TA Emulsion Sytem C

Auftr.-Nr./Order No.
390 82002
Vertr.-Pos./Contract Item
TA

COMPASS TCM
5 Stand Tandem Cold Rolling Mill
Functional Description
Emulsion System
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Functional description and interlocking conditions for:

Item TA Emulsion system

1. List of additional documentation
2. Short description of functions and components
3. Kinematic sketches / Mimic system diagrams
4. List of functions, actuators, signalling, indicating and operating devices
5. Functional diagrams

Copy to: I n d e x

Date
0
21.05.2008
a
09.09.2008
b
21.10.2008
c
06.02.2009
d

e

TKS 1 1 1 1
CVT 1 1 1 1

AKW2 1 1 1 1
AWM 1
AWM 3
AKP 1 1 1 1 1
EAH 4 1 1 1 1
Author: EAH 4
Jaschke/
Krmpel
EAH 4
Jaschke/
Krmpel
EAH 4
Krmpel
EAH 4
Krmpel

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Table of contents
0 Revision service ........................................................................................................................ 5
1 List of additional documentation ............................................................................................. 5
2 Short description of functions and components.................................................................... 6
2.1 General................................................................................................................................ 6
2.2 Interconnection of the tanks ................................................................................................ 7
2.3 Tanks 1 - 3 .......................................................................................................................... 9
2.4 Magnetic separator 1-5 ..................................................................................................... 12
2.5 Bypass heating and cooling, circulation pump .................................................................. 15
2.6 Bypass heating and cooling, heater and cooler................................................................. 16
2.7 Feed line flaps, bypass flaps and mill stand shut-off flaps ................................................ 16
2.8 Feed pumps ...................................................................................................................... 18
2.9 Nozzle testing of the multizone cooling system in stand 5 ................................................ 20
2.10 Return line pumps ............................................................................................................. 20
2.11 Pipe emptying.................................................................................................................... 21
2.12 Base oil tank...................................................................................................................... 22
2.13 Water feeding.................................................................................................................... 23
2.14 Screw conveyors 1-5......................................................................................................... 23
2.15 Sludge bins 1-3 ................................................................................................................. 24
2.16 Sludge collecting tank ....................................................................................................... 24
2.17 Waste water tank............................................................................................................... 25
2.18 Local control ...................................................................................................................... 26
3 Kinematics sketches / Mimic system diagrams.................................................................... 27
3.1 Emulsion Tank 1................................................................................................................ 27
3.2 Emulsion Tank 2................................................................................................................ 28
3.3 Emulsion tank 3................................................................................................................. 29
3.4 Heating and Cooling circuit tank 1 and 2........................................................................... 30
3.5 Heating and Cooling circuit tank 3..................................................................................... 31
3.6 Feed pumps 1-3 ................................................................................................................ 32
3.7 Emulsion Feed pumps 4 - 5 .............................................................................................. 33
3.8 Return pumps 1 5........................................................................................................... 34
3.9 Pipe emtying system......................................................................................................... 35
3.10 PM Separator 1 4 ........................................................................................................... 36
3.11 PM Separator 5 ................................................................................................................. 37
3.12 Base oil Tank..................................................................................................................... 38
3.13 Sludge bins 1 -3, screw conveyor...................................................................................... 39
3.15 Waste water tank............................................................................................................... 41
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4 List of functions, actuators, signalling, indicating and operating devices ........................ 42
4.1 Emulsion tank 1(2,3) ......................................................................................................... 42
4.2 Tank equipment................................................................................................................. 44
4.3 Magnetic Separator 1-5, Filter feed and return line flaps .................................................. 47
4.4 Magnetic Separator 1-5..................................................................................................... 50
4.5 Heating and cooling circuit, circulation pumps .................................................................. 53
4.6 Heating and cooling circuit, Heater ................................................................................... 56
4.7 Heating and cooling circuit, cooling system....................................................................... 58
4.8 Heating and cooling circuit, return line flaps...................................................................... 60
4.9 Feed system; Feed pump 1-5 ........................................................................................... 61
4.10 Feed line, Feed line flaps, Standby flaps .......................................................................... 64
4.11 Feed line, backwash filter unit ........................................................................................... 68
4.12 Return pump 1-5, Mill stand pans...................................................................................... 69
4.13 Return line flaps ................................................................................................................ 71
4.14 Pipe emptying tank............................................................................................................ 73
4.15 Base oil tank, tank 1(2)...................................................................................................... 74
4.16 Base oil pump 1-2 ............................................................................................................. 75
4.17 Base oil, Base oil flaps ...................................................................................................... 76
4.18 DM-Water feeding line....................................................................................................... 77
4.19 Screw conveyor ................................................................................................................. 79
4.20 Sludge bin 1-3 ................................................................................................................... 80
4.22 Waste water tank............................................................................................................... 83
4.23 General commands and signals for emulsion system....................................................... 84
4.24 Signals from other mill areas............................................................................................. 85
5 Functional diagrams................................................................................................................ 86
5.1 Emulsion system common commands.............................................................................. 86
5.2 Tank flap 1(2) .................................................................................................................... 89
5.3 Agitator .............................................................................................................................. 91
5.4 Jet 1(2-6) ........................................................................................................................... 92
5.5 Emulsions tank 1-3 / Skimmer........................................................................................... 93
5.6 Magnetic Separator 1 (2-3) ............................................................................................... 95
5.7 Emulsion system common commands.............................................................................. 97
5.8 Filter feed line flap 1 (2)................................................................................................... 100
5.9 Filter return line flap 1 (2) ................................................................................................ 102
5.10 PM-Seperator 1-5 , Filter pump 1(2-5) ............................................................................ 104
5.11 Heating and cooling circuit, Emulsion system common commands................................ 105
5.12 Heating and cooling pump 1............................................................................................ 114
5.15 Heating circuit Tank 1 (2-3), Heating valve ..................................................................... 120
5.16 Heating circuit Tank 1(2-3), Steam Valve........................................................................ 121
5.17 Heating and cooling circuit, steam heating - Temp. control............................................. 122
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5.18 Heating circuit Tank 1 (2-3), Cooler................................................................................. 123
5.19 Feed line, cooling system, valve 1 (2-3) .......................................................................... 124
5.20 Feed line, control valves / flaps signal table................................................................. 125
5.21 Feed pump 1 ................................................................................................................... 127
5.22 Feed pump 2 ................................................................................................................... 129
5.23 Feed pump 3 ................................................................................................................... 131
5.24 Emulsion Feed pumps 1 3, pressure control ................................................................ 133
5.25 Feed pump 4 ................................................................................................................... 134
5.26 Feed pump 5 ................................................................................................................... 136
5.27 Emulsion Feed pumps 4 5, pressure control ................................................................ 138
5.28 Feed line, Feed Flap 1 (2) ............................................................................................... 139
5.29 Feed line, Feed Flap 3 .................................................................................................... 140
5.30 Feed line, Bypass Flap 1(2)............................................................................................. 141
5.31 Feed line, Bypass Flap 3................................................................................................. 142
5.32 Feed line, Backwash filter 1 (2-3) .................................................................................... 143
5.33 Return pump 1 (2-3) ........................................................................................................ 144
5.34 Return pump 4 (5) ........................................................................................................... 145
5.35 Return pumps 1 5, level control.................................................................................... 146
5.36 Return line flaps .............................................................................................................. 147
5.37 Pipe emptying system..................................................................................................... 149
5.38 Base oil pump 1............................................................................................................... 150
5.39 Base oil pump 2............................................................................................................... 152
5.40 Base oil flaps (tank 1-3)................................................................................................... 154
5.41 DM - water system, Filling flap 1 ..................................................................................... 155
5.44 Screw conveyor 1-3......................................................................................................... 159
5.45 Sludge system, Sludge pump 1 (2-3) .............................................................................. 160
5.46 Sludge collecting pump ................................................................................................... 161

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0 Revision service
Index Date Page
a 09.09.2008 22, 23, 27 - 29, 32, 33, 36, 37, 39, 49, 54, 62, 64, 71, 79, 85, 104, 124,
125, 138-141
b 21.10.2008 9, 10, 32, 33, 36, 48
c 06.02.2009 22, 27 29, 34, 38, 51, 52, 54, 75, 77, 92, 94, 104, 105 108, 124, 125,
139 -142, 149, 150
d
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1 List of additional documentation
- Instruction for the use of the functional descriptions
- List of motors and components
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2 Short description of functions and components

2.1 General
The emulsion system is used for roll lubrication and roll cooling in the rolling mill. The emulsion
system consists of the following main components:

- Emulsion tanks with agitators, skimmers, level and temperature monitoring TA01 - TA03
- PM separators with tanks and equipment TA05 - TA10
- Bypass heaters and coolers with pumps, flaps and temp. monitoring TA20 - TA23
- Feed pumps with backwash filter, temp. and pressure monitoring TA30
- Return line pumps with flaps and level monitoring in millstand pans, nozzle test TA40
- Pipe emptying pump TA43
- Base oil tank with pumps and level monitoring TA50
- Demi water feeding TA60
- Sludge screw conveyors TA70
- Sludge bins with pumps and level monitoring TA71
- Sludge collecting tank with pump and level monitoring TA72
- Waste water tank TA80

The abovementioned equipment can be operated and monitored either from the rolling mill control
room or from the control desk in the emulsion room. The system is operated either in automatic or
in manual mode via HMI (Human Machine Interface). For the maintenance mode, additional main-
tenance switchboxes are provided near the units (see Description Chapter Local).

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2.2 Interconnection of the tanks
In the emulsion bay three emulsion tanks are installed. The emulsion system is designed in a way
that normally two tanks are used as operation tanks and the other tank is on standby. However, if
necessary, the tank 1 or 2 can be used alone as operation tank.

Changeover from operation tank to standby tank can only be made by means of the Emulsion
operation mode 1 / 2 / 3. This results in the following combinations between the tanks:

Emulsion operating
mode
Tank 1 Tank 2 Tank 3
1 Stands 1-4 Standby Stand 5
2 Standby Stands 1-4 Stand 5
3 Stands 1-4 Stand 5 Standby

Each of the tanks may contain another emulsion/dispersion. Depending on the mill rolling program,
different emulsion/dispersion are required on the individual stands. In normal operation, mill stands
1-4 are supplied with emulsion/dispersion from the tanks 1-2 and mill stand No. 5 from the tank 3.

Optional the tanks can be filled with dispersion. In that case, the tanks and all pipes with the equip-
ment must be completely drained and have to be clean. SMS Demag provides additional jets,
which dives into the dispersion to avoid the separation of the special base oil and demineralised
water.
In case to change the rolling mode or to change to dispersion, the operator should decide to clean
and empty the pipes and the tank.
When changing the tank and/or rolling program, all necessary feed line flaps (between the tanks
and the stands) and the return line flaps (between the stands and the magnetic separators and the
tanks) are automatically changed over. In automatic and manual mode before changing over from
one mode to another mode, the feed and return line pump speeds must be reduced to zero and
the feed line and return line must be empty. Furthermore, the level in the mill stand pans must be
reduced and the pans must be relieved to the sump pits.

The changeover is initiated:
1. Switch the preselector switch "Emulsion operation mode" to the requested position;
2. Actuate the "Operation flaps in position" pushbutton on HMI.

Based on this, all flaps switched to automatic mode go into the respective positions. In the process,
the closing of the deselected flaps and the opening of the newly selected flaps may not be simulta-
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neously. First closing and then opening must be performed so that in the meantime no level bal-
ancing takes place among the tanks.

Manual changeover of the flaps is only possible in manual mode (via HMI). The following flaps are
integrated in the automatic changeover: Separator, heating, cooling, feed line, return line and
standby flaps.

Emulsion, which has been delivered from a defined tank to the stands, is collected in the millstand
pan and redelivered into the same tank.

For the automatic operation of the system, only signals from the Operation tanks (level, pressure,
temperature etc.) are used. The signals from the standby tanks are read in, processed and shown
on the HMI. They are however suppressed for the system control.

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2.3 Tanks 1 - 3
In the tanks 1-3, all the emulsion resp. dispersion of the emulsion system is collected, treated, tem-
perature controlled and cleaned. The tank is of rectangular shape.

The tank contains emulsion or dispersion, which is delivered to the mill stands.

In the tanks 1 to 2, two agitators are installed. In the tank 3 one agitator is installed. If there is dis-
persion in the tank, its important to use the agitators and the jets to get more flow.

In Tank 1 and 2 its important to let 1 agitator run in right-hand rotation and 1 agitator in anti-
clockwise rotation to get a circular flow in the tank.

Before starting the jet, ensure that the jet is completely dived into the dispersion.

Tank 1(2)
Agitator 1
right-hand
rotation
Agitator 2
right-hand
rotation
( by jets )
( by jets )

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Tank 3
Agitator 1
right-hand
rotation
( by jets )
( by jets )

The agitators/jets always keeps the emulsion/dispersion in motion. This is why the agitators should
run continuously. Each agitator is driven by an electric motor and can also be brought into circuit
LOCAL (see description chapter "Local").

The following equipment is included in all tanks in the same way:

A belt-type skimmer is install in the emulsion tank. The skimmer is use for skimming foreign matter
and oil residues from the surface of the emulsion. The skimmer mainly consists of an endless con-
veyor belt, a top drive roll with electric motor, a bottom deflector roll and a wiper. A manually ad-
justable gear unit is install between the electric motor and the top drive roll. This gear unit enables
the belt speed to be changed according to the requirements. The bottom loop of the belt with the
deflector roll is completely immersed in the emulsion. Floating oil and the foreign substances stick
to the circulating belt and are that way taken away from the water surface. On top, in the area of
the drive roll, the oil is wiped off the belt surface. The wiped-off dirt flows over a collecting trough
into the sludge screw conveyor. For each oil skimmer an interval control with separately adjustable
running and off periods (initial setting 30/60 minutes) is installed. Switching on and off of the skim-
mer will take place automatically. Each of the oil skimmers can also be brought into circuit LOCAL
(see description chapter "Local").

The tank is continuously temperature monitored. Temperature control in the tank is by means of a
bypass heating and cooling circuit for every tank.

The emulsion level in the tank is continuously monitored. For this purpose, an additional level
switch is installed as dry running protection for the pumps. The maximum level signal is selected in
a way that on response of this level the whole emulsion volume of the return lines can still flow into
the tank without response of the overfill protection.

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Tank filling with demineralised water is directly from the demi water supply. The filling line is con-
tinuously flow monitored. Depend on the fix volume the required feed time for the water volume
can be calculated.
The filling line is equipped with a pneumatically operated shutoff valve. The shutoff valve is opened
by compressed air and closed by spring force. The flap compressed-air line is equipped with a sin-
gle-solenoid valve. The closed position of the flap is monitored by a proximity switch. When the
max. level contact responds the valve automatically closes for avoiding tank overfill.

Filling of the tank with base oil is by means of a pump from a base oil tank. Filling is directly into
the suction line of the feed pumps. The oil filling line is continuously flow monitored.

The filling line is equipped with a pneumatically operated shutoff valve. The shutoff valve is opened
by compressed air and closed by spring force. The flap compressed-air line is equipped with a sin-
gle-solenoid valve. The closed position of the flap is monitored by a proximity switch. When the
max. level contact responds the valve automatically closes for avoiding tank overfill. Oil filling takes
place only with the heating or feed pumps being switched on.

The following parameters of the emulsion/dispersion from the tanks can be determined in the labo-
ratory:
- Oil concentration,
- Viscosity,
- Saponification number,
- PH-Value;
- Conductivity,
- Iron content,
- Chloride content,
- Sulphate content,

The values found of the oil concentration are shown on the HMI.

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Filling of the emulsion tanks:
If the main tanks have to be filled with emulsion or dispersion, the demineralised water can be filled
in by way of the pneumatically operated shut-off valve. The complete base oil can be filled in
manually by barrel or by means of the speed-controlled base oil pump and the pneumatically oper-
ated shut-off valve. The oil gets directly into the suction line of the feed pumps, so it is possible to
change the base oil content during the milling process.

For further informations about the filling process, refer to 2.11 Base oil tank and 2.12 Water feed-
ing.

2.4 Magnetic separator 1-5
In the emulsion system five PM separators are installed. All PM separators are arranged in parallel
with exception of PM separator 5. He is cutted off from the other separators by a pneumatic-
operated shut-off valve to ensure that the different emulsions/dispersions of tank 1/2 and tank 3 will
not be mixed. Besides that, the suction line of tank 1- 2 can be operated by a pneumatically oper-
ated shut-off valve, so its selectable if you want to clean the emulsion/dispersion of tank 1 or tank
2 by the PM separator 1-4. PM separator 5 cleans the emulsion/dispersion of tank 3 and in opera-
tion mode 3 the emulsion or dispersion of tank 2.

The flow is controlled, based on the "Emulsion operation mode" selection by pneumatically-
actuated flaps. Each of the filter flaps is opened and closed by means of compressed air. The com-
pressed-air line of each flap is equipped with a one-solenoid valve. The opened and closed posi-
tions of each flap are monitored by a proximity switch respectively.

In automatic mode during change of the "Emulsion operation mode" all necessary flaps between
tanks and separators are automatically switched over. Each filter flap can also be opened and/or
closed manually if the respective flap is switched to manual mode.

The PM separator is used for filtering finest ferritic abraded particles from the emulsion. The sepa-
rator consists of round bar link-type chains with strong permanent magnets which are slowly and
continuously moving through the emulsion. The equidistant chains arranged in parallel are guided
by a driven top roll and an idling bottom roll.
With one common motor both movements at the permanent separator, magnetic chain drive and
wiper tongs drive, will be driven.

The oil and iron contamination of the emulsion is attracted by the permanent magnet force and
deposits on the magnetic rod surfaces. The contaminations are removed with the wiper tongs. The
wiped-off dirt is transported via a collecting trough by means of a spiral conveyor into a sludge
tank.

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The functioning of the PM separator is monitored by proximity switches. The tension of the drive
chain from the electric motor to the wiper tongs and also the movement of the magnetic rods each
are monitored by one proximity switches.

The PM separator will be provided with interval control with separately adjustable running and idle
periods (initial setting 100/1000 seconds). In this control, the separator is switched off and re-
started automatically.

The PM separator can also be brought into circuit LOCAL (see description chapter "Local").

All PM separators are permanently in operation. The switching states of the filter flaps in depend-
ence of the preselected "Emulsion operation mode can be taken from the following table:

The level monitoring in each separator tank is by means of one level switch. The level switch is
used as overfill protection for the separator tank.

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Position of the filter flaps in dependence of the " Emulsion operation mode" preselection

Emulsion operation
mode
Flap position
1 2

3
Filter flap
to main tank 1
TA05YVL1a
TA05YVL1b
open

energized
de-energized
closed

de-energized
energized
open

de-energized
energized
Filter flap
to main tank 2
TA05YVL2a
TA05YVL2b
closed

de-energized
energized
open

energized
de-energized
open

energized
de-energized
Filter flap
to main tank 3

manual
open

open

closed

Filter flap between Tank 3
and Tank 2

manual
closed

closed

open

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2.5 Bypass heating and cooling, circulation pump
The circulation pumps feed the emulsion through the heat exchangers and the cooling device.
There are three heating respectively cooling circuits installed, who are independent from each
other.

The flap in the intake line before each pump must be opened during operation. This flap position is
monitored in the end position by proximity switches.

Three bypass heating circuits are installed in the emulsion system: bypass heating circuit 1 for
emulsion tank 1, bypass heating circuit 2 for emulsion tank 2 and bypass heating circuit 3 for emul-
sion tank 3.

The heating system is used for heating the emulsion and for keeping the emulsion temperature
constant during standstill and operation (together with the cooling system). The emulsion tempera-
ture in the tank is specified by the operator (initial setting 53C).

In each circuit, there are two pneumatic operated shut-off valves, right behind the pump to change
over from cooling to heating. Right before the pump, there are two pneumatic operated shut-off
valves for suction line selection. One of them goes to the strip catcher in the front part of the emul-
sion tank. This is for the heating circuit. The other one goes trough a tank connection near the filter
return line to suck a large part of the hot emulsion/dispersion from the PM separator directly to the
Cooler.

The heating pump feed the emulsion/dispersion out of the emulsion tank through the flow heaters
and back into the same tank. The heating pump is a pump with a constant rotational speed. The
pump is energized by an electric motor. The pump is equipped with an operating hours counter.
The pump can also be brought into circuit LOCAL (see description chapter "Local").

In each circuit, one steam flow heater and one cooling device is installed. A flow transducer moni-
tors the emulsion flow through the heater /cooling device. Therefore, it is also possible to monitor
the total delivery volume.
At minimum feed volume the heater will be switch off. It is only allowed to switch the heater on
when there is an emulsion flow.

The heater is switched on when the oil temperature drops below the admissible value. The heater
is switch off when the oil temperature has risen to the desired value. If the desired value for switch-
ing the heater off is reached, the heater is switch off and the pump is still running. In case of distur-
bance inside of the heater (minimum feed volume, temperature to high) the heater must be switch
off and the pump switches off for at least 3 minutes.

The heating pump is permanently running independent of the oil temperature in the tank. This
generates the additional motion of the emulsion in the tank.

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2.6 Bypass heating and cooling, heater and cooler
The bypass heating is by means of a flow heater, which heats the emulsion up by hot steam. For
heater protection there is a temperature switch, which shuts the steam valve off if a critical tem-
perature is reached. In the steam line there is a safety valve with return by spring force and a pro-
portional valve. The proportional valve is used for controlling the steam flow, for example, when the
heating is started up. In that case the pipes are much colder than the steam, so it is better to raise
the steam flow slowly up (refer to kinematics sketches).

During mill idle time, the heater has to balance the temperature out to the normal operation tem-
perature by the proportional valve.

For cooling there is a plate-type heat exchanger with a pneumatically controlled shut-off valve in
the cooling water line. Cooling is normally used during the operation.

2.7 Feed line flaps, bypass flaps and mill stand shut-off flaps
Feed line flaps control the emulsion flow from the emulsion tanks to the feed line pumps. In every
feed line of each emulsion tank there is a pneumatically energized feed flap. One additional manu-
ally energized feed flap is arranged between the suction line of the feed pumps 2 to 3 and the suc-
tion line of the feed pumps 4 and 5.

Each of the feed flaps is opened by compressed air and closed by spring force. The compressed-
air line of each flap is equipped with a one-solenoid valve. A proximity switch monitors the opened
and closed positions of each flap.

In automatic mode when changing the "Emulsion operation mode", all necessary flaps between the
tanks and the feed pumps are automatically changed over. During the switching process, the feed
pumps must be switched off. Each flap can also be opened and/or closed manually if the respec-
tive flap is switched to manual mode.

The feed line flaps 1 to 3 are opened and the respective hand operated feed flap 4 is closed when
the corresponding emulsion tank has been preselected as Operation tank.

The feed line flaps 2 and 4 are opened, the feed flaps 1 and 3 are closed when only tank 2 has
been preselected as Operation tank.
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Position of the feed line flaps 1 to 4 in dependence of the " Emulsion operation mode" pre-
selection

Emulsion operation
mode
Flap position
1 2 3
Feed Flap 1
from main tank 1
TA25/1YVL1a

open

energized

closed

de-energized

open

energized

Feed Flap 2
from main tank 2
TA25/2YVL1a

closed

de-energized

open

energized

open

energized

Feed Flap 3
from main tank 3
manual

open

open

closed

Feed Flap 4 (connection)
from main tank 2
manual

closed

closed

open

In the feed line to the mill stand 1-2, 3-4 and 5, a pneumatic energized mill shut-off flap is installed.
Each of the the mill stand shut-off flaps are opened by compressed air and closed by spring force.
The compressed-air line of each flap is equipped with a one-solenoid valve. The opened and
closed positions of each flap are monitored by a proximity switch respectively. These three shut-off
flaps are closed during mill idle time or when the emulsion system will be switched off. The shut-off
flaps are also closed via spring force when the power supply of emulsion system (or rolling mill) will
be switched off.

