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GB090-2614-250-PI-SP-0002 PMS Rev. F Page 2 of 40 SUMMARY OF DOCUMENT REVISIONS Rev. Date Revised Section Revised Revision Description A 29 / 03 / 2013 issued for Review Issued for Employer Review B 01 / / 07 / 2013 Re-issued for Approval. 1. All "DELETED"s in Section 9 of previous revisions of PMS mean that changes to FEED and Licensor PI
GB090-2614-250-PI-SP-0002 PMS Rev. F Page 2 of 40 SUMMARY OF DOCUMENT REVISIONS Rev. Date Revised Section Revised Revision Description A 29 / 03 / 2013 issued for Review Issued for Employer Review B 01 / / 07 / 2013 Re-issued for Approval. 1. All "DELETED"s in Section 9 of previous revisions of PMS mean that changes to FEED and Licensor PI
GB090-2614-250-PI-SP-0002 PMS Rev. F Page 2 of 40 SUMMARY OF DOCUMENT REVISIONS Rev. Date Revised Section Revised Revision Description A 29 / 03 / 2013 issued for Review Issued for Employer Review B 01 / / 07 / 2013 Re-issued for Approval. 1. All "DELETED"s in Section 9 of previous revisions of PMS mean that changes to FEED and Licensor PI
Doc No.: GB090-2614-250-PI-SP-0002 Rev. : F Page : 2 of 40
SUMMARY OF DOCUMENT REVISIONS
Rev. Date Revised Section Revised Revision Description A 29/03/2013 Issued for Review Issued for Employer Review B 01//07/2013 Re-issued for Review Incorporated Employers Comments C 19/07/2013 Issued for Approval Issued for Employer Approval D 01/08/2013 Re-Issued for Approval Incorporated Employers Comments (Class 15A3JS removed as per P&ID.) E 14/11/2013 Re-Issued for Approval Incorporated Employers Comments and Revised by Contractor as below;
1. All "DELETED"s in Section 9 of previous revisions of PMS mean that changes to FEED and Licensor Piping Classes specified in previous revisions of PMS were deleted (withdrawn). However to prevent any confusion, we removed all "DELETED" in Section 9 of PMS Rev.E.
This revision is based on Employer's comment on GB090-2614-250-PI-SP- 0014 Rev.A and is to resolve Employer's misunderstanding.
2. Appendix A_1A3RS Maximum size changed 30" to 26" as per P&IDs.
3. Appendix B_3B1R Maximum size of weldolet(TWE) changed 10" to 3" as per P&IDs.
4. Appendix A&B_1A6RS, 1A6RSU, DX1M2, DX1M3, DX1M7, DX1M7U, DX3M7 Minimums size changed 1/2" to 1" as per GB090-2614-2013-PI-TQ-0021 Rev.B.
5. Sec.3.1 ASTM B705 added as per GB090-2614- 2013-PI-TQ-0032 Rev.A.
6. Appendix D Commodity code of Plug(EL) added.
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7. Appendix A&B_CA3M1 Design pressure condition changed 19.6 to 51.1 as per ASME B16.5 because CA3M1 is Class 300.
8. Appendix B_1F0R BG added for GRE flage connection as per P&IDs.
9. Appendix B_1F0R Note N01.2) deleted following phrase as per Fluid List Rev.E(GB090-2614-250- PR-DL-0002); "ATM at 100degC"
10. Appendix B_1F0R Following requirement added Note N01); "All GRE pipes and piping components shall meet the latest version of GB090- 2614-250-PI-SP-0014(Purchase Specification for GRE Pipes and Piping Components)"
Also N01.3 revised as follows to correctly reflect GRE vendor's scope; "N01.3 Wall thickness calculation, stress analysis and surge analysis shall be also performed by GRE vendor. GRE vendor shall dispatch supervisor for Contractor's installation."
However the detail GRE vendor scope will be also specified in GB090-2614-250-PI- SP-0014 Rev.B as per Employer's comment on the same specification.
11. Appendix B_1A6RS, 1A6RSU, DX1M7, DX1M7U, DX3M7 PHWT size changed 1/2" & over to 1" & over.
12. Appendix B_DX15M7 PHWT size changed 1/2" & over to 2" & over.
13. Appendix B_3C0RD, 6C0RD PHWT size changed 8" & over to 12" & over.
14. Sec.3.2 GB090-2614-250-PI-SP-0014(Purchase
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Specification for GRE Pipes and Piping Components) added.
15. Appendix C_TI and TJ 2"x3/4", 2"x1", 2"x1.5" Reducing Tee(SW x BW type) changed to Sockolet.
16. Appendix B_BX1M1 3/4" TLR(45 degree Lateral) added as per P&IDs.
17. Appendix B_3A3RS 10" Swing Check Valve(VCS) added based on P&IDs (different type check valve).
18. Appendix B_6A3RS 16" Swing Check Valve(VCS) added based on P&IDs (different type check valve).
19. Appendix B_LN3N Weldolet(TWE) deleted as per FEED branch table.
24. Appendix A, B, C 1A3RSU, 3B3R, 6K0R and 9B3J class added based on P&IDs.
25. Appendix A&B_6A3RS - Maximum size changed 18" to 20" as per P&IDs. - 20" Pipe, Fittings, Flanges, Bolt/Nut, Gasket, Ball Valve added based on P&IDs.
26. Sec.3.2 Document Number for Positive Material Identification corrected as issued GB090- 2614-250-QA-PP-0100.
27. Appendix B Following classes added VLDFF - Integral DBB valve(Flanged x Flanged type) based on P&IDs;
29. Appendix B Following classes added VLDFT - Integral DBB valve(Flanged x NPT-F type) based on P&IDs;
1A3R, 3A1R, 9B1J
30. Appendix B Following classes added VLDFS - Integral DBB valve(Flanged x SW with 100mm
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nipple type) based on P&IDs;
3A1R, 6A1R
31. Appendix B Following classes added VLDF3 - Integral DBB valve(Flanged x Flanged type, CL300) based on P&IDs;
1A6RS, DX1M2, BC1M1, BX1M1, DX1M3
32. Appendix B Following classes added VLDT3 - Integral DBB valve(Flanged x NPT-F type, CL300) based on P&IDs;
BC1M1, BX1M1
33. Appendix B Steam inlet/outlet size changed to 3/4" in Note V04.2 as per GB090-2614-250-PI- SP-0007 (Steam Jacketed Lines Specification) Rev.C.
34. Appendix B Note V07 added for SWxNPT ball valve.
35. Appendix B Note V08 added for Integral Double Block Bleed Valve of 2" FLGD x 1/2" SW with nipple or 2" FLGD x 1/2" NPT(F)
36. Appendix B Note V09 added for Reduced Bore Spring Loaded Return Valve.
37. Appendix B Following classes added VLS (Reduced Bore Spring Loaded Return Valve0) based on P&IDs; BC1M1, BJ6M1, DX1M7, LN15N
38. Appendix B_1K0RS 2" F15, G15, B15 added as per P&IDs.
39. Appendix B_3C0RD 18" F9, G9, B9 added as per P&IDs.
40. Appendix B_15K0J, CA1M1 THD(Half Coupling) deleted as per P&IDs.
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41. Appendix B_1A6RS 2" F9, G9, B9 added as per P&IDs.
42. Appendix B_9C0JF 10"~12" FJ15(Jack Bolt Flange), FBS15(Blank&Spacer) added as per P&IDs.
43. Appendix B_3A1R 1" Regulating Globe Valve added as per P&IDs.
44. Appendix B_3A1RH 3" Regulating Globe Valve added as per P&IDs.
45. Appendix B_DX3M7, LN1N, LN3N, NN1N We added the trunnion mounted ball valves in the piping classes for amine services(VLA) with operating temperature above 66 deg.C (150 deg.F). There is no such requirement in Contract. However through Contractor's internal investigation and experience, normal o-ring material (e.g. VITON) as a primary seal may not be suitable for high temperature amine service and FFKM o-ring that is more expensive than normal o-ring material shall be used as a primary seal for those service. We did not add floating ball valves for such service because only RTFE seal that is suitable for such service will be used as a primary seal.
46. Appendix B Note V10 added for trunnion mounted ball valves for amine services with operating temperature above 66deg.C(150deg.F)
47. Appendix A & B & C_3A3RSP 3A3RSP class deleted because the material changed CS(3A3RSP) to Alloy 825(3C0RD) as per GB090-2614-250-PR- PI-0127.
F 10/04/2014 Re-Issued for Approval Incorporated Employers Comments and Revised by Contractor as below;
1. Appendix A_3K0R, LN15N, NN9N, 9K0J,
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CX15M2 Design Temp. changed from -10deg.C to - 46deg.C as per GB090-2614-250-PR-DL- 0002.
2. Appendix A_9A1J, 9A3J, 9A3JS, 9B1J, 9B3J, 9C0JF, 9K0J, NN9N ASME Class 1500 RTJ deleted as per EMPLOYERs comment of GB090-2614- 250-PI-CL-0001 Rev.D
3. Appendix B DESIGN CODE, FLANGE CODE added.
4. Appendix B_1A0RG 4 FF, BG added as per P&IDs.
5. Appendix B_1A1R 1) 1 VBK added as per P&IDs. 2) 3/4 VLFD added as per P&IDs. 3) 1/2 VLST added as per P&IDs. 4) 1/2 VLDST added as per P&IDs.
6. Appendix B_1A1RH 1) 3/4 VLT added as per P&IDs. 2) 1/2 VLST added as per P&IDs.
7. Appendix B_1A3R 1) 36 P, B, BF, E, EA, RE, RC, T, CP, F, FJ, FB, FBS, G added as per P&IDs. 2) 1.1/2~3, 6 VBK added as per P&IDs. 3) 3/4 VLFD added as per P&IDs. 4) 1/2 VLST added as per P&IDs.
8. Appendix B_1A3RH 1) 3/4 VLT added as per P&IDs. 2) 1/2 VLST added as per P&IDs.
9. Appendix B_1A3RS 1) 1, 2~3 VBK added as per P&IDs. 2) 2 VLDFT added as per P&IDs. 3) 2 VLDFF added as per P&IDs. 4) 8 VLFA added due to amine service above operating temperature 66degC(150degF).
