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Title:
Doc. No.:
Client:
Owner:
Project:
Scope:
Rev
(m
00 07/






Technical
Approval by
Date
mm/dd/yy)
/31/2007





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AUT
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AUT Insp
UTQ-07-1
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AUT Insp
Revisio
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TION
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Level
Approv
Oper
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Date:
Control
UTQ N
Rev:
Page:
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P
III UT
val by:

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val by:

07/31/20
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No.: 07-1020
00
1 of 30
Prepared
KH






007

-AUTP

Reviewed
ST







Digitally signed by Joel Almond
DN: cn=Joel Almond, c=CA, o=UT
Quality Inc,
email=Joel@UTQualityinc.com
Date: 2007.08.02 07:31:59 -06'00'
Digitally signed by Stuart
Thorogood
Date: 2007.08.02
08:35:23 -06'00'
Kevin
Hodgins
Digitally signed by Kevin Hodgins
DN: cn=Kevin Hodgins, c=US,
o=UT Quality Inc.,
email=kevin@utquality.com
Date: 2007.08.02 09:06:19 -06'00'

1
2
3
4
5
6
7
8
9
10
SCOPE ...
VALIDIT
2.1 GEN
2.2 VISU
2.3 SPEC
2.4 TEC
2.5 TEC
REFERE
3.1 COD
3.2 UT Q
SAFETY
CONTRA
PERSON
6.1 AUT
6.2 AUT
EQUIPM
7.1 AUT
7.2 REC
7.3 COU
7.4 POW
7.5 SOF
7.6 SPA
7.7 SYS
7.8 UT
7.9 COM
7.10 SOF
CALIBRA
8.1 GEN
8.2 DIM
8.3 IDEN
8.4 TAR
8.5 LOC
8.6 THIC
8.7 MAN
8.8 CAL
CALIBRA
9.1 CAL
9.2 CAL
9.3 RE-C
9.4 MAN
0 PRODUC
10.1 INSP
10.2 CAL
10.3 GAT
.......................
TY ..................
NERAL .............
UAL INSPECTIO
CIFIC ..............
CHNIQUE SHEET
CHNIQUE ADDEN
ENCES ...........
DE & STANDAR
QUALITY CONT
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ACTOR RESP
NNEL QUALIF
T SUPERVISOR
T OPERATOR ..
MENT..............
T SYSTEM .......
CORDING SYSTE
UPLING ............
WER SUPPLY ....
TWARE ...........
RES ................
TEM LOG BOOK
SCAN SYSTEM
MPUTER ...........
TWARE ...........
ATION BLOC
NERAL .............
MENSIONS ........
NTIFICATION ...
RGETS ..............
CATION AND SIZ
CKNESS SURVE
NUAL ULTRASO
LIBRATION BLO
ATION ..........
LIBRATION SCA
LIBRATION INTE
CALIBRATION .
NDATORY RE-I
CTION TESTI
PECTION INITIA
LIBRATION AND
TE SETTINGS FO

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-AUTP

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11
12
13
14
15
10.4 PER
10.5 WEL
10.6 SUR
10.7 SCR
10.8 SCA
10.9 SUR
10.10 SCR
10.11 PER
10.12 DIST
10.13 WEL
1 INDICAT
11.1 GEN
11.2 MET
11.3 INDI
11.4 WEL
11.5 EVA
11.6 DEP
11.7 CRA
11.8 ARC
11.9 VOL
11.10 LINE
11.11 INDI
11.12 STA
11.13 CAP
11.14 COL
11.15 VOL
11.16 TOF
2 ACCEPT
3 REPORT
13.1 PRO
13.2 IDEN
4 RECORD
5 APPEND
CENT AMPLITU
LD IDENTIFICAT
RFACE CONDITI
RIBE LINE ........
ANNER GUIDE B
RFACE TEMPERA
RIBE TOOL AND
FORMANCE CH
TANCE CALIBR
LD INSPECTION
TION EVALU
NERAL .............
THODOLOGY ...
ICATION INTER
LD PASS AND U
ALUATION DEFI
PTH ..................
ACKS ...............
C BURNS .........
LUMETRIC ROO
EAR INDICATIO
ICATION INTER
ACKED INDICAT
P GEOMETRY ...
LD LAP OR INTE
LUMETRIC INDI
FD INDICATION
TANCE CRIT
TING CRITER
ODUCTION ULTR
NTIFICATION OF
DING AND BA
DIX-A TECHN

UDE TO DECIBE
TION ...............
ON ..................
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BAND ...............
ATURE ............
BAND SETTING
HECKS ..............
RATION ............
N PROCESS .......
UATION ........
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RACTION CALCU
UT CHANNEL D
INITIONS .........
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OT INDICATIONS
ONS ..................
RACTION ..........
TIONS ...............
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ER-PASS LOF ..
ICATIONS .........
NS ....................
ERIA .............
RIA ................
RASONIC TESTI
F REPORTED IN
ACK-UP ........
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007

-AUTP

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Control
UTQ N
Rev:
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07/31/20
l: 07-1020
No.: 07-1020
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4 of 30
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l: 07-1020
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UTQ N
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07/31/20
l: 07-1020
No.: 07-1020
00
7 of 30
welds.
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ulse-echo or
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ally recorded
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RE
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ce with appr
through-tran
gnal height a
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d to an accur
000mm
scontinuities
bes will trav
ection and ch
ition and dis
all not repla
be fully repre
el grayscale
.
line welds.
Date:
Control
UTQ N
Rev:
Page:
stic coupling
oved techniq
nsmission m
and time of fl
um for ampl
e pipe surfac
racy of +/- 1
s relative to t
vel the maxim
haracterizati
splay to impr
ce pulse-ech
esented by th
display and