In parallel to each feed line flaps there is one bypass flap to lead, during idle time of the mill stand,
the emulsion direct to the suction line of the return pumps. One common bypass is foreseen for the
mill stands 1 and 2 and for Stand 3 and 4. Mill stand 5 use two separated bypass lines, one directly
from the feed line for stand 5 with a pneumatically operated shut-off valve and the second one from
the emulsion spraying system. The time to open and close the flap should be adjusted by the
pneumatic pressure to avoid any mechanical vibrations.

Each of the bypass flaps is opened by compressed air and closed by spring force. The com-
pressed-air line of each flap is equipped with a one-solenoid valve. The closed position of each
flap is monitored by a proximity switch respectively.
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The mill stand bypass flaps are closed when the emulsion system will be switched off and when
the power supply of emulsion system (or rolling mill) will be switched off.

On the suction side and on the pressure side of feed pump 2, two manually standby flaps are in-
stalled respectively. The opened position of the standby flaps 1 to 2 on the suction side of feed
pump 2 is monitored by a proximity switch respectively.
It is possible to select the feed pump 2 as feed pump for stand 1/2 or 3/4 by opening/closing of
these standby flaps and the standby flaps on the pressure side.

Two feed pumps are installed for the mill stand 5. The two feed pumps at tank 3 can also be used
as draining pump for tank 3. For this purpose, on the pressure side at feed pump 4 and 5 a manu-
ally energized draining flap is installed. This draining flap is closed upon draining tank 3. The open
position of the draining flap is monitored by a proximity switch.

2.8 Feed pumps
The system is provided with a total of 5 feed pumps (two as standby) which deliver the required
emulsion or dispersion from the emulsion tanks to the spray headers in the mill line. Each pump is
driven by an electric motor with variable speed.

- Three feed pumps (one as standby unit) are provided for supplying emulsion to the mill-
stands 1 to 4. Feed pump 1 delivers the emulsion to the millstands 1 and 2, feed pump 3 to
millstands 3 and 4; feed pump 2 serves as standby pump for the feed pumps 1 and 3. Feed
pump 1 or 3 can also be used as draining pump for tank 1 and/or 2.

- Two feed pumps (one as standby unit) are provided for supplying emulsion to the millstand
5. Feed pump 4 or 5 delivers mill stand 5, the other feed pump serves as standby pump.
Feed pump 1 or 3 can also be used as draining pump for tank 1 and/or 2.

Each pump drive is operated via converter which is without system bypass. For functional reasons
the drive cannot be operated with system bypass; the converter is switched on with the switching
on of the pump.

The feed pumps are accelerated along an adjustable ramp to avoid mechanical damage to the
equipment. The acceleration values of the pump speeds are in the range of 0.5 to 8 1/s
2
. The set-
ting of different acceleration values must be possible for different operating modes of the pumps.

- startup of the pump 0.5 1/s
2

- pump acceleration after roll change 3 1/s
2

- speed change in the operating speed range of the pump 0.5 1/s
2

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During the mill idle times (e. g. roll change) the feed pumps change to the constant speed of 1200
1/min and at the same time the bypass flaps at mill stand 1-5 are opened and the mill stand shutoff
valves 1-4 are closed. This ensures that the feed pumps need not be switched off during mill idle
times. This reduced the "speed-up time" of the pumps and the complete plant. The feed pumps
also keep the emulsion, in the tanks and pipes, in motion.

Each pump is equipped with an operating hours counter. It must be ensured that all pumps have
approximately the same number of operating hours.

Each pump can also be switched in locally (see description chapter "Local").

The hand-operated shut-off valve in the suction line upstream of the feed pumps must be open
during operation. This valve position is monitored by proximity switch in the end-of-run position.

The feed line of the stands 1-2, the stands 3-4 and the stand 5 are each equipped with one fully
automatic backwash filter.
The attached differential pressure switch monitors the degree of clogging of the filter material.
When a differential pressure between filter entry and exit sides (approx. 0.8 bar) is exceeded or the
filter service life has been attained, the internal control starts the backwashing. Upon elapsing of
the backwash time, the control terminates the backwashing process. A signal exchange takes
place between the filter control and the control of the electric supplier: "Filter being washed" and
"Differential pressure too high".
If backwashing lasts too long or takes place too often, an alarm is triggered. If the emulsion pres-
sure in the feed line is below 1.8 bar or roll change has been preselected, the backwash filter is
switched off.

In the feed line to stands 1 & 2, 3 & 4 and 5 further equipment is installed in technological order:

- An actual pressure value transmitter for pressure control of the emulsion via a frequency
control device of the pump drives to a value set by the operator or by Level 2 (initial setting
7 bar). The pressure controller (supplied/installed by electric supplier) compares the actual-
value signal from the pressure transducer in the line with the value preset via HMI. Depend-
ing on the control signal from the controller, the speed of the feed pump is increased or re-
duced.

- An actual temperature-value transmitter for displaying and controlling the temperature of
the delivered emulsion and for monitoring the preset temperature.

The pressure control of the pump drives ensures a constant emulsion pressure at the nozzles dur-
ing rolling.

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2.9 Nozzle testing of the multizone cooling system in stand 5
The functioning and spray pattern of each multizone-cooling nozzle is tested in the nozzle test
mode provided for this purpose. Nozzle testing is made at standstill of the mill line. The operator
switches the emulsion system over to nozzle test mode:
- The feed pump for multizone cooling in stand 5 runs in pressure control mode as
during rolling and generates the operating pressure required on the spray header. The
stand shutoff valve of the multizone cooling system of stand 5 is closed. The shutoff
valve of the backup-roll cooling system is closed.
- The nozzle test flap is open. The required flow quantity of emeulsion will be provide
by an orifice plate behind the nozzle test flap and parallel to a flow transmitter for
minimum flow quantity. The flow transmitter measured the actual flow trough the
tested nozzles.

Nozzle testing is started by the operator. During the test only one nozzle area (this means top and
bottom nozzle) of the multizone cooling system is open at a time.
The operator has the possibility of observing the functioning and spray pattern of each nozzle.
Testing can take place in automatic or manual mode:
- in the automatic testing mode the change-over to the next nozzle takes place
automatically,
- in the manual testing mode the change-over to the next nozzle takes place manually.

For further information, refer to the functional description PG-PI_Spraying equipment.

2.10 Return line pumps
Five return line pumps (two as standby units) deliver the emulsion from the millstand pans 1-5
back to the emulsion tanks. Each return line pump is driven by electric motor with variable speed:

- The return line pumps 1 and 3 jointly deliver the emulsion of stands 1 to 4 back to the
tank 1 or 2, return line pump 2 is used as standby unit for the return line pumps 1 and
3.
- The return line pump 4 or 5 delivers the emulsion from stand 5 back to the tank 3, one
return line pump is used as standby unit.

Each return line pump drive is operated via converter which is without system bypass. For reasons
of functioning the drive cannot be operated with system bypass; the converter is switched on with
the switching on of the pump.

To avoid mechanical damage to the equipment, the return line pumps are accelerated along an
adjustable ramp. The acceleration values must be approximately the same as for feed pumps. The
acceleration values of the pump speeds are in the range of 0.5 to 8 1/s
2
. The pump speeds are
also monitored by a superimposed level-control.
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The pump can also be switched in locally (see description chapter "Local").


The hand-operated shutoff valve in the suction line upstream of each of the return line pumps 1 to
5 must be open during operation. This valve position is monitored by a proximity switch in the end-
of-run position.

The mill stand pans 1 to 4 are connected by a joint collecting line. The lowest possible level for
pipe emptying in the collecting line is indicated by a level switch. The emulsion level in the mill
stand pans 1 and 4 are monitored by two additional level switches. The return line pumps 1 to 3
take in emulsion from the collecting line.

The lowest possible level for pipe emptying in the collecting line of millstand pan 5 is indicated by a
level switch. The emulsion level in millstand pan 5 is monitored by one additional level switch. Re-
turn line pumps 4 & 5 take in emulsion direct from millstand pan 5.

During rolling the emulsion spray-out volume changes in certain stands. The pump drive speed
control ensures that the emulsion levels in the millstand pans 1 to 4 and in millstand pan 5 remain
constant (initial setting: 30%) to avoid both overfilling and emptying of the pans.

2.11 Pipe emptying
If required, the feed line with the spraying header and the return lines of the emulsion system can
be drained by hand operated shut-off valves.

The emulsion/dispersion from the feed line with the spraying header and the return lines is col-
lected in the pipe emptying tank.

The level of the pipe emptying tank is monitored by means of two level switches, one contact for
the maximum tank level and one for the dry running protection of the pump.
A draining pump pumps the collected emulsion/dispersion from the pipe emptying tank to the tank
system. The draining pump is driven by an electric motor with constant speed. The pump is
equipped with an operating hours counter.

If the pump is switched to automatic mode, the pump starts automatically when the maximum con-
tact of the tank is reached. The second contact is for dry running protection. If the emul-
sion/dispersion reaches this level switch, the pump stops automatically.

Likewise, it is possible to switch the pump on by a local switch.
For further information, refer to Chapter 2.16 local.

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2.12 Base oil tank
The entire base oil for the emulsion system is stored in a base oil tank. In this tank the base oil is
collected, treated and level-controlled. The tank is of cylindrical shape and consist of two chambers
for storing two different kinds of base oil. Each chamber has a capacity of 30m.

The fluid level in the tank is continuously monitored. In addition to this two level switches are in-
stalled in the tank. One switch serves as overfill protection, the other one as protection against dry
running of the pumps.

The level of the max. contact of the level monitoring system has been selected in such a way that
on response of this level the entire oil volume of the filling line can flow into the tank without re-
sponse of the overfill protection.

The level of the overfill protection device in the tank is selected in such a way that on response of
this level the entire oil volume of the filling line can flow into the tank without overfilling it.
Filling of the tank chambers with base oil is through the oil road tanker of the customer. During
filling the level of the chamber must be monitored by the operator. Filling must be stopped by man-
ual intervention or by the level monitoring when the oil level has reached the max. level contact.

Heating up in the tank is by means of the heating coil. The warm emulsion from the emulsion tank
1 or 2, which is pumped by filter pump 1 flows trough the heating coil and heats the chamber up.
In parallel, the filter pump 2 can also feed through the based oil tank. The operator can select by
mean of hand - operated flaps the heating circuit.

Two oil pumps (on as standby unit) deliver the base oil from the tank directly in the suction lines of
the feed pumps or/and in the suction line of the heating pumps. For each suction line, only one
pump is in operation. Each base oil pump is speed-controlled by inverter.


Each pump can also be switched in locally (see description chapter "Local").

Installed in the suction line of each pump is a manually energized shut-off valve. The open position
of each shut-off valve is monitored by proximity switch in the end-of-run position. The shut-off valve
in the suction line upstream of the pump must be open during operation.

The two oil pumps deliver the oil into tw joint oil filling line. Installed in the joint oil filling line is a
duplex filter which can be switched over manually. The degree of clogging of the active filter is
monitored by a differential pressure switch.

In each oil filling line section downstream of the base oil pump continuous flow monitoring takes
place.
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The oil flow from the base oil tank to the suction line of the feed pumps at emulsion tank 1/2 and 3
is controlled by two oil-filling valves. The oil filling line of each emulsion tank (oil filling valves 1 and
2) is equipped with one pneumatically operated oil-filling valve. Each oil-filling valve is opened by
compressed air and closed by spring force. The compressed-air line of each valve is equipped with
a single-solenoid valve. The closed position of each valve is monitored by proximity switch.

When the Emulsion has to be changed or when preparing the tank the first time, it is possible to
inject the base oil over the heating pump. In that case, the oil-filling valves have to be closed and
the manually operated ball valve has to be opened.

It is only possible to prepare the tanks one by one.

2.13 Water feeding
During the rolling process, water vaporizes because it cools the warm strip and the rolls. The fume
exhaust exhausts the produced water steam.
To compensate the lost water, demineralised water can be directly filled into the emulsion tank.
The demineralised water is taken from the demineralised water pipe system of the costumer.
In the water feed line a pneumatically operated valve with spring return is installed to control the
water flow. Likewise, there is a flow transducer installed.

Automatic filling
Proceeding from the fluid level in the main tank, the operator decides the refilling quantity of de-
mineralised water. Then the desired volume is entered by the operator via HMI and filling is started
manually. The filling controller compares the actual value signal from the flow transducer in the
tank with the value preset via HMI. Filling stops automatically when the preset value has been at-
tained.

Manual filling
When required, filling is started manually by the operator via HMI. The water level in the tank can
be monitored by the operator through HMI. Upon filling in of the required volume, the operator must
stop the filling process manually via HMI.

2.14 Screw conveyors 1-5
Each PM separator have one screw conveyors for the removal of the sludge to the sludge tanks.

Each sludge screw conveyor consists of a sludge collecting pipe equipped with a screw conveyor
which is driven by a gear electric motor. The sludge screw conveyors are in operation depend of if
the responsible separator drives is also in operation.

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_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

Each sludge screw conveyor is equipped with an operating hours counter.

The sludge screw conveyor can also be switched in locally. (see description chapter "Local").

2.15 Sludge bins 1-3
Four 1m
3
sludge bin are provided for collecting the sludge arising in the PM separators and oil
skimmers. The sludge accumulated at the oil skimmers in emulsion tanks 1 and 2 is fed into sludge
tank 1, the sludge accumulated at the oil skimmer in emulsion tank 3 is fed into sludge tank 3, the
sludge from the separator 1-4 is fed into sludge tank 2. The sludge arising at the PM separators 5
is transported into sludge tank 3.

From each sludge bin one sludge pump conveys the sludge through a joint sludge feed line into
the big 50 m sludge collecting tank. One pump is directly arranged at the sludge collecting tank.

The sludge pumps 1 to 3 are pumps with constant speed. Each of the pumps is driven by a gear
electric motor in counterwise direction. Each pump is equipped with an operating hours counter.
Each sludge pump can also be switched in locally. (see description chapter "Local").

The hand operated shut-off valve in the suction line upstream of each pump must be open during
operation. This valve position is monitored by proximity switch in the end-of-run position.

Each sludge bin is provided with a level switch for level monitoring; each level switch is equipped
with three contacts.

Each sludge pump runs in automatic mode and in the sludge tank automatic level control is ap-
plied. During the collecting of the skimmed oil/sludge, the sludge pump is switched off. As soon as
the sludge level has reached the max. level contact, the sludge pump is started. The content of the
sludge tank is pumped into the sludge collecting tank till the min. level contact is reached, then the
pump is switched off again.

When the overfill protection of a sludge tank responds, the corresponding PM separators, oil
skimmers and the sludge screw conveyors are switched off. an alarm signal is given to the opera-
tor via HMI.

2.16 Sludge collecting tank
A sludge collecting tank is provided for collecting and storing the oil/sludge arising in the PM sepa-
rators and the oil skimmers. The oil/sludge mixture is pumped off the small 1 m
3
sludge bin.

The fluid level in the tank is continuously monitored. In addition to this, two level switches are in-
stalled in the tank. One switch serves as overfill protection and the other one as protection against
dry-running of the pump.
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
25/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

The level of the max. contact of the level monitoring is selected in such a way that on response of
this level the entire sludge volume of the filling line can flow into the tank without response of the
overfill protection.

The level of the overfill protection device in the tank is selected in a way that on response of this
level the entire sludge volume of the filling line can flow into the tank without overfilling it.

From the sludge tank one sludge pump conveys the sludge through a draining line from the cus-
tomer.

The sludge pump 4 is a pump with constant speed. The pump is driven by a gear electric motor in
counterwise direction. The pump is equipped with an operating hours counter. Each sludge pump
can also be switched in locally. (see description chapter "Local").

The content of the sludge tank must be kept moving to keep the sludge in pumping condition and
to avoid its sticking and depositing in the tank. For this purpose, the sludge tank is equipped with a
circulation line and a sludge conveyor pump.
The sludge collecting pump pumps the sludge off at certain intervals and conveys it through the
recirculation line back into the tank (circulation). The pump is driven by a gear electric motor with a
constant speed. The sludge pump is equipped with an automatic interval control with separately
adjustable running and idle periods (initial setting 10/20 min). The time intervals can selected at
random via HMI. The pump can also be switched in locally (see description chapter "Local").

The hand operated shut-off valve in the suction line upstream of each pump must be open during
operation. This valve position is monitored by proximity switch in the end-of-run position.

Upon draining, a minimum volume of sludge must remain in the tank to avoid the response of the
pump's dry running protection. Then the drain valve can be closed.

2.17 Waste water tank
A waste water tank is provided for collecting and storing old emulsion or dispersion from the back-
wash filter and the pipe emptying tank.

The fluid level in the tank is continuously monitored. In addition to this, two level switches are in-
stalled in the tank. One switch serves as overfill protection and the other one as protection against
dry-running.
The level of the max. contact of the level monitoring is selected in such a way that on response of
this level the entire sludge volume of the filling line can flow into the tank without response of the
overfill protection.

The level of the overfill protection device in the tank is selected in a way that on response of this
level the entire sludge volume of the filling line can flow into the tank without overfilling it.
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
26/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

The tank draining is provided by the costumer.

2.18 Local control

In local position, next to each pump drive motor, there is a fully enclosed push-button - PUMP ON
and a key-operated selector switch LOCAL / REMOTE.

By means of these push-buttons the pumps can be operated in jogging mode, e.g. in erection and
commissioning (check of direction of rotation) (recommended actuation time by the maintenance
personnel is approx. 30 s).

Please note: Operation of the pump motors is then without interlocking (except an anti-dry run-
ning protection). For work on the pumps themselves the motor protection device
must additionally be energized.

KEY
SELECTOR SWITCH
Pump drive
REMOTE
LOCAL
PUMP
(Jogging)
ON
Control Panel at Si te
(Off)
Exampl e for the local-Remote combinati on
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
27/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3 Kinematics sketches / Mimic system diagrams
3.1 Emulsion Tank 1

C
O
M
P
R
.
A
I
R
F
e
e
d
P
u
m
p
s
D
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m
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n
.

W
a
t
e
r
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u
p
p
l
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A
g
i
t
a
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s
O
n
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f
f
A
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i
t
a
t
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s
M
M
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T
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Y

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F
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m
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l
s
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t
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m
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r
a
t
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A
0
1
/
1
B
T
1
X
X
X

C
E
m
u
l
s
i
o
n

l
e
v
e
l
T
A
0
1
/
1
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H
1
X
X
X

%
L
e
v
e
l

t
o
o

h
i
g
h
T
A
0
1
/
1
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H
1
a
T A 0 2 / 1
M K L / G 1
T A 0 2 / 1
M K L / G 2
O
P
E
N
E
D
T
A
0
1
/
1
S
B
E
1
C
L
O
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E
D
T
A
0
1
/
1
S
B
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2
T
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0
1
/
1
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V
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1
a
,
b
C
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A
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a
n
k

F
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1
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1

2

3
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T
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T
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a
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:

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S
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F
F

f
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k
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m
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1

2

3
M
9
9
9
9
h
O
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A
T
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H
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S
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1
9
9
9
9
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C
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P
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A
2
1
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1
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e
a
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a
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1
C
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A
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1
C
L
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A
6
1
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1
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1
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1
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/

C
L
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T
A
2
0
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,
6
T
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Y
V
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3
a
,
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C
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.
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/

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A
2
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1
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B
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7
,
8
T
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2
0
/
1
Y
V
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4
a
,
b
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e
a
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a
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/

C
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.
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c
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P
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f
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e
a
t
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/

C
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l
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Q Q Q Q
Q
C
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R
C
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I
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M
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.
T
A
2
1
/
1
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Q
1
Q
C
I
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C
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L
A
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N
S
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C
T
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V
A
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1

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T
A
2
1
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B
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4
O
v
e
r
f
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a
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1
T
A
0
1
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B
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7
t
o

t
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n
k

2
t
o

c
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c
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e
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c
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m
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r
e
f
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T
A
0
1
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1
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1
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m
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s
h
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r
t
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A
0
1
/
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H
1
c
T
a
n
k

e
m
p
t
y
(
d
i
r
t
y

c
h
a
m
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)
T
A
0
1
/
1
B
H
1
d
T
A
0
1
/
1
F
H
1
b
T
a
n
k

e
m
p
t
y

(
c
l
e
a
n

c
h
a
m
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)
T
A
0
1
/
1
F
H
2
a
Q
T
a
n
k

f
i
l
l
e
d
T
A
0
1
/
1
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H
1
a
O
f
f
12
3 4
1

=

C
i
r
c
u
l
a
t
i
o
n

t
a
n
k

1
2

=

C
i
r
c
u
l
a
t
i
o
n

t
a
n
k

2
3

=

R
e
p
u
m
p

t
a
n
k

1
4

=

R
e
p
u
m
p

t
a
n
k

2
B
a
s
e

o
i
l

f
o
r

E
m
u
l
s
i
o
n
P
r
e
p
a
r
i
n
g
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
28/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3.2 Emulsion Tank 2
F
e
e
d
P
u
m
p
s
D
e
m
i
n
.

W
a
t
e
r
S
u
p
p
l
y
A
g
i
t
a
t
o
r
s
O
n
O
f
f
A
g
i
t
a
t
o
r
s
M
M
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L
E
C
T
R
I
C
A
L
D
I
S
T
U
R
B
A
N
C
E
E
M
E
R
G
E
N
C
Y

O
F
F
E
m
u
l
s
i
o
n

t
e
m
p
e
r
a
t
u
r
e
T
A
0
1
/
2
B
T
1
X
X
X

C
E
m
u
l
s
i
o
n

l
e
v
e
l
T
A
0
1
/
2
B
H
1
X
X
X

%
C
I
R
C
U
L
A
T
I
O
N
S
U
C
T
I
O
N

V
A
L
V
E

2

O
P
E
N
E
D
T
A
2
1
S
B
E
5
T A 0 2 / 2
M K L / G 1
T A 0 2 / 2
M K L / G 2
S
k
i
m
m
e
r
O
n
O
f
f
1

2

3
R
U
N
N
I
N
G

T
I
M
E
I
D
L
E

T
I
M
E
l
o
c
a
l
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y
:

S
S
-
D
T

O
N
/
O
F
F

f
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1

2

3
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C
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.
A
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F
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l
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g

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A
6
1
/
2
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1
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A
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1
/
2
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1
a
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/

C
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A
2
0
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2
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B
E
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6
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.
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2
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0
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2
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4
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2
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e
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p

2
Q
f
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e
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t
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/

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C
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E
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T
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N
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D

F
L
A
P
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A
2
0
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E
9
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v
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T
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1
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B
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f
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1
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c
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9
9
9
9
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M
E
R
T
A
0
3
/
2
M
K
L
/
G
1
T
a
n
k

e
m
p
t
y

c
l
e
a
n

c
h
a
m
b
e
r
T
A
0
1
/
2
F
H
2
a
9
9
9
9
h
O
P
E
R
A
T
I
N
G

H
O
U
R
S

H
E
A
T
I
N
G

A
N
D

C
O
O
L
I
N
G

P
U
M
P
T
A
2
1
M
K
L
2
C
I
R
C
U
L
T
I
O
N
F
L
O
W

M
O
N
.
T
A
2
1
/
2
B
Q
1
C
i
r
c
u
l
a
t
i
o
n

c
o
n
n
e
c
t
i
o
n

f
e
e
d

l
i
n
e

L
e
v
e
l

t
o
o

h
i
g
h
T
A
0
1
/
2
F
H
1
a
E
m
u
l
s
i
o
n

r
e
f
i
l
l
T
A
0
1
/
2
B
H
1
b
E
m
u
l
s
i
o
n

s
h
o
r
t
a
g
e
T
A
0
1
/
2
B
H
1
c
T
a
n
k

e
m
p
t
y
(
d
i
r
t
y

c
h
a
m
b
e
r
)
T
A
0
1
/
2
B
H
1
d
T
A
0
1
/
2
F
H
1
b
T
a
n
k

f
i
l
l
e
d
T
A
0
1
/
2
B
H
1
a
H
e
a
t
i
n
g

a
n
d

C
o
o
l
i
n
g

P
u
m
p

2
O
F
F
O
N
H
e
a
t
i
n
g

a
n
d

C
o
o
l
i
n
g

P
u
m
p
O
f
f
12
3 4
1

=

C
i
r
c
u
l
a
t
i
o
n

t
a
n
k

1
2

=

C
i
r
c
u
l
a
t
i
o
n

t
a
n
k

2
3

=

R
e
p
u
m
p

t
a
n
k

1
4

=

R
e
p
u
m
p

t
a
n
k

2
B
a
s
e

o
i
l

f
o
r

E
m
u
l
s
i
o
n
P
r
e
p
a
r
i
n
g

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
29/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3.3 Emulsion tank 3
C
i
r
c
u
l
a
t
i
o
n
F
e
e
d
P
u
m
p
s
D
e
m
i
n
.

