Tda-Ee - 20 5715-645 Uk

Bulletin HY11-5715-645/UK
Proportional throttle valve

Operating instructions
Series TDA*EE
Design series >20
II 2 G c T4
II 2 D c 130C
-20C < Ta < +50C
Parker Hannin
Manufacturing Germany GmbH & Co. KG
Hydraulic Controls Division Europe
Gutenbergstr. 38
41564 Kaarst, Germany
Tel.: (+49) 181 99 44 43 0
E-mail: infohcd@parker.com
Copyright 2011, Parker Hannin Corp.
2
Proportional Throttle Valve
Series TDA*EE Explosion Proof Operating Instructions
Parker Hannin Corporation
Hydraulics Group
TDA-EE_20 5715-645 UK.indd RH 05.06.12

Note
This document and other information from Parker Hannin GmbH,
its subsidiaries, sales ofces and authorized distributors provide
product or system options for further investigation by users having
technical expertise. Before you select or use any product or system
it is important that you analyse all aspects of your application and
review the information concerning the product or system in the cur-
rent product catalogue. Due to the variety of operating conditions
and applications for these products or systems, the user, through
his own analysis and testing, is solely responsible for making the
nal selection of the products and systems and assuring that all
performance and safety requirements of the application are met.
The products are subject to change by Parker Hannin GmbH at
any time without notice.
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Contents Page
1. Introduction 5
Ordering code 5
Technical data 6
Characteristic curves 7
Dimensions 8
Name plate 9
2. Safety instructions 9
Symbols 9
Marking, Name plates 9
Work on the valve 9
3. Important information 10
Correct use 10
Common instructions 10
Liability 10
Storage 10
4. Installation 11
Scope of delivery 11
Installation 11
Electrical connection 12
Operation limits 12
Pressure uids 12
5. Operating instructions 13
Electronic control system 13
Air bleeding of hydraulic system 13
Filter 13
Flushing 13
6. Maintenance 13
7. Troubleshooting 14
A1 Extract from standards/directives 15
A2 User guide Solenoid 16
A3 Type-examination certicate Solenoid 20
A4 Declaration of conformity - Solenoid 25
A5 Mounting instruction cable gland 26
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0. EC declaration of conformity
EG KONFORMITTSERKLRUNG
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMIT
im Sinne der EG-Richtlinie 94/9/EG vom 23.03.1994 und mit den zu ihrer Umsetzung erlassenen Rechtsvorschriften
Pursuant to European Directive 94/9/EC dated 23 March 1994 and statutory provisions relating to its implementation
Dans le sens de la directive 94/9/CE date du 23 3 1994 et des prescriptions lgales promulgues quant son
application,
Wir Parker Hannin GmbH
We
Nous
Anschrift Gutenbergstrae 38
address DE-41564 Kaarst
adresse
erklren, dass die in der Betriebsanleitung beschriebenen, explosionsgeschtzt ausgefhrten Proportional-Drosselventile
hereby declare that, as described in the operation instructions, the explosion-proof proportional throttle valves
dclarons que, comme dcrit dans ce mode demploi, les soupapes antidagrantes type valves proportionelles
der Serie TDA*EE
series
de la srie
Gerte im Sinne des Artikels 1 (3) der RL 94/9/EG sind und die grundlegenden Sicherheits- und Gesundheitsanforderungen
gem Anhang II der Richtlinie 94/9/EG erfllen.
are equipment as dened in Article 1 (3) of Directive 94/9/EC and comply with the essential health and safety requirements
set out in Annex II of Directive 94/9/EG.
correspondent aux appareils dans le sens de larticle 1 (3) de la directive RL 94/9/CE et quils remplissent les exigences
fondamentales relatives la scurit et la sant selon lannexe II de la directive 94/9/CE.
