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* ELC-DU-12.01
1. MV switchgear bus selected is 1200, while the incoming Breaker Ratings CB-52-1 and CB-52-2 are 1200A respectively
5. LV MCC-69-003 bus selected is 600A, while the incoming Breaker Rating CB-5 is 600A.
6. LV MCC-69-004 bus selected is 600A, while the incoming Breaker Rating CB-7 is 600A.
7. LV MCC-69-005 bus selected is 600A, while the incoming Breaker Ratings CB-10 and CB-4 are 600A respectively.
2. LV switchgear bus selected is 2000A, while the incoming Breaker Ratings CB-1 and CB-2 are 1600A respectively
3. ATS switchgear bus selected is 800A, while the incoming Breaker Ratings CB-9 is 800A.
4. MV MCC-69-001 and MCC-69-002 bus selected are 1200A respectively
Conclusions
Calculation Objective
Calculation Sheet
Calculation Method
transformer with fans at 65
o
C. The transformer shall be able to supply 112% of it rated KVA at 65
o
C
4. The main bus of a switchgear fed from a dual rated transformer shall be sized to carry the maximum full load current of the
* Chevron Electrical Manual, May-1996, ELC-100
Assumptions
References
To determine size of the following equipments located on the South Water Station:
- MV Switchgear
- LV Switchgear
- ATS Switchgear
- MV Motor Control Centers (MCC)
- LV Motor Control Centers (MCC)
The calculation method used in sizing all the equipment are shown on related pages in this calculation sheet.
1. The gas Turbine generator Site rating is assumed to be 2800KW
2. The Black start generator Site rating is 410 Kwe prime type
3. The assumption for breaker rating and bus bar sizing shall be a of 25% for furture expansion
Contents Page No.
1.0 CALCULATION COVER PAGE
2.0 CALCULATION GENERAL NOTES
3.0 INDEX
4.0 MV SWITCHGEAR SIZING METHODOLOGY
4.1 MV BREAKER SIZING METHODOLOGY
5.0 BUS BAR SIZING FOR 4160V MAIN MV SWITCHGEAR
5.1 BREAKER SIZING FOR 4160V MAIN MV SWITCHGEAR
`
'6.0 LV SWITCHGEAR SIZING METHODOLOGY 6
6.1 LV BREAKER SIZING METHODOLOGY 6
6.2 LV ATS BREAKER SIZING METHODOLOGY 6
7.0 BUS BAR SIZING FOR 480V MAIN LV SWITCHGEAR
7.1 BREAKER SIZING FOR 480V MAIN MV SWITCHGEAR 7
8.0 BUS BAR SIZING FOR 480V MAIN ATS SWITCHGEAR 8
8.1 BREAKER SIZING FOR 480V MAIN ATS SWITCHGEAR 8
9.0 MCC SIZING METHODOLOGY
10.0 MV MCC-69-001/002 BUS SIZING CALCULATIONS
11.0 LV MCC-69-003 BUS SIZING CALCULATIONS
11.1 LV MCC-69-003 BUS BREAKER SIZING CALCULATIONS
12.0 LV MCC-69-004 BUS SIZING CALCULATIONS
12.1 LV MCC-69-004 BREAKER SIZING CALCULATIONS
13.0 ESSENTIAL MCC BUS SIZING CALCULATIONS
13.1 LV MCC-69-005 AND ATS-69-001 BREAKER SIZING CALCULATIONS 13
13
12
3
2
10
11
5
7
9
4
4
5
12
11
INDEX
1
Calculation Sheet
13 Page of 3
4.0 MV SWITCHGEAR SIZING METHODOLOGY
Switchgear Bus rating sizing shall be based on a detailed load study for the particular Switchgear
Switchgear Bus rating sizing calculation shall include the following:
TPDL = Total Plant Demand Load
C
L
= Largest Running Motor (kW) connected to the switchgear
C
T
= Total Running Load (kW) connected to the switchgear
C
R
= C
T
- C
L
=Remaining continuous running load (kW)
V
S
= Switchgear System Voltage (kV)
p.f = Switchgear power factor
P
D
= Black start generator capacity (KW)
TPDL = 1.25(C
L
) + C
R
P
G
= Gas Turbine generator capacity (KW)
P = Power rating for sizing the bus = (Larger between PG and TPDL) for Turbine generator
P = Power rating for sizing the bus = (Larger between PD and TPDL) for black start generator
I
BUS
= Bus Bar continuous current rating
Bus Bar sizing = I
BUS
=
This is the minimum Bus Bar rating of the Switchgear.
4.1 MV BREAKER SIZING METHODOLOGY
Breaker rating sizing calculation shall be based on the capacity of the source and will include the following:
P
G
= Gas Turbine Generator capacity (kW)
V
S
= Switchgear System Voltage (kV)
p.f = Switchgear power factor
I
FL Amp
= Breaker continuous current rating
P
G
= P (Power rating for sizing the breaker)
Breaker sizing = =
A
MV SWITCHGEAR SIZING CALCULATION
Calculation Sheet
13 4 Page of
A
I
FL Amp
pf V
P
S