W
a
t
e
r
S
u
p
p
l
y
A
g
i
t
a
t
o
r
s
O
n
O
f
f
A
g
i
t
a
t
o
r
s
M
E
L
E
C
T
R
I
C
A
L
D
I
S
T
U
R
B
A
N
C
E
E
M
E
R
G
E
N
C
Y

O
F
F
E
m
u
l
s
i
o
n

t
e
m
p
e
r
a
t
u
r
e
T
A
0
1
/
3
B
T
1
X
X
X

C
E
m
u
l
s
i
o
n

l
e
v
e
l
T
A
0
1
/
3
B
H
1
X
X
X

%
T A 0 2 / 3
M K L / G 1
S
k
i
m
m
e
r
O
n
O
f
f
1

2

3
R
U
N
N
I
N
G

T
I
M
E
I
D
L
E

T
I
M
E
l
o
c
a
l
l
y
:

S
S
-
D
T

O
N
/
O
F
F

f
o
r

S
k
i
m
m
e
r
1

2

3
M
O
f
f
H
e
a
t
i
n
g

a
n
d

C
o
o
l
i
n
g

P
u
m
p

3
C
O
M
P
R
.
A
I
R
F
i
l
l
i
n
g

F
l
a
p

3
C
L
O
S
E
D
T
A
6
1
/
3
S
B
E
1
T
A
6
1
/
3
Y
V
L
1
a
,
b
O
P
E
N
E
D
/

C
L
O
S
E
D
T
A
2
0
/
3
S
B
E
5
,
6
T
A
2
0
/
3
Y
V
L
3
a
,
b
C
O
M
P
R
.
A
I
R
O
P
E
N
E
D
/

C
L
O
S
E
D
T
A
2
0
/
3
S
B
E
7
,
8
T
A
2
0
/
3
Y
V
L
4
a
,
b
C
O
M
P
R
.
A
I
R
O
P
E
N
E
D
/

C
L
O
S
E
D
T
A
2
0
/
3
S
B
E
1
,
2
T
A
2
0
/
3
Y
V
L
1
a
,
b
C
O
M
P
R
.
A
I
R
O
P
E
N
E
D
/

C
L
O
S
E
D
T
A
2
0
/
3
S
B
E
3
,
4
T
A
2
0
/
3
Y
V
L
2
a
,
b
C
O
M
P
R
.
A
I
R
f
r
o
m

P
M
-
S
e
p
e
r
a
t
o
r
O
F
F
O
N
H
e
a
t
i
n
g

a
n
d

C
o
o
l
i
n
g

P
u
m
p

f
r
o
m

H
e
a
t
i
n
g
/

C
o
o
o
l
i
n
g
Q
C
o
o
l
i
n
g

F
l
a
p

2
H
e
a
t
i
n
g

F
l
a
p

2
C
o
o
l
i
n
g

F
l
a
p

1
H
e
a
t
i
n
g

F
l
a
p

1
T
A
N
K

F
L
A
P

3
O
P
E
N
E
D
T
A
0
1
S
B
E
3
Q
C
I
R
C
U
L
A
T
I
O
N
S
U
C
T
I
O
N

V
A
L
V
E

3
O
P
E
N
E
D
T
A
2
0
S
B
E
1
2
O
v
e
r
f
l
o
w

V
a
l
v
e

3
T
A
0
1
S
B
E
9
f
r
o
m

t
a
n
k

2
t
o

c
o
o
l
i
n
g

c
i
r
c
u
i
t

t
o

h
e
a
t
i
n
g
c
i
r
c
u
i
t

9
9
9
9
h
O
P
E
R
A
T
I
N
G
H
O
U
R
S
S
K
I
M
M
E
R
T
A
0
3
/
3
M
K
L
/
G
1
T
a
n
k

e
m
p
t
y

c
l
e
a
n

c
h
a
m
b
e
r
T
A
0
1
/
3
F
H
2
a
9
9
9
9
h
O
P
E
R
A
T
I
N
G

H
O
U
R
S

H
E
A
T
I
N
G

A
N
D

C
O
O
L
I
N
G

P
U
M
P
T
A
2
1
M
K
L
3
C
I
R
C
U
L
T
I
O
N
F
L
O
W

M
O
N
.
T
A
2
1
/
3
B
Q
1
L
e
v
e
l

t
o
o

h
i
g
h
T
A
0
1
/
3
F
H
1
a
E
m
u
l
s
i
o
n

r
e
f
i
l
l
T
A
0
1
/
3
B
H
1
b
E
m
u
l
s
i
o
n

s
h
o
r
t
a
g
e
T
A
0
1
/
3
B
H
1
c
T
a
n
k

e
m
p
t
y
(
d
i
r
t
y

c
h
a
m
b
e
r
)
T
A
0
1
/
3
B
H
1
d
T
A
0
1
/
3
F
H
1
b
T
a
n
k

f
i
l
l
e
d
T
A
0
1
/
3
B
H
1
a
B
a
s
e

o
i
l

f
o
r

E
m
u
l
s
i
o
n
P
r
e
p
a
r
i
n
g

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
30/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3.4 Heating and Cooling circuit tank 1 and 2
C
o
n
d
e
n
s
a
t
e
S
t
e
a
m
C
O
O
L
I
N
G

C
O
N
T
R
O
L

V
A
L
V
E
T
A
2
2
/
1
Y
V
L
P
1
C
o
o
l
i
n
g
w
a
t
e
r
r
e
t
u
r
n

l
i
n
e
T
E
M
P
.

M
O
N
I
T
O
R
I
N
G

B
E
H
I
N
D

H
E
A
T
E
R

T
A
2
1
/
1
F
T
1
X
X
C
S
T
E
A
M

C
O
N
T
R
O
L
V
A
L
V
E
T
A
2
1
Y
V
L
P
1
T
e
m
p
.

V
a
l
u
e

f
r
o
m

t
a
n
k
1

2

3
T
e
m
p
e
r
a
t
u
r
e
S
e
t
p
o
i
n
t
C
1

2

3
T
e
m
p
e
r
a
t
u
r
e
S
e
t
p
o
i
n
t
C
E
m
u
l
s
i
o
n
/
D
i
s
p
e
r
s
i
o
n

t
o

T
a
n
k

1
O
P
E
N
E
D
T
A
2
3
S
B
E
1
C
I
R
C
U
L
A
T
I
O
N
R
E
T
U
R
N

F
L
A
P

1
C
L
O
S
E
D
T
A
2
1
/
1
S
B
E
1
T
A
2
1
/
1
Y
V
L
1
a
C
O
M
P
R
.
A
I
R
S
t
e
a
m

V
a
l
v
e

1
F
r
o
m

H
e
a
t
i
n
g

f
l
a
p

2

o
f

e
m
u
l
s
i
o
n

t
a
n
k

1
F
r
o
m

C
o
o
l
i
n
g

f
l
a
p

2

o
f

e
m
u
l
s
i
o
n

t
a
n
k

1
C
o
n
d
e
n
s
a
t
e
S
t
e
a
m
C
O
O
L
I
N
G

C
O
N
T
R
O
L

V
A
L
V
E
T
A
2
2
/
2
Y
V
L
P
1
C
o
o
l
i
n
g
w
a
t
e
r
r
e
t
u
r
n

l
i
n
e
T
E
M
P
.

M
O
N
I
T
O
R
I
N
G

B
E
H
I
N
D

H
E
A
T
E
R

T
A
2
1
/
2
F
T
1
X
X
C
S
T
E
A
M

C
O
N
T
R
O
L
V
A
L
V
E
T
A
2
1
Y
V
L
P
2
T
e
m
p
.

V
a
l
u
e

f
r
o
m

t
a
n
k
1

2

3
T
e
m
p
e
r
a
t
u
r
e
S
e
t
p
o
i
n
t
C
1

2

3
T
e
m
p
e
r
a
t
u
r
e
S
e
t
p
o
i
n
t
C
C
L
O
S
E
D
T
A
2
1
/
2
S
B
E
1
T
A
2
1
/
2
Y
V
L
1
a
C
O
M
P
R
.
A
I
R
S
t
e
a
m

V
a
l
v
e

2
F
r
o
m

H
e
a
t
i
n
g

f
l
a
p

2

o
f

e
m
u
l
s
i
o
n

t
a
n
k

2
F
r
o
m

C
o
o
l
i
n
g

f
l
a
p

2

o
f

e
m
u
l
s
i
o
n

t
a
n
k

2
E
m
u
l
s
i
o
n
/
D
i
s
p
e
r
s
i
o
n

t
o

T
a
n
k

2
O
P
E
N
E
D
T
A
2
3
S
B
E
3
C
I
R
C
U
L
A
T
I
O
N

R
E
T
U
R
N

F
L
A
P
O
P
E
N
E
D
T
A
2
3
S
B
E
2

C
O
N
N
E
C
T
I
O
N

R
E
T
U
R
N

F
L
A
P
C
I
R
C
U
L
A
T
I
O
N
C
o
o
l
i
n
g
w
a
t
e
r
f
e
e
d

l
i
n
e
C
o
o
l
i
n
g
w
a
t
e
r
f
e
e
d

l
i
n
e

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
31/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3.5 Heating and Cooling circuit tank 3
0 3
Condensate
Steam
COOLING
CONTROL VALVE
TA22/3YVLP1
Cooling
water
return line
TEMP. MONITORING
BEHIND HEATER
TA21/3FT1
XXC
STEAM
CONTROL
VALVE
TA21
YVLP3
Temp. Value
from tank
1 2 3
Temperature
Setpoint
C
1 2 3
Temperature
Setpoint
C
Emulsion/Dispersion
to Tank 3
100%
0%
STEAM CONTROL VALVE
TA21YVLP1(2,3)
CLOSED
TA21/3SBE1
TA21/3YVL1a
COMPR.
AIR
Steam Valve 3
t/min
3 minutes = first setting
From Heating flap 2
of emulsion tank 3
From Cooling flap 2
of emulsion tank 3
Cooling
water
feed line

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
32/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3.6 Feed pumps 1-3

Base Oil
injection
TO MILL STAND 1
9999h
TO SUCTION LINE
FEED PUMPS 4-5
STANDBY FLAP 1
OPENED
TA30 SBE6
9999h
STANDBY FLAP 2
OPENED
TA30 SBE7
SUCTION VALVE
FEED PUMP 2 OPENED
TA30 SBE2
SUCTION VALVE
FEED PUMP 3 OPENED
TA30 SBE3
OPERATING HOURS
FEED PUMP 2
TA30 MKL2
OPERATING HOURS
FEED PUMP 3
TA30 MKL3
STANDBY FLAP 3 STANDBY FLAP 4
FEED FLAP 2
(TO MILL STANDS 3 AND 4)
OPENED
TA33SBE1
CLOSED
TA33SBE2
TA33YVL1a
TO MILL STAND 2
BACKWASH FILTER 1
TA34 YRSF1
TA34 YRSF1a ("Flushing")
TA34 YRSF1b ("Filter fault")
FEED FLAP 1
(TO MILL STANDS 1 AND 2)
OPENED
TA33SBE3
CLOSED
TA33SBE4
TA33YVL2a
STAND BYPASS FLAP 2
(TO MILL STAND PAN 3)
CLOSED
TA33SBE10
TA33YVL5a
INTO MILL STAND PAN 3/4
STAND BYPASS FLAP 1
OPENED
TA33SBE7
TA33YVL4a
INTO MILL STAND PAN 1/2
BACKWASH FILTER 2
TA34 YRSF2
CLOSED
TA33SBE8
OPENED
TA33SBE9
Off
Feed pumps
1 (3)
On
O F F
O N
Feed pumps
Off
Emulsion Operation
mode
Mode1
Mode 2
Mode 3
O F F
O P
Operation flaps
Off
Feed pump
2
PUMP 3 PUMP 1
STAND BY FOR
Drain
9999h
SUCTION VALVE
FEED PUMP 1 OPENED
TA30 SBE1
OPERATING HOURS
FEED PUMP 1
TA30 MKL1
Pressure Monitoring
TA30/1BD1
Pressure Monitoring
TA30/2BD1
Temp. Monitoring
TA30/1BT1
TO MILL STAND 3 TO MILL STAND 4
XXX l/min
EMULS.FLOW
TO STAND 3
PG01/3BQ1
To pipe emptying tank
DRAINING
FLAP
DRAINING
FLAP
EMULSION TANK 2
BACK
CHAMBER
FEED
CHAMBER
EMULSION TANK 1
BACK
CHAMBER
FEED
CHAMBER
XXX l/min
EMULS.FLOW
TO STAND 1
PG01/1BQ1
XXX l/min
EMULS.FLOW
TO STAND 2
PG01/2BQ1
XXX l/min
EMULS.FLOW
TO STAND 4
PG01/4BQ1
OPENED
TA01/2SBE1
CLOSED
TA01/2SBE2
TA01/2YVL1a,b
COMPR.
AIR
Tank Fl ap 2

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
33/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3.7 Emulsion Feed pumps 4 - 5
9999h
SUCTION VALVE
FEED PUMP 4
OPENED
TA30 MKL4
FEED SUCTION
VALVE OPENED
TA30 SBE4
TO
MILL STAND 5
9999h
TO SUCTION LINE
FEED PUMPS 1-3
PRESSURE FEED LINE
TO ROLL GAP STAND 5
TA30BD3
XXX l/min
FEED SUCTION
VALVE OPENED
TA30 SBE5
SUCTION VALVE
FEED PUMP 5
OPENED
TA30 MKL5
FEED FLAP 3
(TO MILL STAND 5)
OPENED
TA33SBE5
CLOSED
TA33SBE6
TA33YVL3a
EMULS.FLOW
TO MILL STAND 5
PH01BQ1
STAND BYPASS FLAP 3
OPENED
TA33SBE11
TA33YVL6a
INTO MILL STAND PAN 5
CLOSED
TA33SBE12
BACKWASH FILTER 3
TA34 YRSF3
O F F
O N
Feed pumps
Off
Feed pumps
4 (5)
On Drain
Pressure Monitoring
TA30/3BD1
Temp. Monitoring
TA30/2BT1
Base Oil
injection
TANK CONNECTION 2&3
TA01/SBE4
To pipe emptying tank
DRAINING
FLAP
STANDBY FLAP 3
OPENED
TA30 SBE8
EMULSION TANK 3
BACK
CHAMBER
FEED
CHAMBER

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
34/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3.8 Return pumps 1 5

9
9
9
9
h
O
P
E
R
A
T
I
N
G

H
O
U
R
S
R
E
T
U
R
N

P
U
M
P

1
T
A
4
0

M
K
L
1
S
U
C
T
I
O
N

V
A
L
V
E
R
E
T
U
R
N

P
U
M
P

1
O
P
E
N
E
D
T
A
4
0

S
B
E
1
9
9
9
9
h
S
U
C
T
I
O
N

V
A
L
V
E
R
E
T
U
R
N

P
U
M
P

2
O
P
E
N
E
D
T
A
4
0

S
B
E
2
O
P
E
R
A
T
I
N
G

H
O
U
R
S
R
E
T
U
R
N

P
U
M
P

2
T
A
4
0

M
K
L
2
M
I
L
L

S
T
A
N
D

1
M
I
L
L

S
T
A
N
D

2
M
I
L
L

S
T
A
N
D

3
M
I
L
L

S
T
A
N
D

4
M
I
L
L

S
T
A
N
D
S

P
A
N

1
-
4
L
E
V
E
L

T
O
O

H
I
G
H
T
A
4
0

F
H
1
a
,
2
a
M
I
L
L

S
T
A
N
D
S

P
A
N

1
-
4
L
E
V
E
L

T
O
O

L
O
W
T
A
4
0

F
H
3
a
X
X
X

%
M
I
L
L

S
T
A
N
D
S

P
A
N

1
-
4
E
M
U
L
S
I
O
N

L
E
V
E
L
T
A
4
0

B
H
1
9
9
9
9
h
S
U
C
T
I
O
N

V
A
L
V
E
R
E
T
U
R
N

P
U
M
P

3
O
P
E
N
E
D
T
A
4
0

S
B
E
3
O
P
E
R
A
T
I
N
G

H
O
U
R
S
R
E
T
U
R
N

P
U
M
P

3
T
A
4
0

M
K
L
3
9
9
9
9
h
S
U
C
T
I
O
N

V
A
L
V
E
R
E
T
U
R
N

P
U
M
P

4
O
P
E
N
E
D
T
A
4
0

S
B
E
4
O
P
E
R
A
T
I
N
G

H
O
U
R
S
R
E
T
U
R
N

P
U
M
P

4
T
A
4
0

M
K
L
4
9
9
9
9
h
S
U
C
T
I
O
N

V
A
L
V
E
R
E
T
U
R
N

P
U
M
P

5
O
P
E
N
E
D
T
A
4
0

S
B
E
5
O
P
E
R
A
T
I
N
G

H
O
U
R
S
R
E
T
U
R
N

P
U
M
P

5
T
A
4
0

M
K
L
5
M
I
L
L

S
T
A
N
D

5
M
I
L
L

S
T
A
N
D

P
A
N

5
L
E
V
E
L

T
O
O

H
I
G
H
T
A
4
0

F
H
4
a
M
I
L
L

S
T
A
N
D

P
A
N

5
L
E
V
E
L

T
O
O

L
O
W
T
A
4
0

F
H
5
a
X
X
X

%
M
I
L
L

S
T
A
N
D

P
A
N

5
E
M
U
L
S
I
O
N

L
E
V
E
L
T
A
4
0

B
H
2
T
O

T
A
N
K

3

/

2
O
F
F
O
N
R
e
t
u
r
n

p
u
m
p
s
T
O

T
A
N
K

1

T
O

P
I
P
E

E
M
P
T
Y
I
N
G
T
A
N
K
T
O

P
I
P
E

E
M
P
T
Y
I
N
G
T
A
N
K
B
Y
P
A
S
S
F
R
O
M

M
U
L
T
I
Z
O
N
E
C
O
O
L
I
N
G
O
f
f
R
e
t
u
r
n

P
u
m
p

1

(
2

-

5
)
O
n
R
E
T
U
R
N

F
L
A
P

1
O
P
E
N
E
D
T
A
4
1
S
B
E
1
T
A
4
1
Y
V
L
1
a
,
b
C
L
O
S
E
D
T
A
4
1
S
B
E
2
T
O

T
A
N
K

2

R
E
T
U
R
N

F
L
A
P

2
O
P
E
N
E
D
T
A
4
1
S
B
E
3
T
A
4
1
Y
V
L
2
a
,
b
C
L
O
S
E
D
T
A
4
1
S
B
E
4

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
35/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3.9 Pipe emtying system
Draining from feed
and return lines
To waste water tank
9999h
OPER. HOURS
PIPE EMPTYING
PUMP
TA43/MKL1
PIPE EMPTYING
TANK FULL
TA43FH1a
PIPE EMPTYING
TANK EMPTY
TA43FH2a

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
36/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

3.10 PM Separator 1 4
9
9
9
9
h
O
P
E
R
A
T
I
N
G

H
O
U
R
S
F
I
L
T
E
R

P
U
M
P

1
T
A
1
0
/
1
M
K
L
1
F
I
L
T
E
R

F
E
E
D

L
I
N
E

F
L
A
P

2
O
P
E
N
E
D
T
A
0
5
S
B
E
3
C
L
O
S
E
D
T
A
0
5
S
B
E
4
O
P
E
N
E
D
T
A
0
5
S
B
E
1
C
L
O
S
E
D
T
A
0
5
S
B
E
2
F
I
L
T
E
R

F
E
E
D

L
I
N
E

F
L
A
P

1
C
O
M
P
R
.
A
I
R
T
A
0
5
Y
V
L
1
a
,
b
F
I
L
T
E
R

S
U
C
T
I
O
N

V
A
L
V
E

1
O
P
E
N
E
D
T
A
1
0
/
1
S
B
E
1
M
I
D
L
E

T
I
M
E
R
U
N
N
I
N
G

T
I
M
E
1
2
0
1
2
0
C
H
A
I
N

D
I
S
T
U
R
B
.

T
A
1
0
/
1
S
E
1
W
I
P
E
R

D
I
S
T
U
R
B
.
T
A
1
0
/
1
S
E
2
M
I
D
L
E

T
I
M
E
R
U
N
N
I
N
G

T
I
M
E
1
2
0
1
2
0
E
M
U
L
S
I
O
N

T
A
N
K

2
T
A
0
5
Y
V
L
2
a
,
b
B
A
C
K
C
H
A
M
B
E
R
F
E
E
D
C
H
A
M
B
E
R
F
I
L
T
E
R

S
U
C
T
I
O
N

V
A
L
V
E

2
O
P
E
N
E
D
T
A
1
0
/
2
S
B
E
1
9
9
9
9
h
O
P
E
R
A
T
I
N
G

H
O
U
R
S
F
I
L
T
E
R

P
U
M
P

2
T
A
1
0
/
2
M
K
L
1C
H
A
I
N

D
I
S
T
U
R
B
.

T
A
1
0
/
2
S
E
1
W
I
P
E
R

D
I
S
T
U
R
B
.
T
A
1
0
/
2
S
E
2
C
O
M
M
O
N

F
E
E
D

L
I
N
E

F
O
R

P
M

S
E
P
A
R
A
T
O
R

1
-
4
9
9
9
9
h
O
P
E
R
.

H
O
U
R
S
P
M

S
E
P
A
R
A
T
O
R

2
T
A
1
0
/
2
M
K
L
/
G
1
9
9
9
9
h
O
P
E
R
.

H
O
U
R
S
P
M

S
E
P
A
R
A
T
O
R

1
T
A
1
0
/
1
M
K
L
/
G
1
C
O
M
P
R
.
A
I
R
F
I
L
T
E
R

R
E
T
U
R
N

L
I
N
E

F
L
A
P

1
O
P
E
N
E
D
T
A
1
0
S
B
E
1
C
L
O
S
E
D
T
A
1
0
S
B
E
2
T
A
1
0
Y
V
L
1
a
,
b
C
O
M
P
R
.
A
I
R
9
9
9
9
h
O
P
E
R
A
T
I
N
G

H
O
U
R
S
F
I
L
T
E
R

P
U
M
P

3
T
A
1
0
/
3
M
K
L
1
F
I
L
T
E
R
S
U
C
T
I
O
N

V
A
L
V
E

3
O
P
E
N
E
D
T
A
1
0
/
3
S
B
E
1
M
I
D
L
E

T
I
M
E
R
U
N
N
I
N
G

T
I
M
E
1
2
0
1
2
0
C
H
A
I
N

D
I
S
T
U
R
B
.

