Humidification Manual

BAJAJ
HUMIDIFICATION SYSTEM
MANUAL
SINCE 1961
BAJAJ STEEL INDUSTRIES LIMITED

ISO 9001: 2008 CERTIFIED COMPANY
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BAJAJ HUMIDIFICATION SYSTEM

Dear Customer ,
Congratulations and thank you for purchasing Bajaj Humidification System. This guide is intended to help
the owner of the equipment to install and maintain it properly, to ensure long and trouble free life.
Reading this guide carefully and following the instructions will give better results.
Bajaj Humidifiers are factory assembled and tested prior to shipment. Upon receipt of the same inspect
the equipment for signs of damage or mishandling. Find the packing slip and check for the completeness of
the contents. Make sure you have received all the accessories.
Bajaj Humidifiers have been made with superior engineering which ensures minimum maintenance.
However all machineries require maintenance and at times repairs or replacement of parts to ensure the
consistent performance. This manual thus intends to assist you in maintenance, repairs, safety
instructions etc for the system.

IMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068

INTRODUCTION
BAJAJ Humidification System is a unique device developed in technical collaboration with M/s. Samuel
Jackson Inc. USA. for moisture restoration in cotton lint by applying psychrometric principles. It is a high
temperature Humidifier for generation of hot Humid air free from water droplets using diesel oil firing for
thermal input. The vapour phase transfer of moisture at the diffuser assures controlled and positive
enhancement of moisture content in lint to highest acceptable level, as per international standard.
Bajaj humidification systems are safe, Technologically advanced, Cost Effective, do not require legal
clearances etc as required in boilers, highly efficient as the moisture goes into the core of cotton bales.
Moisture restoration is done by moist air which has a tendency to get absorbed in the core due to capillary
action and hence the moisture stays for longer period in bales than any other method.
OBJECTIVE OF MOISTURE RESTORATION / HUMIDIFICATION

Moisture restoration in a cotton gin can have a huge impact on profitability for the grower, the gin
and the mill. When cotton is fed into the gin, months of hard work and resources can be changed
significantly in a matter of seconds.
Moisture restoration in the form of proper seed cotton and lint conditioning can affect a bales
value by a tremendous amount. How? Lets take a look...
Seed Cotton Conditioning restores moisture before ginning to protect fiber from breakage during
fiber-seed separation. This preserves fiber length, improves strength and uniformity and reduces
short fiber content. Obviously, growers benefit with better grades from better fiber quality. Gins
usually experience a small increase in capacity and a boost in bale moisture. The mill receives a
bale with better fiber quality for better spinning. However, BSIL currently offers its product for
Lint application only.
Restoring moisture before the press has tangible benefits for the Ginning mills The gin experiences
significantly reduced hydraulic pressures allowing the press to operate faster and more
efficiently. Moist air systems also reduce stress-related press maintenance
to almost nothing. Mills benefit too as an often overlooked fact is that mills prefer bales around
7.5 to 8% moisture content for optimum processing. Bales below that require pre-conditioning
before processing costing time and resources.


WHY BAJAJ HUMIDIFICATION SYSTEMS
Bajaj Moist Air Humidification System in a cotton gin have a big impact on profitability due to :
1
2
Preserves fiber length, improves strength and uniformity and reduces short fiber
content.
Eliminates moisture condensation which is a general problem with all other
moisturisation techniques.
3
4
5
6
Reduces pressing force required to make a bale which reduces strain on bale press
components thus reducing the wear and tear of the components.
Reduces power per bale as dry cotton requires more compression force and more time to
charge and to get Pressed inside the lint box.
Improves lint grade and appearance.
Dry cotton requires additional force to press it into a bale, this additional force causes
excessive tension on the bale ties or strips resulting in breakage of some strips or ties
during storage. Replacing these broken strips is an expensive process and this can also
lead to contamination of lint fiber which reduces the value of the lint cotto
Optimal lint slide capacity and allows correct/Adequate cotton to enter the press
box at each stroke of the tramper and hence correct density bale is obtained.
8 Uniform application through out the width.

9 High quality construction for longer life.
10 Made with superior technical know how.
SYSTEM COMPONENTS
The Humidification system comprises of two important components as described below:
HUMIDAIRE UNITS MOIST AIR GENERATOR:

Humidaire units are used to safely and effectively restore moisture to cotton. They create moist or
humidified air by heating ambient air; allowing it to absorb large amounts of moisture. Humidaire
Units are often generically called moist air generators, humidifiers or simply moisture units. Each
system usually requires a single Humidaire, but larger gins are reaching capacities where two would
actually be better in certain applications. BSIL presently offers a model called BREEZE in technical
collaboration with Samuel Jackson Inc, USA.
MOIST AIR APPLICATORS

Once the moist air has been generated by the Humidaire Unit, a moist air applicator is needed to
restore moisture to lint. These applicators are provided between the battery condenser / Air
separator and the fibre pusher on a press. BSIL provides Stainless Steel Louvers Grid type lint slide as
an applicator due to following advantages

a.
b.
c.
d.
uniform moisture application throughout the width.

recycling of humid air for effective fuel consumption.
louvers are easily adaptable to existing slides.
Affordable Initial cost.
These lint slide are covered with hood arrangement to collect the used humid air and lint flue and return it
to lint flue rising of the battery condenser / Air separator. This is called as recycling of extra humid air
which improves efficiency of fuel consumption.
WORKING PRINCIPLE :
Exposing cotton lint to a stream of warm, humid air is the most effective method of humidifying cotton
gin. Typically, the warm, humid air is generated by a device HUMIDAIRE. This device comprises an air
heater in which oil-fired burner operates with an open flame in the stream of air to be humidified. The
stream of air passes through an air washer chamber in which recirculated water spray scrubs the heated
air, simultaneously cooling the air and evaporating the water. A supply of warm humid air is generated with
o
o
0
0
an air temperature between 120 to 160 F /45 to 70 C Dry bulb temperature and 70 to 100% relative
humidity.
The relative humidity of the air generated by the HUMIDAIRE device is regulated by independent control of
the dry-bulb (air) and wet-bulb (water) temperatures. The closer these two temperature are together, the
higher the relative humidity. Regulating the burner fuel valve controls the dry bulb temperature.
Regulating the butterfly valve for throttling water flow to the spray noozles in the air washer chamber
controls the wet-bulb temperature.
Hot Humid air is inducted in the lint on a lint slide with a set of stainless steel louvers at temperature
o
o
around 45 to 50 C.

