpkgl_jq md rwncq IPR-IQR gq sqcb dmp qrp_lbcb amnncp ugpcq /.+3.. kk,
General information about pre-insulated terminals Hand tools for pre-insulated terminals Ring terminals 0.1 - 6 mm Fork terminals 0.1 - 6 mm Flanged fork terminals 0.5 - 2.5 mm Hook terminals 0.5 - 2.5 mm Pin terminals 0.1 - 6 mm Blade terminals 0.25 - 6 mm Through connectors 0.25 - 6 mm Through connectors with heat shrink insulation 0.5 - 6 mm Parallel connectors 0.5 - 6 mm Receptacles 0.1 - 6 mm Multiple tabs 0.5 - 2.5 mm Receptacles, fully insulated 0.5 - 6 mm Tabs 0.5 - 6 mm End connectors, fully insulated, 1 - 6 mm Bullets 0.25 - 6 mm Sockets, fully insulated 0.25 - 6 mm Assortment boxes Hobby tools for crimping terminals 0.5 - 6 mm Certified crimp tools for pre-insulated terminals 0.14 - 2.5 mm Certified Miniforce tools for pre-insulated terminals 0.5 - 6 mm Elpress Mobile - a tool with interchangeable dies Battery powered crimp tool
2 3 4 5 5 5 6 6 6 7 7 8 8 9 9 9 10 10 11 13 14 16 18 21
1:1
60
System Elpress
System Elpress consists of connectors and tools tested together for optimum connection result. The System concept makes you as a customer able to feel secure when using our system and to be sure a safe connection is made when Elpress products are used correctly.
No, chlorine
V0
EasyEntry
Most Elpress insulation sleeves are of EasyEntry type which guides all the conductor strands properly into the terminal neck. The risk for back-folded strands, possibly resulting in flash-overs and reduced crimped cross section area, is therefore minimised.
Pre-insulated terminals
Elpress ring, fork and pin terminals are manufactured from high grade copper and receptacles from brass or tin-bronze. All terminals are electrolytically tin plated to achieve good corrosion protection. The necks of the terminals are brazed and annealed to allow crimping in any direction around the neck. The metal in the receptacles neck is double folded for excellent mechanical strength and electrical conductivity.
EasyEntry.
Insulation
Elpress insulation sleeves are moulded in polycarbonate which has excellent deformation characteristics and maintains its vibration support up to high temperatures, well over 100 C. Caution must be taken at alkalic exposure. The colour of the insulation sleeve relates to which cross section area the terminal accepts:
Light yellow sleeve Green sleeve* Red sleeve Blue sleeve Yellow sleeve
* or transparent white
The following table shows the properties for Elpress pre-insulated terminals. Note the properties are general since the influences of environment, temperature, etc. can affect connections. Polycarbonate/ PC, and Polyamid/ PA, are halogen-free, meaning they do not contain any of the substances fluorine, chlorine, bromine or iodine.
1:2
Miniforce tool With the unique Miniforce range of crimp tools, a new level of perfomance was established when speaking of ergonomic adaption to the user and of low handle forces needed. A reduction of required force up to 45% is reached as a result of advanced ergonomic studies where minimised risk for work discomfort or even injuries was the main objective.
Elpress certificate.
What is certified? The certification of Elpress crimp tools comprises individual documentation from final assembly and inspection regarding: handle pre-load, which is the force needed to release the crimp completion ratchet crimp die nest heights, which means each of the greatest nest heights to be measures with completely closed dies. Why certification? The certificate that accompanies the tool has several functions: New crimp tools are often immediately introduced into a QA system. The tool status before use is then of course to
Miniforce type C has extra long handles for an easy two-hand grip which in most
1:3
mm 0,1-0,5
Cat. no. A0522R A0532R A0543R A0553R A0832R A0837R A0843R A0853R A1532R A1537R A1543R A1553R A1565R A1585R A1510R A2532R A2537R A2543R A2553R A2565R A2585R A2510R A2513R A4643R A4653R A4665R A4685R A4610R A4613R
d 2,0 2,0 2,0 2,0 3,2 3,2 3,2 3,2 4,0 4,0 4,0 4,0 4,0 4,0 4,0 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 6,4 6,4 6,4 6,4 6,4 6,8
t 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,75 0,75 1,0 1,0 1,0 1,0 1,0 1,0
L 16,0 16,0 19,0 19,0 18,0 21 21 22 19,0 19 20,5 22,5 26,5 27,5 30,5 19 19 21 23 26,1 27,5 30,5 34 24,5 25 28,5 30,8 34 40
s 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 8 9 9 9 9 9 9
Rec. tool DSA0115 DSA0115 DSA0115 DSA0115 DSA0115 DSA0115 DSA0115 DSA0115 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760
0,25-0,75
0,5-15
1,5-2,5
4-6
For detailed information regarding recommended tool, see tool section at the end of this chapter.
1:4
mm 0,1-0,5 0,25-0,75
Cat. no. A0532G A0832G A0837G A0843G A1532G A1537G A1537GS A1543G A1553G A1565G A2532G A2537G A2537GS A2543G A2553G A2565G A4643G A4653G A4665G A4685G A4610G
d 2,0 3,2 3,2 3,2 4,0 4,0 4,0 4,0 4,0 4,0 4,5 4,5 4,5 4,5 4,5 4,5 6,4 6,4 6,4 6,4 6,4
t 0,5 0,5 0,5 0,5 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 1,0 1,0 1,0 1,0 1,0
s 6 7 7 7 7 7 7 7 7 7 8 8 8 8 8 8 9 9 9 9 9
Rec. tool DSA0115 DSA0115 DSA0115 DSA0115 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760
0,5-1,5
1,5-2,5
4-6
mm
Cat. no.
Screw M3,5 M4 M4 M5
L 21 21 21 22,5
s 7 7 7 7
mm 0,5-1,5 1,5-2,5
Screw M4 M4
d 4,0 4,5
t 0,8 0,8
L 20,5 21
s 7 8
For detailed information regarding recommended tool, see tool section at the end of this chapter.
1:5
Cat. no. A0514SR A0819SR A0819SRK A1519SR A1519SRK A2519SR A2519SRK A4630SR
s 6 7 7 7 7 8 8 9
Rec. tool DSA0115 DSA0115 DSA0115 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760
1,5-2,5
4-6
L 24,5 24 26 33
s 7 7 8 9
Insulation PC PC PC PC
For detailed information regarding recommended tool, see tool section at the end of this chapter.
1:6
L 35 35 40
s 8 8 9
Pcs/ pack 25 25 25
Insulation PA PA PA
mm d 3,2 4 5,6
L 17,0 17,0 21
s 7 8 9
Insulation PA PA PA
For detailed information regarding recommended tool, see tool section at the end of this chapter.
1:7
Receptacles 0.1 - 6 mm
Data: brass or tin bronze, tin plated, brazed necks. PC sleeves have EasyEntry, PC and PA sleeves are halogen free. mm 0,1-0,5 0,5-1,5 Cat. no. A0503FLS5 A0503FLS8 A1503FLS5 A1503FLS8 A1505FLS5 A1505FLS8 A1507FLS A1507FLST A2505FLS5 A2505FLS8 A2507FLS A2507FLST A2508FLS A4607FLS A4609FLS mm d 2,3 2,3 3,3 3,3 3,7 3,7 4,0 4,0 4,4 4,4 4,5 4,5 4,3 6,4 6,2 L 16,0 16,0 18,5 18,5 19,0 19,0 20 20 19,0 19,0 20 20 24 24 31 For tabs 2,8x0,5 2,8x0,8 2,8x0,5 2,8x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 8,4x0,8 6,3x0,8 9,5x1,2 s 7 7 7 7 7 7 7 7 8 8 8 8 8 9 9 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Rec. tool DSA0115 DSA0115 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 GSA0760 Insulation PVC* PVC* PC PC PVC PVC PC PC** PVC PVC PC PC** PVC*** PC PVC***
1,5-2,5
4-6
s = strip length * no EasyEntry ** made from tin-bronze (phosphorus bronze) *** not brazed, reinforcement sleeve, no EasyEntry.
For detailed information regarding recommended tool, see tool section at the end of this chapter.
1:8
1,5-2,5
4-6
s = strip length
Tabs 0.5 - 6 mm
Data: brass, tin plated, brazed necks. PC sleeves have EasyEntry, PC and PA sleeves are halogen free. mm d 4,0 4,5 6,3 For receptacles 6,3x0,8 6,3x0,8 6,3x0,8 Pcs/ pack 100 100 100 Insulation PC PC PVC*
L 22 22 25
s 7 8 9
mm 1-3 4-6
s = strip length
L 15,2 17,7
s 8 9
Insulation PA PA
For detailed information regarding recommended tool, see tool section at the end of this chapter.
1:9
Bullets 0.25 - 6 mm
Data: brass/Cu, tin plated. PC sleeves have EasyEntry, PC and PA sleeves are halogen free. mm 0,25-0,75 0,5-1,5 1,5-2,5 4-6 Cat. no. A0802HA A1504HA A2505HA A4605HA mm d 3,6 4,0 4,3 6,6 L 26 22 20 26 Diameter 2,0 4,0 5,0 5,0 s 7 7 8 9 Pcs/ pack 100 100 100 100 Rec. tool DSA0115 GSA0760 GSA0760 GSA0760 Insulation PA* PC PVC* PA*
s = strip length * non-brazed with reinforcement sleeve ** made from tin bronze (phosphorous bronze), EasyEntry
For detailed information regarding recommended tool, see tool section at the end of this chapter.
1:10
Assortment boxes
1
PL1001
Elpress assortment box designed for electromechanical shops and service departments.
strong polypropylene box 29 partitions 1000 pre-insulated terminals 0,5 - 6 mm connector blocks crimping tool GSA0760 Miniforce stripping and cutting tool STC001 weight 3.9 kg length 370 mm, width 298 mm, height 37 mm
PL451M
Elpress assortment box designed for various professional use.
manufactured from polypropylene 11 partitions 350 pre-insulated terminals 0,5 - 6 mm 2 connector blocks crimping tool GSA0760 Miniforce stripping and cutting tool SCT001 weight 1.5 kg length 246 mm, width 218 mm, height 57 mm
1:11
PL450
Elpress assortment box designed for hobby use.
manufactured from polypropylene 11 partitions 350 pre-insulated terminals 0,5 - 6 mm 2 connector blocks hobby crimping tool T50 which crimps, cuts and strips up to 6 mm and
HB150
Elpress assortment box designed for hobby use.
polypropylene box 11 partitions 150 pre-insulated terminals 0.5 - 6 mm2 2 connector blocks hobby crimping tool T50 which crimps, cuts and strips up to 6 mm and
1:12
Hobby tools for crimping terminals 0.5 - 6 mm and for cutting and stripping
Technical data:
manufactured from high-class steel and with semi-soft handles die nests are distinctly marked no full closure ratchet cuts up to 6 mm strips up to 6 mm bolt-cutter M2,5 - M5 weight 0.20 kg, length 225 mm
T50
T50
Elpress hobby tool.
Particulars:
crimps pre-insulated teminals 0.5 - 6 mm and indent crimps un-insulated,
Crimp types
red, semi-soft handles for optimal comfort stripping and bolt cutting functions Area 0.5-6 mm Cat. no. T50 Crimp type oval/indent Weight 0.200 kg Length 225 mm
T51
T51
Elpress hobby tool.
Particulars:
crimps pre-insulated terminals 0.5 - 6 mm, and roll crimps open barrel
Crimp types
un-insulated terminals 0.5 - 2.5 mm yellow, semi-soft handles for optimal comfort stripping and bolt cutting functions
Area 0.5-6 mm Cat. no. T51 Crimp type oval/roll Weight 0.200 kg Length 225 mm
T52
T52
Elpress hobby tool.
Particulars:
roll crimps un-insulated, open barrel, un-insulated terminals 0.5 - 6 mm green, semi-soft handles for optimal comfort stripping and bolt cutting functions Area 0.5-6 mm Cat. no. T52 Crimp type roll Weight 0.200 kg Length 225 mm
Crimp type
1:13
DSA0115
DSA0115
Elpress crimp tool for symmetrical crimping of pre-insulated terminals.
Area 0.14-1.5 mm Cat. no. DSA0115 Crimp type oval, symmetrical Weight 0.445 kg Length x Width 192 x 66 mm
Crimp type
DSA0725
DSA0725
Elpress crimp tool for symmetrical crimping of pre-insulated terminals.
Particulars:
die nest wear inspection easily made with go/no-go gauge ESAQ 0760 Area 0.5-2.5 mm Cat. no. DSA0725 Crimp type oval, symmetrical Weight 0.449 kg Length x Width 192 x 66 mm
Crimp type
1:14
Particulars:
grip 8 mm supplied in practical plastic box a simple means to secure proper tool performance easy to use, with a GO-position and a NO GO-position for each die nest of the
crimp tool. Please contact Elpress for more information on tool calibration and QA.
Area 0.5-2.5 mm Tool DSA0115 DSA0725 GSA0760(C) GSEA0340C Cat. no. ESAQ 0760 -tolk Checks die nest Weight 0.250 kg Length 55 mm
1:15
Certified Miniforce tools for pre-insulated terminals 0.5 - 6 mm and end terminals 0.25 - 4 mm
Technical data:
unique mecanism that reduces maximum handle force with 30%
GSEA0340C
GSEA0340C
Miniforce combination crimp tool for crimping of both; pre-insulated terminals 0.5 - 2.5 mm and pre-insulated and un-insulated end terminals 0.25 - 4 mm
Area 0.25-4 mm Cat. no. GSEA0340C Crimp types oval, symmetrical, trapezoid Weight 0.682 kg Length x Width 255 x 72 mm
Crimp types
GSW0560C
GSW0560C
Miniforce crimp tool for through connectors with heat shrink insulation type SKW. Dies nest specially designed for crimping of the through connectors with heat shrink insulation know as the SKW type. Use of other tools will destroy/ harm the insulation leaving un-insulated openings direct to the terminal.
Area Cat. no. GSW0560C Crimp types oval, symmetrical Weight 0.678 kg Length x Width 255 x 72 mm
Crimp type
0.5-6 mm
1:16
Particulars:
locator to hold the terminal in the right position when crimping which
GSA0760C
simplifies the installation die calibration is easily performed with the gauge ESAQ0760 die nests leave imprints on terminal insulation sleeve after crimp to show nest size and Elpress logotype for system identification
Area 0.5-6 mm 0.5-6 mm Cat. no. GSA0760 GSA0760C Crimp types oval, symmetrical oval, symmetrical Weight 0.664 kg 0.678 kg Length x Width 220 x 72 mm 255 x 72 mm
Follow the sequence (1) and (2) when placing the terminals into the locator.
1:17
crimps
easily interchangeable crimp dies with one handgrip the dies are kept together as pairs with a special rod to simplify handling a wide range of crimping dies enables the user to cover 20-30 applications in
Elpress Mobile
Mobile handtool (only the frame). Dies supplemented.
Cat. no. Elpress Mobile Weight 0.554 kg Length x Width 234 x 64 mm
Mobile Installation
Mobile hand tool and two interchangeable dies: die OAA0525 for crimping of insulated terminals 0.5 - 2.5 mm die OEB0210 for crimping of end sleeves 0.25 - 10 mm the tool is delivered with dies in a plastic packaging
Cat. no. Mobile Installation Weight 0.694 kg Length x Width 234 x 64 mm
1:18
Mobile DataCom
Mobile hand tool and two interchangeable dies: die OMP45 for crimping of modular plug, RJ45 contacts die OCC1113 for crimping of coaxial contacts RG58, 59, 62, 71 the tool is delivered with dies in a plastic packaging
Cat. no. Mobile DataCom Weight 0.659 kg Length x Width 234 x 64 mm
Mobile Box
Box for the Mobile tool which has place for the tool and 5-6 dies. The Mobile tool and dies are ordered separately.
Cat. no. Mobile Box Weight 0.320 kg Length x Width 246 x 218 mm Height 56.5 mm
Additional dies to Elpress Mobile are presented in the table on the following page.
1:19
M??./4.
Dmp apgkngle md npc+glqsj_rcb rcpkgl_jq .,/ + .,3 $ 2 + 4 kk0,
M??.303
Dmp apgkngle md npc+glqsj_rcb rcpkgl_jq .,3 +0,3kk0,
MQU.14.
Dmp apgkngle md rfpmsef amllcarmpq ugrf fc_r qfpgli glqsj_rgml .,1+.,53 _lb 2+4 kk0
MQU.303
Dmp apgkngle md rfpmsef amllcarmpq ugrf fc_r qfpgli glqsj_rgml .,3+/,3 _lb /,3+0,3 kk0
MN@./2.
Dmp apgkngle md ejm`_j nmucp amllcarmpq* ENA,
MN@4.77
Dmp apgkngle md ejm`_j nmucp amllcarmpq* ENA,
MU@2.77
Dmp U+apgkngle md sl+glqsj_rcb rcpkgl_jq 2 + /. kk0,
MI@.503
Dmp glbclr apgkngle md sl+glqsj_rcb rcpkgl_jq .,53 + 0,3 kk0,
MI@.34.
Dmp glbclr apgkngle md sl+glqsj_rcb rcpkgl_jq .,3 + 4 kk0,
MC@.0/.
Dmp apgkngle md clb rcpkgl_jq .,03 + /. kk0,
MC@/403
Dmp apgkngle md clb rcpkgl_jq /4 + 03 kk0,
MC@133.
Dmp apgkngle md clb rcpkgl_jq 13 + 3. kk0,
MP@.//.
Dmp pmjj apgkngle md rcpkgl_jq .,/ + /,. kk0,
MP@.34.
Dmp pmjj apgkngle md rcpkgl_jq .,3 + 4 kk0,
MKN23
Dmp apgkngle md kmbsj_p+ njse PH23,
MKN//
Dmp apgkngle md kmbsj_p+ njse PH//,
MDM3210
Dmp apgkngle md `cp mnrgaq aml+ lcargmlq rwnc QR* QA* QK?* QK@* QDP,
MAA.7.6
Dmp apgkngle md am_vg_j amlr_arq rwnc @LA* RLA* PE/52* PE/57,
MAA///1
Dmp apgkngle md am_vg_j amlr_arq rwnc @LA* RLA* PE36* PE37* PE40* PE5/,
MAA2533
Dmp apgkngle md am_vg_j amlr_arq rwnc A?RT* PE4* PE37,
MKQ2
Dmp apgkngle md qmj_p amllcarmpq 2 kk* ugrf mncl `_ppcj amlbsarmp apgkn 0,3 + 4,. kk.