Die grundlegenden Sicherheits- und Gesundheitsanforderungen werden erfllt in bereinstimmung mit folgenden Normen:
The essential health and safety requirements are met in accordance with the following standards:
Les exigences relatives la scurit ainsi qu la sant sont remplies en conformit avec les normes suivantes:
EN 1127-1
EN 13463-1
EN 13463-5
EN 982
Die Kennzeichnung der Gerte enthalten folgende Angaben:
The marking of the equipment contains the following information:
Les marquages des appareils contiennent les indications suivantes :
II 2 GD c T 130C (T4)
-20C Ta +50C
Der korrekte Gebrauch der Gerte bei Installation und Betrieb wird vorausgesetzt. Details zum korrekten Gebrauch (ein-
schlielich Explosionsschutz) sind in der Betriebsanleitung zu nden.
It is assumed that the equipment will only be installed and operated in accordance with correct use. Details of correct use
can be found in the operating instructions incl. explosion protection.
Il est obligatoire dinstaller et dutiliser les appareils de la manire correcte. Le mode demploi contient des dtails pour
lutilisation correcte, comprenant la protection antidagrante.
Kaarst, 30.05.2008
Technischer Leiter QM-Beauftragter
Technical manager QM ofcer
Directeur technique Responsable qualit
Hansgeorg Kolvenbach Wolfgang Bausch
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Short symbol Function symbol
TDA
Size
Proportio-
nal throttle
valve
ISO 7368
slip-in
cartridge
valve
Flow
Poppet
shape
Solenoid
connector
without
plug
Explosion
proof
Types of
protection
for solenoid
II 2 G EEx
emb II T4
II 2 D EEx
tD A21 IP67
T130C
Flow
direction
Solenoid
current
16 VDC
Design
1.1. Ordering code
Seal
Piloting Design
series
(not required
for ordering)
Code Size
016 NG16
025 NG25
032 NG32
040 NG40
050 NG50
Code Seal
N NBR
V FPM
Code Flow direction
A A to B
B B to A
E W 0 9 2 X E E E
1. Introduction
The TDA series two-port proportional throttle
valves are used to control large ows of oil.
Function
Proportional throttle valves have a three-level
structure. The valve poppet is pilot-controlled by a
seat-type follower piston. A proportionally adjust-
able valve with feedback controls the position of
the follower piston. This means that the position
of the poppet cannot be inuenced by the differ-
ential pressure. The ow in the standard version
of the valve passes from B to A, which means it
is leakage-free from B to A in the closed starting
position. In this starting position, the pilot control
does not require pilot oil.
In combination with the digital amplier module
PCD00A-400 (not explosion-proof) the valve pa-
rameters can be stored, changed and duplicated.
The type of protection for the valve is:
II 2 GD c T 130C (T4)
for use in zones 1, 2, 21 and 22.
Technical features
Cavity and circuit diagram to ISO 7368
Safety function on power failure
Leakage-free from port B to A
Pressure difference permitted up to 350 bar
Flow from A to B optional
5 sizes, NG16 to NG50
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The pilot pressure in X-line must be at least 25% (NG16-40) or 45% (NG50-100%) of the pressure in the
draining-off line of the cartridge to make sure that the main poppet closes safely without malfunction.
