FAIL N/A RE-TEST DATE

ITEM
No.
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS
SAUDI ARAMCO ID/PID - 3/01/05 - REV A (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
FOUNDATION Fieldbus Segment Signal / Noise and
Impedance Testing (Installed Segment)
SATR-J-6912 1-Oct-05 INST
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
A Certification
A1
Specific tools and equipment shall be identified to make and perform
tests in the field with instructions for their use, calibration, and storage.
Schedule Q,
Att. IV, Sec.6.1.
A2
The CONTRACTOR shall identify, maintain, control, adjust, and calibrate
all tools, gauges, instruments and other measuring and testing devices
used for controlling quality.
Schedule Q,
Att. IV, Sec.6.1.
A3
Calibration shall be performed at established periods as specified in
the most stringent of SAUDI ARAMCO standards, other applicable
standards, or manufacturer recommendations; if no standards apply,
the calibration cycle shall not exceed six months.
Schedule Q,
Att. IV, Sec.6.1.
A4
CONTRACTOR shall provide backup equipment when the primary
equipment is being calibrated or tested.
Schedule Q,
Att. IV, Sec.6.1.
B1
Ensure that the field wiring is completed , terminated and that all field
spurs (but not the devices) are attached
SAES-J-904
Sec. 13
B. TEST PROCEDURE AND CHECK LIST
B3
Remove only the connector to the field wiring; it is not necessary to
remove the connector to the H1 card (DCS). Removing the connector to
the field wiring isolates the field wiring from the H1 card and power
supply, and enables you to make the resistance and capacitance
measurements in the pre-commissioning procedure. Important: Make
sure that bare hands do not come in contact with meter leads or
segment wiring.
SAES-J-904
Sec. 13
A5
CONTRACTOR personnel performing test and calibrations shall be
trained per applicable international or manufacturer requirements.
Schedule Q,
Att. IV, Sec.6.2.
B2
Remove the field bus segment cable(+,-, and shield) at terminal block
connector terminals (15,14&13) from the fieldbus power supply (H1-PS)
SAES-J-904
Sec. 13
B4
Measure resistance on the H1 segment conductors at the removed
Relcom terminal block connector coming in from the field and record
results on Network/ Segment Check out Form.
i) (+) signal conductor to (-) signal conduct
ii) (+) signal conductor to drain / shield wire
iii) (-) signal conductor to drain/shield wire
iv) (+) signal conductor to instrument ground bar
v) (-) signal conductor to instrument ground bar
vi) drain/shield wire to instrument ground bar
SAES-J-904
Sec. 13
Page 1 of 4
2. 100/250V Megger Tester
3. Oscilloscope
Test results are acceptable and in accordance with Saudi Aramco Engineering Standards and contractual requirements.
E. CONCLUSIONS
Test Records and Receipt documents are to be carefully presented in
original.
SAES-J-904
Sec. 13
Attachment 2 Recommended Torque Values for screw terminals
NOTES:
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
REMARKS:
ATTACHMENTS:
Attachment 1 NETWORK / SEGMENT CHECKOUT FORM
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
QC Inspector PID Representative
Technician Performing Test*
Saudi Aramco Contractor / Third-Party
PMT Representative
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
Name, Title, Department,
Company, Initials and
Date:
Work Verified Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
T&I Witnessed
B7
1. Digital
D. TEST RESULTS
E1
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
REFERENCE DOCUMENTS:
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), July 1993
4. SAES-J-904 FOUNDATION Fieldbus Systems, 31July 2004
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SA Pre-Commissioning Forms # J-015 Instrument and Control 10/97
QC Record Reviewed
indicates compliance with appropriate standards or performance in a specified manner.
