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1. The document discusses methods for estimating the thermal conductivity of solids, including the Wiedemann-Franz law and Smith-Palmer equations.
2. It applies these methods to estimate the thermal conductivity of a nickel-chromium alloy with 20% chromium content at varying temperatures.
3. The estimated values are compared to experimental data to evaluate the accuracy of the different estimation methods.
1. The document discusses methods for estimating the thermal conductivity of solids, including the Wiedemann-Franz law and Smith-Palmer equations.
2. It applies these methods to estimate the thermal conductivity of a nickel-chromium alloy with 20% chromium content at varying temperatures.
3. The estimated values are compared to experimental data to evaluate the accuracy of the different estimation methods.
1. The document discusses methods for estimating the thermal conductivity of solids, including the Wiedemann-Franz law and Smith-Palmer equations.
2. It applies these methods to estimate the thermal conductivity of a nickel-chromium alloy with 20% chromium content at varying temperatures.
3. The estimated values are compared to experimental data to evaluate the accuracy of the different estimation methods.
Can Onur Akyuz Mechanical Engineering Department Bogazici University, Bebek, 34342, Istanbul, Turkey
ABSTRACT. Estimation of thermal conduction values of solids is of great importance for many engineering applications. Especially during preliminary stages of design and for thermal analysis of systems where experimental ways to determine thermal conductivity values are limited, the need for an accurate approximation of conductivity arises. The goal of this paper is to present briefly the background of the theory on thermal conductivity and the Wiedemann-Franz law, and to utilize the aforementioned law in order to estimate the thermal conductivity of an alloy. This estimation is then compared with empirical data in literature, and the accuracy of the method is evaluated.
1. Nomenclature
k Total Thermal Conductivity Electronic Thermal Conductivity Lattice Wave Thermal Conductivity L Lorentz Number Standard Lorentz Number Electrical Conductivity Electrical Resistivity Electrical Resistivity at 293 K Temperature Coefficient of Resistance X Molar Fraction of the Solute Component
2. Introduction
Estimation of the thermal conductivity of solid materials is an important process in engineering applications. Various methods can be used to determine the thermal conductivity of a given material. These include experimental methods which are employed directly to the sample being tested. These involve a certain factor being applied to the system (for example a steady heat flux) and the change in the system can be observed to determine this systems thermal properties. Thermal conductivity can also be determined using a combination of numerical methods and heat conduction theory. An example to this is the inverse conduction method, which is used to determine the thermal conductivity of a material whose temperature distribution, boundary conditions and initial conditions are known. With such available information it is possible to derive either analytically or numerically an expression for the thermal conductivity with regards to certain variables.
The main factors that affect thermal conductivity factor k are temperature, the type of material, the phase and structure of the material (including lattice defects and imperfections), electrical conductivity and also external influences, namely magnetic fields [1]. However in practical applications some of these variable may be eliminated with appropriate assumptions.
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In metals and alloys thermal energy is mainly transported by electrons and lattice waves. Because of this total thermal conductivity is taken as the sum of electronic thermal conductivity and lattice thermal conductivity, where heat is transferred by electrons in the former and by phonons in the latter [2]. This can be expressed as:
( 1 )
In many pure non-transition metals thermal conduction via phonons is negligible at all temperatures, but in alloys conduction with lattice waves may be as important as, or even more so than electronic conductivity at low temperatures. This may also be the case at temperatures much higher than the Debye temperature of the material.
When considering pure metals thermal conductivity associated with heat transferred by electrons tend to be much higher than thermal conduction by phonons. This allows a reasonable approximation of heat conduction to be attributed only to . Therefore, by determining , a reasonable estimation of total thermal conductivity can be acquired.
