Well Information

Current mud weight = 9.5 ppg Pump output = 0.1 bbl/stroke Well depth = 9000MD/9000TVD Drill string capacity = 0.0178 bbl/ft Surface line volume = 15 bbl. Shut in casing pressure = 700 psi Shut in drill pipe pressure = 500 psi ICP = 1600 psi at 30 spm as kill rate

Please follow steps below to determine the drill pipe pressure schedule (step down chart). Determine kill weight mud KWM = OMW + [SIDPP (0.052 x TVD)] Where; KWM is kill weight mud in ppg. (Read more about it -> kill weight mud) OMW is original mud weight in ppg. SIDPP is shut in drill pipe pressure in psi. TVD is true vertical depth of the well in ft.

KWM = 9.5+ [500 (0.052 x 9000)] KMW = 10.6 ppg

Determine Slow Circulating Rate (SCR) SCR = ICP SIDPP Where; SCR is slow circulating rate in psi. ICP is initial circulating pressure in psi. SIDPP is shut in drill pipe pressure in psi. SCR = 1600 500 = 1100 psi

Determine Final Circulating Pressure (FCP) FCP = SCR x KWM OMW Where; FCP is final circulating pressure in psi. SCR is slow circulating rate in psi.

KWM is kill weight mud in ppg. OMW is original mud weight in ppg.

FCP = 1100 x 10.6 9.5 = 1227 psi

Determine stroke from surface to bit Drill string volume = Drill pipe capacity x TD Pump output Where; Drill sting volume is in strokes. Drill pipe capacity is in bbl/ft. (Read more about it> capacity of pipe) TD is well measured depth in ft. Pump output in bbl/stroke. (Read more detail about it ->Mud Pump Output)

Drill string volume = 0.0178 x 9000 0.1 = 1602 strokes

According to this example, you need 1602 stokes in order to bring kill mud to the bit and drill pipe pressure will change from 1600 psi (ICP) to 1227 psi (FCP) within 1602 strokes.

Hence pressure drop per stoke is (ICP FCP) surface to bit

(1600 1227) 1602 = 0.2328 psi/stroke

This figure (0.2328 psi/stroke) is very small and difficult to make adjustment with equipment on the rig. Therefore, you need to know how much pressure drop per required strokes. For this example, I will determine pressure drop per 200 strokes. Drill pipe pressure drop = 0.2328 x 200 = 47 psi Then we need to create a table showing pressure schedule.

For the first line, you need 150 stokes to bring KWM to the rotary table then drill pipe pressure will be dropped approximately 47psi/200 strokes until it reach 1227 which is the final circulating pressure. The step down table look like this. Strokes Drill Pipe Pressure (psi) 1600 1554 1506 1459 1412 1365 1318 1271 1227 Remarks You need to pump 150 stokes in order tobring kill frommud pump to rotary table DP drops 47 psi/200 strokes. DP drops 47 psi/200 strokes. DP drops 47 psi/200 strokes. DP drops 47 psi/200 strokes. DP drops 47 psi/200 strokes. DP drops 47 psi/200 strokes. DP drops 47 psi/200 strokes. Final circulating pressure

150 350 550 750 950 1150 1350 1550 1750

Reference books: Formulas and Calculations for Drilling, Production and Workover, Second Edition