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Contents
Chapter 1 Diagram Instruction................................................................................................................. 4 1. 2. Instruction of Circuit Diagram ...................................................................................................... 5 Definition of Main Wiring Harness Connectors ........................................................................... 8 1) Description on relevant definitions: ......................................................................................... 8 2) Definition and Position of Main Wiring Harness Connectors .................................................. 8 3. Definition of body grounding points .............................................................................................. 16 1) Grounding points of engine compartment wiring harness .................................................... 16 2) Grounding points of instrument wiring harness ..................................................................... 17 3) CVT wiring harness grounding point ..................................................................................... 18 4. Differential wiring harness body grounding location and layout of main module ......................... 19 5. Main symbols description in circuit ............................................................................................... 20 6. Definition of fuse and fuse box inside schematic diagram ........................................................... 21 1) Fuse number.......................................................................................................................... 21 2) The description of BCM fuses. .............................................................................................. 21 3) Schematic diagram and positive pole fuse box ..................................................................... 22 4) Internal circuit diagram of engine compartment fuse box ..................................................... 23 5) Layout of engine compartment fuse boxs front & back side ................................................ 24 6) Internal circuit diagram of instrument fuse box and its front & back layout .......................... 25 Chapter 2 Wiring Harness Diagram....................................................................................................... 26 1. 2. 3. 4. 5. 6. Engine compartment wiring harness assembly (T11-3724010WB).......................................... 27 Instrument wiring harness assembly (T11-3724030WB) .......................................................... 28 TCU wiring harness assembly (T11-3724060WA) .................................................................... 29 A/C wiring harness assembly (T11-8107037) ........................................................................... 30 Positive wiring harness assembly (T11-3724011WA) ............................................................... 31 Positive wiring harness assembly (T11-3724012WA)............................................................... 31
Chapter 3 Schematic Diagram of Circuit Diagram ................................................................................... 32 1. 2. 3. 4. 5. 6. 7. 8. Starting & charging system ........................................................................................................ 33 ECU system ............................................................................................................................... 34 TCU system ............................................................................................................................... 35 Combined instrument................................................................................................................. 36 Automatic A/C ............................................................................................................................ 37 ABS+EBD, brake lamp .............................................................................................................. 38 Audio system ............................................................................................................................. 39 Data communication system ..................................................................................................... 40
3 Without the written approval of Chery, duplicated, translated or extract in any form of this manual shall not be allowed. All rights reserved by Chery.
4 Without the written approval of Chery, duplicated, translated or extract in any form of this manual shall not be allowed. All rights reserved by Chery.
5 Without the written approval of Chery, duplicated, translated or extract in any form of this manual shall not be allowed. All rights reserved by Chery.
1:
Description on power supply and grounding wire (refer to circuit diagrams of engine compartment fuse box and indoor fuse box)
Definition
Direction From battery positive pole fuse box 1#80A fuse----engine compartment fuse box terminal E --30a - engine compartment fuse box inside circuit diagram 30a. From battery positive pole fuse box 2#60A fuse ---- engine compartment fuse box terminal 30b D#--- engine compartment fuse box inside circuit diagram 30b. From battery positive pole fuse box 5#100A fuse ---- instrument fuse box terminal C---30 instrument inside circuit diagram 30. From ignition switch terminal No. 2---- instrument fuse terminal E1---- instrument fuse box IG1 inside circuit diagram IG1. From ignition switch terminal No. 3 ---- instrument fuse terminal E4 ---- instrument fuse box ACC inside circuit diagram ACC. From ignition switch terminal No. 6 ---- instrument fuse terminal E2---- instrument fuse box IG2a inside circuit diagram IG2a. From ignition switch terminal No. 6 ----compartment/instrument terminal A13----engine compartment IG2b fuse box terminal I1 ----engine compartment fuse box inside circuit diagram IG2b. 2: In the circuit diagram, the areas fuses and relays are located at engine compartment fuse box. 3: 4: Indicating the connector terminals of engine compartment fuse box. Such as: G1 indicates the terminal No.1 of indoor fuse box connector G. Indicating the wire specifications and color: B: black W: white R: red G: green L: blue V: violet Meaning of wire sign 0.5 R Y Secondary color Main color Wire section area, unit: mm 5: In the circuit diagram, the areas fuses are located at positive fuse box or instrument fuse box (except some ones with special remarks), for example, the IP29 means the fuse No.29 of instrument fuse box. This is the connecting area of the components. Here is a node that other wiring harnesses are connected here. This is the detailed instruction on wire colors. It indicates the name of the component. Location sign of the grounding point position. (Refer to later chapter for description of grounding points)
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P: pink Br: brown Gr: grey O: orange Y: yellow Lg: light green
6: 7: 8: 9:
10:
To some component: indicating this position is connected with some pins of the component. E.g. To TCU 48# indicates this position is connected with TCU pin 48#.
