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Equipment shown or mentioned in this brochure may be an option or accessory and will differ between countries. Because of the printing process, colour reproduction may be slightly different in reality. Gearbox-driven power take-off is available for most applications - high-revolution and low-revolution with flange or direct-driven hydraulic pump.
Equipment shown or mentioned in this brochure may be an option or accessory and will differ between countries. Because of the printing process, colour reproduction may be slightly different in reality. Gearbox-driven power take-off is available for most applications - high-revolution and low-revolution with flange or direct-driven hydraulic pump.
Equipment shown or mentioned in this brochure may be an option or accessory and will differ between countries. Because of the printing process, colour reproduction may be slightly different in reality. Gearbox-driven power take-off is available for most applications - high-revolution and low-revolution with flange or direct-driven hydraulic pump.
www.volvotrucks.com SPECIFIKATIONER 2 1 33 Product Facts R S P
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n o t i c e . Equipment shown or mentioned in this brochure may be an option or accessory and will differ between countries depending on local statutory requirements. Your Volvo dealer will be happy to provide you more details. Because of the printing process, colour reproduction may be slightly different in reality. We reserve the right to change the products specification without prior notice. TRANSMISSION Clutch: CD40B-O: double disc clutch. Gearboxes: VT2814B: 14-speed splitter and range gearbox. 4 reverse gears. Top gear is a direct drive. VTO2814B: 14-speed splitter and range gearbox. 4 reverse gears. Top gear is an overdrive. Gearbox-driven power take-off: Power take-off is available for most applications high-revolution and low-revolution with flange or direct-driven hydraulic pump. There are also variants with double drive. Rear axles: All rear axles have maintenance-free wheel bear- ings. RS1356SV: Solo axle with single-reduction, hypoid gear. Reduction ratio: 2.50, 2.79, 3.10, 3.44. Max torque 2400 Nm. Max axle pressure 13 tonnes. Max gross combination weight 44 tonnes. RS1370HV: Solo axle with conical spiral gear and hub reduction. Reduction ratio: 3.61, 3.76, 4.12, 4.55, 5.41. Max torque 2800 Nm. Max axle pressure 13 tonnes. Max gross combination weight 70 tonnes. RTS2370A: Tandem axle with single-reduction, hypoid gears. Reduction ratio: 2.43, 2.57, 2.83, 3.09, 3.40, 3.78, 4.13, 4.50, 5.14. Max torque 3100 Nm. Max bogie pressure 23 tonnes. Max gross combination weight 70 tonnes (for reductions 2.433.40). RT2610HV: Tandem axle with conical spiral gear and hub reductions. Reduction ratio: 3.61, 3.76, 4.12, 4.55, 5.41. Max torque 3100 Nm. Max bogie pressure 26 tonnes. Max gross combination weight 100 tonnes, special transport jobs 170 tonnes. RT3210HV: Tandem axle with conical spiral gear and hub reductions. Reduction ratio: 3.61, 3.76, 4.12, 4.55, 5.41, 7.21. Max torque 3100 Nm. Max bogie pressure 32 tonnes. Max gross combination weight 100 tonnes, special trans- port jobs 170 tonnes. Tag axles: Available in three designs: fixed with single or dual wheels, with hydraulically steered or mechanical steering. Pusher axle: Available as a fixed variant for rigid trucks. specifications 1 VT2814B 14-speed splitter and range gearbox with vibration-free wire controls. 2 RTS2370A Tandem axle with single-reduction gears of hypoid type provides quiet running and high operational reliability. 12-13 14-15 16-17 18-19 4-5 6-11 SPECIFIKATIONER 1 32 31 VOLVO FH16 PRODUCT FACTS I ts been a long time. But we can promise you its been worth waiting for. The new Volvo FH16 is the most powerful truck of its kind. But then weve had 75 years head start. Welcome to our presentation. Introduction Volvo FH16 ENGINE d16c Volvo EMS VEB Engine power take-off Fuel system Oil system Cooling system CAB interior Interior trim Workplace Instrumentation Seats Air-conditioning Sleeper cab CAB exterior Design Aerodynamics Headlamps Safety volvo FH16 A genuine Globetrotter CHASSIS Frame Steering system Suspension specifications Explanation of functions Anti-lock Braking System (ABS): No-lock brakes. Brake Blending: The auxiliary brakes are activated and sup- port the wheel brakes. Brake Temperature Warning: Brake temperature warning. Coupling Force Control (CFC): Automatic brake adapta- tion between tractor and trailer. Diagnosis via TEA: Diagnosis via TEA-vehicle electronic system. Diff Lock Control (DLC): Automatic connection of differen- tial lock at low speeds. Diff Lock Syncro: The drive wheel is synchronised before connecting the differential lock. EBS Status Recorder: EBS status monitoring via TEA and VCADS Pro. Electronically controlled Brake System (EBS): Electroni- cally controlled disc brakes. Electronic Stability Program (ESP): Brake stability. External Brake Demand (EBD): External brake control via other systems. Hill Start Aid: Hill start aid the brakes are only released with sufficient engine torque. Lining Wear Analysis/Warning: Lining wear warning cal- culates the remaining number of miles left in the linings. Lining Wear Control (LWC): Balances out the wear between the axles brake linings. Lining Wear Sensing (LWS): Lining wear sensor indi- cates when 20% of the brake lining remains. Trailer Brake: Trailer brake controlled using switch. Traction Control System (TCS): Anti-spin and synchronis- ing distributes the pulling force between the drive wheels. Wheel Brake Monitoring: Wheel brake monitoring. Hydraulic compact retarder: RET-TH: Gearbox-mounted hydraulic retarder. Max braking power* on the D16C with EPG approx. 670 kW. Max braking power* on the D16C with VEB approx. 820 kW. * The retarders maximum braking power can be used for approx. 20 sec- onds. The power is then gradually reduced as the temperature rises to approx. 400 kW, which can then be used continually. BRAKES Volvo Z cam drum brakes with ABS (Anti-lock Braking Sys- tem) or Volvo EBS disc brakes (Electronically controlled Brake System). ESP (Electronic Stability Program) is avail- able as a variant to EBS. EBS is available in the Standard, Medium, High and Trailer programme package. Anti-lock Braking System o o o Coupling Force Control o Lining Wear Sensing o o o Lining Wear Control o o o Lining Wear Analysis/Warning o o Brake Blending o o o Diff Lock Syncro o o o Diff Lock Control o o Hill Start Aid o o Brake Temperature Warning o o o Electronic Stability Program o External Brake Demand o o o Diagnosis via TEA o o o Trailer Brake o Traction Control System o o o Wheel Brake Monitoring o o EBS Status Recorder o o function EBS STD EBS MED EBS HIGH TRAILER 1 RET-TH Gearbox- mounted hydraulic retarder brakes also while changing gear. EBS Programme package Volvo TEA (Truck Electronic Architecture) is made up of control units in a data link network. The vehicle control unit, engine control unit, instrument control unit and lighting con- trol unit are always included in the electronics system. The information display and diagnostic socket are also part of standard equipment. Other constituent control units depend on the vehicles equipment and its market. ELECTRONICS Explanation of control units ABS controls the regulation of the anti-lock drum brakes. ACC controls the Adaptive Cruise Control system. AECU for Volvo Anti-Theft system a complete security package against break-in, theft and assault. Audio audio equipment for example, it controls sound volume, depending on the sound level in the cab, with regard to engine speed, etc. BBM controls functions connected with superstructure. Advanced power take off operation, for example. Dynafleet is a system for transport planning with tools for communication and positioning as well as vehicle and driver follow-up. EBS controls the regulation of the electronically controlled disc brakes including the ESP function which stabilises the vehicle combination at the risk of skidding or turning over. ECC controls the advanced air-conditioning. ECS controls the regulation of the electronic air-spring suspension, available in full air suspension or rear air sus- pension variations. EECU monitors the engine functions with optimum fuel injection and RPM according to the operating situation. ICU together with the EECU, controls the engagement and disengagement of the immobiliser. Instrument converts incoming signals from the control unit and sensors into driver information. LCM controls the lighting of the trucks headlights and func- tions as overload protection and filament sensor. Phone GSM telephone displays information from the telephone on the driver information display unit, etc. RAS regulates the electronically/hydraulically controlled tag/pusher axle. RECU controls the hydraulic compact retarder on manual gearboxes. SRS regulates the release of the airbag and pretensioners. SWM receives information from the buttons on the steering wheel that control telephone, radio, etc. Tachograph steers these functions towards the electron- ics system. The tachograph is electronic with mechanical printer. VCADS is a PC-tool, which helps to test, calibrate and pro- gram the electronics system. VECU functions as a coordinator. It also collects data from different cab controls and then forwards this information to the other control units. ABS Anti-lock Braking System ABS-brakes* ACC Adaptive Cruise Control - AECU Alarm Electronic Control Unit - Audio Sound system BBM Body Builder Module - Dynafleet EBS Electronically controlled EBS-brakes* Brake System incl. ESP function ECC Electronic Climate Control Airconditioning ECS Electronic Controlled Suspension Air suspension EECU Engine Electronic Control Unit Engine ICU Immobilizer Control Unit Immobilizer/ start lock Instrument Instrument Control Unit LCM Light Control Module Lighting Phone Mobile telephone RAS Rear Axle Steered pusher/tag Steerable pusher/tag axle RECU Retarder Electronic Control Unit Retarder SRS Supplemental Restraint System Airbag SWM Steering Wheel Module Steering wheel buttons Tachograph - VCADS Volvo Computer Aided Diagnostics tool Diagnostic System VECU Vehicle Electronic Control Unit - * The ABS and EBS control units do not operate at the same time. The truck is equipped with either ABS or EBS brakes. control unit explanation translation Volvo TEA Control units 3 VOLVO FH16 20-21 22-23 24-25 26-27 28-29 30-33 chassis Drive Suspension Bogies Chassis packaging Electrical system BRAKES EBS disc brakes ESP brake stability Drum brakes Auxiliary brakes ELECTRONICS Electronic control Driver information ACC TPM TRANSMISSION Clutch Gearboxes Rear axles specifications Engine Cab specifications Chassis Brakes Electronics Transmission 4 INTRODUKTION introduction THE VOLVO FH16 IS BACK WITH EXTRA POWER The new Volvo FH16 is a true