Product Specification

37166

MFR 3
Multi Function Relay
Mains & Generator
Protection & Control
APPLICATIONS

DESCRIPTION (continued)

Woodward's MFR 3 Multi Function Relay

incorporates functions and features for multiple
applications of generators. Whether isolated or
in parallel with the utility this device is applicable to generators and switchgear equipment
that require independent protection
architecture.

Protection

The MFR 3 digitally measures true rms values

ensuring measurement accuracy maintaining integrity against harmonics, transients
or disturbing pulses. Front panel push-buttons
allow direct control of power circuit breakers,
setpoint values, and configuration of the unit.
For utility parallel applications the combined
mains and generator breaker protection offer a
very compact solution. In addition to protection
the MFR 3 offers frequency, voltage, real
power and re-active power control allowing
load/var sharing between as many as eight
units.

DESCRIPTION
Features

True RMS voltage (gen/bus/mains)

True RMS current (gen/mains)
Battery voltage monitoring
kWh/oper.hours/start/maintenance counter
Configurable trip/control set points
Config. delays for each alarm
12 configurable discrete alarm inputs
7 configurable/programmable relays
2 conf. analog outputs (20 mA)
2 conf. pulse outputs for kWh/kvarh
Two-line LC display
Synchroscope
Push-buttons for direct control
CAN bus communication
Multi level password protection

Mains
Over-/undervoltage
Over-/underfrequency
Voltage asymmetry
Phase/vector shift
df/dt (ROCOF)
Generator
Over-/undervoltage
Over-/underfrequency
Overload
Reverse/reduced power
Load imbalance
Re-active power
Loss of excitation
Power factor monitoring
Time-overcurrent (TOC)

ANSI #
(59/27)
(81O/U)
(47)
(78)
(81RL)
(59/27)
(81O/U)
(32)
(32R/F)
(46)
(40Q)
(55)
(50)

Controller

Synchronizer for 2 CB (gen/mains)

Isolated operation
Mains parallel operation
Softloading
Speed/frequency/real power
Voltage/power factor cosphi
Mains import/export power
Load/var sharing (up to 8 units)
Remote power setpoint (0/4..20 m A)

Version PSVX (additionally)

6 conf. analog measuring inputs
(0/4..20 mA, Pt100)
Event recorder with real time clock

Complete controller
with generator and
mains protection,
synchronizer, and
load/var control in
one single digital
relay
True RMS sensing
Synchronization for
two circuit breakers
Load/var sharing
Counters for kWh,
engine starts,
operating hours,
maintenance call
Freely configurable
discrete and analog
alarm inputs
Freely configurable
relay and analog
outputs
PC and front panel
configurable
CAN bus based
communication
Microprocessor
technology for
accurate, repeatable
and reliable
operation
Programmable two
step threshold set
points with individual
time delays
UL/cUL Listed

SPECIFICATIONS
Accuracy .................................................................. Class 1
Power supply................................... 12/24 Vdc (9.5..32 Vdc)
Intrinsic consumption........................................... max. 15 W
Ambient temperature............................................ -20..70 C
Ambient humidity............................... 95 %, non-condensing
Voltage Rated: [1] 57/100(120) Vac ... or [4] 230/400 Vac
UL:
[1] max. 150 Vac or [4] max. 300 Vac
Setting range:
[1] 50..125 Vac or [4] 200..440 Vac
Measuring frequency............................50/60 Hz (40..70 Hz)
Linear measuring range up to....................................1.3Vn
Input resistance............................... [1] 0.21 M, [4] 0.7 M
Max. power consumption per path..........................< 0.15 W
Current .......................................... [../1] ../1 A or [../5] ../5 A
Current-carrying capacity ................................ Igen = 3.0In
Imains = 1.5In
Load......................................................................< 0.15 VA
Rated short-time current (1 s) .......... [../1] 50In, [../5] 10In
Discrete inputs ................................. metallically separated
Input range............................................... 18..250 Vac or dc
Input resistance.............................................. approx. 68 k

