MAINTENANCE INTERVALS

Operation and Maintenance Manual Excerpt

2010 Caterpillar All Rights Reserved

SEBU7960-01 January 2007

Operation and Maintenance Manual

BH150 Backhoes and BH160 Backhoes For Skid Steer Loaders and Multi Terrain Loaders
KEP1-Up (BH150) GGK1-Up (BH150) PEP1-Up (BH160) SKB1-Up (BH160)

40 Maintenance Section Maintenance Interval Schedule

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Maintenance Section
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Maintenance Interval Schedule

SMCS Code: 6700-041-KH; 7519 Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, uids, lters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required
Bucket Teeth - Inspect/Replace ............................ 42

Every 10 Service Hours or Daily

Backhoe - Lubricate .............................................. 41

Every 50 Service Hours

Quick Coupler - Clean .......................................... 42 Quick Coupler - Lubricate ..................................... 43

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41 Maintenance Section Backhoe - Lubricate

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Backhoe - Lubricate
SMCS Code: 5105-086-BD; 5362-086-BD; 6501-086-BD; 6502-086-BD; 6507-086-BD; 6513-086-BD

Illustration 73

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Illustration 70

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Illustration 74

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Apply lubricant to the following grease ttings:

the head end of the boom cylinder (1)

Illustration 71
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the head end of the stick cylinder (2) the rod end of the stick cylinder (3) the head end of the bucket cylinder(4) the rod end of the boom cylinder(5) the boom pivot (6) the pivot pins (7) the rod end of the bucket cylinder (8) the bucket pin (9)

Illustration 72

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the swing cylinders (10) the swing frame pin(11) the stick pivot pin (12) the notches on the console lock (13)

42 Maintenance Section Bucket Teeth - Inspect/Replace

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Bucket Teeth - Inspect/Replace

SMCS Code: 6822-040; 6822-510

Quick Coupler - Clean (If Equipped)

SMCS Code: 6129-070

Personal injury or death can result from bucket falling. Block the bucket before changing bucket cutting edges. 1. Raise the bucket. Place a block under the bucket. 2. Lower the bucket to the blocking. Do not block up the bucket too high. Block up the bucket so that the bucket is high enough to remove the cutting edges and the end bits. 3. Remove the bolts for the bucket teeth and remove the teeth. 4. Clean the contact surfaces and install new teeth. 5. Install the bolts. Tighten the bolts to the specied torque. Refer to Operation and Maintenance Manual, Torques for Ground Engaging Tool Bolts. 6. Remove any worn cutting edge and replace the cutting edge. 7. Raise the bucket. Remove the blocks. 8. Lower the bucket to the ground. 9. After a few hours of operation, check the bolts for proper torque.

Two Locking Pins

Illustration 75

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1. Remove the lock assembly on the left side and the right side from the quick coupler by removing the bolts (1). 2. Clean the pin (2) that is part of each lock assembly. 3. Clean out the bore (3) on either side of the coupler. 4. Apply grease to both pins (2). 5. Insert the lock assembly into the left hand side bore (4) and then nger tighten the bolt (1). 6. Insert the lock assembly into the right hand side bore (3) and then nger tighten the bolt (1). 7. Secure the lock assemblies in the retracted positions. 8. Tighten the bolts (1).

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43 Maintenance Section Quick Coupler - Lubricate

One Locking Pin

Illustration 77 Illustration 76
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3. Apply grease to the tting for the quick coupler.

1. Remove the pin (1) on the left side of the quick coupler. 2. Remove the safety pin (2) from the right side of the quick coupler. 3. Clean the safety pin (2). 4. Clean out the bore (3) on either side of the coupler. 5. Apply grease to the safety pin (2). Refer to Special Publication, SEBU6250, Caterpillar Machine Fliud Recommendations for more information about the selection of grease. 6. Insert the safety pin (2) into the bore on the right side (3). 7. Insert the pin (1) into the safety pin on the left side of the quick coupler.
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Illustration 78

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4. Apply grease to the external surface of the pin in the lock assembly.

Quick Coupler - Lubricate (If Equipped)

SMCS Code: 6129-086 1. Lower all work tools to the ground. 2. Wipe off the tting before you lubricate the tting.