MKQ1
Dmp apgkngle md qmj_p amllcarmpq 1 kk* rsplcb ngl rwnc 0,3+ 4,. kk,
MKQJ
Dmp apgkngle md qmj_p amllcarmpq rsplcb ngl rwnc Qmj_p Jmai 0,3+ 4,. kk,
1:20
Included:
Battery: PVBP1-MH Charger: PVBC2 Area 0.5-6/0.25-10/0.5-50 mm Cat. no. PV130P - Elpress Mini Weight 1.3 kg Length 360 mm
Included:
Battery: PVBP1-MH Charger: PVBC2 Area Cat. no. PV130S - Elpress Mini Weight 1.5 kg Length 360 mm
0.5-6/0.25-10/0,5-50 mm
Die table
PV130P PV130S Die SA0760 KB0325 WB4099 RB0560 EB0560 EB4010 EB1025 EB3550
EB0560
WB4099
KB0325
Application Pre-insulated 0.5-6 mm Un-insulated, indent crimp 0.25-2.5 mm Un-insulated, W crimp 4-10 mm Un-insulated, roll-crimp 0.5-6 mm
EB3550
EB1025
EB4010
RB0560
1:21
Notes
1:22
2:1
Product designations
Cat. no. A4-12ET (example) A = pre-insulated B = un-insulated 4 = cross section area (4 mm) 12 = metal sleeve length ET = end terminal ET2 = TWIN end terminal
System Elpress
System Elpress consists of connectors and tools tested together for optimum connection result. The System concept makes you as a customer able to feel secure when using our system and to be sure a safe connection is made when Elpress products are used correctly. When using the appropriate Elpress ratchet crimp tools a connection with approval to VDE 0609 is achieved.
CSA certification
Crimped pre-insulated end terminal.
End terminals
Elpress pre-insulated and un-insulated end terminals are manufactured from tin plated, electrolytic 99.95% copper tubes. The end terminals have dimensions in accordance with DIN 46228 (with a few exceptions, see tables). The pre-insulated sleeves are made of Polypropylene/PP, and have a conical EasyEntry, inside shape. Elpress end terminals are used
Crimped TWIN end terminal.
EasyEntry.
CSA, Canadian Standards Association, is a Canadian organization that certifies products according to American standards. Elpress end terminals of the type A..ET/ ETT/ETD, B...ET, A...ET2/ETT2/ETW2 is CSA certified according to the American Standards C22.2 No. 158 and UL 1059 under file No. 247206. End terminals of the type A..ET/B...ET/A...ET2 is for use with stranded Cu-conductors 26 AWG to 500 MCM, corresponding to the metric size of 0.14 mm to 240 mm. For use with Elpress prefessional crimping tools.
Colour codes for pre-insulated end terminals and TWIN end terminals
Cross section area, mm 0,14 0,25 0,34 0,50 0,75 1 1,5 2,5 4 6 10 16 25 35 50 70 95 120 150 Colours as per DIN 46228 Elpress type ET2 TWIN grey yellow turqoise white grey red black blue grey yellow red blue yellow red blue yellow red blue yellow Elpress standard colour W type ET grey light blue turquoise red-orange white yellow red blue grey black ivory green brown beige olive green yellow red blue yellow Elpress alternative colour T type ETT brown violet pink white blue red black grey orange green brown white black red blue yellow red blue yellow
2:2
Miniforce tool With the unique Miniforce range of crimp tools, a new level of perfomance was established when speaking of ergonomic adaption to the user and of low handle forces needed. A reduction of required force up to 45% is reached as a result of advanced ergonomic studies where minimised risk for work discomfort or even injuries was the main objective.
Elpress certificate.
What is certified? The certification of Elpress crimp tools comprises individual documentation from final assembly and inspection regarding: handle pre-load, which is the force needed to release the crimp completion ratchet crimp die nest heights, which means each of the greatest nest heights to be measures with completely closed dies. Why certification? The certificate that accompanies the tool has several functions: New crimp tools are often immediately introduced into a QA system. The tool status before use is then of course to
Miniforce type C has extra long handles for an easy two-hand grip which in most
2:3
AWG 26 24 24 20
Cat. no. A0,14-6ET* A0,14-8ET* A0,25-6ET* A0,25-8ET* A0,34-6ET* A0,34-8ET* A0,5-6ET A0,5-8ET A0,5-10ET A0,75-6ET A0,75-8ET A0,75-10ET A0,75-12ET A1-6ET A1-8ET A1-10ET A1-12ET A1,5-6ET* A1,5-8ET A1,5-10ET A1,5-12ET A1,5-18ET A2,08-8ET* A2,5-8ET A2,5-10ET A2,5-12ET A2,5-18ET A4-10ET A4-12ET A4-18ET A6-12ET A6-18ET A10-12ET A10-18ET A16-12ET A16-18ET A25-16ET A25-18ET A25-22ET A35-16ET A35-18ET A35-25ET A50-20ET A50-25ET
L 10,5 12,5 10,5 12,5 10,5 12,5 11,5 13,5 15,5 12,0 14,0 16,0 18,0 12,5 14,5 16,5 18,5 12,5 14,5 16,5 18,5 24,5 14,5 15,0 17,0 19,0 25,0 18 20,0 26,0 20 26 21 27 23 29 29 31,0 35 30 32,0 39 36,0 41,0
s 8 10 8 10 8 10 8 10 12 8 10 12 14 8 10 12 14 8 10 12 14 20 10 10 12 14 20 12 14 20 14 20 14 20 14 20 18 20 24 18 20 27 22 27
Rec. tool EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB3550 GEB3550 GEB3550 GEB3550 GEB3550
20
0,75
18
16
1,5
14 14
2,08 2,5
12
10 8 6 4
6 10 16 25
35
1/0
50
* does not confirm to DIN 46228 s = strip length For larger areas than 50 mm, contact Elpress.
For detailed information regarding recommended tool, see tool section at the end of this chapter.
2:4
AWG 26 24 22 20
Cat. no. A0,14-6ETT* A0,14-8ETT* A0,25-6ETT* A0,25-8ETT* A0,34-6ETT* A0,34-8ETT* A0,5-6ETT A0,5-8ETT A0,5-10ETT A0,75-6ETT A0,75-8ETT A0,75-10ETT A0,75-12ETT A1-6ETT A1-8ETT A1-10ETT A1-12ETT A1,5-6ETT* A1,5-8ETT A1,5-10ETT A1,5-12ETT A1,5-18ETT A2,08-8ETT* A2,5-8ETT A2,5-10ETT A2,5-12ETT A2,5-18ETT A4-10ETT A4-12ETT A4-18ETT A6-12ETT A6-18ETT A10-12ETT A10-18ETT A16-12ETT A16-18ETT A25-16ETT A25-18ETT A25-22ETT A35-16ETT A35-18ETT A35-25ETT A50-20ETT A50-25ETT
L 10,5 12,5 10,5 12,5 10,5 12,5 11,5 13,5 15,5 12,0 14,0 16,0 18,0 12,5 14,5 16,5 18,5 12,5 14,5 16,5 18,5 24,5 14,5 15,0 17,0 19,0 25,0 17,5 20,0 26,0 20 26 21 27 23 29 29 31,0 35 30 32,0 39 36,0 36,0
s 8 10 8 10 8 10 8 10 12 8 10 12 14 8 10 12 14 8 10 12 14 20 10 10 12 14 20 12 14 20 14 20 14 20 14 20 18 20 24 18 20 27 27 22
Rec. tool EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB3550 GEB3550 GEB3550 GEB3550 GEB3550
20
0,75
18
16
1,5
14 14
2,08 2,5
12
10 8 6 4
6 10 16 25
35
1/0
50
* Does not confirm to DIN 46228 s = strip length For larger areas than 50 mm, contact Elpress.
For detailed information regarding recommended tool, see tool section at the end of this chapter.
2:5
AWG 26 24 22 20
Cat. no. A0,14-6ETD* A0,14-8ETD* A0,25-6ETD* A0,25-8ETD* A0,34-6ETD* A0,34-8ETD* A0,5-6ETD A0,5-8ETD A0,5-10ETD A0,75-6ETD A0,75-8ETD A0,75-10ETD A0,75-12ETD A1-6ETD A1-8ETD A1-10ETD A1-12ETD A1,5-6ETD* A1,5-8ETD A1,5-10ETD A1,5-12ETD A1,5-18ETD A2,08-8ETD* A2,5-8ETD A2,5-10ETD A2,5-12ETD A2,5-18ETD A4-10ETD A4-12ETD A4-18ETD A6-12ETD A6-18ETD A10-12ETD A10-18ETD A16-12ETD A16-18ETD A25-16ETD A25-18ETD A25-22ETD A35-16ETD A35-18ETD A35-25ETD A50-20ETD A50-25ETD
L 10,5 12,5 10,5 12,5 10,5 12,5 11,5 13,5 15,5 12,0 14,0 16,0 18,0 12,5 14,5 16,5 18,5 12,5 14,5 16,5 18,5 24,5 14,5 15,0 17,0 19,0 25,0 17,5 20,0 26,0 20 26 21 27 23 29 29 31,0 35 30 32,0 39 36,0 41,0
s 8 10 8 10 8 10 8 10 12 8 10 12 14 8 10 12 14 8 10 12 14 20 10 10 12 14 20 12 14 20 14 20 14 20 14 20 18 20 24 18 20 27 22 27
Rec. tool EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 EEB0160 GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB3550 GEB3550 GEB3550 GEB3550 GEB3550
20
0,75
18
16
1,5
14 14
2,08 2,5
12
10 8 6 4
6 10 16 25
35
1/0
50
* Does not confirm to DIN46228. s = strip length For larger areas than 50 mm, contact Elpress.
For detailed information regarding recommended tool, see tool section at the end of this chapter.
2:6
s = stripping length
For detailed information regarding recommended tool, see tool section at the end of this chapter.
2:7
20
0,75
1 1 1 1
18
16
1,5
1 1
14
2,5
1 1
12
10
10
1 1
16
For detailed information regarding recommended tool, see tool section at the end of this chapter.
2:8
AWG 4
mm 25
Cat. no. B25-12ET B25-15ET B25-18ET B25-25ET B25-32ET B35-18ET B35-20ET B35-22ET B35-25ET B35-32ET B50-18ET B50-22ET B50-25ET B50-32ET
mm d 7,3 7,3 7,3 7,3 7,3 8,3 8,3 8,3 8,3 8,3 10,3 10,3 10,3 10,3
L 12 15 18 25 25 18 20 32 25 32 18 22 25 32
s 12 15 18 25 25 18 20 32 25 32 18 22 25 32
Rec. tool GEB1025 GEB1025 GEB1025 GEB1025 GEB1025 GEB3550 GEB3550 GEB3550 GEB3550 GEB3550 GEB3550 GEB3550 GEB3550 GEB3550
Pcs/pack 250 250 250 100 100 100 100 100 100 100 100 100 100 100
Note 1
35
2
1
1/0
50
s = strip length Note 1: Not according to DIN 46228. For larger areas than 50 mm, contact Elpress.
For detailed information regarding recommended tool, see tool section at the end of this chapter.
2:9
Pre-insulated TWIN end terminals 2x0.5 - 2x10 mm, ET2, standard colour
Data: electrolytic copper, tin plated, polypropylene insulation, colour code according to
2 x 20 2 x 0,5 2 x 20 2 x 0,75
11,5 8 15,0 10
8 15,0 10 10 17,0 12 12 18,0 14 8 15,0 10 10 17,0 12 12 18,5 14 8 16,0 10 12 20 14 10 18,5 12 13 21,5 15 12 23 14 18 26,0 20 14 18 14 25 26 26 16 20 16
2 x 18 2 x 1
s = strip length * Use die nest marked closest to the total cross section area in the terminal
For detailed information regarding recommended tool, see tool section at the end of this chapter.
2:10
Pre-insulated TWIN end terminals 2x0.5 - 2x10 mm, ETT2, alternative colour
Data: electrolytic copper, tin plated, polypropylene insulation, colour code according to
13,0 8 15,0 10
8 15,0 10 10 17,0 12 12 18,0 14 8 15,0 10 10 17,0 12 12 18,5 14 8 16,0 10 12 20 14 10 18,5 12 13 21,5 15 12 23 14 18 26,0 20 14 18 14 25 26 26 16 20 16
2 x 18 2 x 1
s = strip length * Use die nest marked closest to the total cross section area in the terminal
Pre-insulated TWIN end terminals 2x0.5 - 2x10 mm, ETW2, alternative colour
Data: electrolytic copper, tin plated, polypropylene insulation, colour code according to
2 x 18 2 x 1
s = strip length * Use die nest marked closest to the total cross section area in the terminal
For detailed information regarding recommended tool, see tool section at the end of this chapter.
2:11
PL900ET
Elpress assortment box designed for various professional use.
manufactured from polypropylene, insert from polystyrene 11 partitions 900 pre-insulated end terminals type ET, colour code W, 0.5 - 6 mm crimping tool EEB0160, stripping and cutting tool SCT001 weight 1.0 kg, length 246 mm, width 171 mm, height 57 mm
SD4016
Elpress mini assortment box.
4 partitions 150 pre-insulated end terminals type ET, colour code W, 4 - 16 mm weight 90 g 90 mm, height 40 mm
SD0525
Elpress mini assortment box.
5 partitions 400 pre-insulated end terminals type ET, colour code W, 0,5 - 2,5 mm weight 90 g 90 mm, height 40 mm
2:12
GSEA0340C
GSEA0340C
Miniforce combination crimp tool for crimping of both; pre-insulated terminals 0.5 - 2.5 mm and pre-insulated and un-insulated end terminals 0.25 - 4 mm
Area Cat. no. Crimp types oval, symmetrical, trapezoid Weight 0.682 kg Length x Width 255 x 72 mm
0.25-4 mm GSEA0340C
Crimp types
2:13
DEB0325
DEB0325
Crimp tool for crimping of pre-insulated and un-insulated end terminals, front feed.
Area 0.25-2.5 mm Cat. no. DEB0325 Crimp type trapezoid Weight 0.453 kg Length x Width 192 x 66 mm
Crimp type
DEB0560
DEB0560
Crimp tool for crimping of pre-insulated and un-insulated end terminals.
Area 0.5-6 mm Cat. no. DEB0560 Crimp type trapezoid Weight 0.452 kg Length x Width 192 x 66 mm
Crimp type
2:14
T2104
T2104
Crimp tool for pre-insulated and un-insulated end terminals 0.25 - 2.5 mm2. This crimp tool does not have a full closure ratchet mechanism. Certificate is not included.
Area 0.25-2.5 mm Cat. no. T2104 Crimp type trapezoid Weight 0.160 kg Length 150 mm
Crimp type
TEB0516
TEB0516
Crimp tool for crimping of pre-insulated and un-insulated end terminals 0.5 - 16 mm. This crimp tool does not have a full closure ratchet mechanism. Certificate is not included.
Area 0.25-16 mm Cat. no. TEB0516 Crimp type indent Weight 0.320 kg Length 185 mm
Crimp type
2:15
Certified Miniforce tools for end terminals (ferrules) 0.1 - 6 mm and TWIN end terminals 2x0.5 - 2x10 mm
Technical data:
ratchet system to guarantee a fully closed crimp release mechanism if the crimping sequence must be interrupted distinctly marked die nests adjustable if changes occur, ie after many crimps tested with Elpress terminals according to DIN requirements ergonomically designed handles to fit all users optimises the crimp quality reduces the risk for repetitive strain injuries (RSI) light and handy design whitout reduction in durability type C has extra long handles for comfortable two-hand grip at least 80.000 crimps delivered with certificate for quality assurance
EEB0160
EEB0160
Miniforce self-setting tool for crimping pre-insulated and un-insulated end terminals 0.1 - 6 mm and pre-insulated TWIN end terminals 2x0.5 - 2x4 mm.
Particulars:
only one crimp nest, which automatically sets to the appropriate size for the
Crimp type
accepts crimp lengths up to 20 mm Area 0.1-6 mm Cat. no. EEB0160 Crimp type trapezoid Weight 0.551 kg Length x Width 220 x 72 mm
PZD3
PZD3
Self-setting tool for crimping pre-insulated and un-insulated end terminals 0.5 - 6 mm and pre-insulated TWIN end terminals 2x0.5 - 2x4 mm.
Particulars:
only one crimp nest which automatically sets to the appropriate size for the
Crimp type
end terminal crimped; leaves a crimp surface with shallow transversal grooves front feed crimp lengths up to 17 mm
Area 0.5-6 mm Cat. no. PZD3 Crimp type square Weight 0.472 kg Length x Width 192 x 66 mm
2:16
Crimp range 4 - 10 mm
GEB4010C-TWIN
GEB4010C-TWIN
Miniforce tool for crimping of pre-insulated TWIN end terminals.
Particulars:
unique mecanism that reduces maximum handle force with 30% compared
Crimp type
4-10 mm
2:17
Crimp range 4 - 10 mm
GEB4010C
Crimp type
Crimp range 6 - 16 mm
GEB0616C
GEB0616C
Miniforce crimp tool for crimping pre-insulated and un-insulated end terminals.
Area 6-16 mm Cat. no. GEB0616C Crimp type trapezoid Weight 0.689 kg Length x Width 255 x 72 mm
Crimp type
2:18
Crimp range 10 - 25 mm
GEB1025C
Crimp type
Crimp range 35 - 50 mm
GEB3550C
Crimp geometry
2:19
Elpress Mobile
Mobile handtool (only the frame). Dies supplemented.