mile-eater. Its designed to be driven. It copes easily with heavy loads on hilly roads. Its 16- litre six cylinder engine, producing 610 or 550 bhp, has plenty of power for high cruising speeds. The high torque levels are available right from the bottom of the rev range which gives the truck unique driveability combined with a smooth power delivery. The D16C engine flattens out steep roads. In hilly areas the engines power is clearly noticeable. The driver can keep the speed up even in the highest gears. The engine is extremely quiet, and yet is not enclosed, which brings bene- fits in hot weather or demanding situations. Designed with quality and safety in mind Form and function come together in the Volvo FH16 to pro- duce an elegant yet subtle design. Soft aerodynamic shapes and a specially designed air deflector system reduce air resistance and fuel consumption. The fabrics for upholstery, mats and curtains have been carefully chosen. Colour-coordinated trim in light grey and brick red creates a unique workplace. The instrument panel is slightly angled, and each instrument and control is posi- tioned with the drivers ergonomics in mind. The cab is constructed of high-tensile steel and forms a robust safety cage. Volvos front underrun protection FUP increases safety levels for other road users. Chassis installation with high flexibility The Volvo FH16 has excellent driveability. The wide frame results in a chassis with high levels of anti-roll stiffness and the customised suspension and steering systems guarantee good road feel. The FH16 has a wide range of chassis with a variety of chassis heights, wheelbases and suspension systems. The modular chassis design makes it easy to put together a truck which meets your needs. The FH16 has a number of bogie options with drive to one or two axles, with leaf springs or air suspension. Market-leading brake system improves road safety Volvos braking system is without doubt a market leader. Electronically controlled, fast reacting EBS disc brakes sig- nificantly reduce braking distances. The disc brakes give a distinct and well-balanced feel. They are also heat-resistant and easy to service. The electronic stability program, ESP, makes brake activa- tion safe. ESP stabilises the vehicle when the truck is travel- ling at high speed and might be starting to skid or turn over on a bend. ESP forgives the drivers mistakes. Integrated control of the wheel brakes and the auxiliary brakes exhaust brake/VEB/retarder improves both safe- ty and productivity. The vehicles electronic system increases productivity The intelligent electronics system helps the driver to do his job safely. Ongoing information about the vehicles settings and status appears on the driver information display. Volvos TEA (Truck Electronic Architecture) optimises the functions across the trucks different systems. Programma- ble control units also allow the software to be upgraded. One new feature is adaptive cruise control (ACC), which automatically helps to keep the truck the correct distance from the vehicle in front. Transmission for the highest torque The power from the engine has to be transferred to the road. The Volvo FH16 transmission has very low power losses. The new, easy-to-operate manual range/splitter gearboxes are fitted with shift-by-cable and servo-synchromesh. A number of different rear axles with a wide variety of dif- ferent axel ratios guarantee that the power will find its way to the road even with high axle loads and the highest gross combination weights of up to 100 tonnes (special transport loads 170 tonnes). Quality, security and the environment are Volvos core values. These fundamental values are a key part of the Volvo FH16. The FH16 also breaks new ground as far as both power and comfort are concerned. At the same time, it sets new benchmarks for exclusiveness and intelligence. 5 Modular chassis easily customised to requirements. The D16C 16-litre diesel engine producing either 610 or 550 bhp. Clear instrumentation with driver information display. MOTOR 6 The D16C is an in-line 6-cylinder, 16-litre, direct injection diesel. It is constructed from modern technology including an overhead camshaft, 4-valve technology and electronical- ly controlled unit injector. In true Volvo style, the D16C is supercharged and equipped with turbo and intercooler. The compression ratio is as high as 18.0:1. The engine is available in two power categories 610 and 550 bhp. Many of the technological features are similar with those of Volvos previous generation diesel engines D9A and D12D. High power to kg ratio engine Development has progressed and considering the power the D16C is a light engine. It is approx. 100 kg lighter than the old D16B and yet the D16C produces 90 bhp more power. Making this a high power to kg ratio engine. The reduction in weight is mainly due to new casting tech- nology and construction solutions. The transmission is locat- ed in the rear end of the engine, which produces a compact and simple construction. Individual details such as an oil sump made from SMC (Sheet Moulding Compound) also save weight. Volvo EMS provides precise steering The monitoring and control of the engines functions, such as fuel injection and unit injector, are entirely electronic. The D16C is equipped with Volvo EMS (Engine Management System), which provides very precise and efficient engine control. The engine control unit receives information from several sensors in the engine and vehicle. The control unit compares the actual values with the stored information and adjusts the regulation of the fuel quantity and injection time. This regula- tion changes with lightning rapidity depending on the oper- ating situation, which means that the combustion process can be controlled with great accuracy. The engine control unit is well protected. It is located in an aluminium housing on the left side of the engine, where the electronics are cooled by fuel via an in-built cooling coil. Well-controlled injection The overhead camshaft and roller rockers provide precise control of the unit injectors and valve timing. Vertically and centrally positioned unit injector capable of injection pres- sure of a full 2000 bar provides the conditions for low exhaust emissions. EMS regulates the fuel injection via electromagnetic valves in each injector. The injectors are supplied with fuel via a shared channel in the cylinder head. The newly devel- oped feed pump is gear driven and is operated by the engines transmission. The fuel system with pre-circulation provides the right temperature, and the filter and water sep- arator ensure operational reliability. Fuel pre-filter and pre- heating are available as an option. With the D16C, Volvo has taken the FH16 to a whole new level. The D16C is the most powerful diesel engine Volvo has ever installed in a truck. And it cannot be emphasised enough that the D16C is an entirely new engine. The only components in common with its predecessor are the crankshaft bearing screws. THE D16C A REDESIGNED CLASSIC engine The superiority of an in-line 6-cylinder engine In-line type engines are a dependable construction, especially considering the large bearing surface of the engine. Larger bearing surfaces mean larger areas over which to distribute the load. The in-line 6-cylinder engine has seven crankshaft bearings compared with the V8s five. In addition, an in-line engine has only one crank pin bearing for each crank pin compared with the V8 engine, where two bearings must share the bearing sur- face of the crank pin. In-line 6-cyl. V8 7 1 2 3 2000 1800 1600 1400 1200 1000 800 320 300 280 260 240 220 200 180 160 140 340 360 380 400 420 440 2000 210 200 190 180 1800 1600 1400 2200 2400 2600 2800 Economy 1000-1500 r/min My character is naturally persistent and enthusiastic, which I hope has helped the new engine attain world-class status. Being enthusiastic more often than not involves ques- tioning reasoning and showing that its OK to do things differently and better than before. Lennart Langervik, Project Manager D16C 1 Turbine housing with turbo compressor and EPG. 2 Volvo EMS controls the injection process with precision. The electronics are cooled by fuel via the in-built cooling coil. 3 Electronically controlled air compressor with high efficiency. Power, kW Torque, Nm D16C610 449 kW 16001700 r/min (610 hp metric) Net output according to: ISO 1585 Dir. 89/491/EEC ECE Reg 85 D16C550 405 kW 16001700 r/min (550 hp metric) D16C610 2800 Nm 9501500 r/min Economy 10001500 r/min D16C550 190 g/kWh EC01 D16C610 189 g/kWh EC01 Spec. Fuel consum. g/kWh r/min D16C550 2500 Nm 9501500 r/min 8 MOTOR engine The engine produces very high traction force within a wide range of rpm. Maximum torque is extremely high the D16C610 produces 2800 Nm and the D16C550, 2500 Nm. Moreover, the power is produced quickly. Within the torque max range, 90% of the torque is available within 2 seconds. The high torque provides excellent starting characteristics. The power provides scope for an uphill start with heavy load. The pulling ability is indisputable. The power is clearly noticeable when driving in hilly areas. The driver can then maintain cruising speed with minimal use of the gearbox. A low emission engine in all respects The engine is designed to meet the demands on high per- formance in combination with low exhaust and noise emis- sions. The D16C fulfils the emission requirements for Euro 3, and the modern platform can be easily adapted to meet future requirements. New solutions in construction have made the D16C into an extremely quiet engine that fulfils the noise requirements without special sealing. The crankshaft and camshaft are equipped with hydraulic oscillation dampeners that minimise vibrations and noise. This is a lot of power from each drop of diesel. Consider- ing the performance the D16C is a very fuel-efficient engine with highly competitive consumption. Optimum combustion process The combustion chamber is designed to provide an opti- mum combustion process. Four valves per cylinder and sep- arate inlet and outlet channels with transverse flow provide a rapid gas exchange. The inlet and exhaust gas channels as well as the valves have large diameters and are designed for a low fall in pres- sure. The valve seats are made of steel and replaceable. The valve guides are made from alloyed cast iron and fitted with efficient oil seals. The EPG is a standard exhaust brake The Exhaust Pressure Governor EPG is located in the exhaust outlet on the turbo. During exhaust braking the valve is almost entirely closed, which creates high back-pressure on the upward motion of the pistons and a powerful engine brake action. The maximum braking power with EPG is approx. 