ABB

| Slide 1
Power Product Utility Seminar
High Voltage Gas Insulated
Switchgear.
Mukesh Sharma, Projects / Engineering Manager, July 2013.
J uly 15, 2013
ABB
| Slide 2
What is Gas Insulated Switchgear (GIS)?
Benefits of Gas Insulated Switchgear.
Additional advantage with ABB GIS.
ABB High Voltage Gas Insulated Switchgear portfolio.
Integrated Gas Insulated Switchgear solution.
Local capability and references.
Topics
J uly 15, 2013
ABB
| Slide 3
What is Gas Insulated Switchgear (GIS) ?
J uly 15, 2013
GIS is a type of switchgear having usual components of a substation
(e.g. busbars, disconnectors, circuit-breakers, earthing switches,
instrument transformers, surge arrester) arranged in metal enclosure
and insul ated with Gas (SF
6
) at high pressure.
Equipment are segregated into sufficient independent gas zones to allow
the required degree of operational flexibility.
Usual substation components GIS
ABB
| Slide 4
Benefits of Gas Insulated Switchgear
J uly 15, 2013
Low Life Cycle Costs
High safety level
Low space requirement
Low environmental impact
ABB
| Slide 5
Life Cycle Costs
GIS AIS
Operation & Maintenance
(AIS =1.5 GIS)
Installation & Commissioning
(AIS =2 GIS)
Engineering & Project Management
(AIS =1.5 GIS)
Auxiliary Cables
(AIS >GIS)
Building, Civil work
(GIS =AIS)
Space Saving
(GIS = 10 to 20 % AIS)
Earth levelling, Site preparation,
Fence and Road (AIS =2 to 3 GIS)
Earthing, Lighting
(AIS =2 to 3 GIS)
Equipment Price
(GIS=1.3 to 1.7 AIS)
~35 %
Investment cost and O&M cost.
J uly 15, 2013
ABB
| Slide 6
Earthed enclosure (touch proof)
Viewports for each switch (disconnector and earthing switch)
Provisions to padlock disconnector and earthing switch.
Bursting disks.
Safety
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ABB
| Slide 7
Additional advantages of ABB GIS
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0.1% per annum SF
6
leakage type tested.
Compact design means lower infrastructure costs and
lower environmental impact.
Highest ratings covers future customer increase in
network demands.
ABB
| Slide 8
ELK-3
6300A
ELK-14
4000A
ELK-04
4000A
ABB GIS product portfolio
Overview and technical data
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kA
kV 72.5 145 170
245 300 362 1100 765 550 420
40
50
63
80
ENK
2500A
ELK-14
compact
3150A
ELK-3 compact
5000A
ELK-4
5000A
ELK-5
5000A
252
ELK-04
compact
3150A
ABB
| Slide 9
ELK 04 72.5 170kV
Double Busbar Bay
J uly 15, 2013
1 Busbar side Disconnecting and
Earthing switch
2 Circuit Breaker
3 Current Transformer
4 Line side Disconnecting and
Earthing switch
5 Voltage Transformer
6 Fast Acting Earthing Switch
7 Cable Exit
Control
Cubicle
1
Barrier
Insulator
2
4
5
6
7 3
ABB
| Slide 10
Switching components
Circuit Breaker :
Mechanical endurance class M2 (10,000 CO)
Capacitive switching class C2
Used for 170 kV and up to 63 kA
Combine Disconnector Earthing Switch :
Mechanical endurance class M2 (10,000 CO)
Common moving contact for disconnector and earthing switch,
the safest way for interlocking between earthing and
disconnecting function (automatic mechanical interlock)
Fast Acting Earthing Switch:
With max two full load fault making capacity.
Access to main current path is possible without opening gas
compartment.
ELK 04, 72.5 170 kV
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ABB
| Slide 11
ELK-14 compact, 245 kV, 3150 A and 50 kA
Double busbar cable bay
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ELK-14, compact
ELK-14, standard
Dimensions reduced by 40% (building
cost reduction, reduced steel structures)
Weight reduce by 25% (reduced
transport & handling cost, reduce
foundation load)
SF
6
-gas reduced by 20% (ready for
environmental regulations)
Crane size reduce to 1.5 tonne
ABB
| Slide 12
ELK-14 compact, 245 kV
Layout =D01 cable exit
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ABB
| Slide 13
ELK-3 Compact, 420 kV, 5000 A and 63 kA
Double Busbar Bay
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Dimensions reduced by 45% (building
cost reduction, reduced steel
structures & land acquisition costs)
Weight reduce by 25% (reduced
transport & handling cost, reduce
foundation load)
SF
6
-gas reduced by 40% (ready for
environmental regulations)
Crane size reduce to 3 tonne
ABB
| Slide 14
ELK-3 compact, 420 kV & ELK 14 compact, 245kV.
Front access to drives :
Emergency hand crank operation
and padlocking at front panel.
Single type drive for disconnector and
earthing switches for simple spare part
handling.
Circuit-breaker emergency operation
and supervision unit at front panel.
Easy access to gas density monitoring
and indications.
Service platform with openings for
accessibility to viewports and filling point
3/75mm contact view ports for visual
checks
Excellent accessibility
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Service
platforms
ABB
| Slide 15
Based on a typical substation of 7 bays / PO =project order
* Shipping time is not shown in above time line.
Reduction of installation and commissioning time by 60%
Significant reduction of cabling works on-site
Reduced overall lead time by 25 - 30%
Order execution and installation, compact GIS.
