Des Ma India Catalogue

Strategies for success in Rubber Injection Moulding
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Strategies for success
training center for customer and DESMA
staff qualification. Our Sigma and Alpha
models are offered from 250 kN to 5600
kN in Vertical series, C-frame Series and
Horizontal Series. These modular machi-
nes are equipped to hold injection units
ranges from 130 cc to 12500 cc injection
volumes. High quality optimized moulds
are supplied as turnkey solutions. Our well
equipped and experienced project depart-
ment works with customers, to design the
optimum process engineering.
.
Commenced operation from 1996 in the
industrial city of Ahmedabad. We offer
Rubber Injection Moulding Machines,
Moulds, Cold Runner Blocks , Presses and
Turnkey Projects. Since 2009, DESMA has
moved to state-of-the-art new factory
with 12,000 sq meters area having 7,500
sq.mt production plant and offices. With
this new factory DESMA now also provi-
des in India a mould shop with adjacent
engineering center for mould testing and
optimization as well as a comprehensive
Since 1965, at Fridingen, Germany we are
producing Rubber Injection Moulding
Machines, Moulds and Cold Runner Blocks.
We continue to be technology leader in the
world, through our consistent development
strategy. Quality of service, technical key
qualification and process know-how are
the strong points constituting the basis
for the partnership with our customers.
Our patented injection unit FIFO A and the
Benchmark clamping system has set stan-
dards for ergonomics.
2 Strategies for success
DESMA Germany DESMA India
DESMA Deutschland
in Fridingen
DESMA Slovakia
in Povask Bystrica
DESMA USA
in Hebron
DESMA Indien
in Ahmedabad
DESMA China
in Wuxi
We also offer value added services like
training, production analysis, moulds, Cold
Runner Blocks, and process optimization.
Sales and service offices and service
engineers are located strategically to
provide prompt after sales service.
In brief, we offer a total solution for eco-
nomic production of high quality rubber
parts. We are an ISO 9001:2008 company
since 2009.
Vertical machines
ALPHA Series *
Economic series with low cost automation.

SIGMA Series *
Optimized size of heating platen and injection volume.

C Frame Series *
For corner moulding of profiles and small rubber parts.
(Injection unit for TPE is optional)
3 Vertical machines
Patented FIFO (First In First Out) injection system:
Accuracy, speed, easy cleaning and higher injection
volumes.