3
25 . 1
pf V
P
S


3
25 . 1
5.0 MV SWITCHGEAR (SWG-69-001) SIZING
Data Source: Electrical Load Schdule Data Source: Electrical Power System Studies
Doc. No.: Doc. No.:
Main Switchgear Bus bar sizing
C
L
=
kW
C
T
=
kW
C
R = kW
P
G
=
kW
V
S = kV
p.f =
TPDL = ( ) +
= kW
Since PG>TPDL (2800KW>1662, :Therefore,P=2800KW
I
BUS =
= ( ) / ( ) A
= A
Specify Amps Bus Bar braced @ 29 kA Rms Sym. (Note 1)
5.1 MV GENERATOR BREAKER SIZING
Generator Breaker Ratings CB-52-1 and CB-52-2
P
G = KW
V
S = V p.f =
P = PG = 2800KW
=
= ( ) / ( ) A
Selected Breaker Size is 1200A (Note-2)
Note :
1. The 3-Phase bolted short circuit current as per result of ETAP- Short circuit analysis is lower than
29 kA standard bus bracing. ( DIB-DSWS-ELE-SDY-CAK-000-09654-00 )
2. Rating will be applied to trip unit on SWG-69-001 breaker CB-52-1 and CB-52-2
607.21
2800 4.16
2800
607.21
0.8
0.8
I
FL
Amp
4.16
0.8
1362
1.25 2800 1.732 4.16
1,200
A
1.25 2800 1.732 4.16 0.8
1662
1.25 240 1362
240
1602
Calculation Sheet
Page 5 of 13
MV SWITCHGEAR SIZING CALCULATIONS
pf V
P
S


3
25 . 1
pf V
P
S


3
25 . 1
6.0 LV SWITCHGEAR SIZING METHODOLOGY
Switchgear Bus rating sizing shall be based on a detailed load study for the particular Switchgear
witchgear Bus rating sizing calculation shall include the following:
= Transformer Full load (kW)
V
S
= Switchgear System Voltage (kV)
P = Normal Running Load (kV)
p.f = Switchgear power factor
I
BUS
= Bus Bar continuous current rating
Bus Bar sizing = I
BUS
= (Note 1)
This is the minimum Bus Bar rating of the Switchgear.
6.1 LV BREAKER SIZING METHODOLOGY
Breaker rating sizing calculation shall include the following:
= Transformer Full load (kW)
V
S
= Switchgear System Voltage (kV)
p.f = Switchgear power factor
I
FL Amp
= Breaker continuous current rating
Breaker sizing = =
6.2 LV ATS BREAKER SIZING METHODOLOGY
Breaker rating sizing calculation shall include the following:
= Black start generator full load capacity (kW)
V
S
= Switchgear System Voltage (kV)
p.f = Switchgear power factor
I
FL Amp
= Breaker continuous current rating
P
D
= P (Power rating for sizing the breaker)
Breaker sizing = =
Note :
1. If a switchgear is fed from a transformer, the main bus should be sized to carry the rated full load of the
tranformer (with fans).Hence, the factor of 1.12 is applied for bus sizing.
LV SWITCHGEAR SIZING CALCULATIONS
T
FL
Calculation Sheet
Page 6 of 13
A
I
FL Amp
A
T
FL
P
D
I
FL Amp
A
pf V
T
S
FL

3
12 . 1 25 . 1
pf V
T
S
FL


3
25 . 1
pf V
P
S


3
25 . 1
7.0 LV SWITCHGEAR (SWG-69-002) SIZING
Data Source: Electrical Load Schdule Data Source: Electrical Power System Studies
Doc. No.: Doc. No.:
Main Switchgear Bus bar sizing
kW
V
S = kV
p.f =
I
BUS = (Note 1)
= ( x ) / ( 1.732 0.48 0.8 ) A
=
Specify Amps Bus Bar braced @ 65 kA Rms Sym. (Note 2)
7.1 LV GENERATOR BREAKER SIZING
Incoming Breaker CB-1 and CB-2 Ratings
=
= ( ) / ( ) A
Selected Breaker Sizes is 1600A
Note :
1. The bus is sized to carry the max FLA of the transformer with fans at 55
o
C/65
o
C temperature rise, that is, 1.12 times the
55
o
C rise rating.
2. The 3-Phase bolted short circuit current as per result of ETAP- Short circuit analysis is lower than
65 kA standard bus bracing. ( DIB-DSWS-ELE-SDY-CAK-000-09654-00 )
1503.56
1.25 800 1.732 0.48 0.8
2,000
I
FL
Amp
1683.99
1.25 800 1.12
LV SWITCHGEAR SIZING CALCULATIONS
800
0.48
0.8
A
T
FL
=
Calculation Sheet
Page 7 of 13
pf V
T
S
FL