Cat. no. Elpress Mobile Weight 0.554 kg Length x Width 234 x 64 mm
Mobile Installation
Mobile hand tool and two interchangeable dies: die OAA0525 for crimping of insulated terminals 0.5 - 2.5 mm die OEB0210 for crimping of end sleeves 0.25 - 10 mm the tool is delivered with dies in a plastic packaging
Cat. no. Mobile Installation Weight 0.694 kg Length x Width 234 x 64 mm
2:20
Mobile DataCom
Mobile hand tool and two interchangeable dies: die OMP45 for crimping of modular plug, RJ45 contacts die OCC1113 for crimping of coaxial contacts RG58, 59, 62, 71 the tool is delivered with dies in a plastic packaging
Cat. no. Mobile DataCom Weight 0.659 kg Length x Width 234 x 64 mm
Mobile Box
Box for the Mobile tool which has place for the tool and 5-6 dies. The Mobile tool and dies are ordered separately.
Cat. no. Mobile Box Weight 0.320 kg Length x Width 246 x 218 mm Height 56.5 mm
Additional dies to Elpress Mobile are presented in the table on the following page.
2:21
M??./4.
For crimping of pre-insulated terminals 0.1 - 0.5 & 4 - 6 mm2.
M??.303
For crimping of pre-insulated terminals 0.5 -2.5mm2.
MQU.14.
For crimping of through connectors with heat shrink insulation 0.3-0.75 and 4-6 mm2
MQU.303
For crimping of through connectors with heat shrink insulation 0.5-1.5 and 1.5-2.5 mm2
MN@./2.
For crimping of global power connectors, GPC.
MN@4.77
For crimping of global power connectors, GPC.
MU@2.77
For W-crimping of un-insulated terminals 4 - 10 mm2.
MI@.503
For indent crimping of un-insulated terminals 0.75 - 2.5 mm2.
MI@.34.
For indent crimping of un-insulated terminals 0.5 - 6 mm2.
MC@.0/.
For crimping of end terminals 0.25 - 10 mm2.
MC@/403
For crimping of end terminals 16 - 25 mm2.
MC@133.
For crimping of end terminals 35 - 50 mm2.
MP@.//.
For roll crimping of terminals 0.1 - 1.0 mm2.
MP@.34.
For roll crimping of terminals 0.5 - 6 mm2.
MKN23
For crimping of modularplug RJ45.
MKN//
For crimping of modularplug RJ11.
MDM3210
For crimping of `cp mnrgaq amlnections type ST, SC, SMA, SMB, SFR.
MAA.7.6
For crimping of coaxial contacts type BNC, TNC, RG174, RG179.
MAA///1
For crimping of coaxial contacts type BNC, TNC, RG58, RG59, RG62, RG71.
MAA2533
For crimping of coaxial contacts type CATV, RG6, RG59.
MKQ2
For crimping of solar connectors 4 mm, with open barrel conductor crimp 2.5 - 6.0 mm.
MKQ1
For crimping of solar connectors 3 mm, turned pin type 2.5- 6.0 mm.
MKQJ
For crimping of solar connectors turned pin type Solar Lock 2.5- 6.0 mm.
2:22
Included:
PV130P, PV130S - Elpress Mini.
Battery: PVBP1-MH Charger: PVBC2 Area 0.5-6/0.25-10/0.5-50 mm Cat. no. PV130P - Elpress Mini Weight 1.3 kg Length 360 mm
Included:
Battery: PVBP1-MH Charger: PVBC2 Area Cat. no. PV130S - Elpress Mini Weight 1.5 kg Length 360 mm
0.5-6/0.25-10/0,5-50 mm
Die table
PV130P PV130S Die SA0760 KB0325 WB4099 RB0560 EB0560 EB4010 EB1025 EB3550
EB0560
WB4099
KB0325
Application Pre-insulated 0.5-6 mm Un-insulated, indent crimp 0.25-2,5 mm Un-insulated, W crimp 4-10 mm Un-insulated, roll-crimp 0.5-6 mm End terminals (ferrules) 0.5-6 mm 4-10 mm 10-25 mm 35-50 mm
Remember to specify dies when you order a tool.
EB3550
EB1025
EB4010
RB0560
2:23
Notes
2:24
3:1
System Elpress
System Elpress consists of connectors and tools tested together for optimum connection result. The System concept makes you as a customer able to feel secure when using our system and to be sure a safe connection is made when Elpress products are used correctly.
Un-insulated terminals
Elpress un-insulated ring, tube terminals, forks, pins and connectors are produced from high grade 99.95% copper. The receptacles, tabs, bullets and sockets are produced from brass. All types are electrolytically tin plated for good corrosion protection. Rings, forks and pins have brazed necks to allow crimping in all radial directions.
UL approved terminals
UL is an American standard which is also internationally accepted. Elpress standard Cu terminals of types KR/KS, KRF/ KSF, KRT/KST are UL approved according to no. E205350. Cu terminals of types KR/KS, KRF/KSF are for stranded and flexible copper wires, classes 2 and 5 according to IEC 60228, and have a working area of 1-500 mm.
Markings
Elpress un-insulated terminals are, when possible, marked with logotype, max. cross section area and possible screw size to facilitate identification, inspection and crimp system work.
Example of product designation Cat. no. B1532R (G, HO, FLS etc.) B = un-insulated 15 = conductor cross section area (1,5 mm) 32 = Characteristic dimension (Hole 3,2 mm) G = fork terminal GS= fork terminal H = tab HN = tab HA = bullet HO = socket R = ring terminal SR = pin FLS = receptacle, rolled type FLSB = receptacle 90 rolled type FLSH = multiple tabs FLSN = receptacle with locking lip FLSV = receptacle angled rolled type
3:2
Miniforce tool With the unique Miniforce range of crimp tools, a new level of perfomance was established when speaking of ergonomic adaption to the user and of low handle forces needed. A reduction of required force up to 45% is reached as a result of advanced ergonomic studies where minimised risk for work discomfort or even injuries was the main objective.
Elpress certificate.
What is certified? The certification of Elpress crimp tools comprises individual documentation from final assembly and inspection regarding: handle pre-load, which is the force needed to release the crimp completion ratchet crimp die nest heights, which means each of the greatest nest heights to be measures with completely closed dies. Why certification? The certificate that accompanies the tool has several functions: New crimp tools are often immediately introduced into a QA system. The tool status before use is then of course to
Miniforce type C has extra long handles for an easy two-hand grip which in most
3:3
0,75-1,5
1,5-2,5
4-6
For detailed information regarding recommended tool, see tool section at the end of this chapter.
3:4
1,3 0,8 1,3 0,8 1,8 1,0 1,8 1,0 1,8 0,8 2,3 2,3 2,3 2,3 1,3 1,3 1,2 1,1
2,5
8,5 3,0 1,5 9,0 3,0 1,5 10,0 3,0 1,4 9,5 9,5 10,0 13,0 11,5 11,5 13,5 16,0 19,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 5,0 1,7 1,7 1,6 1,2 3,0 3,0 2,2 2,0 1,7
10
1,5-2,5
4-6 10
For detailed information regarding recommended tool, see tool section at the end of this chapter.
3:5
s 7 7 8 9
s 7 7 8 9 9 16 16
Rec. tool DKB0760 DKB0760 DKB0760 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099
Receptacles 0.5 - 6 mm
Data: brass, tin plated. mm 0,5-1 0,75-1,5 Cat. no. B1003FLS5 B1003FLS8 B1505FLS5-1 B1505FLS8-1 B1507FLS1 B2505FLS5 B2505FLS8 B2507FLS1 B4607FLS1 mm e 6,0 5,0 6,4 6,4 7,6 6,0 6,0 7,6 7,6 t 0,25 0,3 0,4 0,4 0,4 0,35 0,4 0,4 0,4 L 14,0 12,7 16,0 16,0 19,0 15,6 16,0 19,0 19,0 For tabs 2,8x0,5 2,8x0,8 4,8x0,5 4,8x0,8 6,3x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 s 7 7 7 7 7 8 8 8 8 Pcs/ pack 100 100 100 100 100 100 100 100 100 Rec. tool DRB0115 DRB0115 GRB0560 GRB0560 GRB0560 GRB0560 GRB0560 GRB0560 GRB0560
1,5-2,5
4-6
For detailed information regarding recommended tool, see tool section at the end of this chapter.
3:6
For detailed information regarding recommended tool, see tool section at the end of this chapter.
3:7
L 12,7 19,0 20
s 7 7 8
L 28 28 28
s 8 8 9
mm e 5,5 5,5
L 21 21
s 7 8
mm e 5,5 5,5
L 21 21
s 7 8
For detailed information regarding recommended tool, see tool section at the end of this chapter.
3:8
Tabs
Data: brass, tin plated. Fig 1 2 3 Cat. no. B07FLS1H B07FLS2H B07FLS3H mm W 8,5 9,0 8,0 e 8,0 7,5 7,5 L 8,5 18,5 21 Tabs 6,3x0,8 6,3x0,8 6,3x0,8 Pcs/ pack 100 100 100
Fig 4
mm W 7,5
L 9,0
Tabs 6,3x0,8
Fig 5 5
mm W 8,1 8,0
e 8,3 8,3
4,4 5,4
L 19,1 19,2
Fig 6 6 7 7
Fig 8 8
mm W 10,0 10,0
c 12,0 12,0
e 8,0 8,0
4,2 5,2
L 10,0 10,0
hole diameter.
3:9
mm cc 5,0 5,0
d 1,3 1,2
W 5,0 9,0
L 13,4 16,0
mm d 0,9
W 6,5
L 10,5
Tabs 2,8x0,8
3:10
Insulation boots
Data: used together with straight and angled receptacle connections. mm L W 19,0 5,6 21,0 7,6 23 11,0 24 9,0 22,5 9,5 17,3 15,0 Material Colour PE transp PVC transp PVC transp PE transp PE transp PVC transp mm Tab size Max. cable 2,8 2,5 4,8 3,2 6,3 3,6 6,3 2,5 6,3 3,0 6,3 2,5 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 Temp C -50 +85 -25 +75 -25 +75 -25 +75 -50 +85 -25 +75
Fig. 1 2 3 4 5 6
3:11
Connector blocks
used with receptacles and tabs with locking lip 1,5 - 6 mm material PA (nylon) transparent max voltage 250 VAC Fig 1 2 3 1 2 3 Note 1 2 Used with receptacles B2507FLSN and B4607FLSN. Used with tabs B2507HN and B4607HN. Cat. no. 408-2-M 408-4-M 408-6-M 408-8-M 408-2-F 408-4-F 408-6-F 408-8-F No. of terminals 2 4 6 8 2 4 6 8 mm L 24 24 29 34 32 33 33 33 W 16,4 28 29 38 20 23 31 40 H 9,7 15,3 15,2 15,6 12,7 17,4 18,7 18,6 Pcs/ pack 100 100 100 100 100 100 50 25 Note 1 1 1 1 2 2 2 2
Connector blocks
used together with sockets and bulltets 0,2 - 1,5 mm material PA (nylon) transparent rated voltage 250 VAC max current 20 A temperature range -20 C to +105 C Fig 4 4 5 5 Note 3 4 Used with bullets B0502HA and B1502HA. Used with sockets B0502HO and B1502HO. Cat. no. MC02F MC02M MC03F MC03M MC04F MC04M MC06F MC06M MC09F MC09M MC12F MC12M MC15F MC15M Pol 2 2 3 3 4 4 6 6 9 9 12 12 15 15 mm L 27 27 27 27 27 27 27 27 27 27 27 27 27 26 W 13,6 13,5 19,6 19,6 13,5 13,5 19,6 19,6 19,7 19,7 26 26 32 32 H 7,3 7,3 7,2 7,1 13,5 13,5 13,4 13,4 19,7 19,7 19,6 19,7 19,6 19,9 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 50 50 50 50 Note 3 4 3 4 3 4 3 4 3 4 3 4 3 4
3:12
Connector blocks
used together with receptacles material PVC semi-transparent max voltage 400 V max current 18 A Fig 1 2 3 Cat. no. 404-1 405-3 401-12 No.of links 1 1+2 12 mm L 48 54,5 147 W 12,0 20,7 28 H 6,0 7,4 7,0 Tabs 6,3x0,8 6,3x0,8 6,3x0,8 Pcs/ pack 100 100 50
Included:
manufactured from polyeten 19 partions 700 un-insulated terminals and through connectors 0.75 - 10 mm crimp tool DKB0325 crimp tool GWB4099 Miniforce stripping and cutting tool SCT001 weight 4.3 kg, length 370 mm, width 298 mm, height 36.5 mm
3:13
Hobby tools for crimping terminals 0.5 - 6 mm and for cutting and stripping
Technical data:
manufactured from high-class steel and with semi-soft handles die nests are distinctly marked no full closure ratchet cuts up to 6 mm strips up to 6 mm bolt-cutter M2,5 - M5 weight 0.20 kg, length 225 mm
T50
T50
Elpress hobby tool.
Particulars:
crimps pre-insulated teminals 0.5 - 6 mm and indent crimps un-insulated,
Crimp types
red, semi-soft handles for optimal comfort stripping and bolt cutting functions Area 0.5-6 mm Cat. no. T50 Crimp type oval/indent Weight 0.200 kg Length 225 mm
T51
T51
Elpress hobby tool.
Particulars:
crimps pre-insulated terminals 0.5 - 6 mm, and roll crimps open barrel
Crimp types
stripping and bolt cutting functions Area 0.5-6 mm Cat. no. T51 Crimp type oval/roll Weight 0.200 kg Length 225 mm
T52
T52
Elpress hobby tool.
Particulars:
roll crimps un-insulated, open barrel, un-insulated terminals 0.5 - 6 mm green, semi-soft handles for optimal comfort stripping and bolt cutting functions Area 0.5-6 mm Cat. no. T52 Crimp type roll Weight 0.200 kg Length 225 mm
Crimp type
3:14
TRB0515B
TRB0515B
Tool for roll crimping of flag terminal B1507FLSB8. certificate not included
Crimp type
Area 0.5-1.5 mm
Weight 0.740 kg
Length 260 mm
DRB0115
DRB0115
Elpress crimp tool for roll crimping of un-insulated receptacles, tab terminals, bullets and sockets. For crimping of B1507FLS1 or B1507FLSH GRB0560/ GRB0560C should be used.
Crimp type
Area 0.15-1.5 mm
Weight 0.444 kg
DKB0325
DKB0325
Elpress crimp tool for indent crimping of Cu tube and sheet terminals.
Crimp type
Area 0.25-2.5 mm
Weight 0.444 kg
DKB0760
DKB0760
Elpress crimp tool for indent crimping of Cu tube and sheet terminals.
Crimp type
Area 0.75-6 mm
Weight 0.445 kg
3:15
Particulars: GRB0560LC
supplied in a practical and rigid plastic box the L and LC type tool has locators - your "third hand" - to hold the
terminals in the right crimp posision, which simplifies quality performance considerably
Crimp type
Locator A 1. 2. 3. C 1. 2. 3. 1. 2.
Marking B1507FLS1 B1507FLSN B2507FLS1 B2507FLSN B4607FLSN B4607FLS1 B1507H B2507HN B4607HN B1505FLS (5 or 8) -1 B2505FLS (5 or 8) -1 Cat. no. GRB0560L GRB0560LC Crimp type roll roll Weight 0.952 kg 0.986 kg Length x Width 220 x 72 mm 255 x 72 mm
GRB0560-locator.
E
3:16
GRB0560C
3
Crimp type
Crimp range 4 - 10 mm
GWB4099C
4-10 mm
Crimp type
Crimp type
4-10 mm
3:17
20000 crimps
easily interchangeable crimp dies with one handgrip the dies are kept together as pairs with a special rod to simplify handling a wide range of crimping dies enables the user to cover 20-30 applications in
Elpress Mobile
Mobile handtool (only the frame). Dies supplemented.
Cat. no. Elpress Mobile Weight 0.554 kg Length x Width 234 x 64 mm
Mobile Installation
Mobile hand tool and two interchangeable dies: die OAA0525 for crimping of insulated terminals 0.5 - 2.5 mm die OEB0210 for crimping of end sleeves 0.25 - 10 mm the tool is delivered with dies in a plastic packaging
Cat. no. Mobile Installation Weight 0.694 kg Length x Width 234 x 64 mm
3:18
Mobile DataCom
Mobile hand tool and two interchangeable dies: die OMP45 for crimping of modular plug, RJ45 contacts die OCC1113 for crimping of coaxial contacts RG58, 59, 62, 71 the tool is delivered with dies in a plastic packaging
Cat. no. Mobile DataCom Weight 0.659 kg Length x Width 234 x 64 mm
Mobile Box
Box for the Mobile tool which has place for the tool and 5-6 dies. The Mobile tool and dies are ordered separately.
Cat. no. Mobile Box Weight 0.320 kg Length x Width 246 x 218 mm Height 56.5 mm
Additional dies to Elpress Mobile are presented in the table on the following page.
3:19
M??./4.
For crimping of pre-insulated terminals 0.1 - 0.5 & 4 - 6 mm2.
M??.303
For crimping of pre-insulated terminals 0.5 -2.5mm2.
MQU.14.
For crimping of through connectors with heat shrink insulation 0.3-0.75 and 4-6 mm2
MQU.303
For crimping of through connectors with heat shrink insulation 0.5-1.5 and 1.5-2.5 mm2
MN@./2.
For crimping of global power connectors, GPC.
MN@4.77
For crimping of global power connectors, GPC.
MU@2.77
For W-crimping of un-insulated terminals 4 - 10 mm2.
MI@.503
For indent crimping of un-insulated terminals 0.75 - 2.5 mm2.
MI@.34.
For indent crimping of un-insulated terminals 0.5 - 6 mm2.
MC@.0/.
For crimping of end terminals 0.25 - 10 mm2.
MC@/403
For crimping of end terminals 16 - 25 mm2.
MC@133.
For crimping of end terminals 35 - 50 mm2.
MP@.//.
For roll crimping of terminals 0.1 - 1.0 mm2.
MP@.34.
For roll crimping of terminals 0.5 - 6 mm2.
MKN23
For crimping of modularplug RJ45.
MKN//
For crimping of modularplug RJ11.
MDM3210
For crimping of `cp mnrgaq amlnections type ST, SC, SMA, SMB, SFR.
MAA.7.6
For crimping of coaxial contacts type BNC, TNC, RG174, RG179.
