2013 Aker Solutions Preferred partner

Preferred partner
Keep your field flowing
Aker Solutions umbilicals business area
15 February, 2013 Aker Solutions Umbilicals Slide 1
2013 Aker Solutions Preferred partner
Keep your field flowing
? Aker Solutions provides
umbilicals, power cables,
risers, and flow-line heating
systems for subsea production
applications
? Each unique umbilical package
utilises our custom profiling
approach to hold each element
inside the umbilical within a
floating matrix configuration
? The result is the ultimate in
geometric flexibility, to help
safeguard your valuable assets
and secure your production
success
15 February, 2013 Aker Solutions Umbilicals Slide 2
2013 Aker Solutions Preferred partner
Keep your field flowing
? Add new animation video from Umbilicals
15 February, 2013 Aker Solutions Umbilicals Slide 3
2013 Aker Solutions Preferred partner
Key locations
15 February, 2013 Aker Solutions Umbilicals Slide 4
Mobile
Houston
Kuala Lumpur
Fornebu
Moss
2013 Aker Solutions Preferred partner
Total headcount
USA (North America region)
? Employees: 170
? Hired-ins: 33
? Total: 203
Malaysia (APAC region)
? Employees: 33
? Hired-ins: 1
? Total: 34
Umbilical global organisation
? Employees: 447
? Hired-ins: 131
? Total: 578
Norway (Europe/Africa region)
? Employees: 206
? Hired-ins: 95
? Total: 301
15 February, 2013 Aker Solutions Umbilicals Slide 5
2013 Aker Solutions Preferred partner
HSE and quality
? In Aker Solutions we take
personal responsibility for HSE
because we care
? About people
? About the environment
? About assets
? This is expressed through our
Just Care culture
? Quality and HSE is built in to
our processes and products
? Our plants in Moss and Mobile
have independent ISO 9001
and 14001 accreditation
? In addition Mobile has OHSAS
18001 accreditation
15 February, 2013 Aker Solutions Umbilicals Slide 6
2013 Aker Solutions Preferred partner
Fabrication
Global market
15 February, 2013 Aker Solutions Umbilicals Slide 7
2013 Aker Solutions Preferred partner
Manufacturing plant Moss, Norway
? Primary processes:
? Closing/extrusion
? Full-scale umbilical testing
facilities
? Termination/FAT/SIT
? Load-out/spooling
? In operation since November 1993
? Quay length 140m
? Deep draft - 8m
? Head count: 180
15 February, 2013 Aker Solutions Umbilicals Slide 8
2013 Aker Solutions Preferred partner
Manufacturing plant Mobile, USA
? Primary processes:
? Closing/extrusion
? Full-scale umbilical testing
facilities
? Termination/FAT/SIT
? Load-out/spooling
? Subsea termination fabrication
? Started operation in April 2003
? Quay length 140m
? Deep draft - 13m
? Head count: 202
15 February, 2013 Aker Solutions Umbilicals Slide 9
2013 Aker Solutions Preferred partner
Our profile
15 February, 2013 Aker Solutions Umbilicals Slide 10
2013 Aker Solutions Preferred partner
Secure your production success
? Our fully-project-managed process
safeguards product functionality
for installation and operation, and
ensures reliability to provide
maximum longevity
? We design and manufacture a total
package engineered to safeguard
valuable infrastructure and secure
production success for the life of
your subsea field
15 February, 2013 Aker Solutions Umbilicals Slide 11
2013 Aker Solutions Preferred partner
Safeguard your valuable assets
? We offer a unique packaging
system that minimises
longitudinal forces, while
offering greater internal and
external strength; and all with
no restriction on geometry
? By reducing stress on other
subsea systems our products
protect your valuable assets,
minimising downtime to keep
the field flowing
15 February, 2013 Aker Solutions Umbilicals Slide 12
2013 Aker Solutions Preferred partner
Extensive
global
experience
World leader in steel tube umbilicals
? We have delivered over 150 projects with more than 500 umbilicals;
in total manufacturing more than 4 000km
? We have delivered 30 projects and 500km with a centre tube from 2
inches to 3.5 inches
? We have extensive global experience deploying umbilicals in
challenging conditions
15 February, 2013 Aker Solutions Umbilicals Slide 13
2013 Aker Solutions Preferred partner
Handling complex projects
? Deepest
? Anadarko/Dominion MC920
? 2 900m including carbon fibre