230 kW at 2200 r/min. VEB creates much higher engine braking power The most brake action is obtained with VEB (Volvo Engine Brake), which is based on cooperation between the EPG and VCB (Volvo Compression Brake). VEB is available as an option for the D16C. VCB is a compression brake built into the valve system. It is based on a unique and patented design. The camshafts exhaust cam is fitted with two very low extra tappets and the exhaust rockers are supplied with hydraulic-powered pis- tons. In this way the compression brakes can fill and empty the cylinders with gas. This in turn regulates the pressure in the cylinders and the braking force against the pistons. VEB produces very high braking torque throughout the entire rpm spectrum. The maximum braking power is approx. 380 kW at 2200 r/min. The start element reduces exhaust The D16C basically has very good cold-start characteristics. An electrical start element is available as a variant for mar- kets with particularly harsh climates. By pre-heating the inlet air at start-up when the weather is cold, startability/com- bustion will be considerably more efficient. Information on display Since the Volvo EMS is integrated into the vehicles elec- tronics system, advanced communication is possible. Infor- mation on the status of the engine is shown in the driver information display. From the display it is possible to see the oil level, oil tem- perature and fuel consumption, etc. Oil pressure, coolant temperature and fuel level are displayed as usual on the pointer instruments. One of the aims set out by Volvos engineers was to create a powerful engine with extremely good driveability. A task in which they succeeded. The D16C makes it possible to maintain high cruising speeds and the engine produces superior torque along the entire rpm curve direct from idling. THE TORQUE ENABLES THE DRIVEABILITY 9 2 1 6 4 8 3 7 5 9 10 1 Overhead camshaft 2 Four valves per cylinder 3 Vertical unit injector 4 Pre-heater (variant) 5 Coolant filter 6 2 full flow filters 7 By-pass oil filter 8 Turbo compressor 9 Starter motor 10 VCB compression brake integrated in the valve system (variant) MOTOR 10 Therefore, the D16C is a solid and stable construction as well as being packed with innovative construction solutions. The transmission is located in the rear end of the engine, which has several advantages. It is a compact, quiet and solid construction that saves weight. This location also allows high power output from the power take-off. The servo unit pump, oil pump, fuel feed pump and pneu- matic compressor are gear-wheel driven by the engines transmission. While the water pump, cooling fan, generator and AC-compressor are located in the forward end in the engine and are belt-driven. Drive is produced via the multi- ple-grooved Poly-V-belt. Engine power take-off with high power output Connecting the power take-off to the flywheel means that the power can also be obtained directly, without complex gear drives, meaning less power loss. Engine power take-off is for the direct drive of the hydraulic pump. Maximum power output in a stationary vehicle is as much as 1000 Nm and 650 Nm on the road. Robust in every detail The D16C is built for a long and reliable life. For reasons of reliability it has been constructed in few parts. The cylinder block and cylinder head are manufactured from cast iron, which provides a strong frame. The fully covered cylinder head, which is a pre-requisite for stable housing of the overhead camshaft, is produced using a new casting technique. The steel gasket between the cylinder block and cylinder head is fitted with in-built rubber seals. The crankshaft and camshaft are induction hardened. Rocker pistons for maximum performance The pistons in the D16C are divided into two rocker pis- tons. The piston head is manufactured in steel and the housing in aluminium. Compared with a solid piston, a rock- er piston produces a more even piston temperature and per- mits less piston play, since the pistons have better seals. Moreover, the D16C is equipped with piston cooling. Oil is sprayed in under the pistons and efficiently cools the upper section of the pistons and the piston ring zone. Efficient oil system gives long life The newly-developed, very quiet oil pump is the gear-driven type and operated from the engines transmission. The oil is pumped, via the oil cooler and oil filter, to the engine blocks gallery and then distributed to all the lubrication points in the engine. The oil system is equipped with a large in-built oil cooler in the engine block. Completely enclosed by coolant, it pro- vides efficient heating distribution. Double full flow oil filter together with a by-pass filter produce a high level of clean- ing. Well-designed cooling system A basically quiet engine means that Volvos constructors have not had to enclose vital parts in the traditional way. This already provides the conditions for excellent cooling. The water pump and thermostat are a new development. The piston-type thermostat and thermostat housing are fully integrated in the cylinder head. The belt-driven fan is an elec- tronically-controlled, visco type. The fan connection is con- trolled at all times to optimise fuel economy and cooling per- formance. Inside the engine the calibrated cooling channels work together, which creates a balanced cooling effect. The coolant flow is distributed between the cylinder liners, upper and lower cooling jackets and the cylinder head. Engine cooling is also guaranteed during high power out- put. Even when it is extremely warm outside, it is always pos- sible to get all the horsepower from the D16C. Long service intervals The D16C has the same long service intervals as the D12D. The service intervals are differentiated and depend on the gross combination weight, road conditions, fuel quality and oil quality, etc. Depending on the area of use, oil changes can last up to 100,000 km. When driving in long-distance traffic with a gross combination weight of 44 tonnes on a normal Euro- pean road with considerably flat terrain, it is possible to trav- el 90,000 km, for example, between each oil change. The D16C is a robust and reliable engine with a well-designed oil and cooling system. The transmission is loca- ted in the rear end of the engine. The flywheel and power are located here, which is utilised by the power take-off, etc. ADVANTAGES OF TRANSMISSION AT THE BACK 2 1 6 4 8 7 5 9 10 3 1 Transmission 2 Power take-off with hydraulic pump 3 Power steering pump 4 Fuel feed pump 5 Air compressor 6 EMS-engine control unit 7 Fuel filter 8 Fuel pre-filter with pre-heater (variant) 9 AC-compressor (variant) 10 Alternator 11 HYTT INTERIR 12 1 2 3 cab interior The Nordic woods are one of the sources of inspiration. Saturated green metallic paint and shiny detail reminds you of a small shimmering woodland lake. The warm-red paint used for the interior is taken from the red trunks of pine trees which combined with the high material quality of the leather and fabric gives a natural, snug and robust feeling. Lotta Quist, Product Design 1 Angled instrument panel with all control within comfortable reach. 2 Control panel groups the controls for the doors electrical functions. 3 The office/dinette package facilitates a spacious office. 13 Volvo has put a vast amount of time and effort into designing the best workplace on the road. It has the high levels of comfort and exclusivity which you would expect from a top-of-the-range truck. Its interior trim is unique from the point of view of both aesthetics and quality, and is not found in any other truck except the Volvo FH16. THE WORKPLACE OF CHOICE The FH16 emblem is also found in the interior of the cab, which is characterised by the careful choice of materials and the high quality fabrics used for upholstery, mats and cur- tains. The interior trim is colour-coordinated in light grey and brick red which gives a subtle impression. Matching colour inserts in the panels and dashboard combine to produce a harmonious overall design. Maximum cab comfort The cabs are designed to offer the highest possible levels of comfort and well-being. They come in three versions: Sleeper Cab, Globetrotter cab and Globetrotter cab XL. The Sleeper Cab (L2H1) offers comfortable overnight accommodation for one or two people and has ample stor- age facilities. The Globetrotter cab (L2H2) offers comfortable overnight accommodation for up to two people. The cab is higher, offering additional storage space. The Globetrotter XL (L2H3) has even more room and extra storage facilities. Quiet workplace with good visibility As a result of the low noise level of its engine, the Volvo FH16 cab is a quiet workplace. The cab has four-point sus- pension to reduce to a minimum the impact of shaking and vibration on the cab frame. Either sprung or air suspension are available. Visibility is excellent which makes the drivers job easier and improves safety levels. The large windows and mirrors mean that it is easy for other road users and the driver to communicate with one another. Focus on the driver The starting point for all Volvos cab designs is the driver. The instrument panel is slightly angled, making all the con- trols easily accessible. A combination instrument with a large driver information display is in the centre of the panel. The panel is designed to ensure that the driver has a clear overview of what is happening. However, the main concept behind the design is to ensure that the emphasis is on dri- ving and not on interpreting information. The steering wheel is covered in leather. The angle and height of the wheel can be easily adjusted and it can also be dropped forwards towards the windscreen for easier entry. Comfortable seats The seats are wide and have comfortable cushions. There is a choice of three types of seat: Standard, Comfort and Deluxe. The differences between the different versions include suspension, springs and settings options. The de-luxe version has seat adjustment with a memory function for individual settings. Electrical heating and ventila- tion in the seat and back cushions are available as options. There are three different upholstery options to choose from, depending on the use of the truck. These range from easy-care fabric and velour to luxurious leather. High-tech climate control The climate control system has precision controls with step- per motors which means that the temperature can be set exactly. The separate ECC (electronic climate control) unit provides advanced climate control. The air conditioning can be controlled manually or automatically. The air is purified by a filter before it reaches the cab. Sleeping comfortably The bottom bed is the same width along the whole of its length and has generous dimensions 7002000125mm. A separate sprung mattress for a comfortable nights sleep and the new practical design means its easy to roll up. All the sleeper cabs have drapes for the sleeping area and curtains for all the windows. A fire alarm is fitted as standard. A control panel for adjusting the heating is available as an optional extra. Practical office With the office/dinette package, you can create an office with two seats and a folding table, which is practical for doing administration and paperwork. It is easy to turn the area back into a sleeping space and vice versa. 