LNT

NORTH-WEST POWER GENERATION CO.
LTD (NWPGCL)

LARSEN & TOUBRO LTD
BHERAMARA COMBINED CYCLE POWER PLANT (360 MW) DEVELOPMENT PROJECT TECHNICAL SPECIFICATION FOR SURFACE CONDENSER & ACCESSORIES Doc. No.: L826000-DC01-01-MAG-410001
Rev.: A Date :25-MAR-14 SECTION-IV Page 1 of 25
L&T-S&L LIMITED
SECTION-IV TECHNICAL SCHEDULES
NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
CONTENTS SECTION IV: TECHNICAL SCHEDULES SL. NO.

1.1 1.2 1.3 1.4 1.5 1.6 1.7
CONTENT
TECHNICAL SCHEDULE -1 TECHNICAL SCHEDULE -2 TECHNICAL SCHEDULE -3 TECHNICAL SCHEDULE -4 TECHNICAL SCHEDULE - 5 TECHNICAL SCHEDULE -6 TECHNICAL SCHEDULE 7
DESCRIPTION
GENERAL PARTICULARS OF SUPPLIER SCHEDULE OF TECHNICAL PARTICULARS PERFORMANCE GUARANTEE SCHEDULE SCHEDULE OF DEVIATIONS / ALTERNATIVES FROM TECHNICAL SPECIFICATION SCHEDULE OF DEVIATIONS FROM INSPECTION AND TEST PLAN LIST OF START-UP AND COMMISSIONING SPARES LIST OF RECOMMENDED SPARE PARTS FOR DEFECT LIABILITY PERIOD OF TWO (2) YEARS OPERATION WITH UNIT PRICE VALIDITY OF TWO(2) YEARS
1.8 1.9 1.10 1.11 1.12 1.13
TECHNICAL SCHEDULE -8 TECHNICAL SCHEDULE -9 TECHNICAL SCHEDULE -10 TECHNICAL SCHEDULE -11 TECHNICAL SCHEDULE - 12 TECHNICAL SCHEDULE - 13
LIST OF SPECIAL TOOLS AND TACKLES EXPERIENCE LIST LIST OF DRAWINGS SUBMITTED WITH THE TENDER BREAKUP OF SERVICES FOR SUPERVISION OF ERECTION, COMMISSIONING & TESTING LIST OF WEIGHTS AND DIMENSIONS FOR SHIPMENT LIST OF DRAWINGS TO BE SUBMITTED AFTER AWARD OF CONTRACT

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 1 GENERAL PARTICULARS OF SUPPLIER 1 2 3 4 5 6 7 8 9 Name of Supplier with registered office address Suppliers proposal number and date Telegraphic / Telex Address Telephone No. Fax No. E - Mail Name and Designation of the Official of the Supplier to whom all reference shall be made Project organisation chart showing staffing, furnished? List of important personnel with brief curriculum vitae, furnished?

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 2 SCHEDULE OF TECHNICAL PARTICULARS SL. NO 1.0 1.1 1.2 1.3 1.4 1.5 2.0 DESCRIPTION General Manufacturer Type of condenser Orientation of condenser tube axis Number of surface condensers Number of passes Steam from turbine exhaust at turbine rated condition : UNI TS VALUES
Nos. Nos. Guarantee Design Condition (5% Condition-1 on 1, margin on Guarantee Gas Firing Condition) Ambient Temp. 35 Deg C-GT 100% Load
(a) Quantity (b) Enthalpy (c) Condenser Pressure (Guaranteed) 2.1 2.2 2.3 2.4 2.5 Condenser Heat Load Hotwell make-up flow Condensate temperature at hotwell outlet Temperature of air vapour mixture at air cooler section Cooling surface (Heat transfer area)
t/h KJ/K g Bar (a) 106 kJ/hr t/h o C

o
m2

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
SL. NO 2.6
DESCRIPTION
2.7
UNI TS Condenser back pressure at 300 Bar mm above top row of tubes at (a) design cooling water inlet temperature during 100% HP-IPLP steam bypass Turbine integral drains at turbine rated condition (a) Quantity t/h (b) Pressure Bar (a) (c) Temperature o C (d) Enthalpy KJ/K g
VALUES
2.8
Steam from HRH & LP bypass during turbine bypass mode of operation : HRH Steam Dump (a) Quantity (b) Pressure (c) Temperature (d) Enthalpy t/h Bar (g) o C KJ/K g t/h Bar (g) o C KJ/K g Bar (a)
2.8.1
2.8.2
LP Steam Dump (a) Quantity (b) Pressure (c) Temperature (d) Enthalpy
2.8.3 3.0 3.1
Condenser pressure at above bypass mode Cooling Water Details Quality of cooling water

