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Service
Manual ORDER NO.
CRT2190
GM-X622 X1R/UC
GM-X622 X1R/EW
GM-X622 X1R/ES
GM-X522 X1R/UC
CONTENTS
1. SAFETY INFORMATION ............................................2 7. GENERAL INFORMATION .......................................18
2. EXPLODED VIEWS AND PARTS LIST .......................2 7.1 IC .........................................................................18
3. SCHEMATIC DIAGRAM .............................................6 7.2 DISASSEMBLY ...................................................19
4. PCB CONNECTION DIAGRAM ................................12 7.3 BLOCK DIAGRAM ..............................................20
5. ELECTRICAL PARTS LIST ........................................14 8. OPERATIONS AND SPECIFICATIONS.....................21
6. ADJUSTMENT..........................................................17
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880
1. SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive
toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin
contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.
10
3 2
4
8 9
Fig. 1
2
GM-X622,GM-X522
NOTE:
- Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to Ñ mark on the product are used for disassembly.
(1) PACKING SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 ••••• 6 Polyethylene Bag HEG0013
* 2 Screw Assy HEA0017 7 Carton See Contrast table (2)
3 Screw BYC40P180FZK 8 Contain Box See Contrast table (2)
4 Polyethylene Bag HEG0011 9 Protector HHP0025
5 ••••• 10-1 Owner's Manual See Contrast table (2)
Part No.
GM-X622 GM-X522
Mark No. Symbol and Description X1R/EW X1R/UC X1R/ES X1R/UC
7 Carton HHG0153 HHG0149 HHG0152 HHG0150
8 Contain Box HHL0153 HHL0149 HHL0152 HHL0150
10-1 Owner’s Manual HRD0044 HRD0041 HRD0043 HRD0042
10-2 Owner’s Manual Not used Not used HRD0070 Not used
* 10-3 Warranty Card Not used HRY0005 Not used HRY0005
- Owner's Manual
Model Part No. Language
GM-X622/X1R/EW HRD0044 English, French, German, Dutch, Spanish, Italian
GM-X622/X1R/UC HRD0041 English, French
GM-X622/X1R/ES HRD0043 English, Spanish
HRD0070 Arabic, Portuguese(B)
GM-X522/X1R/UC HRD0042 English, French
3
GM-X622,GM-X522
2.2 EXTERIOR
Fig. 2
4
GM-X622,GM-X522
NOTE:
- Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to Ñ mark on the product are used for disassembly.
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw(M3´12) CBA1323 21 Pin Jack(CN855) See Contrast table (2)
2 Screw(M3´5) HBA0006 22 Terminal(CN901) See Contrast table (2)
3 Screw(M3´8) HBA0011 23 Terminal(CN651) See Contrast table (2)
4 Case HNB0027 24 Terminal(CN852) See Contrast table (2)
5 Heat Sink See Contrast table (2) 25 Holder HNC0025
47 Diode(D907) YG902C2
48 Diode(D910) YG902N2
49 Clip See Contrast table (2)
Part No.
GM-X622 GM-X522
Mark No. Symbol and Description X1R/EW X1R/UC X1R/ES X1R/UC
5 Heat Sink HNR0104 HNR0071 HNR0104 HNR0103
7 Amp Unit HWH0042 HWH0040 HWH0044 HWH0043
20 Pin Jack(CN851) HKB0001 HKB0002 HKB0001 HKB0001
21 Pin Jack(CN855) HKB0001 HKB0002 HKB0001 HKB0001
22 Terminal(CN901) HKE0001 HKE0002 HKE0001 HKE0001
5
1 2 3 4
GM-X622,GM-X522
3. SCHEMATIC DIAGRAM
A
3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
Large size
A-a
A-a A-b
SCH diagram
VR101:FREQUENCY S101:LPF/HPF
20K(E) 20K(E)
20K(E)
7
20K(E)
9
6
8
Rch
INPUT
8 3
6 1
5 2
7 4
6 A 1 2 3 4
5 6 7 8
GM-X622,GM-X522
A-b
S451:BASS BOOST
POWER AMP
VR451:BASS BOOST LEVEL
VR452:BASS BOOST fc
VR453:GAIN
BASS BOOST B
Fig. 3
5 6 7 8
A 7
B
A
D
C
8
1
1
A-a A-b
A-a
GM-X622,GM-X522
2
2
R117,118 8R2K Not used 8R2K 8R2K R459,460 Not used 8R2K Not used Not used
INPUT
R121,122 8R2K Not used 8R2K 8R2K R471,472 33K Not used 33K 33K
VR101:FREQUENCY S101:LPF/HPF
