SPEC No.

5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


Page 1 of 31

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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1







FUNCTIONAL SPECIFICATION
FOR
DECK CRANE









PREPARED BY

REVIEWED BY

APPROVED BY

TOTAL No.
OF PAGES
DATE REV. No.
AKM SKG JSS 31 17/6/2005 2
SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


Page 2 of 31

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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CONTENTS
1. INTRODUCTION
1.1 Scope/ General
2. CODES AND STANDARDS
2.1 Codes , standards and regulations
2.2 Projects Specifications
3. SCOPE OF SUPPLY
4. ENVIRONMENTAL DESIGN CRITERIA
4.1 Climatic conditions
4.2 Area classification
5. DESIGN REQUIREMENTS
5.1 General
5.2 Operating Conditions
5.3 Package Limits
5.4 Hydraulic Systems
5.5 Hoist & Winches
5.6 Boom
5.7 Swing
5.8 Mounting
5.9 Controls
5.10 Electrical
5.11 Data Sheets
5.12 Acceptance Criteria
6. SPARES PARTS AND TOOLS
6.1 Spare Parts
6.2 Special Tools



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Rev. No. 2
Discipline Mechanical


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7. INSPECTION , TESTING AND CERTIFICATION
8. PREPARATION FOR SHIPMENT
9. DOCUMENTATION
10. WARRANTY
SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


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1.0 SCOPE
This specification covers the minimum requirements for the design, manufacture,
testing, and supply of diesel engine driven pedestal mounted deck crane for new
platform

The deck crane shall be used for handling of equipment, materials, drums and
personnel baskets from barges and supply vessels etc. and for loading and unloading
of materials between boat landing area and the main deck, cellar deck, helideck of
the platform.

The Supplier should draw upon his existing, pre-engineered or standard design to
satisfy the functional requirements described below and in the attached datasheets.

The supplier shall submit full technical details of his standard equipment that meets
the requirement detailed herein. .

Vendor shall have final and total responsibility for design and performance of the
equipment supplied in accordance with this specification, codes/standards and
attached Functional Specification.

2.0 CODES AND STANDARDS

2.1 Codes, Standards and Regulations
As a minimum, all equipment supplied as part of this package shall be designed,
manufactured and delivered in accordance with the following codes & standards.
The latest editions, as of the Enquiry date, of the following Codes, Standards and
Regulations are generally applicable and are to be used by Suppliers in their
Package Designs. Where in-house Standards have either been developed or are
based on recognized National/ International or industry standards may be offered as
an alternative, provided adequate detail is contained within the Technical
specification referred to in Functional Specification.

Diesel Engine : BS 5514, ISO 3046

Electrical Cables : IEC 331 and 332 part 3 for flame re-trading properties
and fire survival.
Piping Systems : ANSI B31.3, BS 10, API 5L, BS 1387, ISO 65

Performance : Vendors standard

Welding

: Recognized National or industry standard BS /EN 288

SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


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Fire & Gas System : NFPA 12 and BS 5306 part 4, 1979 for CO2 systems

Safety : IS 289, 1974, The Offshore Installation (Construction
and Survey) regulations, HSE, OSHA and other
mandatory regulations applicable to destination territory
shall also be satisfied.

Pressure Vessels : BS5500 or ASME VIII Div. I

Certification : BS/EN 10204, Metallic Products Type of Inspection
Documents
Hazardous Areas : As defined in Data sheet

Painting System : Vendors Standard( suitable for marine environment)
For equipment Spec 2005 For structure and vessels.

Noise : As defined in data sheets and companys standard. In
the absence of any specific requirements then the
vendors shall generally satisfy and/or exceed the HSE
minimum requirements, (following EEMUA 140
guidelines)

Vertical Tanks : BS 2654


The following codes and standards (latest edition) are referenced to and made a
part of this specifications.

API Spec 2C Specification for Offshore Cranes.

API-RP-9E Recommended Practice on Application, care and use of Wire Rope
for Oil Field Service.

API-RP-2D Recommended practice for Maintenance and Operation of Offshore
Cranes.


API-SPEC-7B-11C Specification for internal combustion Reciprocating
engines for Oil Field Service.

AGMA American Gear Manufacturers Association

NEMA National Electrical Manufacturers Association.

OSHA Occupational Safety and Health Act.

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Rev. No. 2
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EEMUA Engineering, Equipment and Material Users Association
(Publication No. 107) Recommendation for the Protection of Diesel
engine operating in hazardous area.

ISO 3046/BS-5514 Reciprocating I.C. Engines. Part-I through VI.

API-RP-2L Heliports for fixed offshore Platforms.

BS-668 British Standard Specification for flame proof equipment for diesel
engines for use in coalmines and other mines susceptible to
firedamp.

2.2 Project Specifications : The following specifications shall also be referred while
designing this package

1. 1050 ; Definition
2, 2005 : Protective Coating
3. 2009 F : Welding and NDT
4. 4017 : Functional specification of electrical equipment of packaged plant.


3.0 SCOPE OF SUPPLY :
The vendor shall supply all necessary equipment to make a complete and operable unit
as per codes/standards and specification. This shall include but not be limited to the
following.


i. Boom and rotating superstructure including mainframe, gantry, cab with
controls, platform walkway with railing and approach ladders.
ii. Hydraulic powered winches with wire ropes for main hoist, auxiliary hoist and
boom hoist system.
iii. Diesel engine drive with engine starting system Diesel engine drive with
engine starting system.
iv. Engine driven on board generator for power supply to the crane cab
accessories.
v. Adequate working platform for maintenance of the crane engine, hydraulic
system, winches, crane boom and other accessories.
vi. Mating flange and mounting hardware for locating the crane on a steel
pedestal.
vii. Necessary multipurpose swivel. (Pl. refer data sheet).
viii. Priming system for diesel fuel (in case of bottom fuel tank) shall be mounted,
consisting of a hand priming pump, fuel transfer pump, valves, piping etc).
ix. Protective coating shall be done as per Vendors Standard suitable for marine
environment.
x. Commissioning spares parts and consumables for start-up.
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Rev. No. 2
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xi. A list of spare parts for one year normal operation.

4.0 ENVIRONMENTAL DESIGN CRITERIA:

4.1 Climatic Conditions :

The basis under which the Equipment will operate are detailed in Design criteria -
general (section 3.1 Vol II of bid document).

The equipment will be operated on an offshore platform. The contractor is responsible
for ensuring that all equipment and components provided are suitable for the utility and
environmental conditions as specified during the entire design life.