Shipped as a complete factory tested bay
PO
Base
Design
1 month
Design
freeze
1.5 months
Manufacturing
6 months
Installation
4.5 months
ELK-3, 420 kV
ELK-3 compact, 420 kV
PO
Base
Design
1 month
Design
freeze
1.5 months
Manufacturing
3 months
Installation
2 months
ABB
| Slide 16
Switching components
Circui t Breaker :
Mechanical endurance class M2 (10,000 CO)
Capacitive switching class C2
Double-motion technology introduced in 1990
th
Disconnector / Earthing Switch :
Mechanical endurance class M2 (10,000 CO)
Contains a three-pole operated disconnector to isolate the feeder from the
Busbar.
Fast Acting Earthing Switch :
Exceeds the requirement : Mechanical endurance class M1 (3000 CO)
Access to main current path is possible using insulated earthing contacts
(10 kV), without opening gas compartment.
ELK 3, compact
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Animation
Double-motion
principle
ABB
| Slide 17
Circuit Breaker Operating Mechanism
Experience with Hydro-Mechanical Spring Drive
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More than 100,000 operating mechanisms successfully in operation
ABB
| Slide 18
Circuit Breaker Operating Mechanism
Energy storage:
Disk spring: Single spring package stores the energy for
multiple close/open operations
Energy transmission:
Hydraulic: Smooth damping of the breaker, integrated in the
hydraulic system
In the unlikely event of rupture of one disc within the stack of
springs only approx. 8% of the stored energy will be lost.
Even with three broken springs (Material failure), safe open -
Operation is possible.
Benefits of Hydro-Mechanical Spring Drive (HMB)
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ABB
| Slide 19
Circuit Breaker Operating Mechanism
MTBF (Mechanisms Manufactured 2000-2010)
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ABB
| Slide 20
SF
6
Gas Monitoring System
Data visual ization and alarm
signalization
Remotely via IEC 61850-8-1
Remotely via embedded web
server
Via local HMI
Leakage rate estimati on analysis
early leak detection.
Maintenance planni ng by
calculati on of l eakage rate.
Reduces inspection work
Reduces maintenance costs
MSM
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ABB
| Slide 21
Integrated GIS Applications
Customer success story City of Anchorage, Alaska
The customer had growing demand for
power and required substation to be
modest, as the project was in close
proximity to a shopping center.
ABB responded by providing an ELK-04 /
145 kV fully integrated GIS substation that
was installed and energized in a few weeks.
The substation consists of a 4-breaker ring
integrated into two 40-foot containers.
The local control cubicles are also fully
integrated inside the containers.
J uly 15, 2013
ABB
| Slide 22
ABB is locally available!
GIS Service World wide engagement for
your satisfaction
International and local 24/7/365 emergency
hotline
Locally available factory Certified GIS
Engineers and Technicians
Local service centers fully equipped with tools
required for installation and maintenance.
Local center for marketing and sales support.
Training for customer personnel available.
ABB
| Slide 23
ABB Gas Insulated Switchgear
AU GIS Projects since 2006
Customer Substation Rating GIS Type Design Delivered Installed
Integral Energy Bella Vista ZS 145kV / 2000A / 40kA 7 Bay Ring Bus 2006
Integral Energy Springhill TS 145kV / 2500A / 40kA 22 Bay DBB 2008
Integral Energy Lawson ZS 72kV / 2000A / 40kA 7 Bay SBB 2010
Integral Energy MungeriePark
ZS
145kV / 2000A / 40kA 8 Bay SBB 2009
Integral Energy Camellia TS 145kV / 2500A / 40kA 13 Bay DBB 2012
Integral Energy Cheriton ZS 145kV / 2000A / 40kA 8 Bay SBB 2011
Ergon Energy Berserker ZS 72.5kV / 2000A / 40kA 5 Bay SBB 2009
CitiPower Southbank 72.5kV / 2500A / 40kA 7 Bay Ring Bus 2010
AGL Bogong 300kV / 630A / 40kA 1 Bay Y Circuit 2009
Rio Tinto Cape Lambert
Substation
220kV / 2500A / 16kA 5 Bays DBB 2012
Transgrid Beaconsfield
South
Substation
145kV / 3150A / 50kA 22 Bay DBB 2012
ABB
| Slide 24
ABB Gas Insulated Switchgear
AU GIS Projects since 2006
Customer Substation Rating GIS Type Design Delivered Installed
Transgrid Beaconsfield
North
Substation
145kV / 3150A / 50kA 22 Bay DBB 2012
Transgrid Beaconsfield
South
Substation
145kV / 3150A / 50kA 4 off Circuits
SF
6
GIL
2012
Transgrid Beaconsfield
South
Substation
362kV / 1600A / 50kA 2 off Circuits
SF
6
/Air GIL
2012
ActewAGL Eastlake 145kV / 2500 A/ 40 kA 10 Bay SBB Delivery
Aug 2103
Commence
2013
Rio Tinto Cape Lambert
Substation
Extn.
220kV / 2500A / 16kA 5 Bays DBB Delivery
Oct 2103
Commence
2013
ABB
| Slide 25
GIS Technology & Applications
Optimal & efficient use of resources
GIS is a mature technology and offers immense flexibility
and benefits to the users.
All products in the market are not same.
Service continuity needs careful evaluation.
New generation of switchgear are compact ,
environmentally friendly and provide lower infrastructure
costs across the whole value chain.
Ideal for pre-fabricated , pre-tested substation in factory
Is fully realiasable with the compact generation of
switchgear & further enhances the benefits of GIS
J uly 15, 2013
ABB
| Slide 26
Mukesh S Sharma
Mukesh S Sharma
Projects / Engineering Manager
ABB Australia Pty Limited
High Voltage Switchgear.
Bapaume Road
2170, Moorebank, New South Wales,
Phone: +61 (0)2 9753 7983
Mobile: +61 439 021 906
email: mukesh.sharma@au.abb.com.
Happy to help you
J uly 15, 2013