Humidaire Unit Operation in 4 Easy Steps

4
Air inlet
screen
Outlet Hood
1
3
2
Understanding the principles of operation of a Humidaire Unit is easiest

when you break it down into the following four steps:
Step 1: Ambient air is pulled in through the

air inlet of the Humidaire Unit. Note: The air
inlet screen has been removed for the
picture.
Step 2: The air passes through the burner

head which raises the temperature of the air.
Heated air will carry much more moisture
than cool or ambient air.

Step 3: The heated air enters the spray

chamber where it mixes with a torrent of
water that is circulated through the unit and
sprayed out of nozzles. The air absorbs the
moisture to become humidified air.
Step 4: The moist air leaves the Humidaire

Unit through a pipe connected to the top of
the spray chamber and goes to the
application point. The picture shows
humidified air being exhausted from our
Humidaire Test Stand as an example of the
volume of moisture generated. In a gin, the
humidified air would go to a seed cotton
or lint moist air applicator.
Breeze Overview
Gins around the world are opening their eyes
to the benefits of conditioning their cotton
with humidified air. The Breeze was designed
for growing gins getting their first taste of
moist air technology.
It has simple and reliable controls that
include graphically labeled selector switches
and a manually operated water valve.
This unit features the HU-80 design which

Breeze
allows a direct fire and water interaction to
provide consistent moist air output in the
most challenging conditions. Breeze users
also enjoy several features borrowed from
larger Humidaire models like access to the
water tank during operation and a removable
spray chamber door with monitoring window.
The burner duct,spray chamber and water
tank are all made of stainless steel, so this
unit will look good and you can enjoy its
benefits for many years to come.
Breeze Selector Switch Controls

A Closer Look at the Breeze.
Breeze

/1700 CMH of air

UNIT - 2
HUMIDIFICATION SYSTEM SPECIFICATIONS
Evaporation Capacity ( Max)
Evaporation Capacity ( Typical )
Fresh Water Requirement
Maximum moist air
Heating Efficiency
Water Purge Rate ( Typical )
Fuel Requirement
Std Electrical Power configurations
Maximum Burner output
Typical Burner output
Fuel concumption ( max.)
Fuel consumption ( Typical )
Water tank / Nozzle / Piping materials
Combustion Controls
Air Temperature Controls
Water Temperature Control
Purge System
4.08 Litres / Minute

2 Litres / Minute
14 Litres / Minute
1000 CFM/1700 CMH
1290 Btu / pound of water evaporated
0.45 Litres / Minute
Diesel (HSD)
230 V /50 Hz
126,000 Calories /hour 2,00,000 kCal/Hr
100,800 Calories /hour 1,00,000 k Cal/Hr
17 Litres /hour 20 Litres/Hr
10 Litres /hour 14 Litres/Hr
Stainless Steel
Internal to Burner assembly
User set point PID controlled by Burner
Manual Valve
Manual
WATER QUALITY REQUIREMENT TO BE USED WITH HUMIDIFIER

SR. NO.
UNIT
DESCRIPTION
1
2
3
COLOUR
SMELL
pH VALUE
TURBIDITY
NTU
TOTAL SUSPENDED SOLIDS
mg / Ltr
CONDUCTIVITY
ms/cm at 25 C
7
8
9
10
11
12
13
14
TOTAL DISSOLVED SOLIDS

TOTAL HARDNESS
CALCIUM
MAGNESIUM
SODIUM
POTASSIUM
IRON-Total
MANGANESE
mg / Ltr
mg / Ltr as CaCO3
mg / L as Ca
mg / L as Mg
mg / L as Na
mg / L as K
mg / L as Fe
mg / L as Mn
15
CARBONATES
mg / Ltr as CaCO3
16
17
18
19
20
21
22
23
Bi - CARBONATES
SULPHATES
CHLORIDE
NITRATES
PHOSPHATES
FLORIDE
TOTAL SILICA
Oil & Grease
CHEMICAL OXYGEN DEMAND
(COD)
mg / Ltr as CaCO3
mg / L as SO4
mg / L as CL
mg / L as NO3
mg / L as PO4
mg / L as F
mg / L as SiO
mg / L
24
mg / L
SOURCE (MIDC WATER)
REMARK
< 5 Hazen / Colorless

Unobjectionable
7.5 TO 8.5
< 5 NTU (Nephleometric

Turbidity Unit)
Less than 10 ppm
If TDS is < 200ppm then
conductivity will be < 300
< 200 ppm
120 ppm Max
60% of Total hardness(75)
40% of Total hardness(45)
50 Max
Nil
0.5 to 1 Max
Nil
Nil (Available only if pH is >
8.3)
80 to 100
10 to 20
60 to 70
Nil
Nil
Nil
5-Maximum
Nil
Nil or < 5 (Depends upon
water source)

If Parameters
are not within
this range we
suggest the
customer to
source water in
line with the
parameters
recommended

DIESEL QUALITY REQUIREMENT TO BE USED WITH BURNER
Characteristics
Sl.
No.
(I)
(ii)
(iii)
Acidity, inorganic
Acidity, total mg of KOH/g, Max
Ash, percent by mass, Max
(iv)
Carbon residue (Ramsbottom) on 10

percent residue(1) percent by mass, Max
(v)
(vi)
(vii)
Cetane number(2), Min

Cetane index(2), Min
Pour point (4) Max
a) Winter
b) Summer
(viii)
Copper strip corrosion for 3hr at 1000c
(ix)
Disillation, percent (V/V) recovered

a) at 350c
b) at 3600c
c) at 370c
(x)
Nil
To Report
0.01
0.30
48(3)
46
(3)
30C
150C
Not worse
than
No.1
85
95
Nil
Method of Test
P:2
To Report P:2
0.01
P:4/ISO 6245
0.30
P:8/ISO 10370
51(3)
46(3)
3 0C
150C
P:9/ISO 5165
D4737/ISO 4264
P:10/D 5949 or D 5950 or D 5985
Not worse P:15/ISO 2160

than
No.1
P:18/ISO 3405
95
-
Flash point
a) Abel0C
b) Pensky Martens closed cup(5)C,Min
(xi)
(xii)
Requirements
Kinematic viscosity, cSt, at 400C