10. Appendix B_1A6RS 1) 2 F6, B6, G6 added as per P&IDs. 2) 1 F9, B9, G9 added as per P&IDs.
11. Appendix B_1B1R
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1) 1~2 VBK added as per P&IDs. 2) 1 VBKF added as per P&IDs. 3) 1/2 VLDST added as per P&IDs. 4) 2 F6, G6, B6, F9, G9, B9 added as per P&IDs.
12. Appendix B_1C0RD 1 VBK, VBKF added as per P&IDs.
13. Appendix B_1K0R 1) 1~2 F6, B6, G6 added as per P&IDs. 2) 1 F9, B9, G9 added as per P&IDs. 3) 1 VBK added as per P&IDs. 4) 1/2 VLDFF added as per P&ID. 5) 1/2 VLST added as per P&IDs. 6) 1/2 VLDST added as per P&IDs.
14. Appendix B_1K0RS 1) 1 F15, B15, G15 added as per P&IDs. 2) 6 TLR added as per P&IDs. 3) 2 VBK added as per P&IDs.
15. Appendix B_3A1R 1) 1 VBKF added as per P&IDs. 2) 1/2 VLST added as per P&IDs. 3) 1/2 VLDST added as per P&IDs.
16. Appendix B_3A1RH 1/2 VLST added as per P&IDs.
17. Appendix B_3A3R 1) 1, 2, 6 VBK added as per P&IDs. 2) 1/2 VLST added as per P&IDs. 3) 1/2 VLDST added as per P&IDs.
18. Appendix B_3A3RH 1) 4 VLF added as per P&IDs. 2) 1/2 VLST added as per P&IDs. 3) 1/2 VLDST added as per P&IDs.
19. Appendix B_3A3RS 1) 1 VBK added as per P&IDs. 2) 6 VCD, VCT, VCDT added as per P&IDs. 3) 2 VLDFT added as per P&IDs.
20. Appendix B_3B1R 1) 1~2 VBK added as per P&IDs. 2) 1 VBKF added as per P&IDs. 3) 4 VCD, VCT, VCDT added as per P&IDs.
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4) 3/4 VLFD added as per P&IDs.
21. Appendix B_3C0RD 1) 1~2 VBK added as per P&IDs. 2) 1 VBKF added as per P&IDs. 3) 6 VCS added as per P&IDs.
22. Appendix B_3K0R 1) 2 VLDFF added as per P&IDs. 2) 1/2 VLST added as per P&IDs.
23. Appendix B_6A1R 1) 1~2 VBK added as per P&IDs. 2) Max. size of VB changed from 16 to 12. 3) 1/2 VLST added as per P&IDs. 4) 1/2 VLDST added as per P&IDs.
24. Appendix B_6A3RS 1) 1~2 VBK added as per P&IDs. 2) 20 VA added as per P&IDs.
25. Appendix B_6B1R 1/2 VLDST added as per P&IDs.
26. Appendix B_6C0RD 1 VBK, VBKF added as per P&IDs.
27. Appendix B_6K0R 1) 1/2~1.1/2 JN1, CPT added as per P&IDs. 2) 3/4 VLFD, VLT added as per P&IDs. 3) 1/2 VLST added as per P&IDs.
28. Appendix B_9A1J 1) 1~2 VBK added as per P&IDs. 2) 1 VBKF added as per P&IDs. 3) 1/2 VLDST added as per P&IDs.
29. Appendix B_9A3J 1) 1~2 VBK added as per P&IDs. 2) 1 VBKF added as per P&IDs. 3) 1/2 VLDST added as per P&IDs.
30. Appendix B_9A3JS 1 VBK, VBKF added as per P&IDs.
31. Appendix B_9B1J 1) 1, 4, 12 VBK added as per P&IDs. 2) 1 VBKF added as per P&IDs. 2) 3/4 VLFD added as per P&IDs.
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3) 1/2 VLDST added as per P&IDs.
32. Appendix B&C_9B3J 3 P, E, EA, RE, RC, T, CP, TWE, F, FB, F8, G, B, VA added as per P&IDs.
33. Appendix B_9C0JF 1) 4 F815 added as per P&IDs. 2) 4 FJ15 added as per P&IDs. 3) 3 VA15 added as per P&IDs. 4) 1, 8 VBK added as per P&IDs. 5) 1 VBKF added as per P&IDs. 6) Bolting Material changed as below as per GB090-2614-2013-PI-TQ-0019; - up to 10 : A193 GR.B7M/A194 GR.2HM with isolation kit(but without gasket) and with washer & sleeve spare. - 12 and above : A193 GR.B7M/A194 GR.2HM.
34. Appendix B_9K0J 1) 1/2 VLDFF added as per P&IDs. 2) 1/2 VLDST added as per P&IDs.
35. Appendix B_BA1M1 1) 2, 4 FK, GK, BK added as per P&IDs. 2) 1/2, 3/4 VLT added as per P&IDs. 3) 1/2 VLST added as per P&IDs.
36. Appendix B_BC1M1 1) 2 VA3 added as per P&IDs. 2) 3 VL added as per P&IDs. 3) 1/2 VLST added as per P&IDs.
37. Appendix B_BE1M1 1) 3/4 VLFD added as per P&IDs. 2) 1/2 VLST added as per P&IDs. 3) 1/2 VLDST added as per P&IDs.
38. Appendix B_BJ1M1 2, 6 F6, G6, B6 added as per P&IDs
39. Appendix B_BJ6M1 1/2 VLST added as per P&IDs.
40. Appendix B_BX1M1 1) 1.1/2, 2 VJP added as per P&IDs. 2) 1/2 VLST added as per P&IDs. 3) 1/2 VLDST added as per P&IDs. 4) 24 FK, BK, GK added as per P&IDs.
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5) 30 FK, BK, GK added as per P&IDs.
41. Appendix B_CA1M1 1) 3/4 VLT added as per P&IDs. 2) 1/2 VLST added as per P&IDs.
42. Appendix B_CA3M1 1/2 VLST added as per P&IDs.
43. Appendix B_CX1M2 1) 20 VJC added as per P&IDs. 2) 20 VJP added as per P&IDs.
44. Appendix B_CY1M1 1) 2 VA3 added as per P&IDs. 2) 3/4 NIP added as per P&IDs.
45. Appendix B_DX15M7 6 VCD added as per P&IDs.
46. Appendix B_DX1M2 1 VBKF added as per P&IDs.
47. Appendix B_DX1M7 1) 2 F9, G9, B9 added as per P&IDs. 2) 1 VBKF added as per P&IDs. 3) 2 VA3 added as per P&IDs.
48. Appendix B_DX1M7U 1) 3 TLR added as per P&IDs. 2) 3 VLE added as per P&IDs.
49. Appendix B_DX3M7 1 VBK added as per P&IDs.
50. Appendix B_LN15N 1 VBK added as per P&IDs.
51. Appendix B_LN1N 12 F15, G15, B15 added as per P&IDs.
52. Appendix B_LN3N 1) 1/2 VLDFA added due to amine service above operating temperature 66degC(150degF). 2) 6 VLA added due to amine service above operating temperature 66degC(150degF).
53. Appendix B_NN1N 1) 1.1/2 F15, G15, B15 added as per
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P&IDs. 2) 1 VBKF added as per P&IDs. 3) 1/2, 2 VLDF3 added as per P&IDs. 4) 2 VLD3A added due to amine service above operating temperature 66degC(150degF). 5) 12 VLFA added due to amine service above operating temperature 66degC(150degF).
54. Appendix B_NN9N 1 VBK added as per P&IDs.
55. Appendix C_TE 2x(3/4~1.1/2) changed S to TW as per FEED.
56. Appendix B_Specific Piping Notes 1) Note 1.2 changed as per GB090-2614- 2013-PI-TQ-0019. 2) Note 1.6 added. 3) Note 2 and 3 changed as per GB090- 2614-250-QA-PP-0100. 4) Note V11, V12 added.
HOLD LIST
No. Hold Description Page None
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TABLE OF CONTENTS 1 SCOPE AND PURPOSE ........................................................................................................................... 20 1.1 SCOPE ..................................................................................................................................................... 20 1.1.1 Piping Material Control System ....................................................................................................... 20 1.1.2 Commodity Codes of Piping Components .................................................................................... 20 1.2 PURPOSE ................................................................................................................................................ 20 2 DEFINITIONS ............................................................................................................................................. 20 2.1 DEFINITIONS .......................................................................................................................................... 20 2.2 ORDER OF PRECEDENCE ................................................................................................................... 21 2.3 ABBREVIATIONS ................................................................................................................................... 21 3 REFERENCES ............................................................................................................................................ 22 3.1 INTERNATIONAL CODES AND STANDARDS ................................................................................... 22 3.2 PROJECT SPECIFICATIONS AND PROCEDURES ........................................................................... 25 4 CLASS NUMBERING PRINCIPLES OF LICENSOR PIPING CLASSES ............................................. 25 4.1 GENERATION OF NUMBER ................................................................................................................ 25 4.2 NUMBERING ........................................................................................................................................... 26 4.2.1 Letter representing the main material and corrosion allowance of the class ......................... 26 4.2.2 Letter representing the fluid service of the class ........................................................................ 26 4.2.3 Digit number representing the flanges rating of the class ......................................................... 26 4.2.4 First suffixes ....................................................................................................................................... 27 4.2.5 Second suffixes .................................................................................................................................. 27 5 CLASS NUMBERING PRINCIPLES OF FEED PIPING CLASSES ...................................................... 27
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5.1 GENERATION OF NUMBER ................................................................................................................. 27 5.2 NUMBERING ........................................................................................................................................... 27 5.2.1 Numbers representing the flanges rating of the class ................................................................ 28 5.2.2 Letters representing the main material of the class .................................................................... 28 5.2.3 Numbers also indicate the corrosion allowance of the class .................................................... 28 5.2.4 Letters representing the flange face of the class ......................................................................... 28 5.2.5 Suffixes ................................................................................................................................................ 28 5.2.6 Additional Suffixes ............................................................................................................................ 29 6 UNIT OF MEASUREMENTS ..................................................................................................................... 29 7 GENERAL REQUIREMENTS ................................................................................................................... 29 7.1 MATERIALS ............................................................................................................................................ 29 7.1.1 General Requirements of Technip Unit .......................................................................................... 29 7.1.2 General Requirements of Jacobs Unit ........................................................................................... 30 7.1.3 Carbon Steel ....................................................................................................................................... 30 7.1.4 Material used in wet H2S Service .................................................................................................... 30 7.1.5 Materials not in Specification .......................................................................................................... 30 7.1.6 Dual Certified Materials ..................................................................................................................... 30 7.2 PIPE DIAMETERS .................................................................................................................................. 31 7.3 MINIMUM THICKNESS (RETIREMENT THICKNESS) ....................................................................... 31 7.4 INSPECTION, TESTING AND CERTIFICATION ................................................................................. 31 7.4.1 General ................................................................................................................................................. 31 7.4.2 Impact Test Requirements ............................................................................................................... 32
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1 SCOPE AND PURPOSE
1.1 SCOPE
This document covers the minimum requirements for the design and selection of piping components for Central Processing Facilities Phase-2 Production Infrastructure for Badra Oil Field Project, Iraq.