MAA///1
For crimping of coaxial contacts type BNC, TNC, RG58, RG59, RG62, RG71.
MAA2533
For crimping of coaxial contacts type CATV, RG6, RG59.
MKQ2
For crimping of solar connectors 4 mm, with open barrel conductor crimp 2.5 - 6.0 mm.
MKQ1
For crimping of solar connectors 3 mm, turned pin type 2.5- 6.0 mm.
MKQJ
For crimping of solar connectors turned pin type Solar Lock 2.5- 6.0 mm.
3:20
Included:
Battery: PVBP1-MH Charger: PVBC2 Area 0.5-6/0.25-10/0.5-50 mm Cat. no. PV130P - Elpress Mini Weight 1.3 kg Length 360 mm
Included:
Battery: PVBP1-MH Charger: PVBC2
Area 0.5-6/0.25-10/0,5-50 mm
Weight 1.5 kg
Length 360 mm
Die table
PV130P PV130S Die SA0760 KB0325 WB4099 RB0560 EB0560 EB4010 EB1025 EB3550
EB0560
WB4099
KB0325
Application Pre-insulated 0.5-6 mm Un-insulated, indent crimp 0.25-2,5 mm Un-insulated, W crimp 4-10 mm Un-insulated, roll-crimp 0.5-6 mm
EB3550
EB1025
EB4010
RB0560
3:21
ES2258
ES2258
Certified crimping tool for crimping of Cu-terminals, CUT 6-16 mm and KR/KS 4-10 mm. ES2258 replaces T2258.
Particulars:
weight 0.65 kg, length 300 mm
Crimp type
3:22
21 22 23
4:1
System Elpress
System Elpress consists of connectors and tools tested together for optimum connection result. The System concept makes you as a customer able to feel secure when using our system and to be sure a safe connection is made when Elpress products are used correctly.
DNV approved
Elpress KRF/KSF, KRT/KST terminals comply with DNVs rules for the classification of ships and Det Norske Veritas Offshore Standards. The terminals are approved for installations on ships and mobile offshore units.
Cu-connections
Elpress Cu-connections are produced from electrolytic 99.9% copper. Terminals and through connectors exist in a large variety of types for stranded as well as for flexible conductors. C-sleeves for earth conductor branch off also come in a large number of sizes. If a standard type is not suitable, we produce tailor made designs specific to the application. KR/KRF terminals and KS/KSF connectors may be used for both stranded and flexible conductors. KRD terminals and KSD connectors are used for stranded conductors. KRT terminals and KST connectors equal the German "Standard types" (not DIN!) and are used for stranded conductors. C-sleeves are used for branch-off or cross connections for mainly earth conductors such as for lightning protection and earthing grids. By crimping Elpress terminals and connectors with Elpress crimp tools, connections are achieved that meet the requirements of SEN 245010, BS 4579:1, VDE 0220:1, EN-IEC 61238:1 whichever is applicable.
Crimp sequence with three adjacent crimps. Crimp sequence with two adjacent crimps.
Number of crimps
Normally only one crimp per conductor end is needed up to and including 150 mm and two crimps for larger areas. For detailed information reg no. of crimps, see tables for dies/tools. If possible multiple crimps should be positioned with a few mm distance from each other and from the neck end. In many cases however, overlapping crimps have to be made for space reasons.
Marking of connectors
(Elpress logo) 27
ID-no. for hexagonal die
Markings on Cu-connections
Elpress marking system for Cu-connectors shows logotype, conductor area and ID-number for crimp die to be used. This system enables final inspection of proper die use as the die number is automatically imprinted by the die on the crimped barrel.
120 - 150/70 - 95
120 - 150 = Cu-wire range, mm 70 - 95 = Cu-wire range, mm
UL approved terminals
UL is an American standard which is also internationally accepted. Elpress standard Cu terminals of types KR/KS, KRF/KSF and KRT/KST, are UL approved according to no. E205350. Cu terminals of types
4:2
EasyGuide
- to easily insert flexible conductors into the terminal EasyGuide consists of a stand (EG-TS) and tapered inserts (EG-xx) which are chosen to fit the terminal size. Place the terminal in the guiding groove on one side of the insert and introduce the conductor from the other side, open the insert halves and remove the terminal with the conductor in place. Finally a simple way to get all the strands into the barrel! Suits Elpress type KRF terminals and connectors from 6 to 240 mm.
Inserts 6 mm 10 mm 16 mm 25 mm 35 mm 50 mm 70 mm 95 mm 120 mm 150 mm 185 mm 240 mm EG 6 EG 10 EG 16 EG 25 EG 35 EG 50 EG 70 EG 95 EG 120 EG 150 EG 185 EG 240
EG-XX
EG-TS
EasyGuide.
Customized products
A customized product is an important part of our work. It is a special challenge to solve problems for customers while producing products profitably. In this way, we also have our knowledge of customer needs. Among these connectors include different models of T-connectors where you can connect three conductors
of the same size by using only one connection. These are used for example in transformer manufacturing. Other connections in the transformer manufacturing is the terminal for tap changers and lead-through terminals. In summary, all connections are designed to be an easy way to ensure a high quality crimped connection even in advanced applications.
4:3
AWG (22)-18 (22)-18 (18)-16 (18)-16 (18)-16 (16)-14 (16)-14 (16)-14 (16)-14 12 12 12 10 10 10 10 8 8 8 8 8
mm 0,75 1,5
Cat. no. KR0,75-3* KR0,75-4* KR1,5-3* KR1,5-4* KR1,5-5* KR2,5-3* KR2,5-4* KR2,5-5* KR2,5-6* KR4-4 KR4-5 KR4-6 KR6-4 KR6-5 KR6-6 KR6-8 KR10-5 KR10-6 KR10-8 KR10-10 KR10-12
s 7 7 7 7 7 8 8 8 8 9 9 9 9 9 9 9 11 11 11 11 11
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Rec. tool DKB0760 DKB0760 DKB0760 DKB0760 DKB0760 DKB0760 DKB0760 DKB0760 DKB0760 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258
1,3 0,8 16,0 1,3 0,8 17,0 1,8 1,0 16,0 1,8 1,0 17,0 1,8 0,8 18,0 2,3 2,3 2,3 2,3 1,3 1,3 1,2 1,1 17,0 18,0 19,0 19,0 21 22 23 22 22 23 30 29 29 33 34 41
2,5
8,5 3,0 1,5 9,0 3,0 1,5 10,0 3,0 1,4 9,5 9,5 10,0 13,0 11,5 11,5 13,5 16,0 19,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 5,0 1,7 1,7 1,6 1,2 3,0 3,0 2,2 2,0 1,7
10
4:4
Tube terminals 16 - 800 mm, KRF, and 500 - 1000 mm, KRD
Data: electrolytic copper, tin plated. Cable inspection hole, for stranded (class 2) and flexible (class 5) Cu-conductors. UL-approved (KRF 16-500 mm). DNV-approved (KRF 16-400 mm). Marking example KRF: 70 10F, KRD: 500 16 (Elpress logotype included) 70 = mm 500 = mm 10 = palm hole for M10 16 = palm hole for M16 F = type KRF, for stranded and flexible conductors
AWG 6 6 6 6 4 4 4 4 2 2 2 2 1/0 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 4/0 4/0 4/0 4/0 250 250 250 300 300 300 300 350 350 350 350 500 500 500 500
Cat. no. mm - bolt hole M KRF16-6 KRF16-8 KRF16-10 KRF16-12 KRF25-6 KRF25-8 KRF25-10 KRF25-12 KRF35-6 KRF35-8 KRF35-10 KRF35-12 KRF50-6 KRF50-8 KRF50-10 KRF50-12 KRF50-16 KRF70-6 KRF70-8 KRF70-10 KRF70-12 KRF70-16 KRF95-8 KRF95-10 KRF95-12 KRF95-16 KRF120-10 KRF120-12 KRF120-16 KRF150-10 KRF150-12 KRF150-16 KRF150-20 KRF185-10 KRF185-12 KRF185-16 KRF185-20 KRF240A-10 KRF240A-12 KRF240A-16 KRF240A-20
** total palm length
d 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 9,0 9,0 9,0 9,0 11,0 11,0 11,0 11,0 11,0 13,0 13,0 13,0 13,0 13,0 15,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 19,0 19,0 21 21 21 21 22,5 22,5 22,5 22,5
N 8,0 8,0 10,0 12,0 8,0 8,0 10,0 12,0 10,0 10,0 10,0 12,0 11,0 11,0 11,0 12,0 15,0 11,0 11,0 11,0 12,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 19,0 15,0 15,0 15,0 19,0 19 19 19 19
N1 9,0 9,0 11,0 13,0 10,0 10,0 11,0 13,0 11,0 11,0 11,0 14,0 12,0 12,0 12,0 14,0 17,0 12,0 12,0 12,0 14,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 16,0 16,0 16,0 19,0 16,0 16,0 16,0 19 20 20 20 20
L 34 34 38 47 39 39 42 47 47 47 47 52 50 50 50 53 59 55 55 55 58 64 69 69 69 69 73 73 73 80 80 80 87 86 86 86 93 96 96 96 96
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25 25 20 20 20 20 10 10 10 10
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
4:5
AWG 600 600 600 600 600 750 750 750 750 750
Cat. no. mm - bolt hole M KRF300A-10 KRF300A-12 KRF300A-16 KRF300A-20 KRF300A-24 KRF400A-00 KRF400A-12 KRF400A-16 KRF400A-20 KRF400A-24
mm W 46 46 46 46 46 56 56 56 56 56
N 15 15 20 23 23 15 20 23 23
N1 19 19 20 25 25 25 20 25 25
Pcs/ pack 10 10 10 10 10 10 10 10 10 10
Die no. 32 32 32 32 32 38 38 38 38 38
Rec. tool V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
58 58 58 58 65 65 65 75 75 80
31 31 31 31 34 34 34 39 39 43
35 35 35 35 35 45
160 150 150 150 165 150 150 195 195 195
5 5 5 5 1 1 1 1 1 1
40 40 40 40 45 45 45 53 53 56
V250 V250 V250 V250 V250 V250 V250 V250 V250 V1470
4:6
AWG 8 8 8 8 8 6 6 6 6 6 4 4 4 4 2 2 2 2 1/0 1/0 1/0 1/0 2/0 2/0 2/0 4/0 4/0 4/0 4/0 250 250 250 300 300 300 350 350 350 500 500 500 600 600 600
Cat. no. KRT10-5 KRT10-6 KRT10-8 KRT10-10 KRT10-12 KRT16-5 KRT16-6 KRT16-8 KRT16-10 KRT16-12 KRT25-6 KRT25-8 KRT25-10 KRT25-12 KRT35-6 KRT35-8 KRT35-10 KRT35-12 KRT50-6 KRT50-8 KRT50-10 KRT50-12 KRT70-8 KRT70-10 KRT70-12 KRT95-8 KRT95-10 KRT95-12 KRT95-16 KRT120-10 KRT120-12 KRT120-16 KRT150-12 KRT150-16 KRT150-20 KRT185-12 KRT185-16 KRT185-20 KRT240-12 KRT240-16 KRT240-20 KRT300-12 KRT300-16 KRT300-20
** total palm length
mm W 10 10 13 16 19 12 12 15 16 19 14 15 16 19 17 17 19 22 20 20 20 22 23 23 23 26 26 26 28 28 28 28 32 32 32 35 35 35 38 38 38 44 44 44
d 4,5 4,5 4,5 4,5 4,5 5,5 5,5 5,5 5,5 5,5 7 7 7 7 8,5 8,5 8,5 8,5 10 10 10 10 12 12 12 13,5 13,5 13,5 13,5 15 15 15 17 17 17 19 19 19 21 21 21 24 24 24
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 25 25 25
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
4:7
Cat. no. KRT400-16 KRT400-20 KRT400-24 KRT500-00 KRT500-16 KRT500-20 KRT500-24 KRT630-00 KRT630-20 KRT630-24 KRT800-00 KRT800-24 KRT1000-00
** total palm length
mm W 48 48 48 58 58 58 58 65 65 65 75 75 80
d 26 26 26 31 31 31 31 34 34 34 39 39 43
N1 31 31 31 35 35 35 35 35 45 -
L 114 114 114 160 150 150 150 160 150 150 195 195 195
Pcs/ pack 25 25 25 -
Die no. 32 32 32 40 40 40 40 45 45 45 53 53 56
Rec. tool V1300, V250 V1300, V250 V1300, V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V1470
4:8
Cat. no. KRD16-5 KRD16-6 KRD16-8 KRD16-10 KRD16-12 KRD25-6 KRD25-8 KRD25-10 KRD25-12 KRD35-6 KRD35-8 KRD35-10 KRD35-12 KRD50-6 KRD50-8 KRD50-10 KRD50-12 KRD70-8 KRD70-10 KRD70-12 KRD95-8 KRD95-10 KRD95-12 KRD95-16 KRD120-10 KRD120-12 KRD120-16 KRD150-12 KRD150-16 KRD150-20 KRD185-12 KRD185-16 KRD185-20 KRD240-12 KRD240-16 KRD240-20 KRD300-12 KRD300-16 KRD300-20 KRD400-16 KRD400-20 KRD400-24 KRD500-00 KRD500-16 KRD500-20 KRD500-24
** total palm length
mm W 12 12 14 16 18 13 13 16 22 16 16 17 22 18 18 18 20 22 22 22 24 24 24 28 28 28 28 32 32 32 36 36 36 39 39 39 44 44 44 48 48 48 58 58 58 58
d 5,4 5,4 5,4 5,4 5,4 6,7 6,7 6,7 6,7 8 8 8 8 9,5 9,5 9,5 9,5 11,3 11,3 11,3 13 13 13 13 15 15 15 17 17 17 19 19 19 21 21 21 24 24 24 26 26 26 31 31 31 31
L 29 29 33 34 41 32 32 38 47 39 39 42 47 44 44 49 53 54 54 57 58 58 61 67 64 64 70 76 76 83 80 80 87 86 86 93 100 100 100 116 116 116 160 150 150 150
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25 5 5 5 5
Die no. 8 8 8 8 8 9 9 9 9 11 11 11 11 12 12 12 12 14 14 14 16 16 16 16 19 19 19 22 22 22 25 25 25 27 27 27 30 30 30 32 32 32 40 40 40 40
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V250 V250 V250 V250
4:9
mm W 65 65 65 75 75 80
d 34 34 34 39 39 43
N1 35 35 45
Pcs/ pack 1 1 1 1 1 1
Die no. 45 45 45 53 53 56
Marking example KRF: 70 10F (Elpress logotype included) 70 = mm 10 = palm hole for M10 F = type KRF, for stranded and flexible conductors
Cat. no. mm, Bolt KRFN50-6 KRFN50-8 KRFN50-10 KRFN70-6 KRFN70-8 KRFN70-10 KRFN95-8 KRFN95-10 KRFN95-12 KRFN120-8 KRFN120-10 KRFN120-12 KRFN150-10 KRFN150-12 KRFN185-10 KRFN185-12 KRFN185-16 KRFN240A-10 KRFN240A-12 KRFN240A-16
mm W 18 18 18 20 20 20 24 24 24 26 26 26 30 30 32 32 32 38 38 38
d 11 11 11 13,0 13,0 13,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 21,0 21,0 21,0 22,5 22,5 22,5
D 14,5 14,5 14,5 17,0 17,0 17,0 20,0 20,0 20,0 22,0 22,0 22,0 25,0 25,0 27,0 27,0 27,0 29,0 29,0 29,0
N 11 11 11 11 11 11 11 11 12 11 11 12 11 12 11 12 15 11 12 15
L1
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
40 51 40 51 40 51 45 56 45 56 45 56 50 61 51 62 52 64 54 65 55 66 56 68 62 73 63 75 69 80 70 82 71 86 73 84 72 84 75 90
4:10
Cat. no. AWG mm, bolt hole, cc-measure 2 1/0 2/0 2/0 4/0 4/0 250 250 300 300 350 350 500 500 600 750 KRF35-10X2-24-26 KRF50-10X2-24-26 KRF70-10x2-24-26 KRF70-12X2-40* KRF95-10X2-24-26 KRF95-12X2-40* KRF120-10X2-24-26 KRF120-12X2-40* KRF150-10X2-24-26 KRF150-12X2-40 KRF185-10X2-24-26 KRF185-12X2-40* KRF240A-10X2-24-26 KRF240A-12X2-40* KRF300A-12X2-40* KRF400A-12X2-40
mm W 18,5 20,5 25 25 29 29 32 32 36 36 39 39 42 42 46 56
d 9 11
N1
L 78 82 86 93 97
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
11 16 11 16
13,0 12 18 103 15,0 12 18 109 17,0 12 19 113 19,0 11 19 104 19,0 12 19 120 21 21 13 19 111 12 20 126
* DNV-approved
4:11
AWG 8 8 6 6 4 4 4 2 2 2 1/0 1/0 1/0 2/0 2/0 2/0 4/0 4/0 4/0 250 250 250 300 300 300
Cat. no. mm, Bolt, 45 KR10-6-45GR KR10-8-45GR KRF16-6-45GR KRF16-8-45GR KRF25-6-45GR KRF25-8-45GR KRF25-10-45GR KRF35-6-45GR KRF35-8-45GR KRF35-10-45GR KRF50-8-45GR KRF50-10-45GR KRF50-12-45GR KRF70-8-45GR KRF70-10-45GR KRF70-12-45GR KRF95-10-45GR KRF95-12-45GR KRF95-16-45GR KRF120-10-45GR KRF120-12-45GR KRF120-16-45GR KRF150-10-45GR KRF150-12-45GR KRF150-16-45GR