14 HYTT EXTERIR Here is the ideal combination of high productivity and prof- itability with strength and elegance. The cabs are cone- shaped narrower at the front, wider at the back for improved aerodynamics. There are only a few seams con- necting the exterior features and these are slimmed down to reduce air resistance. Seen from the front, the lines are slightly angled, while the design of the lower grilles reinforces the cone shape. The angle of the windscreen and the soft corner shapes con- tribute to the impression of dynamism. Distinctive but taste- ful chrome trim surrounds and enhances the external body features such as the grille, headlights, rear-view mirrors, sun visor and door handle. Low air resistance with the air deflector assembly The rear-view mirrors are designed to produce very little tur- bulence and to keep the side windows and mirrors them- selves as clean as possible. The wide gap between the mirror and the cab makes for good all-round visibility. The air deflector assembly pushes the current of air up over the front and sides of the truck body. The assembly includes a roof air deflector and side air deflectors specifi- cally designed for the cab in question. Aerodynamically designed hubcaps to reduce air resistance further are also available as an option. A variety of air intakes The air intake is on the left-hand side of the truck and is available in high or low versions. The air intakes are made of lightweight plastic. The air filter has a total surface area of more than 10 square metres. The air flow is monitored by a pressure drop sensor. If the filter becomes clogged, the driver is notified via the trucks electronics system. All the lights together Powerful halogen headlights produce concentrated beams and have a long range. Low beam is designed with a wide field of vision. All the lights high and low beam, pilot lights and indicators are integrated in the headlight housing. The whole module can be pulled forward as one unit, which makes it easy to change bulbs. Gas-discharge bulbs (HID bulbs) are available as an optional extra. The headlights have a high-pressure washing system. Volvos safety cage The Volvo FH16 cab is made of high-tensile steel with a frame which forms a safety cage. The cab meets the same high safety standards as other Volvo cabs and has under- gone extensive safety tests. Seat belts and airbag Volvos seat belts have separate sensors which identify sud- den movements of the vehicle and of the belt itself. A belt built into the seat is available as an option. The top attach- ment point is in the seat back instead of on the cab body. The advantage is that the belt is always close to the drivers body, regardless of the position of the seat, which some drivers find more comfortable. In combination with the airbag, the seat-mounted belt has an automatic belt pretensioner. The SRS airbag complements the standard seat belt and is available as an option on the drivers side. Safety for other road users Volvos underrun protection system increases safety levels for other road users in the event of a collision. The system absorbs the crash impact and reduces the risk of a car becoming wedged under the truck. The front underrun protection FUP is fitted as standard and integrated into the chassis design. It does not add any weight to the chassis and is available in different versions depending on the chassis height. Side underrun protection SUP is designed to fit the wheelbase of the truck. It is also retractable and integrated in the side skirts. The chassis skirts are collapsible and can be removed, which makes it easy to access the areas behind them. Rear underrun protection RUP is adjustable and fits all chassis heights. It is available in fixed and retractable versions. Power, quality and exclusivity are combined into a dynamic shape in which Volvos safety concepts permeate the whole design. Active and passive safety measures combine to make the Volvo FH16 a safe and secure workplace. DYNAMIC AND SAFE DESIGN cab exterior 15 Stable and compact, aero- dynamically-designed rear- view mirrors. All the lights together in a compact module. Slim bumpers cover the FUP and blend in with the front. Distinctive chrome trim enhances the appearance. Comfortable and anti-slip access with illuminated step. VOLVO FH16 16 VOLVO FH16 VOLVO FH16 L ike a genuine globetrotter, the Volvo FH16 feels at home on all the worlds continents. Quality and robustness are universally-appreciated features. This truck manages its transporting task wherever it takes place. 17 CHASSI 18 chassis The expectations for this new product are very high and I feel Ive been inspired by lead- ing a project group of such motivated and skilled personnel towards a common goal. Just like my team, I am extremely proud to have completed a project with such visibly good results and now deliver the new Volvo FH16. Hkan Forsvid, Project Manager Volvo FH16 T-Ride strong bogie for tandem driving. Easy-to-adjust load height using manual air suspension. High-tensile steel frames with flexible chassis packaging. 19 A powerful truck like the Volvo FH16 needs robust suspension. The FH16s chassis is strong and lightweight but is also designed to offer first-class comfort. The trucks driveability and suspension characteristics are just what you would expect from a market leader. THE CHASSIS CARRIES THE TRUCK FORWARDS The Volvo FH16 has a wide range of chassis with a variety of chassis heights, wheelbases and suspension systems. The standardised design means that the tractor chassis and the rigid chassis use the same basic components. High-tensile steel frames Everything starts with the frame. As the trucks backbone, it must be strong and robust, but depending on the job it has to do, it may also need to be flexible in the right places. Volvos frames are manufactured from high-tensile steel. The use of U-profiles on the side and cross members gives a combination of high strength and low weight. A range of chassis heights The new FH16 is available with three different chassis heights: high, medium and low. The high chassis is designed for construction vehicles, for travel on poor quality roads and for trucks with leaf springs. The medium chassis is ideal for trucks with a low front axle and either leaf springs or air suspension at the front. It is suited for transport operations on good roads. The low chassis is designed for rigid trucks or tractors with full air suspension which transport large loads. Easy manoeuvring with well balanced steering The steering system is well balanced which gives good road feel and makes the truck easy to drive. All the ball joints have steel bushings to ensure a long service life. The Volvo FH16s large wheel swing means that it is easy to manoeuvre even in narrow streets. The steering gear in the servo system has variable reduction, so that the power output by the system adjusts to the speed of the vehicle. As a result the truck is easy to drive even at low speeds. Air suspension for increased comfort The Volvo ECS (Electronically Controlled Suspension) air suspension system gives a comfortable ride for the driver and for the goods being transported. When the truck is on the road, the automatic height adjustment system keeps the truck at a constant height, regardless of its load or changes in the road. The manual height adjustment system makes loading and unloading goods easier. The exchangeable load carrier can be changed more quickly and the load carrier height can be adjusted to the height of the loading ramp. Using the control box, the driver can program in the height of the load- ing platform to make his job easier. Volvo ECS has been upgraded for the FH16 and there are now two versions available: full air suspension for all the trucks wheels and rear air suspension for the rear axle/ bogie. Different types of leaf springs The Volvo FH16 is available with conventional leaf springs or parabolic springs. Conventional leaf springs are ideally suited for construction vehicles which need high stability or which always have a high axle pressure. Parabolic springs are the most common type of front axle suspension. They can be combined with air suspension, par- abolic springs or conventional leaf springs on the rear axle. The load indicator senses the pressure A load indicator is available as an optional extra for trucks with air suspension. The load indicator senses the pressure in the bellows on the air suspension. When the air suspen- sion is in the operational position, this pressure is propor- tional to the load supported by the axles. The information is shown on the drivers display. Electronically controlled compressor and air dryer The FH16 has an effective compressed air system with a compressor driven off the engine transmission. The com- pressor and the air dryer are now controlled by the trucks electronics system. Both are controlled in such a way as to optimise their effectiveness and save fuel. The new control system also saves around 6 kg in weight, as the dry tank is no longer needed. 20 The frame behind the cab runs in parallel and is 850 mm wide. It is also the same height as the smooth top edge of the frame which makes bodybuilding easier. In order to be able to handle different types of body fittings and bodies easily, Volvo has developed an ingenious distributed hole system which is based on modular, pre-stamped groups of holes for attaching the bodywork. A variety of front axles Different front axle heights and axle pressures can accom- modate a wide range of varying requirements. Double front axles are ideal for the heaviest construction vehicles or for trucks with heavy lifting equipment behind the cab. They are available in 82 and 84 versions. Extensive drive and bogie program The FH16 has a number of bogie options with drive to one or two axles, with leaf springs or air suspension. All the bogies are attached to the chassis with robust rubber- journalled v-stays and reaction rods. The v-stays absorb the lateral forces and keep the axles on the centre line of the frame, while the reaction rods control the longitudinal move- ment of the axles and absorb the impact of acceleration and braking. To provide optimum stability on the road, all the bogies have effective shock absorbers and roll stabilisers. For tractors the drive options are 42, 62 and 64. 62 is available in tag axle and pusher axle versions. For rigid trucks the drive options are 42, 62, 64, 82 and 84. 