Detailed Specifications are in APPENDIX B with the following exceptions:
a) Items designated as Specialties such as strainers, steam traps, sight glasses, flame arrestors etc. b) All Instrument items like control valves, thermowells and orifice flanges etc. c) HVAC ducts d) Service piping inside the buildings e) Instrument tubing/Piping f) All pipeline related items g) All piping within Vendor designed/supplied packages, Vendor shall comply to FEED specification 7077T-000-JSD-1300-001 as a minimum
1.1.1 Piping Material Control System
CONTRACTORs own piping material control system, GPIMS Ver.4.0, is used for the generation of piping material classes, MTO (Material Take-Off) and data of 3D modeling catalog development.
1.1.2 Commodity Codes of Piping Components
CONTRACTORs own commodity codes system is used. The commodity codes shall be shown on BM (Bill of Material) sheets and isometric drawings. (See Appendix D)
1.2 PURPOSE
The purpose of this document is to ensure that the piping material used in the project has a well-defined consistency and basis is maintained throughout the execution of the project. This document is intended to be used as the basis for project design and material Procurement.
2 DEFINITIONS
2.1 DEFINITIONS
EMPLOYER: means Gazprom Neft Badra B.V..
CONTRACTOR: means Samsung Engineering Co., Ltd.
CONTRACTORS JOB NO.: SG-2614
FEED CONTRACTOR: means TECHNIP.
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LICENSOR: means JACOBS.
SUBCONTRACTOR: means any company or person to whom CONTRACTOR has subcontracted any part of the WORK.
SUPPLIER: means any person, firm or company, which manufacture or supply equipment or services for the performance of any item of the WORK.
PROJECT: means EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ.
WORK: means the works and/or services entrusted by CONTRACTOR under the Contract with EMPLOYER.
2.2 ORDER OF PRECEDENCE
In the event of apparent technical conflict occurring in applying this specification and reference documents, the following order of precedence shall apply;
1. Iraqi Local Regulations; 2. Purchase Requisition of Contractor (with Note 1); 3. Equipment datasheet; 4. International codes and standards as mentioned in the Project specification (with Note 2); 5. Contractors Project Specifications
Note 1: No technical specification shall be defined herein which conflicts or alters the Contractors Project specification
Note 2: For cases where requirements of Contractor Project specification is superior/exceed requirements set forth in the codes and standards, the former shall be considered as mandatory requirement for this Project.
Exceptions to and deviations from this specification and any other referenced documents shall not be implemented without written approval by EMPLOYER
2.3 ABBREVIATIONS
The following abbreviations are used in this document;
API American Petroleum Institute ASME American Society of Mechanical Engineers ASTM American Society for Testing and Materials BS British Standard CE Carbon Equivalent CNAF Compressed Non Asbestos Fibre CRA Corrosion resistant Alloy CS Carbon Steel DPT Dye Penetration Test
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ED Explosive Decompression EEMUA Engineering Equipment and Material User Association EN Euro Norm FEP Perfluoro (ethylene-propylene) copolymer FW Filament Winding HNBR Hydrogenated Nitrile-butadiene Rubber ISO International Standards Organization LTCS Low Temperature Carbon Steel MPT Magnetic Particle Test MSS Manufacturers Standardization Society NACE National Association of Corrosion Engineers NBR Nitrile-butadiene Rubber NDE Non-Destructive Examination NPS Nominal Pipe Size PEEK Polyether ether ketone PFA Perfluoro (alkoxyalkane) PTFE Poly tetra fluoroethylene PWHT Post Weld Heat Treatment RPTFE Reinforced Polytetrafluoroethylene RT Radiography Test SS Stainless steel UNS Unified Numbering System UT Ultrasonic Test WT Wall Thickness FEED Front End Engineering Design EPC Engineering Procurement and Construction
3 REFERENCES
In conjunction with this specification, the codes, standards, regulations and references listed below shall also be applicable. Equivalent alternatives may be offered; however these shall be identified and based on agreement with Employer / Contractor.
3.1 INTERNATIONAL CODES AND STANDARDS
Unless otherwise specified, reference to any standard or code shall mean the latest edition of that standard or code including addenda, supplements or revisions as follows.
ASME B1.1 - (01.2003 - R2008) Unified Inch Screw Threads (UN and UNR Thread Form) ASME B1.20.1 - (08.1983 - R2006) Pipe Threads, General Purpose (Inch) ASME B16.5 (06.2009) Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch Standard ASME B16.10 (10.2009) Face-to-Face and End-to-End Dimensions of Valves ASME B16.11 (01.2011) Forged Fittings, Socket-Welding and Threaded ASME B16.14 (10.2010) Ferrous Pipe Plugs, Bushings, and Locknuts with Pipe Threads ASME B16.20 Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound, F
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(01.2007) and Jacketed ASME B16.21 (02.2011) Nonmetallic Flat Gaskets for Pipe Flanges ASME B16.34 (09.2009) Valves - Flanged, Threaded, and Welding End ASME B16.47 (10.2011) Large Diameter Steel Flanges NPS 26 Through NPS 60 Metric/Inch Standard ASME B31.3 (01.2010) Process Piping ASME B46.1 (01.2009) Surface Texture (Surface Roughness, Waviness, and Lay) ASME PV Code IX (07.2011) ASME Boiler and Pressure Vessel Code, Section IX: Qualification Standard for Welding and Brazing Procedures, Welders, Brazers Welding and Brazing Operators. API RP 582 (12.2009) Welding Guidelines for the Chemical, Oil, and Gas Industries API SPEC 6FA (04.1999 - R2011) Specification for Fire Test for Valves API STD 594 (09.2010) Check Valves: Flanged, Lug, Wafer, and Butt-welding API STD 598 (09.2009) Valve Inspection and Testing API STD 600 (03.2009) Steel Gate Valves-Flanged and Butt-welding Ends, Bolted Bonnets API STD 602 (10.2009) Steel Gate, Globe, and Check Valves for Sizes NPS 4 (DN 100) and Smaller for the Petroleum and Natural Gas Industries API STD 607 (09.2010) Fire Test for Quarter-turn Valves and Valves Equipped with Nonmetallic Seats API STD 609 (09.2010) Butterfly Valves: Double-flanged, Lug- and Wafer-type ASTM A105/A105M (11.2012) Standard Specification for Carbon Steel Forgings for Piping Applications ASTM A182/A182M (11.2012) Standard Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service ASTM A193/A193M (08.2012) Standard Specification for Alloy-Steel and Stainless Steel Bolting for High Temperature or High Pressure Service and Other Special Purpose Applications ASTM A194/A194M (11.2012) Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both ASTM A216/A216M (11.2012) Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature Service ASTM A350/A350M (03.2012) Standard Specification for Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness Testing for Piping Components ASTM A351/A351M (11.2012) Standard Specification for Castings, Austenitic, for Pressure- Containing Parts ASTM A352/A352M 2006 (R2012) Standard Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts, Suitable for Low-
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Temperature Service ASTM A370 (10.2012) Standard Test Methods and Definitions for Mechanical Testing of Steel Products ASTM A380/A380M (05.2006) Standard Practice for Cleaning, Descaling, and Passivation of Stainless Steel Parts, Equipment, and Systems ASTM A395/A395M (12.1999 - R2009) Standard Specification for Ferritic Ductile Iron Pressure- Retaining Castings for Use at Elevated Temperatures ASTM A453/A453M (05.2012) Standard Specification for High-Temperature Bolting, with Expansion Coefficients Comparable to Austenitic Stainless Steels ASTM B148 (05.1997 - R2009) Standard Specification for Aluminum-Bronze Sand Castings ASTM B150/B150M (10.2012) Standard Specification for Aluminum Bronze Rod, Bar, and Shapes ASTM B705 (05.2005 - R2009) Standard Specification for Nickel-Alloy (UNS N06625, N06219 and N08825) Welded Pipe ASTM E165 (06.2012) Standard Practice for Liquid Penetrant Examination for General Industry ASTM E327 (01.1994) Standard Test Method for Optical Emission Spectrometric Analysis of Stainless Type 18-8 Steels by the Point-To-Plane Technique ASTM E352 (02.2013) Standard Test Methods for Chemical Analysis of Tool Steels and Other Similar Mediumand High-Alloy Steels ASTM E353 (07.1993 - R2006) Standard Test Methods for Chemical Analysis of Stainless, Heat-Resisting, Maraging, and Other Similar Chromium- Nickel-Iron Alloys ASTM E572 (12.2012) Standard Test Method for Analysis of Stainless and Alloy Steels by Wavelength Dispersive X-ray Fluorescence Spectrometry BS EN ISO 15761 (03.2003) Steel gate, globe and check valves for sizes DN 100 and smaller, for the petroleum and natural gas industries BS EN ISO 17292 (08.2004) Metal ball valves for petroleum, petrochemical and allied industries BS EN 10497 (03.2010) Testing of valves - Fire type-testing requirements BS 1868 (11.1975 - R2012) Specification for Steel check valves (flanged and butt-welding ends) for the petroleum, petrochemical and allied industries BS 1873 (01.1975 - R2007) Steel Globe and Globe Stop and Check Valves (Flanged and Butt- Welding Ends) for the Petroleum, Petrochemical and Allied Industries EEMUA 182 (01.2004) Specification for Integral Block and Bleed Valve Manifolds for Direct Connection to Pipework EN10204 (01.2005) Metallic products - Types of inspection documents MSS SP-53 (01.2012) Quality Standard for Steel Castings and Forgings for Valves, Flanges, Fittings, and Other Piping Components - Magnetic Particle Examination Method MSS SP-55 (01.2011) Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping Components - Visual Method for Evaluation of Surface Irregularities NACE MR0103 Materials Resistant to Sulfide Stress Cracking in Corrosive
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(06.2012) Petroleum Refining Environments NACE MR 0175/ISO15156 2nd Edition (10.2009) Petroleum and natural gas industries - Materials for use in H2S-containing environments in oil and gas production ISO 10474 (01.1991) Steel and Steel Products - Inspection Documents ISO 5208 (07.2009) Industrial valves - Pressure testing of metallic valves ISO 5210 (01.1991) Industrial Valves - Multi-Turn Valve Actuator Attachments ISO 5211 (02.2001) Industrial Valves - Part-Turn Actuator Attachment
3.2 PROJECT SPECIFICATIONS AND PROCEDURES
For the following Project Specifications, Approved (code-1) revision shall be refered.