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
SL. NO
DESCRIPTION (Supplier confirmation required for the materials of condenser parts meeting the quality of water )
UNI TS
VALUES
3.2 3.3 3.4 3.5 4.0
Flow Quantity Temperature rise Cleanliness factor Velocity of water in tubes Supplier confirmation on back pressure at various heat loads with design cooling water temperature shall not exceed corresponding back pressure values indicated in Annexure 1, Sl.No. 2.0 (c). Temperature of condensate at hotwell outlet at design case
m3/hr
o
% m/s Bar (a)
5.0 6.0 7.0 8.0
9.0
Oxygen in condensate at hotwell cc/litr outlet with 3% make-up at all e conditions Carbon dioxide content at hotwell cc/lit outlet with 3% make-up at all operating condition Pressure drop on tube side as mlc measured across CW inlet and outlet terminal flanges, when passing design cooling water flow through tubes with design cleanliness factor at design flow Condenser back pressure at at bar(a) maximum cooling water inlet

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
SL. NO
DESCRIPTION temperature and HP-IP-LP bypass fully open
UNI TS
VALUES
10.0 10.1 10.2 10.3 10.4 10.5 10.6 11.0 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 11.10 11.11 11.12 11.13 11.14 11.15 11.16 12.0 12.1
Design Pressure & Temperature Shell side design pressure Shell side design temperature Tube side design pressure Tube side design temperature bar(g) o C bar(g) o C
Water box design pressure bar(g) Water box hydrotest pressure bar(g) Materials of Construction Shell Shell flanges Condenser neck Hotwell Water boxes Tube sheets Tubes in condensing zone Tubes in air cooling zone Tube support plates Structural parts Bolts, studs, nuts & washers on CW side Shell flange bolts Gaskets on water side Water box lining and thickness of lining Impingement baffles Coating material on tube sheets and thickness of coating. Construction Features Connection between turbine

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
SL. NO
DESCRIPTION exhaust and condenser Vertical expansion taken by Protection of condenser tubes from erosion by exhaust steam impingement Method of dispersing drains, make-up water etc., into condenser Details of Steam throw-off device provided Provision made to take differential expansion between tubes and shell Condenser shell thickness material Attachment of tube sheets to shell Details of tubes (a) Outer diameter (b) (c) (d) Thickness Total number Velocity of water through condenser tubes at design flow Overall length of tubes Length tubes between the tube plates Material of tubes
UNI TS
VALUES
12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9
mm
mm BWG Nos. m/s m m
(e) (f) (g) (h) 12.10
Number of sagging plates in each shell Shell details (a) Number of shells

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
SL. NO
DESCRIPTION (b) (c) (d) Minimum cooling surface No of passes in water space Size of circulating water branches on the condenser waterboxes: CW Inlet pipe Shell ID Shell Thickness Cement lining thk. Shell OD Finished ID CW Outlet Pipe Shell ID Shell Thickness Cement lining thk. Shell OD Finished ID
UNI TS m2 Nos.
VALUES
mm mm mm mm mm mm mm mm mm mm mLC
12.11 12.12 12.13 12.14 12.15 12.16
Loss of head due to friction of the circulating water across the condenser at design flow Effective condenser tube length mm (length between faces of tube sheets) Any provision of self-draining of tubes made. Method of securing tubes to tube sheets Tube size x thickness mm x mm Tube pullout load

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
SL. NO 12.17 12.18 12.19
DESCRIPTION Tube supplier & tubing Tube sheet thickness Tube holes in tube sheets : (a) Diameter and tolerance (b) Grooved / plain
UNI TS
VALUES
mm mm
12.20
Tube support plates (a) (b) number provided spacing Nos. mm mm
12.21
(c) Thickness Details of water boxes : (a) Shape of water boxes : (b) Depth (c) Type of connection between water box and shell (d) Are water boxes divided? (e) Are water box manhole covers hinged for quick opening for access Stair case?
12.22
(a) Cooling Water inlet /outlet nozzle size (b) Are safety guards provided in the CW connections which run vertically down from water boxes to prevent