07/31/20
l: 07-1020
No.: 07-1020
00
8 of 30
g arranged on
que sheets.
mode, gate po
flight).
litude, transi
ce.
1cm or better
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mum circum
ions. Mappi
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be capable o
007

-AUTP

n the
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The coupling
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PR
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ns.
T INSPECT
ROCEDUR
w.utscan.com
m suitable fo
ic coupling.
mposed of sub
equired after
of shear wav
ted to produ
rence shall re
its surface w
upply.
upply in case
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ique version
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RE
m
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ve through th
uce a transmi
epresent a lo
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ible power fa
covered by
n number.
ut presentatio
the place of
Date:
Control
UTQ N
Rev:
Page:
se. An envir
shall remain
her than pure
water spray o
he weld volu
ittal signal to
oss of couplin
all produce a
n the main p
ailure.
a quality as
ons of exami
f examination
07/31/20
l: 07-1020
No.: 07-1020
00
9 of 30
ronmentally
n on the pipe
e water shall
or other agen
ume, using o
o 80% FSH t
ng.
a record show
power supply
surance syst
ination resul
n to ensure t
007

-AUTP

safe
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7.

a)
b)
c)
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.7 SYSTE
The operator
dentification
All changes in
The log book
me.
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nstrument:
) 32 Transd
) 64 Progra
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) Pulse Ech
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) Input 100
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shall keep a
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CAN SYSTEM
ducer channe
ammable me
mplifier with
ho, Pitch Cat
nel adjustabl
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0-240 VAC 5
PUTER
tel

Pentium
A 160 GB Ha
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WARE
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Windows

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PR
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w.utscan.com
ing the perfo
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er system cha
ion, and be m
ion, TOFD
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chart ,or Raw
TION
RE
m
ormance and
-ups.
anges shall b
made availab
s a Transceiv
w Data (map
Date:
Control
UTQ N
Rev:
Page:
characterist
be document
ble to Client
ver
pping)
07/31/20
l: 07-1020
No.: 07-1020
00
10 of 30
tics data and
ted in the log
t for review
007

-AUTP
0

d
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tandards sha
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anges to the
welds, the w
lls outside th
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alibration blo
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alibration blo
plier and the
e velocity di
lock records
NSIONS
nsions of the
ray and bloc
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e target area
and mountin
orrectly posit

ON BLOC
all be manufa
c weld geom
n shall be su
calibration b
wall thicknes
his range sha
ondition of t
ock is require
ion blocks w
ocks may be
material vel
ifference bet
s shall includ
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ck support str
unting) shall
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tioned and m
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PR
www
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actured from
metries and re
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block shall b
ss range of a
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required if p
locities are d
tween materi
de: Velocity
n standard an
ructure.
l provide suf
ration standa
equipped wit
moved during
T INSPECT
ROCEDUR
w.utscan.com
m a section of
eference refl
approval pri
be made with
a specific cal
echnical appr
on standard
pipe diamete
red per inspe
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TION
RE
m
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lector specifi
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libration stan
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er, thickness
ection unit to
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t exceed 50
Ultrasonic ce
shape shall b
ace area to p
dynamic calib
ently mounte
alibration sc
Date:
Control
UTQ N
Rev:
Page:
project speci
fications shal
facturing.
approval.
ndard shall b
itional calibr
resentative o
, and weld b
o be utilized
thickness, is
0 m/sec.
ertificate, an
be determine
ermit the ent
bration scan
ed welding b
canning.
07/31/20
l: 07-1020
No.: 07-1020
00
11 of 30
ific line pipe
ll be required
be limited to
ration standa
of production
bevel configu
on the proje
s procured fr
nd Machining
ed by the siz
tire transduc
nning.
band to allow
007

-AUTP
0

e.
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1.5
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n pipe
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ect.
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.3 IDENT
All standards
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nd serial num
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TIFICATION
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each calibra
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shall include
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hole or notch
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AUT
PR
www
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and fill regio
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shall be mac
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cover 2mm (
ntain 3 deep
umetric chan
measured from
shall be such
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eam.
inimum requ
onal targets
T INSPECT
ROCEDUR
w.utscan.com
ng hard stam
rd shall inclu
sed to trace r
ing reflectors
ons shall be
3 diameter fl
chined 10 lon
ot bevel used
rilled to verif
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OD TOFD n
nnels shall be
m pipe ID an
h as to allow
y part of the
uired may be
shall be clea
TION
RE
m
mps.
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recorded info
s:
no larger tha
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ng on the de
d in the appli
fy detectabil
t the weld ce
notches and
e 1.5 flat bot
nd OD surfa
w for indepen
beam encou
e added prov
arly detailed
Date:
Control
UTQ N
Rev:
Page:
cturer, diame
ormation wit
an4.0. Prima
oles (FBH).
sign fusion l
icable weld p
lity of center
enterline.
1 deep ID T
ttom holes (F
ces, shall be
ndent signals
untering adja
vided they do
d in the desig
07/31/20
l: 07-1020
No.: 07-1020
00
12 of 30
eter, wall thi
th regards to
ary reference

line(s). Roo
process.
rline indicati
TOFD notche
FBH).
e machined 1
s. The beam
acent targets
o not interfe
gn(s) and sub
007

-AUTP
0

ickness,
o acoustic
e targets
ot notch
ions and
es.
10 long,
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M

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F

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N

N

C

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8.