4.2 Area Classification
Refer Electrical Design criteria attached in the bid document.

5.0 DESIGN REQUIREMENTS :

5.1 General :

The deck crane shall meet API Spec. 2C requirement unless otherwise specified in the
bid document.

5.2 Operating Conditions:

The deck crane shall operate on No. 2 Diesel Fuel and utilities as indicated in the data
sheet. Where the suppliers standard or preferred design option does not meet the
operating conditions, the supplier shall give details of the technical changes and
commercial impact of complying with the stated conditions for companys review and
acceptance.

The equipment shall be designed as per codes and standards and for outdoor location
on an offshore platform with site conditions as detailed in description of work of bid
package.

The Crane shall be suitable for operation at rated load under the wind and ocean
conditions listed below :

Wind Speed (Km/hrs) : 49
Wave Height (m.) : 3.66
Offload Angle (in plane of jib) : 8
Side lead Angle (lateral to jib) : 4

The dynamic co-efficient for design shall be arrived at from API Spec-2C based
on condition listed above.
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Engine shall be sized for carrying out the 100% of main hoisting, 50% of luffing and
50% of slewing actions simultaneously at full load and rated maximum speeds.
However crane engine shall not be sized less than 125% of the horse power of the
largest hoist.

5.3 Packaged Limits :

The intended location of the Deck Crane on the layout drawings is to be developed
by the successful contractor. The package shall be delivered in the minimum
economic number of assemblies. Each assembly shall be complete tested and pre
commissioned in accordance with the requirements in the enquiry document taking
due account of preservation and transport requirement. The supplier shall indicate the
package envelope and interface points in the bid documents, and no change shall be
made unless by mutual agreement.

5.4 Hydraulic Systems :

Separate hydraulic pumps of modular construction shall preferably be provided for
main and auxiliary hoists drives, boom hoist drives, and swing drive. Suitably sized
hydraulic reservoir (so located to provide positive suction to hydraulic pump) filters,
relief valves and air to oil finned tube heat exchanger shall be provided. Hydraulic
system components and piping shall be located within a drip pan.

5.5 Hoist & Winches :

The crane shall have main hoist, auxiliary hoist and boom hoist winches, and fitted
with automatic braking systems. A separate hydraulic motor shall be provided for the
swing drive. No winch shall be mounted on the crane boom.

5.6 Boom :
The crane boom shall be latticed construction with suitable connected sections, and
complete with cable guards, deflectors and shock absorbing boom stops. It shall also
be fitted with a hydraulic boom stop valve to prevent over topping of the boom.
Automatic high and low boom angle limit switches shall be provided along with
audible and visual warning devices. An automatically engaged locking pawl shall
also be provided for the boom hoist drum. Boom shall also meet the requirements of
code.

A suitable boom rest (removable type) shall be supplied by Installation Contractor on
the platform deck. The boom rest shall be installed in such a way that the boom tip is
easily accessible for the servicing of main and auxiliary hoist pulley. Suitable
provision (cat ladder) shall be integrated in the construction of boom to enable
reaching boom tip from boom base. Cat ladder shall be of suitable width for a
normal man and hand rails shall be provided for ease of movement.
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Rev. No. 2
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5.7 Swing :

Crane shall be capable of rotating 360 degrees with a swing speed of zero to 1.5 rpm.
Adjustable stop switches shall be provided to enable fixing of crane rotation limits at
a future date. A lever operated swing brake shall be provided in the cabin.

The swing circle shall consist of a slewing ring bearing with integral swing gear, of
gear and pinion type and flange for mounting it on the adapter ring flange at the top
of the pedestal. The swing drive shall be provided with mechanical positive lock
arrangement, controllable by the operator.

5.8 Mounting :
Crane cabin should be approachable from deck / intermediate working platform at
all angles of crane position and also provide the crane operator with full vision of
boom and load tackle at all times. A circular platform with ladder approach shall be
provided (by Contractor) all around the crane pedestal at height such that it is 5 ft.
(1.5m) below the swing mechanism for ease of maintenance and approachability of
crane from platform in any direction. A ventilation fan shall be provided in the
operators cabin. The material of fan shall be suitable to marine environment.
Necessary access platform shall be provided for servicing of boom sheaves on top
gantry and slew mechanism underneath..


5.9 Controls :

The crane shall be fitted with a load-sensing device which shall automatically
and continuously weigh the load being carried to an accuracy of 5 percent and
register the weight as well as the radius on an indicator clearly visible to the
operator. The indicator shall be calibrated for the boom length mentioned in data
sheet and load ratings resulting from this specification. A boom angle indicator shall
also be provided.

An automatic safe load indicator shall be provided to give the crane operator a clear
and continuous visual warning when the load being carried exceeds the safe working
load of the crane at that radius. And also a high level alarm to persons on the
platform in case the load reaches dangerous level.

Vendor shall ensure that all the controls and safety parameters including alarms shall
be factory set for crane operation at readings corresponding to dynamic load charts.
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However, it shall also be possible inside the cab to reset manually the controls and
safety parameters, when the crane is required to be recommended under static
conditions, in accordance with charts furnished by the vendor.

Visual lighted indications shall be provided inside crane cabin to indicate whether
the crane is being operated in the STATIC or DYNAMIC mode of operations. The
method of manual resetting of the controls for static lifting shall be clearly described
in the bid offer and the procedure be indicated in the cabin.

All limit switches described above shall be hydraulically operated. The audible and
visual warning devices shall be of flame proof construction.

A hydraulic emergency stop, to stop all functions of crane instantaneously, without
stopping the engine , shall be provided.

All the alarms and shutdown indications are to be placed inside the crane cabin. in
the same panel located in front of operator

5.10 Electrical :
Adequate lighting having flood lighting, boom walkway lighting, cabin lighting,
cabin fan etc, capable of independent night operation of crane without any platform
lighting, shall be provided . One red aircraft warning blinker light on the tip of the
boom and another on the crane frame shall be provided.










