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FAIL N/A

Vendor Manuals
and test
procedures
Vendor Manuals
and test
procedures
RE-TEST DATE
A Works Inspection
Alarms functions (in DCS) to be checked by simulating / varying the
required signal.
Vendor Manuals
and test
procedures
A11
The switch may be installed directly on the RTD element or mounted
remotely.
SAES-J -400,
Sec.7.3.3.4
A10
Electric switch contacts shall be snap-acting, single-pole, double-throw
(SPDT), 5 amps at 120 VAC resistive, as a minimum. The switch
mechanism shall be user-selectable to energize on increasing or
decreasing temperature.
SAES-J -400,
Sec.7.3.3.3
A6
Verify the corresponding reading in the DCS / integral indicator of
transmitter and remote indicator if applicable.
Vendor Manuals
and test
procedures
A5
Simulate resistance equivalent to the 50% of the transmitter / DCS
range, by using decade resistance box or any other resistance simulator
at RTD terminal head.
ITEM
No.
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS
Vendor Manuals
and test
procedures
Verify the temperature transmitter set (calibration) range as per latest
ISS.
A1 Ensure that actual field installation is completed in all aspects .
SAEP-16
Sec. 4.1.13
Vendor Manuals
and test
procedures
A2
A3 Check and verify the DCS configuration for applicable points.
Vendor Manuals
and test
procedures
The installation Record sheets to be verified and formed as part of loop
folder
A4
A8
Normalize all the connections prior to closing the terminal head and
confirm ambient temperature at integral indicator of temperature
transmitter and in DCS.
A9
RTD switches shall meet the NEC hazardous area requirements of the
intended installation.
SAES-J -400,
Sec.7.3.3.2
A7
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
1-Oct-05 INST
WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
SATR-J-6505
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
MH's SPENT
CONTRACTOR INSPECTION LEVEL
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP.
Instrument Loop-Inputs-RTD Circuit Test
PROJ ECT TITLE
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL
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(k) Then proceed in the reverse direction from 100% to 0%.
(l) If the error is greater than the allowed tolerance, inject 0% to the input of the transmitter and using
the SFC and the operations manual, adjust transmitter until output reads 4 mA
(m) Inject then 100% input and adjust accordingly the output should be 20 mA or 100%.
(n) Repeat steps (l) and (m) untill accuracy is with in required tolerances.
(o) When accuracy is with in required tolerances repeat steps (i),(j),(k) and record the reading on the
calibration certificte.
(p) For those transmitters are digital formatted, change back from analog to digital format using the
SFC with reference to operators manual.
(q) After the calibration is completed, turn off power supply.
(r) Disconnect all wiring and replace cover tighlty
(s) Then place calibration Tag, which shall be a blue colour on transmitter.
(t) Sign off calibration sheet.
(u) Instrument calibrations will be repeated where necessary during pre-commissioning or at any
other stage where deficiencies are to be rectified.
19. Test Procedure - RTD Circuit Test
18. Test Equipment S. No and Calibration details: Equipments Serial number a) Smart Field Communicator (SFC)
b) Standard Resistance Decade Box
c) Digital Multimeter
d) Power Supply Unit
e) 250 Ohms Resistor
17. Calibration Record and Test Equipment Model
A16
A maximum of 100 RTD inputs (including spares) shall be permitted per
multipoint indicator or multiplexer. Recommended spare capacity is 25%
of the number of occupied inputs.
SAES-J -400,
Sec.7.3.4.5
Signals from multipoint indicators or multiplexers shall not be used for
control.
SAES-J -400,
Sec.7.3.4.4
(a) Check Temperature transmitter against Data sheet.
(b) Connect as per attached hook-up drawing.
(c) Ensure that all polarities are correct and all connections are tight. Connect SFC red wire to positive, black
to negative.
(d) Switch on power supply and SFC unit.
(e) When the SFC is communicating ,check that the ID of the transmitter is correct .
(f) If the output of the Transmitter is analog format proceed with calibration.
(g) If the output of the transmitter is digital format, change the format to analog using the SFC and as per the
operators manual.
(h) When the output has been changed to analog proceed with calibration.
(i) Using RTD tables , inject 0% input with the Decade Box and note that the output should
be 4 mA, on the Multimeter.
(j) Inject 25,50,75,& 100 % of the range to the Transmitter and note that the output should be 8mA,
12mA,16mA and 20mA respectively.
20 .RESULTS (The below table to be modified based on use)
ITEM
No.
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE
FAIL N/A RE-INSP DATE
PASS FAIL N/A RE-TEST DATE
PASS
A15
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Loop-Inputs-RTD Circuit Test SATR-J-6505 1-Oct-05 INST
A14
Multipoint indicators and multiplexers shall provide linearization and
scaling of the RTD input signals.
SAES-J -400,
Sec.7.3.4.3
A12
Multipoint temperature indicators shall consist of a panel-mounted
readout and toggle switches or pushbuttons to select the desired RTD to
display.
SAES-J -400,
Sec.7.3.4.1
A13
Multiplexers shall take the signals from a number of RTDs as inputs and
provide an output to a logic control system (DCS, PLC, etc.).
SAES-J -400,
Sec.7.3.4.2
Page 2 of 5
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Loop-Inputs-RTD Circuit Test SATR-J-6505 1-Oct-05 INST
5. SAEP-1636 Installation and Checkout Plan , 28 February, 2005
6. SAEP-1638 Site Acceptance Test Plan, 30 April, 2002
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SAES-J -400, Temperature, 31 May 2004
4. SAEP-16- Project Execution Guide for Process Automation Systems,31 May 2003
F - Test variables:
F1 The temperature indicators / thermometers, 0% equal to the ambient temperature of the room.
F2.The manufacturers instructions regarding adjustment, preservations, accuracy to be adhered to.
0%
25%
75%
100%
75%
50%
25%
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
NOTES:
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
indicates compliance with appropriate standards or performance in a specified manner.
21. REMARKS:
8. PIP PCCTE001, Temperature Measurement Criteria J uly 1999
22. REFERENCE DOCUMENTS
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
7. PIP PCFTE 000 Temperature measurement Fabrication details April 2000
Input % Simulated Input Out Put
0%
Error
Attachment :
Attachment 1-: Code of thermo coupe wire and extension wires
Page 3 of 5
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Instrument Loop-Inputs-RTD Circuit Test SATR-J-6505 1-Oct-05 INST
PMT Representative
T&I Witnessed QC Record Reviewed
PID Representative
Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
Work Verified
Saudi Aramco
QC Supervisor Proponent and Others
Contractor / Third-Party
QC Record Reviewed
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed QC Record Reviewed
Work Verified
QC Inspector
Work Verified
Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results
Name, Initials and Date:
Witnessed Test Work / Rework May Proceed
Name, Initials and Date:
T&I Witnessed
Page 4 of 5
SATR-J-6505 1-Oct-05 INST
Attachment 1-: Code of thermo coupe wire and extension wires
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Instrument Loop-Inputs-RTD Circuit Test
Page 5 of 5

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