62 is available in the tag axle version. Fixed and steered tag axles A steered tag axle increases the manoeuvrability of the vehi- cle in cramped environments. Steered axles also cause less tyre wear than fixed axles. There are three types of tag axle: fixed with single or dual wheels, with articulated or mechan- ical steering. Pusher axles are available as a fixed variant for rigid trucks. Low profile tyre with a high load rating Broad low-profile tyres have been introduced to the Volvo FH16 range and are available in size 385/55R22.5, which is suitable for front axles and tag axles. Despite the low tyre height, the tyres have a high load rating which makes more space available for high loads. Different designs of towing beam Volvo has an extensive range of towing beams with cus- tomised coupling heights based on a patented modular design. The range includes centrally mounted, semi-under- mounted, undermounted and low undermounted beams. They can be fitted at 25 mm intervals depending on the cus- tomers requirements. The overhang length of rigid trucks can be customised at 50 mm intervals. The customer choos- es the towing beam, its position and the rear underrun pro- tection. A big advantage of this is the significant reduction in bodybuilding time. Volvos fifth wheel saves weight Volvos own flange-mounted fifth wheel is a low weight ver- sion when a mounting plate is not required. The height of the fifth wheel over the chassis is only around 160 mm. There is a wide range of choice including the ISO-standard fifth wheel with L-profiles in different heights. Increased fuel volume from the same surface area Fuel tanks are available in a wide variety of sizes and volumes. Volvos D-shaped fuel tanks hold the largest possible volume of fuel while making best use of the available space. In addi- tion the fuel tanks are made of aluminium to save weight. Dependable electrical system The electrical components of the Volvo FH16 are grouped together in safe positions. The main fuses and the main electrical cutout are located in the battery box. The FH16 comes with heavy duty batteries which offer maximum starting power and are extremely durable. The generator and the battery are matched on the basis of the number of consumers and the specification of the truck. Volvos standard cabling is well insulated and ADR approved. The modular chassis layout means that it can easily be adapted to suit customers requirements, for example with different positions for the fuel tank and the battery. There is also the option of choosing a completely clean frame side to make bodybuilding easier. There is a chassis for every job. SPECIALLY DESIGNED FOR THE JOB 21 CHASSI chassis Volvos fifth wheel does not require a mounting plate and so saves weight. Towing beams of different heights are easy to combine with the rear underrun protection. D-shaped fuel tanks hold the optimum volume of fuel in a small area. 22 The vehicles electronic system controls the disc brakes, which affords significant advantages. Wheel brakes and auxiliary brakes exhaust brakes/VEB/retarders can be integrated, which increases both safety and productivity. Especially when driving in a hilly environment, for example. This makes it possible to increase the average speed with- out compromising on driver safety. EBS electronically controlled disc brakes EBS (Electronically controlled Brake System) is a rapidly reacting disc brake system that increases traffic safety both for single vehicles and combinations of vehicle. The disc brakes are operated pneumatically, but the actu- al braking function is regulated by the EBS control unit, which is integrated in the vehicles electronic system. The system contains several sensors for axle load, wheel speed and brake lining wear, etc. Todays electronics are very reliable but as an added safe- ty measure EBS is equipped with a pneumatic back-up sys- tem with two independent brake circuits. Trucks with air suspension are equipped with EBS as standard. The B-Ride bogie can also be fitted with the sys- tem in some applications. Rapidly reacting brake system The electronically controlled disc brakes are very quick to react. This alone considerably reduces the braking distance. The foot brake valve is equipped with an electronic booster. The signal is transmitted electronically to the control unit which maintains contact with the modulators relay valves, which in turn regulate air pressure to the brake cylinders. Durable brake disc with flexible attachment The brake discs are manufactured from a durable and heat resistant metal including alloy substances, Molybdenum and Vanadium. There are two versions; either a reduced-weight brake disc with air channels or a solid brake disc made of solid material. The brake disc is mounted on the hub via a patented spline- like joint. This construction allows the brake disc to expand symmetrically, which increases the service life and reduces the risk of cracking. The brake disc is always in full contact with the brake lining, irrespective of the temperature of the brake disc. Brake Blending lightens the load on wheel brakes The vehicles electronic system means that the various brak- ing systems can be integrated. Brake Blending and Brake Cruise are examples of this. During normal braking with the foot brake the disc brakes are applied directly, but if Brake Blending is engaged the auxiliary brakes quickly engage and take over more of the braking effort. In this way, the pressure on the wheel brakes is reduced, which means reduced wear and low mainte- nance costs. During Brake Cruise the auxiliary brakes are engaged, which help the speed control to maintain the set speed downhill. Easy to choose programme packages EBS is offered in different programme packages: Standard, Medium and High as well as a Trailer package. The latest EBS system includes several new functions. For example, automatic differential blocking function at low speeds and lining wear analysis which calculates how many miles are left on the brake linings. Included in the brake programme are EBS electronically controlled disc brakes with ESP brake stability and thoroughly tested Z cam brakes as an alternative option. All these in addition to highly efficient auxiliary brakes such as VEB and retarders make the Volvo FH16 a clear market leader. BRAKES IN A CLASS OF THEIR OWN 1 Quick-reacting, electronically controlled disc brakes. 2 VEB is based on interaction between the EPG and an in-built compression brake in the valve mechanism. 3 Excellent brake action with gearbox- mounted compact retarder. BROMSAR 1 2 3 23 brakes The braking system is key to total safety. The wheel brakes, engine brake and retarder help the EBS system interact to provide the vehicle with the correct retardation and to ensure drive stability. We have achieved this now. Together with safety and comfort, I believe we have succeeded. Anders Edholm, Project Manager EBS ESP for stable brake action ESP (Electronic Stability Program) is included in EBS High. ESP provides more stable braking with the possibili- ty of redistributing braking forces between the axles/wheels. There are significant advantages. For example, when the truck is at high speed and is about to skid, or when there is a risk of overturning when cornering or wobbling during sudden evasive action. ESP controls the braking individually Different sensors monitor the steering angle, yaw rate, wheel speed and rotation as well as the intended torque for brakes and engine. From this information ESP determines which wheel(s) need to brake in order to gain maximum grip. The system controls braking specifically for each wheel and also reduces the engine torque until the vehicle becomes stable again. In certain situations the system also brakes the trailer and consequentially increases the stability of the whole vehicle combination, both laterally and longitudinally. Aids hill starts Probably the most well-known function Hill Start Aid is used when starting in an up-hill position. During start-up the brakes are on and are automatically released when the engine provides sufficient torque. The accelerator quite sim- ply takes care of the braking. Up-hill starts with heavy loads normally difficult are now as easy as anything. Z cam drum brakes with smooth braking action A-Ride and T-Ride are equipped with powerful pneumatic Z cam type drum brakes in some applications. This is a thoroughly tested type of brake renowned for its high level of performance and long lifespan. The Z cam brakes are self- adjusting. The brake callipers have floating suspension, which means that force is distributed throughout the total area of the calliper. The advantage of this is a smooth brak- ing action and high braking power. Effective auxiliary brakes take over braking Auxiliary brakes include exhaust brakes, VEB and retarder. Auxiliary brakes can work individually but the most effective braking is achieved when they work together. Using the auxiliary brakes as a primary braking system reduces the heat load and wear on the ordinary foot brakes. For the braking system as a whole this means radically reduced operating and maintenance costs. Compact retarder with high braking power Volvos compact retarder is a gearbox-mounted hydraulic retarder which effectively supplements the vehicles normal braking system. Since the retarder is connected to the uni- versal driving shaft the braking power is also utilised during gear change. 24 The electronics system ensures better cooperation between vehicle subsystems. For example, the driveline can be opti- mised when the engine and gearbox work together with greater precision, and this increases the efficiency of the truck. Coordinated function between vehicle components also increases vehicle productivity. For example, integrated con- trol of auxiliary brakes and wheel brakes offers increased average speed with no loss of safety. Thanks to its programmable memories, the Volvo Truck Electronical Architecture also makes it possible to specially adapt the truck to meet the requirements of the customer while taking into account the vehicles use. Computerised control and monitoring system Volvo TEA (Truck Electronic Architecture) can be compared to a computerised control and monitoring system that regu- lates the functions of the truck. Each of the main compo- nents in the truck, for example the engine, gearbox, braking system, air suspension, etc. is equipped with an electronic control unit. This provides each of the major systems in the truck with its own control system. The separate control units are connected to each other via a data network, which, among other things, allows units to utilise the sensors of other systems. The various subsystems can then work together as an integrated unit. Driver information display unit Vehicle information is displayed by the combination instru- ment and accompanying driver information display unit. There are several different preselected menus for displaying such information. The driver can also create his own Favourite display for individually adapted information. Trip computer functions such as fuel consumption, remain- ing fuel quantity