Relay outputs ....................................metallically separated

Contact material........................................................AgCdO
Load (GP) ......................... 24 Vdc@2 Adc, 250 Vac@2 Aac
Pilot duty (PD)............................................... 24 Vdc@1 Adc
Analog input ............................................... freely scaleable
Type......................................................... 0/4..20 mA, Pt100
Resolution................................................................... 10 Bit
Analog output....................................metallically separated
Type.......................................... 0/4..20 mA, freely scaleable
Resolution............................. 8/12 Bit (depending on model)
Max. load 0/4..20 mA ..................................................500
Insulating voltage ..................................................3,000 Vdc
Housing ...............................Type APRANORM DIN 43 700
Dimensions ..............................................144144118 mm
Front cutout......................................................138136 mm
Connection.......................... screw/plug terminals depending
on connector 1.5 mm or 2.5 mm
Front ......................................................... insulating surface
Protection system ........................................................ IP 21
Weight ..................... depending on version, approx. 1,000 g
Disturbance test (CE)............................tested according to
applicable EN guidelines
Listings................... UL/cUL listed (voltages up to 300 Vac)
for ordinary loc., file E212970

APPLICATIONS

3 2,0 m m
1 2,0 m m

1 44 ,0 m m

DIMENSIONS

U~
I~

4 2,0 m m

C on fig uration plug

on/off
8 ,0 m m

Load

2..8
U~

U~

on/off

on/off

U~

48

U~

I~

I~

25

1 38

1 05

99

11 1 11 3

83

1 44 ,0 m m

93

1 30

X5

1 36 ,0 m m

X1

60

50

54

U /Q

U /Q

/n/U ba tt/..

/n/U ba tt/..

n/f/P

0 1

n/f/P

24

1 36 ,0 m m

11 1,0 m m

2 00 2-11-21 | M F R 3 D im en sion s r3w w -470 2-ab.skf

A n a lo g in p ut 4 [T 4 ]
P t1 00
- A larm in p ut

Im p u ls e o u tpu t k v arh
O p e n c o lle cto r
A n a lo g in p ut 3 [T 3 ]
0 /4 ..2 0 m A
- A larm in p ut

GND
IA

A n a lo g ou tp u t
0 /4 ..2 0 m A

GND

A n a lo g in p ut 2 [T 2 ]
0 /4 ..2 0 m A
- A larm in p ut

IA

PSV

C A N -L

C A N b us in te rfa ce
G u id an c e le ve l

GND

74 75 76 77 78 79 80 81 82 83 37 38 47 48

C A N -H

R e la y 7

Te rm in a tio n

PSVX

R e la y 6

R e la y 5

R e la is m a n a g e r
(fre i p ro g ra m m ie rb a re R e la is)

A n a lo g in p ut 7 [T 7 ]
P t1 00
- A larm in p ut

R e la y 4

A n a lo g in p ut 6 [T 6 ]
P t1 00
- A larm in p ut

R e la y 3
A n a lo g in p ut 5 [T 5 ]
P t1 00
- A larm in p ut

ra ise

SPEED / POW ER
(th ree -p o sitio n c o n tro lle r)

R e la y 2

PSV

lo w e r

R e la y 1

lo w e r

R e a din e ss fo r o p e ra tio n
G e n era tor vo lta g e L 2
G e n era tor vo lta g e L 1

A la rm in p u t 1 2

A la rm in p u t 11

s 2 (l)

A la rm in p u t 1 0

s 1 (k)

A la rm in p u t 9

s 2 (l)

A la rm in p u t 8

s 1 (k)

A la rm in p u t 7

A la rm in p u t 6

A la rm in p u t 5

A la rm in p u t 4

A la rm in p u t 3

A la rm in p u t 2

A la rm in p u t 1

s 1 (k)

G e n era tor cu rre n t L 3

G e n era tor cu rre n t L 2

G e n era tor cu rre n t L 1

s 2 (l)

R e p ly : G C B is o p en

C o m m a n d: clo se G C B

E n a b le M C B

C o m m a n d : c lo s e M C B

C o m m a n d : o p en M C B

s 1 (k)

M a in s c u rre n t L1
s2 (l)

S u b je c t to te c h n ic a l m o c ific a tio n s .

M a in s v o ltag e L 3
M a in s v o ltag e L 2
M a in s v o ltag e L 1

E xte rn a l a c k no w le d g m e nt
Iso la te d o p e ra tio n co n tro lle r O N
C o n fig ura tio n O F F
Com m on
C o m m o n (te rm in a l 3 /4/5 /6 /5 3/54 )
E n a ble m o n ito rin g
S e tp o int 1 < --> 2
E n a ble G C B
0 Vdc
1 2 /2 4 V d c
N

