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This document contains the calculations and specifications for a hot tap numbered 11A-007 on a 30 inch piping system with an ASME B31.4 code. Key details include:
- Nominal wall thickness of 0.255 inches and minimum wall thickness of 0.255 inches for the piping.
- Maximum allowable external pressure on the header during welding of 318 psig.
- Branch hydrotest pressure limit of 541 psig and valve seat test pressure of 2340 psig.
- Required cutter size of 27 inches for the hot tap.
This document contains the calculations and specifications for a hot tap numbered 11A-007 on a 30 inch piping system with an ASME B31.4 code. Key details include:
- Nominal wall thickness of 0.255 inches and minimum wall thickness of 0.255 inches for the piping.
- Maximum allowable external pressure on the header during welding of 318 psig.
- Branch hydrotest pressure limit of 541 psig and valve seat test pressure of 2340 psig.
- Required cutter size of 27 inches for the hot tap.
This document contains the calculations and specifications for a hot tap numbered 11A-007 on a 30 inch piping system with an ASME B31.4 code. Key details include:
- Nominal wall thickness of 0.255 inches and minimum wall thickness of 0.255 inches for the piping.
- Maximum allowable external pressure on the header during welding of 318 psig.
- Branch hydrotest pressure limit of 541 psig and valve seat test pressure of 2340 psig.
- Required cutter size of 27 inches for the hot tap.
Engineer Yagi Siyan Phone number 007-3-878-1007 Piping code: ASME B31.4 1. Outside diameter (OD) - inches 30 Nominal wall thickness (tn) - inches 0.255 Measured minimum wall thickness (tmm) - inches 0.255 SMYS - psi 52000 Design factor per B31.4 or B31.8 0.5 Flange material group Flange class 300 MAOP/Design pressure - psig 1.1 Estimated operating pressure during welding and cutting (OP) 433 Expected operating pressure during branch hydrotest (Oph) - psig 210 Operating temperature - deg. F 210 Temperature derating factor, T, (B31.8) (1.0 for B31.4) 110 1 2. 279.0667 3. Flow velocity for gas in pipeline = 1.310 ft/sec Flow velocity for liquid in pipeline = 1.34 ft/sec Fluid = Liquid ft/sec Velocity = Velocity = 3 ft/sec DURING CUTTING Flow velocity (max = 15ft/sec) 2 ft/sec 4. 210 5. E.I. Nicolai solution: p r = E*t^3*(k^3 1)/(12*r^3*(1 nu^2)= psig ASME SOLUTION FOR FULL ENCIRCLEMENT L/Do = 2 Do/MIN(tn, tnb) = 117.6 Factor A = 0.0005 Factor B = 7620 Maximum external pressure (1.25*4*Factor B)/(3*Do*MIN(tn, tmm)= 108 psig psig Maximum external pressure from FE buckling analysis for LTA = 6. 318 psig 7. 1650 8. Branch flange test pressure limit = 2250 Branch valve test pressure limit = 2250 9. 2340 Header flange test pressure limit = 1125 Header wall test pressure limit 10. 11. 318 psig 12. 318 psig 13. 541 psig 14. 318 psig 15. 318 psig 16. 27 in. (mm) HOT TAP CALCULATION FORM PLANT NAME Styrene 1 AREA 11 Header Type Trunk line BRANCH DATA Outside diameter (Db) - inches 30 Nominal wall thickness - tnb - inches 0.65 Length of split tee-inches (if applicable) 60 SMYS - psi 60000 Design factor per B31.4 or B31.8 0.5 Flange class 600 Flange material group 1 Valve material group 1.7 Lower of 6, 7, or 13 Lower of 6, 8, or 13 Lower of 6, 8, or 13 Lower of 6, 8, or 13 Lower of (5 +OP), 8, or MAOP of header or machine (0.9*MIN(tn, tmm)*Syh / Do = HEADER FLANGE/WALL TEST PRESSURE LIMIT HEADER DATA ALLOWABLE HEADER PRESSURE DURING WELDING DURING WELDING HEADER PRESSURE DURING BRANCH HYDROTEST MAXIMUM ALLOWABLE EXTERNAL PRESSURE (DIFFERENTIAL) ON HEADER BRANCH VALVE SEAT PRESSURE LIMIT = BRANCH FLANGE/WALL TEST PRESSURE LIMIT TOTAL OF 4 AND 5 = Branch wall test pressure limit (0.9*2^tb*Syb/Lo)= VALVE BODY/FITTING TEST PRESSURE = MAOP 1.25 (Refer to B31.4 or B31.8) = BRANCH (STICKER) HYDROTEST PRESSURE = HOT TAP MACHINE TIGHTNESS TEST PRESSURE = REQUIRED CUTTER SIZE FOR HOT TAP = VALVE SEAT TEST PRESSURE Pmax = 2*(SMYS)*(tmm 0.094)*F*T/OD Figure 7-10. Typical hot tap calculation on a spreadsheet. as 1200 psig (8.0 MPag) can be tolerated without decomposition. However, experience indicates that pressures of the magnitude of 300 psig (2.0 MPag) are more reliable as a safe limit for operating equipment. Piping that contains pure acetylene should not be hot tapped. The limiting pressure for decomposition depends on the temperature of the acetylene. However, with temperatures experienced during welding,