The Wiedemann-Franz Law
The Wiedemann-Franz Law is one of the most utilized methods to predict thermal conductivity. It has been derived in 1850s, years before the Drude model representation of electrical conduction, and quantum description of molecular and atomic interactions. The law was based on the proportionality of experimentally acquired values of electrical conductivity and thermal electronic conductivity Furthermore it was also discovered that the temperature of the material also had an effect on this ratio and a constant called the Lorentz number. Thus the law is expressed as:
( 2 )
Or alternatively by replacing ,
( 3 )
It has been observed that at the same temperature, this ratio has approximately the same value for metals. Thus the value Lorenz number is usually fixed to:
( 4 )
Which is the standard Lorenz number, and this value is derived from the Drude-Sommerfeld model (Free electron model) [1]. This law breaks down at intermediate temperatures where effects of non- elastic electron scattering become significant, and this results in the loss of a portion of the heat transferred by the electrons. Because of this the thermal conductivity predicted by the Wiedemann- Franz law can double the real value, as can be observed for pure aluminum at 100 K [3].
Table 1: Values of the Lorenz Constant for Pure Metals (in ) [4]
Metals Cu Ag Au Zn Cd Sn Mo Pb Pt Lorenz Const. 2.23 2.31 2.35 2.31 2.42 2.52 2.61 2.47 2.51
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The importance of Wiedemann-Franz Law arises from the fact that the measurement of electrical conductivity is much easier and more accurate compared to the measurement of thermal conductivity. With the use of this law, accurate estimations for the thermal conductivity of pure metals with changing temperatures can be obtained. However this law may present shortcomings due to the increasing effect of thermal conduction done by phonons. Because of this the law must be modified for alloys and other solid materials where thermal conduction via phonons play a significant role.
This law also explains the tendency of materials with high electrical conductivity to also have good thermal conduction properties, such as copper and gold. Also to note is that most solid materials that are insulators transfer heat mainly through lattice waves, resulting in low thermal conductivity levels.
Smith-Palmer Equations
While it is possible to acquire a valid estimation for the thermal conductivity of pure metals using the Wiedemann-Franz law, the effects of lattice wave thermal conduction cause similar estimations for alloys and other solid materials to deviate significantly from experimental values. In light of this, modifications have been made to Wiedemann-Franz Law to compensate for this type of error.
One such modification are the Smith-Palmer equation, which has been derived by Smith and Palmer through the analysis of Cu-based alloys:
( 5 )
The constants A and B depend on the material/system in question. The first term characterizes the electronic part of total thermal conductivity, and it is in the form of the Wiedemann-Franz Law. The phonon component of thermal conductivity is represented by the second term [5].
In order to obtain an even more detailed estimation it is possible to further modify this equation to account for the change of thermal conductivity with relation to temperature and chemical composition, by expressing the electrical resistivity term as a function of chemical composition and temperature.
3. Problem Statement
The goal of this paper is to estimate the thermal conductivity of Ni-Cr alloy with 20% chrome using different expressions, and to compare the obtained results with experimental values. The estimations will be carried out using the following expressions:
(1) The Wiedemann-Franz Law with resistivity expressed as a function of temperature and temperature coefficient of resistance , (2) Smith-Palmer equation with corresponding values of A and B for Ni-Cr alloys, and average electrical resistivity, (3) Smith-Palmer equation with electrical resistivity obtained using the relevant temperature coefficient of resistance, (4) Smith-Palmer equation with electrical resistivity formulated as a function of temperature and chemical composition.
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The results will then be evaluated to determine if any of the methods mentioned above can be used in practical applications to obtain a reliable thermal conductivity estimation. If not, reasons of their shortcomings will be discussed.
4. Formulation
The first estimation method is chosen as the Wiedemann-Franz Law. The values of L, and are chosen as L = 2.44 , = 0.00017, and , where . The resistivity can be written as:
( 6 )
Thus the equation becomes:
( 7 )
The second method uses the Smith-Palmer equation and an average electrical resistivity taken as electrical resistivity at room temperature which is m. The constants A and B are taken as A = 0.283 and B = 10.2 W . The second equation then becomes:
( 8 )
The third method employs the Smith-Palmer equation with electrical resistivity changing with respect to temperature. For this case Eq. (6) has been used and the values of A and B are chosen to be the same as the second method. The equation then takes the form:
( 9 )
The final method involves writing the resistivity of the alloy in terms of temperature and its chemical composition. To denote chemical composition the molar fraction of chrome will be used. As such, the variables of this expression will T and X, where T is the temperature and X is the molar fraction of Cr.