Low strip feeding height.
Strong, parallel four column clamping unit design
Induction hardened, pre-stressed tie bars for long
service life.
Large platen sizes and high opening strokes offer
more space of extra cavities and easy demoulding
operation.
Fully hydraulic and hydro-mechanical clamping.
Ergonomic operating height.
State-of-the-art microprocessor controls
Graphic display and real time trend curves (Optional)
Hydraulic pump with proportional pressure and flow
for fast response and high power efficiency
Stroke measurement of injection volume and mould
movements with high resolution accuracy and
repeatability.
Heating platen with heat compensating design
and close loop PID control, ensures uniform mould
temperatures.
Flexibility to adopt variety of Manual/Automatic
demoulding systems.
Machine enclosure isolating all hazardous machine
movements for safety.
Light curtains or sliding safety gates (optional)
provide additional safety
4 FIFO, Process Automation
FIFO - First In First Out Process Automation
Uniform rheology and heating time through out the
shot volume allows higher injection temperature
resulting in lower cure time.
Short flow path in injection piston, offers low
pressure drop.
ZERO Back Pressure during plasticizing on rubber as
plunger is horizontal.
Easy compound change as extruder can be retracted
out of the barrel.
Our broad automation range offers various ejection possibilities for your applications. The modular and multifunctional
design makes retrofitting at any time possible. For special requirements we can offer customized solutions.
Faster Cure time with Higher Injection
Temperature Flexibility for vertical machines
Centre plate sliding device optionally
for one or two centre plates. Availa-
ble with ejector system. Can be used
in front of or behind the machine.
Hydraulically driven demoulding table
with 70% or 100% stroke.
Newly developed manual centre plate
sliding device for two centre pla-
tes, with hydraulic ejection. System
decoupled from the clamping unit
with excellent ease of operation and
safety.
Wether two mould bottom halves
or two complete moulds-optimum
automation with our double-sided
shuttle table is possible. Hydraulic
lifting device on top and bottom at
outside stations are available.
Alternating core plate sliding device,
manual, suitable to produce parts
like bellow with two core bars.
Multifunctional cetre plates sliding
device, alternatively to be used in
front of or behind the machine, with
integrated splitting function and
automated runner removal device.
1. Low Strip Feeding Height.
2. Oil temperated plasticizing barrel.
3. Constant screw length during plasticizing phase.
4. Temperated injection cylinder and nozzle.
5. Retractable injection nozzle.
4
5
3
1
2
Best prerequisites for mass production
Stable structure of the clamping unit due to
4-column design.
Hydraulic lifting devices guided on tie bars.
As option, frame with guiding fitted around the tie
bars for installation of central cold runner
block for two-deck production.
Injection system FIFO-B or FIFO-C are available.
Electrically driven automation equipment with
demoulding control. (Optional)
For manual operations easy access to all areas of
the clamping unit.
In this case a maximum surface pressure per cm is
available due to compact machine dimensions.
Ergonomic machine design combined with a wide choice
of special clamping forces offers you the right solution
for every application. Through needle-shaped shut-off
cold runner and innovative DESMA-injection moulds,
an article production without runners and/or without
rework becomes feasible.
An extremely stable design of the clamping unit with four
columns guarantees a minimum of deflections and a
precise guiding of platens and hydraulic lifting devices.
The models Alpha 100 H and 300 H are particularly
suitable for the applications like precision seals, O-rings,
gaskets etc.
Horizontal machines
5 Horizontal machines
FIFO B

FIFO C
Controls
DRC 1210 is exceptionally effective control system for
controlling very complex machines and processes.
Following are additional features possible with DRC 1210.
IPC based control generation DRC 1210,
for complete Close Loop Control
Close loop control of complete injection process,
mould movements and core lifter movements. Close
loop PID control of multiple heating zones.
Comprehensive intermediate stop functions of core
lifter movements
Modern for Telediagnosis
Data storage on hard disc or disc drive

6 Controls
DESCheck and Statistical Process Control Software
(Option)
PC based efficient control system with 6.5 colour
display
Dynamic auto optimization of temperature controllers
Real-time operating system with multitasking
DESCONNECT:
Connect all your DESMA machines to centralized
server and monitor the process right from your
desktop.

Cure Time Optimizer:
Monitors changes in mould temperature and adjusts
cure time to keep the product quality constant.
With KDM 1000 and DRC 1210,
following special softwares are available:

Feel what is happening with the
new DRC 2020 HT visualization

Featuring a massive 19 high format screen, this system
opens up a new chapter in simplified and logical
control of rubber injection moulding machines.
A new user prompting and the perfect display of
processes set new standards. The operation panel
is the first to integrate a Haptic-Touch screen which
provides users not only with visual information, but also
touch feedback.
The new DRC 2020 HT operating panel is suitable for
retrofitting to machine generations with DRC 1210 and
DRC 2010 visualization systems.
This means the state-of-the-art in control technologies
is also available for existing units.
Controls
7 Controls
8 Moulds and Cold Runner Blocks
For years DESMA has been one of the leading suppliers
of cold runner systems. According to the type of appli-
cation, systems with open nozzles or our new, patented
needle-shaped shut-off Cold Runner are available.
Our Cold Runner blocks are single block design and thus
offer high stability when used with high injection pres-
sures. We provide training on maintenance and proper
use of Cold Runner block. We guide you in the selection
of optimum nozzle configuration as per your mould.
DESFLEX device which is patented by DESMA offers
possibility of flash-free moulding of critical seals and
small parts.
Our capable team has wide experience in various article
groups and a large number of turnkey projects. We
have in house testing facility for optimizing moulds and
machines. We, therefore, have best combination of ex-
perience, knowledge and facilities to meet your require-
ments for high quality elastomer products.
Production know-how from one source
Innovative injection moulds for demanding articles
Success can be shaped
Moulds & Cold Runner Blocks
Save from Day One
In perfect form