Document Description 7077T-000-JSD-1300-001 Piping Class Specification JNL-200-CN-0006-01/02 Piping Specification GB090-2614-250-MT-SP-0002 Painting Specification and Color Shades GB090-2614-250-PI-LL-0001 Line List GB090-2614-250-PI-SP-0004 Piping Material Color Coding Specification GB090-2614-250-PI-SP-0007 Steam Jacketed Lines Specification GB090-2614-250-PI-SP-0009 Purchase Specification for Piping Components GB090-2614-250-PI-SP-0010 Purchase Specification for Gate, Globe and Check Valves GB090-2614-250-PI-SP-0011 Purchase Specification for Butterfly Valves GB090-2614-250-PI-SP-0012 Purchase Specification for Plug Valves GB090-2614-250-PI-SP-0013 Purchase Specification for Ball Valves GB090-2614-250-PI-SP-0014 Purchase Specification for GRE Pipes and Piping Components GB090-2614-250-PI-SP-0015 Steam Tracing Specification GB090-2614-250-QA-SP-0002 Welding of Carbon Steel Piping and Equipment in Wet H2S Service GB090-2614-250-QA-PP-0004 Shop Inspection and Test Procedure GB090-2614-250-QA-PP-0100 Specification for Positive Material Identification GB090-2614-250-MT-RP-0001 Material Selection Report
4 CLASS NUMBERING PRINCIPLES OF LICENSOR PIPING CLASSES
4.1 GENERATION OF NUMBER
The class number shall consist of: Letter representing the main material and corrosion allowance Letter representing the fluid service Digit number representing the ASME flanges rating First optional suffixes are used to indicate specific service condition Second optional suffixes are used to indicate additional specific service condition
F F F
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Example: piping class CX1M7U
C X 1 M7 U
Carbon steel + Corrosion allowance 3.0mm Fluid service Rating 150lbs HIC resistant + PWHT Underground
4.2 NUMBERING
The letters and numbers to be used for numbering piping classes are indicated hereafter:
4.2.1 Letter representing the main material and corrosion allowance of the class B = Carbon steel + Corrosion allowance 1.5mm C = Carbon steel + Corrosion allowance 3.0mm D = Carbon steel + Corrosion allowance 6.0 mm L = Stainless steel 316L + Corrosion allowance 1.5 mm M = Stainless steel 304 + Corrosion allowance 1.5 mm N = Stainless steel 321 or 304L + Corrosion allowance 1.5 mm
Note: Exceptions are made to following cases;
1. Carbon steel jacket outer piping classes (CY1 M 1 J and CZ1 M1 J) with carbon steel + corrosion allowance 1.5 mm because their fluid service is a low pressure steam. Their numbering is to be in harmony with jacket inner piping class names (CY1 M1 and CZ1 M1). 2. CX15M2 with stainless steel 316L + corrosion allowance 1.5 mm because it is made instead of carbon steel with 3.0mm SS316L clad.
4.2.2 Letter representing the fluid service of the class
A = See Appendix A (Fluid Service and Piping Classes) C = See Appendix A (Fluid Service and Piping Classes) E = See Appendix A (Fluid Service and Piping Classes) J = See Appendix A (Fluid Service and Piping Classes) N = See Appendix A (Fluid Service and Piping Classes) X = See Appendix A (Fluid Service and Piping Classes) Y = See Appendix A (Fluid Service and Piping Classes) Z = See Appendix A (Fluid Service and Piping Classes)
Note: There is no clear explanation for this letter in Licensor specification.
4.2.3 Digit number representing the flanges rating of the class
1 = 150 Ibs
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3 = 300 Ibs 6 = 600 Ibs 9 = 900 Ibs 15=1500 lbs
4.2.4 First suffixes
M1 = For plain carbon steels and for utilities M2 = Equivalent to the requirements of NACE MR0103-2012. M3 = M2+resistance against HIC (Hydrogen Induced Cracking) M7 = M3+resistance against Amine SCC by application of PWHT N = Stainless steels with NACE MR-0103 requirements
Note: For carbon steel in SOUR service, the FEED requirements as per GB090-2614- 250-QA-SP-0002 have been also applied. This application results in making M2 and M3 be the same as FEED SOUR piping classes, which require HIC resistance for all carbon steel in SOUR service. For M7, it is the same as FEED SOUR piping classes except for the mandatory PWHT requirement.
4.2.5 Second suffixes
J = Jacket outer U = Underground
5 CLASS NUMBERING PRINCIPLES OF FEED PIPING CLASSES
5.1 GENERATION OF NUMBER
The class number shall consist of: Digit number representing the ASME flanges rating
Letter representing the main material entering into the composition of the material used for the pipes, fittings, flanges, valves, etc., of the piping material class.
Digit number indicates the corrosion allowance of the class.
Letters representing the flange face of the class.
Optional suffixes are used to indicate specific service condition.
Example: piping class 1A6RSU
1 A 6 R S U
Rating 150lbs Carbon steel Material Corrosion Allowance 6mm RF flange face SOUR Underground
5.2 NUMBERING
The letters and numbers to be used for numbering piping classes are indicated hereafter:
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5.2.1 Numbers representing the flanges rating of the class
1 = 150 lbs
3 = 300 lbs
6 = 600 lbs
9 = 900 lbs
15 = 1500 lbs
25 = 2500 lbs
5.2.2 Letters representing the main material of the class
A = Carbon steels
B = Low Temperature Carbon steels
C = Alloy steels (Alloy 625, Alloy 825 or bi-metallic pipes with Alloy clad)
D = Low Temperature 3.5%Ni Steels
K = Stainless steels 316L
L = Internal Epoxy Lined
F = GRP
5.2.3 Numbers also indicate the corrosion allowance of the class
0 = corrosion allowance 0 mm
1 = corrosion allowance 1.5 mm
3 = corrosion allowance 3.0 mm
6 = corrosion allowance 6.0 mm
5.2.4 Letters representing the flange face of the class
R = Raised Face (RF)
J = Machined face for ring Joint (RTJ)
5.2.5 Suffixes
The following optional suffixes are used to indicate specific service condition:
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D = bi-metallic clad pipes CS plus clad Alloy825
E = bi-metallic clad pipes CS plus clad Alloy625
F = bi-metallic clad pipes LTCS plus clad Alloy825
G = Galvanized
H = Steam classes
S = Sour Service
5.2.6 Additional Suffixes
U = Underground (This suffix can be used within other suffixes.)
P = Produced water with high chloride content (Duplex stainless steel trim valve)
6 UNIT OF MEASUREMENTS
SI units shall be used throughout the specifications with the following exceptions;
Nominal bore (NB) size of Pipe and Components are in Inch.
Table of conversion fraction to decimal is as below; Fraction Decimal 0.5 0.75 1. 1.5
Wall thickness is in schedule Number (SCH), if schedule number is not available then thickness is indicated in mm.
Stud bolt and Nut diameter is in Inch and length mm.
7 GENERAL REQUIREMENTS
7.1 MATERIALS
7.1.1 General Requirements of Technip Unit
Piping materials and limitations (e.g. pressure, temperature, and diameter) of each piping class are shown on detailed piping classes.
The pressure and temperature given in each piping class are the design limitations and shall not be exceeded. All piping components except for soft seated valves and pipe wall thickness shown in each piping class are based on these limits. The pressure and temperature limits for soft seated valves shall be as per manufacturers rating curve.
Limits (temperature/thickness) to which material to be impact tested are conforming to ASME B31.3 Section 323.3.
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Cast ductile iron shall not be used in sour service.
7.1.2 General Requirements of Jacobs Unit
Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings;
- Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2
- Welded pipe and welded fitting made from plate: The plate shall meet the requirements below.
- Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2
- Forging: C <= 0.23%, normalized
- Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2
- Castings: C <= 0.25%, normalized
7.1.3 Carbon Steel
According to ASME B 31-3, latest edition, Carbon steel pipes, fittings and plates shall be impact tested depending on design metal temperature - thickness combination.
7.1.4 Material used in wet H2S Service
Materials used in wet H2S services are called "SOUR SERVICE.
All piping materials in "SOUR SERVICE" shall at least follow requirements of NACE standard MR 0175/ISO 15156. In addition, carbon steel materials in SOUR SERVICE shall meet GB090-2614-250-QA-SP-0002.
Bolting B7M/2HM for Carbon Steel shall be used.