1.2. Technical data
Explosion protection
Area of use according to directive 94/9/EG II 2 G
II 2 D
Type of protection - valve c T4 (EN 13463-5)
c 130C (EN 13463-5)
Type of protection - solenoid II 2 G EEx emb II T4
II 2 D EEx tD A21 IP67 T130C
Type-examination certicate - solenoid TPS EX 5 07 01 39319012
Max. surface temperature [C] 130 (T4)
General
Nominal size 16 25 32 40 50
Design Proportional throttle valve to ISO 7368
Mounting position unrestricted
Ambient temperature [C] -20...+50
Weight [kg] 3.1 4.3 5.8 9.2 15
Hydraulic
Max. operating pressure [bar] Ports A, B and X up to 350, Y no pressure
Flow p=10bar [l/min] 220 500 950 1400 2300
Fluid Hydraulic oil to DIN 51524...525
Fluid temperature [C] +30 ... +50
Viscosity permitted [cSt]/[mm/s] 20 380
Filtration ISO 4406 - (1999); 18/16/13
Flow direction [cSt]/[mm/s] See Ordering code
Min. operating pressure [bar] Port A B ca. 10; Port B A approx 15
Opening point At 30% of nominal ow
Pilot pressure, min. [bar] >25% of system pressure
Pilot oil supply
drain
Depending on ow direction A or B using X or external X
External using Y max. 100bar
Pilot oil at p = 100bar [l/min] Port X Y <1.5
Repeatability [%] < 1
Hysteresis [%] < 3
Response time at px=50bar [ms] 20 25 30 35 45
Manufacturing tolerance [%] 5 of Qnom
Electrical (solenoid)
Duty ratio 100%
Type of protection IP67 to EN 60529
Solenoid Code X
for size 16-50
Solenoid current [V] 16
Nominal current (100% duty ratio) [A] 1.36
Nominal resistance [Ohm] 6.4
Power amplier (not explosion-proof) PCD 00A-400
For additional data and Installation instructions, see the operating instructions of the solenoid manu-
facturer.
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p
actual
= (
Q
actual

) p
nominal

Q
nominal
2
1.3. Characteristic curves
Solenoid current / ow curves
NG16-25 (p=10bar)
NG32-50 (p=10bar)
Poppet stroke / time curve
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Size 16 25 32 40 50
H 194 199 208 218 224
b1 65 85 102 125 140
d1
H7
32 45 60 75 90
d2
H7
25 34 45 55 68
t2
+0.1
56 72 85 105 122
1.4. Dimensions
NG
Kit - DIN912 12.9
NBR FPM
16 BK-M8x100-4pcs 33 Nm SK-TDA016EN-20 SK-TDA016EV-20
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2.1. Symbols
These instructions use symbols that must be noted
according to their importance:
Notes relating to the warranty
Notes relating to potential damage to the
valve or connected system components
Notes relating to potential hazards
Useful additional information
2.2. Marking, Name plates
Information attached directly to the valve such as
circuit plans and Name plates must be observed
and kept in a legible state.
2.3. Work on the valve
Work relating to the installation, commissioning,
maintenance and repair of the valve may only be
carried out by qualied persons. Qualied persons
are dened as persons who, on the basis of educa-
tion, experience and instruction, have sufcient
knowledge of applicable requirements and ac-
cepted rules of the technology.
Throughout any installation, commissioning, main-
tenance and repair work, it is the responsibility of
the operator has to ensure that there is no risk of
explosion.
Before starting such work, the operator has to
ensure that tools and equipment are only used if
they do not damage the valve and they do not leave
behind residues that are inammable.
In addition, clean the valve before starting such work,
in particular removing dust, liquids and other depos-
its. Cleaning should be done using a lint-free cloth.
Tools may not be used if they might cause a static
charge on use.
1.5. Name plate
Manufacturer's logo
CE mark, Ex protection symbol and explosion protection class
of the complete valve to European Directive 94/9/EC
Enter name of the complete valve
Code for year and month of manufacture
Space for serial number (stamped by hand)
2. Safety instructions
Read the operating instructions thoroughly before
installation, commissioning, maintenance, repair and
storage, and observe them. Failure to observe the
operating instructions may result in damage to the
valve or the parts of the system connected to it.
In particular, in the case of explosive atmospheres,
any failure to observe the operating instructions
may result in an explosion.
The system operator must make these operating
instructions visible and easily accessible to operat-
ing and maintenance personnel.
Compliance with applicable standards/legal require-
ments must be enforced. This particularly applies to
plant safety and environmental protection.
A list of such standards, etc. appears in the annex
by way of example.
Before starting commissioning, installation, main-
tenance and repair work, the hydraulic system must
be depressurised and power must be discon-
nected from the electrical installation.
In addition, the electrical installation must be secured
so that power cannot be restored unexpectedly.