Production concepts are transformed into quality moulds.
Production moulds are made after validation with pro-
totype mould. Based on specific product requirements,
Product Concepts + Machine + Mould specification is
designed.
9 In perfect form
Manufacturing facilities
Machine Assembly floor Mould Shop Mould in Process
10 Manufacturing facilities
ALPHA series
11 Technical Data
Machine Type
Injection Unit-standard Size
Injection Unit-options Size
Injection Unit size - FIFO
Injection plunger diameter mm
Injection pressure bar
Injection volume cm
3

Plunger stroke mm
Injection Force kN
Injection rate, calc.(1) cm
3
/s
Screw diameter mm
Screw length L:D
Screw speed rpm
Screw, torque, max. Nm
Heating capacity temp. control kW
Injection Unit contract force kN
Strip width mm
Clamping unit
Clamping force kN
Transfer force kN
Transfer stroke mm
Opening force kN
Opening stroke mm
Opening speed mm/s
Closing speed mm/s
Mould height min. mm
Space bet.heating platen,Max.(1) mm
Clearance between tie bars mm
Heating Platen, standard mm
Heating Platen, largest mm
Hydraulic core lifting device
Lifting force kN
Stroke mm
General Data
Pump drive bar/LPM/kW
Total connected load kW
Machine dimention LxWxH mm
Oil tank capacity I
Weight with hydraulic oil (1) kg
Alpha 50 Alpha 100 Alpha 160 Alpha 250 Alpha 400
fully hydraulic fully hydraulic fully hydraulic fully hydraulic fully hydraulic
1C1 1A 2A 3A 4A
2C1 2A 1A and 3A 2A and 4A 3A,5A* and 6A*
1C1 1A 2A 3A 4A
32 I 40 55 I 65 75 I 85 85 I 95 105 I 115
2430 I 1560 2380 I 1700 2150 I 1670 2150 I 1730 2150 I 1800
85 I 130 350 I 500 800 I 1000 1600 I 2000 3300 I 4000
105 150 180 290 390
195 567 950 1227 1886
30 I 46 48 I 68 80 I 100 80 I 100 120 I 150
25 25 35 45 55
12:1 10:1 10:1 10:1 10:1
20 - 200 20-220 20-250 20-100 20-200
380 380 540 1260 1370
1 X 4.5 1 X 4.5 1 X 4.5 1 X 4.5 2 X 4.5
fixed nozzle 47 47 75 75
40 X 6 40 X 6 45 X 7 60 X 8 60 X 10

500 (550)
2
1000 (1100)
2
1600 (1700)
2
2500 (2700)
2
4000 (4500)
2
500 1000 1600 2500 4500
fully hydraulic fully hydraulic fully hydraulic fully hydraulic Hydro - Mechanical
24 38 58 80 103
300 450 500 550 650
470 300 300 220 240
280 470 420 270 420
50 100 140 160 180
350 550 640 710 830
265 x 345 305 X 415 410 X 570 510 X 680 603 X 830
320 x 400 320 X 400 450 X 510 560 X 630 670 X 780
- 400 X 500 560 X 630 670 X 780 810 X 980

16 24,5 40,2 63 98
0-150 0-200 0-250 0-250 0-300

250(275)/28/7.5 263(289)/28/7.5 260(276)/41/15 250(265)/41/15 250(283)/65/22
20 20 34 38 56
1435 x 1360 x 2450 2215 x 1195 x 2925 2379 X 1255 X 3045 2570 X 1305 X 3430 3000 X 1660 X 3800
210 270 270 330 330
2000 4100 5700 8840 13800

Note :
* For 2C1 injection unit size refer
Alpha 25 C on page 12
* In case of 2500 kN, optional
injection unit 4A is not
retrofitable
* In case of 4000 kN, optional
injection unit
* 5A and 6A is not retrofitable
(1) Standard size (2) Increased clamping force Subject to technical modifications
Horizontal series C-Frame series
12 Technical Data
Machine Type
Injection Unit size - FIFO
Injection volume cm
3