7.1.5 Materials not in Specification
Components not listed in the individual PIPING CLASSES of this specification shall be considered out-of-specification components and shall, in general, be identified as specialty items with the Stick Code on the Process & Instrumentation Diagrams (P&IDs) and piping drawings
7.1.6 Dual Certified Materials
Material specified as Dual Grade i.e. 316/316L shall be supplied certified to both the grades specified. AII items shall be supplied with mechanical properties to the ASTM product specification for UNS S31600 (i.e. TP316) and chemical properties to the ASTM product specification for UNS S31603 (i.e. TP316L). Dual grade materials shall be
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supplied in the solution treated condition and shall not be used above 300 and shall be supplied with hardness test results demonstrating compliance 10 NACE MR 0175 / ISO 15156 where applicable. The substitution of single grade material where dual grade is specified not permitted without prior EMPLOYER approval.
7.2 PIPE DIAMETERS
Pipe in size 1/4", 3/8", 1"1/4, 2"1/2, 3"1/2, 5", 7", 9", 22", should be avoided as far as possible. Standard line connections to equipment with such connection sizes shall be made with suitable adapter fittings provided by equipment supplier.
7.3 MINIMUM THICKNESS (RETIREMENT THICKNESS)
The wall thickness of piping components is in accordance with requirements of ASME B31.3 for piping classes with ASTM/API material.
The minimum wall thickness after reduction by corrosion allowance, mill tolerance, threading allowance (where applicable) shall not be less than the following:
Nominal Pipe Size (NPS) Minimum corroded thickness (retirement thickness) to 1.0 mm 1 to 8 1.5 mm 10 2.3 mm 12 to 14 2.8 mm 16 to 24 3.1 mm 26 to 36 3.8 mm 38 to 46 4.6 mm 48 5.3 mm Above 48 6.4 mm
Moreover, schedules 5S shall not be used for stainless steels and nickel alloys. For pipes 1.1/2 in diameter and below, the minimum selected thickness shall be schedule 80 for carbon steel and schedule 40S for stainless steel and nickel alloy.
If the wall thickness required to contain the pressure is less than the "Minimum Corroded Thickness", the "Minimum Corroded Thickness" shall be used for pipe wall thickness selection purpose.
All butt weld end preparation shall be in accordance with ASME B16.25.
7.4 INSPECTION, TESTING AND CERTIFICATION
7.4.1 General
AII piping components shall be tested in accordance with their applicable ASTM, ASME, ANSI, MSS, BS, or other referenced Codes or Standards and, where required for sour service, in accordance with NACE MR0175, and GB090-2614-250-QA-SP-0002.
Where impact testing is specified in the specifications or purchase order document, or
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by the applicable ASTM Standard, it shall be Charpy V-notch tested in accordance with ASTM A370.
The test fluid used for hydrostatic testing shall be according to GB090-2614-250-PI-SP- 0009
Following testing, all components are to be thoroughly dried prior to preparation for packing and shipping.
AII gasket surfaces are to be thoroughly cleaned prior to preparation for packing and shipping.
AII flange faces, bevels of pipe and fittings are to be suitably protected to avoid damage during shipping.
Unless noted otherwise all pipe, fittings, flanges, boltings and gaskets shall be with material test certificates as per BS EN 10204 3.1. Detailed requirements for inspection of new materials are covered in GB090-2614-250-QA-PP-0004.
7.4.2 Impact Test Requirements
Impact testing shall be done for following items at -29 as per ASME B31.3. o ASTM A106 GR.B and A234 GR.WPB above 12.7mm thickness o ASTM A672 GR.C60 above 17.8mm thickness
Impact testing shall be done for API 5L GR.X60 PSL 2 regardless of thickness at -29 as per API 5L.
Impact testing shall be done for following Blanks made of A516 GR.70 except A516 GR.70 W/S5. o CL 600 : 18 and above o CL 900 : 14 and above o CL1500 : 12 and above
7.5 PAINTING
Painting of the erected piping and valves shall be as per GB090-2614-250-MT-SP-0002.
7.6 COLOUR CODING
Colour coding shall be as per GB090-2614-250-PI-SP-0004
7.7 INSULATION
Insulation requirement shall be in accordance with GB090-2614-250-PI-SP-0006.
7.8 FABRICATION / INSTALLATION
Unless shown otherwise on the drawings, tolerances for dimensions of fabricated pipe sections shall be in accordance with PFI Standard ES-3.
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7.9 MATERIAL TRACEABILITY
Each piping items shall be color coded/marked as per GB090-2614-250-PI-SP-0004 and the applicable purchase specifications for the traceability at both manufacturers shop and construction site. The marking shall ensure full traceability to melt and heat treatment lot.
7.10 SEAL WELDING
For the seal welding of threaded joints, both male and female threads shall be free of oil and joint sealant, and the threads shall be fully engaged. All threads shall be covered by the weld metal.
8 PIPING CLASSES
8.1 VALVES
8.1.1 General
Unless otherwise noted the face to face dimensions for valves to the extent covered shall be in accordance to ASME B16.10.
8.1.2 Gear Operated Valves
Unless otherwise specified, valves shall normally be actuated by gear operator in the following cases:
Force required to operate hand wheel operated gate/ Globe valve (without gear) shall be below 20kgs.
8.1.3 Check Valves
Unless otherwise specified, type of check valves shall be as follows:
1/2" - 1.1/2 Ball or Piston type with spring horizontal and vertical.
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2" - 6" Swing check horizontal and vertical.
8" - 48" Swing or Dual plate check type.
8.1.4 Butterfly Valves
Butterfly valves may be used only for sizes 3" and over.
Wafer or Lug type is used for utility services.
Flanged type or Lug type with drilled and tapped bolt hole is used when fire safe design is required.
8.1.5 Ball Valves
Unless otherwise specified ball valves shall be as per section 4.2.3 of GB090-2614-250- PI-SP-0013(Purchase Specification for Ball Valves)
When available short pattern is preferred.
8.2 FLANGES
8.2.1 Dimensions
Dimensions of flanges shall be in accordance with:
ASME B16.5 for sizes up to 24"
ASME B16.47 Series A for sizes 26" and over
8.2.2 Facing
Raised face flanges shall be used up to 600#.
Flat faced flanges with full faced gaskets shall be used for connecting piping to a piping class flat faced cast iron (and glass reinforced thermosetting resin, and so on) flanged valve or equipment.
8.2.3 Flange Facing Finish
Machining shall be in accordance with ASME B16.5 as follows:
o Serrated concentric or serrated spiral finish (conventional symbols : RFC, FFQ)
o Average roughness: Ra 3.2 to 6.3 m (125 to 250 in AARH).
8.2.4 Spectacle Blind and Spacer&Blank
Size range of spectacle blind and spacer&blank shall be as follows:
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Rating Spectacle Blind Spacer&Blank 150# Up to 12 14 and over 300# Up to 10 12 and over 600# Up to 8 10 and over 900# Up to 6 8 and over 1500# Up to 4 6 and over
8.2.5 Jack Screw Flanges
Jack Screw Flanges shall be used for sizes 4 and over.
8.3 FITTINGS
Socket weld fittings shall normally be used for nominal diameter 1" 1/2 and smaller, and butt weld fittings for nominal diameter 2" and larger. Screwed fittings may be used up to 3.
Fittings shall conform to the requirements of the following standard and any special requirements noted in individual piping material classes :
o Butt welding fittings including stub ends: ASME B16.9
o Threaded and socket welding fittings: ASME B16.11
o Integrally reinforced branch outlet fittings: MSS SP-97
Ends of butt welded fittings shall be equal to the thickness of connected pipe.
Welded fittings will have weld seams 100 % X-ray tested.
The use of miter bends shall be avoided.
In general, all nipples 1"1/2 and smaller shall be cut from pipe, and have a wall thickness minimum schedule 80 for carbon steel and 40S for stainless steels.
Short radius elbow shall not be permitted unless specifically warranted by space constraint.
8.4 BRANCH CONNECTIONS
The type of branch connection to be used is shown on the related document: Appendix D
When the type is not defined the branch connection shall be calculated in accordance with ASME B31.3 304.3. The branch connection should not intersect the longitudinal weld of the run, so coefficient 1 shall be used for calculation.
Unless otherwise specified by FEED or Licensor specification, standard reducing Tee available as per ASME B16.9 are considered & weldolets for those combinations where Standard Reducing Tee are not available.
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Unless otherwise specified by FEED or Licensor specification, sockolets shall be used up to 1.1/2 for NON SOUR piping class.
Laterals shall be used for branching in flare service.
8.5 THREADS
Threads for threaded pipes, fittings, flanges and valves shall be in accordance with ASME B1.20.1 (NPT) taper threads.
PTFE jointing tape is only permitted on utility fluids (air, water).
Socket weld fittings shall be used for process and steam lines. In case of use of threaded fittings, thread shall be cleaned of any oil grease, sealing compound, etc. before installation seal welded afterwards.
8.6 BOLTING
Bolting shall be in accordance with ASME B18.2.1 and B18.2.2.
Thread of bolting shall be in accordance with ASME B1.1.
8.7 GASKETS/PACKING
All gaskets and packing shall be asbestos free.
All gaskets for class 150# up to class 600# shall be applied for raised face (RF) installation.
All gaskets for class 900# and above shall be applied for ring type joint (RTJ) installation.
8.8 UNIONS
Use of unions is restricted to utilities only, other than steam.
8.9 GALVANIZED PIPING AND COMPONENT
Galvanizing shall be as per ASTM A53 for pipes and ASTM A153 for fittings and flanges.
8.10 HEAT TREATMENT REQUIREMENTS
8.10.1 Heat Treatment Requirements
All Heat Treatment requirements shall be as per applicable ASTM standard and Purchase Specification.
8.10.2 Post Weld Heat Treatment
Non Sour Carbon Steel Classes
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Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service.
Sour Carbon Steel Classes
1) In Technip Unit including Amine service, PWHT shall be done for Sour Carbon Steel and Carbon Steel with alloy825 cladding classes.