A

T
se

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th

.5 LOCA
Each cal bloc
etailed calib
hall be made
Maximum ran
Hole Diamete
latness of FB
All pertinent
Notch Depth:
Notch Length
Center positio
Hole Depth:
.6 THICK
A thickness s
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eparation.
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he cal block
ATION AND S
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nge on the o
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angles:
:
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on of all targ
KNESS SURV
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hall consist o
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IZE OF THE
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PR
www
CALIBRATIO
hall be mecha
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10% of not
10% of not
0.4 mm (0.
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d on the cali
can of the blo
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T INSPECT
ROCEDUR
w.utscan.com
ON REFLECT
anically insp
ults of the me
as follows:
008in.)
008in.)
tch depth
tch length
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016in.)
ibration bloc
ock, in perpe
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r each strip s
TION
RE
m
TORS
pected for th
echanical ins
ck material p
endicular str
at least 5 MH
scan shall be
Date:
Control
UTQ N
Rev:
Page:
e location an
spection (as-
prior to mach
rips with no
Hz, and no la
e recorded an
07/31/20
l: 07-1020
No.: 07-1020
00
13 of 30
nd size of ea
-built dimen
hining.
more than 2
arger than
nd included
007

-AUTP
0

ach
nsions)
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8.

F
ul
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ca

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or each refle
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nd torqued in
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rom the weld
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hall be deter
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ause for reco
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ause of the v
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or any calibr
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The requirem
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UAL ULTRAS
ector in the c
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ration block
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ments detailed
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calibration b
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piece stand a
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PR
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n, the dB gai
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n shall be de
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PTANCE
meters exce
k shall be m
not apply to
pipe-forging
T INSPECT
ROCEDUR
w.utscan.com
sitional respo
ts shall be pe
nsist of the f
r that will be
hall be deter
in to provide
hat vary mor
termined. A
3 dB between
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manufactured
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TION
RE
m
onse shall be
erformed aft
following:
e used for pr
rmined and r
e 80% full-sc
re than 2 m
Any deviation
n each oppo
side of toler
fined above,
d.
libration blo
n block).
Date:
Control
UTQ N
Rev:
Page:
e verified wi
ter the cal bl
roduction tes
recorded.
cale response
mm between e
n outside of
sing pair of
rance shall be
the calibrati
cks construc
07/31/20
l: 07-1020
No.: 07-1020
00
14 of 30
th a manual
ock has been
sting, the dis
e from the re
each opposin
f tolerance sh
transducers,
e cause for r
ion block sha
cted of differ
007

-AUTP
0

n bolted
stance
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ng pair of
hall be
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recorded
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9

9.

a)
b)
c)
d)
e)
f)
g)
h)
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j)
k)
l)
m
n)
CAL
.1 CALIB
) A calibrat
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outside th
be consid
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olerance. If s
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PR
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ROCEDUR
w.utscan.com
for sensitivi
if the initial
calibration fa
o instrument
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ust demonstr
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RE
m
ity and gate
calibration s
alls within th
t settings are
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the adjacent
rate the abili
r than adjace
e calibration
ate TOFD sc
plitude respo
age of the w
ficiently long
his visualizat
ginal set-up
ains, probe p
Date:
Control
UTQ N
Rev:
Page:
positioning.
scan demons
he tolerance
e performed.
nd additional
fill channel
ty to detect t
ent grain noi
n scan, the ca
can,
onse of at le
weld volume.
g that the da
tion is requir
file as a ben
positions, etc
07/31/20
l: 07-1020
No.: 07-1020
00
15 of 30
strates sensit
the calibrati

l calibration
(s).
the smallest
ise.
alibration is
ast 40%.

ata visualizat
red in order t
nchmark.
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007

-AUTP
0

tivity
ion shall
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to verify
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9.

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f)

9.

R

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b)
c)

9.

R

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b)
c)
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.2 CALIB
Calibration s
) Prior to th
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period is l
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last valid
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BRATION INT
shall be per
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d after each
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ALIBRATION
on shall be p
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nt and recalib
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DATORY RE-
n shall be p
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ection of all w
ference dista
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tion tempera
calibration.
coupling rec
weld(s).

TERVALS
rformed:
spection and
elds for each
inspected w
rate of (1cali
all be perform
off situation
day / shift
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N
performed i
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quire recalib
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erformed in
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ature record
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AUT
PR
www
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T INSPECT
ROCEDUR
w.utscan.com
time a new s
nd wall thick
fter, with rec
every 10 we
o each repair
ion in any w
t of the follo
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RE
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way.
owing:
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l require adju
probe frame
wing:
e tolerances
n shall be per
all require re
all require re
able defect le
Date:
Control
UTQ N
Rev:
Page:
loaded.
a calibration
oval, the freq
bration per 1
nce level (RE
ustment and
e that could
to achieve a
rformed.
e-inspection
e-inspection
ength shall r
07/31/20
l: 07-1020
No.: 07-1020
00
16 of 30
n scan shall
quency of ca
1.0 hour) wh
EF) shall req
recalibratio
affect system
acceptable ca
of all welds
of all welds
equire re-ins
007

-AUTP
0

be
libration
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calibration s
tive acceptab
orrections ha
BRATION AN
ensitivity sha
aluation shal
g settings sh
NAME
l
l
annel
el
Channels
Channels
se ID

N TESTIN
IALIZATION
tart of produ
scans in a row
ble calibratio
ave been imp
ND GAIN SET
all be the sam
ll be perform
hall be used f
CALIBRA
STANDAR
1mm Notch
1mm Notch
3mm FBH
3mm FBH
1.5mm FBH
1.5mm FBH
1mm ID an
Notches
AUT
PR
www
NG
uction weld i
w.
on scans can
plemented.
TTINGS FOR P
me as the sca
med at the sa
for all AUT
ATION
RD
h
h
H
H
nd OD
T INSPECT
ROCEDUR
w.utscan.com
inspection, th
n not be obta
PIPELINE W
anning sensi
ame sensitivi
data channe
EVALUAT
LEVEL
40% for line
20% for volu
40% for line
40% for line
N/A% for lin
20% for volu
20% for line
indications
TION
RE
m
he AUT syst
ined, the sys
WELDS
tivity level.
ity as the sca
ls:
TION THRES
ear indication
umetric indic
ear indication
ear indication
near indicatio
umetric indic
ear or volume
Date:
Control
UTQ N
Rev:
Page:
tem shall be
stem shall no
anning level
SHOLD S
S
(
s R
cations R
s R
s R
ons N
cations R
etric R
07/31/20
l: 07-1020
No.: 07-1020
00
17 of 30
tested by pe
ot be used un
.
SCANNING
SENSITIVIT
REF = 80%
REF
REF + 4dB
REF
REF
N/A
REF + 4dB
REF + 4dB
007