Plunger stroke mm
Injection Force kN
Injection rate, calc.(1) cm
3
/s
Screw diameter mm
Screw length L:D
Screw speed rpm
Strip width mm
Clamping unit
Clamping force kN
Transfer force kN
Transfer stroke mm
Opening force kN
Opening stroke mm
Opening speed mm/s
Closing speed mm/s
Lifting force kN
Stroke mm
General Data
Oil tank capacity I
Machine Type
Injection Unit size - FIFO-C
Injection volume cm
3

Plunger stroke mm
Injection Force kN
Injection rate, calc. cm
3
/s
Screw diameter mm
Screw length L:D
Screw speed rpm
Strip width mm
Clamping unit
Clamping force kN
Transfer force kN
Transfer stroke mm
Opening force kN
Opening stroke mm
Opening speed mm/s
Closing speed mm/s
Lifting force kN
Stroke mm
General Data
Oil tank capacity I
Alpha 100 H Alpha 300 H
fully hydraulic fully hydraulic
1C 1B
1C1,2C1,1B,2B 2B and 2B HP
1B 1B
55 I 65 55 I 65
2200 I 1550 2200 I 158 0
350 I 500 350 I 500
150 150
523 523
52 I 74 78 I 108
25 25
10 : 1 10 : 1
20-220 20 - 170
380 380
1 X 4.5 1 X 4.5
58 58
40 X 6 40 X 6

1000 (1100)
2
3000
1000 3000
38 47,2
450 500
300 300
470 420
76 130
526 630
410 X 410 480 X 480
320 X 400 570 X 570
320 X 500 570 X 570

20,5 24,5
0-200 0-350

250/28/7.5 279/41/15
20 38
4120 X 1325 X 2135 4570 X 1460 X 2390
140 150
5550 7620
Alpha 25 C Alpha 50 C
1C1 2C1
2C1 1C1 + 1C
2 C1 1 C
45 I 55 55 I 65
2340 I 1570 2915 I 2085
220 I 330 350 I 500
140 150
373 691
78 I 120 42 I 62
35 25
10 : 1 12 : 1
20-180 20-200
540 380
1 X 4.5 1 X 4.5
-
40 X 6 40X6
C-Frame C-Frame
250 500
250 500
8 20
300 350
110 110
70 240
100 130
400 480
320 X 320 320 X 400

16 16
150 150

250/41/7.5 250/28/7.5
20 20
1410 X 1220 X 2830 1410 X 1490 X 3070
190 226
2400 3000
Note :
* For 2C1 injection unit size refer Alpha 25 C on page 12
* For 1C1 injection unit size refer Alpha 50 on page 11 (1) Standard size (2) Increased clamping force Subject to technical modifications
Sigma series
Machine Type
Injection Unit size - FIFO-A
Injection volume cm
3

Plunger stroke mm
Injection Force kN
3
/s
Screw diameter mm
Screw length L:D
Screw speed rpm
Strip width mm
Clamping unit
Clamping force kN
Transfer force kN
Transfer stroke mm
Opening force kN
Opening stroke mm
Opening speed mm/s
Closing speed mm/s
Lifting force TCL kN
Stroke mm
Lifting force BCL kN
Stroke mm
General Data
Oil tank capacity I
Sigma 250 Sigma 400
3A 4A
2A and 1A 3A
3A 4A
85 I 95 105 I 115
2150 I 1730 2150 I 1800
1600 I 2000 3300 I 4000
290 390
1227 1886
80 I 100 120 I 150
45 55
10 : 1 10 : 1
20-100 20-200
1260 1370
1 X 4.5 2 X 4.5
75 75
60 X 8 60 X 10

2500 (2700)
2
4000 (4500)
2
2500 4000
58 93
500 600
300 240
420 300
100 180
600 780
410 X 680 490 X 830
560 X 630 670 X 780
670 X 630 810 X 780