11: Indicating the connecting connector terminal between wiring harnesses. Such as: Instrument/engine 22# Terminal No. 22 Connector connecting instrument wiring harness and engine wiring harness Indicating: the instrument wiring harness and engine wiring harness connector terminal No.22, please notice the view direction and see figure in page 8 for details. 12: Indicating the connector terminal on instrument fuse box. Such as the instrument fuse D1 means the terminal No.1 of instrument fuse box connector D. 13: It indicates the fuse number and the maximum allowed current for fuses in positive fuse box and instrument fuse box. Such as: IP28 40A indicates the maximum allowed current for fuse No.28 in instrument fuse box is 40A. 14: It is the starting relay and located in the engine compartment fuse box. 15: It indicates the fuse number and the maximum allowed current for fuses in engine compartment fuse box. Such as: the FU09 30A indicates the maximum allowed current for fuse No.9 in engine compartment fuse box is 30A.
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2.
1) 1.1
Connector pin hole: Usually one connector is composed of two parts, and the part with pin hole herein is called as the connector pin hole. Meaning of numbers on connector: the number like 1, 2, 3 on the connector indicates the pin (pin hole) number of connector, and usually only the numbers of the first and last pin in a row are marked; the terminal diagram of each connector is included in the wiring diagram in the following chapter. A: viewing direction Wire
Terminal 18# of connector A between instrument and indoor floor wiring harness. Instrument in front of / means that the pin hole terminal connector is on instrument wire, while indoor behind / means that the connector pin terminal is on indoor floor wiring harness.
2:
1.2
Some wiring harness connectors have no pin (connector) terminal or pin hole (socket), that is empty, usually it is indicated by or \ on the terminal.
Remark: by different vehicle configurations, the connectors terminal existing is different; in this manual, the terminal existing condition cannot be listed totally for various vehicle configurations; so the connector terminal diagrams in circuit diagrams are only for your reference. 2) 2.1 Definition and Position of Main Wiring Harness Connectors Body left wiring harness connector box, position: behind the driver side foot pedal left panel.
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Left front/indoor A
1)
Connector A of instrument wiring harness and indoor floor wiring harness (white connector) shortened form: Instrument / indoor A Instrument wiring harness connector A (pin) on indoor floor wiring harness
2)
Connector A of left front door wiring harness and indoor wiring harness -shortened form: left front / indoor A. Left front door wiring harness connector A (pin) on indoor floor wiring harness
Indoor wiring harness connector A (pin hole) on left front door wiring harness
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3)
Connector B of left front door wiring harness and indoor wiring harness -shortened form: indoor/left front B. Left front door wiring harness connector B (pin hole) on indoor floor wiring harness Indoor wiring harness connector B (pin) on left front door wiring harness
4) Connector A of engine compartment wiring harness and instrument wiring harness -shortened form: compartment/instrument A. Instrument wiring harness connector A (pin hole) on engine compartment wiring harness Engine compartment wiring harness connector A (pin) on instrument wiring harness
5) Connector B of engine compartment wiring harness and instrument wiring harness -shortened form: compartment/instrument B. Instrument wiring harness connector B (pin hole) on engine compartment wiring harness Engine compartment wiring harness connector B (pin) on instrument wiring harness
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2.2
The instrument/indoor B and instrument/compartment C connectors position: behind the instrument panel near the right pillar A.
Instrument/i ndoor B
Instrument/i ndoor C
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1)
The connector C of instrument wiring harness and indoor floor wiring harness-shortened form: Instrument/indoor C The instrument wiring harness connector A (pin) on indoor wiring harness
The indoor wiring harness connector A (pin hole) on instrument wiring harness
2)
The connector B of instrument wiring harness and indoor floor wiring harness -shortened form: instrument/indoor B. The instrument wiring harness connector B (pin) on indoor floor wiring harness
The indoor wiring harness connector B (pin hole) on instrument wiring harness
Indoor/comp artment
Compartment/ instrument D
Instrument/co mpartment C
Indoor/right front B
3)
The connector C of instrument wiring harness and engine compartment wiring harness-shortened form: instrument/compartment C. The instrument wiring harness connector C (pin) on engine compartment wiring harness
The engine compartment wiring harness C (pin hole) on instrument wiring harness
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4)
The connector D of instrument wiring harness and engine compartment wiring harness -shortened form: compartment/instrument D. The engine compartment wiring harness connector D (pin) on instrument wiring harness
The instrument wiring harness connector D (pin hole) on engine compartment wiring harness
5)
The connector of indoor floor wiring harness and engine compartment wiring harness-shortened form: indoor/compartment. The indoor wiring harness connector (pin) on engine compartment wiring harness
The engine compartment wiring harness connector (pin hole) on indoor wiring harness
6)
The connector A of right front door wiring harness and indoor floor wiring harness -shortened form: right front/indoor A. The right front door wiring harness connector A (pin) on indoor floor wiring harness
The indoor floor wiring harness connector A (pin hole) on right front door wiring harness
7)
The connector B of right front door wiring harness and indoor floor wiring harness-shortened form: compartment/right front B. The indoor floor wiring harness connector B (pin) on right front door wiring harness
The right front door wiring harness connector B (pin hole) on indoor floor wiring harness
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8)
The connector of roof wiring harness and instrument wiring harness-shortened form: roof/instrument. The instrument wiring harness connector (pin hole) on roof wiring harness The roof wiring harness connector (pin) on instrument wiring harness
2.3
The connector of airbag wiring harness and instrument wiring harness-shortened form: airbag/instrument.