T
A
1
0
/
3
S
E
1
W
I
P
E
R

D
I
S
T
U
R
B
.
T
A
1
0
/
3
S
E
2
M
I
D
L
E

T
I
M
E
R
U
N
N
I
N
G

T
I
M
E
1
2
0
1
2
0
F
I
L
T
E
R
S
U
C
T
I
O
N

V
A
L
V
E

4
O
P
E
N
E
D
T
A
1
0
/
4
S
B
E
1
9
9
9
9
h
O
P
E
R
A
T
I
N
G

H
O
U
R
S
F
I
L
T
E
R

P
U
M
P

4
T
A
1
0
/
4
M
K
L
1C
H
A
I
N

D
I
S
T
U
R
B
.

T
A
1
0
/
4
S
E
1
W
I
P
E
R

D
I
S
T
U
R
B
.
T
A
1
0
/
4
S
E
2
9
9
9
9
h
O
P
E
R
.

H
O
U
R
S
P
M

S
E
P
A
R
A
T
O
R

2
T
A
1
0
/
4
M
K
L
/
G
1
9
9
9
9
h
O
P
E
R
.

H
O
U
R
S
P
M

S
E
P
A
R
A
T
O
R

1
T
A
1
0
/
3
M
K
L
/
G
1
C
O
M
M
O
N

B
A
C
K

L
I
N
E

F
O
R

P
M

S
E
P
A
R
A
T
O
R

1
-
4
(
5
)
F
I
L
T
E
R

R
E
T
U
R
N

L
I
N
E

F
L
A
P

2
O
P
E
N
E
D
T
A
1
0
S
B
E
3
C
L
O
S
E
D
T
A
1
0
S
B
E
4
T
A
1
0
Y
V
L
2
a
,
b
C
O
M
P
R
.
A
I
R
L
E
V
E
L
T
O
O

H
I
G
H
T
A
1
0
/
2
F
H
1
a
L
E
V
E
L
T
O
O

H
I
G
H
T
A
1
0
/
1
F
H
1
a
L
E
V
E
L
T
O
O

H
I
G
H
T
A
1
0
/
3
F
H
1
a
L
E
V
E
L
T
O
O

H
I
G
H
T
A
1
0
/
4
F
H
1
a
f
r
o
m

h
e
a
t
i
n
g

c
o
i
l

o
f

b
a
s
e

o
i
l

t
a
n
k
t
o

h
e
a
t
i
n
g

c
o
i
l

o
f

b
a
s
e

o
i
l

t
a
n
k
T
o

P
M
-
S
e
p
e
r
a
t
o
r

5

F
I
L
T
E
R

F
E
E
D

L
I
N
E

C
O
N
N
E
C
T
I
O
N

1
T
A
0
5
S
B
E

6

F
I
L
T
E
R

R
E
T
U
R
N

L
I
N
E

C
O
N
N
E
C
T
I
O
N

T
A
1
2
S
B
E
1
E
M
U
L
S
I
O
N

T
A
N
K

1
B
A
C
K
C
H
A
M
B
E
R
F
E
E
D
C
H
A
M
B
E
R
t
o

h
e
a
t
i
n
g

c
o
i
l

o
f

b
a
s
e

o
i
l

t
a
n
k
f
r
o
m

h
e
a
t
i
n
g

c
o
i
l

o
f

b
a
s
e

o
i
l

t
a
n
k
H
e
a
t
i
n
g

l
i
n
e

1

f
r
o
m

b
a
s
e

o
i
l
T
A
1
3

S
B
E

1

o
p
e
n
e
d
H
e
a
t
i
n
g

l
i
n
e

1

t
o

b
a
s
e

o
i
l
T
A
1
3

S
B
E

2

o
p
e
n
e
d
H
e
a
t
i
n
g

l
i
n
e

2

t
o

b
a
s
e

o
i
l
T
A
1
3

S
B
E

4

c
l
o
s
e
d
H
e
a
t
i
n
g

l
i
n
e

2

f
r
o
m

b
a
s
e

o
i
l
T
A
1
3

S
B
E

3

c
l
o
s
e
d
F
i
l
t
e
r

l
i
n
e

o
p
e
n
d
T
A
1
3

S
B
E

5

o
p
e
n
d

F
I
L
T
E
R

F
E
E
D

L
I
N
E

C
O
N
N
E
C
T
I
O
N

2

T
A
0
5
S
B
E

7
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
37/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
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e
l
l
\
T
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_
E
m
u
l
s
i
o
n

s
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.
d
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3.11 PM Separator 5

M
IDLE TIME
RUNNING TIME 1 2 0
1 2 0
EMULSION TANK 3
BACK
CHAMBER
FEED
CHAMBER
FILTER
SUCTION VALVE 5
OPENED
TA10/5SBE1
9999h
OPERATING HOURS
FILTER PUMP 5
TA10/5MKL1
CHAIN DISTURB.
TA10/5SE1
WIPER DISTURB.
TA10/5SE2
9999h
OPER. HOURS
PM SEPARATOR 5
TA10/5MKL/G1
LEVEL
TOO HIGH
TA10/5FH1a
From PM-
Seperator 1-4
FILTER RETURN
LINE FLAP 3
OPENED
TA11SBE1
FILTER FEED
LINE FLAP 3
OPENED
TA05SBE5

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
38/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
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s
i
o
n

s
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3.12 Base oil Tank
COMPR.
AIR
COMPR.
AIR
CHAMBER 1 LEVEL
TA50 BH1
BASE OIL
CHAMBER 1
EMPTY
TA50 FH1b
BASE OIL
CHAMBER 1
LEVEL TOO HIGH
TA50 FH1a
XXX %
9999h
OPER.HOURS
OIL PUMP 1
TA51 MKL1
XXX Liter
BASE OIL
SUCTION VALVE 2
OPENED
TA51 SBE2
BASE OIL FLOW
TA51 BQ1
9999h
OPER.HOURS
OIL PUMP 2
TA51 MKL2
BASE OIL
SUCTION VALVE 1
OPENED
TA51 SBE1
CLOSED
TA52/1SBE1
TA52/1 YVL1a
Base oil Fl ap 1
TA52/2 YVL1a
TO SUCTION FEED LINE
STAND 5
Base oil Fl ap 2
CLOSED
TA52/2SBE1
OFF
ON
Base oil pumps
Off
Base oil
Pump 1 (2)
On
Oil from Magnetic
filter pump 1
Oil to PM-
Seperator 1
CHAMBER 2
LEVEL
TA50 BH2
BASE OIL
CHAMBER 2
EMPTY
TA50 FH2b
BASE OIL
CHAMBER 2
LEVEL TOO HIGH
TA50 FH2a
XXX %
CHAMBER VALVE 1
OPENED
TA50 SBE1
CHAMBER VALVE 2
OPENED
TA50 SBE2
filling line
X X X X liter
Set Value
Pumping volume
X X X liter / h
Flaps
Suct. line
Stand 1-4
Preselection
Base oil flaps
Suction
Line Stand 5
OFF
ON
TO SUCTION FEED LINE
STAND 1-4
Base oil for
Emulsion
Preparing
TO SUCTION LINE
HEATING PUMP 1(2-3)
XXX Liter
BASE OIL FLOW
TA51 BQ2
l/h
Motor Frequenz in Hz
5
0 60
1080

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
39/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
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\
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k
t
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m
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s
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3.13 Sludge bins 1 -3, screw conveyor

M
9
9
9
9
h
O
P
E
R
A
T
I
N
G

H
O
U
R
S
S
C
R
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W

C
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N
V
E
Y
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R

1
T
A
7
0

M
K
L
/
G
1
F
R
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M
P
M

S
E
P
A
R
A
T
O
R

1

-

4
S
L
U
D
G
E

B
I
N

#
2
9
9
9
9
h
O
P
E
R
A
T
I
N
G

H
O
U
R
S
S
L
U
D
G
E

B
I
N

P
U
M
P

2
T
A
7
1
M
K
L
/
G
2
S
L
U
D
G
E

B
I
N
S
U
C
T
I
O
N

V
A
L
V
E

2
O
P
E
N
E
D
T
A
7
1
S
B
E
2
T
O

S
L
U
D
G
E
C
O
L
L
E
C
T
I
N
G

T
A
N
K
S
L
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D
G
E

B
I
N

F
U
L
L

T
A
7
1
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H
1
a
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L
U
D
G
E

B
I
N
P
U
M
P

O
N
T
A
7
1
F
H
1
b
F
R
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O
I
L

S
K
I
M
M
E
R

1
-
2
(
E
M
U
L
S
I
O
N

T
A
N
K

1
-
2
)
S
L
U
D
G
E

B
I
N

#
1
9
9
9
9
h
O
P
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A
T
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N
G

H
O
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S
S
L
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E

B
I
N

P
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P

1
T
A
7
1
M
K
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/
G
1
S
L
U
D
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E

B
I
N
S
U
C
T
I
O
N

V
A
L
V
E

1
O
P
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N
E
D
T
A
7
1
S
B
E
1
T
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L
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E
C
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L
L
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T
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T
A
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M
9
9
9
9
h
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A
T
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G

H
O
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S
S
C
R
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W

C
O
N
V
E
Y
O
R

2
T
A
7
0

M
K
L
/
G
2
F
R
O
M
P
M

S
E
P
A
R
A
T
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R

5
S
L
U
D
G
E

B
I
N

#
3
9
9
9
9
h
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P
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R
A
T
I
N
G

H
O
U
R
S
S
L
U
D
G
E

P
U
M
P

3
T
A
7
1
M
K
L
/
G
3
S
L
U
D
G
E

B
I
N
S
U
C
T
I
O
N

V
A
L
V
E

3
O
P
E
N
E
D
T
A
7
1
S
B
E
3
T
O

S
L
U
D
G
E
C
O
L
L
E
C
T
I
N
G

T
A
N
K
F
R
O
M
O
I
L

S
K
I
M
M
E
R

3
(
E
M
U
L
S
I
O
N

T
A
N
K

3
)
S
L
U
D
G
E

B
I
N
E
M
P
T
Y
T
A
7
1
F
H
1
c
S
L
U
D
G
E

B
I
N

F
U
L
L

T
A
7
1
F
H
2
a
S
L
U
D
G
E

B
I
N
P
U
M
P

O
N
T
A
7
1
F
H
2
b
S
L
U
D
G
E

B
I
N
E
M
P
T
Y
T
A
7
1
F
H
2
c
S
L
U
D
G
E

B
I
N

F
U
L
L

T
A
7
1
F
H
3
a
S
L
U
D
G
E

B
I
N
P
U
M
P

O
N
T
A
7
1
F
H
3
b
S
L
U
D
G
E

B
I
N
E
M
P
T
Y
T
A
7
1
F
H
3
c
R
O
T
A
R
Y

M
O
T
I
O
N

I
N
I
T
I
A
T
O
R

1
T
A
7
0
S
E
1
R
O
T
A
R
Y

M
O
T
I
O
N

I
N
I
T
I
A
T
O
R

2
T
A
7
0
S
E
2

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
40/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
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l
l
\
T
A
_
E
m
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s
i
o
n

s
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.
d
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SLUDGE TANK
LEVEL
TA72BH1
SLUDGE
COLLECTING TANK
50 m
3
SLUDGE TANK
EMPTY
TA72FH1b
SLUDGE TANK
LEVEL TOO HIGH
TA72FH1a
XXX %
9999h
OPER.HOURS
SLUDGE PUMP
TA72MKL/G1
SLUDGE COLLECTING
TANK
SUCTION VALVE
OPENED
TA72SBE1
SLUDGE
FROM
SLUDGE BINS 1-3
DRAINAGE
VALVE
DRAINAGE
INTO
CUSTOMER
TRUCK
CIRCULATION
VALVE
1 2 3
1 2 3
RUNNING TIME
IDLE TIME

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
41/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
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k
t
r
i
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\
F
u
B
\
a
k
t
u
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l
\
T
A
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m
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s
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s
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WASTE WATER
LEVEL
TA80 BH1
WASTE WATER
TANK EMPTY
TA80 FH1b
WASTE WATER TANK
LEVEL TOO HIGH
TA80 FH1a
XXX %
SMS
Customer
from backwash filter
from pipe emtying tank
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
42/161
Index/Index
c

Column abbreviation Location External function
Type a = electrical room W1 = warning/alarm without mill start interlocking
A = indication c = control desk main pulpit W2 = warning/alarm with mill start interlocking
= command device for e = control panel entry side S1 = disturbance with delayed stop of the mill
B1 = memory function u = control desk oil cellar S2 = disturbance with undelayed stop of the mill
B2 = jogging function v = control desk emulsion room S3 = disturbance with quick stop of the mill
B3 = selection f1-5 = control panel mill stand 1-5 E1 = switch-on condition of the main drives
B4 = reference value input w1-5 = local control desk E2 = switch-on condition for threading
g = control desk exit side E3 = switch-on cond. for operating the mill
Remarks: refer to manual h = control panel inspection E4 = switch-on cond. for tailing out the strip
w = locally

V
:
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3
9
\
0
\
8
2
0
0
2
_
C
O
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-
T
C
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l
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k
t
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\
F
u
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\
a
k
t
u
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\
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4 List of functions, actuators, signalling, indicating and operating devices
4.1 Emulsion tank 1(2,3)
Function Devices Con-
trol
TA01/1(2)* *YVL1
TANK FLAP 1(2) a b
OPEN 1 0 S-OH
CLOSE 0 1 S-OH
1 = Energized 0 = De-Energized +/- n% = Ref. value for valve control l / r = Sense of rotation

Devices Function Control equipm. Ext. Remarks
Type Location Fnc.
TA01*
*SBE1 = 1 Tank flap 1 opened A a, c, v HMI
*SBE2 = 1 Tank flap 1 closed A a, c, v HMI

*SBE4 = 1 Tank flap 2 closed A a, c, v HMI

*SBE6 = 1 Feed line connection A a, c, v HMI

*SBE7 = 1 Overflow valve 1 opened A a, c, v HMI

Tank flap 1(2)
OFF / ON
B3 a, c, v HMI
Tank flap 1(2) Open B1 a, c, v HMI
Tank flap 1(2) Close B1 a, c, v HMI

Operation flaps in operation pos. B1 a, c, v HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
43/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
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s
i
o
n

s
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.
d
o
c

Operation flaps Off B1 a, c, v HMI

Emulsion Operation mode
Mode1/ Mode2/ Mode3
B3 a, c, v HMI

TA01/1(2,3)*

*BH1 (4- 20 mA) Emulsion level tank 1 (2,3)
(0100 %)
A a, c, v HMI
*BH1a = 0 Tank filled > 80 % A a, c, v HMI
*BH1b = 0 Emulsion refilling < 50 % A a, c, v W1 HMI
*BH1c = 0 Emulsion shortage < 20 % A a, c, v W2 HMI
*BH1d = 0 Tank empty (dirty chamber) < 10 % A a, c, v W2 HMI

*FH1a = 0 Level too high > 90 % A a, c, v W2 HMI
*FH1b = 0 Tank empty (dirty chamber) < 10 % A a, c, v W2 HMI

*FH2a = 0 Tank empty (clean chamber)< 10 % A a, c, v W2 HMI

*BT1 (4- 20 mA) Emulsion temperature Tank 1 (2,3):
(0 100 C)
A a, c, v HMI
*BT1a = 0 Temp. too high > 60 C A a, c, v W2 HMI
*BT1b = 0 Cooling On > Ref. value + 2 C A a, c, v HMI
*BT1c = 0 Cooling Off = Ref. value A a, c, v HMI
*BT1d = 0 Heating Off = Ref. value A a, c, v HMI
*BT1e = 0 Heating On < Ref. value - 2 C A a, c, v HMI
*BT1f = 0 Temp. too low < Ref. value - 6 C A a, c, v W2 HMI

Temperature Tank 1 (2,3) = 53 C
(Reference value, first setting)
B4 a, c, v HMI
a, c, v
Oil concentration Tank 1 (2,3)
= x,x %
A a, c, v HMI

Electrical disturbance A a, c, v W1 HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
44/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
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\
a
k
t
u
e
l
l
\
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m
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s
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o
n

s
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.
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4.2 Tank equipment
Function Devices Con
trol
TA02/1(2)* *MKL/G1-2
AGITATOR 1-2
ON L S-OH
OFF 0

trol
TA02/1(2)* *MKL/G3-4
AGITATOR 3-4
ON R S-OH
OFF 0

trol
TA02/3* *MKL/G1-2
AGITATOR 1-2
ON R S-OH
OFF 0

trol
TA02/1(2,3)* *MKL1,2
JET 1-6
ON R S-OH
OFF 0

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
45/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
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O
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-
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s
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c
.
d
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c

trol
TA03/1(2,3)* *MKL/G1
SKIMMER
ON R S-OH
OFF 0

Type Location Fnc.

Agitator 1(2-4) Tank 1(2)
OFF / ON
B3 a, c, v HMI
Agitator 1-4 Tank 1(2) On B1 a, c, v HMI
Agitator 1-4 Tank 1(2) Off B1 a, c, v HMI

Agitator 1(2) Tank 3 OFF / ON B3 a, c, v HMI
Agitator 1-2 Tank 3 On B1 a, c, v HMI
Agitator 1-2 Tank 3 Off B1 a, c, v HMI

LOCAL / REMOTE Agitator B3 w WS2
with a key
Agitator ON (Local Jogging) B1 w DT

Jet 1 (2) Tank 1(2,3) OFF / ON B3 a, c, v HMI
Jet 1 - 2 Tank 1(2,3) On B1 a, c, v HMI
Jet 1 - 2 Tank 1(2,3) Off B1 a, c, v HMI

LOCAL / REMOTE Jet B3 w WS2
with a key
Jet ON (Local Jogging) B1 w DT

Skimmer 1(2-3) Tank 1(2,3)
Automatic / 0 / Manual
B3 a, c, v HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
46/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
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-
T
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_
E
l
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t
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\
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o
n

s
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_
c
.
d
o
c

Skimmer Tank 1(2,3) On B1 a, c, v HMI
Skimmer Tank 1(2,3) Off B1 a, c, v HMI

Skimmer Tank 1(2,3)
Running time = xxx min.
B4 a, c, v HMI
Skimmer Tank 1(2,3)
Idle time = xxx min.
B4 a, c, v HMI

LOCAL / REMOTE Skimmer B3 w WS2
with a key
Skimmer ON (Local Jogging) B1 w DT

Tank 1(2,3) Operating hours agita-
tor
A a, c, v HMI
Tank 1 (2,3) Agitator running
manual mode - RC
A a, c, v HMI
Tank 1 (2,3) Agitator running auto
mode - RC
A a, c, v HMI

Tank 1 (2,3) Jet running
manual mode - RC
A a, c, v HMI
auto mode RC
A a, c, v HMI
manual mode - RC
A a, c, v HMI

Tank 1 (2,3) Operating hours skim-
mer
A a, c, v HMI
Tank 1 (2,3) Skimmer running
manual mode - RC
A a, c, v HMI
Tank 1 (2,3) Skimmer running auto
mode - RC
A a, c, v HMI


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
47/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
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-
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s
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s
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_
c
.
d
o
c

4.3 Magnetic Separator 1-5, Filter feed and return line flaps
trol
TA05* *YVL1
FILTER FEED
LINE FLAP 1
(from PM sep. 1-4
to Tank 1)
a b
OPEN 1 0 S-OH
CLOSE 0 1 S-OH

trol
TA05* *YVL2
FILTER FEED
LINE FLAP 2
(from PM sep. 1-4
to Tank 2)
a b
OPEN 1 0 S-OH
CLOSE 0 1 S-OH

trol
TA10* *YVL1
FILTER RETURN
LINE FLAP 1
(from PM sep. 1-4
to Tank 1)
a b
OPEN 1 0 S-OH
CLOSE 0 1 S-OH

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
48/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
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t
r
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k
\
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s
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n

s
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m
_
c
.
d
o
c

trol
TA10* *YVL2
FILTER RETURN
LINE FLAP 2
(from PM sep. 1-4
to Tank 2)
a b
OPEN 1 0 S-OH
CLOSE 0 1 S-OH

Type Location Fnc.
TA05*

*SBE1 = 1 Filter feed line flap 1 opened A a, c, v HMI
*SBE2 = 1 Filter feed line flap 1 closed A a, c, v HMI

*SBE4 = 1 Filter feed line flap 2 closed A a, c, v HMI

*SBE6 = 1 Filter feed line connection 1 A a, c, v HMI
*SBE7 = 1 Filter feed line connection 2 A a, c, v HMI

TA10*

*SBE1 = 1 Filter return line flap 1 opened A a, c, v HMI
*SBE2 = 1 Filter return line flap 1 closed A a, c, v HMI

*SBE3 = 1 Filter return line flap 2 opened A a, c, v HMI
*SBE4 = 1 Filter return line flap 2 closed A a, c, v HMI

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
49/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
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_
E
l
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t
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n

s
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c
.
d
o
c

TA11 SBE5 = 1 Filter return line flap 3 opened A a, c, v HMI

TA12 SBE6 = 1 Filter return line connection closed A a, c, v HMI

TA13 SBE1 = 1 Heating line 1 from base oil opened A a, c, v HMI
TA13 SBE2 = 1 Heating line 1 to base oil opened A a, c, v HMI
TA13 SBE3 = 1 Heating line 2 from base oil closed A a, c, v HMI
TA13 SBE4 = 1 Heating line 2 to base oil closed A a, c, v HMI
TA13 SBE5 = 1 Filter line opened A a, c, v HMI

Feed line flap 1(2)
OFF / ON
B3 a, c, v HMI
Filter feed line flap 1,2 Open B1 a, c, v HMI
Filter feed line flap 1,2 Close B1 a, c, v HMI

Return line flap 1(2)
OFF / ON
B3 a, c, v HMI
Filter return line flap 1,2 Open B1 a, c, v HMI
Filter return line flap 1,2 Close B1 a, c, v HMI

Operation flaps in operation pos.
Operation flaps Off

Mode1/ Mode2/ Off / Mode3

Filter feed flap 1-2 open - RC A a, c, v HMI
Filter feed flap 1-2 close - RC A a, c, v HMI

Filter return line flap 1-2 open - RC A a, c, v HMI
Filter return line flap 1-2 close - RC A a, c, v HMI


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
50/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
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-
T
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_
E
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t
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n

s
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c
.
d
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c

4.4 Magnetic Separator 1-5

trol
TA10/1(2-5)* *MKL/G1
PM
SEPARATOR 1
(2-5)

ON R S-OH
OFF 0

trol
TA10/1 (2-5)* *MKL1
FILTER
PUMP 1 (2-5)

ON L S-OH
OFF 0

Type Location Fnc.
TA10/1(2-5)*

*SBE1 = 1 Filter suction valve 1(2-5) opened A a, c, v HMI

*SE1a = 1 PM Separator 1(2-5)
chain disturbance
A a, c, v HMI
*SE2a = 1 PM Separator 1(2-5)
wiper disturbance
A a, c, v HMI

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
51/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
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_
E
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t
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n

s
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_
c
.
d
o
c

*FH1a = 0 PM Separator 1(2-5) tank
emulsion level too high: > 95 %
A a, c, v W1 HMI

PM Separator 1(2-5)
Automaic / 0 / Manual
B3 a, c, v HMI
PM Separator 1-5 On B1 a, c, v HMI
PM Separator 1-5 Off B1 a, c, v HMI
PM Separator 1(2-5)
Running time = xxx min.
B4 a, c, v HMI

PM Separator 1(2-5)
Idle time = xxx min.
B4 a, c, v HMI

LOCAL / REMOTE PM-Sep. B3 w WS2
with a key
PM-sep. ON (Local Jogging) B1 w DT

Operating hours PM Separator 1(2-
5)
A a, c, v HMI
PM Separator 1(2-5) running
manual mode - RC
A a, c, v HMI
PM Separator 1(2-5) running
auto mode - RC
A a, c, v HMI

Filter pump 1 (2-5)
OFF / ON
B3 a, c, v HMI
Filter pump 1 (2-5) On B1 a, c, v HMI
Filter pump 1 (2-5) Off B1 a, c, v HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
52/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
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_
E
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s
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o
n

s
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t
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m
_
c
.
d
o
c