2) In Jacobs Unit, PWHT shall be done for Sour Carbon Steel Classes with suffix M2 and M3 as below;
2.1) In wet H2S service, PWHT of the longitudinal welds in welded pipes and welded fittings is required.
2.2) for all other welds in wet H2S service, PWHT is not required unless hardness testing performed as detailed in para.8.2&9.2.2 of GB090-2614-250-QA-SP- 0002 reveals welds hardness exceeding 200 BHN.
2.3) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service.
3) In Jacobs Unit for Amine service, all welds shall be post weld heat treated for Sour Carbon Steel Classes with suffix M7. (Mandatory PWHT required by Licensor.)
8.11 POSITIVE MATERIAL IDENTIFICATION (PMI)
PMI shall be done for stainless steel and high alloy materials as follows; 1) Pipes / Fittings / Flanges: 100% PMI shall be done. 2) Bolt/Nut and RTJ Gaskets: 10% PMI shall be done. 3) Valves: 100% PMI shall be done for body, bonnet (cover), stem and pressure containing welds. Steam Jacketed Lines Specification
8.12 EXTENT OF NDE
The extent of NDE shall be as per section 8.1 of GB090-2614-250-PI-LL-0001(Line List) and indicated along the individual line in GB090-2614-250-PI-LL-0001(Line List).
8.13 STEAM TRACING
Steam tracing shall be as per GB090-2614-250-PI-SP-0015(Steam Tracing Specification).
8.14 JACKETED PIPING
Jacketed piping shall be as per GB090-2614-250-PI-SP-0007(Steam Jacketed Lines Specification).
9 SUMMARY OF CHANGES TO FEED(7077T-000-JSD-1300-001 Rev.02) AND LICENSOR(JNL-200-CN-0006-001/002) PIPING F F F
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CLASSES
Detailed specification wise changes are as follows:
Sr. No Piping Class Changes To FEED and Licensor Piping Classes 1 General Followings are the list of common changes to FEED and Licnesor piping class;
1) Wall thickness and size ranges changed. (See GB090-2614- 250-PI-CL-0001) 2) Orifice flange items deleted. (Orifice flange by instrument) 3) 4 and above jack bolt flange added. 4) Spectacle blinds, blank & spacers added. 5) For all non-sour classes, miscellaneous threaded fittings (TE/POE type nipples, threaded caps, and half couplings) added. 6) Higher rating flanges, gaskets, and bolts/nuts added. 7) Long neck flanges added for instrument thermowell connection. 8) Flanged gate valve added for equipment nozzle connection. 9) PWHT for stainless steel, high alloy and carbon steel with high alloy cladding in SOUR service deleted. 10) All soft seat material of ball valve changed as below; - CL600&below : RTFE - CL900&above : PEEK 11) The unused classes deleted. 2 1A0RG 1) Globe valve added based on P&IDs. 2) 4x2, 4x3 and 6x3 changed to threadolet in branch table (threadolets shall be only used for Pipe Class 1A0RG for Non Hydrocarbon Service). 3 1A1R Integral double block bleed valve added. 4 1A1RU New class added for U/G line based on P&IDs. 5 1A3R Butterfly valve body and trim material is changed. 6 1A3RS Lateral (45deg) items added based on P&IIDs. 7 1A3RU New class added for U/G line based on P&IDs. 8 1A6RS Rating of socket weld fittings increased from Class 6000 to Class 9000 based on ASME B16.11 9 1A6RSU New class added for U/G line based on P&IDs. 10 1C0RD Gate valve added based on P&IDs. 12 1K0R Integral double block bleed valve added. 13 3A3RS 2x1 changed to sockolet in branch table. 14 3B1R New class added based on P&IDs. 15 3C0RD Gate valve added based on P&IDs. 17 6C0RD 1) Gate valve added based on P&IDs. 2) Integral double block bleed valve added. 18 9A3J New class added based on P&IDs. 20 9B1J Integral double block bleed valve added. 21 9C0JF 1) Gate valve added based on P&IDs. 2) Integral double block bleed valve added. 22 9K0J 1) Globe valve added based on P&IDs.
EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ
Piping Material Specification Doc No.: GB090-2614-250-PI-SP-0002 Rev. : F Page : 39 of 40
2) Integral double block bleed valve added. 24 BA1M1 1) Plug valve added based on P&IDs. 2) Maximum ball valve size limit increased from NPS 10 to NPS 24 based on P&IDs. 3) Needle valve deleted based on P&IDs. 25 BC1M1 1) Needle valve added based on P&IDs. 2) Tubing items for steam tracing added. 26 BE1M1 1) Needle, butterfly valves deleted based on P&IDs. 2) Maximum ball valve size limit increased from NPS 10 to NPS 24 based on P&IDs. 27 BJ3M1 3x2, 4x2 and 4x3 changed to branch fitting in branch table. 28 BJ6M1 Needle valve added based on P&IDs. 29 BX1M1 1) Maximum ball valve size limit increased from NPS 10 to NPS 24 based on P&IDs. 2) Slip on flange for above NPS 24 changed to welding neck flange. 30 CA1M1 1) Maximum ball valve size limit increased from NPS 10 to NPS 24 based on P&IDs. 2) 12x3 changed to branch fitting in branch table. 31 CA3M1 New class added based on P&IDs. 32 CX1M2 CX1M3 CX1M7 1) Maximum ball valve size limit increased from NPS 10 to NPS 24 based on P&IDs. 2) 12x3 changed to branch fitting in branch table. 34 CY1M1 Jacket gate valve added based on P&IDs. 35 CY1M1J New jacket outer class for CY1M1 added. 36 CZ1M1J New jacket outer class for CZ1M1 added. 37 DX15M7 New class added based on P&IDs.
38 DX1M2 DX1M3 DX1M7 Maximum ball valve size limit increased from NPS 10 to NPS 24 based on P&IDs 39 DX1M7U New class added for U/G line based on P&IDs. 40 DX3M7 Maximum ball valve size limit increased from NPS 10 to NPS 24 based on P&IDs. 41 MA1N 1) N specified in MA1N means wet H2S service. 2) Jacket gate valve added based on P&IDs. 42 MA1NJ New jacket outer class for MA1N added. 43 NN1N 1) N specified in NN1N means wet H2S service. 2) Minimum ball valve size limit decreased from NPS 10 to NPS 8 based on P&IDs. 3) Gate valve added based on P&IDs. 4) Integral double block bleed valve added. 5) All pipe-to-pipe changed to branch fitting in branch table. 6) 1.1/2x3/4, 1.1/2x1 and 2x1.1/2 changed to branch fitting in branch table. 44 NN3N 1) N specified in NN3N means wet H2S service. 2) Minimum ball valve size limit decreased from NPS 10 to NPS 8 based on P&IDs. 3) Gate valve added based on P&IDs. 4) All pipe-to-pipe changed to branch fitting in branch table. 5) 1.1/2x3/4 and 1.1/2x1 and 2x1.1/2 changed to reducing
EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ
Piping Material Specification Doc No.: GB090-2614-250-PI-SP-0002 Rev. : F Page : 40 of 40
tee in branch table. 45 NN9N 1) N specified in NN9N means wet H2S service. 2) Gate valve added based on P&IDs. 3) Integral double block bleed valve added.
EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ
Piping Material Specification Doc No.: GB090-2614-250-PI-SP-0002 Rev. : F Page : A1 of A1
APPENDIXES
Appendix A Fluid Service and Piping Classes
Refer to next pages.
Note:
