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3 4 A S H R A E J o u rn a l a s h ra e . o rg O c t o b e r 2 0 0 3
Cooling
Coil
Intake
0.03 1.77 0.0 0.42 0.03
Bag Filter
Access
Moisture
Eliminator
Fan
Figure 6: Chilled water cooling coil air handler components
and pressure drop (in. w.g.) across each component.
Chilled Water Supply
Air Washer Fill Media (Optional)
Warm, Moist,
Entering Air
Conditioned,
Supply Air
Air Washer Spray Nozzles
Fan
Mist Eliminator
(Optional)
Chilled Water Return
and Condensate
Pre-Filter
Figure 2: Air washer air-handling unit.
indirectly by spraying ozone-sanitized fresh water into the
airstream rather than introducing gaseous ozone directly into
the air. Concentrations of dissolved ozone in the liquid phase
can be controlled to yield efficacious microorganism control
while keeping the ozone concentration in the supply airstream
below threshold limits (TLV for ozone is 0.1 ppm).
Cooling Air: Direct vs. Indirect Contact
Despite their advantage of being able to cool, dehumidify
and filter supply air, air washers also need to be economically
competitive with conventional plate-finned chilled water cool-
ing coils. To investigate the economic feasibility of air washers,
a comparison was made between a chilled-water-cooling- coil
system and a direct-contact air wash cooling system. The power
consumption, capital costs, and operating weight of both a cool-
ing coil and a direct-contact air wash cooling system were con-
sidered. The overall conductance between air and water was
fixed for both the chilled-water-cooling-coil and the spray cooler
systems. The conditions are summarized in Table 1. A schematic
and operating conditions for a direct-contact spray cooler is
shown in Figure 4 and similar information for an indirect chilled
water coil system is shown in Figures 5 and 6.
The results of the comparative study are presented in Figure
9 and Table 2. Figure 9a shows that the direct contact air cooler
uses less power than the indirect system to operate the fan and
pump. The fan power is lower than in a comparable indirect
system because of the lower air-side pressure drop. The pump
power is small for both systems. Figure 9b shows that the first
cost of the direct contact spray cooler can be lower than that
for the chilled water cooling coil.
Conclusions
Air washers were used extensively in early air-condition-
t e l n I t i x E
b l u B y r D
F 0 8
) C 7 6 . 6 2 (
F 5 5
) C 8 7 . 2 1 (
b l u B t e W
F 7 6
) C 4 4 . 9 1 (
F 4 5
) C 2 2 . 2 1 (
e t a R w o l F e m u l o V r i A t e l n I
m f c 0 0 0 , 0 2
) s / L 9 3 4 , 9 (
e r u t a r e p m e T r e t a W
F 1 2 . 3 4
) C 3 2 . 6 (
F 4 7 . 0 5
) C 1 4 . 0 1 (
e t a R w o l F e m u l o V r e t a W
m p g 0 0 2
) s / L 6 . 2 1 (
d a o L g n i l o o C
s n o t 2 9 . 2 6
) T W k 1 2 2 (
) r e l d n a H r i A l i o C g n i l o o C ( y t i c o l e V
n i m / t f 0 0 5
) s / m 4 5 . 2 (
) r e l d n a H r i A t c a t n o C - t c e r i D ( y t i c o l e V
n i m / t f 1 7 5
) s / m 0 9 . 2 (
Table 1: Inlet and exit conditions necessary for comparison.
Refrigeration
Machine
T
db
= 55F
RH = 94%
20,000 cfm
43.21F
0.69 hp
T
db
= 80F
RH = 51%
50.74F 200 gpm
4.31 hp
Figure 4: Chilled water direct contact air handler.
Chilled Water Supply
Chilled Water Return
Pre-Filter Condensate Drain
Final Filter
Plate-Finned Cooling Coil
Fan Conditioned,
Supply Air
Warm, Moist,
Entering Air
Figure 3: Typical central station air-handling unit.
T
db
= 55F
RH = 94%
20,000 cfm
43.21F
1.28 hp
T
db
= 80F
RH = 51%
50.74F 200 gpm
Chilled Water
Cooling Coil
11.88 hp
Figure 5: Chilled water cooling coil air handler.
Oct ober 2003 ASHRAE Jour nal 35
During the past 10 years, research work at the Univer-
sity of Wisconsin-Madison has been conducted on de-
veloping spray coolers. Reindl
11
studied the heat and
mass transfer to chilled water sprays for cooling inlet air
to stationary combustion turbines. Numerical models
were developed for three direct-contact spray configu-
rations: parallel flow, crossflow and counterflow. On
comparing the effectiveness of the three configurations,
it was observed that the crossflow configuration had
the higher effectiveness.
Klockow
12
experimentally studied the process of sani-
tizing the airstream by ozonating the sprayed water. The
concentration of ozone in the leaving airstream was higher
than the permissible limits. This leads to the conclusion
that more research work is needed in this field to control
the ozone concentration.
El-Morsi
13
studied the effect of gravity, initial speed-
ratio,