LOCAL / REMOTE Filter pump B3 w WS2
with a key
Filter pump ON (Local Jogging) B1 w DT

Operating hours PM Seperator
pump 1 (2-5)
A a, c, v HMI
PM Seperator pump 1 (2-5) running
- RC
A a, c, v HMI


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
53/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
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-
T
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_
E
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s
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c
.
d
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c

4.5 Heating and cooling circuit, circulation pumps
trol
TA21* *MKL1(2-3)
PUMP 1 (2-3)
ON L S-OH
OFF 0

trol
TA20/1(2,3)* *YVL1 *YVL2 *YVL3 *YVL4
CONTROL
FLAPS
a b a b a b a b
Cooling Flap 1
OPEN
1 0
S-OH
CLOSE 0 1 0
Heating Flap 1
OPEN
1 0
S-OH
CLOSE 0 1
Cooling Flap 2
OPEN
1 0
S-OH
CLOSE 0 1
Heating Flap 2
OPEN
1 0
S-OH
CLOSE 0 1

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
54/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
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_
E
l
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k
t
r
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k
\
F
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\
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\
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m
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s
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o
n

s
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_
c
.
d
o
c

Type Location Fnc.
TA20/1(2-3)*
*SBE1 = 1 Valve monitoring Cooling flap 1
Opened
A a, c, v HMI
Closed
A a, c, v HMI
*SBE3 = 1 Valve monitoring Heating flap 1
Opened
A a, c, v HMI
Closed
A a, c, v HMI
Opened
A a, c, v HMI
Closed
A a, c, v HMI
Opened
A a, c, v HMI
Closed
A a, c, v HMI

TA20*
*SBE9 = 1 Circulation connection feed flap
closed (between tank 1 and 2)
A a, c, v HMI

TA21 SBE4 = 1 Suction valve heating pump 1
opened
A a, c, v HMI
TA21 SBE5 = 1 Suction valve heating pump 2
opened
A a, c, v HMI
TA21 SBE6 = 0 Suction valve heating pump 3 A a, c, v HMI

TA21/1(2-3)*
*BQ1 = 0
(4-20mA)
Flow Monitoring (x-xx l/m) A a, c, v HMI
*BQ1a = 0 Minimum Flow < xx l/m A a, c, v W1 HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
55/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
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_
E
l
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t
r
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s
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n

s
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_
c
.
d
o
c

Circulation pump 1(2)
Circulation 1 / Circulation tank 2 /
Off / Repump tank 1/Repump tank 2
B3 a, c, v HMI
Circulation pump 1-2 On B1 a, c, v HMI
Circulation pump 1-2 Off B1 a, c, v HMI

Circulation pump 3
Circulation / Off
B3 a, c, v HMI
Circulation pump 3 On B1 a, c, v HMI
Circulation pump 3 Off B1 a, c, v HMI

LOCAL / REMOTE Circulation
pump
B3 w WS2
with a key
Circulation pump ON
(Local Jogging)
B1 w DT

Operating hours Circulation
pump 1(2,3)
A a, c, v HMI
Circulation pump 1(2,3)
running - RC
A a, c, v HMI
Circulation pump 1(2,3) running
manual mode
A a, c, v HMI
Circulation pump 1(2,3) running
auto mode
A a, c, v HMI

Heating mode manual ON A a, c, v HMI
Cooling mode manual ON A a, c, v HMI

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
56/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
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k
t
r
i
k
\
F
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\
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s
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n

s
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c
.
d
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c

4.6 Heating and cooling circuit, Heater

Function Device Control
TA21/1(2,3)* *YVLP1

a
HEATER TEMP. RAISE / LOWER
(4-20 mA = 0-100%)
0-100 % S-OH
HEATING VALVE CLOSE 0
1 = Energised 0 = De-Energised +/-n% = Reference value L/R = Sense of rotation

TA21/1(2,3)* *YVL1

a
STEAM VALVE OPEN 1 S-OH
STEAM VALVE CLOSE 0

Device Function Control Equip. Ext. Remarks
Type Locat. Funct.
TA21/1(2,3)*

*FT1a = 0 Temperature Monitoring behind
Heater
A a, c, v W2 HMI

*SBE 1 = 1 Steam valve closed A a, c, v HMI

Steam valve open B1 a, c, v HMI
Steam valve close B1 a, c, v HMI

Heating Auto / Off B3 a, c, v HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
57/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
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\
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\
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\
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s
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o
n

s
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_
c
.
d
o
c

Type Locat. Funct.
Heating ON B1 a, c, v HMI
Heating OFF B1 a, c, v HMI

Tank temperature (reference value) B4 a, c, v HMI
Heating On RC A a, c, v HMI
Steam valve open RC A a, c, v HMI

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
58/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
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k
t
r
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k
\
F
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\
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\
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s
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n

s
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c
.
d
o
c

4.7 Heating and cooling circuit, cooling system

TA22* *1YVLP1 *2YVLP1 *3YVLP1
a a a
COOLING VALVE 1 OPEN
COOLING TEMP. TANK 1
RAISE / LOWER
(4-20 mA = 0-100C) *1YVLP1
0-100 % S-OH
COOLING VALVE 1 CLOSE 0
RAISE / LOWER
(4-20 mA = 0-100C)
0-100 % S-OH
RAISE / LOWER
(4-20 mA = 0-100C)
0-100 % S-OH

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
59/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
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k
t
r
i
k
\
F
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\
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\
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s
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o
n

s
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_
c
.
d
o
c

Type Locat. Funct.
TA22*

Cooling 1(2,3) Auto / Off B3 a, c, v HMI
Cooling 1(2,3) ON B1 a, c, v HMI
Cooling 1(2,3) OFF B1 a, c, v HMI

Tank temperature (reference value) B4 a, c, v HMI
Cooling On - RC


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
60/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
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k
t
r
i
k
\
F
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\
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\
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s
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o
n

s
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_
c
.
d
o
c

4.8 Heating and cooling circuit, return line flaps

Type Location Fnc.
TA23*

*SBE1 = 1 Return line tank 1 A a, c, v HMI
*SBE2 = 1 Connection of return line between
tank 1 & 2
A a, c, v HMI
*SBE3 = 1 Return line tank 2 A a, c, v HMI


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
61/161
Index/Index
c

w = locally

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
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k
t
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\
F
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\
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4.9 Feed system; Feed pump 1-5

trol
TA30* *MKL1 (2-5)
FEED
PUMP 1 (2-5)

ON L S-OH
OFF 0

Type Location Fnc.
TA30*

*SBE1(2-5) = 0 Suction valve feed pump 1(2-5)
opened
A a, c, v HMI

*SBE6 = 1 Standby flap 1 opened A a, c, v HMI

*/1BD1
(4 - 20 mA)
Emulsion pressure feed line
to stand 1-2: (0 - 10 bar)
A a, c, v HMI
*/1BD1a = 0 Emulsion pressure to stand 1-2
Pressure shortage < 90 %
A a, c, v W1 HMI
*/1BD1b = 0 Emulsion pressure to stand 1-2
Pressure alarm < 65 %
A a, c, v S2 HMI

*/2BD1
(4 - 20 mA)
to stand 3-4: (0 - 10 bar)
A a, c, v HMI
*/2BD1a = 0 Emulsion pressure to stand 3-4
A a, c, v W1 HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
62/161
Index/Index
c

w = locally

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*/2BD1b = 0 Emulsion pressure to stand 3-4
A a, c, v S2 HMI

*3BD1
(4 - 20 mA)
to stand 5 (0 - 10 bar)
A a, c, v HMI
*3BD1a = 0 Emulsion pressure to stand 5
A a, c, v W1 HMI
*3BD1b = 0 Emulsion pressure to stand 5
A a, c, v S2 HMI

*/1 BT1
(4 - 20 mA)
Emulsion temperature feed line
to stand 1-2 (0 - 100 C)
A a, c, v HMI
*/1 BT1a = 0 Stand 1-2 Temperature too high
> 60 C
A a, c, v W2 HMI
*/1 BT1d = 0 Stand 1-2 Temperature too low
< 45 C
A a, c, v W2 HMI

*/2 BT1
(4 - 20 mA)
Emulsion temperature feed line
to stand 5 (0 - 100 C)
A a, c, v HMI
*/2 BT1a = 0 Stand 5
Temperature too high > 60 C
A a, c, v W2 HMI
*/2 BT1d = 0 Stand 5
Temperature too low < 45 C
A a, c, v W2 HMI

Feed pump 1 (3)
OFF / ON / DRAIN
B3 a, c, v HMI
Feed pump 1 (3) On B1 a, c, v HMI
Feed pump 1 (3) Off B1 a, c, v HMI
Feed pump 1 (3) Drain B1 a, c, v HMI

Feed pump 2
PUMP 1 / OFF / PUMP3
B3 a, c, v HMI
Feed pump 2 On B1 a, c, v HMI
Feed pump 2 Off B1 a, c, v HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
63/161
Index/Index
c

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Feed pump 4(5)
OFF / ON / DRAIN
B3 a, c, v HMI
Feed pump 4(5) On B1 a, c, v HMI
Feed pump 4(5) Off B1 a, c, v HMI
Feed pump 4(5) Drain B1 a, c, v HMI

LOCAL / REMOTE Feed pump B3 w WS2
with a key
Feed Pump ON (Local Jogging) B1 w DT

Operating hours Feed pump 1(2-5) A a, c, v HMI
Feed pump 1(2-5) running - RC A a, c, v HMI


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
64/161
Index/Index
c

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4.10 Feed line, Feed line flaps, Standby flaps

trol
TA33* *YVL1
FEED FLAP 1
(to Stand 1/2)
a
OPEN 0 S-OH
CLOSE 1 S-OH

trol
TA33* *YVL2
FEED FLAP 2
(to Stand 3/4)
a
OPEN 0 S-OH
CLOSE 1 S-OH

trol
TA33* *YVL3
FEED FLAP 3
(to stand 5)
a
OPEN 0 S-OH
CLOSE 1 S-OH

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
65/161
Index/Index
c

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V
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trol
TA33* *YVL4
MILL STAND
BYPASS
FLAP 1
(stand pan 1/2)
a
OPEN 1 S-OH
CLOSE 0

trol
TA33* *YVL5
MILL STAND
BYPASS
FLAP 2
(stand pan 3/4)
a
OPEN 1 S-OH
CLOSE 0

trol
TA33* *YVL6
MILL STAND
BYPASS
FLAP 3
(stand pan 5)
a
OPEN 1 S-OH
CLOSE 0

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
66/161
Index/Index
c

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V
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Type Location Fnc.
TA33*

*SBE1 = 1 Feed flap 1 opened A a, c, v HMI
*SBE2 = 1 Feed flap 1 closed A a, c, v HMI



*SBE7 = 1 Stand bypass flap 1 opened A a, c, v HMI
*SBE8 = 1 Stand bypass flap 1 closed A a, c, v HMI



Feed flap 1(2-3)
OFF / ON
B3 a, c, v HMI
Feed flap 1-3 Open B1 a, c, v HMI
Feed flap 1-3 Close B1 a, c, v HMI

Mill stand bypass flap 1(2-3)
OFF / ON
B3 a, c, v HMI
Mill stand bypass flap 1-3 Open B1 a, c, v HMI
Mill stand bypass flap 1-3 Close B1 a, c, v HMI

Feed flap 1 (2-3) open - RC A a, c, v HMI
Feed flap 1 (2-3) close - RC A a, c, v HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
67/161
Index/Index
c

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V
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Mill stand bypass flap 1 (2-3)
open - RC
A a, c, v HMI
Mill stand bypass flap 1 (2-3)
close - RC
A a, c, v HMI

Operation flaps Off

Mode1/ Mode2/ Mode3


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
68/161
Index/Index
c

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V
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4.11 Feed line, backwash filter unit

TA34* *YRSF1
(2-3)

BACKWASH FILTER 1 (2-3) ON 1 S-OH
BACKWASH FILTER 1 (2-3)
OFF
0

Type Locat. Funct.
TA34*

*YRSF1-3a = 0 Backwash filter 1 (2-3) in flushing
mode
A a, c, v HMI
*YRSF1-3b = 0 Backwash filter 1 (2-3) fault A a, c, v W1 HMI

Backwash filter unit 1-3
OFF / AUTO
B3 a, c, v HMI
Backwash filter unit 1 (2-3) On B1 w
Backwash filter unit 1 (2-3) Off B1 w

LOCAL/REMOTE Backwash Filter
Backwash filter ON (local jogging)

Backwash filter 1 (2-3) On - RC A a, c, v HMI
Alarm backwash filter 1 (2-3) not
running
A a, c, v W1 HMI

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
69/161
Index/Index
c

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4.12 Return pump 1-5, Mill stand pans

trol
TA40* *MKL1 (2-5)
RETURN
PUMP 1 (2-5)

ON L S-OH
OFF 0

Type Location Fnc.
TA40*

*SBE1 (2-5) = 1 Suction valve return pump 1 (2-5)
opened
A a, c, v HMI

*FH1a = 0 Emulsion level mill stand pans 1-4
too high > 90%
A a, c, v W1 HMI
too high > 90%
A a, c, v W1 HMI
too low < 10%
A a, c, v W1 HMI

*FH4a = 0 Emulsion level mill stand pans 5
too high > 90%
A a, c, v W1 HMI
*FH5a = 0 Emulsion level mill stand pans 5
too low < 10%
A a, c, v W1 HMI

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
70/161
Index/Index
c

w = locally

V
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*BH1 (4 - 20 mA) Emulsion level mill stand pans 1-4:
0 -100%
A a, c, v HMI
*BH1a = 0 Emulsion level mill stand pans 1-4
too high > 80%
A a, c, v W1 HMI
*BH1b = 0 Emulsion level mill stand pans 1-4
empty < 10%
A a, c, v W1 HMI

*BH2 (4 - 20 mA) Emulsion level mill stand pans 5
0 -100%
A a, c, v HMI
*BH2a = 0 Emulsion level mill stand pans 5
too high > 80%
A a, c, v W1 HMI
*BH2b = 0 Emulsion level mill stand pans 5
empty < 10%
A a, c, v W1 HMI

Return pump 1 (2-5)
OFF / ON
B3 a, c, v HMI
Return pump 1 (2-5) On B1 a, c, v HMI
Return pump 1 (2-5) Off B1 a, c, v HMI

LOCAL / REMOTE Return pump B3 w WS2
with a key
Return pump ON (Local Jogging) B1 w DT

Level mill stand pans 1 (2-5)
xx %
B4 a, c, v HMI

Oper. hours Return pump 1 (2-5) A a, c, v HMI
Return pump 1 (2-5) running - RC A a, c, v HMI

Return pump 1 (2-5) running
auto mode
A a, c, v HMI


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
71/161
Index/Index
c

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V
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4.13 Return line flaps
Function Devices Control
TA41* *YVL1
RETURN FLAP 1
(to tank 1)
a b
OPEN 0 1 S-OH
CLOSE 1 0 S-OH

Function Devices Control
TA41* *YVL2
RETURN FLAP 2
(to tank 2)
a b
OPEN 0 1 S-OH
CLOSE 1 0 S-OH

Type Location Fnc.
TA41*



Return flap 1(2-3)
OFF / ON
B3 a, c, v HMI
Return flap 1-3 Open B1 a, c, v HMI
Return flap 1-3 Close B1 a, c, v HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
72/161
Index/Index
c

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V
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Return flap 1 (2-3) open - RC A a, c, v HMI
Return flap 1 (2-3) close - RC A a, c, v HMI

Mode1/ Mode2/ Mode3


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
73/161
Index/Index
c

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V
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4.14 Pipe emptying tank

Type Location Fnc.
TA43*

*FH1a = 0 Tank full > 80 % A a, c, v W1 HMI
*FH2a = 0 Tank empty < 10 % A a, c, v W1 HMI

Pipe emptying pump
OFF / ON
B3 a, c, v HMI
Pipe emptying pump On B1 a, c, v HMI
Pipe emptying pump Off B1 a, c, v HMI

Pipe emptying pump ON - RC A a, c, v HMI
Operat. hours A a, c, v HMI

Electrical disturbance A a, c, v W1
HMI

TA43* *MKL1
PIPE EMPTYING TANK
ON R S-OH
OFF 0
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
74/161
Index/Index
c

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V
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4.15 Base oil tank, tank 1(2)
Type Location Fnc.
TA50*
*BH1(2)
(4- 20 mA)
Oil level base oil left chamber
0 100 %
A a, c, v HMI
*BH1(2)a = 0 Chamber filled > 80 % A a, c, v HMI
*BH1(2)b = 0 Oil refilling < 50 % A a, c, v W1 HMI
*BH1(2)c = 0 Oil shortage < 20 % A a, c, v W1 HMI
*BH1(2)d = 0 Chamber empty < 10 % A a, c, v W1 HMI

*FH1(2)a = 0 Oil level in left chamber too high
> 90 %
A a, c, v W1 HMI
*FH1(2)b = 0 Left base oil chamber empty
< 10 %
A a, c, v W1 HMI

*SBE1(2) = 1 Tank flap chamber 1(2) opened A a, c, v HMI


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
75/161
Index/Index
c

w = locally

V
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4.16 Base oil pump 1-2
trol
TA51* *MKL1(2)
BASE OIL
PUMP 1 (2)

ON L S-OH
OFF 0

Type Location Fnc.
TA51*
*SBE1(2) = 1 Base oil suction valve 1(2) opened A a, c, v HMI
*BQ1 (4- 20 mA) Base oil flow 0 - 20 l/min
(feed line to the suction line of the
feed pumps)
A a, c, v HMI
*BQ1a = 0 Base oil flow too low < 2 l/min A a, c, v W1 HMI
*BQ2 (4- 20 mA) Base oil flow 0 - 20 l/min
(feed line to the suction line of the
heating pumps)
A a, c, v HMI
*BQ2a = 0 Base oil flow too low < 2 l/min A a, c, v W1 HMI
*FDD1a = 0 Base oil twin filter clogged A a, c, v W1 HMI
Oil concentration
in tank 1 (2-3) = xx,x %
A a, c, v HMI
Base oil pump 1 (2) OFF / ON B3 a, c, v HMI
Base oil pump 1 (2) On B1 a, c, v HMI
Base oil pump 1 (2) Off B1 a, c, v HMI
Base oil set value B4 a, c, v HMI
LOCAL / REMOTE B3 w WS2
with a key
Pump ON (Local Jogging) B1 w DT
Operating hours base oil pump 1 (2) A a, c, v HMI
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
76/161
Index/Index
c

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V
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4.17 Base oil, Base oil flaps
trol
TA52/1(2)* *YVL1
BASE OIL FLAP
1(2)
a
OPEN 1 S-OH
CLOSE 0

Type Location Fnc.
TA52/1(2)*
*SBE1 = 1 Base oil flap 1 (2)
closed
A a, c, v HMI

Base oil flap1 (2)
OFF / ON
B3 c, v HMI
Base oil flap 1 (2) Open B1 a, c, v HMI
Base oil flap 1 (2) Close B1 a, c, v HMI
Preselection
Stand 1-4 / Stand 5
B3 c, v HMI

Base oil flap 1 (2)
opened - RC
A a, c, v HMI
Base oil flap 1 (2)
closed - RC
A a, c, v HMI
Base oil flap 1 (2)
auto mode
A a, c, v HMI


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
77/161
Index/Index
c

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V
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4.18 DM-Water feeding line

trol
TA61/1(2,3)* *YVL1a
FILLING FLAP
1(2,3)
DM-WATER

OPEN 1 S-OH
CLOSE 0

Type Location Fnc.
TA61/1(2,3)*

*SBE1 = 1 Filling flap 1(2,3) DM-Water closed A a, c, v W1 HMI

TA61*
*BQ1 (4- 20 mA) DM-Water flow 0 - 10000 l/min A a, c, v HMI

Filling flap 1(2,3) DM-Water
OFF / AUTO
B3 a, c, v HMI

Open
B1 a, c, v HMI
Close
B1 a, c, v HMI

opened - RC
A a, c, v HMI
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closed RC
A a, c, v HMI
auto mode
A a, c, v HMI


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4.19 Screw conveyor
trol
TA70*
*MKL/G1
(2-3)

SCREW
CONVEYOR 1(2-3)

ON L S-OH
OFF 0

Type Location Fnc.
TA70*

*SBE1(2-3) = 1 Rotary motion initiator 1(2-3) A a, c, v HMI

Screw conveyor 1 (2,3)
OFF / AUTO
B3 a, c, v HMI
Screw conveyor 1 (2,3) On B1 a, c, v HMI
Screw conveyor 1 (2,3) Off B1 a, c, v HMI

LOCAL / REMOTE Screw Conveyer B3 w WS2
with a key
Screw Conveyer ON
(Local Jogging)
B1 w DT

Operating hours
screw conveyor 1 (2,3)
A a, c, v HMI

Screw conveyor 1 (2,3) running
auto mode - RC
A a, c, v HMI

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4.20 Sludge bin 1-3
trol
TA71*
*MKL/G1
(2,3)

SLUDGE
PUMP 1 (2-3)

ON R S-OH
OFF 0

Type Location Fnc.
TA71*
*SBE1(2,3) = 1 Sludge bin suction
valve 1(2,3) opened
A a, c, v HMI
*FH1(2,3)a = 0 Sludge pump 1(2,3) Tank full >70% A a, c, v W1 HMI
*FH1(2,3)b = 0 Sludge pump 1(2,3) On >50% A a, c, v HMI
*FH1(2,3)c = 0 Sludge bin 1(2,3) empty < 5% A a, c, v W1 HMI

Sludge pump 1(2,3)
OFF / AUTO
B3 a, c, v HMI
Sludge pump 1(2,3) On B1 a, c, v HMI
Sludge pump 1(2,3) Off B1 a, c, v HMI
LOCAL / REMOTE Sludge pump B3 w WS2
with a key
Sludge pump ON (Local Jogging) B1 w DT
Oper. hours Sludge pump 1(2,3) A a, c, v HMI

Sludge pump 1(2,3) running
auto mode - RC
A a, c, v HMI


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trol
TA72* *MKL/G1
SLUDGE
COLLECTING
PUMP 1

ON R S-OH
OFF 0

Type Location Fnc.
TA72 *
*SBE1 = 1 Sludge collecting pump suction val-
ve opened
A a, c, v HMI

*BH1 (4- 20 mA) Sludge level Sludge collecting tank
(0 100 %)
A a, c, v HMI
*BH1a = 0 Sludge collecting tank filled > 80 % A a, c, v W1 HMI
*BH1b = 0 Sludge collect. tank shortage < 20 % A a, c, v HMI
*BH1c = 0 Sludge collect. tank empty < 10 % A a, c, v W1 HMI

*FH1a = 0 Sludge collect. Tank
Level too high > 90 %
A a, c, v W1 HMI
*FH1b = 0 Sludge collecting tank empty < 10 % A a, c, v W1 HMI

Sludge collecting pump
OFF / ON
B3 a, c, v HMI
Sludge collecting pump ON B1 a, c, v HMI
Sludge collecting pump OFF B1 a, c, v HMI

Running time = xxx min. B4 a, c, v HMI
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Idle time = xxx min. B4 a, c, v HMI

LOCAL / REMOTE Sludge
Collecting pump
B3 w WS2
with a key
Sludge collecting pump ON
(Local Jogging)
B1 w DT

Operating hours collecting pump A a, c, v HMI

Sludge collecting pump running
auto mode - RC
A a, c, v HMI


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Type Location Fnc.
TA80*

*BH1 (4- 20 mA) Waster water level monitoring
(0 100 %)
A a, c, v HMI
*BH1a = 0 Waste water tank filled > 80 % A a, c, v W1 HMI
*BH1b = 0 Waste water tank shortage < 20 % A a, c, v HMI
*BH1c = 0 Waste water tank empty < 10 % A a, c, v W1 HMI

*FH1a = 0 Waste water tank
Level too high > 90 %
A a, c, v W1 HMI
*FH1b = 0 Waste water tank empty < 10 % A a, c, v W1 HMI

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4.23 General commands and signals for emulsion system

Type Location Fnc.
TA*

Emulsion system ON B1 a, c, v HMI
Emulsion system OFF B1 a, c, v HMI
Emulsion system
auxiliary systems OFF
B1 a, c, v HMI

Operation flaps OFF

Mode1/ Mode2/ Off / Mode3

Emulsion system E- OFF
(for emulsion room)
B2 w PDT

Emulsion system ON - RC A a, c, v HMI
Emulsion system OFF - RC A a, c, v HMI

Emulsion system E- OFF
from emulsion room
A a, c, v S2 HMI

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4.24 Signals from other mill areas

Type Location Fnc.
TA*

E-Off from mill area
Mill speed reference value = 0
Mill speed reference value > Jog-
ging speed

Nozzle test flap Open - RC

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5 Functional diagrams
5.1 Emulsion system common commands

Emulsion system mode 1 (Emulsion tank 1 and 3)
Preselect Emulsion system mode 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command A
#---- ----

Control flap switching table:
Control
flap
TA01/1
YVL 1a
TA01/1
YVL 1b
TA01/2
YVL 1a
TA01/2
YVL 1b
Tank 3, manual
operated
Connection, manual
operated
Command
A
1 0 0 1 Opened Closed

Signals / Status
Device TA01/1
*SBE1
TA01/1
*SBE2
TA01/2
*SBE1
TA01/2
*SBE2
TA01
SBE3
TA01
SBE4

Signal
A
1 0 0 1 1 0

1 = prox. switch status activ - = prox. switch status irrelevant
0 = prox. switch status not activ
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Preselect Emulsion system mode 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command B
#---- ----


Control
flap
TA01/1
YVL 1a
TA01/1
YVL 1b
TA01/2
YVL 1a
TA01/2
YVL 1b
Tank 3, manual
operated
Connection, manual
operated
Command
B

Signals / Status

Device TA01/1
*SBE1
TA01/1
*SBE2
TA01/2
*SBE1
TA01/2
*SBE2
TA01
SBE3
TA01
SBE4

Signal
B
0 1 1 0 1 0

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Preselect Emulsion system mode 3 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command C
#---- ----


Control
flap
TA01/1
YVL 1a
TA01/1
YVL 1b
TA01/2
YVL 1a
TA01/2
YVL 1b
Tank 3, manual
operated
Connection, manual
operated
Command
C
1 0 1 0 Closed Opened

Signals / Status

Device TA01/1
*SBE1
TA01/1
*SBE2
TA01/2
*SBE1
TA01/2
*SBE2
TA01
SBE3
TA01
SBE4

Signal
C
1 0 1 0 0 1


Attention: Tank flap three and four (connection tank 1/2 to tank 3) are hand-operated according to
the specification.

