1 N All the space you need 1 N Mono-Propellant Thruster Heritage Astrium is engaged in the mono-propellant hydra- zine propusion technology since 1966. It can look back on longlasting experience in development and production of hydrazine thrusters and propulsion systems for numerous commercial, scientic and military spacecraft and for attitude control of Europes large launcher Ariane 5. The family of monopropellant hydrazine thrusters ranges from 0,5 N to 400 N, most of them available with either straight or canted expansion nozzle. The 1 N thruster is a small rocket engine for attitude-, trajectory- and orbit-control of small satellites and deep space probes. The thruster was derived from a space proven 0,5 N thruster, of which some 165 units were own on OTS-2, ECS, Marecs, Telecom-1, Skynet 4 and NATO-IV. The thruster has experienced multiple improve- ments since the above mentioned applications, especially in view of minimum possible production cost. Today it may be called a low cost thruster. The thrusters are equipped with propellant valves from either Astrium or foreign supplier depending on customers request. The thruster is an All European Product when euipped with the Astrium valve. 1 N Mono-Propellant Thruster 1 N Thruster in Space More than 500 units of the thrusters rst and second generation operate successfully in space to date, and further will follow. ( * Spacecraft will be launched in the near future) SPACECRAFT LAUNCH GLOBALSTAR 1998 Jason-1 (Proteus) 2001 Rocsat 2004 Calipso (Proteus) 2006 Corot (Proteus) 2006 CosmoSkymed-1 2007 CosmoSkymed-2 2007 Radarsat 2007 Terra-SAR 2007 CosmoSkymed-3 2008 GSTB-B 2008 Jason-2 (Proteus) 2008 Theos 2008 Herschel/Planck 2009 Spirale 1 (Myriade) 2009 SPACECRAFT LAUNCH Spirale 2 (Myriade) 2009 SMOS (Proteus) 2009 TANDEM-X 2010 Alsat 2A (Myriade) 2010 CosmoSkymed-4 2010 CosmoSkymed-4 2010 Elisa-1 (Myriade) 2011 Elisa-2 (Myriade) 2011 Elisa-3 Myriade) 2011 Elisa-4 (Myriade) 2011 Pleiades HR1 2011 SSOT (Myriade) 2011 Jason-3 2013 Alsat 2B (Myriade) * AstroTerra 1 * SPACECRAFT LAUNCH AstroTerra 2 * CSO-1 * CSO-2 * CSO-3 * KRS * Pleiades HR2 * Sentinel-2 A * Sentinel-2 B * Sentinel-5P * SEOSAR * SEOSAT * Taranis (Myriade) * Vietnam-1 (Myriade) * Vietnam-1 (Myriade) * 1 N Mono-Propellant Thruster Design Description The thruster valves are dual seat / dual coil solenoid types. The solenoids are mechanically and electri- cally decoupled from each other. The thruster performance is identical for all valves. The 1 N thruster uses the storable pro- pellant hydrazine N2O4. The propellant is decomposed when passing the catalyst. It is designed for both, long term steady state and pulse mode operation. It operates in a wide pressure range and is thus an ideal thruster for blow down propulsion systems. Combustion chamber and nozzle are made of Haynes 25. The thruster structure is designed also to serve as a heat barrier for protecting valve and S/C structure against improper high temperatures. The thruster is equipped with an internally redundant catalyst bed heater and with thermal insulation to guarantee for optimum start up. In addition, the thruster is qualied for multiple cold starts. 1 N Thruster Model CHT-1N 1 N Mono-Propellant Thruster Characteristics CHARACTERISTICS VALUES Thrust Nominal 1 N Thrust Range 0.320 ... 1.1 N Specic Impulse, Nominal 220 s Pulse, Range 200 ... 223 s Mass Flow, Nominal 0.44 g/s Mass Flow, Range 0.142 ... 0.447 g/s Inlet Pressure Range 5.5 ... 22 bar Minimum Impulse Bit 0.01 ... 0.043 N Nozzle Expansion Ratio (by area) 80 Mass, Thruster with valve 290 g PROPELLANT Hydrazine (N2H4), High-Purity Grade SUPPLIED COMPONENTS Catalyst Foreign Supplier Catalyst Bed Heater Cartridge Heater with redundant heating elements, Power 6.4 W Foreign Supplier Valve, 16 V DC Dual Seat Dual Solenoid Valve, Power 6.5 W, foreign supplier Valve, 28 V DC Dual Seat Dual Solenoid Valve, Power 9.5 W, foreign supplier Valve, 28 V DC Dual Seat Dual Solenoid Valve, Power 9.5 W, Astrium QUALIFICATION Total Impulse 112,000 kNs Cycle Life 59,000 cycles Propellant Throughput 52 kg Single Burn Life 12 h Accumulated Burn Life 50 No of Cold Starts bellow 100 C 10 Shock Loads, all axes 500 g for 0.5 ms 1 N Mono-Propellant Thruster Launch Vibration Loads The thruster is qualied to withstand sinus and random vibration at the shown levels. These loads represent both, launcher loads and amplication by the spacecraft. The loads are applied at the thruster mounting ange. 1 N Mono-Propellant Thruster Structure interface THRUSTER DIMENSIONS STRUCTURE CUT OUT PULSE MODE PERFORMANCE DUTY CYCLE QUALIFICATION The thruster qualication program includes extensive pulse mode testing at numerous combinations of valve ON- and valve OFF-times, ranging from milliseconds to seconds, at various propellant inlet pressures. PULSE MODE PERFORMANCE SPECIFIC IMPULSE Thruster efciency for pulse mode ring is naturally lower than that of steady state operation, espe- cially the shorter the pulses. However, this thruster achieves already 80% to 90% of its steady state efciency at 300 ms pulses. PULSE MODE PERFORMANCE IMPULSE BIT In analogy to the steady state thrust, the impulse bits are a nearly linear function of the feed pressure. Even at minimum feed pressure and pulse duration the I-Bit deviation from thruster to thruster is only 12 %. 1 N Mono-Propellant Thruster Puls Operation STEADY STATE PERFORMANCE THRUST The thruster can be operated in blow down mode over the entire inlet pressure range ( ratio of 4:1). The decomposition behaviour is insensitive to pressure variations, the thrust is a nearly linear function of the feed pressure. STEADY STATE PERFORMANCE SPECIFIC IMPULSE The Specic Impulse is a measure for the thruster efciency. The higher the Isp, the better the thruster. The efciency of this thruster is worlwide competitive. STEADY STATE PERFORMANCE 400 THRUSTERS Acceptance hot ring data of 400 thrusters demonstrate the performance reproducibility and thus the constantly high quality of the thruster production. 1 N Mono-Propellant Thruster Steady State Operation ASTRIUM PROPULSION & EQUIPMENT D 81663 Munich, Germany Phone: +49 (0) 89 607 32480 Fax: +49 (0) 89 607 85480 Hartwig.Ellerbrock@astrium.eads.net www.space-propulsion.com www.astrium.eads.net P r i n t e d