Sediments, percent by mass, Max
35
66
2.0 to 5.0
0.05
35
0
66C
2.0 to 5.0
24
P:20
P:21
P:25/ISO 3104
P:3
EN 12660
P: or P:32 /
D 4052 /ISO 3675 or
ISO 12185
(xiii)
Total Contamination, mg/kg
(xiv)
Density at 150C(6), kg/m3
(xv)
Total sulphur(8), mg/kg, Max
500
350
IP 336 or 4294(9)
ISO 14596 or Iso 8754/ P:83 / D 2785/ D 5433/
D 2622/ D 3120
(xvi)
Water content, percent (v/v)

Water content, mg/kg, Max
0.05
-
200
P:40 / ISO 3733/ ISO 6296/ ISO 12937
60C
180C
6 0C
180C
(xvii) Cold Filter Plugging point (CFPP)(8) Max

a) Winter
b) Summer
(xviii) Total sediments(10) mg per 100 ml, Max
(xix) Oxidation Stability, g/m3, Max
(xx) Polycyclic Aromatic Hydrocarbon (PAH)
Percent by mass, Max
(xxi) Lubricity corrected war scar diameter
(WSD 1.4) at 600C, microns, Max
(xxii) Oxygen content(11) percent by mass, Max
24
820-860
820-845
P:110/ D 6371
Annex A/ ISO 11205 / D 2274(10)
1.5
25
11
ISO 12205 or D 2274
460
460
ISO 12156-1
0.6
0.6
Annex B
IP 391 or EN 1296

TECHNICAL SPECIFICATIONS FOR THE BURNER

MODEL
RL.28/M
TYPE
OUTPUT (1)
MAX.
MIN.
kW
Mcal/h
kg/h
kW
Mcal/h
kg/h
90-166
76,5-143
7,5-14
Light oil
FUEL
-Net calorific value
kWh/kg
kWh/kg
kg/dm3
-Dersity
0
11.8
10.2(10.200kcal/kg)
0.82-0.85
0
-Viscocity at 20 C
mm2/s max 6(1.5 E-6 cSt)
OPERATION
NOZZLE
STANDARD APPLICATIONS
AMBIENT TEMPERATURE
COMBUSTION AIR TEMPERATURE
ELECTRICAL SUPPLY
number
IGNITION TRANSFORMER
delivery (at20 bar)
pressure range
fuel temperature
ELECTRICAL POWER CONSUMPTION

ELECTRICAL PROTECHTION
IN CONFORMITY WITH EEC DIRECTIVES
NOISE LEVELS (2)
On-Off (min 1 stop each 24 hours). These burners are also fitted for the
continuous operation, if they are equippedwith the control box LANDIS
type LOK 16.250 A27 (interchangeable with the burner control boc
LANDIS LAL 1025).
Progressive two-stage (modulating by Kit).
1 (nozzle with return)
Bollers : water, steam, diathermic oil

0
C
0
C max
v
Hz
rop
w
v
A
ELECTRIC MOTOR
PUMP
663M
166-332
143-286
14-28
V1-V2
L1-L2
kg/h
bar
0
C max
W max
0-40
60
230- +/- 10%
50 - single-phase
2800
300
220/240
2,4
230 V -2X5kV
1,9A - 30ma.
74
10 - 20
60
400
IP 44
dBA
B9/336 - 73/23-96/37-92/42
68

10

INSTALLATION
INSTALLATION GUIDELINES
Humidifiers are normally dispatched in assembled conditions. These are supplied with following (I) Humidifier assembly complete with stainless steel tank, water pump, burner, spray
chamber etc.
(ii) Fan along with connected ductings.
(iii) Diesel tank 990 litres capacity with accessories etc.
(iv) Water tank 10000 litres capacity with accessories (Optional).
(vi) Louvers made of stainless steel .
(vii) Kicker roller with drive for the lint slide.
(viii) Recirculation Fan along with the ducting
Following assembly work is required to be taken for installation of Humidifier unit 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11
Lift the Humidifier by means of chain or slings through the hole given on the base frame.
The centre of gravity of Humidifier is behind the base of spray chamber and hence lifting
the Humidifier shall be strictly done from the given holes otherwise the unit will tip over
resulting in damages. Humidifier should be put on foundation bolts on the floor as per
the G.A. Drawing supplied by BSIL. The water level should be checked at the top frame to
ensure that water level is 0-0. If the level is not 0-0 an appropriate packing is to be given
at the base after loosening of nuts and then the nuts shall be tightened.
Assemble careful the lint slid as per the match marking provided.
Assemble the SS arid in the lint slide as of shown in the drawing supplied by BSIL
Lift this lint slide by means of chains or slings and tighten it to the Air-seperator structure at one
O
end & to the Fiber pusher of the bale press at the other end so that the lint slide is at 45
inclination.
Lift the Fan by means of chains or slings and put it on the Foundation Bolts on the floor or
over the structure beneath the lint slide as per the drawing supplied by BSIL. The water
level should be checked at the top frame of the blower to ensure that water level is 0-0 if the
level is not 0-0 an appropriate packing is to be given at base after loosing of unit & then the bolts
shall be tighten.
Connect the Humidaire unit with the Fan by means of 7 connection ducting & Fasteners.
Connect the fan with the lint slide inlet for moist air using 12 connection ductings.
Lift the top hood cover of the lint slide by means of chains and slings & mount over the lint slide.
Match the holes and fasten it by appropriate fasteners.
Connect the recirculation fan with the outlet on the top hood by using 12
connection ductings.
Mount the Kicker roller and adjust for uniform clearances on both sides and tight the
bolts.

11. Mount electrical motor for kicker roller over the mounting arrangement, fix the roller chain over the
sprockets and adjust the motor so that proper tensioning of the roller chain is obtained. Tight the
motor.
12. Similarly mount the electric motor of the fan by placing the shaft of the motor in the spline &
position the motor & tighten the bolts.
13. Make proper electrical connections of kicker roller motor, blower motor etc. using 4425
PLC module & Programming cassette up load the Programme in bale press PLC CPU.
14. Check all the nut bolts which might have loosen and properly tight the same.
SETTING PARAMETERS ( Indian Conditions)

S.
No.
Parameter
Normal Value Range
Water Reading
To be taken from the water flow meter provided with the system
Diesel Reading
To be taken from the level tube / scale fitted to the tank.