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5.11 DATA SHEETS :


1.0
OPERATING CONDITIONS AND DATA :
1.1 Operating Data
1.1.1 Nos. of Cranes required : Refer Description of work in bid document
for detail.
1.1.2 Equipment tag Nos. :
i Net dynamic lifting
capacity(INDICATIVE) radius
with specified boom under
Ocean wind conditions @
Clause 3.2.2
: Refer Description of work in bid document
for detail.
ii Net static lift at radius() : Refer Description of work in bid document
for detail.
1.1.3
Note : The above weight capacity are exclusive of the weight of Hook, Block,
Wire ropes etc.
1.1.4 Booms length : To be computed as per API RP-2C **
1.1.5 Auxiliary Hoist capacity : 2000 Kgs.,(No auxiliary hoist for 5 MT or
les capacity crane). Capacity is indicative,
to be finalized in detailed engineering.
Hook speeds
Main Hoist : 0-37 meter/min. for fast line
0-18 meter/min. at full load
1.1.6
Auxiliary hoist : 0-76 meter/min.
Pedestal Size
Outside diameter (mm) :
Thickness (mm) : (to be finalized based on cl. 1.4.8 of
specific requirement)
*1.1.7
External load moments : See special requirement vide cl. 1.4.8
*1.1.8 Approximate elevation of top of
pedestal w.r.t. chart datum (mts.)
: Refer Equipment Layout drawing.
*1.1.9 Elevation of deck level (top of
grating to approach crane (mts.)
:
*1.1.10 Approximate hook travel for each
line (mtrs)
:

Note: ---
- Data marked (*) are tentative and to be firmed up by the contractor during detailed
engineering.
- Data marked (**) Boom length and pedestal location shall be selected in such a way
that it is possible to handle loads/equipment at heli-deck level and farthest future
clamp-on wells.
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- Data marked () The static capacity shall be so selected to suit the work over operations
with 1.25 inch Coil Tubing Unit (CTU).

Contractor shall ensure to locate and elevate crane pedestal so as to provide a clear view
(from the cabin) of the items to be handled on platform as well as boat landing.
Material for pedestal shall be as per API SPEC. 2H GR 50 minimum.


1.2 Area Classification :-
1.2.1 Deck Crane on platform will be located within : Class-1 GR-D, Temperature class-T3,
Division-2, hazardous area classified as per APR-RP-500B
1.2.2
Utilities available from Platform
Utility Air for starting diesel
engine
: Nil
Water : Potable water
Diesel fuel ISI-1460-1974
The fuel shall be No. 2 diesel for
marine applications. However, for
platform facilities design purpose water
content shall be considered 1 % Vol.
Max.
1.3
Electric power : Nil
Supplier shall specify the utilities required along with their rate of consumption in his
bid.
1.4 Specific requirement
1.4.1 Chain drive shall not be acceptable for crane swing system.
1.4.2 Power required for lighting and electrical shall be generated from primary power
source of engine.
1.4.3 Vendor shall attain the maximum speed of hook at the first layer of the drum i.e. at the
minimum diameter of the drum.
1.4.4 Limit switches for all motions shall be provided to cause sufficient reduction of
velocity before physical activation of mechanical stopper so as not to impair the
mechanical stopper device. All limit switches shall be in explosion proof construction.
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1.4.5 Hydraulic tank shall have the following features in addition to other standard
requirements,
a) Low oil level alarm
b) Magnetic particle collector
a) Anti frothing arrangement.
b) 100-micron full flow filtration system with field replaceable element mounted
externally to the hydraulic oil tank on the suction of pump, with built-in indicator
system.
c) 5 micron full flow filtration system with field replaceable element, with built-in
indication system for the entire system.
1.4.6 Multi-swivel connection shall be provided by crane manufacture for following utilities
i) Fuel

1.4.7 All controls, warning, other safety features and indicator shall be minimum as per the
specification. All electrical fixtures shall be flame proof. All controls shall operate in a
fail-safe mode.
1.4.8 In respect of pedestal deflection contractor shall establish compliance of API Spec. 2C
after due co-ordination with the deck crane supplier.
1.4.9

Crane base operating control arrangement shall be four lever type as per API Spec 2C.
1.4.10

An air / hydraulic driven diesel transfer pump to transfer the diesel from diesel storage
tank to diesel engine day tank, consisting of piping, NRV etc.
1.4.11 All the devices shall meet the requirements for the area classification in which they are
installed.
1.4.12 All couplings, gears and exposed rotating parts shall be provided with non-sparking
type guards. Drive belts, if used shall be anti-static type.
1.4.13 Oil heat exchanger sized with respect to maximum ambient temp.
1.4.14 Means shall be provided for manual and controlled lowering of loads in case of power
or control failure.
1.4.15 Suitable boom rests(Removable type) to be provided at convenient locations on deck.
1.4.16 Commissioning spares parts and consumables for start-up . Also list of spare parts for
one(1) year normal operational requirement.
1.4.17 Two sets of special tool with normal tool kit to be provided.
1.4.18 Length of wire rope shall be selected in such a manner that while boom is in highest
position hook shall be able to reach chart datum, while retaining two full wraps of rope
on the rope drum.
1.4.19 Operability and load test of the crane shall be carried out at fabrication yard and
offshore per specified load for which crane is designed, including overload test. Also
vendors Engineers to be involved for Mechanical erection, Commissioning and
Testing at yard and offshore
1.4.20 Access platforms shall be provided for servicing of hook sheaves (top), top of gantry,
slew mechanism.
1.4.21 API Medallion to be placed on the crane as evidence of certificate for meeting API
Specification
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1.4.22 The design of crane and platform pedestals shall ensure that external moment be
limited to 460 ton-meters and axial load to 70 tones . In case the crane parameters do
not match with this and are expected to exceed, then the contractor has to design for
higher load data.




2.0 Construction Features:
2.1 Manufacturer
Model:

2.2 a) Capacity as per operating conditions
(INDICATIVE)

b) Deviation, if any
:


:
Refer Description of work of bid
document

Yes/No
2.3 Maximum Dynamic Vertical Load T :
2.4 Maximum Overturn moment dynamic T
Boom Construction 2.5
Type
Material
Walkway provided
Walkway position relative to Boom
:
:
:
:
Lattice Boom
ASTM A36 or A 500 Gr. B
Yes/No
Left/Right
A Frame
Construction, Type / Material :
2.6
Lifting Aids provided : Yes / No
Base Frame
Construction, Type / Material
2.7
Tail Radius Limit
Drivers Cab
Position Related To Boom : Left / Right
2.8
Mounting Dimensions, MM (L x B x H) :
Slew Ring
Manufacturer
Model No.
2.9
Material, Ring / Rollers
Pedestal Adopter
Diameter, Top / Bottom
Material
2.10
Wall Thickness
Prime Mover
Type
2.11
Power
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Speed
Manufacturer