rods, stress and crush
? Longest
? GUPCO/BP Taurt
? Longest umbilical in one
continuous length (72km)
? Most elements
? CNR baobab largest number
of elements (39)
? Total system supplier
? CNR/Saipem Olowi DEH
system
? Topside, subsea and service
support
15 February, 2013 Aker Solutions Umbilicals Slide 14
2013 Aker Solutions Preferred partner
Good
quality
Timely
delivery
Global execution excellence objective
? We meet customer expectations with a transparent, predictable and
profitable performance in accordance with our values
? Customer focused organisation based on strong product competence
? Excellent technology and track record
? Strong relationship with major operators
? Excellent HSE culture
? Manufacturing capacity located in key markets
15 February, 2013 Aker Solutions Umbilicals Slide 15
2013 Aker Solutions Preferred partner
Products and technologies
15 February, 2013 Aker Solutions Umbilicals Slide 16
2013 Aker Solutions Preferred partner
Features of Aker Solutions umbilicals
? Proven design
? High crush capacity
? Helical elements have a radial
support in separate conduits
? No need for separate
armouring system
? Design flexibility
15 February, 2013 Aker Solutions Umbilicals Slide 17
2013 Aker Solutions Preferred partner
Unique solutions
? Traditionally, the cable and
umbilical industry lay the
elements at a steep helix
angle, protected from
excessive loading by
armouring
? The Aker Solutions steel tube
umbilical concept utilises the
capacity in the tube as strength
elements
15 February, 2013 Aker Solutions Umbilicals Slide 18
2013 Aker Solutions Preferred partner
Our steel tube umbilical concept
? Extremely good protection for
impact loads
? Capable of taking high loads of
installation tension
? High cross section lay-out flexibility
? PVC profiles provide multi-purpose
functionality
? Tubes, electrical and fibre optic
elements are individually protected
and separated by PVC conduits
15 February, 2013 Aker Solutions Umbilicals Slide 19
2013 Aker Solutions Preferred partner
Advantages of our steel tube umbilical concept
? High level of protection from
installation crushing loads
? Low helix lay-angle (~2deg)
? Known and predictable levels
of friction between PVC conduit
and functional element
? Provides individual radial
support for each of the internal
elements
? Low frictional effects
15 February, 2013 Aker Solutions Umbilicals Slide 20
2013 Aker Solutions Preferred partner
Long
service
life
Benefits of steel tube umbilical vs. thermoplastic hoses
? Improved chemical compatibility
? No migration/permeation through the walls of the steel tubing
? Constant and low tube surface roughness
? The hydraulic response time and flow resistance will not alter over the years
? Long and predictable service life
? High limit with respect to internal/external line pressure
15 February, 2013 Aker Solutions Umbilicals Slide 21
2013 Aker Solutions Preferred partner
Design considerations
? Cross section
? Functional requirements
? Pressure containment, load/strain and
utilisation
? Static service
? Seabed stability
? Installation, abandonment and
recovery
? Design life
? Dynamic service
? Dynamic behaviour/configuration
? Neighbouring structures
(weight/diameter)
? Fatigue life
? Material selection
? Auxiliary equipment
? Topside
? Subsea
? Distribution units
? Interfaces
15 February, 2013 Aker Solutions Umbilicals Slide 22
2013 Aker Solutions Preferred partner
Secure
your
production
success
Our product offering
Flow line heating systems
DEH
Integrated production
umbilicals (IPU)
Tubular products
Special riser systems
Composite riser tubes
Electro hydraulic control umbilical
Power umbilical
Carbon fibre rod stiffness enhanced
umbilical
Flying leads
Umbilical termination heads and
assemblies (UTAs)
15 February, 2013 Aker Solutions Umbilicals Slide 23
2013 Aker Solutions Preferred partner
Centre tube umbilical
? Large central tube element
? Enables manifolding of small
bore tubes to one larger line
? Reduction of umbilical cost
? Qualities include:
? Umbilical functions
? Larger service line
? Provides typical features as:
? Methanol injection
? MEG injection
? Gas injection/lift
? Dynamic and static
applications
15 February, 2013 Aker Solutions Umbilicals Slide 24