The valve may become hot during operation. To
avoid risk of burns, do not touch the valve surface.
The system operator must monitor the temperature
and cool the oil if necessary in order to the keep
within the maximum temperatures set out in these
operating instructions (see page 6). In this connec-
tion, observe the relevant directions in the operat-
ing instructions of the supplier (solenoid system).
Any leaks occurring at the valve must be rectied
immediately.
Furthermore the system operator has to ensure
that the thickness of a possible dust layer never
exceeds the height of 1 mm to prevent a smoulder-
ing re securely.
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3. Important information
3.1. Correct use
These operating instructions apply to pro-
portional throttle valves of series TDA*EE,
which are intended solely for use in mineral
oil based hydraulic systems (DIN 51524).
Compliance with the operating instructions must
be ensured.
It is the responsibility of the operator to ensure that
the information in the technical data is followed.
Any different or modied use is not classed as
correct use.
The manufacturer's warranty will not cover any
resulting damage.
3.2. Common instructions
We reserve the right to make technical changes as
a result of further development of the product de-
scribed in these operating instructions. Figures and
drawings in these instructions are simplied depic-
tions. As a result of further development, improve-
ments and changes to the product, it is possible
that the gures are not fully consistent with the
described valve.
The technical details and dimensions are non-
binding. They may not form the basis of any claims.
Copyright reserved.
3.3. Liability
The manufacturer cannot accept liability for loss or
damage resulting from the following faults:
incorrect installation
unqualifed operation
inadequate maintenance
use beyond specifcation
Do not dismantle the valve. If you suspect a
defect, return the valve to the factory.
Storage time Storage requirements
12 months constant air humidity < 60%
constant temperature < 25C
6 months varying air humidity,
varying temperature < 35C
3.4. Storage
If the valve needs to be temporarily stored, it must
be protected from dirt, the weather, and mechani-
cal damage. Each valve is tested with hydraulic oil
in the factory, so that the internal components are
protected from corrosion. However, this protection
can only be guaranteed under the following condi-
tions:
Storage outside or in maritime or tropical
climates leads to corrosion and may make
the valve unusable.
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4. Installation
4.1. Scope of delivery
As soon as you receive the valve you should check
if the package has the specied contents. In par-
ticular, check whether the type of protection indi-
cated on the valve is as described in these operat-
ing instructions.
The scope of delivery includes:
Valve
Operating instructions (including operating in-
structions of the valve as well as of the solenoid
and the declarations of conformity of the manu-
factures)
As soon as you receive the shipment,
please check for any obvious signs of dam-
age caused by careless transport. Docu-
ment the transport damage and immediate-
ly notify the carrier, the insurance company
and the supplier.
Size b1 d1 H7 d2 H7 d3 d3 max d4 d4 max* d5 max d6 d7 H13 m10.2 m20.2 m30.2
16 65 32 25 16 18 16 25 4 M 8 4 46 25 23
25 85 45 34 25 25.5 25 32 6 M 12 6 58 33 29
32 102 60 45 32 36 32 40 8 M 16 6 70 41 35
40 125 75 55 40 43 40 50 10 M 20 6 85 50 42.5
Size m40.2 t1+0.1 t2+0.1 t3 t4 t4 max* t5 t6 t7 t8 t10 U W
16 10.5 43 56 11 34 29.5 20 20 2 2 10 0.03 0.05
25 16 58 72 12 44 40.5 30 25 2.5 2.5 10 0.03 0.05
32 17 70 85 13 52 48.0 30 35 2.5 2.5 10 0.03 0.1
40 23 87 105 15 64 59.0 30 45 3 3 10 0.05 0.1
= R
max
16, = 1 2 R
max
8
Cavity to ISO 7368-B*-*-2-A/B NG16 to NG40
4.2 Installation
Compare the valve type as stated on the Name
plate with the parts list/circuit diagram.
The valve can be installed in any position, eit-
her xed or movable.