mm W 13,0 13,5 13,0 13,5 17,0 17,0 17,0 18,0 18,0 18,0 21 21 21 25 25 25 29 29 29 32 32 32 36 36 36
d 5,0 5,0 6,0 6,0 8,0 8,0 8,0 9,0 9,0 9,0 11,0 11,0 11,0 13,0 13,0 13,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 19,0
N 6,5 8,5 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 11,5 12,5 15,5 11,5 12,5 15,5 11,5 12,5 15,5
N1 11,5 12,0 11,5 12,0 11,5 12,0 13,5 11,5 12,0 13,5 17,5 18,5 19,5 17,5 18,5 19,5 18,5 19,5 20,5 18,5 19,5 20,4 18,5 19,5 20,5
A 19 19 23 23 24 24 24 30 30 30 31 31 31 35 35 35 40 40 40 43 43 43 49 49 49
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 25 25 25 25 25 25
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
4:12
AWG Cat. no. 8 8 6 6 6 4 4 4 2 2 2 1/0 1/0 1/0 2/0 2/0 2/0 4/0 4/0 4/0 4/0 250 250 250 KRT10-6NS-45GR KRT10-8NS-45GR KRT16-6NS-45GR KRT16-8NS-45GR KRT16-10NS-45GR KRT25-6NS-45GR KRT25-8NS-45GR KRT25-10NS-45GR KRT35-6NS-45GR KRT35-8NS-45GR KRT35-10NS-45GR KRT50-8NS-45GR KRT50-10NS-45GR KRT50-12NS-45GR KRT70-8NS-45GR KRT70-10NS-45GR KRT70-12NS-45GR KRT95-8NS-45GR KRT95-10NS-45GR KRT95-12NS-45GR KRT95-16NS-45GR KRT120-10NS-45GR KRT120-12NS-45GR KRT120-16NS-45GR
mm W 13 13,5 13 13,5 16 14 14 16 17 17 19 20 20 22 23 23 23 28 28 28 28 29 29 29
N 6,5 8,5
N1
Pcs/pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 25 25 25
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300
11,5 20 12 20
6,5 11,5 23 8,5 12 23 11,5 13,5 23 6,5 11,5 26 8,5 12 26 11,5 13,5 26 6,5 11,5 30 8,5 12 30 11,5 13,5 30 8,5 17,5 32 11,5 18,5 32 12,5 19,5 32 8,5 17,5 38 11,5 18,5 38 12,5 19,5 38
13,5 8,5 17,5 38 13,5 11,5 18,5 38 13,5 12,5 19,5 38 13,5 15,5 20,5 38 15 15 15 11,5 18,5 41 12,5 19,5 41 15,5 20,5 41
4:13
AWG 8 8 6 6 4 4 4 2 2 2 1/0 1/0 1/0 2/0 2/0 2/0 4/0 4/0 4/0 250 250 250 300 300 300
Cat. no. mm, Bolt KR10-6-90GR KR10-8-90GR KRF16-6-90GR KRF16-8-90GR KRF25-6-90GR KRF25-8-90GR KRF25-10-90GR KRF35-6-90GR KRF35-8-90GR KRF35-10-90GR KRF50-8-90GR KRF50-10-90GR KRF50-12-90GR KRF70-8-90GR KRF70-10-90GR KRF70-12-90GR KRF95-10-90GR KRF95-12-90GR KRF95-16-90GR KRF120-10-90GR KRF120-12-90GR KRF120-16-90GR KRF150-10-90GR KRF150-12-90GR KRF150-16-90GR
mm W 13,0 13,5 13,0 13,5 17,0 17,0 17,0 18,0 18,0 18,0 21 21 21 25 25 25 29 29 29 32 32 32 36 36 36
d 5,0 5,0 6,0 6,0 8,0 8,0 8,0 9,0 9,0 9,0 11,0 11,0 11,0 13,0 13,0 13,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 19,0
N 6,5 8,5 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 11,5 12,5 15,5 11,5 12,5 15,5 11,5 12,5 15,5
N1 11,5 12,0 11,5 12,0 11,5 12,0 13,5 11,5 12,0 13,5 17,5 18,5 19,5 17,5 18,5 19,5 18,5 19,5 20,5 18,5 19,5 20,5 18,5 19,5 20,5
A 15 15 16,5 16,5 18,5 18,5 18,5 22,5 22,5 22,5 30,5 30,5 30,5 31,5 31,5 31,5 32,5 32,5 32,5 34,5 34,5 34,5 37,5 37,5 37,5
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 25 25 25 25 25 25
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
4:14
AWG Cat. no. 8 8 6 6 6 4 4 4 2 2 2 1/0 1/0 1/0 2/0 2/0 2/0 4/0 4 4 4 250 250 250 KRT10-6NS-90GR KRT10-8NS-90GR KRT16-6NS-90GR KRT16-8NS-90GR KRT16-10NS-90GR KRT25-6NS-90GR KRT25-8NS-90GR KRT25-10NS-90GR KRT35-6NS-90GR KRT35-8NS-90GR KRT35-10NS-90GR KRT50-6NS-90GR KRT50-8NS-90GR KRT50-10NS-90GR KRT70-8NS-90GR KRT70-10NS-90GR KRT70-12NS-90GR KRT95-8NS-90GR KRT95-10NS-90GR KRT95-12NS-90GR KRT95-16NS-90GR KRT120-10NS-90GR KRT120-12NS-90GR KRT120-16NS-90GR
mm W 13 13,5 13 13,5 16 14 14 16 17 17 19 22 20 20 23 23 23 28 28 28 28 28 28 28
N 6,5 8,5
N1
Pcs/Pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 25 25 25
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300
6,5 11,5 16,5 8,5 12 16,5 11,5 13,5 17 6,5 11,5 8,5 12 11,5 13,5 20 20 20
6,5 11,5 23,5 8,5 12 23,5 11,5 13,5 23,5 8,5 12 32,5 11,5 17,5 31,5 12,5 18,5 31,5 8,5 17,5 32,5 11,5 18,5 32,5 12,5 19,5 32,5
13,5 8,5 17,5 32,5 13,5 11,5 18,5 32,5 13,5 12,5 19,5 32,5 13,5 15,5 20,5 32,5 15 15 15 11,5 18,5 34,5 12,5 19,5 34,5 15,5 20,5 34,5
4:15
the terminal.
Palm marking example: 70 10 70 = mm 10 = palm hole for M10
Cat. no. mm, bolt KR10-6DIN KR16-6DIN KR16-8DIN KR16-10DIN KR25-6DIN KR25-8DIN KR25-10DIN KR25-12DIN KR35-8DIN KR35-10DIN KR35-12DIN KR50-8DIN KR50-10DIN KR50-12DIN KR50-16DIN KR70-10DIN KR70-12DIN KR70-16DIN KR95-10DIN KR95-12DIN KR95-16DIN KR120-12DIN KR120-16DIN KR120-20DIN KR150-12DIN KR150-16DIN KR150-20DIN KR185-12DIN KR185-16DIN KR185-20DIN KR240-12DIN KR240-16DIN KR240-20DIN KR300-16DIN KR300-20DIN
mm W 9,0 13,0 13,0 16,5 14,0 17,0 17,0 18,0 18,0 19,0 21 20 22 24 28 24 24 29 28 28 32 31 31,5 36 34 34 38 37 37 40 42,5 42,5 45 48,5 48,5
d 4,4 5,5 5,5 5,5 7,0 7,0 7,0 7,0 8,2 8,2 8,2 10,0 10,0 10,0 10,0 11,3 11,3 11,3 13,5 13,5 13,5 15,5 15,5 15,5 17,0 17,0 17,0 19,0 19,0 19,0 21,5 22 22 24,5 24
L 27 36 37 38 39 39 40,5 40,5 42 42 43 52 52 52 55,5 56 56,5 57 65,5 65,5 65,5 70,5 72 72 78,5 78 78 82,5 82 83 92 92 92 100 100
Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 25 25 25 25 25 25 25 25 10 10 25 10 10
Rec tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
4:16
4:17
AWG (22)-18 (18)-16 (16)-14 12 10 8 6 4 2 1/0 2/0 4/0 250 300 350 500 600 750
Cat. no. mm KS0,75 KS1,5 KS2,5 KS4 KS6 KS10 KSF16 KSF25 KSF35 KSF50 KSF70 KSF95 KSF120 KSF150 KSF185 KSF240A KSF300A KSF400A
D 2,8 3,3 4,2 5,0 6,0 8,0 9,0 11,0 13,0 14,5 17,0 20 22 25 27 29 31,5 38
Pcs/ pack 100 100 100 100 100 100 100 100 100 50 50 50 50 25 25 25 10 10
Die no.
Rec. tool DKB0760 DKB0760 DKB0760 GWB4099, ES2258 GWB4099, ES2258 GWB4099, ES2258 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
8 9 11 13 14,5 17 20 22 25 27 30 32 38
4:18
AWG 8 6 4 2 1/0 2/0 4/0 250 300 350 500 600 750 1000
Cat. no. KST10 KST16 KST25 KST35 KST50 KST70 KST95 KST120 KST150 KST185 KST240 KST300 KST400 KST500 KST630 KST800
D 7 8,5 10 12 14 16 18 19 22 24 26 30 32 40 45 53
Rec. tool GWB4099 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V250 V250 V250
Cat. no. KSD16 KSD25 KSD35 KSD50 KSD70 KSD95 KSD120 KSD150 KSD185 KSD240 KSD300 KSD400 KSD500 KSD630 KSD800
D 8 9 11 12 14 16 19 22 25 27 30 32 40 45 53
Die no. 8 9 11 12 14 16 19 22 25 27 30 32 40 45 53
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V250 V250 V250
4:19
Cat.no. mm KS10M KSF16M KSF25M KSF35M KSF50M KSF70M KSF95M KSF120M KSF150M KSF185M KSF240AM KSF300AM KSF400AM
mm d 5,0
L 36 37 38 41 48 49 56 63 64 74 76 88 105
Rec. tool GWB4099,V600 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
6,0 8,0 9,0 11,0 13,0 15,0 17,0 19,0 21 22,5 24,5 30,0
4:20
mm 10 16 25 35 50 70 95
L 22 26 34 41 45 55 55
Rec. tool V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300 V600, V1300
Two crimps are made when using the V600-, V611-, PVL611- or T2600-systems, die TB7-20.
* Elpress logotype included. Two plus two crimps are made when using the V600-, V611-, PVL611-, or T2600-Systems, die TB7-20.
4:21
Wire section area ranges Cat. no. C4 C5 C6 C89 C11-8 C11-9 C11 C13-8 C13-9 C13-11 C13 C15-8 C15-9 C15-11 C15-13 C15 C16-9 C16-13 C16 C18-8 C18-9 C18-11 C18-13 C18-15 C18-16 C18 C21-8 C21-9 C21-11 C21-13 C21-15 C21-16 C21-18 C21 C23-16 C23 Side feed 10-6/10-6 16-10/16-10 25/16/25-16 25/10 25-50/25-50 16-50/35-50 70-50/35-25 70-50/50-35 70-50/70-50 95-70/35-25 95-70/50-35 95-70/70-50 96-70/95-70 120-95/35-25 120-95/50-35 120-95/70-50 120-95/95-70 120-95/120-95 150-120/50-35 150-120/95-70 150-120/150-120 185-150/35 185-150/50 185-150/70 185-150/95 185-150/120 185-150/150 185/185 240/35 240/50 240/70 240/95 240/120 240/150 240/185 240/240 300/150-120 300/300 Front feed 10/6 10/16-10 16/25-16 25-50/25-35 16-50/35 50/35-25 50/50-35 50/70-50 70/35-25 70/50-35 70/70-50 70/95-70 95/35-25 95/50-35 95/70-50 95/95-70 95/95 150-120/50-35 150-120/95-70 150-120/150-120 185-150/35 185-150/50 185-150/70 185-150/95 185-150/120 185-150/150 185/185 240/35 240/50 240/70 240/95 240/120 240/150 240/185 240/240 300/150-120 300/300 mm a b c 8,0 10 12 16/ 15,4 19 19 19 22 22 22 22 26 26 26 26 26 30 30 30 34 34 34 34 34 34 34 34 34 34 34 34 34 40 40 40 40 Pcs/Pack Die id-no. 100 100 100 50 50 50 50 50 50 50 50 25 25 25 25 25 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 4 5 6 8-9 11 11 11 13 13 13 13 15 15 15 15 15 16 16 16 18 18 18 18 18 18 18 18 18 18 18 18 18 21 21 21 21
13,0 12,0 16 22 30 31 31 31 35 35 35 35 41 41 41 41 41 53 53 53 55 55 55 55 55 55 60 55 55 55 55 55 55 70 70 70 70 15 16 18 23 23 23 25 25 25 25 30 30 30 30 30 35 35 35 40 40 40 40 40 40 40 40 40 40 40 40 41 40 40 40 40
Side feed
Front feed
4:22
Side feed
Branch conductor, mm Through conductor mm 6 10 16 25 35 35 50 50 70 70 95 95 120 120 150 150 185 240 300 Note - Open choice is marked with slash "/" - When chosing between e.g. C11-9 and C11, use primarily C11 - The smaller sleeve is preferred, e.g. C8 in stead of C9, etc. C11 C11 C13-11/C13 C13-11/C13 C15-11/C15-13 C15-11/C15-13 C16-13 C16-13 C18-11 C18-11 C21-11 C13 C13 C15-3/C15 C15-13/C15 C16-13 C16-13 C18-13 C18-13 C21-13 C15 C15 C16 C16 C18-15 C18-15 C21-15 C16 C16 C18-16 C18-16 C21-16 C23-16 C18 C21-18 C21 C23 70 95 120 150 185 240 300
4:23
Notes
4:24
5:1
Al terminals
Elpress terminals and connectors are made from pure aluminium 99.7%. We manufacture Al terminals type AK and AS. The standard range size is 16 to 1200 mm but a variety of customer specified types also exists. Al terminals type AK are mainly used for connection to Al bus bars, apparatus terminals or such.
Bimetallic pin connectors type AKP are used to connect Al conductors to mechanical clamp type connections for round Cu pins.
Number of crimps
Al connectors type AS are used to connect two Al conductors, also of different sizes. The Elpress Crimp System fits compacted/un-compacted stranded as well as solid Al conductors in accordance with IEC 60228. Note that in case of solid conductors one area step down is used as marked on the barrel. In case of sectorshaped conductors, pre-rounding is required and performed with tools within the Crimp System. This makes it possible to crimp the terminal in such a position that twisting is minimised when connecting to the bus bar or apparatus. Two indents are always made in the order shown in the picture above.
Customized products
Customized products are an important part of our offering. It is a special challenge to solve problems for customers in an efficient way, whereby we also gain knowledge about the requirements of different markets.
Al or AlCu types
Elpress AlCu terminals and connectors for Al cable are made from solid materials with friction welding. This method joins aluminum and copper material, when the aluminum part is rotated against the cop-
5:2
Al terminals 16 - 1200 mm
used to connect Al conductors to Al bus bars two adjacent crimps are necessary - crimp sequence see picture Cat. no. stranded, mm AK16-6 AK16-8 AK25-6 AK25-8 AK35-6 AK35-8 AK50-8 AK50-10 AK50-12 AK70-8 AK70-10 AK70-12 AK95-8 AK95-10 AK95-12 AK120-10 AK120-12 AK150-10 AK150-12 AK150-16 mm W 16,0 16,0 16,0 16,0 22 22 22 22 27 22 22 27 27 27 27 27 27 27 27 35 35 35 35 35 35 41 41 41 41 41 41 41 41 55 55 38 70 44 44 44 70 55 70 60 75 60 75 75 N1 9,0 9,0 9,0 9,0 14,0 14,0 14,0 14,0 15,0 14,0 14,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 23 19,0 19,0 19,0 19,0 19,0 25 25 25 25 23 25 25 23 29 29 Pcs/ pack 48 48 48 48 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12 6 6 6 6 6 6 6 6 1 3 3 3 3 3 3 3 3 3 1 1 1 1 1 4 4 2,4 2,4 5 5 2, 5 2, 5 1,2 1,2 1,2 1,2 1,2 1,2 1,2 3 3
Solid 25(16) 25 (16) 35 35 50 50 70 70 70 95 95 95 120 120 120 150 150 185 185 185 240 240 240
d 5,9 5,9 6,8 6,8 8,5 8,5 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 14,0 14,0 15,8 15,8 15,8 17,6 17,6 17,6 19,8 19,8 20 20 22 22 22 25 25 25 28 28 28 28 28 28 28 28 32 32 36 36 40 40 44
N 8,5 8,5 8,5 8,5 11,0 11,0 11,0 11,0 14,0 11,0 11,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 21 16,0 16,0 16,0 16,0 16,0 18,0 18,0 18,0 18,0 20 18,0 18,0 20 26 26 80* 80* 22 22 80* 80* 80* 80* 80* 80 80* 80* 80*
L 57 57 57 57 85 85 85 85 90 85 85 90 104 104 104 104 104 104 104 119 112 112 112 112 112 155 155 155 155 155 155 155 155 225 225 232 250
Note
Rec. tool V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300, V250 V1300, V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V1470 V1470 V1470 V1470 V1470
Crimp sequence.
AK185-10 AK185-12 AK185-16 AK240-12 AK240-16 AK300-12SOLID AK300-16SOLID AK300-12 AK300-16 AK300-20 AK400-12 AK400-16 AK400-20 AK500A-16 AK500A-20 AK500A-1 AK500A-2 AK500B-16 AK500B-20 AK500B-1 AK500B-2 AK630A-1 AK630A-2
22 22
174 174 210 210 250 250 267 275 267 375 291
Note 1 2 3 4 5 Stranded, compacted conductor Unholed palm For solid conductors only Outer barrel diam. 52 mm. Outer barrel diam. 44 mm.
5:3
mm d 5,9 6,8 8,5 9,6 11,3 12,5 14,0 15,8 17,6 19,8 20 22 25 28 28 32 32 36 40 44
D 13,0 13,0 20 20 20 25 25 25 32 32 36 36 40 52 44 52 60 60 60 70
L 67 67 100 100 100 130 130 130 131 131 179 179 179 250 184 250 288 288 288 320
Pcs/ pack 48 48 24 24 24 12 12 12 9 9 6 3 3 3 3
Rec. tool V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300, V250 V250 V250 V250 V250 V250 V250 V250 V1470 V1470 V1470
Note
4 5 1 1 1 1 1
Crimp sequence.
Note 1 2 3 Stranded, compacted conductor 4 Unholed palm For solid conductors only 5 Outer barrel diam. 52 mm. Outer barrel diam. 44 mm.