For Square Tank 1mm = 1 liter approximately
Fuel Pressure
As per Final Bale Moisture Requirnment
Water Pressure
10 to 25 PSI is the range

Just like Fuel Return Pressure, this value will be changed
during different months & based on incoming cotton moisture
Air Temp - DB
The range is 45 to 60 Deg C. To be measured at Radial Fan

discharge pipe.
Early winter 45 to 50 Deg C - For Nov & Dec
Winter 45 to 53 Deg C - For Jan & Feb
Early Summer 50 to 55 Deg C - For March & April
Summer 55 to 60 Deg C - For May
Air Temp - WB
Very close to DB readings
Rh of Humid air
95 to 100% at all seasons
Air velocity
6.5 to 7 M/Sec on the Radial Fan discharge Duct
Re-circualtion Fan
The VFD for this fan has to be operated between 25 to 50 Hz

as per season & ambient conditions.
This is being used for first time - Values to be decided after
field trials.
10
Purge water - L/Hr
To be set at 30 to 60 Lit/Hr
11
Water Temp
The range is 45 to 62 Deg C. This will be self governing

based on fuel return pressure & water pressure.
12
Diesel Storage
Diesel to be brought & stored strictly in clean containers.
13
Bale Moisture
The Values at the bale press exit to be maintained

between 7 to 8%

12

OPERATING INSTRUCTIONS
A) BEFORE STARTING
1) It is recommended that industrial water supply should be preferred for humidification
applications and the same shall be drained after every 12 hours of operation. In case
the industrial supply is not available it is recommended to use soft water for which
softener can be installed for better results.
2) Ensure that all valves of Water & Fuel circuit are open.
3) Ensure that fuel temp. controller setting should be 45 C.
4) Ensure that Purge valve is opened to drain 20 lts of water per Hr.
Before starting the unit ensure that the Water service tank and Fuel service tank have
sufficient quantities of water and fuel. Also ensure that all electrical connections are in
proper condition and no safeties are short circuited.
B) SEQUENCE OF OPERATION STARTING
1) Open the valves of water supply Line.
2) Open the valves of fuel supply Line.
3) Put the electrical main switch ON.
4) Put the Blower switch ON
5) Put the Water Pump switch ON.
6) Check the water pump pressure to 1.5 Kg/cm2.
7) After 60 sec put the Burner Switch ON. Burner blower & Fuel Pump will start. Sparking
between burner electrodes begins after 90 sec and fuel is sprayed after about 6-10 sec.
8) Check the fuel pump inlet pressure to 22 Kg/cm2.
9) Check the Fuel return Pressure
10)Ensure that the Humidification Damper opening position should be 50%.
11) Check the purge valve opening. It should drain 30ltrs/Hr
13


C) Running Attention.
It advisable to check the following points occasionally while the unit is running
1) Check the water pump pressure to 1.5 Kg/cm2
2) Check the fuel pump inlet pressure to 22 Kg/cm2
3) Check the Fuel return Pressure
4) Humidification Damper opening position should be 50%
5) Check that Purge valve is opened to drain 30Lts of water per Hr.
6) Ensure that Water Circulation tank cover is closed all the time.
7) Ensure that BACK JALI Back Jali with Wire Mesh Screen of humidair Unit should be all the time.
D) Sequence of operation Stopping.

1) Put the Burner Switch OFF.
2) Put the water pump switch OFF after 2 min.
3) Put the Blower switch off the recirculation fan after 10 min to normalize the unit temperature.
4) Close the circulation tank inlet valve.
5) Drain all the water form the circulation tank.
6) Clean the tank and inner shell of Humidaire Unit.
7) Close the circulation tank inlet valve.

14

TROUBLE SHOOTING CHART
TROUBLING SHOOTING CHART FOR BURNER

SR.
NO.
FAULT
PROBABLE CAUSE
SUGGESTED REMEDY
1. A limit or safety control device is open

2. Sequence controller lock-out
3. Oil pressure switch intervences
4. Motor protection tripped
5. No electrical power supply
6. Sequence controller Fuse blown
7. Contact II of servomotor does not operate.
(Sequence controller terminals 11 - 8)
Adjust or replace
Reset sequence controller
Adjust pressure switch or eliminate over pressure
Reset thermal cut-out
Close all switches - Check connections
Replace
8. Pump jam
9. Defective capacitor
10. Defective motor command control device
11. Defective Sequence Controller
12. Defective Electrical Motor
Replace
Replace
Replace
Replace
Replace
The Burner does not start

and a function lock out
occure
1. Flame Simulation
2. Photo cell short Circuit
3. Missing Phase
4. , Thermal cut-out trips
Replace sequence Controller

Replace Photocell
Reset thermal cut out
When third phase is re-connected
The burner starts but stops

at maximum air damper
setting
1. Contact I of servomotor does not operate.

Sequence controller trminals 9-8
Adjust cam I or replace Servomotor
The burner starts and then

goes into Lock-out
1. Fault in flame detection Ckt
Replace sequence controller
The burner remains in

Pre-Purging phase
1. Contact III of servomotor dose not operate.

SQ 10-8
1. No fuel in tank
2. Inappropriate head and air damper adustment
3. Fuel solenoid valve fail to open
4. Nozzle clogged, dirty, or deformed
5. Dirty or poory adjusted firing electrodes
6. Grouded electrode due to droken insulation
7. High voltage cable defective or grounded
8. High voltage cable deformed by high temp.
9. Ignition transformer defective
10. Erroneous elec. Connections of valve or Xmer
11. Defective Sequence Controller
12. Pump unprimed
13. Pump / motor coupling broken
14. Pump suction line connected to return line
15. Filter Dirty : Line, Pump, Nozzle
16. Incorrect motor rotation Direction
Adjust cam III or replace servomotor

Top-Up Fuel level
Adjust
Check connections, Replace coil
Replace
Adjust or clean
Replace
Replace
Replace or Clean
Replace
Check
Replace
Prime the Pump
Replace
Correct connection
Clean
Change motor electrical connections
The Burner does not start
Adjust cam II or replace Servomotor
After Pre-Purge and safety

time the burner goes into
lockout and flame does not
appear
The flame ignites normally

but the burnrt lock out
when safety time has
elapsed
1. Defective photocell or sequence Controller

2. Dirty Photocell
Replace photocell or sequence controller.

Clean.
Firing with pulsation or

flame detachment, delayed
firing
1. Poorly Adjusted head

2. Poorly adjusted or dirty firing Electrodes
3. Poorly adjusted fan air gate, too much air
4. Nozzle unsuited for burner
5. Defective nozzle
6. In appopriate pump pressure
Adjust
Adjust
Adjust
See nozzle table
Replace
Adjust
15

