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3.05
GB 3.05 MagFlux 071116 We reserve the right to continuously improve our products and make any change in the stated specications and dimensions without prior notice.
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Data Sheet
General
Applications
MagFlux Flow Meters are used for measuring and totalizing ow of conductive liquids in pressurized closed pipe systems. The MagFlux operation is based on Faradays law of induction. When a conductive uid passes through a magnetic eld in the sensor, an electromagnetic voltage is induced between the two electrodes in the ow sensor tube. This voltage (E) is directly proportional to the uid velocity.
MagFlux Flow Meters measure ow in both directions of potable water, wastewater and process uids. When the internal diameter of the Flow Sensor is known, the actual volume is calculated by the Converter. The electromagnetic voltage induced between the electrodes equates to: E = L x B x V where:
E: L: B: V: Induced electromagnetic voltage Flow sensor diameter The strength of the magnetic eld The velocity of the liquid
Function
The voltage E is measured and consequently converted to a volumetric ow. Flexible Installation MJK's modular design is versatile. The Display Unit can be mounted up to 1000 m from the Flow Converter with ordinary twisted wires. It also provides options for mounting the Converter where it is most convenient to make the electrical connections.
The MagFlux Converter and Display Unit mounted directly on the Flow Sensor.
One Display Unit can control up to 4 Converters and Flow Sensors for greater economy, space savings and an improved overview of the multiple measurement values.
The MagFlux Converter mounted directly on the ow sensor with a remote mounted Display Unit.
In noisy environments, twisted shielded cable is recommended.
The MagFlux Converter and Display Unit remote mounted. For example when the sensor is being buried or submerged. The MagFlux Converter is mounted remote from the Flow Sensor, and the Display Unit is mounted separately from the Converter. E.g when the Sensor is being buried.
Max. 1.000 m twisted cable (total) The MagFlux Converters are mounted directly on the Flow Sensors, while the remote mounted Display Unit communicates with two MagFlux Converters and Flow Sensors.
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Data Sheet
Simple to Operate
Data Logger
Modbus Communication
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Data Sheet
Specications
Converter and Display Unit
Display unit Enclosure rating Housing material Protection lid Display Indication Clock Communication Interface Memory Interface Temperature range Converter Accuracy Measuring range Min. liquid conductivity Analog output Digital outputs
Dust- and waterproof IP 67, NEMA 6 (when mounted on Converter) Polycarbonate, glass reinforced Transparent polycarbonate White backlit LCD-display (64 x 128 pixels) with softkeys Indication of ow, ow direction, volume, totalizers, conguration and graph Real-time clock with built-in battery backup MODBUS RTU-mode, 9600 baud, 2-wire RS 485, master-mode RS 485 256 Kb Flash Memory, 20.000 entries with date, time and value USB 1,1 type mini B, Female - 20 60 C
+/- 0,1% of reading Min. range = 0 - 0,2 m/s Max. range = 0 - 10 m/s 5 mS One active 4 - 20 mA, galvanically isolated (max. load 800 ) One voltage-free electromechanical relay (max. 50 V DC / 1 A) One optically isolated MOSFET relay (max. 50 VAC / V DC / 120 mA) programmable for: totalizer counter, batch counter, high/low ow, system error, empty pipe and ow direction. One, max. 30 V DC, < 5 V DC = 0 (low), > 10 V DC = 1 (high), pulse length > 100 ms MODBUS RTU-mode, 9600 baud, 2-wire RS 485, slave-mode RS 485 for connection to Display Unit or PLC 24 V AC, 50 / 60 Hz 10 % or 115 V AC, 50 / 60 Hz 10 % or 230 V AC, 50 / 60 Hz 10 % Power consumption max. 10 W Polycarbonate, glass reinforced IP 67, NEMA 6 - 20 60 C 1,0 kg EN 61000-6-4:2001, EN 61000-6-2:2001
Cabinet material Enclosure rating Temperature range Weight CE approvals Connection box Enclosure rating Cabinet material Temperature range
IP 68, NEMA 6X (using gel potting kit part no. 579035). The owmeter can withstand unlimited immersion of up to 10 m of water. Polycarbonate, glass reinforced - 20 100 C