-AUTP
0

erforming
ntil
TY LEVEL
FSH)

10

T

C
R
H
F
F
N
V
O
T
T
C
N
N

10

D
0.3 GATE
The following
CHANNEL N
Root Channel
Hot Pass Cha
FILL Channe
FILL Channe
Notch)
Volumetric C
OD Transvers
Transverse
TOFD
Coupling
Note-1: All G
Note-2: Gate
0.4 PERCE
DECIBELS
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
6.0
7.0
8.0
9.0
10.0
12.0
14.0
16.0
18.0
20.0
30.0
40.0
E SETTINGS F
g Gate settin
NAME G
ST
l 5m
annel 5m
el 5m
el (Cap 5m
Channels 5m
se ID 5
1
1
Gate Ends s
e-1 (RED) d
ENT AMPLIT
POSITIVE
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
3
4
5
6
8
1
3
10x

FOR PIPELIN
ngs shall be u
GATE (1+2)
TART
mm Pre-Beve
mm Pre-Beve
mm Pre-Beve
mm Pre-Beve
mm Pre-Refle
5mm Pre-Ref
1mm Pre-Late
12.5mm Pre-
shall cross th
data recorded
TUDE TO DE
E PERCENT
100
106
112
119
126
133
141
150
158
168
178
200
204
251
282
316
400
500
630
800
000
3200
x10E3
AUT
PR
www
NE WELDS
used for all A
) GA
el 2m
el 2m
el 2m
el 2m
ector 2m
flector 5m
eral 3m
Signal 12
he weld cent
d but not disp
CIBEL VALU
T NEGATIV
T INSPECT
ROCEDUR
w.utscan.com
AUT data ch
ATE 1 (RED
m Post-Geom
m Post-Cente
m Post-Cente
m Post-Geom
m Post-Geom
mm Post-Refl
mm Post Shea
2.5mm Post-S
terline +2mm
played for al
UES
VE PERCEN
94.5
89
84
79
75
71
67
63
60
56
50
45
40
35
32
25
20
16
12.6
10
-
-
-
TION
RE
m
hannels:
D) END
metry (min.)
er (min.)
er (min.)
metry (min.)
metry (min.)
lector
ar Componen
Signal
m minimum.
ll gates.
NT
Date:
Control
UTQ N
Rev:
Page:
GATE
1mm Pr
2mm Po
2mm Po
1mm Pr
1mm Pr
5mm P
nt 3mm P
12.5m
.
07/31/20
l: 07-1020
No.: 07-1020
00
18 of 30
2 (BLUE)
re-Geometry
ost-Center (m
ost-Center (m
re-Geometry
re-Geometry
Post-Reflecto
Post Back Wa
mm Post-Signa
007

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0

END
min.)
min.)
or
all
al

10

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nu

E
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co
li

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0.5 WELD
Each weld sh
umbering sy
Each weld sh
irection of tr
The zero datu
rrow, both w
0.6 SURFA
A 100 mm (4
oating, and
quid, or the
Long seams s
The ID surfac
Any surface c
or corrective
BE coatings
nds.
Coatings thic
and set and s
0.7 SCRIB
ollowing the
urface, over
The reference
uring scanne
rom weld cen
e avoided. In
ap pass. The
eometries ar
D IDENTIFICA
all be numbe
ystem shall b
all be identi
ravel. The m
um point wil
will be marke
ACE CONDIT
4) wide sca
other condit
transmission
shall be grou
ce of scannin
condition su
e action prior
s shall be co
ker than 6m
scanner clea
BE LINE
e weld bevel
the entire ci
e line will be
er band place
nterline for t
n the event t
e band may n
re centered.

ATION
ered in the s
be provided p
fied by a uni
mark shall no
l be marked
ed with a per
TION
anning area
tions which
n of acoustic
und flush ove
ng area shou
uch as geom
r to scanning
ompletely re
mm, such as c
arance.
ling process,
ircumference
e set at a fixe
ement and a
the complete
that a scribe
need further
AUT
PR
www
sequence use
prior to any
ique number
ot interfere w
at the 12 O
rmanent mar
on each sid
may interfe
c energy into
er the OD sc
uld have the l
metry, coating
g.
emoved for
concrete, req
, but prior to
e, and on one
ed distance (
lignment pro
e weld circum
line is not pr
repositionin
T INSPECT
ROCEDUR
w.utscan.com
ed in the sup
production w
r, a 0 mark
with scannin
clock positi
rker or equiv
de of the wel
ere with the
o the materia
canning surfa
long seam g
g, etc., impe
at least 150
quire that at
o pipe fit-up,
e end of each
(40mm) from
ocess, to ens
mference. In
resent, the b
ng and associ
TION
RE
m
plied pipe tr
weld testing
k and arrow,
ng.
ion and scan
valent.
ld shall be c
e movement
al.
ace for a min
round back
eding the ult
0mm from th
least 380mm
a reference
h pipe.
m the weld c
sure probes r
nspection of
band shall be
iated re-scan
Date:
Control
UTQ N
Rev:
Page:
racking syste
.
, designating
n direction w
clear of weld
of the trans
nimum 150m
flush for a m
trasonic insp
he weld cen
m of pipe su
line will be
enter line, an
remain at the
f welds with
e set to the vi
ns to ensure
07/31/20
l: 07-1020
No.: 07-1020
00
19 of 30
em. The wel
g start point a
will be signifi
d spatter, ID
sducers, the
mm.
minimum of
pection shall
nter-line on
urface be ava
scribed on t
nd will be ut
e correct dist
out scribe lin
isual center
the root and
007