Gear Box
Gear Box Splitter Main Hoist Boom Hoist Slew Drive
Type
Make

2.12
Power

Hydraulic Pumps (Manufacturer to Substantiate with Hydraulic Schematic Block
Diagram)
Hydraulic Pumps Main Hoist Whip Hoist Boom Hoist Slew Drive
Model
Type
Make
Flow M
3
/Hr
000
2.13
Power/KW
Speed, RPM


Hydraulic Motors
Main Hoist Whip Hoist Boom Hoist Slew Hoist
Type
Make
Flow M
3
/Hr
Pressure, Kg/Cm
2

2.14
Power/Speed, KW/RPM

Hoist
Hoists Main Hoist Boom Hoist Whip Hoist

Drum Dia, mm
Drum width between flanges, mm
No. of Layers
No. of Dead Turns
Brake Type
2.15
Line Pull

Total Power Demand @ Maximum operating conditions
Hydraulic : Open Loop / Close Loop
2.16
Gear Box Type

2.17 Sheaves
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Sheaves Main Hoist Boom Hoist Whip Hoist

Diameter, mm

No. of falls
Wire Ropes (suitable for saliferous atmosphere of a tropical offshore platform)
Wire Ropes Main Hoist Boom Hoist Whip Hoist

Wire Ropes
Code
Make
Construction / Galvanized
Dia, mm

Max. Operating Load, T
Safe Working load, T
2.18
Min. Breaking load, T

Hooks with stop limit switches with warning lights and audible devices.
Hooks Main Hoist Boom Hoist Whip Hoist

Type / Standard
2.19
Safety Latch

2.20 Swing Brake
Type :

2.21 Noise Level
Within Machinery room :
Within drivers cab :
External to crane :
3.0 Inspection and Testing
Test as per Spec. : YES
4.0 Manufacturers Data

Technical data / literature for cranes
and duly filled-in attached data
sheets shall be submitted along with
the bid.
Contractor shall provide sufficient details
for evaluating the crane system during the
bid offer.
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5.0 NOTES:

5.1 Flexible low pressure lines shall be wire spiral reinforced hose with a minimum
rated pressure shall be 1.5 times of maximum working pressure encountered.

5.2 The hydraulic lines shall be neatly laid-out, clamped, to avoid any whipping and
sharp bends and tagged as per good engineering practice.

5.3 Winches shall be designed for marine conditions and shall be of sealed type and
shall be installed in enclosed areas.

5.4 Bolting between base and pedestal shall be cadmium plated or equivalent with
corrosion resistant finish.
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ODS/SOF/004B ODS/SOP/008 TO 015 01 01 15/10/2003



DIESEL ENGINE FOR DECK CRANE

1.0 PURCHASE SPECIFICATION

1.1 PROJECT : New Platform PLATFORMS All JOB NO.

1.2 PLANT LOCATION : OFFSHORE REQUISITION NO. DATE
1.3 ITEM NO.: UNIT NO :
1.4 NO. REQD.: WORKING: ONE / Per Platform STANDBY : NIL SERVICE : DECK CRANE


2.0 OPERATING CONDITIONS


2.1 AMBIENT TEMP.
0
C: AREA CLASSIFICATION: AS per Electrical
Design Criteria

2.2 BAROMETRIC PRESSURE: ALTITUDE ABOVE M.S.L. M: As Per
Equipment
Layout
2.3 RELATIVE HUMIDITY: LOCATION: OUT DOOR

2.4 CODE/STD: ISO 3046/EEMUA NO. 107/BS-5514


3.0 UTILITIES


3.1 COOLING WATER TEMP.
0
C SUPPLY RETURN (MAX)
3.2 COOLING WATER PR. kg/cm
2
g SUPPLY RETURN
3.3 COOLING WATER PROPERTIES: POTABLE WATER
3.4 TOTAL ALKALINITY CALCIUM HARDNESS
3.5 TOTAL HARDNESS CHLORIDES
3.6 CHLORIDE INJECTION LEVEL TOTAL DISSOLVED SOLIDS
3.7 SUSPENDED SOLIDS Ph VALUE
3.8 FUEL OIL NO.2 DIESEL
3.9 INSTRUMENT AIR Kg/cm
2
g DEW POINT
3.10 STARTUP UTILITY AIR: TO BE PROVIDED BY DIESEL ENGINE DRIVEN COMPRESSOR
3.11 VENDOR SHALL INDICATE THE ESTIMATED UTILITY CONSUMPTION FOR EACH UTILITY IN
HIS OFFER.

4.0 DRIVEN MACHINES

4.1 DRIVEN MACHINE: DECK CRANE HYDRAULIC PUMPS AND AUXILARIES
STARTING TORQUE Kg-M
4.2 DUTY: INTERMITTENT GD
2
VALUE Kg-M
2

4.3 POWER REQUIRED AT SHAFT (NORMAL) KW * (MAX) KW* RPM
4.3 ROTATION OF MACHINE VIEWED FROM COUPLING END
4.4 METHOD OF DRIVE FLEXIBLE / RIGID COUPLING O V-BELT O GEAR DRIVE
4.5 DRIVE THROUGH POWER TAKE OFF CLUTCH
4.6 RECOMMENDED RATED POWER OF PRIME MOVER AT SITE
SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


Page 19 of 31

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004B ODS/SOP/008 TO 015 01 01 15/10/2003

* TO SUIT POWER REQUIREMENT FOR THE ENTIRE SPECTRUM OF DECK CRANE



5.0 MANUFACTURERS SPECIFICATION


5.1 CONSTRUCTION AND PERFORMANCE FEATURES
5.2 MANUFACTURER ENGINE MODEL
5.3 CYLINDER ARRANGEMENT NO. OF CYLINDERS
5.4 BORE / STROKE COMPRESSION RATIO
5.5 SPEED RPM MEAN PISTON SPEED M/Sec.
5.6 CHARGING: NATURALLY ASPIRATED O MECH SUPERCHARGED
O TURBO CHARGED O INTER COOLED
5.7 RATING: CONTINUOUS WITH 10% OVERLOAD PROVISION FOR 1 HR. 1N 12 HOURS
5.8 PERFORMANCE STANDARD: ISO 3046 /BS-5514 BMEP AT RATED LOAD Kg/cm
2