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2.4
The connector of engine compartment wiring harness and TCU wiring harness-shortened form: compartment/TCU.
Position: near the battery TCU harness connector (pin hole) on engine compartment harness
Compartment/TCU connector
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3.
1)
The G101 and G102 share one grounding point, locating at inner side of body right front door hinge, upper of wire hole G101 (black & white wire) connection: ECU 3#, ECU 61# and ECU 80#. G102 (black wire) connection: A/C clutch connector 1#, ECU 51# and ECU 53#.
G103 and G104: share one grounding point, locating behind the left headlamp. G103 connection: left combined headlamp 1#, left front fog lamp 2#, left combined headlamp 4#, left combined headlamp 5#, left turn lamp 2#. G104 connection: alarm horn 1#, brake fluid level sensor 2#, front wiper motor 5#, high tone horn 2#, low tone horn 2#, to main fan 1#.
G105 and G106, locating at side of engine compartment fuse box. G105 (black thin wire) connection: ABS 38#. G106 (purple thick wire) connection: ABS 13#.
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The G107 and G108 shares one grounding point: located behind the right headlamp. G107 (black thick wire) connection: right front fog lamp 2#, right combined headlamp 1#, right combined headlamp 4#, right combined headlamp 5#, right turn lamp 2#. G108 (black thin wire) connection: engine compartment fuse box C9#, engine compartment fuse box C10#.
2)
The G401 and G402 are located at left vehicle body below instrument panel, near the instrument fuse box bracket. The G401 (white-black thick wire) connection: rear-view mirror switch 4#, headlamp regulating switch 6#, instrument luminous regulating switch 6#, to airbag module 6# (also by G501 grounding) diagnosis port 5#, to diagnosis port 4#, headlamp turn switch assembly 4#, 12# and 6#, steering wheel button 3#, anti-theft module 2#, clutch switch 2#. G402(red-white thin wire) connection: right seat heating switch 5#, left seat heating switch 5#, combined instrument A3#, combine instrument A5#, rear fog lamp switch 3#, front fog lamp switch 3#, audio system module auxiliary port 8#, ECO mode and gear position indicating 9#, A/C panel 7#, alarm lamp switch 1# and cruise switch 3#.
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The G403 is located behind the right pillar A lower panel, upper of connector box. Connection: cigar lighter 3#, roof/instrument 3# (front roof lamp switch 13, sunroof module 2#, multifunctional display 3#), standby power 1#, wiper switch 5#, combined switch 11#, blower switch 1#, right seat heating switch 1# and left seat heating switch 1#.
3)
G901: beside the battery, left inner side of left front fender. G901 (black thick wire) connection: TCU24#, TCU25#, TCU26#, TCU49#, gear position switch 7# and 9#.
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4.
Differential wiring harness body grounding location and layout of main module
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5.
Wire connection
DC motor
Connector
Bulb
Relay
Switch control
Shielded wire
Resistor
Solenoid coil
LED
Grounded
Touch-type button
Remark: the touch-type none self-locking button: the circuit is on after pressing button and circuit is off after releasing button; touch-type self-locking switch: the circuit is on after pressing the button, and circuit is off if pressing the button again. For other symbols, please make confirmation according to the circuit and actual device.
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6.
1)
The fuses in the engine compartment fuse box are indicated by FU+ number, such as: Fu 9 30A means the fuse No.9 of engine compartment fuse box, the specification is 30A; the fuses in the instrument fuse box are indicated by IP+ number. Such as: IP4 5A means: the fuse No.4 of instrument fuse box, the specification is 5A. 2) The description of BCM fuses.
Fuse Number 1 2 3 4 5 6
Fuse specification
30A 20A 30A 15A 20A 30A
Function Front power window Fog lamp/anti-theft horn Rear power window Turn lamp/battery energy saving/daytime running lamp Central control lock Defroster
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3)
Engine compartment fuse box power terminal E# Engine compartment fuse box power terminal D# ABS module 1# (motor power) ABS 25# (Valve power) Instrument fuse box terminal C
Battery
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5)
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6)
Internal circuit diagram of instrument fuse box and its front & back layout
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2.
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3.
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4.
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Starter
Alternator
Engine ground
Body ground
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2. ECU system
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3.
TCU system
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4.
Combined instrument
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5.
Automatic A/C
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6.
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7.
Audio system
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8.
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