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
SL. NO
DESCRIPTION personnel from falling in?
UNI TS
VALUES
12.23
Details of hotwell : (a) Length (b) Breadth (c) Depth (d) Volume of condensate stored between normal level to low level (e) Is provision made for installing conductivity cell hotwell?
m m m m3
(f) Capacity of hotwell in minutes (g) Is the hotwell outlet provided with vortex breaker with mesh Tests Shop Tests during Manufacture Shell Plates : Tube Plates & Cover Plates Mechanical properties Chemical Composition Dimensional check UT on plates Tubes : Mechanical Properties, Chemical Composition Dimensional checks Eddy Current Test Hydro test
min
13.0 13.1 13.1.1 (i) (ii) (iii) (iv) 13.1.2 (i) (ii) (iii) (iv)
100% 100%

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
SL. NO
DESCRIPTION
UNI TS
VALUES
13.1.3 (i) (ii) 13.1.4 (i) (ii) (iii) (iv) (v) (vi) (vii) (viii) (ix) 13.2 (i) (ii) (iii) 14.0 15.0 16.0 17.0
Nozzles : Mechanical Properties, Chemical Composition UT & MT on nozzle forgings
100%
Assembly : Tube to tube sheet expansion procedure qualification (if in shop) Tube expansion check (if in shop) Air test of tube to tube sheet 100% joints (if in shop) RT on all butt joints in Shell, 100% Tube plates, Cover plates and nozzles MT/PT on nozzle welds 100% Pneumatic Test of RF pad welds Heat Treatment (SR) Hydro Tests Dimensional checks Site Test Hydro-test Performance test code per PTC 12.2 Other tests as required All accessories as required to make the system-complete Are start-up spares as required included? Are essential spares included as specified? Maintenance tools and tackles included as required

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
SL. NO 18.0
DESCRIPTION Are there any technical deviations to specification? (If yes, SUPPLIER shall include deviations in Schedule of Technical Deviations) Is provision provided for instruments connections per Annexure-3 Is provision provided for mounting test instruments per PTC for condenser Net Weights Condenser including shells, tube plates, hot wells and cross connections, air coolers, water boxes, etc. Empty weight excluding tubes and including exp. joints Tubes Empty Weight of condenser Operating weight of condenser Test weight of condenser flooded, including water in steam spaces Shipping weight of largest component of the condenser Total shipping weight of one main condenser
UNI TS
VALUES
19.0 20.0 21.0
Kg
Kg Kg Kg Kg Kg Kg

LARSEN & TOUBRO LTD
Rev.: A Date : 25-MAR-14 SECTION-IV Page 14 of 25
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 3 PERFORMANCE GUARANTEE SCHEDULE Sl. No. 1.0 1.1 Description Guaranteed Performance Condenser back pressure at 300 mm above top row of tubes at corresponding CW inlet temperature and cleanliness factor & tube plug-in margin indicated in Data Sheet at various loads Pressure drop on tube side as measured across CW inlet and outlet terminal flanges, when passing design cooling water flow through tubes with design tube plug-in margin Design Condition (5% margin on Guarantee condition) Bidder to indicate 1 On 1 Gas Firing, Ambient temp. 35 Deg C-GT 100% Load 0.1066
(Guarantee)
Unit
Guarantee
1 On 1 Gas Firing, Ambient temp. 10 Deg CGT 100% Load
1 On 1 Gas Firing, Ambient temp. 5 Deg CGT 100% Load
1 On 1 Gas Firing, Ambient temp. 45 Deg C-GT 100% Load
bar (a)
0.0666
0.0666
0.152
1.2
mlc

LARSEN & TOUBRO LTD
Rev.: A Date : 25-MAR-14 SECTION-IV Page 15 of 25
L&T-S&L LIMITED
1.3 1.4
Temperature of condensate at o C hotwell outlet Oxygen in condensate at hotwell outlet with 3% make-up cc/lit at all operating scenario

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 4 SCHEDULE OF DEVIATIONS / ALTERNATIVE FROM TECHNICAL SPECIFICATION Reference Section and page Description of Exceptions / Deviations Reason for Exception / Deviation
Note: Supplier to add additional page in the same format, if required.