5.9 TYPE OF COMBUSTION CHAMBER FIRING ORDER
5.10 ROTATION VIEWED FROM COUPLING END
5.11 ENGINE COOLING O AIR COOLED WATER COOLED
5.12 METHOD OF STARTING PNEUMATIC & HYDRAULIC O AUTOMATIC
5.13 METHOD OF STOPPING MANUAL O AUTOMATIC
5.14 TYPE OF COLD STARTING AID
5.15 RATED ENGINE POWER AT STANDARD OPERATING CONDITIONS KW
( WITH ENG. DRIVING ALL ANCILLIARIES, EXCLUDING RADIATOR FANS AND MOTOR
DRIVEN PUMPS
5.16 POWER REQUIRED FOR DRIVING RADIATOR FANS MOTOR DRIVEN PUMPS
5.17 RATED ENGINE POWER AT SITE CONDITIONS (GUARANTTED, NO NEGATIVE TOLERANCE)
KW
5.18 SPECIFIC FUEL CONSUMPTION (GUARANTEE) AT VENDORS WORKS
10% OVERLOAD FULL LOAD LOAD
LOAD LOAD
5.19 ENGINE GOVERNING SPEED RANGE RPM
5.20 GOVERNOR TYPE: MAKE: MODEL:
5.21 GOVERNOR CONTROL MECHANISM MANUAL / REMOTE


6.0 STARTING SYSTEM

6.1 O HAND STARTING WITH STARTING HANDLE.
6.2 MANUAL HYDRAULIC STARTING WITH AUTO CHARGING FACILITY, ENGINE DRIVEN
HYDRAULIC PUMP WITH CHARGED ACCUMULATOR.
6.3 HYDRAULIC STARTER MAKE MODEL
6.4 COMPRESSED AIR STARTING WITH INTERCONNECTING PIPING, FITTING, VALVES,
STRAINERS & LUBRICATOR., CRANE ACCESSORIES AND STARTERS
6.5 AIR COMPRESSOR DRIVE BY CRANE DIESEL ENGINE
6.6 COMPRESSOR TYPE CAPACITY PRESSURE KG/CM2G
6.7 DRIVER RATING KW RPM VOLTS
6.8 AIR RECEIVER WITH PR. GAUGE, RELIEF VALVE & MANUAL DRAIN VALVE
6.9 START STOP SWITCH FOR COMPRRESSOR MANUAL / AUTO

6.10 AIR RECEIVER CAPACITY (M
3
) DESIGN CODE ASME - SEC VIII
6.11 AIR / GAS STARTER MAKE MODEL
SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


Page 20 of 31

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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6.12 O BATTERY STARTING WITH CABLE LUGS
6.13 O BATTERY NO. MAKE RATING


NOTE: BOTH HYDRAULIC AND AIR STARTING SYSTEM SHALL BE SUPPLIED MOUNTED
ON THE ENGINE WITH A PROVISION TO USE ANY ONE AT A TIME TO START THE
ENGINE.


7.0 WATER COOLING SYSTEM

7.1 RADIATOR COOLING INCLUDING INTERCONNECTING PIPING AND FITTINGS, VALVES
ETC.
7.2 RADIATOR WITH TEMP. CONTROL VALVE O EXPANSION / MAKE UP WATER
TANK
7.3 FAN DRIVEN BY ENGINE O DRIVER RATING KW / RPM
7.4 ENGINE DRIVEN WATER CIRCULATING PUMP WITH FULL BYPASS ARRANGEMENT
7.5 ENGINE WATER INLET / OUTLET TEMP.
O
C
7.6 O OPEN CIRCUIT COOLING WITH ENGINE DRIVEN WATER CIRCULTING PUMP
7.7 O CLOSED CIRCUIT COOLING INCLUDING
7.8 WATER PUMP DRIVEN BY ENGINE SHAFT DRIVER RATING KW RPM
7.9 O PRIMARY (SOFT) CIRCUIT PIPING WITH TEMP. CONTROL & MAKE UP TANK
7.10 O HEAT EXCHANGER: SKID MOUNTED
7.11 O SECONDARY (RAW WATER) CKT. PIPING WITH PR. REGULATING VALVE
7.12 O BY PASS VALVE FULL FLOW O CHECK VALVE O STRAINER
7.13 O HEAT EXCHANGER INLET / OUTLET TEMP. (PRIMARY CIRCUIT)
O
C
7.14 O WATER PRESSURE (SECONDARY CIRCUIT) Kg/cm
2
g
7.15 O HEAT EXCHANGER TESTING PRESSURE Kg/cm
2
g
7.16 Radiator fan shall be non-metallic
7.17 Radiator shall be constructed of material resistance to offshore marine
environmental coated to resist corrosion.

8.0 FRAME LUBRICATING SYSTEM

8.1 O SPLASH LUBRICATION
8.2 FORCED FEED LUBRICATION INCLUDING OIL PUMP, PIPING & FITTINGS, VALVES
8.3 OIL COOLER TYPE : SHELL & TUBE
8.4 OIL FILTERS O SELF CLEANING DUPLEX WITH INDICATOR
8.5 LUBRICATION OIL PUMP DRIVEN BY ENGINE SHAFT
8.6 PRELUBRICATION O MANUAL O AUTO AT INTERVALS
8.7` LEVEL INDICATORS AT CRITICAL LOCATION (HOUR)
8.8 OIL COOLER TESTING PRESSURE Kg/cm
2
g OIL CONSUMPTION
8.9 OIL SUMP CAPACITY TYPE / GRADE OF LUB OIL
8.10 CRANKE CASE BREATHER
NOTE:- DUPLEX FILTERS SHALL BE PROVIDED IN SUCH A MANNER THAT
CLEANING/REPLACEMENT AND MAINTENANCE OF FILTERS IS POSSIBLE
WITHOUT INTERRUPTING THE OPERATION OF THE MACHINE


SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


Page 21 of 31

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004B ODS/SOP/008 TO 015 01 01 15/10/2003