and distance over which the fuel will last are also shown. Viewing the menus is made simple by the control lever to the right of the steering wheel. This lever is equipped with logical function buttons, which make it easy to navigate the menus. ACC keeps your distance automatically One breakthrough has been the ACC (Adaptive Cruise Control). This is an active cruise control system that main- tains the correct distance between the truck and the vehicle in front. The system is a comfort system which further increases vehicle productivity, especially in long-distance traffic with high traffic intensity. ACC is available as an optional extra on the Volvo FH16. A normal cruise control system allows you to restrict the speed, whereas the ACC allows you to choose the distance in time between your truck and the vehicle in front. For example, the driver selects and enters a 3-second distance into the ACC system, which then maintains that interval by automatically monitoring acceleration and braking by the engine brake and auxiliary brakes. Advanced radar system ACC is an advanced radar system based on the Doppler principle. It compares the frequency of the outgoing pulse with the returning echo and based on this calculates the speed of the vehicle in front. The ACC control unit is con- nected to the vehicles electronics system and works pri- marily in conjunction with the control units for the engine and any retarders. In situations where the auxiliary brakes exhaust brake/VEB/retarders do not have the capacity to maintain the distance, for example, when the vehicle in front brakes suddenly, the driver is alerted via a warning sound and warning light on the speedometer. The radar lens is positioned in the lower edge of the grille. The radar also includes a collision warning which sounds if a large object appears up to 30 metres in front of the vehicle. Volvos vehicle electronics system is in continuous development. A new feature of the Volvo FH16 to be launched is active cruise control. These systems are about convenience and safety and clearly demonstrate the intelligent and modern roles played by electronics within the field of vehicle technology. ELECTRONICS SUPPORT THE DRIVER 1 2 ELEKTRONIK 25 With ACC, Adaptive Cruise Control, Volvo is taking another step forward in improving the drivers situation and thereby increasing safety. Together with the project group, I find it fun and challenging to push technological development forwards. The reward for our efforts is seeing the results introduced. Maria Ebbesson, Project Manager ACC electronics 1 Clear and logical driver information via the combination instrument and display. 2 Active cruise control is controlled easily and comfortably using the lever next to the steering wheel. 1 2 3 26 The new Volvo FH16 has the most powerful driveline ever manufactured by Volvo Trucks. The D16C610 yields 2800 Nm and the D16C550, 2500 Nm. Torques as high as these place huge demands on transmission components. Powerful double disc clutch The Volvo FH16 is equipped with double disc clutch CD40B-O. The double discs make it possible to transfer high torques even if the clutch is relatively small in diameter. The discs are fitted with cushioned spacers. The pressure is distributed evenly across the entire friction surface, which helps to prolong the service life of the discs. As with other Volvo clutches, the CD40B-O is easy to control. New robust manual gearboxes VT2814B and VTO2814B are two new 14-speed splitter and range gearboxes, which have evolved from the well-test- ed and robust VT2514 series. They have large gear ratios and close, well-balanced gear stages. This produces a very high starting traction effort and ensures resources for high average speeds. On the VT2814B the top gear is direct drive, while the VTO2814B has an overdrive ratio. Automatic torque adjustment The gearboxes are specially manufactured to match the resources of the D16C engine and therefore automatically adapt the torque. This means they are optimised for high torques on those gears with large driving units. By increas- ing the engine torque on the quick gears it is possible to increase the average speed of the vehicle without needing to increase the size and weight of the gearbox. The torque is adapted automatically by the vehicles elec- tronics system. The engine control unit senses when a gear is engaged and automatically monitors the torque being produced by the engine. Compact and quiet design As regards their design the gearboxes are divided into a front low-gear housing and a rear range unit. The low-gear housing is manufactured from cast iron and contains three low gears, an integrated splitter gear and crawler and reverse gears. The range gear is a planetary gear. The range housing and the clutch housing are manufactured from aluminium, which helps keep the weight low. The new VT2814B and VTO2814B are significantly quieter than their predecessors thanks to optimised gear shapes and new noise-isolating panels. Easy to operate The gearboxes are easy to operate and vibrations are not transmitted through the gear lever. Wire controls, with sep- arate wires for longitudinal and lateral movement, produce short and distinct gear positions. Patented synchromesh with servo function contributes to low shift forces. The Volvo FH16 features a completely new gearbox series that utilises the resources of the D16 engine. This range also has adapted solo and tandem rear axles with or without hub reduction depending on transport requirements. Regardless of how it is used, the Volvo FH16 is extremely well equipped. TRANSMISSION FOR HIGH TORQUE KRAFTVERFRING 27 For the new driveline, we optimised our tried-and-tested gearboxes one step further towards higher torque and lower noise levels. Thanks to the solid basic design, the development work could be performed quickly and effectively. It feels good to have new members in our reliable and durable gearbox family which fit the new engine. Katarina Strid, Project Manager Gearbox Design transmission Additional technology The VT2814B and VTO2814B are equipped with an effi- cient pressure oil system. The oil pump is equipped with an integrated, non-metallic, full-flow insert filter. The oil level is simply checked via an inspection window. For more demanding driving conditions, the gearboxes can also be fit- ted with an oil cooler, and also have space for a compact retarder, power outlet, an emergency servo unit pump and an oil temperature meter. Sturdy and maintenance-free propeller shaft Lubrication free universal joints and support bearings in combination with a cross-tooth flange ensures a reliable and maintenance-free propeller shaft installation. Broad rear axle programme There are five different possible rear axles for the FH16 solo axles and tandem axles with single-reduction gear or hub reduction. All rear axles have a rear-axle housing cast from nodular-iron, which ensures a compact design with high ground clearance. Wheel bearings come as mainte- nance-free unit bearings. All rear axles are available with a large number of gears. Certain rear axles have additional gears to minimise fuel consumption if fitted with smaller tyres. Differential lock as standard A differential lock that increases manoeuvrability when roads are slippery is fitted as standard on all rear axles. The tandem axles also have a differential lock function between the axles. Hub reduction with minimal losses For all the greatest traction requirements, the transfer to high torque occurs in the hub reduction. This is a reliable design consisting of a cylindrical planetary gear with spur needle-bearing gear wheels which produce only small drive losses. Solo axles with or without hub reduction The RS1356SV is a single-reduction gear suitable for fast long-distance transporters on good roads. RS1370HV has hub reduction and is intended for use in heavy-duty plant equipment and heavy-duty long-distance transporters. Tandem axles for demanding transporters Tandem axle RTS2370A has a single-reduction gear and is intended for use in heavy-duty transporters, even in difficult driving conditions. The tandem axles RT2610HV and RT3210HV with hub reduction have been produced for all the most demanding heavy-duty transporters with high gross combination weights. 1 Robust 14-speed splitter and range gearbox for the hardest of jobs. 2 Easy to operate with wire controls and servo synchromesh. 3 Hub reduction axle RS1370HV compactly designed with high ground clearance. 28 SPECIFICATIONS The D16C: In-line 6-cylinder diesel engine, 16 litres with turbo and intercooler. Overhead camshaft, 4 valves per cylinder and centrally-positioned, vertical unit injector. Equipped with Volvo EMS (Engine Management System). Fulfils the emission requirements of Euro 3. D16C610 Max power at 16001700 r/min 449 kW (610 bhp) Max torque at 9501500 r/min 2800 Nm D16C550 Max power at 16001700 r/min 405 kW (550 bhp) Max torque at 9501500 r/min 2500 Nm D16C Displacement 16.1 dm 3 Stroke 165 mm No. of cylinders 6 Cylinder bore 144 mm Compression ratio 18.0:1 Economy rev. 10001500 r/min Exhaust brake power at 2200 r/min 230 kW Engine brake power VEB* at 2200 r/min 380 kW * VEB (Volvo Engine Brake) available as a variant No. of oil filters 2 full flow, 1 by-pass Oil change volume including filter 42 l Cooling system, total volume 48 l Engine power take-off: Engine power take-off for direct drive of the hydraulic pump. Maximum power output with stationary truck 1000 Nm and in operation, 650 Nm. Reduc- tion ratio 1.15:1. ENGINE SPECIFIKATIONER 29 4 1 2 3 CAB specifications Sleeper cab (L2H1): Sleeper cab with comfortable overnight accommodation for one or two people. Internal height 157 cm, 140 cm at engine compartment cover. (Illustration 1) Globetrotter cab (L2H2): Globetrotter cab with comfort- able overnight accommodation for up to two people. The Globetrotter cab is higher and offers extra storage space. Internal height 193 cm, 176 cm at the engine compartment cover. (Illustration 2) Globetrotter cab XL (L2H3): Globetrotter cab XL with comfortable overnight accommodation for up to two people. Offers increased space and additional storage area. Internal height 210 cm, 193 cm at engine compartment cover. (Illustration 3) 4-point suspension: Spring suspension with shock absorbers, rear air suspension or full-air suspension. Air deflector: Complete air deflector assembly for roof and sides, spoiler and chassis skirts. Aerodynamically designed hubcaps. Paints: Top coat available in 42 standard colours and around 300 special colours. Equipment package: Comfort, Prestige, Office/Dinette, Comfort Single Sleeper and Comfort Dual Sleeper. Seats: Standard/Comfort/De-luxe. Trim: Textile, velour or leather. Bed measurements: Lower bed: Bed with sprung mattress and bed mattress measuring 7020012.5 cm. Top bed standard measuring 601908 cm. Top bed comfort design measuring 701908 cm. Acoustic package: 1. Radio, cassette player, CD-changer function and 6 speakers. 