-AUTP
0

d
and
ied by an
D and OD
coupling
75mm.
l be noted
both pipe
ailable for
the pipe
tilized
tance
nes shall
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d cap

10

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ci

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1m

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10

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0.8 SCANN
The scanner g
emain at the
ircumference
The guiding b
mm for flow
roper distan
0.9 SURFA
Welds will be
The maximum
0.10 SCRIB
A scribe tool
ermanent ma
The tool shall
The scribe too
enterline.
Training shal
A gauge bar s
btain accura
NER GUIDE
guide band w
correct dista
e.
band shall be
w line welds
ce for each p
ACE TEMPER
e allowed to
m surface tem
BE TOOL AND
shall be pro
ark complete
l have replac
ol shall be co
l be provide
shall be prov
ate positionin

BAND
will be place
ance from w
e positioned
(based on sc
probe is esta
RATURE
cool 60 C
mperature di
D BAND SET
vided to scri
ely around th
ceable scribe
onfigured to
d to applicab
vided for the
ng of the sca
AUT
PR
www
d on pipe at
weld centerlin
at the define
cribe line).
ablished duri
C prior to pla
ifference bet
TTING
ibe all pipe e
he circumfer
e tips in case
o provide the
ble personne
e scanner tec
anning band.
T INSPECT
ROCEDUR
w.utscan.com
a fixed dista
ne, during sc
ed offset dis
ing calibratio
acement of p
tween pipe j
ends, after b
rence for det
e of dulling o
e mark at the
el in the use
hnician to u

TION
RE
m
ance from sc
canning proc
stance from t
on process.
probe array o
oint and refe
eveling and
termining po
or damage to
e appropriate
of the tool.
se, in conjun
Date:
Control
UTQ N
Rev:
Page:
cribed line to
cess, and for
the weld cen
on pipe surfa
erence block
before weld
ositioning of
o tips.
e distance fro
nction with t
07/31/20
l: 07-1020
No.: 07-1020
00
20 of 30
o ensure prob
the complet
nterline, with
ace.
k shall be 1
ding, with a
f the scannin
om the weld
the scribe lin
007

-AUTP
0

bes
te weld
hin
0 C.
ng band.
ne, to

10

10

T
m

10

P
m
ci

10

C

V
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F
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0.11 PERFO
0.11.1Ultras
The AUT sys
month interva
0.12 DISTA
rior to proje
measuring pip
ircumference
0.12.1Circu
Circumferent
Vc = Wc x PR
Where: Vc is
Wc is the narr
RF is the eff
0.12.2Coup
Coupling will
Coupling thre
0.12.3Calib
During produ
rooving. An
monitoring cy
or the deepe
pset materia
urface, the b
ORMANCE C
sonic Perfor
stem shall be
als there afte
ANCE CALIB
ct start and a
pe circumfer
e to actual p
umferential
tial scanning
RF/3
the scanning
rowest (-6 d
fective pulse
ling Monito
l be monitor
eshold gates
ration Bloc
uction scanni
ny detected g
ycle shall be
est observed
al at the edge
lock shall be

CHECKS
rmance Ver
e evaluated f
er. This recor
RATION
at least once
rence within
pipe circumfe
Scanning V
g velocity sha
g velocity.
dB) beam wid
e repetition f
oring
red utilizing
shall be set
k Surface In
ing the calib
grooves in th
e: (after the f
groove, mea
e of the groo
e replaced as
AUT
PR
www
rification
for horizonta
rd is stored i
e per shift the
n 10mm. En
erence.
Velocity
all be determ
dth at the ap
frequency.
each pair of
20% and
ntegrity
ration block
he in the cal b
first 2000 we
asure its dep
ve). If the gr
s soon as po
T INSPECT
ROCEDUR
w.utscan.com
al and vertica
in PDF form
ereafter, the
ncoder accur
mined accord
ppropriate op
f opposing pr
40% FSH.
k OD surface
block shall b
elds, for ever
pth, relative t
roove is (dee
ssible.
TION
RE
m
al linearity p
mat and shall
encoder acc
racy shall be
ding to the fo
perating dista
robes, in a p
e shall be vis
be periodical
ry 500 welds
to the cal blo
eper than 0.5
Date:
Control
UTQ N
Rev:
Page:
prior to produ
be made av
curacy shall b
e verified by
ollowing for
ance.
pitch catch ar
sually inspec
lly monitore
s).
ock surface (
5mm) below
07/31/20
l: 07-1020
No.: 07-1020
00
21 of 30
uction and a
vailable.
be verified c
comparing r
rmula:
rrangement.
cted for signs
d. Groove
(not relative
w the cal bloc
007

-AUTP
0

at 3-
capable of
recorded
s of
to the
ck

10

10

P

E

10

W

1)
2)
3)
4)
5)
6)
7)
8)
9)
10
1
12
0.13 WELD
0.13.1Gener
rior to equip
Equipment th
0.13.2Proce
Weld inspecti
) Following
shall be u
) The weld
) Surface co
) Zero poin
) The weld
) During or
) After succ
(start) poi
) The weld
) Pre-evalu
evaluation
0) Final eval
criteria, w
1) Rejected w
identified
2) During fin
next weld

D INSPECTIO
ral
pment set-up
hat does not h
ess
ion process i
g weld bevel
utilized when
shall be iden
ondition and
nt and directi
will be allow
r prior to coo
cessful calib
int.
is then teste
uation is perf
n, and shall b
luation is pe
which the ope
welds are do
d and recorde
nal evaluatio
d or calibratio