N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
# 2 Battery

N O/ # 1
NC
N O/ # 1
NC
N O/ # 1
NC
# 2 Battery
# 2 Battery

N O/ # 1
NC
N O/ # 1
NC

R e p ly : M C B is o pe n

Com m on

N O/ # 1
NC

B u s ba r v o lta ge
L1

B lo c k in g of m ain s p rotec tio n

L2

C o m m a n d: op e n G C B

N O/ # 1
NC

2 0 0 2 -11 -2 5 | M F R 3 W irin g D ia g ra m r3 w w -4 7 0 2 -a p .sk f

# 1 c o n fig u r a b le d u rin g s e tu p ( N O /N C )
# 2 B a tte ry o r a n o th e r p o w e r su p p ly; te rm in a l 6 0 is p o s. o r n e g . s ig n a l

G e n era tor vo lta g e L 3

7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19

V O LTA G E / P O W . FA C .
(th ree -p o sitio n c o n tro lle r)

ra ise

M F R 3 (M u lti F u n ctio n R e la y)

50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8

MCB

GCB

D riv e

9 10 105 106 107 108 109 110 111 112 113 X1 X2 X3 X4 X5

G AT E W AY
GW 4
(m od em )

A n a lo g in p ut 1 [T 1 ]
0 /4 ..2 0 m A
- S e tpo in t: R e a l p o w e r kW

u p to 7 a d d itio n a l g e ne rators
(e a c h via on e M F R 3 )

T h e s o c k et fo r th e P C c o n fig u ra tio n is s itu a te d o n th e

s id e of th e u n it.T h is is w h e re th e D P C h a s to b e p lug g e d in .

93 94 95 96 97 98 99 100 101 102 103 104

PSVX

PSV

Im pu ls e o u tp u t kW h
O p e n c o lle cto r

C o n tro l roo m
SPS
PC

130 131 132 133 134 135 136 137

WIRING DIAGRAM

TYPICAL APPLICATIONS
Woodward Industrial
Controls
PO Box 1519
Fort Collins CO, USA
80522-1519
1000 East Drake Road
Fort Collins CO 80525
Ph: +1 (970) 482-5811
Fax: +1 (970) 498-3058

ANSI
27
59
81O

Distributors & Service

Woodward has an
international network of
distributors and service
facilities. For your nearest
representative, call the
Fort Collins plant or see
the Worldwide Directory
on our website.

81U
47

52

78

79

81RL
90

25

Corporate Headquarters
Rockford IL, USA
Ph: +1 (815) 877-7441
www.woodward.com

52

79

25

27
59
50

81O

32

81U

32R
12
38

40Q

39

32F

46

49

55

RS232

90

CAN

I/O
0/4..20m A

74

not according to ANSI guidelines (three-step

protection instead of inverse time characteristic)
#1 Cable incl. software necessary (DPC)
#2 [T2]..[T3] = 0/4..20 mA, [T4]..[T7] = Pt100
#3 Remote monitoring, control, configuration (GW 4
could be used for several interfaces)

This document is distributed

for informational purposes
only. It is not to be construed
as creating or becoming part
of any Woodward Governor
Company contractual or
warranty obligation unless
expressly stated in a written
sales contract.

Woodward Governor
Company, 2003
All Rights Reserved

37166 - 03/1/S

Control
Breaker control logic
Synchronization
Isolated single-unit operation
Mains parallel operation
Softloading
Accessories
kWh counter
kvarh counter
Operat. hours/start/mainten. counter
Configuration via PC #1
Event recorder, real time clock
Protection
Gen.: Over-/undervoltage
Mains: over-/undervoltage
Gen.: Over-/underfrequency
Mains: over-/underfrequency
Mains: Voltage asymmetry
Mains: d/dt (phase/vector
jump)
Mains: df/dt (ROCOF)
Gen.: Overload
Gen.: Reverse power
Gen.: Reduced power
Gen.: Load imbalance
Gen.: Re-active power
Gen.: Loss of excitation
Gen.: Time-overcurrent (TOC)
Controller
Discrete raise/lower: n/f & P
Discrete raise/lower: V & Q
Mains import/export power
Remote power set: 0/4..20 mA
Load/var sharing
I/O's
Discrete alarm inputs (config.)
Relay outputs (configurable)
Analog inputs (configurable)
Analog outputs 0/4..20 mA (conf.)
Impulse output for kWh/kvarh
CAN bus communication #3
Listings/Approvals
UL/cUL listed

PSVX

M FR 3

PSV

MFR 3

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78
81RL
32
32R
32F/37
46
40Q
50/51*

74

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59/27
59/27
81O/U
81O/U
47

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12
7
2

12
7
6 #2
2

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For more information contact:

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