40,2 98
0-250 0-300
63 98
0-250 0-300

250(265)/41/15 251(283)/65/22
38 56
2760 X 1305 X 3320 3170 X 1685 X 3970
330 450
7400 13900

Note :
* For 2C1 injection unit size refer Alpha 25 C on page 12
* For 1C injection unit size refer Alpha 50 C on page 12
* For 1C1 injection unit size refer Alpha 50 on page 11
13 Technical Data
SIGMA SE series
Machine Type
Injection Unit size - FIFO-A
Injection volume cm
3

Plunger stroke mm
Injection Force kN
3
/s
Screw diameter mm
Screw length L:D
Screw speed rpm
Strip width mm
Clamping unit
Clamping force kN
Transfer force kN
Transfer stroke mm
Opening force kN
Opening stroke mm
Opening speed mm/s
Closing speed mm/s
Lifting force TCL kN
Stroke mm
Lifting force BCL kN
Stroke mm
General Data
Oil tank capacity I
Sigma 250 SE Sigma 400 SE
3A 4A
1A, 2A, 3.2 A, 4A 3A, 3.2 A, 5A, 5,3A
3A 4A
85 I 95 105 I 115
2150 I 1730 2150 I 1800
1600 I 2000 3300 I 4000
290 390
1227 1886
80 I 100 120 I 150
45 55
10 : 1 10 : 1
20-100 20-200
1260 1370
1 X 4.5 2 X 4.5
75 75
60 X 8 60 X 10

2500 (2700)
2
4500
2500 4500
58 93
500 600
300 240
420 300
100(1) 180(1)
600(1) 780(1)
410 X 680 490 X 830
670 x 1000 670 X 1500

38 98
0-250 0-300
63 98
0-250 0-300

250/41/15 283/65/22
46 62
2760 x 1305 x 3320 3870 X 1685 X 3970
330 450
8500 15500

Note :
* For 2C1 injection unit size refer Alpha 25C on page 12
* For 1C injection unit size refer Alpha 50C on page 12
* For 1C1 injection unit size refer Alpha 50 on page 1
14 Technical Data
Optional features
Selection Guide
Machine Type ALPHA SIGMA
Control System KDM 1000 DRC 1210 KDM 1000 DRC 1210
Modem for telediagnosis
Cure optimization software for machine
Preparation for DESconnect
Swiveling operator panel
Additional heating control for mould, 1 phase, max. 3 kW
Heating element monitoring for all heating elements
3 Zone heating for top and bottom heating platens
8 color TFT operator panel
10 color TFT operator panel
Injection unit
Oil temperation units for injection and cold runner block
Water temperation units for injection and cold runner block
ITM Programme with additional valve
Stock temperature indication for injection unit
Strip guiding device incl. strip sensor
Back pressure valve (proportional)
Back pressure valve (mechanical)
Spring loaded shut off nozzle
LSR conversion kit
Silicone stuffing device
Vacuum function
Vacuum device complete with pump.
Digital display of vacuum with PLC interlocking
Preparation of vacuum, only signal
Demoulding and shuttle table
Demoulding table with two hand operation
Central ejector for demoulding table or shuttle table
2-sided shuttle table, with additional longer heating platen
hydraulic lifting device, at shuttle table from Top / Bottom
Stroke measurement for core lifter on either side of shuttle table.
additional heating and insulation plates, fixed to the upper core
lifter in outer stations.
Air Blow function, only Signal and valve
Outside actuation of ejectors (valve and signal)
Sliding Devices
Hydraulic sliding device for middle plate sliding.
Outside ejector device on hydraulic sliding device.
Outside ejection station with manual middle plate sliding.
Manual core plate sliding device, with bearing slide.
C-Rail frame one side or two side extended.
E-Rail with bearings one side or two side extended.
Machine Type ALPHA SIGMA
Control System KDM 1000 DRC 1210 KDM 1000 DRC 1210
Lifing devices
Hydraulic lifting device for moving / fixed platen
Mechanical ejector device for moving / fixed platen
Stroke measurement for hydraulic lifting device
Tie bars surrounding for hydraulic lifting device
2 fold synchronization for top and bottom hydraulic lifting device
Safey devices
Edge monitoring for sliding gate and injection unit
Light guard palm safety in front / rear side
Light guard palm safety with mirrors
Additional sliding safety gate or safety cage
Further accessories
Quick clamping for heating platens and core lifters
Light in mould carrier and control cabinet
Tie rod extension
Insulating plates for 220 deg. cels. temperature.
Machines as per EN201 safety norms
CE Certification