QC Supervisor Proponent and Others
Name, Initials and Date:
Witnessed Test Work / Rework May Proceed
Name, Initials and Date:
QC Record Reviewed Work Verified T&I Witnessed
Y = YES N = NO F = FAILED *Person Responsible for Implementation of Test and Analysis of Results
QC Record Reviewed Work Verified
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
FOUNDATION Fieldbus Segment Signal / Noise and
Impedance Testing (Installed Segment)
SATR-J-6912 1-Oct-05 INST
C. TEST EQUIPMENT AND MATERIALS CRITERIA
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE
B5
N/A RE-TEST DATE
1. Use and Modify the attached forms based on requirements
SAES-J-904
Sec. 13
B6
Reconnect and torque test the previously disconnected field wiring
terminals. ( Attachment 2 gives recommended torque values) Measure
DC Voltage at the Relcom terminal block connector going to the field and
record results on Network/ Segment Checkout Form. (+) signal
conductor to (-) signal conductor on terminals 15, 13 and on 22 and 24
SAES-J-904
Sec. 13
Measure the capacitance on the H1 segment conductors at the removed
Relcom terminal block connector coming in from the field and record
results on Network/ Segment Check out Form.
i) (+) signal conductor to (-) signal conduct
ii) (+) signal conductor to drain / shield wire
iii) (-) signal conductor to drain/shield wire
iv) (+) signal conductor to instrument ground bar
v) (-) signal conductor to instrument ground bar
vi) drain/shield wire to instrument ground bar
PASS FAIL
Page 2 of 4
Attachment 1 NETWORK / SEGMENT CHECKOUT FORM
FOUNDATION Fieldbus Segment Signal / Noise and
Impedance Testing (Installed Segment)
INST SATR-J-6912 1-Oct-05
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
1.2
1.1
(-) to Shield Expected = Open Circuit > 20 M
1
(+) to Shield
Resistance Measurement at the H1 Network / Segment Conductors Coming in from the field.
(+) to (-) Signal
Expected 50 K ohm (increasing)
Expected = Open Circuit > 20 M
2
1.2
2.3
1.6
1.5
1.4
1.3
2.1
Expected = < 300nF
2.4
(-) to Shield Expected = < 300nF
(+) to Ground bar Expected = < 300nF
SAUDI ARAMCO - NETWORK / SEGMENT CHECK OUT FORM - A3
Project: --------------------------------------------------------------------------------------------------------- Plant Area--------------------------------------
Location :--------------------------------------------------------------------------------------------------------Service Area-----------------------------------
Segment No:----------------------------------------------------------------------------------------------------ID--------------------------------------------------
Cable Nos.( Trunk / Spur)----------------------------------------------------------------------------------Unit No.------------------------------------------
Drawing No.:
ITEM
No.
Actual Date ITEMS TO CHECK
2.2
Shield to Ground bar Expected = Open Circuit > 20 M
Capacitance Measurement at the H1 Network / Segment Conductors Coming in from the field
(+) to (-) Signal Expected = 1 F (0.8F to 1.2F)
(+) to Shield
REMARKS:
Contractor / Third-Party Saudi Aramco
Technician Performing Test* PMT Representative
QC Record Reviewed Work Verified
QC Inspector PID Representative
Name, Title, Department,
Company, Initials and
Date:
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
T&I Witnessed
Name, Initials and Date:
Witnessed Test Work / Rework May Proceed
Name, Initials and Date:
Work Verified
T&I Witnessed QC Record Reviewed Work Verified
*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED
QC Supervisor Proponent and Others
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed QC Record Reviewed
(+) to Ground bar Expected = Open Circuit > 20 M
(-) to Ground bar Expected = Open Circuit > 20 M
2.5 (-) to Ground bar Expected = < 300nF
2.6 Shield to Ground bar Expected = < 300nF
3 DC Voltage Measurement at Fieldbus Power Supply / Conditioner
3.1 (+) to (-) Signal (Output) Expected = 18.6 - 19.4 VDC
(+) to (-) Signal (Input) Expected = 25 to 28 VDC
Page 3 of 4
SATR-J-6912 1-Oct-05
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
Attachment 2 Recommended Torque Values for Terminals - from www.EatonElectrical.com
FOUNDATION Fieldbus Segment Signal / Noise and
Impedance Testing (Installed Segment)
INST
Page 4 of 4