1. This Appendix is based on latest revision of GB090-2614-250-PR-DL-0002 (Fluid List).
2. The maximum pressure (barg) is specified in APPENDIX A.
A1 of A5 APPENDIX A Press. (Barg) Temp. () SYMBOL DESCRIPTION 15K0J ASME Class 1500 RTJ SS316L None 1/2" ~ 12" 0.0 206.8 -10/200 CA CHEMICAL(ANTIFOAM) 1A0RG ASME Class 150 RF CS GALV. As per ASME B31.3 (NOTE 2) 1/2" ~ 10" 0.0 19.6 -10/85 WF WATER DRY SYSTEM, FIRE FIGHTING (DOWNSTREAM OF DELUDGE VALVE) AI AIR, INSTRUMENT (AIR TO MEMBRANE NITROGEN GENERATION PACKAGE) AP AIR PLANT(TO PA USERS) DC DRAIN CLSED(FROM GAS PIPE LINE PIG LAUNCHER) DF DIESEL FUEL(FROM DIESEL DAY TANK TO GTG) DOW DRAIN, OILY WATER (OILY WATER FROM CRUDE OIL EXPORT STORAGE TANK ROOF) N NITROGEN (NITROGEN FROM MEMBRANE NITROGEN GENERATION PACKAGE) P PROCESS(LPG, CONDENSATE, CRUDE OIL) PGS PROCESS - VENT GAS VA VENT, ATMOSPHERIC (VENT FROM PSV-069101 A/B, AND PSV- 69102 A/B/C) LPS LOW PRESSURE STEAM (LOW PRESSURE STEAM FROM HEADER) V VENT(STEAM FROM DEAERATOR) WB WATER, BOILER FEED (BFW FROM DEAERATOR) DOW DRAIN, OILY WATER (OILY WATER FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT) GLD GLYCOL, DRAIN GLL GLYCOL, LEAN (LEAN GLYCOL TO TEG STORAGE TANK) GLR GLYCOL, RICH (RICH GLYCOL FROM TEG TRANSFER PUMP) P PROCESS (VENT FROM TEG REGEN PKG) V VENT (VENT FROM TEG STORAGE TANK) WC WATER, COOLING (COOLING WATER SUPPLY/RETURN FROM/TO HEADER) LPC LOW PRESSURE CONDENSATE MPC MEDIUM PRESSURE CONDENSATE WF WATER, FIRE FIGHTING (UPSTREAM OF DELUDGE VALVE) WT WATER, TREATED (TREATED WATER FROM FRESH WATER TREATMENT PACKAGE, BACKWASH WATER FROM/TO BACK WASH WATER TREATMENT PACKAGE) WY WATER, FRESH (FRESH WATER FROM FRESH WATER STORAGE TANK AND TO FRESH WATER TREATMENT PACKAGE) DC DRAIN, CLOSED / OFF SPEC. (DRAIN CLOSED FROM CLOSED DRAIN PUMP) DOW DRAIN OILY WATER(FROM DIESEL FUEL PUMP CASING) FA FLARE, ACID FHW FLARE, HIGH PRESSURE WARM FL FLARE, LOW PRESSURE FT FLARE, TANK GF GAS, FUEL (LP FUEL GAS FROM LP FUEL GAS HEADER) P PROCESS (SOUR GAS, CRUDE OIL DRAIN) PGS PROCESS VENT GAS(FROM GAS BOOT) VA VENT, ATMOSPHERIC (VENT FROM GAS BOOT VENT SAMPLING) WP WATER, PRODUCED (NEUTRALIZED WATER FROM NEUTRALIZATION PIT PUMP) 1A3RSU ASME Class 150 RF CS+SOUR+3-LPP Coated (NACE MR0175) All sizes 1/2" ~ 4" 3.0 19.6 -10/120 DOW WATER, OILY DRAIN (UNDERGROUND, OILY WATER FROM DIESEL FUEL PUMP CASING) DOW DRAIN, OILY WATER (UNDERGROUND, OILY WATER FROM SAPLE COOLER/SULPHUR GRANULATION UNIT) DS SANITARY WATER (UNDERGROUND) GLD GLYCOL DRAIN (UNDERGROUND) 1A3RL ASME Class 150 RF CS EPOXY LINED As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 3.0 19.6 -10/100 1A3RU ASME Class 150 RF ASME B16.47 SER.A Class 150 RF CS+3-LPP Coated As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 26" ~ 36" 3.0 19.6 -10/120 Document No. GB090-2614-250-PI-SP-0002 Rev.F 19.6 -10/250 1.5 19.6 -10/200 3.0 19.6 -10/200 19.6 -10/250 3.0 3.0 DESIGN CONDITION SERVICE PIPE CLASS FLANGE RATING / FACE BASIC MATERIAL CORROSION ALLOWANCE (mm) 19.6 -10/200 PWHT SIZE NPS (Range) ASME Class 150 RF CS 1.5 As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 1A1R 1A3RS CS+SOUR (NACE MR0175) ASME Class 150 RF ASME B16.47 SER.A Class 150 RF All sizes 1/2" ~ 24" 26" ~ 26" 1A1RH ASME Class 150 RF CS As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 1A3RH ASME Class 150 RF ASME B16.47 SER.A Class 150 RF CS 1A3R ASME Class 150 RF ASME B16.47 SER.A Class 150 RF CS As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 26" ~ 28" As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 26" ~ 30" Fluid Service and Piping Classes A2 of A5 APPENDIX A Press. (Barg) Temp. () SYMBOL DESCRIPTION Document No. GB090-2614-250-PI-SP-0002 Rev.F DESIGN CONDITION SERVICE PIPE CLASS FLANGE RATING / FACE BASIC MATERIAL CORROSION ALLOWANCE (mm) PWHT SIZE NPS (Range) Fluid Service and Piping Classes 1A6RS ASME Class 150 RF CS+SOUR (NACE MR0175) All sizes 1" ~ 12" 6.0 19.6 -10/200 DC DRAIN, CLOSED 1A6RSU ASME Class 150 RF CS+SOUR+3-LPP Coated (NACE MR0175) All sizes 1" ~ 12" 6.0 19.6 -10/120 DC CLOSED DRAIN (UNDERGROUND) 1B1R ASME Class 150 RF LTCS As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 1.5 19.6 -46/100 P PROCESS (LPG) 1C0RD ASME Class 150 RF Alloy 825+SOUR CS+SOUR cladded with Alloy 825 (NACE MR0175) 12" and over 1/2" ~ 10" 12" ~ 18" 0.0 20.0 19.6 -10/220 P PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) DSW DRAIN SULPHUR CONTAMINATED WATER(UNDERGROUND, DRAIN WATER FROM SULPHUR GRANULATION AREA) WF WATER, FIRE FIGHTING (UNDERGROUND) WT WATER, TREATED (UNDERGROUND, TREATED WATER FROM FRESH WATER TREATMENT PACKAGE, BACKWASH WATER FROM/TO BACK WASH WATER TREATMENT PACKAGE) WY WATER, FRESH (UNDERGROUND, FRESH WATER FROM FRESH WATER STORAGE TANK AND TO FRESH WATER TREATMENT PACKAGE) AI AIR INSTRUMENT(FROM IA AND PA COMPRESSOR PACKAGE TO IA USERS) CA CHEMICAL(ANTIFOAM) CI CHEMICAL(CORROSION INHIBITOR) CO CHEMICAL OXYGEN SCAVENGER CS CHEMICAL SODIUM HYPOCHLORITE CU CHEMICAL CAUSTIC CW CHEMICAL(WAX INHIBITOR) DOW DRAIN OILY WATER(FROM TEG REGEN. PKG) FF FOAM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE) GF GAS, FUEL (PILOT/IGNITION GAS TO ACID GAS FLARE PACKAGE) N NITROGEN (NITROGEN FROM NITROGEN HEADER) WF FOAM, FIRE FIGHTING (DOWNSTREAM OF DELUDGE VALVE) WM WATER OSMOSED DC DRAIN, OFF SPEC. RECYCLE (OFF SPEC RECYCLE FROM ACID FLARE KO DRUM PUMP) FHC FLARE HIGH PRESSURE COLD CON HYDROCARBON CONDENSATE (CONDENSATE FROM HP FUEL GAS SCRUBBER) DF DIESEL FUEL(FOR STEAM GENERATION PKG OR ELSE) GF GAS, FUEL (FUEL GAS FROM RECOMPRESSOR AFTER COOLER, NGL COLUMN REFLUX DRUM AND FUEL GAS IMPORT METERING PACKAGE) P PROCESS(DRY GAS, NGL, CRUDE OIL) HPS HIGH PRESSURE STEAM MPS MEDIUM PRESSURE STEAM 3A3R ASME Class 300 RF CS As per ASME B31.3 (NOTE 2) 1/2" ~ 10" 3.0 51.1 -10/200 WC WATER, COOLING (NGL COLUMN CONDENSER COOLING WATER SUPPLY/RETURN) LPC LOW PRESSURE CONDENSATE(LP CONDENSATE FROM TEG REGEN PKG) MPC MEDIUM PRESSURE CONDENSATE CON HYDROCARBON CONDENSATE (CONDENSATE TO TP-002) P PROCESS(SOUR GAS FROM LP COMP. DISCHARGE) CON HYDROCARBON CONDENSATE (CONDENSATE TO TP-001) P PROCESS(CONDENSATE, LPG, DRY GAS) 3B3R ASME Class 300 RF LTCS As per ASME B31.3 (NOTE 2) 1/2" ~ 1" 3.0 51.1 -46/200 GF GAS, PROPANE FUEL (PROPANE FUEL TO ACID GAS FLARE PACKAGE) CON HYDROCARBON CONDENSATE (CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP) P PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM) WP WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) CA CHEMICAL(ANTIFOAM) CD CHEMCIAL(ODORANT) CT CHEMICAL(PHOSPHATE) -80/200 -10/300 -10/300 51.1 ASME Class 300 RF CS As per ASME B31.3 (NOTE 2) CS 51.1 51.7 51.1 51.1 51.1 -10/200 -10/300 3A3RS -46/200 -46/200 -10/200 41.4 15.9 51.1 0.0 0.0 0.0 1.5 1.5 3.0 1/2" ~ 24" 16.0 -10/85 15.9 -10/200 3B1R 1/2" ~ 12" 1/2" ~ 24" 1/2" ~ 24" 1F0R ASME Class 150 RF ASME B16.47 SER.A Class 150 FF GLASFIBRE REINFORCED EPOXY None 1/2" ~ 24" 26" ~ 36" SS316L+SOUR None ASME Class 300 RF CS+SOUR (NACE MR0175) All sizes 3A3RH ASME Class 300 RF CS As per ASME B31.3 (NOTE 2) As per ASME B31.3 (NOTE 2) ASME Class 300 RF 1K0RS 3A1R 3A1RH ASME Class 150 RF SS316L None 1/2" ~ 16" ASME Class 150 RF ASME Class 300 RF 3K0R ASME Class 300 RF SS316L None 1/2" ~ 8" 1/2" ~ 24" 1.5 0.0 0.0 3C0RD LTCS As per ASME B31.3 (NOTE 2) 