Mechanical Dimensions,
Converter and Display Unit
162 156
186 89 83
183 85 79
150 144
M20
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Data Sheet
IP 68 Protection
Order Numbers
MagFlux Converters, Displays and Accessories
MagFlux converter 207910 207911 207912 207920 207921 207922 207925 207926 MagFlux Converter (blind) for sensor mounting 230 V AC Optional 115 V AC MagFlux Converter (blind) for sensor mounting 24 V AC MagFlux Converter (blind) 10 - 30 V DC MagFlux Converter with Display Unit for Flow Sensor mounting 230 V AC Optional 115 V AC MagFlux Converter with Display Unit for Flow Sensor mounting 24 V AC MagFlux Converter with Display Unit 10 - 30 V DC MagFlux Converter with Display Unit for wall mounting 230 V AC Optional 115 V AC MagFlux Converter with Display Unit for wall mounting 24 V AC
Accessories 207930 207935 207937 207940 579035 691080 691095 840110 MagFlux Wall Mounting Kit MagFlux Panel Mounting Bracket MagFlux Lightning Protection Kit MagFlux Display Unit MagFlux Gel Potting Kit MagFlux Sensor Cable MagFlux USB Cable MJK-Field Link software for communication between MagFlux and PC
DO 1
DO 2
DI 1
4-20 mA output
Digital output 2
Digital output 1
Power supply
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Brown
Data Sheet
Example 1
Compact Converter and Display Unit on Flow Sensor
Order numbers 207xxx MagFlux Flow Sensor 207920 MagFlux Converter with Display Unit, 230/115 V AC
Example 2
Remote Converter, Connection Box on Flow Sensor
If the MagFlux Sensor is to be buried or submerged under water, the Converter and Display Unit must be remote mounted, and the electrical connection to the Flow Sensor must be potted using Gel Potting Kit part no. 579035.
Order numbers 207xxx MagFlux Flow Sensor 207925 MagFlux Converter with Display Unit for wall mounting, 230/115 V AC
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Data Sheet
Example 3
Remote Display and Multiple Converter Wiring
The communication between the Display Unit is carried out on a 2-wire cable using ModBus communication on the RS-485 transmission lines.
Two additional wires supply power from one of the Converters to the Display Unit.
4-wire cable (max. 1000 m). Twisted shielded cable is recomended The Display Unit on wall mounting kit. The Display Unit can operate up to four Converters. Order numbers 2 pcs. 207xxx MagFlux
Flow Sensors
1 pc. 207910 MagFlux Converter (blind) for sensor mounting, 230/115 V AC 1 pc. 207925 MagFlux
Converter with Display Unit for wall mounting, 230/115 V AC
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Data Sheet
Flow Sensor 7100
Housing: Carbon steel Lining: PTFE
D Size
Sizes and Ordering Information - EN Flanges Size DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 Pressure PN 40 40 40 40 40 16 16 16 16 16 16 16 10 10 10 10 D [mm] 95 105 115 140 150 165 185 200 220 250 285 340 395 445 505 565 L Weight [mm] [kg] 200 3,5 200 3,5 200 3,5 200 6 200 7 200 8 200 10 200 12 250 16 250 21 300 28 350 35 450 43 500 55 550 66 600 94 Order no. 207107 207110 207113 207116 207119 207122 207125 207128 207131 207134 207137 207140 207143 207146 207149 207152
Sizes and Ordering Information - ANSI Flanges Size Pressure D [inch] [psi] [mm] " 150 90 " 150 100 1" 150 110 1" 150 120 1" 150 130 2" 150 150 2" 150 180 3" 150 190 4" 150 230 5" 150 255 6" 150 280 8" 150 345 10" 150 405 12" 150 485 14" 150 535 16" 150 600 L Weight [mm] [kg] 200 3,5 200 3,5 200 3,5 200 6 200 7 200 8 200 10 200 12 250 16 250 21 300 28 350 35 450 43 500 55 550 66 600 94 Order no. 297107 297110 297113 297116 297119 297122 297125 297128 297131 297134 297137 297140 297143 297146 297149 297152
Specications
Specications - EN / ANSI Flanges Mounting Materials Housing Flanges Lining Electrodes Accuracy Media temp. range Ambient temp. range Compact converter Remote converter Enclosure Flange EN-1092-1 / ANSI B 16.5 Carbon steel Carbon steel PTFE 1,4571 / AISI 316 TI Better than 0,25 % -20150 C / 0300 F -1060 C / 15140 F -20100 C / 0200 F IP67, IP 68 / NEMA 4, NEMA 6P
Hastelloy C4, platinium, and titanium. Consult the factory. Of measured value. From DN 50 / 2 and up, a ground electrode is built in. Also avalible in Steel 304/316 SS. Consult the factory.
