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Reg. No. :
Name 3 ......-.........o..............o""
VnI Semester
B.Tech.
(Supplementary)
-
Including Part-Time
Degree Examination, October 20ll
(2007 Admn.)
PT 2K6I2K6 ME 803 : MACHINE DESIGN
-
II
Time : 3 Hours
Max. Marks : 100
Instructinn : Machine design data hand book Vol. I and II
-
LINGAIAH
mny be provided.
I. 1) a) List any five advantages and disadvantages
of V-belts over flat belts. I
b) Derive an expression for torque transmitting capacity of a single plate clutch
according to Uniform Wear TheorY.
Z) a) With the help of schematic diagram for a bevel gaar., explain the terms
pitch cones, back cone distance, pitch angle, face angle.
b) List any four advantages and disadvantages of worm geat drive.
3) a) Explain hydrodynamic
lubrication with a neat sketch.
b) Explain the basic procedure for the selection of a rolling contact bearing.
4) a) Explain the design recommendations
for turned parts.
b) Explain the design recommendations
for screw-machine
products.
(8x5=40)
U. 1) A) Select a suitable roller chain to transmit 6 KW power from an electric
motor to an air compressor.
The speed of motor and compressor are
900 rpm and 37 5 rpm respectively. The approximate distance between the
sprockets
is 600 mm. Take a factor of safety based on breaking load as 6. I
M 19924
)
5
F
J
s
5
f
J
F
5
F
)
OR
P.T.0.
M 19924
B)
m. 1) A)
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a) A 50 KW
,
1440 rpm motor is required to drive an air compressor
througlQ the medium of V-belting. The pitch diameter of the motor
pulley and compressor
pulley are 250 mm and 800 mm respectively.
T'n" approximately centre distance between the shafts is 1.5'm.tSelect
the suitable v-belt.
10
b) A leather belt 125 mm wide and 6 mm thick, transmitting
power from a
pulley 7 50 mm diameter which runs at 500 rpm. The angle of lap
is 150" and the co-efficient of friction between the belt and the pulley
is 0.3. If the belt density is 1000 Kg/m3 and the stress in the belt is not
to exce ed 2.7 5 N/mm2, find the power that can be transmitted by the .
belt. Also find the initial tension in the belt.
5
(15x 1=15)
Two shaft at right angles are connected with a pair of bevel gears
having l4rlz" tooth form. The pinion is made of steel
(op
=
120 MN/m2)
and the geai is ro be made of cast iron (oo
=
80 MN/mz). The pinion
having 26 teeth is to transmit 10 KW power at 1200 rpm. The velocity
ratio is to be 2:5 : 1. The gears are heat treated to Brinell hardness of 200.
Design the gear for strength.
OR
B) Design a steel helical gear pair from the following data :
a) Power transmitted N
-
30 KW
b) Speed of pinion n,
=
1500 rPm
c) Pressure angle in diametral
plane G
r
=
20" full depth involute
d) Helix angle
B
=
30o
.) Velocity ratio i
-
4
0
Number of teeth on
Pinion
Zt
=
24
g) Static stress for cast steel o01
=
6oz
=
50.71 N/mm2
h) Brinell hardness number for geat material
=
350.
(15x 1= 15)
1y. l) A) A 40 mm diameter shaft is supported between two bearings A and D as
shown in fig. 1. The pulley B of weight 400 N receives power from another
equal diameter pulley mounted on 6 KW electric motor. The speed of the
motor is 600 rpm. The belt drive is horizontal and the ratio of tensions is 1.8.
-2-
15
15
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M 19924
The power from the shaft is transmitted through a helic aL gear C to a
pinion mounted infront of it. The teeth arc 20" stub with a helix angle
of 30'. Select a medium series ball bearing on the basis of heavily loaded
bearing. The expected life of bearing is 20,000 hours.
15
-3-
Ft
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wp
Fi e. 1 (Q. IV (1 A)
OR
B) a) A shaft running at 600 rpm is supported in a bearing of 60 mm diameter
and 60 mm long. The viscosity of oil is 0.014 Pas and the temperature
of oi l i s 110' C. The radi al cl earance i s 0.03 mm. Determi ne the
permissible load and the power lost in the bearing if there is not external
cooling is provided. The temperature of still air in the room is 20"C.
',,
b) A full
journal
bearing of length 100 mm and the
journal
diameter
of 80 mm supports a l oad of 2.5 kN at 600 rpm. What vi scosi ty
oil should be used to limit the bearing surface temperature to 60"C ?
fhe room temperature is 20"C and the clearance ratio is 0.001. Use
McKee' s equati on.
(15xL=L
V. 1) A) Explain the design recommendations for machined round holes. 1
OR
B
)
Explain the design recommendations for welded part. 15
( 15x 1=15)