ON PROCESS
p, all equipm
have a valid
is outlined b
l preparation
n positioning
ntified with
d seams shall
ion of scan s
wed to cool
oling process
bration the sc
ed utilizing a
formed in rea
be made ava
rformed at s
erator shall u
ocumented a
ed in the stor
on the scann
on, as requir
AUT
PR
www
ment perform
calibration
below:
n a scribe lin
g the band fo
a unique num
l be acceptab
shall be clear
to meet tem
s the band sh
canner is pla
a unique ID n
al time as the
ailable.
scan complet
utilize to eva
and can be re
red data file.
er technician
red.
T INSPECT
ROCEDUR
w.utscan.com
mance docum
shall not be
ne will be ma
or scanning.
mber prior t
ble for ultras
rly marked o
mperature req
hall be place
aced on the g
number. (Ea
e weld is tes
tion. Indicati
aluate the ac
eported imm
.
n will remov
TION
RE
m
mentation sha
used.
arked on pip
to inspection
sonic testing
on pipe.
quirements.
ed on pipe.
guide band an
ach weld requ
sted. Data is
ion acceptab
cceptability o
ediately foll
ve the scanne
Date:
Control
UTQ N
Rev:
Page:
all be made a
e end (on ba
n.
g.
nd moved to
uires a uniqu
stored imme
bility is depe
of each weld
lowing weld
er and band
07/31/20
l: 07-1020
No.: 07-1020
00
22 of 30
available.
and side). Th
o the zero da
ue ID numbe
ediately follo
endant on sup
d.
scan. Defec
in preparatio
007

-AUTP
0

his line
atum
er).
owing
pplied
cts are
on for the

1

1

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1 INDI
1.1 GENE
Evaluation of
API 1104 19t
ndication eva
ndications de
ndications ca
ndications re
valuated. Th
All evaluation
Maximum sig
1.2 METH
The following
ength, of all
Location:
Height (VH)
Depth:
Length:
ICATION
ERAL
f indications
th
aluation shal
etermined to
aused by geo
ecorded from
he nature of
ns shall be c
gnal respons
HODOLOGY
g ultrasonic
relevant ind
The loc

: The ver
respons

The dep
determi

The len
Based t

N EVALUA
shall be in a
W

ll be perform
o be cracks s
ometry do no
m sources oth
such indicat
ompleted im
e shall be co
methodolog
ications:
cation of all r
rtical height
se technique
pth (O.D. to
ined using T
ngth of all re
technique.
AUT
PR
www
ATION
accordance w
Welding of P
med at the sa
hall be cons
ot require ev
her than wel
tions shall be
mmediately a
orrected to th
gy shall be us
relevant indi
of all releva
s.
bottom of in
Time-Based (
levant indica
T INSPECT
ROCEDUR
w.utscan.com
with the follo
Pipelines and
ame sensitivi
idered defec
valuation or r
d imperfecti
e recorded.
after examin
he nearest 5
sed for the d
ications shal
ant indication
ndication) of
(TOFD) + Z
ations shall b
TION
RE
m
owing docum
d Related Fa
ity as the sca
cts.
reporting.
ions exceedi
ation of the
percent.
determination
ll be determi
ns shall be d
f all relevant
Zonal techniq
be determine
Date:
Control
UTQ N
Rev:
Page:
ments:
acilities
anning sensi
ng length to
weld.
n of location
ined using th
determined u
t indications
que.
ed using Am
07/31/20
l: 07-1020
No.: 07-1020
00
23 of 30
tivity.
lerances sha
n, height, dep
he Zonal tech
using amplitu
s shall be
mplitude-Thr
007

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0

all be
pth, and
hnique.
ude
reshold

1

A

1

C
dr

1

In

1

T
F
th
te

1

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ca
of

1

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ou

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1.3 INDIC
Approved ind
1.4 WELD
Care shall be
rawing may
1.5 EVAL
n defining si
1.5.1 Lengt
The length of
SH. The ind
he threshold
echnician as

1.5.2 Heigh
The thru-wall
ase shall ef
f the wall th
1.6 DEPTH
The depth of
utside diame
1.7 CRAC
ndications de
1.8 ARC B
ndications ev
CATION INTE
dication inter
D PASS AND U
exercised th
be mad avai
UATION DEF
ze and locat
th
f an indicatio
dication shall
value. Any
to its nature
ht
l dimension
ffective heigh
ickness.
H
an indication
eter (OD) of
CKS
etermined to
BURNS
valuated as a

ERACTION C
raction calcu
UT CHANNE
hat UT chann
ilable to con
FINITIONS
tion of indica
on shall be d
l be evaluate
indication w
e.
of the indica
hts of all in
n shall be th
f the pipe.
o be cracks s
arc burns sha
AUT
PR
www
ALCULATIO
ulation rules
EL DEFINITI
nel nomencl
nvey the rela
ations, the fo
defined by co
ed only if it h
with amplitud
ation shall be
ndications at
he thru-wall d
hall be cons
all be consid
T INSPECT
ROCEDUR
w.utscan.com
ON RULES
shall be issu
IONS
ature is in ag
ationship.
ollowing nom
onsidering al
has at least o
de greater th
e termed the
a single circ
distance to th
idered defec
dered defects
TION
RE
m
ued prior to
greement wi
menclature s
ll continuous
one amplitud
han 20% fsh
e vertical hei
cumferential
he bottom o
cts.
s.
Date:
Control
UTQ N
Rev:
Page:
any product
ith weld pass
shall be used
s channel res
de value equ
shall be eval
ight (VH) of
l location be
f the defect
07/31/20
l: 07-1020
No.: 07-1020
00
24 of 30
ion weld tes
s nomenclatu
d:
sponse abov
ual to or grea
luated by the
f the defect. I
greater than
as measured
007