2013 Aker Solutions Preferred partner
Electro hydraulic control umbilical
? Aker Solutions is a world
leading supplier of electro
hydraulic control umbilicals
? Qualities include:
? Steel tubes
? Electric signal cables
? Electric power cables
? Fibre optic cables
? Carbon fibre rods when
required
? Dynamic and static
applications
15 February, 2013 Aker Solutions Umbilicals Slide 25
2013 Aker Solutions Preferred partner
Power umbilical
? Unique design concept
? Qualities include:
? Low or medium voltage
power cables
? Provides power to subsea
equipment:
? Multiphase pumps
? Booster pumps
? Gas compression
? Dynamic and static
applications
15 February, 2013 Aker Solutions Umbilicals Slide 26
2013 Aker Solutions Preferred partner
Carbon fibre rod stiffness enhanced umbilical
? Same design to our standard
control umbilical with the addition
of carbon fibre rod
? Ultra deep water capabilities
? Qualities include:
? Tubes
? Control cables
? Electric power cables
? Fibre optic cables
? Benefits include:
? Deeper water
? Less strain on cables
? Design flexibility
15 February, 2013 Aker Solutions Umbilicals Slide 27
2013 Aker Solutions Preferred partner
Flying leads
? Qualities include:
? Loose tube configurations
? Hydraulic lines wrapped
loosely inside a plastic
corrugated hose
? Umbilical grade flying lead
? Hydraulic tubes and PVC
purchased on reels and
threaded in a closing
machine
? Semi rigid PVC
? Benefits
? Flexibility and protection for
elements
? Robust design
? Enhanced element protection
15 February, 2013 Aker Solutions Umbilicals Slide 28
2013 Aker Solutions Preferred partner
Flow-line heating systems
? We offer three types of flow-
line heating systems:
? Direct electric heating
(DEH)
? Skin trace system (STS)
? Induction heating
? Unique cable protection system
(MPS/ mechanical protection
system)
? Ability to take total system
deliveries/responsibilities
including topside power
15 February, 2013 Aker Solutions Umbilicals Slide 29
2013 Aker Solutions Preferred partner
Direct electric heating system (DEH)
? Complete DEH system supplier
? Qualified in 2005
? Main benefits:
? Flow assurance
? Integrated protection
system
? Offerings include:
? Front-end engineering
? DEH systems analysis,
engineering and deliveries
? System analysis and
dimensioning
? Subsea DEH cable systems
? Topside power
? Commissioning
15 February, 2013 Aker Solutions Umbilicals Slide 30
2013 Aker Solutions Preferred partner
Integrated production umbilical (IPU)
? The IPU offers an alternative flow-
line heating method
? Qualities include:
? Insulation
? Skin trace system (STS)
? Fibre optic condition
monitoring of entire flow-line
? Innovative design
? Five to eight inches for a flow-line
(possible to increase if upgrades
are made)
? Static and dynamic applications
? Can also be applied to spools and
jumpers
? Umbilical functions can be
incorporated in the PVC
15 February, 2013 Aker Solutions Umbilicals Slide 31
2013 Aker Solutions Preferred partner
Umbilical termination heads and assemblies (UTAs)
? Connects the umbilical to the
subsea system
? Aker Solutions designs and
manufactures UTAs
? Benefits
? Optimal sizing and
dimensioning for
installation purposes
? Reduced schedule risk
15 February, 2013 Aker Solutions Umbilicals Slide 32
2013 Aker Solutions Preferred partner
Tubular products special risers
? Our tubular product offerings:
? Top tension risers for jack-
up drilling and production
? Top tension risers for TLP
drilling and production
? Composites technology for
use in drilling, production
and work-over riser
systems
? Benefits:
? Complete solutions
? Complete system analysis
and understanding
? Unique composite
technology
15 February, 2013 Aker Solutions Umbilicals Slide 33
Image: WellPartner
2013 Aker Solutions Preferred partner
Wherever you operate were never far away
15 February, 2013 Aker Solutions Umbilicals Slide 34
2013 Aker Solutions Preferred partner
Copyright and disclaimer
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Aker Solutions consists of many legally independent entities, constituting their own separate identities. Aker Solutions is used as the
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Aker Solutions Umbilicals Slide 35 15 February, 2013