User Plants: STA: 1 Design Record Released Final Drawing Engineering Release Level Released Engg Specifications ES Number & Release Level CAD/CAM data (if applicable) Available Yes/No IMDS certificate IMDS # ISO marking on polymeric parts 2 Authorized Engineering Change Documents WERS Alert (if any) Alert # Others Explain 3 Customer Engineering Approval Engineering Sample Evaluation Report (ESER) Approved SREA WERS Concern Concern # WERS Notice Notice # Others Explain 4 Design Failure Mode and Effects Analysis (DFMEA) DFMEA signed by PD Engineer (if supplier is FSS) Copy of customer provided DFMEA available (if supplier is not FSS) YS & YCs are identified with necessary controls. 5 Process Flow Diagram(s) Copy of Process Flow Diagram available References * An organization supplying standard catalog production or service parts shall comply with PPAP unless formally waived by the authorized customer representatives. Does the Process Flow Diagram represents the physical process. 6 Process Failure Mode and Effects Analysis (PFMEA) Copy of PFMEA available. Linkage with DFMEA Exists CCs/SCs/HICs are identified Are all recommended actions are completed as per the timeline? Sev, Occ & Det ratings are in line with AIAG/Ford FMEA guidelines. 7 Control Plan Copy of Production Control Plan available Control plan includes all SCs/CCs/HICs with necessary controls identified. Control plan includes all print dimensions and process characteristics. Variable Gaging used for SCs/CCs/HICs if not, explain: Control plan has linkage with Process Flow and PFMEA and Work Instruction. Are all SCs/CCs defined and singned off in CRT agreement? 8 Measurment Systems Analysis Gage R&R conducted on all gages 9 Dimensional Results Layout inspection of each cavity All gages are used as mentioned in Control Plan. 10 Records of Material / Performance Test Results Material Test Certificate of all components 11 Initial Process Studies: Ppk study done for all special characteristics. Ppk > 1.67 for all special characteristics Gage R&R < 10% ; if gage R&R > 10% then containment is reduce the tolerance by the amount it exceeds 10%. Analyse AV & EV and provide take necessary improvements Data is normally distributed. Supplement K 12 Qualified Laboratory Documents 13 Appearance Approval Report AAR signed by Studio/FCPA 14 Sample Production Parts 15 Master Sample 16 Checking Aids 17 Customer Specific Requirements IMDS Capacity Analysis Report Packaging Approval (From 150/ 1121E) 18 Part Submission Warrant Safety/ Government Regulation Reason of submission Level Production Rate