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sting.
ure. A
ve 20%
ater than
e UT
In no
n 50% fsh
d from the

1

In

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re

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in

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1.9 VOLU
ndications ev
Volumetric ro
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1.10 LINEA
Values for all
1.11 INDIC
nteraction ru
nteraction ev
nteraction ru
ndications ar
istance is t
ndications ar
s the length
ndications ar
he indication
ndication int
UMETRIC RO
valuated as s
oot indicatio
he ID detecti
AR INDICATI
lowable leng
CATION INTE
ules of the ap
valuation.
ules apply to
re considered
the height of
re considered
h of the Sma
re considered
n.
teraction sha

OOT INDICAT
surface con
ons shall be e
ion channels
IONS
gth as a func
ERACTION
pplicable cod
linear and v
d interactive
f the Smaller
d interactive
aller of the tw
d surface int
all not be con
AUT
PR
www
TIONS
nnected volu
evaluated as
s above 20%
tion of indic
de, standard,
volumetric in
e in the heigh
r of the two
e in the lengt
wo indicatio
teracting if th
nsidered cum
T INSPECT
ROCEDUR
w.utscan.com
umetric root
surface co
% fsh.
cation height
, or supplied
ndications.
ht (through-w
defects.
th (circumfer
ns.
he through w
mulative.
TION
RE
m
indications
onnected if e
t apply to lin
d specificatio
wall dimensi
rential dime
wall distance
Date:
Control
UTQ N
Rev:
Page:
shall be con
evidence of t
near defects.
on shall be ap
ion) if the ve
nsion) if the
e to the surfa
07/31/20
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No.: 07-1020
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25 of 30
sidered defe
the indicatio

pplied for in
ertical separ
e separation d
ace is the h
007

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ects.
n is
ndication
ation
distance
height of

1
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1.12 STACK
ndications sh
eparate indic
1.13 CAP G
Geometry ind
djustment sh
Time of fligh
ndications.
ndications sh
1.14 COLD
Cold lap or in
he fill detecti
Cold lap or in
ill detection
eight value a
upplemental
mplitude th
KED INDICA
hall be evalu
cations or int
GEOMETRY
dication occu
hall ensure c
t (TOF) info
hall be confir
D LAP OR INT
nter-pass LO
ion channels
nter-pass LO
channels sha
assessed sha
l requiremen
hreshold inte

ATIONS
uated fro stac
ter-run (inter
urrence shall
omplete insp
ormation sha
rmed not to
TER-PASS LO
OF indication
s shall be ass
OF indication
all be assess
all be 1mm
nts for TOFD
erpretations.
AUT
PR
www
cks. Care sho
r-channel) in
l be minimiz
pection zone
all be used to
have resulte
OF
ns detected in
sessed a vert
ns detected in
ed a vertical
in all such c
D evaluation
.
T INSPECT
ROCEDUR
w.utscan.com
ould be used
ndications.
zed by adjust
e coverage.
o assist in ev
ed from cap g
n the volume
tical height v
n the volume
l height base
cases.
n requiremen
TION
RE
m
d to evaluate
tment of gat
valuation of p
geometries.
etric channe
value of 1mm
etric channe
ed on the hig
nts shall be ap
Date:
Control
UTQ N
Rev:
Page:
multi pass i
te settings. R
possible cap

ls with no in
m.
ls with indic
ghest value r
pplied in con
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No.: 07-1020
00
26 of 30
indications a
Results of suc
geometry
ndication pre
cation presen
ecorded. Th
njunction wi
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as
ch
esent in
nt in the
e vertical
ith

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1.15 VOLU
nterpretation
hall be appli
When determ
ore, if not lo
The dimensio
rovides the m
hange on a s
f the 20% fsh
TOFD may b
ecorded), the
TOFD measu
f the volume
o aid in the s
will not return
r TOFD) sha
f the volume
id in the sizi
he normal ba
volumetric c
f the vertical
onsidered as
f the vertical
onsidered to
olumetric in
hall not be c
Volumetric in
hould only b
ot provide a
UMETRIC IND
n of acceptab
ed in accord
mining the he
onger, as ind
on of a single
most resolva
single pore, t
h volumetric
e used to siz
e pore shall b
ured height sh
etric channel
sizing the of
n to the norm
all be evalua
etric channel
ing of the sca
ackground le
channel or TO
l or horizont
s non-interac
l and horizon
interact and
ndications sh
onsidered cu
ndications th
be considered
realistic rep

DICATIONS
ble values fo
dance with th
eight of a por
icated on the
e pore shall b
able, conserv
the pore heig
c channel thr
ze the indica
be considere
hall be evalu
(s) exceeds t
the cluster h
mal backgrou
ated against t
(s) exceed th
attered poros
evel between
OFD) shall b
al separation
ctive and eva
ntal separatio
d the resultan
hall only be c
umulative fo
hat do not reg
d if the shap
presentation.
AUT
PR
www
r the height
he applicable
re, the length
e scan.
be determine
vative indica
ght shall be m
reshold is ex
ation. If TOF
ed as <1 mm
uated agains
threshold mu
height. For c
und level. Th
the applicab
he 20% thres
sity height. F
n individual
be evaluated
n of volumet
aluated again
on of volum
nt height is d
considered w
or such evalu
gister on the
e or location