FUEL SYSTEM

9.1 DIESEL TRANSFER SYSTEM FROM DIESEL STORAGE TANK TO ENGINE DAY TANK
WITHPIPING AND AIR DRIVEN PUMP
9.2 FUEL LIFT PUMP ENGINE SHAFT DRIVEN
9.3 FUEL FILTERS DUPLEX WITH INDICATOR O PAPER CARTRIDGE
9.4 FUEL INJECTION PUMP MAKE MODEL
9.5 DAILY SERVICE FUEL TANK O ENGINE MOUNTED O WALL MOUNTED
9.6 O GROUND MOUNTED SKID MOUNTED
9.7 CAPACITY OF FUEL TANK: FOR 12 HOURS (FULL LOAD RUN) O FOR 24 HRS. (FULL
LOAD RUN)
9.8 O FUEL FLOAT TANK O GROUND MOUNTED WITH BASE PLATE O SKID
MOUNTED
9.9 O SEMI ROTARY FUEL TRANSFER PUMP
9.10 O MOTOR DRIVEN FUEL TRANSFER PUMP
9.11 FUEL PIPING & FITTINGS
9.12 DAILY TANK TO ENGINE TRANSFER PUMPS TO DAILY TANKS HAND-HOLE
FLOAT VALVE
9.13 OVER FLOW PIPES DIPPED IN TANK VENT PIPE WITH FLAME ARREST
9.14 ALL NECESSARY INTERCONNECTING PIPING, VALVES, SEALED LEVEL GAUGE.
9.15 STRAINER, DRAIN VALVE WITH FLANGED END ETC., ON THE FUEL TANK
9.16 DRIP PAN

NOTES: 1) FUEL SYSTEM SHALL BE SUCH THAT THERE SHOULD NOT BE ANY AIR
LOCK OR AIR TRAP IN FUEL LINE. A MANUAL FUEL PRIMMING PUMP WITH
ASSOCIATED PIPING. VALVES ETC. SHALL BE PROVIDED FOR FUEL PRIMING, IN
INSTALLED CONDITION ON THE ENGINE.

2) DUPLEX FILTERS SHALL BE PROVIDED IN SUCH A MANNER THAT
CLEANING/REPLACEMENT AND MAINTENANCE OF FILTERS IS POSSIBLE WITHOUT
INTERRUPTING THE OPERATION OF THE MACHINE

10.0 MATERIAL OF CONSTRUCTION

10.1 CHARGE AIR COOLER SHELL TUBES
10.2 WATER COOLER SHELL TUBES
10.3 AIR COOLER SHELL TUBES
10.4 AIR RECEIVER CYLINDER HEAD CYLINDER LINER
10.5 FUEL TANK CRANK SHAFT GUDGEON PIN
10.6 PISTON, PISTON RINGS CONNECTING ROD CONNECTING ROD BOLTS
10.7 MAIN BEARING VALVES CRANK CASE

11.0 TESTING & INSPECTION

11.1 O STAGE INSPECTION DURING MANUFACTURE
11.2 W FULL LOAD TEST AT VENDORS WORKS FOR 4 HOURS
11.3 W 10% OVERLOAD TEST FOR 1 HOUR VENDORS WORKS
11.4 W FUEL CONSUMPTION GOVERNING TEST
115 W CONTROL PANEL FUNCTIONAL TEST INCLUDING ALARMS & SHUT-DOWN
11.6 O OTHER TESTS AS PER APPLICABLE CODES & STANDARDS
SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


Page 22 of 31

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004B ODS/SOP/008 TO 015 01 01 15/10/2003


11.7 O CHECKS FOR ENGINE SAFETY & SHUT DOWN DEVICES
11.8 O TYPE TEST CERTIFICATE AS PER EEMUA SHALL BE FURNISHED
11.9 O CHECKS FOR CRANE ENGINE DRIVEN COMPRESSOR
11.10 INSPECTION / TESTING BY COMPANY/ AUTHORISED REP. CERTIFYING AGENCY
11.11 TESTS MARKED WITH W SHALL BE WITNESSED BY INSPECTOR


12.0 INSTRUMENTS & CONTROLS

12.1 PRESSURE GAUGE LUB OIL HEADER GB O PR. GAUGE-BOOST AIR PRESSURE
12.2 PRESSURE GAUGE AIR RECEIVER PR. GAUGE COOLING WATER - GB
12.3 FUEL LEVEL GAUGE GB TACHO HOUR METER - GB
12.4 TEMP. INDICATOR LUB OIL TEMP. INDICATOR COOLING WATER 1N GB
12.5 O TEMP. INDICATOR - CHARGE AIR COOLER TEMP. INDICATOR COOLING WATER OUT GB
12.6 HYDRAULIC PRESSURE GAUGE FOR EACH FUNCTION OF CRANE
12.7 LOW LUB OIL PRESSURE ALARM(A-V)GB 2
ND
STAGE SHUT DOWN WITH
ALRAM (A-V)
12.8 HIGH ENGINE WATER TEMP. ALARM (A-V) GB 2
ND
STAGE SHUTDOWN WITH
ALARM (A-V)
12.9 O LOW RECEIVER AIR PR. O ALRAM (A-V)
12.10 LOW FUEL OIL LEVEL ALARM (A-V) GB
12.11 LOW WATER LEVEL ALARM (A-V) GB
12.12 ENGINE OVERSPEED ALARM (V) GB SHUT DOWN BY FUEL & AIR
SUPPLY CUTOFF
12.13 ENGINE FAILS TO START ALARM (V) GB
12.14 KEY SWITCH START AND PUSH-BUTTON STOP
12.15 O A AUDIO, V-VISUAL
12.16 REVERSE RUNNING OF ENGINE SHALL NOT BE POSSIBLE.
12.17 ITEMS MARKED (GB) TO BE HOUSED IN GAUGE BOARD INSIDE OPERATORS CABIN
12.18 O ITEMS MARKED (LP) TO BE HOUSED IN LOCAL CONTROL PANEL (FREE STANDING
TYPE)
12.19 ELECTRICAL SWITCHES FOR ALARM & SHUTDOWNS TO HAVE ENCLOSURE
12.20 TEMP. INDICATORS SHALL BE BIMETALLIC DIAL TYPE
12.21 ALL WIRING, PIPING BETWEEN ENGINE-GAUGE BOARD-CONTROL PANEL IN
VENDORS SCOPE
12.22 PANEL SHALL BE INSIDE CRANE OPERATORS CABIN


13.0 SCOPE OF SUPPLY / WORK (EACH ENGINE)

13.1 DIESEL ENGINES SHALL BE HEAVY DUTY, PREFERABLY NATURALLY ASPIRATED
INDUSTRIAL TYPE (FROM REGULAR PRODUCTION MODEL), LUBRICATION SYSTEM,
GOVERNING SYSTEM CHARGING SYSTEM, FUEL SYSTEM, COOLING SYSTEM &
STARTING SYSTEM AS DEFINED ABOVE

13.2 SUCTION AIR FILTER WITH SUCTION PIPING DRY WITH DP O OIL BATH
INDICATOR
13.3 FLYWHEEL, WITH BARRING DEVICE
13.4 GUARDS FOR MOVING PARTS NON SPARKING TYPE
13.5 FLAME ARRESTOR IN ENGINE INTAKE SYSTEM
13.6 INLET & EXHAUST MANIFOLD WATER COOLED
SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