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 5 SCHEDULE OF DEVIATIONS FROM INSPECTION AND TEST PLAN Reference Section and page Description of Exceptions / Deviations Reason for Exception / Deviation

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 6 LIST OF START-UP AND COMMISSIONING SPARES Item Quantity Unit Price (Rs.) Total Price (Rs.)

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 7 LIST OF RECOMMENDED SPARE PARTS FOR DEFECT LIABILITY PERIOD OF TWO (2) YEARS OPERATION WITH UNIT PRICE VALIDITY OF TWO (2) YEARS Item Quantity Unit Price (Rs.) Total Price (Rs.)

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 8 LIST OF SPECIAL TOOLS AND TACKLES Item Quantity Unit Price (Rs.) Total Price (Rs.)

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 9 EXPERIENCE LIST Sl. No. Name of the Purchaser / Owner with full address Location of the Plant / Equipment Date of Commissioning Performance Certificate submitted (Yes/No) Details of Equipment supplied & installed

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 10 LIST OF DRAWINGS SUBMITTED WITH TENDER Drawing Number Title and Description

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 11 BREAK UP OF SERVICES FOR SUPERVISION OF ERECTION, COMMISSIONING AND TESTING.
SPECIALIST
SUPERVISION OF ERECTION & COMMISSIONING

MECH No. Of No. OF Engineers Months MAN MONTHS ELEC C&I No. Of No. OF No. Of No. OF Engineers Months Engineers Months TOTAL No. No. OF Of Months Engin eers
Erection Pre Commissioning Commissioning Reliability Run and PG test
Total
Man Months

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 12 WEIGHTS AND DIMENSIONS Sl. No. Item Description Dimension in Metre Length Breadth Height Weight in Kgs.

LARSEN & TOUBRO LTD
L&T-S&L LIMITED
TECHNICAL SCHEDULE - 13 LIST OF DRAWINGS TO BE SUBMITTED AFTER AWARD OF CONTRACT Sl. No. List of Drawings

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NORTH-WEST POWER GENERATION CO.

Rev.: A Date :25-MAR-14 SECTION-IV Page 1 of 25

SECTION-IV TECHNICAL SCHEDULES

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 2 of 25

CONTENTS SECTION IV: TECHNICAL SCHEDULES SL. NO.

1.8 1.9 1.10 1.11 1.12 1.13

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 3 of 25

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 4 of 25

t/h KJ/K g Bar (a) 106 kJ/hr t/h o C

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 5 of 25

2.8.3 3.0 3.1

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 6 of 25

3.2 3.3 3.4 3.5 4.0

% m/s Bar (a)

5.0 6.0 7.0 8.0

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 7 of 25

DESCRIPTION temperature and HP-IP-LP bypass fully open

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 8 of 25

12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9

mm BWG Nos. m/s m m

(e) (f) (g) (h) 12.10

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 9 of 25

12.11 12.12 12.13 12.14 12.15 12.16

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 10 of 25

SL. NO 12.17 12.18 12.19

Tube support plates (a) (b) number provided spacing Nos. mm mm

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 11 of 25

DESCRIPTION personnel from falling in?

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 12 of 25

Nozzles : Mechanical Properties, Chemical Composition UT & MT on nozzle forgings

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 13 of 25

19.0 20.0 21.0

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date : 25-MAR-14 SECTION-IV Page 14 of 25

1 On 1 Gas Firing, Ambient temp. 10 Deg CGT 100% Load

1 On 1 Gas Firing, Ambient temp. 5 Deg CGT 100% Load

1 On 1 Gas Firing, Ambient temp. 45 Deg C-GT 100% Load

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date : 25-MAR-14 SECTION-IV Page 15 of 25

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 16 of 25

Note: Supplier to add additional page in the same format, if required.

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Rev.: A Date :25-MAR-14 SECTION-IV Page 17 of 25

Note: Supplier to add additional page in the same format, if required.

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 18 of 25

Note: Supplier to add additional page in the same format, if required.

NORTH-WEST POWER GENERATION CO. LTD (NWPGCL)

Rev.: A Date :25-MAR-14 SECTION-IV Page 19 of 25

Note: Supplier to add additional page in the same format, if required.