130/135
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Data Sheet
Flow Sensor 7200
Housing: Carbon steel Lining: Hard rubber
D Size
Sizes and Ordering Information - EN Flanges Size DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 Pressure PN 40 40 40 40 40 16 16 16 16 16 16 16 10 10 10 10 10 10 10 10 6 6 6 6 D [mm] 95 105 115 140 150 165 185 200 220 250 285 340 395 445 505 565 615 670 780 895 1015 1115 1230 1450 L [mm] 200 200 200 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 700 800 900 1000 1200 Weight Order no. [kg] 3,5 207207 3,5 207210 3,5 207213 6 207216 7 207219 8 207222 10 207225 12 207228 16 207231 21 207234 28 207237 35 207240 43 207243 55 207246 66 207249 94 207252 105 207255 122 207258 158 207261 230 207264 325 207267 420 207270 510 207273 680 207276
Sizes and Ordering Information - ANSI Flanges Size [inch] " " 1" 1" 1" 2" 2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18 20 24 28 32 36 40 48 Pressure [psi] 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 D [mm] 90 100 110 120 130 150 180 190 230 255 280 345 405 485 535 600 635 700 815 930 1050 1170 1275 1510 L [mm] 200 200 200 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 600 800 800 800 1000 Weight [kg] 3,5 3,5 3,5 6 7 8 10 12 16 21 28 35 43 55 66 94 105 122 158 230 325 420 510 680 Order no. 297207 297210 297213 297216 297219 297222 297225 297228 297231 297234 297237 297240 297243 297246 297249 297252 297255 297258 297261 297264 297267 297270 297273 297276
Specications
Specications - EN / ANSI Flanges Mounting Materials Housing Flanges Lining Electrodes Accuracy Media temp. range Ambient temp. range Compact converter Remote converter Enclosure Flange EN-1092-1 / ANSI B 16.5 Carbon steel Carbon steel Hard rubber 1,4571 / AISI 316 TI Better than 0,25 % -1080 C / 15175 F -1060 C / 15140 F -1080 C / 15175 F IP67, IP68 / NEMA 4, NEMA 6P
Hastelloy C4, platinium, and titanium. Consult the factory. Of measured value. From DN 50 / 2 and up, a ground electrode is built in. Also avalible in Steel 304/316 SS. Consult the factory.