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13.7 EXHAUST SILENCER WITH EXPANSION BELLOWS SPARK ARRESTING TYPE
CERTIFIEDFOR HAZARDOUS
AREA WITH RAIN HOOD

13.8 INSTRUMENTS & CONTROLS DEFINED ABOVE
13.9 O BATTERY CHARGING EQUIPMENT MOUNTED IN INCLUDING TRANSFORMER
13.1O O RECTIFIER DC AMMETER DC VOLTMETER CHARGE RATE SELECTOR SWITCH
13.11 O SET OF BATTERIES VOLTS RATING AMPS. WITH CABLES & LUGS
13.12 COUPLING FOR ENGINE TYPE-FLEXIBLE
13.13 COMMON SKID FOR ENGINE, HYDRAULIC SYSTEM
13.14 SPECIAL TOOLS FOR NORMAL MAINTENANCE OF ENGINE
13.15 O FOUNDATION BOLTS & ANCHOR BOLTS
13.16 TORSIONAL ANALYSIS REPORT ON ENGINE. CARRIED AS LAB TEST FOR SIMILAR
UNIT
13.17 LIST OF SPARES FOR ONE YEAR OPERATION
13.18 ANTI-VIBRATION MOUNTING

13.19 PROTECTIVE DEVICES AS PER EEUMA AS APPLICABLE FOR HAZARDOUS AREA IN
WHICH CRANE IS INSTALLED.
13.20 O TURBO CHARGING (IF REQUIRED) WATER COOLED
13.21 FLAME TRAP IN AIR INTAKE AND EXHAUST SYSTEM
13.22 O GAS COOLER IN EXHAUST SYSTEM
13.23 FLAME ARRESTER IN EXHAUST SYSTEM CERTIFIED FOR HAZARDOUS AREA.
13.24 GOVERNOR VARIABLE SPEED WITH MAXIMUM FULL LOAD.
13.25 TWO SPARE SET OF FILTER ELEMENTS FOR ENGINE FUEL, LUBE OIL AND AIR
FILTER.
13.26 SUITABLE WEATHER PROTECTOR COVER
13.27 SPARE FOR STARTUP AND COMMISSIONING.

14.0 ERECTION & MAINTENANCE

14.1 NET WEIGHT OF ENGINE WITH MOUNTED ANCILLARIES
14.2 MAXIMUM WEIGHT TO BE HANDLED DURING ERECTION & MAINTENANCE
14.3 CHANGE OF LUBRICATING OIL AFTER HOURS
14.4 EXPECTED PERIOD OF RUNNING BETWEEN TOP OVERHAULS HOURS
14.5 EXPECTED PERIOD OF RUNNING BETWEEN MAIN OVERHAULS HOURS



15.0 PURCHASERS NOTES

15.1 ALL ITEMS MARKED AS X SHALL BE IN VENDORS SCOPE OF SUPPLY /WORK
15.2 ANY ADDITIONAL INFORMATION NOT COVERED BY THESE DATASHEETS BUT
CONSIDERED NECESSARY BY THE BIDDER TO DESCRIBE THE SALIENT FEATURES OR TO
CLARIFY SCOPE OF SUPPLY SHOULD BE BROUGHT ON SEPARATE SHEETS.
15.3 BIDDER SHALL RETURN THESE DATASHEETS DULY COMPLETED IN ALL RESPECT WITH
PROPOSAL.


16.0 VENDOR DATA REQUIREMENT

16.1 FOLLOWING DATA / DRAWINGS SHALL BE FURNISHED IN SET OF 8 COPIES EACH :


SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


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FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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PRINTS WITH PRINTS AFTER
QUOTE ORDER

16.2 TECHNICAL CATALOGUES WITH RATING CURVES

16.3 LINE SCHEMATICS FOR AIR STARTING /
COOLING & FUEL OIL SYSTEM

16.4 RECOMMENDED LAYOUT FOR FUEL
OIL SYSTEM & EXHAUST LINES

16.5 GEN. ARRANGEMENT DRAWING. ENGINE & AUXILLIARIES

16.6 FOUNDATION PLAN ENGINE & AUXILLIARIES -

16.7 TORSIONAL ANALYSIS REPORT -

16.8 ASSEMBLY DRG. RADIATOR / AIR RECV. / WATER COOLER -

16.9 OPERATION & MAINTENANCE MANUAL -

16.10 SPARE PARTS CATALOGUE -


VENDOR TO FILL THIS DATA SHEET AND SUBMIT WITH BID












SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


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FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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5.12 Acceptance Criteria

The equipment selection shall be in accordance with the applicable codes,
standards and regulations together with additional requirements noted in the
specification and in the data sheets.

As a minimum requirement, the offered equipment or the equipment of similar
design manufactured by the same supplier:

- Shall have been type tested; and

- Shall have been in continuous satisfactory service on offshore for a
minimum period of two (2) years.

The final acceptance of the package shall be based upon the comprehensive
tests, both functional and performance which shall include load and over load,
of the equipment. The tests shall demonstrate the integrity of the crane systems.



6.0 SPARES PARTS AND TOOLS :
6.1 Spare Parts

The overall maintenance philosophy of platform is to keep the onboard
maintenance as low as responsibly practical and minimize equipment sparing.
Based on overall platform philosophy, it is essential to minimize the need of
breakdown maintenance by using predictive condition monitoring techniques
and carry out preventive routine maintenance.

In view of above, the complete maintenance and spare parts requirements for
the deck crane shall be furnished with the Tender. This shall include spares for
start-up, commissioning and one years operations.

The Contractor shall provide a recommended spare parts list to cover the
commissioning and start-up for deck crane.. When preparing recommended
spare parts lists, the Contractor shall follow the Equipment manufacturers
recommendations. The Contractor shall note long lead items and available shelf
replacement parts,
All spare parts furnished by the Contractor shall be wrapped and packaged to
preserve the parts as in original condition. The same parts shall be
appropriately tagged using stainless steel tags and coded so that later
identification as to their intended equipment usage will be facilitated. All items
supplied shall be packaged separately and clearly marked as Spare Parts and
SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
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DECK CRANE


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FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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shipped with the equipment in accordance with the instruction from the
Company. Packing lists shall be furnished complete and in detail so that parts
can be handled without uncrating, should this be required.