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5.2 Tank flap 1(2)

TA01*
Tank Flap 1(2) open A (auto) --------------- 1 ----- --------------- -----TANK FLAP 1(2) OPEN
Manual command On ---------------

Mode A ----- 1 S
Manual command On ----- OH
Operation flaps in operation
Position
----- --------------- S
EB-A ------------------------- S ----------TANK FLAP 1(2)
OPEN - A
AB-A --------------- & ----- R
Tank Flaps Close ----- 1 -----
Manual command Off -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

Mode A ----- 1 S
Position
----- --------------- S
EB-B ------------------------- S ----------TANK FLAP 1(2)
CLOSED - B
AB-B --------------- & ----- R
Tank Flaps Close ----- 1 -----
V1-B ----- RC ----------
V2-B --------------- 1 ----- R
OFF ---------------

Emergency-OFF --------------- 1 ----- --------------- -----OFF
Electrical disturbance ---------------

Command A --------------- 1 ----- --------------- -----Mode A
Command B ---------------
Command C ---------------

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Tank flap 1 (2)

Preselect Tank flap 1 (2) ON --------------- & ----- --------------- -----EB-A
# ---------------

Mill speed reference value = 0 --------------- & ----- --------------- -----AB-A
# ---------------

Preselect Tank flap 1 (2) OFF --------------- 1 ----- --------------- -----V1-A
# ---------------

# ----- ---------- 1 ----- --------------- -----V2-A

Tank flap 1 (2) Open B
(0-->1 signal change) --------------- >

Preselect Tank flap 1 (2) ON --------------- & ----- --------------- -----EB-B
# ---------------

# --------------- & ----- --------------- -----AB-B
# ---------------

Preselect Tank flap 1 (2) OFF --------------- 1 ----- --------------- -----V1-B
# ---------------

# ----- ---------- 1 ----- --------------- -----V2-B

Tank flap 1 (2) Open - A
(0-->1 signal change) --------------- >

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5.3 Agitator

Agitator ON (local jogging) --------------- 1 ----- --------------- -----
Agitator On - A ---------------
TA02*
AGITATOR 1(2-5) ON
# ---------------

S
# ----- 1 OH
Manual com. Agitator 1(2-4)
On
----- --------------- S
EB-A ------------------------- S ----------Agitator On - A
AB-A --------------- & ----- R
Manual command Off ----- 1 -----
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

Preselect Local ---------------

Preselect Agitator 1(2-4) On --------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Preselect Agitator 1(2-4) Off --------------- 1 ----- --------------- -----V1-A
# ---------------

Emulsion shortage Tank 1 (2-3) ----- ---------- 1 ----- --------------- -----V2-A
Emulsion empty Tank 1 (2-3) ---------------
# ---------------

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5.4 Jet 1(2-6)

Jet ON (local jogging) --------------- 1 ----- --------------- -----
Jet On - A ---------------
TA02*
Jet 1(2-6) ON
# ---------------

S
# ----- 1 OH
Manual com. Jet 1(2-6) On ----- --------------- S
EB-A ------------------------- S ----------Jet On - A
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Preselect Jet 1(2-6) On --------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Preselect Jet 1(2-6) Off --------------- 1 ----- --------------- -----V1-A
# ---------------

Tank 1 (2-3) empty ---------------
# ---------------

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5.5 Emulsions tank 1-3 / Skimmer

Skimmer ON (local jogging) --------------- 1 ----- --------------- -----TA03*
Skimmer On - A --------------- SKIMMER 1 (2-3) ON
Skimmer On - B ---------------

Automatic mode
S
Automatic command On ----- S ----- & OH
RESET ----- R
Skimmer Tank 1 (2-3)
- running time
---------------

----- S

EB-A ------------------------- S ----------Skimmer On - A
AB-A --------------- & ----- R
Automatic command Off ----- 1 -----
Skimmer Tank 1 (2-3)
- idle time
-----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

Manual mode
S
Manual com. Skimmer Tank
1(2,3) On
----- 1 OH
# ----- --------------- S
EB-B ------------------------- S ----------Skimmer On - B
AB-B --------------- & ----- R
Manual com. Skimmer Tank
1(2,3) Off
----- 1 -----
# -----
V1-B ----- RC ----------
V2-B --------------- 1 ----- R
OFF ---------------


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Emulsion tank 1 - 3 / Skimmer (Continuation)

Preselect Skimmer Tank 1(2-3)
Auto
--------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Off
--------------- 1 ----- --------------- -----V1-A
Preselect Skimmer Tank 1 (2-3)
Manual
---------------

Tank empty 1 (2-3) ---------------

Skimmer 1 (2-3) On - B
(0-->1 signal change) --------------- >

Preselect Skimmer Manual --------------- 1 ----- --------------- -----EB-B
# ---------------

# --------------- & ----- --------------- -----AB-B
# ---------------

Off
--------------- 1 ----- --------------- -----V1-B
Auto
---------------

Emulsion shortage Tank 1 (2-3) ----- ---------- 1 ----- --------------- -----V2-B
Tank empty 1 (2-3) ---------------

Skimmer 1 (2-3) On - A
(0-->1 signal change) --------------- >

Preselect Skimmer 1 (2-3) Off --------------- 1 ----- --------------- -----RESET
Manual command Off ---------------

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5.6 Magnetic Separator 1 (2-3)
TA10*
PM-Sep. ON (local jogging) --------------- 1 ----- --------------- -----PM-SEP. 1(2-3) ON
PM-Sep. On - A (auto) ---------------
PM-Sep. On - B (manual) ---------------

Automatic mode
S
Automatic Command On ----- S & OH
RESET ----- R
Cycle for Magnetic
Separator 1 (2-3) - running time
--------------- ----- S

EB-A ------------------------- S ----------PM-Sep. On - A
AB-A --------------- & ----- R
Cycle for Magnetic
Separator 1 (2-3) - idle time
-----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

Manual mode
S
Manual com. Magnetic Sepa-
rator On
----- 1 OH
# ----- --------------- S
EB-B ------------------------- S ----------PM-Sep. On - B
AB-B --------------- & ----- R
Manual com. Magnetic Sepa-
rator Off
----- 1 -----
# -----
V1-B ----- RC ----------
V2-B --------------- 1 ----- R
OFF ---------------


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Magnetic Separator (Continuation)

Preselect Magnetic Separator 1
(2-3) Auto
--------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

(2-3) Off
--------------- 1 ----- --------------- -----V1-A
Preselect Magnetic Separator
1 (2 3) Manual
---------------

Chain disturbance ----- ---------- 1 ----- --------------- -----V2-A
Wiper disturbance ---------------

Magnetic Separator 1 (2-3) On
- B

(0-->1 signal change) --------------- >

Manual
--------------- 1 ----- --------------- -----EB-B
# ---------------

# --------------- & ----- --------------- -----AB-B
# ---------------

(2-3) Off
--------------- 1 ----- --------------- -----V1-B
1 (2 3) Auto
---------------

Chain disturbance ----- ---------- 1 ----- --------------- -----V2-B
Wiper disturbance ---------------

Magnetic Separator 1 (2-3) On
- A

(0-->1 signal change) --------------- >

(2-3) Off
--------------- 1 ----- --------------- -----RESET
Manual command Off ---------------

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Blatt/Sheet
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5.7 Emulsion system common commands
Preselect Emulsion system mode 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command D
#---- ----


Filter feed flap
Control
flap
TA05/1
YVL 1a
TA05/1
YVL 1b
TA05/2
YVL 1a
TA05/2
YVL 1b
Tank 3, manual
operated
Connection, manual
operated
Command
D

Filter return flap
Control
flap
TA10/1
YVL 1a
TA10/1
YVL 1b
TA10/2
YVL 1a
TA10/2
YVL 1b
Tank 3, manual
operated
Connection, manual
operated
Command
D

Signals / Status

Filter feed flap
Device TA05/1
*SBE1
TA05/1
*SBE2
TA05/2
*SBE1
TA05/2
*SBE2
Signal
D
1 0 0 1

Filter return flap
Device TA10/1
*SBE1
TA10/1
*SBE2
TA10/2
*SBE1
TA10/2
*SBE2
Signal
D
1 0 0 1

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98/161
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Preselect Emulsion system mode 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command E
#---- ----


Filter feed flap
Control
flap
TA05/1
YVL 1a
TA05/1
YVL 1b
TA05/2
YVL 1a
TA05/2
YVL 1b
Tank 3, manual
operated
Connection, manual
operated
Command
E

Filter return flap
Control
flap
TA10/1
YVL 1a
TA10/1
YVL 1b
TA10/2
YVL 1a
TA10/2
YVL 1b
Tank 3, manual
operated
Connection, manual
operated
Command
E

Signals / Status

Filter feed flap
Device TA05/1
*SBE1
TA05/1
*SBE2
TA05/2
*SBE1
TA05/2
*SBE2
Signal
E
0 1 1 0

Filter return flap
Device TA10/1
*SBE1
TA10/1
*SBE2
TA10/2
*SBE1
TA10/2
*SBE2
Signal
E
0 1 1 0

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1 - 5
Blatt/Sheet
99/161
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Preselect Emulsion system mode 3 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command F
#---- ----


Filter feed flap
Control
flap
TA05/1
YVL 1a
TA05/1
YVL 1b
TA05/2
YVL 1a
TA05/2
YVL 1b
Tank 3, manual
operated
Connection, manual
operated
Command
F

Filter return flap
Control
flap
TA10/1
YVL 1a
TA10/1
YVL 1b
TA10/2
YVL 1a
TA10/2
YVL 1b
Tank 3, manual
operated
Connection, manual
operated
Command
F

Signals / Status

Filter feed flap
Device TA05/1
*SBE1
TA05/1
*SBE2
TA05/2
*SBE1
TA05/2
*SBE2
Signal
F
1 0 0 1

Filter return flap
Device TA10/1
*SBE1
TA10/1
*SBE2
TA10/2
*SBE1
TA10/2
*SBE2
Signal
F
1 0 0 1

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Kapitel/Chapter
1 - 5
Blatt/Sheet
100/161
Index/Index
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5.8 Filter feed line flap 1 (2)

Mode B ----- 1 S
Position
----- --------------- S
TA05*
EB-A ------------------------- S ----------FILTER FEED LINE FLAP 1
(2) OPEN
AB-A --------------- & ----- R
Operation Flaps Off ----- 1 -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

Mode B ----- 1 S
Position
----- --------------- S
EB-B ------------------------- S ----------FILTER FEED LINE
FLAP 1 (2)
CLOSED - B
AB-B --------------- & ----- R
V1-B ----- RC ----------
V2-B --------------- 1 ----- R
OFF ---------------


Command D --------------- 1 ----- --------------- -----Mode B
Command E ---------------
Command F ---------------

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Filter feed line flap 1 (2)

Preselect Filter feed line
flap 1 (2) On
--------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

flap 1 (2) Off
--------------- 1 ----- --------------- -----V1-A
# ---------------

# ----- ---------- 1 ----- --------------- -----V2-A

Filter feed line flap 1 (2) Open -
B

(0-->1 signal change) --------------- >

flap 1 (2) On
--------------- & ----- --------------- -----EB-B
# ---------------

# --------------- & ----- --------------- -----AB-B
# ---------------

Preselect Filter return line
flap 1 (2) Off
--------------- 1 ----- --------------- -----V1-B
# ---------------

# ----- ---------- 1 ----- --------------- -----V2-B

Filter return line flap 1 (2) Open
- A

(0-->1 signal change) --------------- >

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Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
102/161
Index/Index
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5.9 Filter return line flap 1 (2)
TA10*
FILTER RETURN LINE FLAP
OPENED - A
--------------- 1 ----- --------------- -----FILTER RETURN LINE FLAP
1 (2) OPEN
# ---------------

Mode B ----- 1 S
Position
----- --------------- S
EB-A ------------------------- S ----------FILTER RETURN LINE
FLAP OPEN - A
AB-A --------------- & ----- R
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

Mode B ----- 1 S
Position
----- --------------- S
EB-B ------------------------- S ----------FILTER RETURN LINE
FLAP OPEN - B
AB-B --------------- & ----- R
V1-B ----- RC ----------
V2-B --------------- 1 ----- R
OFF ---------------


Command D --------------- 1 ----- --------------- -----Mode B
Command E ---------------
Command F ---------------

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Filter return line flap 1 (2)

flap 1 (2) On
--------------- & ----- --------------- -----EB-A
# ---------------

Mill speed reference value = 0 --------------- & ----- --------------- -----AB-A
# ---------------

flap 1 (2) Off
--------------- 1 ----- --------------- -----V1-A
# ---------------

# ----- ---------- 1 ----- --------------- -----V2-A

Filter return line flap
1 (2) Open - B

(0-->1 signal change) --------------- >

flap 1 (2) On
--------------- & ----- --------------- -----EB-B
# ---------------

# --------------- & ----- --------------- -----AB-B
# ---------------

flap 1 (2) Off
--------------- 1 ----- --------------- -----V1-B
# ---------------

# ----- ---------- 1 ----- --------------- -----V2-B
Filter return line flap 1 (2) Open
- A

(0-->1 signal change) --------------- >

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Kapitel/Chapter
1 - 5
Blatt/Sheet
104/161
Index/Index
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5.10 PM-Seperator 1-5 , Filter pump 1(2-5)
TA10*
Filter pump ON (jogging) --------------- 1 ----- --------------- -----PM-SEP. PUMP 1 (2-5) ON
Filter pump On - A ----- ----------
# ----- ----------

S
# ----- 1 OH
Manual command On ----- --------------- S
EB-A ------------------------- S ----------PM-Sep. pump 1 (2-5) On - A
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

Safety shutdown ---------------

Preselect PM-Sep. pump On --------------- & ----- --------------- -----EB-A
Filter suction valve opened ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Preselect PM-Sep. pump Off --------------- 1 ----- --------------- -----V1-A
# ---------------

Filter feed line flap 1(2-3) open ----- --------o 1 ----- --------------- -----V2-A
Filter return line flap 1(2-3)
open
-------------o
Tank 1(2-3) shortage ---------------
PM Seperator 1(2-5) tank level
to high
---------------
Sludge bin full -------------o
Rotary motion initiator -------------o

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Kapitel/Chapter
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Blatt/Sheet
105/161
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5.11 Heating and cooling circuit, Emulsion system common commands
Heating pump 1: Cooling tank 1
Preselect Circulation tank 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command H
Cooling On---- ----

Heating pump 1: Heating tank 1
Preselect Circulation tank 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command G
Heating On---- ----

Heating pump 1: Cooling, Repump from tank 1 to tank 2
Preselect Repump tank 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command J
Cooling On---- ----

Heating pump 1: Heating, Repump from tank 1 to tank 2
Preselect Repump tank 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command I
Heating On---- ----

Preselect Repump tank 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command L
Cooling On---- ----

Preselect Repump tank 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command K
Heating On---- ----

Preselect Circulation tank 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command N
Cooling On---- ----

Preselect Circulation tank 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command M
Heating On---- ----

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106/161
Index/Index
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Preselect Circulation tank 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command P
Cooling On---- ----

Preselect Circulation tank 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command O
Heating On---- ----

Preselect Repump tank 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command R
Cooling On---- ----

Preselect Repump tank 2 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command Q
Heating On---- ----

Preselect Repump tank 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command T
Cooling On---- ----

Preselect Repump tank 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command S
Heating On---- ----

Preselect Circulation tank 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command V
Cooling On---- ----

Preselect Circulation tank 1 ---- ---- 1 ---- ---- ---- ---- ---- ---- Command U
Heating On---- ----

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107/161
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Commands for valves
Heating pump 1

Circulation tank 1

Repump from tank 1
to tank 2
Repump from tank 2
to tank 1

Command
G
Command
H
Command
I
Command
J
Command
K
Command
L
Device Heating Cooling Heating Cooling Heating Cooling

TA20*

*/1 YVL1a
de-energized energized de-energized energized - -
*/1 YVL1b
energized de-energized energized de-energized - -
*/2 YVL1a
- - - - de-energized energized
*/2 YVL1b
- - - - energized de-energized
*/1 YVL2a
*/1 YVL2b
*/2 YVL2a
*/2 YVL2b
*/1 YVL3a
de-energized energized de-energized energized de-energized energized
*/1 YVL3b
energized de-energized energized de-energized energized de-energized
*/2 YVL3a
- - - - - -
*/2 YVL3b
- - - - - -
*/1 YVL4a
*/1 YVL4b
*/2 YVL4a
- - - - - -
*/2 YVL4b
- - - - - -

Connection feed
flap
manual operated closed closed closed closed opened opened
Suction valve
heating pump 1
manual operated opened opened opened opened opened opened
Suction valve
heating pump 2
manual operated - - - - closed closed

return flap1 tank1
manual operated opened opened closed closed opened opened
Connection return
flap
manual operated closed closed opened opened closed closed
return flap2 tank2
manual operated - - opened opened closed closed
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Kapitel/Chapter
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Blatt/Sheet
108/161
Index/Index
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Heating pump 1

Circulation tank 2

Command
M
Command
N
Device Heating Cooling

TA20*
*/1 YVL1a
- -
*/1 YVL1b
- -
*/2 YVL1a
de-energized energized
*/2 YVL1b
energized de-energized
*/1 YVL2a
- -
*/1 YVL2b
- -
*/2 YVL2a
*/2 YVL2b
*/1 YVL3a
*/1 YVL3b
*/2 YVL3a
- -
*/2 YVL3b
- -
*/1 YVL4a
*/1 YVL4b
*/2 YVL4a
- -
*/2 YVL4b
- -

Connection feed
flap
manual operated opened opened
Suction valve
heating pump 1
Suction valve
heating pump 2
manual operated closed closed - -

return flap1 tank1
manual operated closed closed
Connection return
flap
return flap2 tank2

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Kapitel/Chapter
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Blatt/Sheet
109/161
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Commands for valves
Heating pump 2

Circulation tank 2

Repump from tank 2
to tank 1
Repump from tank 1
to tank 2

Command
O
Command
P
Command
Q
Command
R
Command
S
Command
T
Device Heating Cooling Heating Cooling Heating Cooling

TA20*

*/1 YVL1a
*/1 YVL1b
*/2 YVL1a
*/2 YVL1b
*/1 YVL2a
*/1 YVL2b
*/2 YVL2a
*/2 YVL2b
*/1 YVL3a
- - - - - -
*/1 YVL3b
- - - - - -
*/2 YVL3a
*/2 YVL3b
*/1 YVL4a
- - - - - -
*/1 YVL4b
- - - - - -
*/2 YVL4a
*/2 YVL4b

Connection feed
flap
manual operated closed closed closed closed opened opened
Suction valve
heating pump 1
manual operated - - - - closed closed
Suction valve
heating pump 2
manual operated opened opened opened opened opened opened

return flap1 tank1
manual operated - - opened opened closed closed
Connection return
flap
manual operated closed closed opened opened closed closed
return flap2 tank2
manual operated opened opened closed closed opened opened
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Kapitel/Chapter
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110/161
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Heating pump 2

Circulation tank 1

Command
U
Command
V
Device Heating Cooling

TA20*

*/1 YVL1a
*/1 YVL1b
*/2 YVL1a
- -
*/2 YVL1b
- -
*/1 YVL2a
*/1 YVL2b
*/2 YVL2a
- -
*/2 YVL2b
- -
*/1 YVL3a
- -
*/1 YVL3b
- -
*/2 YVL3a
*/2 YVL3b
*/1 YVL4a
- -
*/1 YVL4b
- -
*/2 YVL4a
*/2 YVL4b

Connection feed
flap
Suction valve
heating pump 1
Suction valve
heating pump 2

return flap1 tank1
Connection return
flap
return flap2 tank2

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
111/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

Signals / Status

Heating/Cooling pump 1

Circulation
tank 1
Repump
tank 1
Repump
tank 2
Circulation
tank 2

Device
C
o
m
m
a
n
d

G

H
e
a
t
i
n
g

C
o
m
m
a
n
d

H

C
o
o
l
i
n
g

C
o
m
m
a
n
d

I

H
e
a
t
i
n
g

C
o
m
m
a
n
d

J

C
o
o
l
i
n
g

C
o
m
m
a
n
d

K

H
e
a
t
i
n
g

C
o
m
m
a
n
d

L

C
o
o
l
i
n
g

C
o
m
m
a
n
d

M

H
e
a
t
i
n
g

C
o
m
m
a
n
d

N

C
o
o
l
i
n
g

TA20/1SBE1
0 1 0 1
- - - -
TA20/1SBE2
1 0 1 0
- - - -
TA20/1SBE3
1 0 1 0
- - - -
TA20/1SBE4
0 1 0 1
- - - -
TA20/1SBE5
0 1 0 1
- - - -
TA20/1SBE6
1 0 1 0
- - - -
TA20/1SBE7
1 0 1 0
- - - -
TA20/1SBE8
0 1 0 1
- - - -

TA20/2SBE1 - - - -
0 1 0 1
TA20/2SBE2 - - - -
1 0 1 0
TA20/2SBE3 - - - -
1 0 1 0
TA20/2SBE4 - - - -
0 1 0 1
TA20/2SBE5 - - - -
0 1 0 1
TA20/2SBE6 - - - -
1 0 1 0
TA20/2SBE7 - - - -
1 0 1 0
TA20/2SBE8 - - - -
0 1 0 1

