PREPARED INKS

Flash point
(C min)
(PMCC)
Viscosity
@ 21C
(cS)
Specific
gravity
Particle
size (m)
Magnaglo 410HF*
A prepared ink consisting
of Magnaglo MG410 in a
high flash kerosene of low
odour


93


3.45


0.81


7 to 25
Magnaglo 14HF*
A prepared ink consisting
of Magnaglo 14A in a
high flash kerosene of low
odour


93


3.45


0.81


2 to 25
Magnavis 7HF*
A prepared ink consisting
of Magnaflux 7C in a high
flash kerosene of low
odour


93


3.45


0.81


0.6 to 2.5

*Available in both aerosol and bulk format

DRY POWDERS


1 Grey
Maximum working temperature 315C

Magnaflux dry powders offer a range of colour to
give good contrast on as wide a variety of
finishes as possible. In the event of contrast not
being ideal for inspection, a thin layer of
Magnaflux WCP-2 White Contrast Paint can be
applied prior to testing.
All powders are of closely controlled particle s
and shape and have desirable magnetic
properties. For best results application should be
as a cloud applied near the surface while the
current is flowing. Excess powder settling out can
be blown off.

3A Black
Maximum working temperature 230C


8A Red
Maximum working temperature 175C


WCP-2 White Contrast Paint
Magnaflux WCP-2 is a quick
contrast paint which can be applied as a thin
coating prior to testing where enhanced contrast
is required.

SPECIFICATIONS

Magnaflux, Magnaglo and Magnavis concentrates, prepared inks and dry powders meet the
requirements of ASTM E-1444 with oil suspended inks and concentrates meeting AMS specifications,
plus appropriate industrial and Government specifications, Certifications are available on request.






HANDBOOK FOR
MAGNAFLUX
L10 COIL










PART NUMBER:

Particle
size (m)
Settlement
volume (%V/V)
(as supplied)


7 to 25


0.12


2 to 25


0.25


0.6 to 2.5


2.5
Magnaflux dry powders offer a range of colour to
give good contrast on as wide a variety of
finishes as possible. In the event of contrast not
being ideal for inspection, a thin layer of
2 White Contrast Paint can be
All powders are of closely controlled particle size
and shape and have desirable magnetic
properties. For best results application should be
as a cloud applied near the surface while the
current is flowing. Excess powder settling out can
2 is a quick-drying white
contrast paint which can be applied as a thin
coating prior to testing where enhanced contrast
Magnaflux, Magnaglo and Magnavis concentrates, prepared inks and dry powders meet the
meeting AMS specifications,
are available on request.

Handbook for Magnaflux L10 Coil
HANDBOOK FOR
MAGNAFLUX
L10 COIL

RT NUMBER: 008C020














































Certificate of Conformity





Certified that the above item conforms to and meets the
requirements of the following:

EC Directives

73/23/EEC
89/392/EEC
91/368/EEC
89/336/EEC (Emissions)
92/31/EEC (Emissions)

Certificate is issued under the auspices of the Equipment
Product Manager (2011):
.




Magnaflux (A Division of ITW Ltd),
Faraday Road, South Dorcan Industrial Estate,
Swindon, Wiltshire, SN3 5HE, UK.

Tel: +44 (0)1793 524566
Fax: +44 (0)1793 490459
Email: sales@magnaflux.co.uk
www.magnaflux.com




L10 Coil
Serial number:
















































DEMAGNETISATION

To demagnetise a small part, turn the coil ON and insert the part into the coil close to
the inner wall. Withdraw the part from the coil approximately 60 cm (2 feet) before
turning the coil OFF. As with magnetisation, the long axis of the part should be
essentially parallel to the axis of the coil.
To demagnetise larger parts, it may be more convenient to move the coil over the
part. In such cases, the coil can be turned ON and move to the far end of the part
and then withdrawn. Again, the coil should not be turned OFF until it is approximately
60 cm (2 feet) away from the part.
Effectiveness of demagnetisation can be checked by the use of the Magnaflux pocket
field indicator part number 008M001 or the Magnaflux calibrated field indicator
part number 008M002


PARTS LIST

Item Quantity Part Number Drawing
Number
Description
1 1 19618 A2 L10 Coil Sub-assembly
2 1 015S032 Footswitch, Single Pole, N/O (Herga)
3
4
5 2 014B027 20 mm Gland
6
7 12 m 001C065 3-Core Cable, 1.5 mm
2
, Black
8 1 075C005 Label
9 1 19617 A3 Switch Box Cover


DESCRIPTION

The L10 Coil is a portable general purpose AC Coil providing a means of creating
magnetic fields for the detection of surface cracks. Application of magnetic particles is
optional by either the dry powder or the wet method.