130/135
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Data Sheet
Flow Sensor 7300
Housing: Carbon steel Lining: PTFE
Sizes and Ordering Information Size Pressure A DN [inch] PN [mm] 3 1/8 10 105 6 " 10 105 8 5/16 10 105 10 3/8" 10 105 15 " 40 62 20 3/4" 40 62 25 1" 40 72 32 1" 40 82 40 1" 40 92 50 2" 16 107 65 2" 16 127 80 3" 16 142 100 4" 16 162 125 5" 16 192 150 6" 16 218 200 8" 16 274 L [mm] 100 100 100 100 74 74 104 104 104 104 104 104 104 134 134 219 Weight [kg] 2 2 2 2 1,1 1,1 1,5 1,8 2,2 2,8 3,2 3,5 4 6 8 10 Order no. 207301 207302 207303 207304 207307 207310 207313 207316 207319 207322 207325 207328 207331 207334 207337 207340
Specications
Specications Mounting Materials Housing Lining Electrodes Accuracy Media temp. range Ambient temp. range Compact converter Remote converter Enclosure Wafer Carbon steel PTFE 1,4571 / AISI 316 TI Better than 0,25 % -20150 C / 0300 F -1060 C / 15140 F -20100 C / 0200 F IP67 / NEMA 4
Hastelloy C4, platinium, and titanium. Consult the factory. Of measured value. From DN 50 / 2 and up, built in ground electrode. Also available in Steel 304/316 SS. Consult the factory. Standard for DN 3 - 10 / 1/8 - 3/8 is AISI 316 TI.
10
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Data Sheet
Flow Sensor 7400
Housing: Carbon steel Lining: Hard rubber
Sizes and Ordering Information Size Pressure A L DN [inch] PN [mm] [mm] 15 " 40 62 74 20 3/4" 40 62 74 25 1" 40 72 104 32 1" 40 82 104 40 1" 40 92 104 50 2" 16 107 104 65 2" 16 127 104 80 3" 16 142 104 100 4" 16 162 104 125 5" 16 192 134 150 6" 16 218 134 200 8" 16 274 219 Weight Order no. [kg] 1,1 207407 1,1 207410 1,5 207413 1,8 207416 2,2 207419 2,8 207422 3,2 207425 3,5 207428 4 207431 6 207434 8 207437 10 207440
Specications
Specications Mounting Materials Housing Lining Electrodes Accuracy Media temp. range Ambient temp. range Compact converter Remote converter Enclosure Wafer Carbon steel Hard rubber 1,4571 / AISI 316 TI Better than 0,25 % -1080 C / 15175 F -1060 C / 15140 F -1080 C / 15175 F IP67
Hastelloy C4, platinium, and titanium. Consult the factory. Of measured value. From DN 50 / 2 and up, built in ground electrode. Also avalible in Steel 304/316 SS. Consult the factory.
11
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Data Sheet
Flow Sensor 7600
Housing: Carbon steel Lining: Soft rubber
D Size
Sizes and Ordering Information - EN Flanges Size DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 Pressure PN 40 40 40 40 40 16 16 16 16 16 16 16 10 10 10 10 10 10 10 10 6 6 6 6 D [mm] 95 105 115 140 150 165 185 200 220 250 285 340 395 445 505 565 615 670 780 895 1015 1115 1230 1450 L Weight [mm] [kg] 200 3,5 200 3,5 200 3,5 200 6 200 7 200 8 200 10 200 12 250 16 250 21 300 28 350 35 450 43 500 55 550 66 600 94 600 105 600 122 600 158 700 230 800 325 900 420 1000 510 1200 680 Order no. 207607 207610 207613 207616 207619 207622 207625 207628 207631 207634 207637 207640 207643 207646 207649 207652 207655 207658 207661 207664 207667 207670 207673 207676
Sizes and Ordering Information - ANSI Flanges Size [inch] " 3/4" 1" 1" 1" 2" 2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18 20 24 28 32 36 40 48 Pressure D [psi] [mm] 150 90 150 100 150 110 150 120 150 130 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 180 190 230 255 280 345 405 485 535 600 635 700 815 930 1050 1170 1275 1510 L Weight [mm] [kg] 200 3,5 200 3,5 200 3,5 200 6 200 7 200 8 200 200 250 250 300 350 450 500 550 600 600 600 600 600 800 800 800 1000 10 12 16 21 28 35 43 55 66 94 105 122 158 230 325 420 510 680 Order no. 297607 297610 297613 297616 297619 297622 297625 297628 297631 297934 297937 297940 297643 297646 297649 297652 297655 297658 297661 297664 297667 297670 297673 297676
Specications
Specications - EN / ANSI Flanges Mounting Materials Housing Flanges Lining Electrodes Accuracy Media temp. range Ambient temp. range Compact converter Remote converter: Enclosure Flange EN-1092-1 / ANSI B 16.5 Carbon steel Carbon steel Soft rubber 1,4571 / AISI 316 TI Better than 0,25 % -1080 C / 15175 F -1060 C / 15140 F -1080 C / 15175 F IP67, IP68 / NEMA 4, NEMA 6P
Hastelloy C4, platinium, and titanium. Consult the factory. Of measured value. From DN 50 / 2 and up, a ground electrode is built in. Also avalible in Steel 304/316 SS. Consult the factory.