5:4
d 6,8 8,5 9,6 9,6 11,3 12,5 12,5 12,5 12,5 14 15,8 15,8 15,8 15,8 17,6 17,6 19,8 19,8 19,8 19,8 22 25
D 13,0 20 20 20 20 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 36 40
Rec. tool V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V250 V250
Other measures, see corresponding connector on previous pages. If other combinations are needed, contact Elpress.
Crimp sequence.
5:5
Solid 25 (16) 35 35 50 70 70 70 95 95 95 120 120 120 120 150 150 150 185 185 185 240 240 240
d 5,9 6,8 6,8 8,5 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 12,5 14,0 14,0 14,0 15,8 15,8 15,8 17,6 17,6 17,6 19,8 19,8 19,8 22 22 22 20 20 20 25 25 25 28 28 28 28 28 28 28 28 32 32 36 36 40 40 44
N 8,5 8,5 11,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 15,0 12,5 12,5 15,0 12,5 12,5 15,0 15,0 15,0 15,0 15,0 15,0 15,0 18,5 18,5 18,5 18,5 18,5 18,5 18,5 18,5 18,5 18,5 26 70* 70* 21 21 70* 70* 70* 70* 70* 75* 70* 75* 75*
L 66 66 75 89 89 89 89 89 89 89 108 108 108 115 108 108 115 108 108 115 116 116 116 116 116 116 154 154 154 154 154 155 155 155 155 222 222 237 239
Rec. tool V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300, V250 V1300, V250 V1300, V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250 V250
Note
Crimp sequence.
AKK185-10 AKK185-12 AKK185-16 AKK240-10 AKK240-12 AKK240-16 AKK300-12 AKK300-16 AKK300-20 AKK300-12SOLID AKK300-16SOLID AKK300-20SOLID AKK400-12 AKK400-16 AKK400-20 AKK500A-16 AKK500A-20 AKK500A-1 AKK500A-2 AKK500B-16 AKK500B-20 AKK500B-1 AKK500B-2 AKK630A-1 AKK630A-2 AKK800-1 AKK800-2 AKK1000-1 AKK1000-2 AKK1200
* the full palm length
21 21
174 174 202 211 237 239 263 275 263 275 310
3 3 3 3
V250 V250 V250 V250 V250 V250 V1470 V1470 V1470 V1470 V1470
Note 1 2 3 4 5 Stranded, compacted conductor Unholed palm For solid conductors only Outer barrel diam. 52 mm. Outer barrel diam. 44 mm.
5:6
holder necessary
Cat. no. mm, Al-Cu AKK300B-12 AKK300B-16 AKK400B-16 AKK400BA-16 AKK400B-12 mm W 37 37 37 37 37 D 37 37 37 37 37 d 22,3 22,3 25 26 25 N 18,5 18,5 18,5 18,5 18,5 N1 18,5 18,5 18,5 18,5 18,5 L 139 139 139 139 139 Rec. tool V1300 V1300 V1300 V1300 V1300
d 5,9 6,8 8,5 9,6 11,3 12,5 14,0 15,8 17,6 19,8 22
D 13,0 13,0 20 20 20 25 25 25 32 32 36
Rec. tool V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300, V250 V250
L 64 64 86 86 86 101
Note 1 1 1 1 1 1
5:7
the edge
Cat. no. mm, Al-Cu AKS16-10 AKS25-10 AKS25-16 AKS35-10 AKS35-16 AKS35-25 AKS50-10 AKS50-16 AKS50-25 AKS50-35 AKS50-50 AKS70-35 AKS70-50 AKS70-70 AKS95-10 AKS95-16 AKS95-25 AKS95-35 AKS95-50 AKS95-70 AKS95-95 AKS120-50 AKS120-70 AKS120-95 AKS120-120 AKS150-25 AKS150-35 AKS150-50 AKS150-70 AKS150-95 AKS150-120 AKS150-150 AKS185-95 AKS185-120 AKS185-150 AKS185-185 AKS240-35 AKS240-50 AKS240-70 AKS240-95 AKS240-120 AKS240-150 AKS240-185 AKS240-240A AKS300-150 AKS300-185 AKS300-240A Solid Al mm 25 (16) 35 35 50 50 50 70 70 70 70 70 95 95 95 120 120 120 120 120 120 120 150 150 150 150 185 185 185 185 185 185 185 240 240 240 240 mm d 5,9 6,8 6,8 8,5 8,5 8,5 9,6 9,6 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 12,5 12,5 12,5 12,5 14,0 14,0 14,0 14,0 15,8 15,8 15,8 15,8 15,8 15,8 15,8 17,6 17,6 17,6 17,6 19,8 19,8 19,8 19,8 19,8 19,8 19,8 19,8 22 22 22 25 25 25 25 d1 5,0 5,0 6,0 5,0 6,0 8,0 5,0 6,0 8,0 9,0 11,0 9,0 11,0 13,0 5,0 6,0 8,0 9,0 11,0 13,0 15,0 11,0 13,0 15,0 17,0 8,0 9,0 11,0 13,0 15,0 17,0 19,0 15,0 17,0 19,0 21 9,0 11,0 13,0 15,0 17,0 19,0 21 22,5 19,0 21 22,5 19,0 21 22,5 24,5 L 46 46 46 66 66 69 66 66 69 71 76 71 76 78 81 81 84 86 91 93 94 91 93 94 98 84 86 91 93 94 99 99 94 99 100 100 87 91 94 94 99 100 100 100 124 124 125 124 124 124 125 Pcs/ pack 48 48 48 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12 12 12 12 12 12 12 9 9 9 6 6 6 6 Rec. tool V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250 V250 V250 V250 V250 V250 V250 V250
Crimp sequence.
5:8
holder necessary
when crimping Cu part, use special dies 13B30, no die holder necessary when crimping the Cu part, place the dies between the circular groove on the Cu barrel and
the edge
Cat. no., mm, Al-Cu AKS300B-240A AKS400B-240A mm d 22,3 25 D 37 37 d1 29 29 L 111 111 Rec. tool V1300 V1300
Crimp sequence.
5:9
Notes
5:10
3 5 6 10 20
6:1
V1300-system
V250-system
System Elpress
System Elpress consists of connectors and tools tested together for optimum connection result. The System concept makes you as a customer able to feel secure when using our system and to be sure a safe connections is made when Elpress products are used correctly.
Elpress hydraulic crimp systems fit Elpress terminals and connectors from 10 to 1200 mm. The systems comprise either pumps and crimp heads which can be freely combined or by complete hand held tools where these functions are intergrated. For crimping, prerounding of sectorised conductors, cable cutting, etc. there are a variety of accessories. Together with matching terminals the complete crimp system is formed. Both pumps and manual tools have, with a few exceptions, fast feed function that allows the actual crimping to start after the dies have rapidly been brought in contact with the terminal. There is also a full-closure function to safe-guard a complete crimp action.
Al terminals
V250-system for crimping of Al terminals and prerounding of Al conductors 16-630 mm. Prerounding is done on sector-shaped Al conductors.
Al terminals
V1300 system for crimping of Al terminals and prerounding of Al conductors 16-400 mm. Prerounding is done on sector-shaped Al conductors.
6:2
ES2258
ES2258
Certified crimping tool for crimping of Cu terminals, CUT 6-16 mm and KR/KS 4-10 mm. ES2258 replaces T2258.
Particulars:
weight 0.65 kg, length 300 mm
Crimp type
EL2258
EL2258
Certified crimping tool for crimping of Cu terminals, KRF/KSF 16-25 mm.
Particulars:
weight 0.65 kg, length 300 mm
Crimp type
ES2288
ES2288
Certified crimping tool for crimping of Cu terminals, KRT/KST 10-25 mm.
Particulars:
weight 0.65 kg, length 300 mm
Crimp type
6:3
T3165A1/T3165B/T3165C
T3165A1/T3165B/T3165C
Elpress crimp tool for crimping of Cu terminals and connectors: T3165A1: KR/KRF/KS/KSF, 10-70 mm. T3165B: KR/KRD/KS/KSD, 10-95 mm. T3165C: KRT/KST, 10-95 mm.
Crimp range 6 - 50 mm
TH0650T
TH0650T
Mechanical handtool for crimping of Cu terminals type KRT/KST up to 50 mm.
Particulars:
rotating crimp wheel weight 1.5 kg, length 400 mm no full closure mechanism
Crimp type
TH10120T
TH120T
Mechanical handtool for crimping of Cu terminals type KRT/KST up to 120 mm.
Particulars:
rotating crimp wheel weight 3.7 kg, length 650 mm no full closure mechanism
Crimp type
6:4
Crimp range 10 - 95 mm
Particulars:
hexagonal crimping up to 95 mm easy-to-open crimp head for rapid die change slim ergonomic design - good accessibility even in confined areas NiMh batteries (9.6 V, 2.0 Ah), charge time approx. 40 minutes rapid crimp operation 2-4 seconds approx. 100 - 150 crimps per battery charge (depending on temperature, frequence, etc.) for service and installation use weight 1.6 kg length 360 mm
Crimp types
For solid conductors, type CUT 6-16 mm and KR/KS-connectors 4-10 mm.
Area CUT-connectors 6-16 mm KR/KS-terminals 4-10 mm Die MB4016 No. of crimps 1
6:5
Tools for Cu terminals 10 - 240 mm, Al terminals 16- 25 mm (-35 solid) mm and C-sleeves 6 - 50 mm T2600/T2600B/T2600C
T2600/T2600B/T2600C
Mechanical handtool for crimping of Cu- and Al terminals: T2600 for crimping of Cu terminals type KRF/KSF 10-95 mm T2600B for crimping of Cu terminals type KRD/KSD 10-120 mm T2600C for crimping of Cu terminals type KRT/KST 10-120 mm
cable or similar)
crimp force up to 57 kN rapid die closure and minimum handle force easy to operate in confined spaces only four dies are required to crimp 10 - 120 mm Cu (KRD/KRT) rapid feed function supplied in a metal box equipped with full closure mechanism weight 1.9 kg length 440 mm, width 140 mm
V600
V600
Crimp head for crimping Cu terminals of type KRF/KSF 10150 mm, KRD/KSD 10-185 mm, KRT/KST 10-240 mm and C-sleeves up to 50/50 mm. Used together with footpump P4000, battery / mains powered pump PS710 and mains powered pump P1000.
6:6
V611
V611
Hydraulic tool for crimping of Cu terminals type KRF/KSF 10-150 mm, KRD/KSD 10-185 mm, KRT/KST 10-240 mm and C-sleeves up to 50/50 mm. Uses the same dies as T2600, V600 and PVL611.
Particulars:
two-step, fast feed piston movement to crimp engagement which makes the
Crimp types
PVL611
PVL611DB, supplied with 2 batteries
PVL611-US, supplied with 115 VAC charger
PVL611
Battery crimp tool for crimping of Cu terminals type KRF/KSF 10-150 mm, KRD/KSD 10-185 mm and KRT/KST 10-240 mm and C-sleeves up to 50/50 mm. Uses the same dies as T2600, V600 and V611.
Particulars:
flexible and ergonomic design buzzing signal and flashing light if right pressure is not achieved LED lightning for work in dark environments possibility to document each crimp for unique service control crimp force 55 kN (6 ton) crimps/charge: 100-200 depending on size and temperature crimp time: 3-6 s depending on size working temperature -20C to +40C environmental friendly battery, Li-Ion Makita, 1.3 Ah, 18V 230 VAC battery charger Li-Ion Makita, charging time 15 min LED indication of charge status for service and installation use supplied with robust plastic case, battery, charger and instruction manual weight 2.5 kg, (incl battery) dimensions 387 x 116 x 75 mm
Crimp types
6:7
as stranded (class 2) conductors and that KRD and KRT terminals are used on stranded conductors. Be sure to use dies exactly matching the terminal.
Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals and connectors. Note: KB dies are for V600, V611 and PVL611 only.
KRF/KSF mm2 10 and 70 16 and 35 25 and 50 10 and 95 Dies TB8-17 TB9-13 TB11-14,5 TB71-20 KB22 KB25 No. of crimps 1 resp.2 1 1 1 resp.2 3 3
TB dies.
1 2
120 150
TB7 special for crimping KRX-terminals and KSX-connectors For terminals type KR10 and connectors type KS10
KRD/KSD mm 102/16 and 70 25 and 50 35 and 95 101 and 120 150 185
2
KB dies.
KRT/KST
mm2 101 and 120 10 and 95 16 and 95 25 and 70 35 and 50 150 185 240
2
Three crimps.
DIN 46235 mm 10-16 25-35 50-70 95 Dies TB6-8DIN TB10-12DIN TB14-16DIN TB18DIN No. of crimps 1 1 1 resp.2 1 resp.2
6:8
TBNP dies.
TBC dies.
6:9
SYSTEM 1300 for Cu terminals and connectors 10 - 400 mm, C-sleeves 6 - 120 mm and Al terminals and connectors 16 - 400 mm V1300
V1300
Crimp head for crimping of Cu terminals type KRF/KSF 10-400 mm, KRD/KSD 10-400 mm, KRT/KST 10-400 mm, C-sleeves up to 120 mm, Al terminals and connectors 16-240 mm. Used with footpump P4000, battery / mains powered pump PS710 or mains powered pump P1000.
Particulars:
equipped with oil spray safety protection cap
Crimp types
light and flexible steel crimp head special nitrogen anti-corrosion surface treatment working pressure 63 MPa (630 bar) crimp force 130 kN (13 tons) weight 3.7 kg, excl. accessories length 270 mm, incl. quick coupling, width 82 mm
V1311
V1311
Hydraulic handtool for crimping of Cu terminals type KRF/KSF 10-400 mm, KRD/KSD 10-400 mm, KRT/KST 10-400 mm, C-sleeves up to 120 mm, Alterminals and connectors 16-240 mm. Uses the same accessories as for V1300 above.
Particulars:
automatic fast forward action requires low hand force, about 245 N at max. force crimp force 130 kN (13 tons) weight 4.9 kg, excl. accessories, length 590 mm
Crimp types
PVL1300
PVL1300 PVL1300DB, supplied with 2 batteries PVL1300-US, supplied with 115 VAC charger
Battery powered crimp tool for crimping of Cu terminals type KRF/KSF 10-400 mm, KRD/KSD 10-400 mm, KRT/KST 10-400 mm, C-sleeves up to 120 mm, Al terminals and connectors 16-240 mm. Uses the same crimp accessories as the other products in the above V1300 System.
Particulars:
ergonomic design that optimizes the balanace of the tool in the users hand buzzing signal and flashing light if right pressure is not achieved LED lightning for work in dark environments possibility to document each crimp for unique service control for service and installation use crimp force 124 kN (13 ton) crimps/charge: 60-120 depending on size and temperature
Crimp types
crimp time: 4-12 s depending on size working temperature -20C t0 +40C environmental friendly battery, Li-Ion Makita, 3.0 Ah, 18V 230VAC battery charger Li-Ion Makita, charging time 22 min LED indication of charge status supplied with robust plastic case, battery, charger and instruction weight 5.4 kg, (incl battery), dimensions 412 x 319 x 75 mm
6:10
(class 2) conductors and that KRD and KRT terminals are used on stranded conductors.
Be sure to use dies exactly matching the terminal.
Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals and connectors. If not indicated otherwise, always use inner die holder V1316 and outer die holder V1318.
Cat. no. V1316 V1318 Description Inner die holder Outer die holder
KRF/KSF
Dies B8 B9 B11 B13 B14,5 B17 B20 B22 13B22* B25 13B25* 13B27* 13B30* 13B32* 13B38*
No. of crimps 1 1 1 1 1 1 1 1 2 1 2 2 2 2 3
KRD/KSD mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B8 B8 B9 B11 B12 B14 B16 B19 B22 13B25* 13B27* 13B30* 13B32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 2
Three crimps.
6:11
KRT/KST mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B7 B8.5 B10 B12 B14 B16 B18 B19 B22 B24 13B26* 13B30* 13B32* No. of crimps 1 1 1 1 1 1 1 1 1 1 2 2 2
For oval crimping of Cu branch connectors (C-sleeves). If not indicated otherwise, always use inner die holder V1316 and outer die holder V1318.
Through conductor mm 10-6 16-10 25-16 50-16 70-50 95-70 120-95 Branch mm 10-6 16-10 25-16 50-16 70-25 95-25 120-25 Dies BC4** BC5 BC6 BC8-9 BC11 13BC13* 13BC15* No. of crimps 1 1 1 1 1 2 2
* Are used without die holders; make two crimps, see picture. ** Die nest must be marked C4A to connect 6 mm main to 6 mm branch.
6:12
Particulars:
steel reinforced plywood polyethylen insert material the box can be used as storage or be taken to site sturdy, form cut inserts weight 5.2 kg, excl. accessories length 570 mm, width 467 mm, height 130 mm.
6:13
see picture.
Matrix P13M P13M P20M P20M P20M P25M P25M P25M 13P32M* 13P32M*
Punch P13D P13D P20D P20D P20D P25D P25D P25D P32D P32D
For indent crimping of Al terminals type AKKxxxB/AKSxxxB and connectors type ASxxxB. V1320 matrix holder + P13M matrix + P13D punch.
Stranded mm2 300 400
* Used without matrix holder.
Crimp sequence.
6:14
For prerounding of sector shaped Al conductors. For 16 - 240 mm, matrix holder V1320 is used.
Stranded mm 16 25 35 50 70 95 120 150 185 240
* Used without matrix holder.
Matrix R6MR R7MR R8MR R9MR R12MR R13MR R15MR R16MR 13R18MR* 13R20MR*
Punch 13R6DR 13R7DR 13R8DR 13R9DR 13R12DR 13R13DR 13R15DR 13R16DR 13R18DR 13R20DR
L-Alu
Particulars:
steel reinforced plywood polyethylen insert material the box can be used as storage or be taken to site sturdy, form cut inserts weight 5.2 kg, excl. accessories length 570 mm, width 467 mm, height 130 mm.
6:15
Accessories for crimping overhead line connectors with V1300, V1311 and PVL1300
Crimp dies
Supplied as a pair. For hexagonal crimping of connectors for overhead conductors of AIMgSi (Super B) and Al 59.
mm 31-62 99 157 241
* Used without die holders.