15 Technical Data
Retrofitable options at extra cost
Not available
Features included in standard supply
16 The complete package
The complete package
Innovative mould concepts Service and practical training Expert projectmanagement
Due to the DESMA-owned technical mould centre, new
ideas are implemented in a hands-on and process-
adapted way. This proximity is another key to quick
success.
Modular machine concepts
Ground breaking machines lay the foundations for
successful turnkey packages. An open control architec-
ture allows the integration of even complex automa-
tions.
A project-orientated training forms the basis of an
effective introduction into your production, particularly
in case of extensive turnkey packages. An experienced
service team is globally at your disposal and keeps your
manufacture running.
Development of new procedures
In our new technical rubber centre, equipped as per the
latest standards, skilled application technicians and
project engineers come up with new procedures and
get them ready to go into production. They stay in close
contact with the customer during the development
stages.
From project engineering to final acceptance our
knowledgeable project engineers are at your side. During
the implementation stage the engineer in charge of the
project is your contact. Thus, a direct communication is
ensured.
CHINA
Desma Rubber Injection
Machinery (Wuxi) Co. Ltd.
No. 227 Chengnan Road, Hall No. 5,
Whangzhuang Industrial New Area, Wuxi,
Jiangsu Province, P.R. 214028 China
Phone +86 510 85 36 11 18
Fax +86 510 85 36 29 92
info@desma.biz
www.desma.biz
USA AND CANADA
KDE Sales & Service, Inc.
2195 Arbor Tech Drive, Hebron,
KY 41048 / USA
Phone +1-8 59-5 25-6610
Fax +1-8 59-5 25-8972
sales@klocknerdesma.com
www.klocknerdesma.com
Mumbai Office:
Mobile: +91 - 99677 68099
dinesh.kurhade@desmaindia.com
Hyderabad Office:
Mobile: +91 - 97046 65826
n.vittalmurthy@desmaindia.com
GERMANY
DESMA Elastomertechnik GmbH
An der Bra, 78567 Fridingen / Germany
Phone +49 (0) 74 63-8 34-0
Fax +49 (0) 74 63-8 34-186
info@desma.biz
www.desma.biz
Superior technologies, progressive innovations
DESMA. The world leader in turnkey
injection moulding technology
INDIA
Kloeckner DESMA Machinery Pvt. Ltd.
Plot No. 10, Road No. 1, G.I.D.C., Kathwada,
B/h. Torrent Power Sub-Station,
Ahmedabad - 382 430. India.
Phone +91-79-2290 1782 / 6619 0000
Fax +91-79-2290 1785
sales@desmaindia.com
Delhi Office :
Phone +91-11-2341 1162 / 5152 8152
Telefax +91-11-2341 1161
sundeep.gupta@desmaindia.com
Pune Office :
Phone +91-20-3062 1635
Telefax +91-20-2744 2717
suhas.pol@desmaindia.com
Chennai Office :
Mobile +91-98840 79670
sk.nathan@desmaindia.com
www.desmaindia.com www.desma.biz www.fit-und-fair.biz digital > order DVD 17 Superior technologies
The experts in rubber and silicone moulding
www.desma.biz
Kloeckner DESMA Machinery Pvt. Ltd.
Plot No. 10, Road No. 1, G.I.D.C., Kathwada,
B/h. Torrent Power Sub-Station,
Ahmedabad - 382 430. India.
Phone +91-79-2290 1782 / 6619 0000
Fax +91-79-2290 1785
sales@desmaindia.com

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