TA20 SBE9 0 0 0 0 1 1 1 1

TA21 SBE4 1 1 1 1 1 1 1 1
TA21 SBE5 - - - - 0 0 0 0

TA23SBE1 1 1 0 0 1 1 0 0
TA23SBE2 0 0 1 1 0 0 1 1
TA23SBE3 - - 1 1 0 0 1 1

Signal G H I J K L M N

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
112/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c


Circulation
tank 2
Repump
tank 2
Repump
tank 1
Circulation
tank 1

Device
C
o
m
m
a
n
d

G

H
e
a
t
i
n
g

C
o
m
m
a
n
d

H

C
o
o
l
i
n
g

C
o
m
m
a
n
d

I

H
e
a
t
i
n
g

C
o
m
m
a
n
d

J

C
o
o
l
i
n
g

C
o
m
m
a
n
d

K

H
e
a
t
i
n
g

C
o
m
m
a
n
d

L

C
o
o
l
i
n
g

C
o
m
m
a
n
d

M

H
e
a
t
i
n
g

C
o
m
m
a
n
d

N

C
o
o
l
i
n
g

TA20/1SBE1 - - - -
0 1 0 1
TA20/1SBE2 - - - -
1 0 1 0
TA20/1SBE3 - - - -
1 0 1 0
TA20/1SBE4 - - - -
0 1 0 1
TA20/1SBE5 - - - -
0 1 0 1
TA20/1SBE6 - - - -
1 0 1 0
TA20/1SBE7 - - - -
1 0 1 0
TA20/1SBE8 - - - -
0 1 0 1

TA20/2SBE1
0 1 0 1
- - - -
TA20/2SBE2
1 0 1 0
- - - -
TA20/2SBE3
1 0 1 0
- - - -
TA20/2SBE4
0 1 0 1
- - - -
TA20/2SBE5
0 1 0 1
- - - -
TA20/2SBE6
1 0 1 0
- - - -
TA20/2SBE7
1 0 1 0
- - - -
TA20/2SBE8
0 1 0 1
- - - -

TA20 SBE9 0 0 0 0 1 1 1 1

TA21 SBE4 1 1 1 1 0 0 0 0
TA21 SBE5 - - - - 1 1 1 1

TA23SBE1 1 1 0 0 0 0 1 1
TA23SBE2 0 0 1 1 0 0 1 1
TA23SBE3 - - 1 1 1 1 0 0

Signal O P Q R S T U V

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
113/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c


Circulation
tank 2
Repump
tank 2
Repump
tank 1
Circulation
tank 2

Device
C
o
m
m
a
n
d

O

H
e
a
t
i
n
g

C
o
m
m
a
n
d

P

C
o
o
l
i
n
g

C
o
m
m
a
n
d

Q

H
e
a
t
i
n
g

C
o
m
m
a
n
d

R

C
o
o
l
i
n
g

C
o
m
m
a
n
d

S

H
e
a
t
i
n
g

C
o
m
m
a
n
d

T

C
o
o
l
i
n
g

C
o
m
m
a
n
d

U

H
e
a
t
i
n
g

C
o
m
m
a
n
d

V

C
o
o
l
i
n
g

TA20/1(2-3)*
*SBE1
0 1 0 1 0 1 0 1
*SBE2
1 0 1 0 1 0 1 0
*SBE3
1 0 1 0 1 0 1 0
*SBE4
0 1 0 1 0 1 0 1
*SBE5
0 1 0 1 0 1 0 1
*SBE6
1 0 1 0 1 0 1 0
*SBE7
1 0 1 0 1 0 1 0
*SBE8
0 1 0 1 0 1 0 1
TA20*

*SBE9 0 0 1 1 1 1 0 0
*SBE10 - - 1 1 0 0 1 1
*SBE11 1 1 0 0 1 1 1 1
TA23*
*SBE1 - - 0 0 1 1 1 1
*SBE2 0 0 - - 0 0 0 0
*SBE3 1 1 1 1 - - 1 1

Signal O P Q R S T U V

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
114/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.12 Heating and cooling pump 1

TA21*
Circulation pump ON - A---- ---- ---- 1 ---- ---- ---- ---- ---- CIRCULATION PUMP 1
ON
Circulation pump ON
(Jogging locally)
---- ---- ----

S
#---- 1 OH
Manual command On---- ---- ---- ---- S
EB-A---- ---- ---- ---- ---- S
AB-A---- ---- ---- & ---- R ---- ---- Circulation pump ON - A
#---- 1 ----
Manual command Off ----
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
Off ---- ---- ----

Emergency Off ---- ---- 1 ---- ---- ---- ---- ---- ---- Off
Electr. disturbance ---- ----
Preselect Local ---- ----
Safety shutdown ---- ----

Preselect Heating/Cooling Tank 1 ---- ---- ---- ---- ---- & ---- ---- ---- EB-A
---- ---- ---- ---- ----

# ---- ---- ---- ---- ---- & ---- ---- ---- AB-A
# ---- ---- ---- ---- ----

Preselect Heating pump 1 Off ---- ---- ---- ---- ---- 1 ---- ---- ---- V1-A
# ---- ---- ---- ---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
115/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

Tank 1 empty ---- ---- ---- ---- ---- & ---- 1 ---- V2-A
Preselect Circulation tank 1 ---- ---- ---- ---- ----
Command G ---- & ---- 1 ----
Signal G ---- ----

Command H ---- & ----
Signal H ---- ----

Tank 2 empty ---- ---- ---- ---- ---- & ----
Command M ---- & ---- 1 ----
Signal M ---- ----

Command N ---- & ----
Signal N ---- ----

Suction valve heating pump 1 opened ---- ---- ---- ---- ---- ---- --o

Preselect Repump tank 1 ---- ---- ---- ---- ---- & ----
Tank 1 empty ---- ---- ---- 1 ----
Tank 2 level to high ---- ---- ----

Command I ---- & ---- 1 ----
Signal I ---- ----

Command J ---- & ----
Signal J ---- ----

Tank 2 empty ---- ---- ---- 1 ----

Command K ---- & ---- 1 ----
Signal K ---- ----

Command L ---- & ----
Signal L ---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
116/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c


TA21*
Circulation pump ON - A---- ---- ---- 1 ---- ---- ---- ---- ---- CIRCULATION PUMP 2 ON
Circulation pump ON
(Jogging locally)
---- ---- ----

S
#---- 1 OH
EB-A---- ---- ---- ---- ---- S
#---- 1 ----
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
Off ---- ---- ----

Electr. disturbance---- ----
Safety shutdown ---- ----

Preselect Heating/Cooling Tank 2 ---- ---- ---- ---- ---- & ---- ---- ---- EB-A
---- ---- ---- ---- ----

# ---- ---- ---- ---- ---- & ---- ---- ---- AB-A
# ---- ---- ---- ---- ----

Preselect Heating pump 2 Off ---- ---- ---- ---- ---- 1 ---- ---- ---- V1-A
# ---- ---- ---- ---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
117/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

Tank 1 empty ---- ---- ---- ---- ---- & ---- 1 ---- V2-A
Command U ---- & ---- 1 ----
Signal U ---- ----

Command V ---- & ----
Signal V ---- ----

Tank 2 empty ---- ---- ---- ---- ---- & ----
Command O ---- & ---- 1 ----
Signal O ---- ----

Command P ---- & ----
Signal P ---- ----

Suction valve heating pump 2 opened ---- ---- ---- ---- ---- ---- --o

Tank 1 empty ---- ---- ---- 1 ----

Command S ---- & ---- 1 ----
Signal S ---- ----

Command T ---- & ----
Signal T ---- ----

Tank 2 empty ---- ---- ---- 1 ----

Command Q ---- & ---- 1 ----
Signal Q ---- ----

Command R ---- & ----
Signal R ---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
118/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c


TA21*
Circulation pump ON - A---- ---- ---- 1 ---- ---- ---- ---- ---- CIRCULATION PUMP 3 ON
Circulation pump ON
(Jogging locally)
---- ---- ----

S
#---- 1 OH
EB-A---- ---- ---- ---- ---- S
#---- 1 ----
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
Off ---- ---- ----

Safety shutdown---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
119/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

Preselect Heating/Cooling Tank 3 ---- ---- & ---- ---- ---- ---- ---- ---- EB-A
# ---- ----

# ---- ---- & ---- ---- ---- ---- ---- ---- AB-A
# ---- ----

Preselect Heating pump 3 Off ---- ---- 1 ---- ---- ---- ---- ---- ---- V1-A
# ---- ----

Emulsion tank 3 empty ---- ---- 1 ---- ---- ---- ---- ---- ---- V2-A
Suction valve heating pump 3 opened ---- --o

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
120/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.15 Heating circuit Tank 1 (2-3), Heating valve

Manual command On---- S ---- & S
Reset ---- R OH
Heater On (Temp. transducer,
Tank1 (2-3))
---- ---- ---- ---- S
EB-A---- ---- ---- ---- ---- S TA21*
# AB-A---- ---- ---- & ---- R ---- ---- HEATING VALVE 1 (2-3)
OPEN
Heating Off (Temp. transducer,
Tank1 (2-3))
---- 1 ---- (HEATING ON)
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
Off ---- ---- ----

Emergency Off ---- ---- 1 ---- ---- ---- ---- ---- ---- OFF

Preselect Heating Auto---- ---- & ---- ---- ---- ---- ---- ---- EB-A
#---- ----

Preselect Heating Off ---- ---- 1 ---- ---- ---- ---- ---- ---- V1-A
#---- ----

Emulsion shortage---- ---- 1 ---- ---- ---- ---- ---- ---- V2-A
Tank temp. too high---- ----
Heating Off
(Temp. transducer, Tank1(2-3))
---- ----
Min. flow---- ----
Heating pump 1 (2) On - RC---- ---o
Temp. behind heater too high---- ----
Steam valve open---- ---o

Preselect Heating 1 Off ---- ---- 1 ---- ---- ---- ---- ---- ---- Reset
Manual command Off ---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
121/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.16 Heating circuit Tank 1(2-3), Steam Valve

S
#---- ---- ---- 1 OH
EB-A---- ---- ---- ---- ---- S TA21*
AB-A---- ---- ---- & ---- R ---- ---- STEAM VALVE OPEN
#---- 1 ----
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
OFF---- ---- ----

Emergency OFF---- 1 ---- ---- ---- ---- ---- ---- ---- OFF
Electrical disturbance----
#----

Preselect Heating Auto---- & ---- ---- ---- ---- ---- ---- ---- EB-A
#----

#---- & ---- ---- ---- ---- ---- ---- ---- AB-A
#----

Preselect Heating Off ---- 1 ---- ---- ---- ---- ---- ---- ---- V1-A
#----
#----

Emulsion tank empty ---- 1 ---- ---- ---- ---- ---- ---- ----V2-A
Temp. behind heater too high ----
Minimum flow ----
Heating pump 1 (2) On - RC --o
# ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
122/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.17 Heating and cooling circuit, steam heating - Temp. control
i
n
p
u
t

c
o
n
t
r
o
l

v
a
l
v
e
T
A
2
1
/
1

(
2
-
3
)

Y
V
L
P
1
S
i
g
n
a
l

H
e
a
t
e
r

O
N
-
t
e
m
p
(
r
e
f
.
)

+
t
e
m
p
(
a
c
t
)
C
o
n
t
r
o
l
l
e
r
B
y
p
a
s
s

h
e
a
t
i
n
g
,

c
o
n
t
r
o
l

v
a
l
v
e

S
e
t
p
o
i
n
t

i
n
p
u
t
=

b
i
n
a
r
y

s
i
g
n
a
l
s
=

a
n
a
l
o
g

s
i
g
n
a
l
s
T
T
A
0
1
/
1
(
2
-
3
)

B
T
1
S
t
e
a
m

v
a
l
v
e

(
T
A
2
1
/
1
(
2
-
3
)

Y
V
L
1
)
o
p
e
n
e
d

-

R
C
&
P
r
o
c
e
s
s

c
o
m
p
u
t
e
r
P
r
e
s
s
u
r
e

r
e
f
e
r
e
n
c
e

v
a
l
u
e
F
i
x
e
d

s
e
t
t
i
n
g
S
w
i
t
c
h
g
e
a
r

r
o
o
m
+
-
&

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
123/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.18 Heating circuit Tank 1 (2-3), Cooler

Reset ---- R OH
Cooling On (Temp. transducer) ---- ---- ---- ---- S
EB-A---- ---- ---- ---- ---- S TA22*
AB-A---- ---- ---- & ---- R ---- ---- COOLING VALVE 1 (2-3)
OPEN
Cooling Off (Temp. transducer) ---- 1 ---- (COOLING ON)
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
Off ---- ---- ----

#---- ----

Preselect Cooling Auto---- ---- & ---- ---- ---- ---- ---- ---- EB-A
#---- ----

#---- ---- & ---- ---- ---- ---- ---- ---- AB-A
#---- ----

Preselect Cooling Off ---- ---- 1 ---- ---- ---- ---- ---- ---- V1-A
#---- ----

#---- ---- 1 ---- ---- ---- ---- ---- ---- V2-A
#---- ----

Manual command Off ---- ---- 1 ---- ---- ---- ---- ---- ---- Reset
Preselect Cooling Off ---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
124/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.19 Feed line, cooling system, valve 1 (2-3)
&
i
n
p
u
t

c
o
n
t
r
o
l

v
a
l
v
e
T
A
2
2
/
1
(
2
-
3
)
Y
V
L
P
1
S
i
g
n
a
l

C
O
L
L
I
N
G

O
N
-
t
e
m
p
(
r
e
f
.
)

+
t
e
m
p
(
a
c
t
)
C
o
n
t
r
o
l
l
e
r
F
e
e
d
l
i
n
e

c
o
o
l
e
r
,

c
o
n
t
r
o
l

v
a
l
v
e

S
e
t
p
o
i
n
t

i
n
p
u
t
=

b
i
n
a
r
y

s
i
g
n
a
l
s
=

a
n
a
l
o
g

s
i
g
n
a
l
s
T
T
A
0
1
B
T
1
(
2
-
3
)
M
a
n
u
a
l

c
o
m
m
a
n
d

o
f
f
&
P
r
o
c
e
s
s

c
o
m
p
u
t
e
r
P
r
e
s
s
u
r
e

r
e
f
e
r
e
n
c
e

v
a
l
u
e
F
i
x
e
d

s
e
t
t
i
n
g
S
w
i
t
c
h
g
e
a
r

r
o
o
m
+
-
O
n
O
f
f
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
125/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.20 Feed line, control valves / flaps signal table

Emulsion system, Emulsion On
Push button "Emulsion On" ---- ---- 1 ---- ---- ---- ---- ---- ---- Command W
Automatic Step On---- ----

Control
flap
TA33
YVL 1a
TA33
YVL 2a
TA33
YVL 3a

Command
W
0 0 0

Control
flap
TA33
YVL 4a
TA33
YVL 5a
TA33
YVL 6a

Command
W
0 0 0

Signals / Status
Device TA33
SBE 1
TA33
SBE 2
TA33
SBE 3
TA33
SBE 4
TA33
SBE 5
TA33
SBE 6
Signal
W
1 0 1 0 1 0

Device TA33
SBE 7
TA33
SBE 8
TA33
SBE 9
TA33
SBE 10
TA33
SBE 11
TA33
SBE 12
Signal
W
0 1 0 1 0 1

0 = prox. switch status not active

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
126/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

Emulsion system, Emulsion OFF
Push button "Emulsion Off" ---- ---- 1 ---- ---- ---- ---- ---- ---- Command X
Automatic step Off ---- ----

Control
flap
TA33
YVL 1a
TA33
YVL 2a
TA33
YVL 3a

Command
X
1 1 1

Control
flap
TA33
YVL 4a
TA33
YVL 5a
TA33
YVL 6a

Command
X
1 1 1

Signals / Status
Device TA33
SBE 1
TA33
SBE 2
TA33
SBE 3
TA33
SBE 4
TA33
SBE 5
TA33
SBE 6
Signal
X
0 1 0 1 0 1

Device TA33
SBE 7
TA33
SBE 8
TA33
SBE 9
TA33
SBE 10
TA33
SBE 11
TA33
SBE 12
Signal
X
1 0 1 0 1 0

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
127/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.21 Feed pump 1

TA30*
Feed pump ON (local jogging) --------------- 1 ----- --------------- -----FEED PUMP 1 ON
Feed pump 1 On A (oper.) ----- ----------
Feed pump 1 On B (drain) ----- ----------

As operation pump S
# ----- 1 OH
EB-A ------------------------- S ----------Feed pump 1 On - A
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

As draining pump S
# ----- 1 OH
EB-B ------------------------- S ----------Feed pump 1 On - B
AB-B --------------- & ----- R
# -----
V1-B ----- RC ----------
V2-B --------------- 1 ----- R
OFF ---------------


Preselect Feed pump 1 On --------------- & ----- --------------- -----EB-A
# ---------------

Mill speed reference value = 0 --------------- 1 ----- --------------- -----AB-A
# ---------------

Preselect Feed pump 1 Off --------------- 1 ----- --------------- -----V1-A
Preselect Feed pump 1 Drain ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
128/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

Suction valve feed pump 1
opened
----- ---------- ---------- --------o 1 -----V2-A
Mill Stand pans 1-2 Level too
high
----- ---------- ---------- ----------

Emulsion level tank 1 too low ----- ---------- 1 ----- & -----
Tank flap 1 opened ----- --------o

Preselect Emulsion mode 1 ----- ---------- ----------





Preselect Feeding pump 1 Off ----- & ----- ---------- ----------
Feed pump 2 and 3 run as
operation pumps
-----

Emulsion to stand 1 flow alarm ----- & ----- ---------- ----------
Mill speed reference value = 0 ---o


Preselect Feed pump 1 On --------------- & ----- --------------- -----EB-B
# ---------------

# --------------- 1 ----- --------------- -----AB-B
# ---------------

Preselect Feed pump 1 Off --------------- 1 ----- --------------- -----V1-B
# ---------------

Emulsion Tank 1 empty --------------- 1 ----- --------------- -----V2-B
opened
-------------o

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
129/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.22 Feed pump 2

TA30*
Feed pump 2 On A ----- ----------
# ----- ----------

S
# ----- 1 OH
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


# ---------------

# ---------------

# ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
130/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

opened
----- ---------- ---------- --------o 1 -----V2-A
high
----- ---------- ---------- ----------

operation pumps
-----

Emulsion to stand 1 flow alarm ----- & ----- & ----- ----------

Emulsion to stand 2 flow alarm ----- & -----
Preselect Standby for Pump 1 ----- ----------

Emulsion to stand 3 flow alarm ----- & ----- & ----- ----------

Emulsion to stand 4 flow alarm ----- & -----
Preselect Standby for Pump 3 ----- ----------

Preselect Standby for Pump 1 ----- ---------- ----------






390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
131/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.23 Feed pump 3

TA30*

As operation pump S
# ----- 1 OH
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

As draining pump S
# ----- 1 OH
AB-B --------------- & ----- R
# -----
V1-B ----- RC ----------
V2-B --------------- 1 ----- R
OFF ---------------


# ---------------

# ---------------


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
132/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

opened
----- ---------- ---------- --------o 1 -----V2-A
high
----- ---------- ---------- ----------



Emulsion level tank 2 too low --------------- 1 ----- & -----


operation pumps
-----

Mill speed reference value = 0 -----


Preselect Feed pump 3 Drain --------------- & ----- --------------- -----EB-B
# ---------------

# --------------- 1 ----- --------------- -----AB-B
# ---------------

Preselect Feed pump 3 On ---------------

opened
-------------o

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
133/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.24 Emulsion Feed pumps 1 3, pressure control
P
r
e
s
s
u
r
e

r
e
f
e
r
e
n
c
e

v
a
l
u
e

f
o
r
m
a
t
i
o
n
f
o
r

f
e
e
d

p
u
m
p
s

1

a
n
d

3
T
A
3
0

M
K
L
1
(
3
)
T
A
3
0

B
D
1
(
2
)
p
f
x
w
c
o
n
t
r
.

d
e
v
i
c
e
d
e
l
t
a

p

(
s
o
l
l
.
)
d
e
l
t
a

p

c
o
n
v
e
r
t
e
r

i
n
d
e
l
t
a

p

(
s
o
l
l
.
)
C
o
n
v
e
r
t
e
r
/
P
r
e
s
s
u
r
e

c
o
n
t
r
o
l
P
>
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
2

(
f
i
x

s
p
e
e
d
)
&&
E
m
u
l
s
i
o
n

m
o
d
e

1

(
2
,
3
)
D
r
a
i
n
i
n
g
a
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
1
P
r
e
s
s
u
r
e
r
e
f
.

v
a
l
u
e
F
i
x
e
d

s
e
t
t
i
n
g
S
w
i
t
c
h
g
e
a
r

r
o
o
m P
r
o
c
e
s
s

c
o
m
p
u
t
e
r
+
/
-+
/
-
1
L
i
m
i
t
a
t
i
o
n

o
f

r
e
f
e
r
e
n
c
e

v
a
l
u
e

r
a
m
p
D
i
s
p
l
a
y
P
r
e
s
s
u
r
e

t
o
o

h
i
g
h
P
r
e
s
s
u
r
e

t
o
o

l
o
w
&
a
p
p
r
o
x
.
1
,
0

b
a
r
(
P
r
e
s
s
u
r
e

l
i
n
e

l
o
s
s
e
s
)
P
r
e
s
s
u
r
e
9

b
a
r
F
e
e
d
l
i
n
e

p
r
e
s
s
u
r
e
&
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
3

(
f
i
x

s
p
e
e
d
)

B
y
p
a
s
s

m
o
d
e
M
P
u
m
p
e

1
(
3
)
P
r
e
s
s
u
r
e

a
c
t
u
a
l

v
a
l
u
e
(
o
f

p
r
e
s
s
u
r
e

t
r
a
n
s
d
u
c
e
r
)
P
r
e
s
s
u
r
e

r
e
f
e
r
e
n
c
e

v
a
l
u
e

f
o
r
m
a
t
i
o
n
f
o
r

f
e
e
d

p
u
m
p
s

2
T
A
3
0

M
K
L
2
p
f
x
w
c
o
n
t
r
.

d
e
v
i
c
e
d
e
l
t
a

p

(
s
o
l
l
.
)
d
e
l
t
a

p

c
o
n
v
e
r
t
e
r

i
n
d
e
l
t
a

p

(
s
o
l
l
.
)
C
o
n
v
e
r
t
e
r
/
P
r
e
s
s
u
r
e

c
o
n
t
r
o
l
>
&&
D
r
a
i
n
i
n
g
a
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
1
P
r
e
s
s
u
r
e
r
e
f
.

v
a
l
u
e
F
i
x
e
d

s
e
t
t
i
n
g
S
w
i
t
c
h
g
e
a
r

r
o
o
m P
r
o
c
e
s
s

c
o
m
p
u
t
e
r
+
/
-+
/
-
1
L
i
m
i
t
a
t
i
o
n

o
f

r
e
f
e
r
e
n
c
e

v
a
l
u
e

r
a
m
p
D
i
s
p
l
a
y
P
r
e
s
s
u
r
e

t
o
o

h
i
g
h
P
r
e
s
s
u
r
e

t
o
o

l
o
w
&
a
p
p
r
o
x
.
1
,
0

b
a
r
(
P
r
e
s
s
u
r
e

l
i
n
e

l
o
s
s
e
s
)
P
r
e
s
s
u
r
e
9

b
a
r
F
e
e
d
l
i
n
e

p
r
e
s
s
u
r
e
&
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
3

(
f
i
x

s
p
e
e
d
)