Supplied as a pair. For hexagonal crimping of connectors for overhead ACSR conductors. Die holders V1316 and V1318 to be used.
Steel connector (inner) mm 62 99 Dies B6FE B8FE No. of crimps 2x5 2x5 Al-connector (outer) Dies B16NP B20NP No. of crimps 2x5 2x5
V1318 outer die holder + BNP type dies + V1316 inner die holder.
6:16
Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) crimp force 130 kN flexible and easy to operate
Crimp types
weight 4.2 kg, excl accessories length 295 mm, incl fork and quick coupling, width 145 mm
V1311C
V1311C
Hydraulic handtool for crimping of Cu terminals type KRF/KSF 10-300 mm, KRD/KSD 10-400 mm, KRT/KST 10-400 mm and C-sleeves up to 120 mm. Uses the same die system as V1300C above.
Particulars:
automatic two-step fast feed system full closure system which guarantees a complete crimp the fork is rotatable 180 crimp force 130 kN ergonomically shaped handles easy to carry and operate covers the common needs of Cu-crimping for electricity utilities
Crimp types
6:17
(class 2) conductors and that KRD and KRT terminals are used on stranded conductors.
Be sure to use dies exactly matching the terminal. Die holder V1330 is designed to allow crimping of straight as well as angular terminals.
Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals. If not otherwise indicated, use die holder V1330.
Cat. no. V1330 KRF/KSF mm 10 16 25 35 50 70 95 120 150 185 240 300 Dies B8 B9 B11 B13 B14,5 B17 B20 B22 B25 13CB27* 13CB30* 13CB32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 Description Die holder
B type dies.
KRD/KSD mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B8 B8 B9 B11 B12 B14 B16 B19 B22 13CB25* 13CB27* 13CB30* 13CB32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 2
6:18
KRT/KST mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B7 B8,5 B10 B12 B14 B16 B18 B19 B22 13CB24* 13CB26* 13CB30* 13CB32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 2
For oval crimping of Cu branch connectors (C-sleeves). If not otherwise indicated, use die holder V1330.
Main conductor mm 10-6 16-10 25-16 50-16 70-50 95-70 120-95 Branch mm 10-6 16-10 25-16 50-16 70-25 95-25 120-25 Dies BC4** BC5 BC6 BC8-9 BC11 13CBC13* 13CBC15** No. of crimps 1 1 1 1 1 2 2
BC type dies.
* Used without die holders. ** Die nest must be marked C4A to connect 6 mm main to 6 mm branch.
6:19
Patented DUAL SYSTEM for crimping flexible Cu-conductors in KRF/KSF-connectors for demanding applications, 10 - 300 mm
Particulars:
patented crimp technique for crimping of flexible Cu terminals according to IEC60228, type class 5 crimps terminals type KRF and through connectors type KSF for extra tough environments like cars and train, where the connections
beside normal electrical properties also must meet demands related to corrosion, mechanical strength and vibration meet the requirements in IEC/EN 61238:1 meet the requirements of corrosion according to DIN V 40 046, part 37 meet the requirements for vibration according to EN 50 155 meet the requirements of mechanical strength according to SEN 24 50 10 Crimp sequence The crimp starts with an optimized hexagonal crimp and then makes a small indent in the same crimp cycle to further improve gas tightness as well as electrical and mechanical properties.
PVL1300DUAL
PVL1300DUAL
PVL1300DUAL-US, supplied with a 115 VAC charger Battery powered crimp tool for crimping of type KRF/KSF 10-300 mm in demanding applications.
Particulars:
ergonomic design that optimizes the balanace of the tool in the users hand buzzing signal and flashing light if right pressure is not achieved LED lightning for work in dark environments possibility to document each crimp for unique service control crimp force 124 kN (13 ton) crimps/charge: 60-120 depending on size and temperature crimp time: 4-12 s depending on size working temperature -20C t0 +40C environmental friendly battery, Li-Ion Makita, 3.0 Ah, 18V
Crimp types
battery charger Li-Ion Makita, charging time 22 min LED indication of charge status for service and installation use supplied with robust plastic case, battery, charger and instruction PVL1300DB, supplied with 2 batteries weight 5.4 kg, (incl battery) dimensions 412 x 319 x 75
Accessories:
PVBP-LI-ION 3Ah, 18 V Li-Ion, extra battery
6:20
DV1300
Crimp head for crimping of Cu terminals type KRF/KSF 10 - 300 mm. Used with footpump P4000 or battery / mains powered pump PS710.
Particulars:
crimp head with the patented DUAL CRIMP technique which starts with an
DV1300
Crimp geometries
DUAL+regular crimps
optimized hexagonal crimp and then makes a small indent in the same crimp cycle to further improve gas tightness as well as electrical and mechanical properties DUAL dies are available for 10 - 300 mm crimps terminals type KRF and through connectors type KSF conventional accessories as shown for V1300 can be used (without DUAL-function) DV1300 can also be used with regular crimp dies for the 1300-system no die holders are necessary when using DUAL dies weight 3.4 kg dimensions 74 mm x 265 mm
DV1300C
DV1300C
C-fork type crimp head, open to one side, for crimping of Cu terminals type KRF/KSF 10 - 300 mm. Used with footpump P4000 or battery / mains powered pump PS710.
Particulars:
Crimp head with the patented DUAL CRIMP technique which starts with an
Crimp geometries
DUAL + regular crimps
optimized hexagonal crimp and then makes a small indent in the same crimp cycle to further improve gas tightness as well as electrical and mechanical properties DUAL dies are available for 10 - 300 mm crimps terminals type KRF and through connectors type KSF conventional dies as for V1300C can be used (without DUAL-function) DV1300C can also be used with regular crimp dies for the 1300C-system no die holders are necessary when using DUAL-dies weight 4.9 kg dimensions 285 mm x 140 mm
6:21
Accessories for crimping flexible Cu-conductors in the DUAL Crimp system DV1300, DV1300C and PVL1300DUAL
DUAL crimp dies
Supplied in pairs. For crimping of flexible Cu conductors in terminals type KRF or connectors type KSF. No die holders necessary.
mm 10 16 25 35 50 70 95 120 150 185 240 300 Dies for DV1300 and PVL1300DUAL 13DB8 13DB9 13DB11 13DB13 13DB14,5 13DB17 13DB20 13DB22 13DB25 13DB27 13DB30 13DB32 Dies for DV1300C 13DCB8 13DCB9 13DCB11 13DCB13 13DCB14,5 13DCB17 13DCB20 13DCB22 13DCB25 13DCB27 13DCB30 13DCB32 No. of crimps 1 1 1 1 1 1 1 2 2 2 2 2
6:22
SYSTEM V250 for crimping Cu terminals and connectors 10 - 800 mm, C-sleeves up to 300 mm and Al terminals and connectors 16 - 630 mm V250
V250
Crimp head for crimping of Cu terminals type KRF/KSF, KRT/KST, KRD/KSD 10-800 mm, C-sleeves up to 300 mm, Al terminals and connectors 16-630 mm. Used together with footpump P4000, battery / mains powered pump PS710 and mains powered pump P1000.
Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar)
Crimp types
crimp force 250 kN (25 ton) tested with Elpress pumps and connectors weight 4.6 kg, excl. accessories dimensions 111 mm x 280 mm
6:23
(class 2) conductors and that KRD and KRT terminals are used on stranded conductors.
Crimp dies
Supplied in pairs. For hexagonal crimping of Cu terminals and connectors. If not otherwise indicated, use inner die holder V2506 and outer die holder V2508.
Cat. no. V2506 V2508 Description Inner die holder Outer die holder
KRF/KSF mm 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800
* Use without die holders.
Dies for B8 B9 B11 B13 B14,5 B17 B20 B22 B25 B27 B30 B2532* B2538* B2542* B2553* B2553*
No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 3
KRT/KST Dies for B7 B8,5 B10 B12 B14 B16 B18 B19 B22 B24 B26 B30 B32 B2540* B2545* B2553* No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3
Three crimps.
6:24
KRD/KSD mm 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800
* Use without die holders.
KRD/KSD B8 B8 B9 B11 B12 B14 B16 B19 B22 B25 B27 B30 B2532* B2540* B2545* B2553*
No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3
DIN46235 mm 10 16 25 35 50 70 95 120 150 185 240 300 DIN46235 dies B6DIN B8DIN B10DIN B12DIN B14DIN B16DIN B18DIN B20DIN B22DIN B25DIN B28DIN B32DIN No. of crimps 1 1 1 1 1 1 1 1 1 2 2 3
Crimp sequence.
For oval crimping of Cu branch connectors (C sleeves). If not otherwise indicated, use inner die holder V2506 and outer die holder V2508.
Main conductor mm 10-6 16-10 25-16 50-16 70-50 95-70 120-95 150-120 185-150 300-240 Branch mm 10-6 16-6 25-16 50-16 70-25 95-25 120-25 150-35 185-35 300-35 Dies BC4* BC5 BC6 BC8-9 BC11 BC13 BC15 B25C16** B25C18** B25C21** No. of crimps 1 1 1 1 1 1 1 1 2 2
* Die nest must be marked C4A to connect 6 mm main to 6 mm branch. ** Use without die holders.
6:25
LV250
Particulars:
steel reinforced plywood polyethylen insert material the box can be used as storage or be taken to site sturdy, form cut inserts weight 5.2 kg, excl. accessories length 570 mm, width 467 mm, height 130 mm.
6:26
see picture.
Crimp sequence.
* Use with terminals and connectors type AK/AS/AKK/AKS 500B ** Use with terminals and connectors type AK/AS/AKK/AKS 500A
Matrix R6MR R7MR R8MR R9MR R12MR R13MR R15MR R16MR R18MR R20MR R21MR R26MR R28MR
Matrix holder V2521 V2521 V2521 V2521 V2521 V2521 V2521 V2521 V2531 V2531 V2531 V2531 V2531
Punch R6DR R7DR R8DR R9DR R12DR R13DR R15DR R16DR R18DR R20DR R21DR R26DR R28DR
Matrix holder V2531 + matrix R18MR + punch R18DR + punch holder V2540.
6:27
L-Alu
Particulars:
steel reinforced plywood polyethylen insert material the box can be used as storage or be taken to site sturdy, form cut inserts weight 5.2 kg, excl. accessories length 570 mm, width 467 mm, height 130 mm.
6:28
Supplied in pairs. For hexagonal crimping of overhead line connectors for conductors type ACSR (FeAl).
mm 62 99 Die holder V2506 V2506 Die holder V2508 V2508 Dies for steel sleeve B6FE B8FE Dies for Al-sleeve B16NP B20NP No. of crimps 2x5 2x5
6:29
Crimp station for industrial crimping needs, for crimping flexible conductors in KRF/KSF-terminals 10 - 300 mm CS2500
Crimp station CS2500 offers effective production with highest operator safety. Advanced intelligent features combined with simplicity make the product unique.
Particulars:
designed for continuous production of Cu tube terminals, 10 - 300 mm fast low force locking and unlocking of terminals, reduces the total crimp
cycle significantly constructed to give high personal safety high crimping force up to 250 kN, self-adjusting for optimal durability of tool and accessories one crimpcycle regardless crimp size Elpress patented DUAL System is used Elpress hydraulic pump unit, of type PS710 with foot pedal and with advanced control and supervision is attached CE-approved, fulfilling machine safety regulations PC-software for crimp analysis is available to be used with mains powered pump PS710D PS710D flexible power source 100 to 240VAC 50-60Hz secures no mains power restrictions weight, pump unit 12.3 kg dimensions, pump unit 390 x 225 x 225 mm weight, mains unit 8.6 kg dimensions, mains unit 390 x 225 x 140 mm weight, crimp unit 59.5 kg dimensions, crimp unit 200 x 350 x 340 mm
Dies
Supplied in pairs, incorporating Elpress DUAL system. For crimping of Cu terminals and connectors, KRF/KSF. Used without die holders.
mm 10 16 25 35 50 70 95 120 150 185 240 300 Dies 13DCB8 13DCB9 13DCB11 13DCB13 13DCB14,5 13DCB17 13DCB20 20DCB22 20DCB25 20DCB27 20DCB30 20DCB32 No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1
Dies 13DCB20.
6:30
The Analyzer computer software is used for quality assurance of crimping work.
6:31
Tool for Cu terminals and connectors 500 - 1000 mm, C-sleeves 185 - 300 mm and Al terminals and connectors 800 - 1200 mm V1470
V1470
Elpress crimp head, used together with foot pump P4000 or battery / mains powered electro hydraulic pump PS710.
Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) crimp force 400 kN supplied in a solid plywood box weight 21.5 kg (incl box 28.5 kg) length 510 mm, width 235 mm
Crimp types
6:32
Crimp dies
Supplied in pairs. For hexagonal crimping of Cu terminals and connectors.
mm 500 500 630 630 800 800 1000 Cable type/Terminal or connector type Stranded/KRD/KSD/KRT/KST Flexible/KRF/KSF Stranded/KRD/KSD/KRT/KST Flexible/KRF/KSF Stranded/KRD/KSD/KRT/KST Flexible/KRF/KSF Stranded/KRD/KSD/KRT/KST Dies B4040 B4042 B4045 B4053 B4053 B4053 B4056 No. of crimps 2 2 2 2 2 2 2
B4040 dies.
6:33
Particulars:
unique design in high tensile aluminium alloy standard setting 630 bar (max setting to 700 bar) safety valve for relief at all pressures a pressure gauge can be attached to indicate working pressure ergonomic design high finish anodised surface - easy to keep clean high efficency two-step oil flow simple foot operated off-loading (piston return) after automatic stop at
full pressure
robust and stable to work with practical storage position for hose supplied in steel reinforced plywood storage and carrying box low weight, 8.6 kg, incl. 2.2 m hose dimensions (hose not included) 560 x 180 x 205 mm
6:34
P1000
P1000
P1000 is a secure, lean produced 2-step pump as an economical alternative for industrial use where simplicity and reliability is required. The pump is supplied with Elpress safety hose with quick coupling. The robust although light weighted design allows intensive use in most cases. The pump is CE-approved.
Particulars:
function Self holding pressure during crimp cycle, automatic return after
completed crimp
hydraulic pressure: Working range 0-63 (70) MPa, adjustable hydraulic flow: Low pressure (up to 1.5 MPa) approx. 0.8 l/min, High pres-
6:35
Light weight and handy pump designed according to customer request PS710
PS710 is a hydraulic battery / mains powered pump for crimping with advanced control and supervision of the crimp procedure. It is equipped with a flexible system for almost all crimp applications where high performance and reliability is required. The pump is suitable for cable harness manufacturing as well as for electricians working with utility, installation or service work. PS710 has power source for every kind of crimping work. Technical data: possible to use different working pressures, 0 to 700 Bar. PC software, Analyzer, for crimp analysis and quality process integration can be used with a PC in a data network with a printer oil flow at 20 bar: 0.6 litre/min (PS710D 1.2 litre/min) oil volume: 1.0 litre oil type: HYDREX MV 22 (hydraulic oil, mineral type) or similar mains power 100-240 VAC 50-60 Hz Li-ion battery 28.8 V, 3.0 Ah crimps/battery charge: 120 crimps with Cu 150 mm charger 230 VAC 50 Hz, 10.8-28.8 V, charging time 65 min protection class IP54 ambient temperature - 15 to 40 C CE-approved: Machine safety 98/37/EG, Electro magnetic compatibility 2004/108/EG, Low voltage directive 73/23/EEG, ROHS 2002/95/EC, WEEE 2002/96/EC weight approx. 11 kg small dimensions 370x250x160 mm
The pump system consists of three basic versions, all with customizing possibilities;
PS710D
For the cable harness manufacturer.
Technical data:
unique electronic system together with a special PC-software process control and analysis, SPC each crimp can be traced communication to PC in real-time, immediate quality check integrated communication through CAN with Elpress CS2500 unit high flow hydraulic pump for fastest crimping movement can be used with a PC in a data-network with a printer to be used with crimp station CS2500
6:36
PS710E
For the installer working in the distribution network or in the industry.
Technical data:
small size and low weight make it easy to use in every situation highest performance both with Li-ion battery 28.8 V and mains power display with keypad for full pump status information to operator possibility to have crimps stored in control system PC communication with USB to be used with crimp head system 1300, 250 or 1470
PS710R
For the user asking for standard solutions (without need of crimp traceability).
Technical data:
pump control without electronic system, relayed controlled easy equipped without data communication without battery to be used with crimp head system 1300, 250 or 1470
Standard solutions:
PS710E251*
Included:
pump E-version mains cable (for EU) hydraulic hose 2.5 m battery charger strap
PS710E501*
Included:
pump E-version mains cable (for EU) hydraulic hose 5.0 m battery charger strap
PS710R250*
Included:
pump R-version mains cable (for EU) hydraulic hose 2.5 m strap
6:37
Notes
6:38
Twist connectors for Cu-wires 10 - 35 mm Twist connectors for Al-wires 31 - 99 mm Overhead connectors for alloy AlMgSi (Super B) and Al59 conductors 31 - 241 mm Overhead connectors for ACSR conductors 62 and 99 mm SYSTEM 600 for overhead line connectors SYSTEM 1300 for overhead line connectors SYSTEM V250 for overhead line connectors
2 2 3 3 4 8 10
7:1
System Elpress
System Elpress consists of connectors and tools tested together for optimum connection result. The System concept makes you as a customer able to feel secure when using our system and to be sure a safe connections is made when Elpress products are used correctly.
Introduction
Elpress connector range for overhead lines includes crimp types for alloy aluminium wires like AlMgSi (Super B) and Al59 wires as well as for certain ACSR conductors. Twist type connectors for both Al and Cu wires are also offered. Crimp tools types T2600, V600, V611, PVL611, V1300, PVL1300 and V250 may be used.