Check the xing surface and the cavity for
the valve. Permitted values: unevenness
0.01 mm/100 mm, roughness Rmax = 6.3
m. Keep the valve mounting surface and
the area clean.
Required minimum roughness:
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Before installation, remove the protective co-
ver from the valve ports.
Check that the valve ports and the O rings are
in the correct position.
Use fastening screws as indicated in the cata-
logue, property class 12.9 to DIN 912.
Parker can supply the correct screw sets,
see the catalogue for order numbers.
Tighten the screws diagonally, torque as speci-
ed in the catalogue.
Any defciencies of the valve mounting surface
may result in operating disruptions. Faulty -
xing and incorrect screw tightening torques
may lead to the sudden escape of hydraulic
uid at the ports.
The valve must be connected to the equipotential
bonding system of the hydraulic system.
4.3. Electrical connection
Observe operating instructions BA012664 in the
annex.
4.4. Operation limits
The valve may only be deployed with the specied
limits of use. The relevant details can be found in
the catalogue sheet under "Technical data" and
"Characteristic curves" (see pages 6 and 7).
Observe the ambient conditions. Unau-
thorised temperatures, shocks, the effects
of aggressive chemicals, radiation, unau-
thorised electromagnetic emissions may
result in disruptions and failures. Observe
the limits of operation set out in "Technical
data".
Excessive temperatures may cause the so-
lenoid to overheat, creating the risk of ex-
plosion. To permit adequate heat dissipati-
on, the solenoid coil should not be painted.
Mineral oil Unrestricted use
HFA Oil-in-water emulsions Consult factory
HFB Water-in-oil emulsions Consult factory
HFC Aqueous solution (glycols) Consult factory
HFD Anhydrous uids (phosphor ester) Consult factory
4.5. Pressure uids
For details of valve operation using different pres-
sure uids, see HY11-AL103-M1.
The details given here are provided for in-
formation only and do not replace in-house
testing under the applicable operating con-
ditions. In particular, the details cannot be
interpreted as a guarantee of media com-
patibility.
For detailed information about pressure
uids, see VDMA sheet 24317 and DIN
51524, 51502. Special sealing materials
are supplied depending on the uid used.
Please ask the factory if you are unsure.
The pressure uid must have an ignition tempera-
ture of at least 50 K above the maximum surface
temperature of the valve (see EN 13463-5 and IEC
60079-4).
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5. Operating instructions
5.1. Electronic control system
The valve must be operated by a suitable electronic
control system.
The appropriate electronic control system
can be selected from the catalogue ("Elec-
tronics" section).
Please ask the factory. if further guidance is
required.
Connecting to an unsuitable electronic con-
trol system may result in irreparable dam-
age to the valve or the electronic control
system.
If you are using the Parker PCD00A-400
digital module, make sure that the mod-
ule runs outside the Ex area or inside an
electrical cabinet certied for use in the Ex
zone.
5.2. Air bleeding of hydraulic system
The hydraulic system must be vented on initial
commissioning, after an oil change or after lines
or valves are opened. Air in the hydraulic system
is highly detrimental to the behaviour of the control
system and is therefore undesirable. Air bleeding
takes place at the highest point of the pipe network.
Loosen the vent screw slightly, allowing air to
escape until oil ows. When the escaping oil no
longer contains air bubbles, tighten the screw again.
Then work through all functions in succession, in
no-load operation with the lowest possible pressure,
and with the full consumer range. Finally, vent the
system again.
After air bleeding, check the oil level in the
tank and top up with oil if necessary.
5.3. Filter
The operation and service life of the valve are highly
dependent on the cleanliness of the pressure uid.
Dirt is the biggest enemy of a hydraulic sys-
tem.
Be aware of three important sources of contami-
nation:
impurities entering during installation
impurities occurring during operation, abrasion
dirt entering from the surroundings
Pressure lters must always be used with propor-
tional valves. For actual values, see the data sheet.
Follow the maintenance instructions.
