2MW Biomass Gasification

Power Plant















CHINA TITANS ENERGY TECHNOLOGY GROUP
ZHUHAI TITANS ENERGY & ELECTRONIC TECHNOLOGY CO.,LTD.
March, 2014
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Table of Contents
1. Introduction of Biomass Gasification Power Generation System .....................................3
1.1 Preface .........................................................................................................................3
1.2 System concept and efficiency ......................................................................................3
1.3 Technical background ...................................................................................................4
1.4 System operation principles ..........................................................................................4
1.5 Power production ..........................................................................................................5
2. Process flow diagram ......................................................................................................6
3. Quotation ........................................................................................................................6

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1. Introduction of Biomass Gasification Power Generation System
1.1 Preface
The biomass gasification system produces a valuable gas named producer gas - Syngas
(Synthetic gas). The biomass (agricultural waste and forestry waste), used for this purpose is
straw like materials such as: rice stems, rice husks, cotton stalks, corn stalks, millet stalks, wood
dust, cane trash, wheat straws, hemp palm husks and other forms of biomass. This system can
produce electric power in the range of 100kW ~10.0MW by using a few parallel modular units.
Since Biomass itself is almost sulfur free, the gasification process will not produce any sulfur
oxide emissions (SO
x
). Similarly the gasification of biomass produces very low concentrations of
nitrous oxide emissions (NO
x
) when manufacturing the Syngas and thereafter leads also to low
emissions in the combustion engines.
1.2 System concept and efficiency
The production of 1 KW of power requires only 1.2~1.85kg of rice husks, wood dust or crop stalks
as fuel. The water used in the cooling system of this process can be recycled after undergoing a
water treatment and thereby having no harmful effects to the ecological system and the
environment. Self power consumption of this systems is low with percentages ranging between
5~8% of the generated total power.
This project is an ideal solution for regions where there are large quantities of biomass waste
resources, farms, nearby forests etc.
In consideration of the above mentioned particulars, the feasibility of such Power station will give
a high ROI (Return of Investments) in a short period of time. The reasoning to this high ROI is
due to the cost of the fuel being negligible near ZERO (0), only labor, drying and grinding has to
be considered. In most other power stations, fuel cost corresponds to approximately 60-75% of
power selling price, in our case, there is a saving of approximately 70% compared with other
forms of power stations.
The technology of producing power by gasification of biomass is easy to operate, simple and
economical in maintenances and service, has no high pressure steam, no turbines and is easy to
start up and run the standard combustion generator.
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The power station requires a small land area to operate. It is environmental-friendly, simple to
install, and it can gasify most kinds of agricultural and forestry biomass. These will in turn produce
very low cost valuable electric power energy.

1.3 Technical background
In order to remove the soot, ash and tar particles in biomass producer gas - Syngas and prevent
the formation of secondary pollution to the environment, most of the biomass gasifying equipment
yield uses mechanical systems, which can reduce the soot, dust and tar particle content in the
produced gas to a certain extent, the equipment for collecting soot, ash and tar is highly efficient,
it was designed and developed mainly for large-scale fossil-fuel power plants, chemical plants
and waste incineration plants. As our Syngas flow is relatively small in ordinary biomass
gasifying generating projects, and there are some differences between biomass gas and the gas
treated in fossil-fuel plants, the temperature are low, less oxygen, therefore the adopting
technology can solve most of biomass gasification demands.
Requirement of the feedstock granule size is 1cm, moisture content less than 16%, the whole
project could be supplied with special drying system if needed, that can be done by using special
dryer system which is heated by burning small part of the biomass waste as a fuel in this
needed dryer.

1.4 System operation principles
Feedstock from silo raw-material and air are controllable, the incineration is a gasifier under
normal pressure, controlled temperature furnace lets the feedstock stream go through pyrolysis
gasification and having producer gas - Syngas, at the same time the thermally cracked process
gas-phase tar occurs in the furnace.
The efficiency of producing Syngas by gasification can be reached by two stages of highly
efficient cyclone soot, dust and ash removers, then the raw Syngas enters the cleaning & cooling
system and after processing of several stages of cleaning and better cooling again, the purified
Syngas is transferred to the gas storage, and by balancing and controlling the pressure in the
big container it can supply steady constant flow to the combustion engines generators.