2. Radio, CD-player, CD-changer function, controls on the steering wheel and 8 speakers. 3. Big Front with radio, cassette player, CD-player, CD- changer function, controls on the steering wheel and 8 speakers. Accessories: You can obtain a copy of the accessories catalogue from your Volvo dealer or please visit www.volvotrucks.com 1 Globetrotter XL with underrun protection air intake, air deflector assembly, chassis skirts and aerodynamically designed hubcaps. 30 1 2 3 SPECIFICATIONS CHASSIS Complete vehicle: Volvo offers a number of different trac- tors and rigid trucks which are ready for use. ADR trucks are also available direct from the factory. Chassis heights: High (approx. 1000 mm) Medium (approx. 900 mm) Low (approx. 850 mm). Drive: Tractor: 42, 62, and 64. 62 is available in tag axle and pusher axle versions. Rigids: 42, 62, 64, 82, 84. 62 is available in the tag axle version. Wheelbases: Tractor 42: 3500, 3600, 3700, 3800 mm. 64: 3050, 3200, 3400, 3600 mm. Tractor 62 pusher axle: 3900, 4100 mm. 62 tag axle: 3050, 3200, 3400, 3700 mm. Rigids 42, 62, 64: 3700, 4300, 4600, 4900, 5200, 5600 mm. 42 also 3400, 4000, 6000, 6500 mm. 62 also 3500, 3900, 4800, 6000 mm. 64 also 3200, 3400, 3900 mm. 82: 5100, 5600, 6000 mm. 84: 4300, 4600, 4900, 5100, 5600, 6000 mm. Front axles: FA-LOW: low front axle for low and average- height chassis heights, axle pressure up to 8 tonnes. FA- HIGH: high front axle for high chassis heights, axle pressure up to 9 tonnes. Double front axles FA-HIGH: Available as 82 and 84, axle pressure up to 16 tonnes. Front axle pressure: Tractor: 7.1, 8.0, 9 tonnes. Rigids: 7.1, 7.5, 8.0, 9.0 tonnes. Rigids double front axles 82, 84: 16 tonnes. Rear axle suspension: RAD-A4: 42 air suspended, axle pressure 11.5/13 tonnes. For single-reduction gear and hub reduction. Bogie: RADT-AR: 62, leaf-suspended parabolic with fixed tag axle, bogie pressure 19/21 tonnes. For single-reduction gear and hub reduction. RADT-A8: 62, air suspended with fixed, hydraulically steered or mechanical tag axle, bogie pressure 19 tonnes. For single-reduction gear and hub reduction. RADD-BR: 64/84, leaf suspended parabolic, bogie pres- sure 21 tonnes. For single-reduction gear and hub reduc- tion. (Illustration 2) RADD-TR1: 64/84, leaf suspended parabolic/conven- tional, bogie pressure 23/26 tonnes. For single-reduction gear and hub reduction. (Illustration 3) RADD-TR2: 64/84, leaf suspended conventional, bogie pressure 26/32 tonnes. For hub reduction. RADD-A8: 64/84, air suspended, bogie pressure 21 tonnes. For single-reduction gear and hub reduction. RAPD-A6: 62, air-suspended with fixed tab axle, bogie pressure 18/19 tonnes. For single-reduction gear and hub reduction. (Illustration 1) Fuel tanks: Aluminium or steel tanks in volumes from 160 to 810 litres. Maximum fuel volume with several tanks is 1180 litres for 42 tractor. Electrical system: 2 batteries with capacity 225 Ah, Alter- nator at 80 A. ADR-insulated cabling. RAPD-A6 RADD-BR RADD-TR1 12-13 14-15 16-17 18-19 4-5 6-11 SPECIFIKATIONER 1 32 31 VOLVO FH16 PRODUCT FACTS I ts been a long time. But we can promise you its been worth waiting for. The new Volvo FH16 is the most powerful truck of its kind. But then weve had 75 years head start. Welcome to our presentation. Introduction Volvo FH16 ENGINE d16c Volvo EMS VEB Engine power take-off Fuel system Oil system Cooling system CAB interior Interior trim Workplace Instrumentation Seats Air-conditioning Sleeper cab CAB exterior Design Aerodynamics Headlamps Safety volvo FH16 A genuine Globetrotter CHASSIS Frame Steering system Suspension specifications Explanation of functions Anti-lock Braking System (ABS): No-lock brakes. Brake Blending: The auxiliary brakes are activated and sup- port the wheel brakes. Brake Temperature Warning: Brake temperature warning. Coupling Force Control (CFC): Automatic brake adapta- tion between tractor and trailer. Diagnosis via TEA: Diagnosis via TEA-vehicle electronic system. Diff Lock Control (DLC): Automatic connection of differen- tial lock at low speeds. Diff Lock Syncro: The drive wheel is synchronised before connecting the differential lock. EBS Status Recorder: EBS status monitoring via TEA and VCADS Pro. Electronically controlled Brake System (EBS): Electroni- cally controlled disc brakes. Electronic Stability Program (ESP): Brake stability. External Brake Demand (EBD): External brake control via other systems. Hill Start Aid: Hill start aid the brakes are only released with sufficient engine torque. Lining Wear Analysis/Warning: Lining wear warning cal- culates the remaining number of miles left in the linings. Lining Wear Control (LWC): Balances out the wear between the axles brake linings. Lining Wear Sensing (LWS): Lining wear sensor indi- cates when 20% of the brake lining remains. Trailer Brake: Trailer brake controlled using switch. Traction Control System (TCS): Anti-spin and synchronis- ing distributes the pulling force between the drive wheels. Wheel Brake Monitoring: Wheel brake monitoring. Hydraulic compact retarder: RET-TH: Gearbox-mounted hydraulic retarder. Max braking power* on the D16C with EPG approx. 670 kW. Max braking power* on the D16C with VEB approx. 820 kW. * The retarders maximum braking power can be used for approx. 20 sec- onds. The power is then gradually reduced as the temperature rises to approx. 400 kW, which can then be used continually. BRAKES Volvo Z cam drum brakes with ABS (Anti-lock Braking Sys- tem) or Volvo EBS disc brakes (Electronically controlled Brake System). ESP (Electronic Stability Program) is avail- able as a variant to EBS. EBS is available in the Standard, Medium, High and Trailer programme package. Anti-lock Braking System o o o Coupling Force Control o Lining Wear Sensing o o o Lining Wear Control o o o Lining Wear Analysis/Warning o o Brake Blending o o o Diff Lock Syncro o o o Diff Lock Control o o Hill Start Aid o o Brake Temperature Warning o o o Electronic Stability Program o External Brake Demand o o o Diagnosis via TEA o o o Trailer Brake o Traction Control System o o o Wheel Brake Monitoring o o EBS Status Recorder o o function EBS STD EBS MED EBS HIGH TRAILER 1 RET-TH Gearbox- mounted hydraulic retarder brakes also while changing gear. EBS Programme package Volvo TEA (Truck Electronic Architecture) is made up of control units in a data link network. The vehicle control unit, engine control unit, instrument control unit and lighting con- trol unit are always included in the electronics system. The information display and diagnostic socket are also part of standard equipment. Other constituent control units depend on the vehicles equipment and its market. ELECTRONICS Explanation of control units ABS controls the regulation of the anti-lock drum brakes. ACC controls the Adaptive Cruise Control system. AECU for Volvo Anti-Theft system a complete security package against break-in, theft and assault. Audio audio equipment for example, it controls sound volume, depending on the sound level in the cab, with regard to engine speed, etc. BBM controls functions connected with superstructure. Advanced power take off operation, for example. Dynafleet is a system for transport planning with tools for communication and positioning as well as vehicle and driver follow-up. EBS controls the regulation of the electronically controlled disc brakes including the ESP function which stabilises the vehicle combination at the risk of skidding or turning over. ECC controls the advanced air-conditioning. ECS controls the regulation of the electronic air-spring suspension, available in full air suspension or rear air sus- pension variations. EECU monitors the engine functions with optimum fuel injection and RPM according to the operating situation. ICU together with the EECU, controls the engagement and disengagement of the immobiliser. Instrument converts incoming signals from the control unit and sensors into driver information. LCM controls the lighting of the trucks headlights and func- tions as overload protection and filament sensor. Phone GSM telephone displays information from the telephone on the driver information display unit, etc. RAS regulates the electronically/hydraulically controlled tag/pusher axle. RECU controls the hydraulic compact retarder on manual gearboxes. SRS regulates the release of the airbag and pretensioners. SWM receives information from the buttons on the steering wheel that control telephone, radio, etc. Tachograph steers these functions towards the electron- ics system. The tachograph is electronic with mechanical printer. VCADS is a PC-tool, which helps to test, calibrate and pro- gram the electronics system. VECU functions as a coordinator. It also collects data from different cab controls and then forwards this information to the other control units. ABS Anti-lock Braking System ABS-brakes* ACC Adaptive Cruise Control - AECU Alarm Electronic Control Unit - Audio Sound system BBM Body Builder Module - Dynafleet EBS Electronically controlled EBS-brakes* Brake System incl. ESP function ECC Electronic Climate Control Airconditioning ECS Electronic Controlled Suspension Air suspension EECU Engine Electronic Control Unit Engine ICU Immobilizer Control Unit Immobilizer/ start lock Instrument Instrument Control Unit LCM Light Control Module Lighting Phone Mobile telephone RAS Rear Axle Steered pusher/tag Steerable pusher/tag axle RECU Retarder Electronic Control Unit Retarder SRS Supplemental Restraint System Airbag SWM Steering Wheel Module Steering wheel buttons Tachograph - VCADS Volvo Computer Aided Diagnostics tool Diagnostic System VECU Vehicle Electronic Control Unit - * The ABS and EBS control units do not operate at the same time. The truck is equipped with either ABS or EBS brakes. control unit explanation translation Volvo TEA Control units 12-13 14-15 16-17 18-19 4-5 6-11 SPECIFIKATIONER 1 32 31 VOLVO FH16 PRODUCT FACTS I ts been a long time. But we can promise you its been worth waiting for. The new Volvo FH16 is the most powerful truck of its kind. But then weve had 75 years head start. Welcome to our presentation. Introduction Volvo FH16 ENGINE d16c Volvo EMS VEB Engine power take-off Fuel system Oil system Cooling system CAB interior Interior trim Workplace Instrumentation Seats Air-conditioning Sleeper cab CAB exterior Design Aerodynamics Headlamps Safety volvo FH16 A genuine Globetrotter CHASSIS Frame Steering system Suspension specifications Explanation of functions Anti-lock Braking System (ABS): No-lock brakes. Brake Blending: The auxiliary brakes are activated and sup- port the wheel brakes. Brake Temperature Warning: Brake temperature warning. Coupling Force Control (CFC): Automatic brake adapta- tion between tractor and trailer. Diagnosis via TEA: Diagnosis via TEA-vehicle electronic system. Diff Lock Control (DLC): Automatic connection of differen- tial lock at low speeds. Diff Lock Syncro: The drive wheel is synchronised before connecting the differential lock. EBS Status Recorder: EBS status monitoring via TEA and VCADS Pro. Electronically controlled Brake System (EBS): Electroni- cally controlled disc brakes. Electronic Stability Program (ESP): Brake stability. External Brake Demand (EBD): External brake control via other systems. Hill Start Aid: Hill start aid the brakes are only released with sufficient engine torque. Lining Wear Analysis/Warning: Lining wear warning cal- culates the remaining number of miles left in the linings. Lining Wear Control (LWC): Balances out the wear between the axles brake linings. Lining Wear Sensing (LWS): Lining wear sensor indi- cates when 20% of the brake lining remains. Trailer Brake: Trailer brake controlled using switch. Traction Control System (TCS): Anti-spin and synchronis- ing distributes the pulling force between the drive wheels. Wheel Brake Monitoring: Wheel brake monitoring. Hydraulic compact retarder: RET-TH: Gearbox-mounted hydraulic retarder. Max braking power* on the D16C with EPG approx. 