The burner does not pass

to second stage
1. Control device TR does not close.
Adjust or Replace
2. Defective sequence controller
Replace
10
11
Uneven Fuel supply

Internally rusted fuel pump
12
Noisy Pump, Untable

pressure
1. Check Pump or fuel supply system

1. Water in the fuel tank
1. Air in the suction line, Depression valve too high
2. Tank/burner hight difference too great
3. Piping Diameter too small
4. Suction filter clogged
5. Suction valve closed
6. Paraffin solidified due to low temp.
1. Return pipe not immersed in fuel
2. Air enters in suction line
1. Leakage from sealing organ
1. Not enough air
2. Nozzle worn or dirty
3. Nozzle filter choke
4. Erroneous pump pressure
5. Flame stability disk dirty, loose or deformed
6. Room air vents insufficient
Too much air
1. Nozzle or filter dirty
2. Unsuitable nozzle delivery or angle
3. Loose nozzle
4. Impurities on flame stability disk
5. Erroneous head adjustment or not enough air
6. Blast tube length unsuited for equipment
Replace or Clean
Suck water from tank bottom with separate pump
Tightened the connections
Feed burner with loop circuit
Increase
Clean
open
Add additive to fuel
Bring to same height as suction pipe
Tighten connection
Replace pump
Adjust head and fan gate
Replace
Clean or Replace
Adjust
Clean, tighten in place or replace
Increase
Adjust head and fan gate
Replace
See nozzle table
Tighten
Clean
Adjust, open air damper
Contact equipment manufacturer
13
14
15
Pump unprimes after

prolonged pause
Pump leaks fuel oil
Smoke in flame-DARK
YELLOW
16
Dirty combustion head
17
During operation, the burner

Dirty or deffective photocell
stops in lockout mode
Clean or Replace

16

TROUBLE SHOOTING FOR HUMIDIFIER
SR.
NO TROUBLE SYMPTOMS
PROBABLE CAUSE
POSSIBLE SOLUTIONS
Water pressure too low.
Pump is faulty .
Pump suction filter is choked.
Water pipeline choked.
Water spray nozzles choked.
Replace
Clean
Clean
Clean
No water flow.
No electric power to humidifier.
Check
Oil content in Water tank
Higher flame length

Flame direction plate bending.
Nozzle leakage
Purge valve fully close.
Adjust Burner cam.

Repair
Tighten or replace
Check and open.
Humidaire unit Body temp.

too high
Over throttling of Damper

Flame touching the body
Water pressure low / nil
Air path choke
Zik zak plate jamming
Adjust
Adjust
Check and clean
Check and clean
Check and clean
Non uniform distribution of

moisture throughout the
lint batt.
Non uniform flow of water from pump .
Spray coverage / overlap spray pattern

between two nozzles is not appropiate.
Check pump , filters and motor for mechanical failure .

Repair.
Check pump.
Wrong selection of nozzles . Use only the nozzles as
Recommended .
Reduce the distance between two nozzles and make
sure the spray coverage is as required.
Non uniform feeding of cotton.
Maintain uniform flow of lint cotton.
Insufficient throw length

Lint slide louvers blocked due to dust
Increase the pressure.

Check
Non uniform pressure at the nozzles.

Faulty spray pattern distribution
Dripping of water from

nozzles
Worn -out spray nozzles.

Clogging of nozzles
Lower pressure at the nozzles.
Replace the nozzles.

Clean the nozzles
Increase the pressure.
Failure of atomization of
water at the nozzles to
desired droplet size.
Insufficient pressure at the nozzle

Clogging of nozzles
Worn -out spray nozzles.
Use smaller size nozzles.

Clean the nozzles
Replace the nozzles.
Lack of humidification
Incorrect measurement of relative humidity

Periodic cleaning and maintenance have
been neglected
Faulty spray pattern distribution
Check relative humidity with branded moisturemeter .

Followup the maintenance schedule as recommended .
Wrong selection of nozzles . Use only the nozzles as
Recommended .
Clean the orifice on inlet side of solenoid valve.
Appropiate air flow can be adjusted by adjusting the
damper of the fan.
Replace float vave shield .
Check and clean
No water flow
Insufficient air flow .
9
10
Pump reservior
overflowing
Faulty float valve
Deposition of scales of
Carbon in water
More fuel inlet to burner for combustion
Adjust the fuel rate as per desired
More fuel inlet to burner for combustion

More amount of moist air exposed to the
lint in the lint slide
Adjust the fuel rate as per desired

Adjust the outlet gate on the hood to regulate the
amount of moist air by diverting the excess moist air
to recycle duct .
11 Higher moisture
percentage than
desired.
17


CHECK LIST FOR OPERATION AND MAINTENANCE
Maintenance of Spray Nozzle System of Humidification.
The most critical and important component of the spray type humidification system is the nozzle.
Utmost care of nozzles needs to be taken for the efficient functioning of the system. The maintenance
of other components of the system such as motor and pump, flow control valves and ducting are the
same as discussed in the previous section. The following points needs to be looked into during the
operation of the system.
I)
ii)
iii)
iv)
v)
Monitor the flow rate from the pump.

Monitor the water pressure at the pump and at nozzles.
Insure the pressure gagues for proper functioning.
Visually inspect the change in spray pattern from the nozzles.
Monitor for dripping of water from nozzles, it will be reflected by decrease in pressure
and increase in flow rate.
vi) Check uniformity of spray coverage.
vii) Check for clogging of nozzles and if so, clean them periodically. Clogging is caused by
the presence solid dirt particles in the sprayed liquid.
viii) Check for build up of dust on external part or on the mouth of the nozzles. Clean
periodically.
ix) Use pure and pre-cleaned water for humidification. Use of dirty water will damage the
nozzles early.
The performance of Humidaire Breeze Setup depends greatly on the maintenance carried out. The unit,
filters and water circulation tank should be kept clean. In the following pages, the list of maintenance
activities with cleaning / checking frequency and overhauling checklist are explained.
A) Fuel Consumption.
Fuel consumption should be checked periodically, as it may change due to change in properties of fuel,
wear of the nozzle etc.
Fuel pump inlet pressure should not be more than 22 kg/cm2 and nozzle return pressure should not be
more or less than 14 Kg/cm2. Ensure that the fuel temperature has been attended ie. 45 Deg C.
B) Purge
Ensure that the purge valve should be opened all the time to purge, minimum
20 ltr of water all the while unit is running. Clean the purge valve and the circulation tank after every 12
Hrs operations.