Note 1 2 2 2
mm 31 49 62 99
W 17,3 21 23 28
7:2
Overhead connectors for alloy AlMgSi (Super B) and Al59 conductors 31 - 241 mm
material aluminium alloy for jointing overhead conductors AlMgSi (Super B) and Al59 tested according to the requirements of the standard SS 424 1241 the connector is supplied with inner surface covered with contact paste conductor must be cleaned before crimp Cat. no. mm LFS31 LFS62 LFS99 LFS157 LFS241 mm d 8,0 11,0 13,5 17,5 21 Pcs/ pack 10 10 10 5 5 No. of crimps 2x5 2x5 2x5/2x10** 2x8 2x8 Marking Elpress logo XXXX = Year, week LFS 31 16 XXXX ALMGSI LFS62 16 XXXX ALMGSI LSF99 20 XXXX ALMGSI LSF157 26 XXXX ALMGSI LSF241 32 XXXX ALMGSI
Rec. tool V1300, V250 V1300, V250 V1300, V250 V1300, V250 V1300, V250
** when crimping with T2600, V600, V611 and PVL611 2 x 10 crimps are necessary
D 16
L 310 360 95
13,5 18,7 5 8
7:3
System Elpress
System Elpress consists of connectors and tools tested together for optimum connection result. The System concept makes you as a customer able to feel secure when using our system and to be sure a safe connections is made when Elpress products are used correctly.
Cu terminals Cu terminals
V1300 system for crimping of Cu terminals 10-400 mm. The V1300-system is also available in a C-version with an open head for crimping of Cu terminals in narrow spaces. V250-system for crimping of Cu terminals 10-800 mm.
Al terminals
V250-system for crimping of Al terminals and prerounding of Al conductors 16-630 mm. Prerounding is done on sector-shaped Al conductors.
Al terminals
V1300 system for crimping of Al terminals and prerounding of Al conductors 16-400 mm. Prerounding is done on sector-shaped Al conductors.
7:4
Tools for Cu terminals 10 - 240 mm, Al terminals 16 - 25 mm (-35 solid) mm and C-sleeves 6 - 50 mm T2600/T2600B/T2600C
T2600/T2600B/T2600C
Mechanical handtool for crimping of Cu- and Al terminals: T2600 for crimping of Cu terminals type KRF/KSF 10-95 mm T2600B for crimping of Cu terminals type KRD/KSD 10-120 mm T2600C for crimping of Cu terminals type KRT/KST 10-120 mm
cable or similar)
crimp force up to 57 kN rapid die closure and minimum handle force easy to operate in confined spaces only four dies are required to crimp 10 - 120 mm Cu (KRD/KRT) rapid feed function supplied in a metal box equipped with full closure mechanism weight 1.9 kg length 440 mm, width 140 mm
V600
V600
Crimp head for crimping Cu terminals of type KRF/KSF 10150 mm, KRD/KSD 10-185 mm, KRT/KST 10-240 mm and C-sleeves up to 50/50 mm. Used together with footpump P4000, battery / mains powered pump PS710 and mains powered pump P1000.
7:5
V611
V611
Hydraulic tool for crimping of Cu terminals type KRF/KSF 10-150 mm, KRD/KSD 10-185 mm, KRT/KST 10-240 mm and C-sleeves up to 50/50 mm. Uses the same dies as T2600, V600 and PVL611.
Particulars:
two-step, fast feed piston movement to crimp engagement which makes the
Crimp types
crimp cycle shorter crimp force 60 kN supplied in a robust textile bag with foam rubber insert weight 2.5 kg dimensions 425 x 115 x 53 mm
PVL611
PVL611DB, supplied with 2 batteries
PVL611-US, supplied with 115 VAC charger
PVL611
Battery crimp tool for crimping of Cu terminals type KRF/KSF 10-150 mm, KRD/KSD 10-185 mm and KRT/KST 10-240 mm and C-sleeves up to 50/50 mm. Uses the same dies as T2600, V600 and V611.
Particulars:
flexible and ergonomic design buzzing signal and flashing light if right pressure is not achieved LED lightning for work in dark environments possibility to document each crimp for unique service control crimp force 55 kN (6 ton) crimps/charge: 100-200 depending on size and temperature crimp time: 3-6 s depending on size working temperature -20C to +40C environmental friendly battery, Li-Ion Makita, 1.3 Ah, 18V 230 VAC battery charger Li-Ion Makita, charging time 15 min LED indication of charge status for service and installation use supplied with robust plastic case, battery, charger and instruction manual weight 2.5 kg, (incl battery) dimensions 387 x 116 x 75 mm
Crimp types
7:6
Accessories for crimping overhead line connectors with T2600, V600, V611 and PVL611
For overhead line connectors for alloy Al conductors, hexagonal crimping.
mm 31-99 Dies TBNP16-20 No. of crimps Die side 16: 2x5 Die side 20: 2x10
TBNP dies.
7:7
SYSTEM 1300 for Cu terminals and connectors 10 - 400 mm, C-sleeves 6 - 120 mm and Al terminals and connectors 16 - 400 mm V1300
V1300
Crimp head for crimping of Cu terminals type KRF/KSF 10-400 mm, KRD/KSD 10-400 mm, KRT/KST 10-400 mm, C-sleeves up to 120 mm, Al terminals and connectors 16-240 mm. Used with footpump P4000, battery / mains powered pump PS710 or mains powered pump P1000.
Particulars:
equipped with oil spray safety protection cap
Crimp types
light and flexible steel crimp head special nitrogen anti-corrosion surface treatment working pressure 63 MPa (630 bar) crimp force 130 kN (13 tons) weight 3.7 kg, excl. accessories length 270 mm, incl. quick coupling, width 82 mm
V1311
V1311
Hydraulic handtool for crimping of Cu terminals type KRF/KSF 10-400 mm, KRD/KSD 10-400 mm, KRT/KST 10-400 mm, C-sleeves up to 120 mm, Alterminals and connectors 16-240 mm. Uses the same accessories as for V1300 above.
Particulars:
automatic fast forward action requires low hand force, about 245 N at max. force crimp force 130 kN (13 tons) weight 4.9 kg, excl. accessories, length 590 mm
Crimp types
PVL1300
PVL1300 PVL1300DB, supplied with 2 batteries PVL1300-US, supplied with 115 VAC charger
Battery powered crimp tool for crimping of Cu terminals type KRF/KSF 10-400 mm, KRD/KSD 10-400 mm, KRT/KST 10-400 mm, C-sleeves up to 120 mm, Al terminals and connectors 16-240 mm. Uses the same crimp accessories as the other products in the above V1300 System.
Particulars:
ergonomic design that optimizes the balanace of the tool in the users hand buzzing signal and flashing light if right pressure is not achieved LED lightning for work in dark environments possibility to document each crimp for unique service control for service and installation use crimp force 124 kN (13 ton) crimps/charge: 60-120 depending on size and temperature
Crimp types
crimp time: 4-12 s depending on size working temperature -20C t0 +40C environmental friendly battery, Li-Ion Makita, 3.0 Ah, 18V 230VAC battery charger Li-Ion Makita, charging time 22 min LED indication of charge status supplied with robust plastic case, battery, charger and instruction weight 5.4 kg, (incl battery), dimensions 412 x 319 x 75 mm
7:8
Accessories for crimping overhead line connectors with V1300, V1311 and PVL1300
Crimp dies
Supplied as a pair. For hexagonal crimping of connectors for overhead conductors of AIMgSi (Super B) and Al 59.
mm 31-62 99 157 241
* Used without die holders.
Supplied as a pair. For hexagonal crimping of connectors for overhead ACSR conductors. Die holders V1316 and V1318 to be used.
Steel connector (inner) mm 62 99 Dies B6FE B8FE No. of crimps 2x5 2x5 Al-connector (outer) Dies B16NP B20NP No. of crimps 2x5 2x5
V1318 outer die holder + BNP type dies + V1316 inner die holder.
7:9
SYSTEM V250 for crimping Cu terminals and connectors 10 - 800 mm, C-sleeves up to 300 mm and Al terminals and connectors 16 - 630 mm V250
V250
Crimp head for crimping of Cu terminals type KRF/KSF, KRT/KST, KRD/KSD 10-800 mm, C-sleeves up to 300 mm, Al terminals and connectors 16-630 mm. Used together with footpump P4000, battery / mains powered pump PS710 and mains powered pump P1000.
Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar)
Crimp types
crimp force 250 kN (25 ton) tested with Elpress pumps and connectors weight 4.6 kg, excl. accessories dimensions 111 mm x 280 mm
7:10
Supplied in pairs. For hexagonal crimping of overhead line connectors for conductors type ACSR (FeAl).
mm 62 99 Die holder V2506 V2506 Die holder V2508 V2508 Dies for steel sleeve B6FE B8FE Dies for Al-sleeve B16NP B20NP No. of crimps 2x5 2x5
7:11
Notes
7:12
Screw connectors
Screw connectors
General information Screw connectors and terminals Through connectors 10 - 630 mm Screw terminals 10 - 630 mm ISL2201, holding tool 2 3 4 4 4
8:1
Screw connectors
Washer solution
To reduce the number of variants of the terminals, washers are delivered with the terminals. A washer is always required for connection of the terminal palm to a bus bar with a screw.
Bolts are tightened using a wrench. It is also possible to use a battery operated wrench. Screw terminal.
SC50R50S
On connector SC50R50S the screws are pre-mounted in the connector and covers all areas from 10-50 mm. SC50R50S is also suitable as screen connector for 10-35 mm Cu/Al.
Screw through connector.
Connection to the conductors is achieved by tightening the screws in the through connector or terminal to a pre-determined torque. Through connectors and terminals are made of aluminium. The terminal palm is made of copper and the accompanying screws Elpress uses are made of brass to reduce friction and facilitate installation. Tools for assembly can be a spanner/ wrench or a battery-operated impact wrench which has a high torque force, > 100 Nm. To facilitate installation there is holding tool, ISL2201, to hold the screw connector in its right position during tightening of the screws. The screw connectors have a partition wall to enable jointing of oil-filled conductors to plasticinsulated XLPE conductors. The screw connectors meet the requirements of IEC 61238-1.
Screw On connector SC50R50S the screws are pre-mounted in the connector. M5 M6 M8 M10 M12 M14 M16 M20
Marking
Elpress marking of screw connections shows logo, product name, conductor area (for stranded and solid conductors) and assembly order of the screws. The terminal palm is marked with bolt size (M-thread) for bolt connections.
Cat. no. SL70R70S-10-12 SL = Screw terminal 70R = max 70 mm round conductors 70S = max 70 mm sector conductors 10-12 = screw size 10 and 12 (M-thread)
Cat. no. SC150R95S SC = screw through connector 150R = max 150 mm round conductor 95S = max 95 mm sector conductor
8:2
Screw connectors
By means the enclosed special washers for Elpress screw terminals, two bolt dimensions may be used in one palm hole size, see picture and table below. The required stocking of different terminals for different bolts is hereby heavily reduced.
Stranded and solid conductors area, mm 10 16 25 35 50 Connector Cat.no. SC50R50S SC50R50S SC50R50S SC50R50S SC50R50S SC50R50S SC50R50S SC50R50S SC95R95S SC50R50S SC95R95S SC95R95S SC95R95S SC150 SC150R95S SC95R95S SC150R95S SC95R95S SC150 SC150R95S SC240R185S SC150 SC240 SC150R95S SC240R185S SC150 SC240 SC240R185S SC240R185S SC240 SC240R185S SC400R240S SC240 SC400R240S1) SC400R240S1) SC630R SC630R Terminal M12, M10 SL70R70S-10-12 SL70R70S-10-12 SL70R70S-10-12 SL70R70S-10-12 SL70R70S-10-12 SL70R70S-10-12 SL70R70S-10-12 SL70R70S-10-12 SL70R70S-10-12 SL70R70S-10-12 SL150R95S-10-12 SL150R95S-10-12 Terminal M16, M12
Type round round sector round sector round sector round round sector sector round sector sector round round sector sector sector round sector sector sector round sector sector sector round sector sector round sector sector round round round round
70
95
120
SL150R95S-10-12 SL240R185S-12-16
150
SL150R95S-10-12 SL240R185S-12-16
185
SL240R185S-12-16 SL240R185S-12-16
8
SL240R185S-12-16 SL240R240S* SL400R240S*1) SL400R240S*1) SL630R* SL630R*
240
* Palm hole as requested 1) for un-compressed cable. For compressed cable, contact Elpress.
8:3
Screw connectors
Cat. no. SC50R50S SC95R95S SC150 SC150R95S SC240 SC240R185S SC400R240S SC630R
d 10,7 16 20 16 25 20 25,7 33
Suitable for conductors as in table on previous page. * measurement between plane sides
8:4
9:1
Cutting tools
Elpress cutting tools are available in several variants for cutting of Cu and Al conductors, up to a diameter of 85 mm. Apart from the mechanical cutting tools that cut cables up to 20 mm, there is a wide range of hydraulic cutting tools which cuts cables up to 85 mm. The electrical cutting tool PKL54 is easy to operate and the protective cap gives high safety for the user. The tool has a preferable scissor action while cutting and cut conductors up to 54 mm.
ODEN, precise setting for the different insulations is easily made by means of the nine position setting wheel.
For stripping of larger areas up to 40 mm, TOR, a professional stripping tool for cables of all insulation types is used. Designed to fit the hand and for ease of use, TOR can strip the most difficult cables in the harshest of environments.
For preparation and stripping of medium voltage conductors, 12-24kV, tools FBS1722 and 1723 are used. FBS1722 strips (10-50 mm) outer conductor screen of XLPE conductors and FBS1723 strips (15-52 mm) PEX insulation on intermediate voltage conductors.
FBS1722, for stripping of outer conductive layer gives a very smooth result.
9:2
Particulars:
Stripping range
EMBLA S-cassette
- for PVC insulations 0.02-10 mm (AWG 34-8) - for harder insulations 0.1-4 mm (AWG 28-12) - for PVC insulations 4-16 mm (AWG 12-6) Cutting range - stranded conductors up to 10 mm (AWG 8) - single strand conductors up to 1.5 mm (AWG 16) Versatility: The easy exchange of stripping cassettes makes stripping of most insulation materials possible. The working range is the widest available for these type of tools. Precision: Precise knife adjustment allows stripping of conductors with thin insulations without damage to the strands. When the stripping action is completed, the knives open and are kept so during the retraction of the knives. The scratchfree conductor is thus easy to take out. Ergonomy: A specially designed movable handle with a soft rubber inlay, low friction, optimised handle opening width, an angled head and low weight safeguard comfortable work with lowest work load. Long life expectancy: Strip cassettes and knives can be exchanged for very long tool life. Reliability: Tested to over 150 000 cycles. Produced from a new high tensile plastic with doubled strength compared to ordinary PA6 (nylon).
EMBLA V-cassette
Accessories
EMBLA can be supplemented with the following spare cassettes for different types and sizes of cable insulations. In one simple operation the cassettes can be replaced. EMBLA SP S with knife , straight blades, for PVC insulations 0.02-10 mm (AWG 34-8) EMBLA SP V with knife, V-shaped blades, for harder insulations 0.1-4 mm (AWG 28-12) EMBLA SP 16 with knife, curved blades, for 4-16 mm (AWG 12-6)
AWG 34-8 Area 0.02-10 mm 0.1-4 mm 4-16 mm Cat. no. EMBLA SP S-cassette EMBLA SP V-cassette EMBLA SP 16-cassette Weight 0.020 kg 0.020 kg 0.020 kg
EMBLA 16-cassette
* Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
28-12 12-6
9:3
TOR
TOR
Stripping tool for LV cables.
Particulars:
two exchangeable hooks for covering the wide diameter range locked positions for cutting around and along the cable as well as in a spiral the cutting can be made on cable outer diameters from 4.5 to 40 mm with
the handle
Area 4.5-40 mm Cat. no. TOR TOR SP KNIFE (spare blade) Weight 0.116 kg 0.010 kg Dimensions 150x42x31 mm (small hok) 167x52x31 mm (big hok)
ODEN
ODEN
Stripping of the outer layer on signal, telephone, instrument, data cables and etc.
Particulars:
precise setting for the different insulations is easily made by means of the
ODEN, for stripping of outer layer on signal, telephone, instrument, data cables and etc.
* Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
9:4
Tools for cutting and stripping of conductors 0.5 - 6 mm and for cutting up to 20 mm
Cutting and stripping 0.5 - 6* mm
SCT001
SCT001
Cutting and stripping tool.
Particulars:
made from high quality steel cuts and strips 0.5 to 6 mm (20 - 10 AWG) lockable strip setting light and versatile Area 0.5-6 mm Cat. no. SCT001 Weight 0.10 kg Dimensions 140x65 mm
CT10
CT10
Cable cutter.
Particulars:
cuts Cu and Al cables up to outer 10 mm not designed to cut steel small and handy hardened cutter edges of forged steel the special cutter edge designs gives a clean cut surface with low distortion Area 10 mm Cat. no. CT10 Weight 0.17 kg Length 165 mm
CT20
CT20
Cable cutter.
Particulars:
cuts Cu and Al cables up to outer 20 mm not designed to cut steel relatively small and handy hardened cutter edges of forged steel the special cutter edge designs gives a clean cut surface with low distortion Area 20 mm Cat. no. CT20 Weight 0.44 kg Length 240 mm
* Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
9:5
UP-B41
UP-B41
Cable cutter.
Particulars:
cuts flexible Cu and Al conductors up to 95 mm cuts Cu cables up to approx. 15 mm not designed for cutting steel small and very effective a professional tool with very high quality gives a clean cut surface Area 15 mm Cat. no. UP-B41 Weight 0.28 kg Length 200 mm
* Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.
9:6
HKS34
HKS34
Cable cutter.
Particulars:
cuts normal types of Cu and Al cables up to 34 mm cuts Al-alloyed AC overhead line conductors up to 241 mm (not ACSR) supplied in a robust textile carry bag Area 34 mm Cat. no. HKS34 Weight 0.92 kg Length 250 mm
HKS50
HKS50
Cutting tool for Cu/Al and steel cable with exchangeable cutting blades. HKS50 is delivered with universal blade UFE1 for Al/Cu, ASCR, Flexibel steel wire and anchoring cable. Supplied in a robust textile bag with instructions for use and a cleaning comb.
Particulars:
One hand operation Scissor movement Change blades fast and easy with release of two screws Clear marking of usage on the blades Reliable and well proven ratchet drive
Area 50 mm
Weight 1.4 kg
Length 230 mm
UFE2
UFE1