S/N Raw material* Feedstock input (KG) per 1 kwh
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1 Saw dust 1.3~1.5 kg/kW h
2 woodchip 1.2~1.5 kg/kW h
3 Coconut fiber dust 1.5~2.0 kg/kW h
4 straw 1.6~1.8 kg/kW h
5 Palm bunch 1.6~1.9 kg/kW h
6 Rice husk 1.6~1.8 kg/kW h
7 Crop stalk 1.6~1.8 kg/kW h

* In most cases, it is ZERO (0) value to use this kind of raw waste

1.5 Power production
Done by common standard low speed(500rpm or 600rpm) gas combustion engines, can be
supplied with 50 or 60 Hz generators, Engines have little monthly maintenance, more checking
needed once a year as per engine manufacturer instructions.
Connection of generators and switch-gears is done by simple modular common standard units.
Main grid utility synchronization can be provided as well.

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2. Process flow diagram



3. Quotation
3.1 Biomass Gasification System
S/N EQUIPMENT NAME UNIT QTY.
1 RAW MATERIAL INPUT SYSTEM Set 2
1.1 Raw Material Hoist Set 1
2
1000KW GASIFIER SYSTEM
Set 1
2.1 Gasifier System Set 1
2.2 Ash Discharge System Set 1
3 DRY-TYPE GAS PURIFICATION SYSTEM Set 1
3.1 Cyclone dust collector 1 Set 2
Items for One Set of 1000KW Biomass Gasification System
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S/N EQUIPMENT NAME UNIT QTY.
3.2 Cyclone dust collector 2 Set 2
3.3 Air Cooler Set 1
3.4 Indirect Cooler Set 1
3.5 Dry Electrostatic Precipitator(ESP) Set 1
3.6 Indirect Cooler Set 1
3.7 Gas Water Separator Set 1
3.8 Buffer Tank Set 1
4 FLEW GAS SYSTEM Set 1
4.1 Blower Set 1
4.2 Pipes, Valves & Fittings Set 1
5 ELECTRICALL CONTROL SYSTEM Set 1
5.1 Gasification Control System Set 1
5.2 Instrument, Wiring, Cable etc. Fittings Set 1
6 TECHNICAL DOCUMENTS Set 1

Technical system documentation Set 1

2 Sets of 1000KW Gasifier System and purification system : USD

3.2 Syngas Gensets
Syngas Generators System Quantity
1
1000KW Syngas Generator Set
1.Syngas Engine: 16 cylinder, in-line, engine manufacturer
cooperate with German MAN;
2.Engine Ignition System: Altronic, Made in USA;
1 set
1.1 Control panel 1 pc
Items for One Set of 1000KW Syngas Genset
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1.2 Lubricant oil tank 1 pc
1.3 Air cylinders (for starters) 1 pc
1.4 Air compressor machine(for starters) 1 pc
1.5 Flexible coupling 1 pc
1.6 Universal chassis 1 pc
1.7 Engine Silencer 1 pc
1.8 Engine Water Cooling System 1 pc
1.9 Necessary accessories 1 pc
1.1 Necessary spare parts 1 pc
1.11 Special tools 1 pc
1.12 Necessary special parts 1 pc
1.13 Technical engine documentation 1 pc
2 1000KW Syngas Generator Set Installation Materials (optional item) 1 set

2 Sets of 1000kW Syngas Generator Set: USD
Total Price for 2MW Biomass Power Plant ( FOB China )
:
3.3 Payment Terms
30% down payment within one week after contract signing.
70% by at sight L/C within 10 days after contract signing. 10% Bank Guarantee from
Bank of China issued by Seller to Cover the systems running for 1 year.

3.4 Erection, Commissioning and Training of Operating Personnel
We will send our engineer to supervise the erection and commissioning of our system and
train the operating personnel at site. Related cost (including air-tickets to site, and
accommodation) will be to the clients account. In addition, we will charge USD150 per man
working day for our engineers from the date of their departure from Shanghai till the date of
their return.
USD
Notes:
1) 2 years spare parts are included in the offer.
2) Installation materials are not included and optional to supply. They shall be purchased by the owner after the layout is finalized.
3) Civil work and foundation shall be done by the owner. TITANS will provide foundation conditions to the owner.
4) Installation and commissioning shall be done by the owner under the supervision of TITANS. Technical service charge is base on man day basis.
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Erection period: within 120 -180 days.
Commissioning period: within 30 days.

3.5 Delivery Period of Ordered Equipment
Within 120 days after the receipt of down payment and acceptable L/C.

3.6 Validity
Our offer shall be valid upon your confirmation on or before April 30
th
, 2014.

3.7 Guarantee
The Seller guarantees the biomass power plant system is new and meets the technical
requirements. The Quality guarantee period is 12 months from the day signed the acceptance
test certificate.
The scope of guarantee excludes normal wear, or the damage caused by Purchasers fault
and negligence, or Purchaser violates the operation maintenance manual.
The Purchasers installation, operation, storage and protection must follow the operation
maintenance manual which is to be provided by the Seller.