18

C) Water
It is necessary that only soft water is fed to the humidaire unit.
1.
Lubricate all the bearings after 4 to 6 weeks of continuous operation.
2.
Check the oil level from the oil level indicator in the reduction gear box. The oil of desired
grade shall be filled from time to time. Generally recommended grades for oils is VG-320
or 40. Moreover, oil should be changed in every 60 to 90 days of operation and also while
start of new operational seasons so as to increase the life of gear boxes due to impurities /
dust free oil for better working.
3.
Check proper alignment of drive periodically. This has to be checked at two points viz
level of sprockets on head pulley and gear box shall be straight. The two surfaces of
coupling shall be parallel. This shall be done to avoid any stoppages due to overheating or
change of coupling spider and breakage of chains.
4.
Lubrication of take up studs of kicker roller assembly shall be done with grease or rust
preventive. This will allow easy operation of take up.
5.
It is recommended that water, wet, dust and chaff shall not be permitted to collect
around inlet hood of the humidaire. This shall thus involve good housekeeping at all the
times to enhance the life of machinery.
6.
Check that the chain guard & drive guard has been installed before starting.
Fuel
The burner must be run with the fuel for which it has been preset i.e Diesel. Prior the supplying
fuel of the unit, clean the burner pipes thoroughly; install a filter to prevent the residues. Clean the fuel tank
before cleaning.
Electrical Supply
Make sure that electrical power supply used for connections corresponds to the specifications indicated on
rating plate. Make sure that burner is connected to efficient earth system in compliance with current safety
standards. The electrical system and all cable sections must be adequate to deliver the maximum observed
power value indicated on the rating plate.
19


DO's and Dont's
Do 's 1.
Use only Industrial water / soft water / treated water as per the instructions mentioned in
this book .
2. Use SS pipes and fittings only .
3. Use only ball valves.
4. Proper supports to pipelines should be given to avoid stress on the valves.
5. Use only Breaded Hose pipes with flanged joints .
6. Fuel piping shall be throughly flushed before connecting to the heater.
7. All the pipelines for water and fuel shall be of standard make and the diameter shall be as
mentioned in our drawings.
8. Good housekeeping shall be followed to avoid any dust or dirt going into the system.
9. Good quality fuel as mentioned in this book shall be used for better results.
10. Cleaning of filter screens , nozzles shall be done periodically for better results .
11. Follow the starting and stopping steps of the Humidifier as mentioned in this book for
better results.
12. Draingae of water shall be done in soaking pits or sewer line.
Don't's 1.
2.
3.
4.
5.
6.
7.
Feed water tank should never be constructed out of cement concrete , as soft water will
absorb calcium and magnesium salts from cement and hardness will insrease.
Use of elbows and bends in supply line .
Use of smaller diameter pipes than as mentioned.
Drainage of water on the floor near to Humidifier.
Inspection glass shall not be removed while the burner is on.
Do not touch the conveying line of the moist air .
Turn on the burner without any fuel or water .

20
21
Shell
Blower
Control Panel
Lint Slide Grid
Kicker Roller
Kicker Roller Drive
Motor
Water Pump
Water Circuit
Fuel Pump
Fuel Circuit Piping

accessories
BURNER ASSEMBLY
BURNER ROD, FLAME
HEAD, ELECTRODE,
DIFFUSER PLATE,
PHOTOCELL.
Equipment
SR
Operator
Operator
Operator
Operator
Operator
Operator
Any Abnormal sound
Foundation bolt of pump
Vibration of pump
Cleaning of pump body
Leakages from
Piping/valves/Flanges
Operator
Daily
Operator
Pump Body Cleaning
Daily
Daily
Daily
Daily
Operator
Operator
Operator
Operator
Foundation Bolts
Vibration
Weekly
Operator
Operator
Operator
Operator
Operator
Operator
Operator
Operator
Check the earthing

Wire connection for tightness
Clean All The Air Slats
Lint Slide Body Cleaning
Checking for Leakages
Check for Vibrations
Nut Bolts Tightning
Check the gap Between Kicker
Roller & Side Panel
Check rotation of Kicker Roller
Check bearing Lubrication
Body cleaning
Vibration of geared Motor
Sound of geared Motor
Tightness check of Foundation
Bolts of motor
Check Lubrication Oil
VG-320 Level
Daily
Weekly
Weekly
Daily
Daily
Daily
Daily
Daily
Operator
Operator
Operator
Operator
Operator
Operator
Daily
Weekly
Weekly
Weekly
Weekly
Weekly
Weekly
Operator
Check bearing Lubrication

Check The Drain Valve
Daily
Operator
Check Belt Tension
Daily
Operator
Damper Screw
Daily
Daily
Daily
Operator
Vibration of Motor
Body cleaning
Vibration of Motor
Sound of Motor
Tightness check of Foundation
Bolts of motor
Body cleaning
Operator
Operator
Operator
Daily
Daily
Daily
Daily
Operator
Any Abnormal sound
Daily
Daily
Daily
Daily
Daily
Tightness of Foundation Bolts of pump
Operator
Clean pump body
Check the Drain Valve
Daily
Operator
Daily
Weekly
Operator
Daily
Weekly
Operator
Weekly
Operator
Weekly
Daily
FREQUENCY
Operator
Operator
Operator
WORK
DONE BY
Fuel Filters cleaning

Cleaning of Piping / valves /
Flanges
Check for any leakage
Cleaning of Inspection window

Glass
Burner Assembly cleaning

Clean the Photo Resistor &
insert correctly
Check Foundation Bolts &

Vibration in machine
Clean the Body and Inner Shell
Check Point
Operator
On/Off
On/Off
On
Off
Off
On
On
Off
On
Off
Off
Off
Off
Off
Off
Off
Off
Off
On
On/Off
Off
On/Off
On
Off
On
On
Off
On
Off
On
On
Off
Off
On
On/Off
Off
On
Off
Off
Off
Off
Off
Off
MECHANICAL
CONDITION
1
Check List for Humidification System