T INSPECT
ROCEDUR
w.utscan.com
and length o
e code, stand
h shall be as
ed from the
ation of pore
measured an
xceeded due
FD only show
m in vertical h
st the applica
ultiple times
cluster porosi
he greater of
le acceptanc
shold due to
For scattered
indications.
d against the
tric pore indi
nst the applic
metric pore in
defined as th
with the near
uations.
e pulse echo
n of the indic
TION
RE
m
of a single po
dard, or supp
sumed to be
mapping dat
size. If in an
nd evaluated
to an isolate
ws a single c
height. If the
able acceptan
s due to clust
ity, the TOF
f the two hei
ce criteria.
scattered po
d porosity, th
The greater
applicable a
ications is >
cable criteria
ndications is
he interactive
est actual in
channels bu
cation(s) is s
Date:
Control
UTQ N
Rev:
Page:
ore or un-rep
plied specific
e at least equ
ta, or TOFD
ny position T
against the
ed single vol
chevron (no p
ere is phase c
nce criteria.
ter porosity,
FD response
ight values (
orosity, TOF
he TOFD res
of the two h
acceptance c
>1mm, the in
a.
<1mm, the i
e height. Inte
dications. In
ut are recorde
such that the
07/31/20
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No.: 07-1020
00
27 of 30
paired burn-
cation.
ual to the heig
D data, which
TOFD gives
applicable c
umetric indi
phase chang
change in TO

TOFD shall
within the c
(volumetric c
FD shall be u
sponse will r
height values
criteria.
ndications sh
indications s
eraction of
ndication inte
ed in the TO
e pulse-echo
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through
ght of the
hever
s a phase
criteria.
ication,
ge
OFD, the
l be used
luster
channel
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shall be
eraction
OFD data
data does

1

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1.16 TOFD
TOFD shall b
Approval sha
ature of such
After analysis
isplay for po
r other poten
orrelation w
perator shall
dequately re
or indication
nd bottom si
cceptance cr
The greater o
valuation.
TOFD indicat
ejected.
D INDICATIO
be used to aid
all be obtaine
h indications
s of all of the
otential crack
ntial injuriou
ith the ampl
l use the TO
epresented in
ns such as co
ignals overla
riteria.
f any evalua
tions evalua

ONS
d evaluation
ed prior to an
s shall be rec
e amplitude
ks, off-bevel
us defects tha
itude thres
FD to define
n the amplitu
old lap wher
ap, the defec
ated height v
ated as crack
AUT
PR
www
n of indicatio
ny indication
corded.
threshold
l lack of fusi
at may be vi
shold data. F
e defect leng
ude thresho
re amplitude
ct height shal
values (ampli
k-like or as a
T INSPECT
ROCEDUR
w.utscan.com
ons.
n being evalu
data, the AU
ion defects w
isible in the
For these typ
gth and heigh
old data.
threshold
ll be conside
itude thres
a burn-throu
TION
RE
m
uated solely
UT operator
with signific
TOFD displ
pes of potenti
ht if the pote
data has litt
ered to be th
shold channe
ugh (regardl
Date:
Control
UTQ N
Rev:
Page:
y on the basis
shall scan th
ant vertical h
ay but have
ially injuriou
entially injur
tle or no resp
e smallest sp
el or TOFD)
less of length
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00
28 of 30
s of TOFD d
he total TOF
height, burn
little or no
us defects, th
rious defect
ponse and TO
pecified heig
shall be use
h or height)
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data. The
FD
-through,
he
is not
OFD top-
ght in the
ed for
shall be

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2 ACC
Acceptance C
esting.
3 REP
ndications sh
ndications sh
3.1 PROD
The AUT rec
The Daily Ins
3.2 IDENT
The Daily Ins
) Weld num
) Datum loc
) Length
) Depth fro
) Defect cla
4 REC
All inspection
AUT inspecti
Additional da
Hard copy an
A daily inspe
The AUT tech
CEPTANC
Criteria shall
ORTING
hall be repor
hall be repor
DUCTION ULT
ord and raw
spection Rep
TIFICATION O
spection Rep
mber
cation
m the O.D.
assification (
CORDING
n results will
ion records s
ata back-up t
nd / or electro
ction report
hnician shal

CE CRITE
be supplied
CRITER
rted in accord
rted in accord
TRASONIC T
data shall d
port shall con
OF REPORTE
port shall inc
surface to th
(linear, trans
G AND BA
l be stored e
shall be back
to an externa
onic (PDF) f
(hard copy a
l insure that
AUT
PR
www
ERIA
d to UT Qual
RIA
dance with:A
dance with:C
TESTING
display all ind
ntain a recor
ED INDICAT
clude the foll
he bottom of
sverse, volum
ACK-UP
lectronically
ked up autom
al source sha
format AUT
and / or elec
all records a
T INSPECT
ROCEDUR
w.utscan.com
lity Inc. in w
API 1104 19
Client requir
dications gre
rd of all rejec
IONS
lowing as a
f the defect
metric)
y in a logical
matically to (
all be perform
T inspection r
ctronic) shall
are complete
TION
RE
m
written, appro
9th.
rements.
eater than ev
cted indicati
minimum fo
l directory st
(2) x local ha
med on a dai
records shall
l be made av
ed, stored, an
Date:
Control
UTQ N
Rev:
Page:
oved form pr
valuation lev
ions / defects
or all reporte
tructure.
ard drives fo
ily bases.
l be made av
vailable each
nd accurate o
07/31/20
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29 of 30
rior to any p
vel.
s.
ed indication
ollowing eac
vailable each
h day.
on a daily ba
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production
ns:
ch scan.
h day.
ases.

1

D

S

C


D

S

C


D

S

C


D

S

C


D

S

C



5 APPE
Date:
ection:
Change / Add
Date:
ection:
Change / Add
Date:
ection:
Change / Add
Date:
ection:
Change / Add
Date:
ection:
Change / Add
ENDIX-A


d:



d:



d:



d:



d:


A TECHNI
AUT
PR
www
IQUE AD
T INSPECT
ROCEDUR
w.utscan.com
DEMDUM
TION
RE
m
M
Date:
Control
UTQ N
Rev:
Page:
07/31/20
l: 07-1020
No.: 07-1020
00
30 of 30
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