5.4. Flushing
With large central pressurised oil stations
in particular, you are recommended to ush
the long pipes by short circuiting the pres-
sure and return lines.
This prevents the dirt occurring during in-
stallation from being carried to the valve.
6. Maintenance
Maintenance procedures may only be car-
ried out by specialist personnel. A detailed
knowledge is required of how the machine
is switched on and off and also of the nec-
essary safety measures.
Regular maintenance is essential in prolonging the
service life of the systems, and safeguards plant
safety and operational availability. The following
items must be checked at regular and short intervals:
Oil level in tank
Max. medium temperature
Max. surface temperature
Condition of the pressure fuid (sight check,
colour and smell of hydraulic uid)
Operating pressures
Preload pressure of pressure vessel (if
present)
No leaks at any system components
Condition of the flter elements
Condition of the hose lines
Cleanliness of components
After a certain period of service, the hydraulic uid
must be replaced. The frequency of the change
depends on the following circumstances:
Type and grade of pressure fuid (ageing)
Filtration
Operating temperature and ambient conditions
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7. Troubleshooting
A systematic approach must always be used in the
troubleshooting process. Begin by answering the
following questions:
Does anyone have practical experience of si-
milar faults?
Have any of the settings been changed in the
system?
Now try to identify the fault using a prioritised list
of the most likely causes. If you suspect that
the valve is not moving freely, you should ush the
valve with clean pressure uid.
A systematic approach should always be ad-
opted when troubleshooting a hydraulic sys-
tem.
The work must only be carried out by specialist
personnel because detailed knowledge of the func-
tion and structure of the system is required. Always
think carefully about changing settings or removing
components. Before starting work, check that the
system was working correctly before the fault oc-
curred.
Following any repair, commissioning must be car-
ried out as instructed.
Hotline in Europe
Tel.: 00800-2727-5374
Please direct technical product enquiries to:
Parker Hannin
Manufacturing Germany GmbH & Co. KG
Hydraulic Controls Division Europe
Gutenbergstr. 38
41564 Kaarst, Germany
Tel.: (+49) 181 99 44 43 0
E-mail: infohcd@parker.com
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A1.
Standards, directives and provisions relating to the operation of systems in potentially explosive
areas (extract)
Directive 1999-92-EC Minimum requirements for improving the safety and health protection of wor-
kers potentially at risk from explosive atmospheres (15th individual Directive
within the meaning of Article 16(1) of Directive 89/391/EEC)
EN 60529 Degrees of protection provided by enclosures (IP code) IEC 60529:1989 +
A1:1999); German version EN 60529:1991 + A1:2000
EN 982 Safety of machinery - Safety requirements for uid power systems and their
components Hydraulics
BGR 132 Elimination of re hazards caused by static charges
(see also CENELEC Report-No. R044-001)
EN 60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical instal-
lations in hazardous areas (other than mines) (IEC 60079-14:2002)
EN 60079-17 Explosive atmospheres - Part 17: Electrical installations inspection and main-
tenance (IEC 60079-17:2007)
EN ISO 12100-1 Safety of machinery - Basic concepts, general principles for design - Part 1:
Basic terminology, methodology (ISO 12100-1:2003)
EN ISO 12100-2 Safety of machinery - Basic concepts, general principles for design - Part 2:
Technical principles (ISO 12100-2:2003)
EN 61241-14 Electrical apparatus for use in the presence of combustible dust - Part 14: Se-
lection and installation (IEC 61241-14:2004)
EN 61241-17 Electrical apparatus for use in the presence of combustible dust - Part 17: In-
spection and maintenance of electrical installations in hazardous areas (other
than mines) (IEC 61241-17:2005)
BetrSichV Betriebssicherheitsverordnung
National industrial safety regulation
and the enclosed Technical Regulations.
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A2. User guide Solenoid
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A3. Type-examination certicate Solenoid
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A4. Declaration of conformity - Solenoid
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A5. Mounting instruction cable gland

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Proportional throttle valve

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