2
3
4
5
6
7
8
9
10

Sulfamic Acid Cleaning Procedure To be Done when scaling is severe
Cleaning by Circulation :
1.Fill the water tank with about 80 liter water. If the water is heated to 50 deg C, better results are
expected.
2.Add 2 to 3 Kg of sulfamic acid powder in 80 liter water.
3.Mix thoroughly the acid powder with water.
4.Remove all the spray nozzles.
5.Switch on the pump and keep the water circulation for 15 minutes.
6.Stop the pump, observe the cleaning efficiency and if required, run the circulation for another
15 minutes. Repeat the same if required.
7.Drain all the water and fill the tank with fresh water and rinse the system thoroughly with fresh
water for 15 minutes by continuously draining the water.
Cleaning by Direct application : (For hard scales which cannot be reached by water spray)
1.Take 5 liters of water at 50 deg C in a bucket.
2.Add 0.5 Kg of sulfamic acid powder in the water.
3.Mix thoroughly.
4.Using a paint brush, apply this mixture directly on the scaling (protect the eyes while doing
this).
5.Apply a liberal quantity until the scaling area is fully wet.
6.Leave it for 4 to 6 hours. Try to remove the scales by using a rubber hammer. If the scales are
hard, apply the mixture again and leave it for 4 more hours.
7.In the remaining quantity of this acid + water mixture, dissolve all the spray nozzles and leave it
for 2 hours.
8.Take out the nozzles and clean them with fresh water and compressed air blast.
9.Wash all the places with fresh water where acid-water mixture was applied.
DO NOT TOUCH THE ACID POWDER WITH BARE HANDS & DO NOT ALLOW CONTACT WITH SKIN & EYES.
WEAR RUBBER GLOVES WHILE DOING DE-SCALING

22
BALE PUSHER
3"
3"
1P
2"
1R
T
ECAF EDIS TNORF
ECAF POT
WEIV .H.L
2F
2P
3F
P
1F
ECAF POT
WEIV .H.L
ECAF MOTTOB
"1 EAS
"4/1.1 EAS
ECAF POT
"1 EAS
"4/1.1 EAS
T
WEIV.H.L
1.1
ECAF RAER
P
ROTOM PH 02
DETNUOM EGNALF
1.2
MIX FLOW FAN
10708
23
L
3.2
DP
DUST COLLECTION DUCTING
AIR SUCTION
DUCTING
HUMIDIFIER
FP
DUCTING
LINT SUCTION
2740
DIESEL
TANK
WATER
TANK
ISMB 150
"A"
ISMB 150
2"
ECAF EDIS RAER
ECAF EDIS RAER
ECAF EDIS TNORF
"B"
2015
8500
TYPICAL ARRANGEMENT FOR HUMIDIFICATION SYSTEM
PLC
PANEL
1.1/4"
L
2.2
L
2.1
N
TIO
EC DOW
INSPWIN

Required Burner Spares
Sr. No.
Code No.
Part Description
Req. Qty
25001288
COUPLING DRIVE FOR BURNER
2 set
25005685
INSPECTION WINDOW FOR BURNER
1 No.
25005686
FAN FOR BURNER
1 No.
25005687
PHOTORESISTANCE FOR BURNER (SENSOR)
5 Nos.
25005688
BURNER NOZZEL-PART NO. 3009850
5 Nos.
25002128
COIL-9 WATT FOR BURNER
5 Nos.
25001626
DIFFUSER DISC FOR BURNER
2 Nos.
25001479
MOTOR FOR BURNER
1 No.
25005689
PUMP FOR BURNER
2 Nos.
25005690
ELECTRODE HOLDER FOR BURNER
2 Nos.
25001289
H.T ELECTRODES FOR BURNER
5 Set.
25002160
C2000 COTTON MOISTURE METER
1 No.
20006291
PRESSURE SWITCH (3006645) FOR BURNER
1 No.
20006290
NIDDLE VALVE (3006373) FOR BURNER
1 No.
20006288
SERVOMOTOR (3012087) FOR BURNER
1 No.
20006287
COIL-7 WATT (3003594) FOR BURNER
10 Nos.
16
20006286
FLANGE GASKET (3003817) FOR BURNER
5 Nos.
17
20006283
H.T. LEAD (3003794) FRO BURNER
5 Nos.
18
20006282
NOZZLE HOLDER (3012096) FOR BURNER
10 Nos.
19
20006281
TRANSFORMER (3003785) FOR BURNER
2 Nos.
20
20006280
CONTROL BOX (3006215) FOR BURNER
1 No.
21
20006279
SEAL (3007079) FOR BURNER
1 No.
22
20006277
FLEXIBLE OIL LINE (3003769) FOR BURNER
5 Set.
23
20006289
PRESSURE GUAGE 3006140
2 Nos.
24
25005605
METALLIC COOLANT HOSE 3/8 X 12 LONG
5 Set.
8
9
10
11
12
13
14
15

24

Burner Description
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
20)
21)
22)
23)
24)
25)
26)
27)
28)
29)
25
Ignition Electrodes
Combustion Head
Screw for combustion head adjustment
Photocell
Screw for fixing fan
Servomotor
Side bars
Pump delivery valve (Safety Valve)
Pump delivery valve
Valve on return nozzle
Oil pressure switch
Pump
Plate for passage of hoses & cables
Supplementary air gate valve
Non-Drip nozzle holder
Fan pressure test point.
Mounting flange
Flame stability disc
Flame inspection window
Power switch
Motor contactor
Motor capacitor
Control Box (Sequence Controller)
Terminal Strip
Air gate valve
Pump pressure adjustment
Return oil pressure gauge
Pressure regulator on nozzle return
Extensions for side bars

18
14
15
17
19
16
90
26
27
28
20
21
11
43
43
9
8
25
32
30
24
12
23
10
13
22
29
31
35
42
38
36
33
34
37
3
4
52
81
70
89
40
41
39
54
55
53
58
56
57
18
71
70
83
82
59
60
51
72
61
44
45
77
73
74
46
69
34
81
63
33
49
78
85
18
77
18
86
87
18
70
76
75
70
80
18
84
67
88
65
64
79
66
68
48
62
50
47
26