3
12 . 1 25 . 1
pf V
T
S
FL


3
25 . 1
8.0 ATS SWITCHGEAR (ATS-69-001) SIZING
Data Source: Electrical Load Schdule Data Source: Electrical Power System Studies
Doc. No.: Doc. No.:
See Note 3
Main ATS Bus bar sizing
C
L
=
kW
P
D
=
kW
C
T
=
kW
C
R
= kW
``
V
S
= kV
p.f =
TPDL = ( ) +
= kW
Since P
D
>TPDL (410KW>212, :Therefore,P=410KW
I
BUS
=
= ( ) / ( ) A
= A
Specify Amps Bus Bar braced @ 29 kA Rms Sym. (Note 1)
8.1 ATS TRANSFER SWITCH BREAKER SIZING
P
D
= KW
V
S = V p.f =
P =
P
D
= 410KW
=
= ( ) / ( ) A
Selected Breaker Size is 800A (Note-2)
Note :
1. The 3-Phase bolted short circuit current as per result of ETAP- Short circuit analysis is lower than
29 kA standard bus bracing. ( DIB-DSWS-ELE-SDY-CAK-000-09654-00 )
2. Rating will be applied to trip unit on ATS-69-001 breaker CB-9
3. Refer to MV switchgear sizing methodology for definition of terms
770.575
0.48 0.8
770.575
800
1.25 410 1.732
1.25 410 1.732 0.48 0.8
410
I
FL
Amp
0.8 0.48
1.25 97 91
212
A
ATS SWITCHGEAR SIZING CALCULATIONS
97
188
91
0.48
0.8
410
Calculation Sheet
Page 8 of 13
pf V
P
S


3
25 . 1
pf V
P
S


3
25 . 1
9.0 MOTOR CONTROL CENTER SIZING METHODOLOGY
MCC Bus rating sizing shall be based on a detailed load study for the particular MCC
MCC Bus rating sizing calculation shall include the following:
Let: C
L
= Largest running load (kW)
C
T
= Total continuous running load (kW)
I
T
= Total Intermittent running load at 50% duty (kW) (Note 1)
I
L
= Largest Intermittent running load at 100% duty (kW) (Note 1)
I
X
= Largest Intermittent value beween I
T
and I
L
(Note 1)
C
R
= C
T
- C
L = Remainder of total continuous running load (kW)
S
L
= Largest standby load (kW)
V
S
= MCC System Voltage (kV)
p.f = MCC power factor
Minimum MCC Bus Bar rating size (kW) = P =
Minimum MCC Bus Bar rating size (A) = =
P
A
= Total Normal Running Load = + I
T
LV Breaker Sizing (A) =
N.B
1. Intermittent load used shall either be the largest intermittent at 100% duty or the total intermittent load at
50% duty. That is, whichever one is greater.
Calculation Sheet
13 9
MOTOR CONTROL CENTER SIZING CALCULATIONS
Page of
I
FLA
C
T
pf V
S I C C
S
L X R L


3
) 25 . 1 ( 25 . 1

L R L
S Ix C C 25 . 1 25 . 1
pf V
P
S
A


3
25 . 1
10.0 MV MOTOR CONTROL CENTER MCC-69-001 AND MCC-69-002
Data Source: Electrical Load Schedule Data Source: Electrical Power System Studies
Doc. No.: Doc. No.:
Load summary from Load Schedule
The standard Bus rating for the MCC is calculated thus:
Let: C
L =
C
T =
C
R =
I
T =
I
L =
I
X =
S
L = (Note 2)
V
S = @ p.f =
Minimum MCC Bus Bar rating size P = ( x 240 + 0 + 0 + )
Minimum MCC Bus Bar rating size (kW) = P =
Minimum MCC Bus Bar rating size (A) = I
FLA /( x x )
Minimum MCC Bus Bar rating size (A) = I
FLA = A
Specify Amps Bus Bar braced @ 29 kA Rms Sym. (Note 1 and 3)
Note :
1. The 3-Phase bolted short circuit current as per result of ETAP- Short circuit analysis is lower than
65 kA standard bus bracing. ( Refer to DIB-DSWS-ELE-SDY-CAK-000-09654-00 )
2 This is to provide spare for the future
3. Selection of 1200A is based on standard available size for MV bus.
Calculation Sheet
Page 10 of 13
0
MV MOTOR CONTROL CENTER SIZING CALCULATIONS
EQUIPMENT TAG NO NORMAL RUNING LOAD LARGEST LOAD
CONTINUOUS (KW) INTERMITTENT (KW) STANDBY (KW) INTERMITTENT(KW) STANDBY (KW)
MCC-69-001 240.00 0 0 0
0
TOTAL LOAD 480.00
MCC-69-002 240.00 0 0 0
240.00 kW
240.00 kW
0 kW
0 kW
240.00 kW
0 kW
0 kW
4.16 kV
0.8
kW
1.25 1.25 (KW)
675
240
1,200
117.11
675.00 1.732 4.16 0.8