VR451:BASS BOOST LEV
VR452:BASS BOOST fc
ISOLATOR LPF HPF VR453:GAIN
Lch
INPUT 3
1
BASS BOOST
4
20K(E) 20K(E)
3
3
4
4
20K(E)
7
20K(E)
9
6
8
Rch
INPUT
5
5
8 3
6 1
5 2
6
6
7 4
7
7
8
8
A-a A-b
A-a
Fig. 4
9
GM-X622,GM-X522
D
C
B
A
D
C
10
1
1
A-a A-b
A-b
GM-X622,GM-X522
2
2
S451:BASS BOOST
POWER AMP
SS BOOST LEVEL
SS BOOST fc
N
3
3
4
4
5
5
L
REGULATOR CONTROL
6
6
7
7
8
8
A-b
A-a A-b
Fig. 5
11
GM-X622,GM-X522
D
C
1 2 3 4
GM-X622,GM-X522
FREQ
Connector Capacitor
S101
1 6
SIDE A
LPF/HPF
2 7
3 8
4 9
B 5 10
C
INPUT
PRE OUT
C
BASS BOOST
FREQ
BASS BOOST
LEVEL
BASS BOOST
D
GAIN
12 A 1 2 3 4
A
B
5
5
6
6
5
4
6
3
7
2
8
1
A
C
7
7
B
BFC
R+ R– L– L+ R+ R– L– L+
SYSTEM
SPEAKER OUTPUT SPEAKER INPUT CONTROL GND BACKUP FU901
8
8
A
SIDE A
Fig. 8
13
GM-X622,GM-X522
D
C
GM-X622,GM-X522
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
14
GM-X622,GM-X522
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
R 106 RD1/4PU103J R 579 RD1/4PU222J
R 107 RD1/4PU472J R 580 RD1/4PU222J
R 108 RD1/4PU472J R 581 RD1/4PU181J
R 109 RD1/4PU562J R 582 RD1/4PU181J
R 110 RD1/4PU562J R 583 RD1/4PU100J
15
GM-X622,GM-X522
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
R 871 RD1/4PU472J C 557 CFTLA104J50
R 872 RD1/4PU222J C 558 CFTLA104J50
R 877 RD1/4PU472J C 559 CEAS101M10
R 878 RD1/4PU472J C 560 CEAS101M10
R 879 RD1/4PU563J C 561 CCPUCH150J50
16
GM-X622,GM-X522
6. ADJUSTMENT
There is no information to be shown in this chapter.
17
GM-X622,GM-X522
7. GENERAL INFORMATION
7.1 IC
PA2027A
VCC 1 16 IN1
zz+
Transient voltage -
detector 2V
Stby 2 15 IN2
zz+
Bandgap -
2V
DET1 3 14 IN3
zz+
Circuit motion:on
- zz -
2V
+
DET2 4 13 Cont_V
50mA
DET_R 5 12 Filter
4.7k½ Bandgap:on
Switch:on
GND 6 11 Vs_out
zz + + zz
- -
2V 2V
NC 7 10 TC
20mA
0.13V
+ +
NC 8 - 9 Mute_out
5.6V - +
-
S Q 2V
R
Oneshot
(1msec)
18
GM-X622,GM-X522
7.2 DISASSEMBLY
Panel Unit
A B B
A
B
A A B
B
A A
A A - Removing the Case and the Panel Units
1. Remove eight screws A and nine screws B.
2. Remove Case and Panel Units.
B
B
B Case
B Fig.7
Panel Unit
Heat Sink(Sub)
1. Remove ten screws C.
C
C 4. Use 2 pcs. of screw C and insert them into
C the two holes marked with an arrow.
C
5. Alternately tighten them little by little until
the Sub Heat Sink(Sub) separates from the
Heat Sink.
Heat Sink(Sub)
Heat Sink
Fig. 8
19
GM-X622,GM-X522
BASS BOOST
BFC
A
Fig. 8
20
GM-X622,GM-X522
21
Gain Control Power Indicator
If the sound level is too low, even when The power indicator lights when the
the volume of the car stereo used along power is switched on.
with this power amplifier is turned up,
turn gain control on the back of the
power amplifier clockwise. If the sound
distorts when the volume is turned up,
turn the gain control counter-clockwise.
8.2 OPERATIONS
Bass Boost Level Control LPF (Low-Pass Filter)/HPF (High-Pass Filter) Select Switch
Bass boost level control can boost the Set the LPF/HPF select switch as follows according to the type of
level around the frequency selected by speaker that is connected to the speaker output connector and the car
the bass boost frequency control from 0 stereo system:
to 12 dB.
LPF/HPF Select Audio frequency range Speaker Remarks
Switch to be output Type
LPF (left) * — 50 to 120 Hz Sub-woofer Connect a sub-woofer.
Bass Boost Frequency Control OFF (center) Full range Full range
You can select a bass boost frequency HPF (right) * 50 to 120 Hz — Full range Use if you want to cut the
from 40 to 120 Hz with the bass boost very-low-frequency range*
control. because it is not necessary
• Bass Boost Level Control and Bass Boost for the speakers you are
Frequency Control can be adjusted only using.
when the LPF/HPF select switch is set to a
position other than HPF.
* See the “Cut Off Frequency Control” section.