BURNER SPARE PART LIST
SR. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
27
Description
FAN (Burner Blower)
DRIVE COUPLIGN (Burner blower)
SOUND DAMPING
AIR INTAKE
FUEL PUMP
GRADUATE SECTOR
SPRING
SCREW
LEVER
BEARING
BAR EXTENSION
INSPECTION WINDOW
SCREW
COVER
SCREW
MEMBRAN
MOTOR
SEAL (Fuel Pump)
FLEXIBLE OIL LINE
KEY
MOTOR
BAR
SHORT SHAFT
P.E. CELL
FAIR LEAD
CONTROL BOX
CONTACTOR
CONDENSOR
STARTER
SUPPORT
TRANSFORMER
SWITCH
SUPPORT
NOZZLE HOLDER
FRONT SHIELD
SUPPORT
NUT
H.T. LEAD
ANCHOR PLATE
ELECTRODE
U BOLT
DRIVE DISC (Burner Blower)
SPRING - LEVER
CONTROL DEVICE
FONT PIECE
SR. NO.
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
Description
SQUARE
SHUTTER
END CONE
FLANGE GASKET
CONNECTOR
DIFFUSER DISC
ANCHOR PLATE
HALF-SHELL
COIL
LEAD
TUBE
TUBE
SHORT SHAFT
LEVER
BEARING
ANCHOR PLATE
CAM ASSEMBLY
STUD
SUPPORT
SERVOMOTOR
CAM HOLDER SHAFT
SEAL
MODULATOR
CONNECTOR
SEAL
SCREW
PRESSURE GAUGE
O-RING
AIR DAMPER ASSEMBLY
TUBE
NIDDLE VALVE
NIDDLE VALVE
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
PRESSURE SWITCH
SCREW
SEAL
FILTER
CONNECTOR
SPACER
DEGLITCHER

Chairman Shri Hargovind Bajaj receiving award

from Honble Minister of Textile Govt. of India
Shri Shankersinh Vaghela
Managing Director Shri Rohit Bajaj receiving

Lalit Doshi Memorial award at SICOM Ltd.
Bajaj Steel - IMAMBADA PLANT
Bajaj Steel - HINGNA PLANT
BAJAJ GINNING AND PRESSING MACHINERY & EQUIPMENTS

Double Roller Cotton Gins ~ Auto Feeder ~ Baling Presses ~Pre-Cleaner ~Lint Cleaner~Seed Cotton Opener &
Cleaner~Pneumatic Conveying and Distribution System of Unginned Cotton for Automatic Plants~Belt conveyors
~ Pneumatic Conveying System for Cotton lint~Cotton Seed Conveyors, Elevators~Electricals & Spares etc.
design@blueflames.in
BAJAJ-CEC DELINTING EQUIPMENTS AND SYSTEMS WORLDS BEST NOW IN INDIA

Cotton Seed Screw Conveyors ~ Vertical Rotary Lifts ~ Seed Cleaner ~ Delinter ~ Pneumatic Conveying and
Distribution System of Linter and Motes ~ Linter Cleaner ~ Mechanical Distribution of Black Seed ~
Decorticator ~ Hull Beater ~ Saw Sharping Machines ~ Electricals & Linter Baling Press ~All other Storage
and Conveying Equipment and Devices for Delinting, Decorticating & Pressing Requirements
MOODY
INTERNATIONAL
ISO 9001 QMS
quality
IMAMBADA ROAD, NAGPUR- 440 018. INDIA

Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068
email : bsi@bajajngp.com website : www.bajajngp.com
UKAS
ement system
nag
c
ma
ified
er t

Humidification Manual

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BAJAJ

BAJAJ STEEL INDUSTRIES LIMITED

BAJAJ STEEL INDUSTRIES LIMITED

Striving & sustaining

BAJAJ HUMIDIFICATION SYSTEM

BAJAJ STEEL INDUSTRIES LIMITED

BAJAJ HUMIDIFICATION SYSTEM

OBJECTIVE OF MOISTURE RESTORATION / HUMIDIFICATION

BAJAJ STEEL INDUSTRIES LIMITED

BAJAJ HUMIDIFICATION SYSTEM

8 Uniform application through out the width.

HUMIDAIRE UNITS MOIST AIR GENERATOR:

MOIST AIR APPLICATORS

BAJAJ STEEL INDUSTRIES LIMITED

BAJAJ HUMIDIFICATION SYSTEM

uniform moisture application throughout the width.

BAJAJ STEEL INDUSTRIES LIMITED

BAJAJ HUMIDIFICATION SYSTEM

Humidaire Unit Operation in 4 Easy Steps

Understanding the principles of operation of a Humidaire Unit is easiest

Step 1: Ambient air is pulled in through the

Step 2: The air passes through the burner

BAJAJ STEEL INDUSTRIES LIMITED

BAJAJ HUMIDIFICATION SYSTEM

Step 3: The heated air enters the spray

Step 4: The moist air leaves the Humidaire

This unit features the HU-80 design which

Breeze Selector Switch Controls

BAJAJ STEEL INDUSTRIES LIMITED

BAJAJ HUMIDIFICATION SYSTEM

A Closer Look at the Breeze.

BAJAJ STEEL INDUSTRIES LIMITED

/1700 CMH of air

BAJAJ HUMIDIFICATION SYSTEM

4.08 Litres / Minute

WATER QUALITY REQUIREMENT TO BE USED WITH HUMIDIFIER

TOTAL SUSPENDED SOLIDS

TOTAL DISSOLVED SOLIDS

SOURCE (MIDC WATER)

< 5 Hazen / Colorless

< 5 NTU (Nephleometric

BAJAJ STEEL INDUSTRIES LIMITED

BAJAJ HUMIDIFICATION SYSTEM

Carbon residue (Ramsbottom) on 10

Cetane number(2), Min

Copper strip corrosion for 3hr at 1000c

Disillation, percent (V/V) recovered

Not worse P:15/ISO 2160

Kinematic viscosity, cSt, at 400C

Total Contamination, mg/kg

Density at 150C(6), kg/m3

Total sulphur(8), mg/kg, Max

Water content, percent (v/v)

P:40 / ISO 3733/ ISO 6296/ ISO 12937

(xvii) Cold Filter Plugging point (CFPP)(8) Max

Annex A/ ISO 11205 / D 2274(10)

ISO 12205 or D 2274

BAJAJ STEEL INDUSTRIES LIMITED

BAJAJ HUMIDIFICATION SYSTEM

TECHNICAL SPECIFICATIONS FOR THE BURNER

mm2/s max 6(1.5 E-6 cSt)

ELECTRICAL POWER CONSUMPTION

Bollers : water, steam, diathermic oil