The L10 Coil consists of an epoxy resin encapsulated coil equipped with a footswitch, and
is provided with ten metres of flexible line cable. It will accept parts up to 250 mm (10
inches) overall diameter.

The L10 Coil is constructed for use on 110-120 volts 50 Hz alternating line current only in
normal use. A 12 volt battery or generator may be used. A 6 volt battery, resulting in
reduced field strength, may also be used.

The Coil will draw approximately 13 amps when operating from a 110 volt line, energised
and with no metal in its field.

SAFETY

In the interests of operator safety, the following points should be noted:

Read the instructions provided for the chemicals to be used thoroughly, and observe
any given warnings
Ensure that the equipment has a good earth connection before the first operation
Never use the L10 Coil with a cracked/split epoxy green coating
Always unplug the L10 Coil when not in use
Always use a good proprietary barrier cream on the hands to minimise skin irritation.
The wearing of gloves is not recommended.
If the L10 Coil is protected by an earth leakage circuit breaker, check its operation by
pressing the test button
















































TECHNICAL

Weight (coil only) 8.5 Kg
Weight 10.5 Kg
Dimensions 26 cm (internal diameter)
37 cm (outside diameter)
7 cm thick
Power source 110 volts, 1 Ph, 50 Hz 12 volts DC
Line current Ca 13 amps Ca 7 amps
Ampere-turns Ca 3,000 (empty) Ca 1,670 (empty)

DUTY CYCLE

Continuous service WILL overheat and possibly damage the Coil. To avoid such an
occurrence, a duty cycle NOT in excess of 15 seconds ON and 15 seconds OFF
should be adhered to.

OPERATION

Parts to be inspected should be dry and free of grease, oil and dirt. Connect the line cord
into any convenient source of 110-120 volts, 50 Hz alternating current. The coil is
energised by depressing the foot switch. Releasing the foot switch will de-energise the
coil.

To check the operation of the coil, energise it and position a lightly held screwdriver or
ferromagnetic rod inside the Coil close to the inner wall. A very pronounced pull should be
evident as the screwdriver/rod is moved in and out of the coil.


INSPECTION PROCEDURE

Position the part to be tested within the Coil aperture making sure it is close to the
inner wall. The long axis of the part should be essentially parallel to the coil axis. Note
if you have a length/diameter ratio of < 5, it may be necessary to use extenders to
increase the part length.
Turn the Coil ON (using the footswitch) and apply the inspection medium. Dry
powder can be applied from a powder dispenser or larger electrically driven powder
blower. For proper application using the powder dispenser, the perforated head of the
dispenser should be inclined at a slightly downward angle. A shaking action (similar to
applying salt) in combination with a slight squeeze is required to direct the powder to
the area of interest on the part.
Inspections are best accomplished as the powder is being applied, since indications
of cracks (or other magnetic discontinuities) will form immediately. Small parts can be
manipulated within the coil with one hand while powder is being applied with the other
hand.

If inspection is to be carried out after the part has been removed from the Coil,
the Coil should be de-energised prior to removal of the part to prevent
demagnetisation.

Wet method procedures are similar. In general, particles suspended in a liquid can be
applied more easily to the entire surface area of a part. It should be noted that aerosol
type dispensers must be shaken to get the magnetic particles into suspension just
prior to application. With the part properly positioned within the Coil, the Coil is turned
ON and the inspection medium is applied to the surface of the part. Application of the
inspection medium is terminated and, after a delay of approximately 1-2 seconds, the
coil is turned OFF. The part can then be removed from the coil and inspected.

Even though there is a formula to calculate the current to achieve the required field
strength for crack detection, it is advisable with this portable L10 Coil to check this by
the use of magnetic flux indicator strips Magnaflux part number 008M004 (general
engineering) or part number 008M005 (aerospace).