670 kW. Max braking power* on the D16C with VEB approx. 820 kW. * The retarders maximum braking power can be used for approx. 20 sec- onds. The power is then gradually reduced as the temperature rises to approx. 400 kW, which can then be used continually. BRAKES Volvo Z cam drum brakes with ABS (Anti-lock Braking Sys- tem) or Volvo EBS disc brakes (Electronically controlled Brake System). ESP (Electronic Stability Program) is avail- able as a variant to EBS. EBS is available in the Standard, Medium, High and Trailer programme package. Anti-lock Braking System o o o Coupling Force Control o Lining Wear Sensing o o o Lining Wear Control o o o Lining Wear Analysis/Warning o o Brake Blending o o o Diff Lock Syncro o o o Diff Lock Control o o Hill Start Aid o o Brake Temperature Warning o o o Electronic Stability Program o External Brake Demand o o o Diagnosis via TEA o o o Trailer Brake o Traction Control System o o o Wheel Brake Monitoring o o EBS Status Recorder o o function EBS STD EBS MED EBS HIGH TRAILER 1 RET-TH Gearbox- mounted hydraulic retarder brakes also while changing gear. EBS Programme package Volvo TEA (Truck Electronic Architecture) is made up of control units in a data link network. The vehicle control unit, engine control unit, instrument control unit and lighting con- trol unit are always included in the electronics system. The information display and diagnostic socket are also part of standard equipment. Other constituent control units depend on the vehicles equipment and its market. ELECTRONICS Explanation of control units ABS controls the regulation of the anti-lock drum brakes. ACC controls the Adaptive Cruise Control system. AECU for Volvo Anti-Theft system a complete security package against break-in, theft and assault. Audio audio equipment for example, it controls sound volume, depending on the sound level in the cab, with regard to engine speed, etc. BBM controls functions connected with superstructure. Advanced power take off operation, for example. Dynafleet is a system for transport planning with tools for communication and positioning as well as vehicle and driver follow-up. EBS controls the regulation of the electronically controlled disc brakes including the ESP function which stabilises the vehicle combination at the risk of skidding or turning over. ECC controls the advanced air-conditioning. ECS controls the regulation of the electronic air-spring suspension, available in full air suspension or rear air sus- pension variations. EECU monitors the engine functions with optimum fuel injection and RPM according to the operating situation. ICU together with the EECU, controls the engagement and disengagement of the immobiliser. Instrument converts incoming signals from the control unit and sensors into driver information. LCM controls the lighting of the trucks headlights and func- tions as overload protection and filament sensor. Phone GSM telephone displays information from the telephone on the driver information display unit, etc. RAS regulates the electronically/hydraulically controlled tag/pusher axle. RECU controls the hydraulic compact retarder on manual gearboxes. SRS regulates the release of the airbag and pretensioners. SWM receives information from the buttons on the steering wheel that control telephone, radio, etc. Tachograph steers these functions towards the electron- ics system. The tachograph is electronic with mechanical printer. VCADS is a PC-tool, which helps to test, calibrate and pro- gram the electronics system. VECU functions as a coordinator. It also collects data from different cab controls and then forwards this information to the other control units. ABS Anti-lock Braking System ABS-brakes* ACC Adaptive Cruise Control - AECU Alarm Electronic Control Unit - Audio Sound system BBM Body Builder Module - Dynafleet EBS Electronically controlled EBS-brakes* Brake System incl. ESP function ECC Electronic Climate Control Airconditioning ECS Electronic Controlled Suspension Air suspension EECU Engine Electronic Control Unit Engine ICU Immobilizer Control Unit Immobilizer/ start lock Instrument Instrument Control Unit LCM Light Control Module Lighting Phone Mobile telephone RAS Rear Axle Steered pusher/tag Steerable pusher/tag axle RECU Retarder Electronic Control Unit Retarder SRS Supplemental Restraint System Airbag SWM Steering Wheel Module Steering wheel buttons Tachograph - VCADS Volvo Computer Aided Diagnostics tool Diagnostic System VECU Vehicle Electronic Control Unit - * The ABS and EBS control units do not operate at the same time. The truck is equipped with either ABS or EBS brakes. control unit explanation translation Volvo TEA Control units VOLVO FH16 Volvo Truck Corporation www.volvotrucks.com SPECIFIKATIONER 2 1 33 Product Facts R S P
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n o t i c e . Equipment shown or mentioned in this brochure may be an option or accessory and will differ between countries depending on local statutory requirements. Your Volvo dealer will be happy to provide you more details. Because of the printing process, colour reproduction may be slightly different in reality. We reserve the right to change the products specification without prior notice. TRANSMISSION Clutch: CD40B-O: double disc clutch. Gearboxes: VT2814B: 14-speed splitter and range gearbox. 4 reverse gears. Top gear is a direct drive. VTO2814B: 14-speed splitter and range gearbox. 4 reverse gears. Top gear is an overdrive. Gearbox-driven power take-off: Power take-off is available for most applications high-revolution and low-revolution with flange or direct-driven hydraulic pump. There are also variants with double drive. Rear axles: All rear axles have maintenance-free wheel bear- ings. RS1356SV: Solo axle with single-reduction, hypoid gear. Reduction ratio: 2.50, 2.79, 3.10, 3.44. Max torque 2400 Nm. Max axle pressure 13 tonnes. Max gross combination weight 44 tonnes. RS1370HV: Solo axle with conical spiral gear and hub reduction. Reduction ratio: 3.61, 3.76, 4.12, 4.55, 5.41. Max torque 2800 Nm. Max axle pressure 13 tonnes. Max gross combination weight 70 tonnes. RTS2370A: Tandem axle with single-reduction, hypoid gears. Reduction ratio: 2.43, 2.57, 2.83, 3.09, 3.40, 3.78, 4.13, 4.50, 5.14. Max torque 3100 Nm. Max bogie pressure 23 tonnes. Max gross combination weight 70 tonnes (for reductions 2.433.40). RT2610HV: Tandem axle with conical spiral gear and hub reductions. Reduction ratio: 3.61, 3.76, 4.12, 4.55, 5.41. Max torque 3100 Nm. Max bogie pressure 26 tonnes. Max gross combination weight 100 tonnes, special transport jobs 170 tonnes. RT3210HV: Tandem axle with conical spiral gear and hub reductions. Reduction ratio: 3.61, 3.76, 4.12, 4.55, 5.41, 7.21. Max torque 3100 Nm. Max bogie pressure 32 tonnes. Max gross combination weight 100 tonnes, special trans- port jobs 170 tonnes. Tag axles: Available in three designs: fixed with single or dual wheels, with hydraulically steered or mechanical steering. Pusher axle: Available as a fixed variant for rigid trucks. specifications 1 VT2814B 14-speed splitter and range gearbox with vibration-free wire controls. 2 RTS2370A Tandem axle with single-reduction gears of hypoid type provides quiet running and high operational reliability. VOLVO FH16 Volvo Truck Corporation www.volvotrucks.com SPECIFIKATIONER 2 1 33 Product Facts R S P
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n o t i c e . Equipment shown or mentioned in this brochure may be an option or accessory and will differ between countries depending on local statutory requirements. Your Volvo dealer will be happy to provide you more details. Because of the printing process, colour reproduction may be slightly different in reality. We reserve the right to change the products specification without prior notice. TRANSMISSION Clutch: CD40B-O: double disc clutch. Gearboxes: VT2814B: 14-speed splitter and range gearbox. 4 reverse gears. Top gear is a direct drive. VTO2814B: 14-speed splitter and range gearbox. 4 reverse gears. Top gear is an overdrive. Gearbox-driven power take-off: Power take-off is available for most applications high-revolution and low-revolution with flange or direct-driven hydraulic pump. There are also variants with double drive. Rear axles: All rear axles have maintenance-free wheel bear- ings. RS1356SV: Solo axle with single-reduction, hypoid gear. Reduction ratio: 2.50, 2.79, 3.10, 3.44. Max torque 2400 Nm. Max axle pressure 13 tonnes. Max gross combination weight 44 tonnes. RS1370HV: Solo axle with conical spiral gear and hub reduction. Reduction ratio: 3.61, 3.76, 4.12, 4.55, 5.41. Max torque 2800 Nm. Max axle pressure 13 tonnes. Max gross combination weight 70 tonnes. RTS2370A: Tandem axle with single-reduction, hypoid gears. Reduction ratio: 2.43, 2.57, 2.83, 3.09, 3.40, 3.78, 4.13, 4.50, 5.14. Max torque 3100 Nm. Max bogie pressure 23 tonnes. Max gross combination weight 70 tonnes (for reductions 2.433.40). RT2610HV: Tandem axle with conical spiral gear and hub reductions. Reduction ratio: 3.61, 3.76, 4.12, 4.55, 5.41. Max torque 3100 Nm. Max bogie pressure 26 tonnes. Max gross combination weight 100 tonnes, special transport jobs 170 tonnes. RT3210HV: Tandem axle with conical spiral gear and hub reductions. Reduction ratio: 3.61, 3.76, 4.12, 4.55, 5.41, 7.21. Max torque 3100 Nm. Max bogie pressure 32 tonnes. Max gross combination weight 100 tonnes, special trans- port jobs 170 tonnes. Tag axles: Available in three designs: fixed with single or dual wheels, with hydraulically steered or mechanical steering. Pusher axle: Available as a fixed variant for rigid trucks. specifications 1 VT2814B 14-speed splitter and range gearbox with vibration-free wire controls. 2 RTS2370A Tandem axle with single-reduction gears of hypoid type provides quiet running and high operational reliability.