B
y
p
a
s
s

m
o
d
e
M
P
u
m
p
e

2
>
1
P
r
e
s
s
u
r
e

a
c
t
u
a
l

v
a
l
u
e
(
o
f

p
r
e
s
s
u
r
e

t
r
a
n
s
d
u
c
e
r
)
P
T
A
3
0

B
D
2
E
m
u
l
s
i
o
n

m
o
d
e

1

(
2
,
3
)
&
P
r
e
s
e
l
e
c
t
i
o
n

P
u
m
p

3

o
f
f
P
T
A
3
0

B
D
1
&
P
r
e
s
e
l
e
c
t
i
o
n

P
u
m
p

1

o
f
f
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
2

(
f
i
x

s
p
e
e
d
)
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
2

(
f
i
x

s
p
e
e
d
)

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
134/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.25 Feed pump 4

TA30*
# ----- ----------

As operation pump S
# ----- 1 OH
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


# ---------------

# ---------------

# ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
135/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

opened
----- ---------- ---------- --------o 1 -----V2-A
Mill Stand pan 5 Level too high ----- ---------- ---------- ----------




Feed pump 4 run as
operation pump
-----


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
136/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.26 Feed pump 5
TA30*

As operation pump S
# ----- 1 OH
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

As draining pump S
# ----- 1 OH
AB-B --------------- & ----- R
# -----
V1-B ----- RC ----------
V2-B --------------- 1 ----- R
OFF ---------------


# ---------------

# ---------------


390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
137/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

opened
----- ---------- ---------- --------o 1 -----V2-A
Mill Stand pan 5 Level too high ----- ---------- ---------- ----------




Feed pump 4 run as
operation pump
-----


Preselect Feed pump 5 Drain --------------- & ----- --------------- -----EB-B
# ---------------

# --------------- 1 ----- --------------- -----AB-B
# ---------------

Preselect Feed pump 5 On ---------------

opened
-------------o

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
138/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
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B
\
a
k
t
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\
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_
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m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.27 Emulsion Feed pumps 4 5, pressure control
P
r
e
s
s
u
r
e

r
e
f
e
r
e
n
c
e

v
a
l
u
e

f
o
r
m
a
t
i
o
n
f
o
r

f
e
e
d

p
u
m
p

5
T
A
3
0

M
K
L
5
T
A
3
0

B
D
3
p
f
x
w
c
o
n
t
r
.

d
e
v
i
c
e
d
e
l
t
a

p

(
s
o
l
l
.
)
d
e
l
t
a

p

c
o
n
v
e
r
t
e
r

i
n
d
e
l
t
a

p

(
s
o
l
l
.
)
C
o
n
v
e
r
t
e
r
/
P
r
e
s
s
u
r
e

c
o
n
t
r
o
l
P
>
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
2

(
f
i
x

s
p
e
e
d
)
&&
E
m
u
l
s
i
o
n

m
o
d
e

1

(
2
,
3
)
D
r
a
i
n
i
n
g
a
m
p
l
i
f
i
c
a
t
i
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n

f
a
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t
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r

k
1
P
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s
s
u
r
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r
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f
.

v
a
l
u
e
F
i
x
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d

s
e
t
t
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n
g
S
w
i
t
c
h
g
e
a
r

r
o
o
m P
r
o
c
e
s
s

c
o
m
p
u
t
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r
+
/
-+
/
-
1
L
i
m
i
t
a
t
i
o
n

o
f

r
e
f
e
r
e
n
c
e

v
a
l
u
e

r
a
m
p
D
i
s
p
l
a
y
P
r
e
s
s
u
r
e

t
o
o

h
i
g
h
P
r
e
s
s
u
r
e

t
o
o

l
o
w
&
a
p
p
r
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x
.
1
,
0

b
a
r
(
P
r
e
s
s
u
r
e

l
i
n
e

l
o
s
s
e
s
)
P
r
e
s
s
u
r
e
9

b
a
r
F
e
e
d
l
i
n
e

p
r
e
s
s
u
r
e
&
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
3

(
f
i
x

s
p
e
e
d
)

B
y
p
a
s
s

m
o
d
e
M
P
u
m
p
e

5
P
r
e
s
s
u
r
e

a
c
t
u
a
l

v
a
l
u
e
(
o
f

p
r
e
s
s
u
r
e

t
r
a
n
s
d
u
c
e
r
)
P
r
e
s
s
u
r
e

r
e
f
e
r
e
n
c
e

v
a
l
u
e

f
o
r
m
a
t
i
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n
f
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r

f
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d

p
u
m
p

4
T
A
3
0

M
K
L
4
p
f
x
w
c
o
n
t
r
.

d
e
v
i
c
e
d
e
l
t
a

p

(
s
o
l
l
.
)
d
e
l
t
a

p

c
o
n
v
e
r
t
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r

i
n
d
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l
t
a

p

(
s
o
l
l
.
)
C
o
n
v
e
r
t
e
r
/
P
r
e
s
s
u
r
e

c
o
n
t
r
o
l
>
&&
D
r
a
i
n
i
n
g
a
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
1
P
r
e
s
s
u
r
e
r
e
f
.

v
a
l
u
e
F
i
x
e
d

s
e
t
t
i
n
g
S
w
i
t
c
h
g
e
a
r

r
o
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m P
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o
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s
s

c
o
m
p
u
t
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+
/
-+
/
-
1
L
i
m
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t
a
t
i
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n

o
f

r
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f
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r
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c
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v
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e

r
a
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p
D
i
s
p
l
a
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P
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s
s
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e

t
o
o

h
i
g
h
P
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e
s
s
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e

t
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o

l
o
w
&
a
p
p
r
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x
.
1
,
0

b
a
r
(
P
r
e
s
s
u
r
e

l
i
n
e

l
o
s
s
e
s
)
P
r
e
s
s
u
r
e
9

b
a
r
F
e
e
d
l
i
n
e

p
r
e
s
s
u
r
e
&
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
3

(
f
i
x

s
p
e
e
d
)

B
y
p
a
s
s

m
o
d
e
M
P
u
m
p
e

4
E
m
u
l
s
i
o
n

m
o
d
e

1

(
2
,
3
)
P
T
A
3
0
B
D
3
&
P
r
e
s
e
l
e
c
t
i
o
n

P
u
m
p

1

o
f
f
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
2

(
f
i
x

s
p
e
e
d
)
A
m
p
l
i
f
i
c
a
t
i
o
n

f
a
c
t
o
r

k
2

(
f
i
x

s
p
e
e
d
)

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
139/161
Index/Index
c

V
:
\
3
9
\
0
\
8
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_
C
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E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
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s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.28 Feed line, Feed Flap 1 (2)

Mode D ----- 1 S
Mill ref. run. value < 15 m/min ----- --------------- S
EB-A ------------------------- S ----------FEED FLAP 1 (2)
CLOSED
AB-A --------------- & ----- R
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Command W --------------- 1 ----- --------------- -----Mode C
# ---------------

Command X --------------- 1 ----- --------------- -----Mode D
# ---------------

Preselect Feed flap 1 (2) On --------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Preselect Feed flap 1 (2) Off --------------- 1 ----- --------------- -----V1-A
Mode C ---------------

# ----- ---------- 1 ----- --------------- -----V2-A

Feed flap 1 (2) Open B
(0-->1 signal change) --------------- >

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
140/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.29 Feed line, Feed Flap 3

Mode D ----- 1 S
EB-A ------------------------- S ----------FEED FLAP 3
CLOSED
AB-A --------------- & ----- R
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Command W --------------- 1 ----- --------------- -----Mode C
# ---------------

Command X --------------- 1 ----- --------------- -----Mode D
# ---------------

Preselect Feed flap 3 On --------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Preselect Feed flap 3 Off --------------- 1 ----- --------------- -----V1-A
Mode C ---------------

Nozzle test flap Open - RC ----- ---------- 1 ----- --------------- -----V2-A

Feed flap 3 Open B
(0-->1 signal change) --------------- >

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
141/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.30 Feed line, Bypass Flap 1(2)

S
Mode D ----- 1 OH
Manual command On -----
EB-A ------------------------- S ----------Bypass Flap 1(2)OPEN
AB-A --------------- & ----- R
Mill ref. run. value > 15 m/min ----- 1 -----
Mode C -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Command W --------------- 1 ----- --------------- -----Mode C
# ---------------

Command X --------------- 1 ----- --------------- -----Mode D
# ---------------

Preselect Bypass flap 1(2)Auto --------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Preselect Bypass flap 1(2) Off --------------- 1 ----- --------------- -----V1-A
Preselect Bypass flap 1(2)
Manual
---------------

# ----- ---------- 1 ----- --------------- -----V2-A
# ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
142/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.31 Feed line, Bypass Flap 3

S
Mode D ----- 1 OH
EB-A ------------------------- S ----------Bypass Flap 3 OPEN
AB-A --------------- & ----- R
Mode C -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Command W --------------- 1 ----- --------------- -----Mode C
# ---------------

Command X --------------- 1 ----- --------------- -----Mode D
# ---------------

Preselect Bypass flap 3 Auto --------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Preselect Bypass flap 3 Off --------------- 1 ----- --------------- -----V1-A
Preselect Bypass flap 3 Manual ---------------

Nozzle test flap Open - RC ----- ---------- 1 ----- --------------- -----V2-A
# ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
143/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.32 Feed line, Backwash filter 1 (2-3)

TA34*
Backwash filter ON
(local jogging)
--------------- 1 ----- --------------- -----BACKWASH FILTER
1 (2-3) ON
Backwash filter 1(2-3) On - A ----- ----------

S
Press. feed line > 1,8 bar ----- 1 OH
Manual com. Filter 1 (2-3) On ----- --------------- S
EB-A ------------------------- S ----------Backwash filter 1 (2-3) On - A
AB-A --------------- & ----- R
Press. feed line < 1,8 bar ----- 1 -----
Preselect Roll change mode -----
Manual com. Filter 1 (2-3) Off -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Preselect Filter 1 (2-3) Auto --------------- & ----- --------------- -----EB-A
# ---------------

# --------------- 1 ----- --------------- -----AB-A
# ---------------

Preselect Filter 1 (2-3) Off --------------- 1 ----- --------------- -----V1-A
# ---------------

Preselect Filter 1 (2-3) Off --------------- 1 ----- --------------- -----V2-A
Waste water tank filled ---------------

BACKWASH FILTER 1 (2-3)
ON
-------------o & ----- --------------- -----Alarm feed filter 1(2-3) not
running
Press. feed line > 1,8 bar ---------------
Preselect Roll change mode -------------o
Mill speed reference value=0 ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
144/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
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m
_
c
.
d
o
c

5.33 Return pump 1 (2-3)

TA40*
Return pump ON (local jogging) --------------- 1 ----- --------------- -----RETURN PUMP 1 (2-3) ON
Return pump 1 (2-3) On - A ----- ----------

S
Automatic command On ----- 1 OH
Manual command
Pump 1 (2-3) On
----- --------------- S
EB-A ------------------------- S ----------Return pump 1 (2-3) On - A
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Preselect Return
pump 1 (2-3) On
--------------- & ----- --------------- -----EB-A
# ---------------

Return pump 2 (1, 1) running ----- & -----
Return pump 3 (2, 3) running -----

Preselect Pump 1 (2-3) Off --------------- 1 ----- --------------- -----V1-A
# ---------------

Suction valve return
pump 1(2-3) opened
----- --------o 1 ----- --------------- -----V2-A
Mill stand pan 1-4 empty ----- ----------
Mill stand pan 1-4 level too low ----- ----------
Tank 1 filled ----- 1 -----
Tank 2 filled -----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
145/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
t
r
i
k
\
F
u
B
\
a
k
t
u
e
l
l
\
T
A
_
E
m
u
l
s
i
o
n

s
y
t
e
m
_
c
.
d
o
c

5.34 Return pump 4 (5)

TA40*
Return pump ON (local jogging) --------------- 1 ----- --------------- -----RETURN PUMP 4 (5) ON
Return pump 4 (5) On - A ----- ----------

S
Automatic command On ----- 1 OH
Manual command
Pump 4 (5) On
----- --------------- S
EB-A ------------------------- S ----------Return pump 4 (5) On - A
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Preselect Return
pump 4 (5) On
--------------- & ----- --------------- -----EB-A
# ---------------


Return pump 5 (4) running ----- & -----
# -----

Preselect Pump 4 (5) Off --------------- 1 ----- --------------- -----V1-A
# ---------------

Suction valve return
pump 1(4-5) opened
----- --------o 1 ----- --------------- -----V2-A
Mill stand pan 5 empty ----- ----------
Mill stand pan 5 level too low ----- ----------
Tank 3 filled ----- ----------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
146/161
Index/Index
c

V
:
\
3
9
\
0
\
8
2
0
0
2
_
C
O
M
-
T
C
M
_
E
l
e
k
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5.35 Return pumps 1 5, level control

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390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
147/161
Index/Index
c

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5.36 Return line flaps

S
Mode D ----- 1 OH
EB-A ------------------------- S ----------Return flap 1(2) OPEN
AB-A --------------- & ----- R
Mode C -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------

S
Mode D ----- 1 OH
EB-A ------------------------- S ----------Return flap 1(2) CLOSE
AB-A --------------- & ----- R
Mode C -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


# --------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

# --------------- 1 ----- --------------- -----V1-A
# ---------------

Tank 1 filled ----- ---------- 1 ----- --------------- -----V2-A
Tank 2 filled ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
148/161
Index/Index
c

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Tank 1 filled --------------- & ----- --------------- -----EB-A
Tank 2 filled ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

# --------------- 1 ----- --------------- -----V1-A
# ---------------

# ----- ---------- 1 ----- --------------- -----V2-A
# ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
149/161
Index/Index
c

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5.37 Pipe emptying system
Pipe emptying pump ON
(local jogging)
---- ---- ---- 1 ---- ---- ---- ---- ---- PIPE EMPTYING PUMP
ON
As Operation pump A---- ---- ----

Reset ---- R OH
Pipe emptying pump On 1(2-4) ---- ---- ---- ---- S
EB-A---- ---- ---- ---- ---- S
AB-A---- ---- ---- & ---- R ---- ---- A
Pit empty---- 1 ----
V1-A---- RC ---- ----
V2-A---- ---- ---- 1 ---- R
OFF---- ---- ----

Emergency stop---- ---- ---- 1 ---- ---- ---- ---- ---- OFF
Electrical disturbance---- ---- ----
Preselect Local ---- ---- ----
Safety shutdown---- ---- ----

Preselect Local ---- ---- ---- 1 ---- ---- ---- ---- ---- Reset
Manual command Off ---- ---- ----

Preselection Pipe emptying pump ON---- ---- ---- & ---- ---- ---- ---- ---- EB-A
#---- ---- ----

#---- ---- ---- & ---- ---- ---- ---- ---- AB-A
#---- ---- ----

Preselect Local ---- ---- ---- 1 ---- ---- ---- ---- ---- V1-A
#---- ---- ----

Pipe emptying tank empty---- ---- ---- 1 ---- ---- ---- ---- ---- V2-A
Waste water tank full ---- ---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
150/161
Index/Index
c

V
:
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3
9
\
0
\
8
2
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5.38 Base oil pump 1

TA51*
Base oil pump ON
(local jogging)
--------------- 1 ----- --------------- -----BASE OIL PUMP 1 ON
# ----- ----------
Base oil pump 1 On - A ----- ----------
# ----- ----------

S
Manual command On ----- 1 OH
Man. command Base oil Filling
process Start
----- --------------- S
EB-A ------------------------- S ----------Base oil pump 1 On - A
AB-A --------------- & ----- R
Flow transducer TA51 BQ1
(Set value = actual value)
-----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Pres. Base oil pump 1 On --------------- & ----- --------------- -----EB-A
Based oil twin filter clogged -------------o
Oil shortage (Base oil tank) -------------o

# --------------- 1 ----- --------------- -----AB-A
# ----- ----------

Preselect Base Oil Pump 1 Off --------------- 1 ----- --------------- -----V1-A
# ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
151/161
Index/Index
c

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\
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\
8
2
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Base oil suction valve opened ----- -------------------- --------o 1 -----V2-A
Base oil tank empty ----- --------------- ---------------
Base oil flap 1 closed ----- ---------- & ---------------
Preselect Base Oil to Suction
line of Stand 1-4
----- ----------

Base oil flap 2 closed ----- ---------- & ---------------
Preselect Base Oil to Suction
line of stand 5
----- ----------
Preselect Base Oil Pump 1 Off ----- & ---------- ---------------
Both pumps running -----

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TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
152/161
Index/Index
c

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5.39 Base oil pump 2

TA51*
Base oil pump ON
(local jogging)
--------------- 1 ----- --------------- -----BASE OIL PUMP 2 ON
# ----- ----------
Base oil pump 2 On - A ----- ----------
# ----- ----------

S
Manual command On ----- 1 OH
Man. command Base oil Filling
process Start
----- --------------- S
EB-A ------------------------- S ----------Base oil pump 2 On - A
AB-A --------------- & ----- R
Flow transducer TA51 BQ2
-----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Pres. Base oil pump 2 On --------------- & ----- --------------- -----EB-A
Based oil twin filter clogged -------------o
Oil shortage (Base oil tank) -------------o

# --------------- 1 ----- --------------- -----AB-A
# ----- ----------

Preselect Base Oil Pump 2 Off --------------- 1 ----- --------------- -----V1-A
# ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
153/161
Index/Index
c

V
:
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9
\
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\
8
2
0
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_
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Base oil suction valve opened ----- -------------------- --------o 1 -----V2-A
Base oil tank empty ----- --------------- ---------------
# ----- ---------- & ---------------
# ----- ----------

# ----- ---------- & ---------------
# ----- ----------
Preselect Base Oil Pump 2 Off ----- & ---------- ---------------
Both pumps running -----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
154/161
Index/Index
c

V
:
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2
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5.40 Base oil flaps (tank 1-3)

S Manual command "Base oil
Filling process Start" ----- 1 OH
Manual command On ----- --------------- S TA51*
EB-A ------------------------- S ----------BASE OIL FLAP 1 (2) OPEN
AB-A --------------- & ----- R
Flow transducer
-----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Pres. Base oil flap 1(2) On --------------- & ----- --------------- -----EB-A
390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
155/161
Index/Index
c

V
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Pres. Base oil to suction line
1,2(3)
---------------

# --------------- 1 ----- --------------- -----AB-A
# ----- ----------

Preselect Base oil flap 1 (2) Off --------------- 1 ----- --------------- -----V1-A
# ---------------

Feed pumps 1-3(4-5) on - RC ----- --------o 1 ----- --------------- -----V2-A
# ----- ----------

5.41 DM - water system, Filling flap 1
TA60*
Filling flap 1 On - A ---- ---- ---- 1 ---- ---- ---- ---- ---- FILLING FLAP 1 OPEN
# ---- ---- ----
Manual command On ---- ---- ----

S
Manual command On---- ---- ---- & OH
#---- ---- ---- ---- S
EB-A---- ---- ---- ---- ---- S
AB-A---- ---- ---- & ---- R ---- ---- Filling flap 1 On - A
Manual command Off ---- 1 ----
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
Off ---- ---- ----

#---- ----
390 82002
TA

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Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
156/161
Index/Index
c

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#---- ---- & ---- ---- ---- ---- ---- ---- EB-A
#---- ----

#---- ---- 1 ---- ---- ---- ---- ---- ---- V1-A
#---- ----

Tank level 1 too high---- ---- 1 ---- ---- ---- ---- ---- ---- V2-A
Flow transducer
---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
157/161
Index/Index
c

V
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TA60*
# ---- ---- ----
# ---- ---- ----

S
#---- ---- ---- ---- S
EB-A---- ---- ---- ---- ---- S
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
Off ---- ---- ----

#---- ----

#---- ---- & ---- ---- ---- ---- ---- ---- EB-A
#---- ----

#---- ---- 1 ---- ---- ---- ---- ---- ---- V1-A
#---- ----

Flow transducer
---- ----

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TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
158/161
Index/Index
c

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TA60*
# ---- ---- ----
Manual command On ---- ---- ----

S
#---- ---- ---- ---- S
EB-A---- ---- ---- ---- ---- S
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
Off ---- ---- ----

#---- ----

#---- ---- & ---- ---- ---- ---- ---- ---- EB-A
#---- ----

#---- ---- 1 ---- ---- ---- ---- ---- ---- V1-A
#---- ----

Flow transducer
---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
159/161
Index/Index
c

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:
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\
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c

5.44 Screw conveyor 1-3

Screw conveyor ON
(local jogging)
--------------- 1 ----- --------------- -----SCREW CONVEYOR 1(2-3)
ON
Screw conveyor 1-3 On - A ---------------
# ---------------

Start screw conveyor 1 (2-3) ----- 1 S
# ----- --------------- S
EB-A ------------------------- S ----------Screw conveyor 1 (2-3) On - A
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Preselect Conveyor 1 (2-3)
Auto
--------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Preselect Conveyor 1 (2-3) Off --------------- 1 ----- --------------- -----V1-A
# ---------------

# ----- ---------- 1 ----- --------------- -----V2-A
# ---------------

PM Separator 1 running --------------- 1 ----- --------------- -----Start screw conveyor 1
PM Separator 2 running ---------------

PM Separator 4 running ---------------

# ---------------

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
160/161
Index/Index
c

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5.45 Sludge system, Sludge pump 1 (2-3)
TA71*
Sludge pump 1(2-3) On - A ---- ---- ---- 1 ---- ---- ---- ---- ---- SLUDGE PUMP 1(2-3)
ON
Sludge pump ON (local jogging) ---- ---- ----
# ---- ---- ----

Reset ---- R OH
Automatic Start ---- ---- ---- ---- S
EB-A---- ---- ---- ---- ---- S
#AB-A---- ---- ---- & ---- R ---- ---- Sludge pump 1(2-3) On - A
Tank 1 (4) empty (Level transducer) ---- 1 ----
V1-A---- RC
V2-A---- ---- ---- 1 ---- R
Off ---- ---- ----

Electrical disturbance---- ----

Preselect Sludge Pump 1(2-3) Auto---- ---- & ---- ---- ---- ---- ---- ---- EB-A
#---- ----

Preselect Sludge Pump 1(2-3) Off ---- ---- 1 ---- ---- ---- ---- ---- ---- V1-A
#---- ----

Sludge collecting tank filled---- ---- 1 ---- ---- ---- ---- ---- ---- V2-A
Sludge collecting tank
level too high
---- ----

Sludge tank 1(2-3) Pump On
(Level transducer)
---- ---- & ---- ---- ---- ---- ---- ---- Automatic Start
Sludge tank 1(2-3) Tank full
(Level transducer)
---- ----
Manual command On---- ----

Preselect Sludge pump 1(2-3) Off ---- ---- 1 ---- ---- ---- ---- ---- ---- Reset
Manual command Off ---- ----

390 82002
TA

COMPASS TCM
Emulsion System
Kapitel/Chapter
1 - 5
Blatt/Sheet
161/161
Index/Index
c

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5.46 Sludge collecting pump

TA72*
Sludge collecting pump ON
(local jogging)
--------------- 1 ----- --------------- -----SLUDGE COLLECTING
PUMP ON
Sludge collecting Pump 1 On -
A
---------------
# ---------------

# ----- 1 S
# ----- --------------- S
EB-A ------------------------- S ----------Sludge collecting Pump On - A
AB-A --------------- & ----- R
# -----
V1-A ----- RC ----------
V2-A --------------- 1 ----- R
OFF ---------------


Preselect Sludge collecting
Pump 1 On
--------------- & ----- --------------- -----EB-A
# ---------------

# --------------- & ----- --------------- -----AB-A
# ---------------

Preselect Sludge collecting
Pump 1 Off
--------------- 1 ----- --------------- -----V1-A
# ---------------

Sludge collecting tank empty ----- ---------- 1 ----- --------------- -----V2-A
Sludge collecting tank empty ---------------

TA Emulsion Sytem C

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