The electrical resistivity of a solid solution can be expressed as the combination of resistivity due to thermal lattice vibrations and impurities[5]:
( 10 )
The electrical resistivity due to thermal lattice vibrations can be obtained from a liner relationship:
( 11 )
The electrical resistivity due to impurities can be expressed as:
( 12 )
This equation is the Nordheims rule. is a temperature-related coefficient dependent on the alloy. Combining both terms the general equation for electrical resistivity becomes: 5/7
( 13 )
The term can be approximated as a linear relation for the case of Ni-Cr. Substituting this expression in the Smith-Palmer equation the following relation is obtained:
( 14 )
This expression is then simplified using a McLaurin expansion with respect to 1/T and 1/X(1-X):
( 15 )
This expression can be further simplified considering the X(1-X) terms in the first term are negligible compared to 1/T for temperatures above 600 K [5]. Another simplification is done by introducing constant e:
( 16 )
The appropriate constants for Ni-Cr alloys are , and . The final form of the equation is as follows:
( 17 )
5. Results
Using the four different methods estimations for the thermal conductivity of the Ni-Cr alloy has been obtained, and compared with experimental values, as shown in Fig. 1:
Figure 1. Comparison of the estimations and experimental results. 6/7
The results for all models were derived from a temperature range of 0 K to 1200 K and for X = 0.2.
The first method, which employed the Wiedemann-Franz law directly, gives a steady percentage of error, which is slightly lower at higher temperatures. This comes from the fact that thermal conduction through phonons is completely ignored in this formulation. The results of this estimation also indicate that the phonon component of thermal conduction does not change as the electronic component.
The third method and also the first method is good at estimating thermal conductivity at lower temperatures when compared to other methods. In relation with the third, the second method produces very similar values, but is inferior to the third in lower temperatures. The values of both the second and the third method deviate strongly from experimental results at high temperatures, rendering these methods inapplicable for such temperature ranges.
The fourth method, which took into account the chemical composition of the alloy as well as the temperature was the most successful. It reproduces the thermal conductivity values quite accurately at higher temperatures, and even though formulated for temperatures values greater than 600 K, the extrapolated curve provides a reasonably well estimation for lower range temperatures too.
6. Discussion
The goal of this work was to derive an accurate estimation for the thermal conductivity value of Ni- Cr solid solution system with %20 Cr content. The four different models proposed for this purpose have been compared with experimental results. The most successful model was the method which also included the chemical composition of the material. With reasonably low error margins this model can be used in practical application for the estimation of thermal conductivity.
The Smith-Palmer equations though not accurate in general can reproduce very accurate results for lower temperatures and, depending on appropriate design parameters, can also be utilized as a valid model for estimations.
The model based solely on the Wiedemann-Franz law is not recommended for practical applications, as it gives results that may prove inadequate, due to its neglecting of the thermal conduction thorough phonons.
The modified Smith-Palmer equation with chemical composition included as a variable can also be potentially extended for other types of alloys to obtain accurate estimations for thermal conductivity. The inclusion of the chemical composition to these estimations also improve the range of applicability of this model, and the versatility of this model offers a valuable tool for design and practical applications.
References
1. Tritt, Terry M., ed. Thermal conductivity: theory, properties, and applications. Springer, 2004. 2. Ho., C. Y., Aclerman, K. Y., Wu, S.G., Oh, S.G., Havill, T.N.,Thermal Conductivity of Ten Selected Binary Alloy Systems, Journal of Physical and Chemical Reference Data, Vol.7, pp. 959-1169, 1978. 7/7
3. Tuttle, J., Canavan, E., DiPirro, M., Thermal and electrical conductivity measurements of CDA 510 Phosphor Bronze, AIP Conference Proceedings, Vol.1219, 2010. 4. Blatt, F. J., Modern Physics, McGraw-Hill, 1992.
5. Endo, R., Shima, M., Susa, M., Thermal-Conductivity Measurements and Predictions for Ni-Cr Solid Solution Alloys, International Journal of Thermophysics, Vol. 32, pp. 1991- 2003, 2010.