Recommended spares should take into account related factors of equipment
reliability, effect of equipment down-time upon production and safety, cost of
parts and availability of equipment service facilities.

6.2 Special Tools
With its Tender, the Contractor shall provide a list of any special tools required
for the erection and maintenance of the deck crane

The Contractor shall furnish (2) sets of special tools.
Prior to shipment each special tool shall be tagged with stainless steel tag
detailing its description and where it is to be used.

7.0 INSPECTION , TESTING AND CERTIFICATION :
The vendor shall completely assemble the crane and accessories and shall test
the crane to ensure proper operation of the equipment prior to shipment. Vendor
shall carry out comprehensive tests as per data sheets, applicable
codes/standards. All Test certificate shall be submitted for companys approval.

Company/ its authorized representative or certifying agency shall have access to
inspect the equipment at any stage during manufacture. During inspection,
material certificate and any other relevant information shall be furnished to
facilitate verification of compliance with specification and quality assurance
requirement. The company or its third party inspection agency shall have
confidential access to design calculations and for any other relevant information
as provided in the API-2C to verify the safety of equipment.


8.0 PREPARATION FOR SHIPMENT
Prior to shipment, all instrumentation and other equipment vulnerable to
damage shall be disassembled and boxed separately for shipment.

All items shall be adequately packed and protected against damage during
shipment. Each crate, bag or packages shall be clearly identified with the
purchase order number and identification symbol, and shall be securely fastened
to the Package.

All flanged openings shall be protected with steel plate covers attached by proper
bolting and sealed with plastic compound.

SPEC No. 5301F
Rev. No. 2
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OFFSHORE
DESIGN
SECTION

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SPECIFICATION
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FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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All electrical control enclosures shall be appropriately plugged at entries and
loaded with silica gel bags.

Screwed connections shall be protected with threaded forged steel plugs.

Contractor shall state in the proposal his recommendations for long term storage
(up to 12 months) for both indoor and open-air storage in a marine environment.


9.0 DOCUMENTATION

Data shall be submitted as per attached Vendor Data Requirements
SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


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DESIGN
SECTION

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SPECIFICATION
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FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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SPECIAL NOTES ON VENDOR DATA REQUIREMENT
FOR VENDOR TO COMPLY

1. Vendor to comply with the Documentation listed herein. Minimum (8)
eight sets of dossier shall be included for purchaser/consultants.

2. The Vendor shall be held accountable for furnishing all data/drawings in proper
form and quality in accordance with these requirements. The Vendor shall also
be accountable for the documentation required from his sub-vendor.

3. Each vendor data item requested above must be identified by the purchase order
number and equipment tag number location on the cover sheet or first page of
said item and in the case of engineering drawings, on each and every drawing.

4. Any additional data/drawings required as a result of issuing supplements to a
purchase order or during detailed engineering shall be furnished by Vendor and
handled in the same manner as the original order.

5. All drawings and literatures shall be in the English language and in the Metric
Measurement System.

6. The reproducible drawings, 279 mm x 432 mm (11 x 17) size and full size are
to be of such quality that Clear Legible prints can be made with Osalid type
reproduction facilities.

SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


Page 29 of 31

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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Vendor Data Requirements

With
Proposal
After Order Placement

Sl. No.


Description For
Company
Evaluation
For
Company
Approval /
Review
With Eqpt.
Data Book
1 Technical Data of Crane X X -
2 Catalogues / Leaflets X - -
3 Load Capacity Chart X X X
4 Winch Performance Data X X -
5 Power Requirement Calculation X X -
6 Dynamic Coefficient Calculation X X -
7 Write up on operation, controls and
safety
X - -
8 Comparative power ratings of Hoist
System
- X X
9 Dimensional Outline Drawing of
the Crane
X X X
10 Pedestal loads and moments X X X
11 Pedestal Mounting Details - X X
12 General Arrangement drawings of
the crane showing detailed
arrangement of Transmission
system and other components
X X X
13 Details of hydraulic pump /
transmission system
X X X
14 Hydraulic system schematics with
details and catalogue
X X X
15 Inside cab view X X -
16 Electrical Details / Swivel data
(single line diagram, schematic
diagram and lighting arrangement).
X X X
17 d) Filled in data sheet for diesel
engine
X X X


SPEC No. 5301F
Rev. No. 2
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DESIGN
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SPECIFICATION
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FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
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X Means Data required in Eight copies

* Means Requirement at Inspection Stage.



Sl. No. Description With
Proposal
After Order Placement
For
Company
Evaluation
For
Company
Approval /
Review
With
Eqpt. Data
Book
18 Catalogue for diesel engine X - -
19 De-rating calculations / charts for
diesel engine
X X -
20 Schematics of engine lubrication,
cooling, starting, intake and exhaust
systems
X X X
21 Utility requirements X X X
22 Material certificates, certificates of
bought-out components
- * -
23 Inspection / Test Reports - * X
24 One year spare parts List X X X
25 List of special tools and tackles X - X
26 Operation and Maintenance Manual - - X
27 List of deviation from API Spec.
2C (latest edition)
X - -
28 List of deviations from
specifications
X - -
29 Reference list of previous Offshore
installations
X - -
30 Spare parts catalogue - - X
31 Quality Plan X X -
32 Manufacturing and delivery
schedule
X
32 Reliability and Availability data X
SPEC No. 5301F
Rev. No. 2
Discipline Mechanical


OFFSHORE
DESIGN
SECTION

FUNCTIONAL
SPECIFICATION
FOR
DECK CRANE


Page 31 of 31

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004B ODS/SOP/008 TO 015 01 01 15/10/2003

10. Warranty :

Vendor shall have final and total responsibility for the design and performance
of all equipment furnished by him. Vendor shall warrant that the equipment
furnished by him and the performance of the said equipment is in accordance
with this specification and general codes.

Vendor shall warrant and guarantee that all the materials and equipments
incorporated in the entire equipment under his Scope shall be new, and all work
shall be of good quality.

Vendor shall also be responsible for all system and detailed designing, the
aspects of which may not have been covered in this specification as regards the
workmanship, performance etc., of the equipment supplied by him.

Vendor shall, upon notice from Company, make good at his own expense all
defects found during the warranty period expeditiously.

Vendor shall, if required, supply the services of an experienced engineer to
supervise the correction of any defects found during the warranty period.

Vendor shall also warrant and guarantee all work, materials and equipment
furnished by any Sub-Vendor and which is incorporated in the Package.