130/135
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12
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Data Sheet
Grounding Rings
d D
Sizes and Ordering Information Size D d b DN [inch] [mm] 15 " 50 22 6 20 " 60 28 6 25 1" 71 35 6 32 1" 82 43 6 40 1" 92 49 6 50 2" 107 61 6 65 2" 127 77 6 80 3" 142 90 6 100 4" 162 115 6 125 5" 192 141 6 150 6" 218 170 6 200 8" 273 220 6 250 10" 328 274 6 300 12" 378 325 6 350 14" 438 360 6 400 16" 489 411 6 450 18 539 463 6 500 20 594 514 6
Weight Order no. [kg] 0,06 207807 0,08 207810 0,1 207813 0,13 207816 0,16 207819 0,2 207822 0,26 207825 0,32 207828 0,4 207831 0,5 207834 0,6 207837 0,8 207840 1,0 207843 1,2 207846 1,4 207849 1,6 207852 1,8 207855 2,0 207858
Specications
13
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Data Sheet
Flow Sensor Sizing
To calculate the correct size of the Flow Sensor the recomended ow velocity should be between 1 and 3 m/s to achieve high accuracy at low velocities (down to 0,2 m/s), to ensure safe operation of the tube system and to minimize pressure losses. The ow curves and graphs on the following page illustrate how the size of the Flow Sensor is calculated to get the required measuring accuracy.
Example A volume of 50 m/h is running through a pipe that measures 100 mm in internal diameter. To select the correct MagFlux Flow Sensor, the liquid velocity should be in the range 1 - 3 m/s for 50 m/hr. If a MagFlux Flow Sensor with the same internal diameter as the pipe is selected (100 mm), the ow velocity will be 1.5 m/s at a ow rate of 42 m/h. The diagram and table below also shows that a ow between 5.65 m/h and 283 m/h can be measured.
14
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Data Sheet
Flow / Velocity Graph (metric)
1,5
1 0,9 0,8 0,7 0,6 0,5 0,4 0,3 0,2
0,1
DN 100 - 4"
DN 250 - 10"
DN 8 - 5/16"
DN 10 - 3/8"
DN 50 - 2"
DN 150 - 6"
4000
0,01
0,02
0,03
0,04
5 6 7 8 9 10
20
30
40
50 60 70 80 90 100
5.65
42
283
Flow [m/h]
Measurement Accuracy Example: If a 100 mm MagFlux Flow Sensor is selected, the diagram shows the available measuring accuracy between 0.2 - 10 m/s (here: 0.25%).
Accuracy
[%]
5 4 3 2 1
0.25
0 0,1
0,2
0,5
10 m/s
15
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40000
200
300
2000
3000
400
0,3
0,2
0,4
500
DN 1200 - 48"
DN 32 - 1 1/4"
DN 40 - 1 1/2"
DN 65 - 2 1/2"
DN 300 - 12"
DN 80 - 3"
DN 200 - 8"
DN 600 - 24"
100
DN 125 - 5"
DN 15 - 1/2"
DN 20 - 3/4"
DN 3 - 1/8"
DN 6 - 1/4"
DN 25 - 1"
Data Sheet
Reducing the Flow Meter Size
[bar]
0,003
Accurate ow measurement requires a minimum of tree (3) pipe diameters of straight pipe upstream and two (2) pipe diameters of
Minimum pipe diameter distances for accurate MagFlux ow measurements: Min. 3 x Diameter inlet Min. 2 x Diameter outlet
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