3.0 1/2" ~ 24" ASME Class 300 RF Alloy 825+SOUR CS+SOUR cladded with Alloy 825 (NACE MR0175) 12" and over 1/2" ~ 10" 12" ~ 24" A3 of A5 APPENDIX A Press. (Barg) Temp. () SYMBOL DESCRIPTION Document No. GB090-2614-250-PI-SP-0002 Rev.F DESIGN CONDITION SERVICE PIPE CLASS FLANGE RATING / FACE BASIC MATERIAL CORROSION ALLOWANCE (mm) PWHT SIZE NPS (Range) Fluid Service and Piping Classes GF GAS, FUEL (IMPORT FUEL GAS FROM GAS PIPE LINE) P PROCESS(CRUDE OIL, DRY GAS) WB WATER, BOILER FEED (BFW FROM BOILER FEED WATER PUMP) 6A3RS ASME Class 600 RF CS+SOUR (NACE MR0175) All sizes 1/2" ~ 20" 3.0 102.1 -10/200 P PROCESS (SOUR GAS FROM 1ST STAGE MP COMP. DISCHARGE) 6B1R ASME Class 600 RF LTCS As per ASME B31.3 (NOTE 2) 1/2" ~ 16" 1.5 102.1 -46/100 P PROCESS(LPG) 6C0RD ASME Class 600 RF Alloy 825+SOUR CS+SOUR cladded with Alloy 825 (NACE MR0175) 12" and over 1/2" ~ 10" 12" ~ 16" 0.0 103.4 102.1 -10/200 P PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) 6K0R ASME Class 600 RF SS316L None 1/2" ~ 2" 0.0 82.7 -10/200 GF GAS, FUEL (FUEL GAS FROM FUEL GAS FILTER) 9A1J ASME Class 900 RTJ CS As per ASME B31.3 (NOTE 2) 1/2" ~ 2" 3" ~ 24" 1.5 153.2 -10/200 P PROCESS(DRY GAS) GLL GLYCOL, LEAN (LEAN TEG FROM TEG REGENERATION PACKAGE) GLR GLYCOL, RICH (RICH GLYCOL FROM TEG CONTACTOR, DOWNSTREAM OF LCV026352/030352) WC WATER, COOLING (GAS INLET COOLER AND DEHYDRATION INLET TRIM COOLER COOLING WATER SUPPLY/RETURN) CON HYDROCARBON CONDENSATE (CONDENSATE FROM FEED GAS KO DRUM) P PROCESS(SOUR GAS FROM 2ND STAGE MP COMP. DISCHARGE) CON HYDROCARBON CONDENSATE (CONDENSATE FROM LOW TEMPERATURE SEPARATOR) P PROCESS(DRY GAS, CONDENSATE, LPG) 9B3J ASME Class 900 RTJ LTCS As per ASME B31.3 (NOTE 2) 1/2" ~ 2" 3.0 153.2 -46/200 GLR GLYCOL, RICH (RICH GLYCOL FROM TEG CONTACTOR, UPSTREAM OF LCV026352/030352) CH CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJECTION TO HE-25110/25210) CON HYDROCARBON CONDENSATE (CONDENSATE FROM DEHYDRATION INLET SCRUBBER) P PROCESS (SOUR GAS, TREATED GAS, CONDENSATE) CH CHEMCIAL(HYDRATE INHIBITOR) CON HYDROCARBON CONDENSATE (CONDENSATE FROM DEHYDRATION INLET SCRUBBER) P PROCESS (TREATED GAS) BA1M1 ASME Class 150 RF ASME B16.47 SER.A Class 150 RF CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 26" ~ 30" 1.5 19.6 -10/280 AC AIR, COMPRESSED (COMBUTION AIR FROM MAIN AIR BLOWER) HPC HIGH PRESSURE CONDENSATE LPC LOW PRESSURE CONDENSATE LPS LOW PRESSURE STEAM (LP STEAM FROM HP CONDENSATE FLASH DRUM) VA VENT, ATMOSPHERIC (VENT FROM PSV-045501/2, PSV-048501/2 AND 2ND SULPHUR CONDENSER) WBB WATER, BOILER BLOWDOWN GF GAS, FUEL (FUEL GAS TO MAIN BURNER) N NITROGEN (NITROGEN IN GSU AND SRU AREA) P PROCESS(HYDROGEN) VA VENT, ATMOSPHERIC (VENT FROM PSV-047301/2 AND PSV- 050201/2) VA VENT, ATMOSPHERIC (VENT FROM PSV-045401/2/3, PSV- 046901/2/3, PSV-048401/2/3 AND PSV- 049901/2/3) WB WATER, BOILER FEED (BFW FTO 2ND SULPHUR CONDENSER) -10/280 9A3J 9B1J 9C0JF 9K0J BE1M1 9A3JS BJ1M1 BC1M1 ASME Class 900 RTJ LTCS As per ASME B31.3 (NOTE 2) 1/2" ~ 2" 3" ~ 24" ASME Class 900 RTJ Alloy 825+SOUR Alloy 825+SOUR LTCS+SOUR cladded with Alloy 825 (NACE MR0175) 12" and over 1/2" ~ 2" 3" ~ 10" 12" ~ 24" ASME Class 150 RF CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 3.0 3.0 1.5 0.0 0.0 1.5 1.5 6A1R CS+SOUR (NACE MR0175) 153.2 -10/200 102.1 -10/200 1.5 ASME Class 900 RTJ CS As per ASME B31.3 (NOTE 2) 1/2" ~ 2" 3" ~ 8" ASME Class 600 RF CS As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 19.6 -10/200 ASME Class 900 RTJ All sizes 1/2" ~ 2" 3" ~ 24" 19.6 ASME Class 900 RTJ SS316L None 1/2" ~ 2" 3" ~ 12" ASME Class 150 RF CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 153.2 -46/200 155.1 153.2 -46/200 124.1 -46/200 153.2 -10/200 1.5 19.6 -10/200 1/2" ~ 8" ASME Class 150 RF CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) A4 of A5 APPENDIX A Press. (Barg) Temp. () SYMBOL DESCRIPTION Document No. GB090-2614-250-PI-SP-0002 Rev.F DESIGN CONDITION SERVICE PIPE CLASS FLANGE RATING / FACE BASIC MATERIAL CORROSION ALLOWANCE (mm) PWHT SIZE NPS (Range) Fluid Service and Piping Classes BJ3M1 ASME Class 300 RF CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 1.5 51.1 -10/200 WB WATER, BOILER FEED (BFW TO SULPHUR COOLER) HPC HIGH PRESSURE CONDENSATE HPS HIGH PRESSURE STEAM LPS LOW PRESSURE STEAM (START UP LP STEAM TO WASTE HEAT BOILER AND INCINERATOR WASTE HEAT BOILER) WB WATER, BOILER FEED (BFW FROM BOILER FEED WATER PUMP, SRU AREA) WBB WATER, BOILER BLOWDOWN LPS LOW PRESSURE STEAM (LP STEAM TO RECYCLE EJECTOR) P PROCESS(GAS) VA VENT, ATMOSPHERIC (VENT FROM SOLVENT STORAGE TANK) LPC LOW PRESSURE CONDENSATE VA VENT, ATMOSPHERIC (VENT FROM PSV-046302/3 AND PSV- 049302/3) WC WATER, COOLING (COOLING WATER SUPPLY/RETURN IN GSU/SRU AREA) CA3M1 ASME Class 300 RF CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) 1/2" ~ 6" 3.0 51.1 -10/60 WC WATER, COOLING (LEAN SOLVENT TRIM COOLER COOLING WATER SUPPLY/RETURN) CX15M2 ASME Class 1500 RTJ SS316L+SOUR (NOTE 3,4) None 1/2" ~ 24" 1.5 206.8 -46/180 P PROCESS(SOUR GAS) CX1M2 ASME Class 150 RF CS+SOUR (NOTE 3,4) As per ASME B31.3 (NOTE 1, 2) 1/2" ~ 24" 3.0 19.6 -10/340 P PROCESS(ACID GAS) P PROCESS(STRIPPED GAS) WP WATER, PRODUCED (STRIPPED WATER FROM QUENCH WATER STRIPPER) CX1M7 ASME Class 150 RF CS+SOUR (NOTE 3,4) All sizes 1/2" ~ 24" 3.0 19.6 -10/180 P PROCESS(TAIL GAS) LPS SUL LOW PRESSURE STEAM (JACKET INNER, LP STEAM TO SULPHUR PIT) SULPHUR LIQUID (JACKET INNER) LPS LOW PRESSURE STEAM (JACKET OUTER, LIQUID SULPHUR LINE JACKETING) (NOTE 9) CZ1M1 CZ1M1J ASME Class 150 RF ASME Class 150 RF CS CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) 3/4" ~ 8" 3/4" ~ 10" 3.0 (NOTE 8) 1.5 19.6 19.6 (NOTE 7) -10/200 -10/200 P LPS PROCESS (JACKET INNER, VENT GAS) LOW PRESSURE STEAM (JACKET OUTER, SWEEP AIR INLET LINE AND VENT AIR STEAM EJECTOR INLET/OUTLET JACKETING) (NOTE 9) AML AMINE, LEAN (LEAN AMINE FROM LEAN SOLVENT BOOSTER PUMP) AMR AMINE - SEMI-LEAN (SEMI LEAN AMINE FROM SEMI LEAN SOLVENT PUMP) DX1M2 (NOTE 10) ASME Class 150 RF ASME B16.47 SER.A Class 150 RF CS+SOUR (NOTE 3,4) As per ASME B31.3 (NOTE 1, 2) 1" ~ 24" 26" ~ 30" 6.0 19.6 (NOTE 6) -10/280 P PROCESS(ACID GAS) DX1M3 (NOTE 10) ASME Class 150 RF CS+SOUR (NOTE 3,4) As per ASME B31.3 (NOTE 1, 2) 1" ~ 24" 6.0 19.6 -10/280 P PROCESS(ACID GAS, CONDENSATE) AML AMINE, LEAN (LEAN AMINE FROM SOLVENT MAKE-UP PUMP) AMR AMINE - RICH, SEMI-LEAN (RICH AMINE FROM FLASH DRUM, SEMI LEAN AMINE FROM SCOT ABSORBER) DA DRAIN (AMINE) P PROCESS (FLASH GAS, SLOP OIL) DX1M7U (NOTE 10) ASME Class 150 RF CS+SOUR+3-LPP Coated (NOTE 3,4) All sizes 1" ~ 24" 6.0 19.6 -10/120 DA DRAIN - AMINE (UNDERGROUND) AML AMINE, LEAN (LEAN AMINE FROM LEAN/RICH HEAT EXCHANGER) AMR AMINE, RICH (RICH AMINE FROM RICH SOLVENT PUMP) AMR AMINE, RICH (RICH AMINE FROM MAIN ABSORBER) P PROCESS(TREATED GAS) AML AMINE, LEAN (LEAN AMINE FROM REBOILER / REGENERATOR) AMR AMINE, RICH (RICH AMINE FROM MAIN ABSORBER / TO REGENERATOR) LN15N 102.1 -10/280 19.6 -10/370 19.6 -10/340 255.3 -10/100 19.6 -10/180 ASME Class 1500 RTJ SS316L+SOUR (NACE MR 0103) (NOTE 3,4) 206.8 -46/100 15.9 -10/180 None 1/2" ~ 14" ASME Class 150 RF CX1M3 DX15M7 (NOTE 10) DX1M7 (NOTE 10) LN1N BJ6M1 BX1M1 CA1M1 DX3M7 (NOTE 10) CY1M1
CY1M1J ASME Class 150 RF SS316L+SOUR (NACE MR 0103) (NOTE 3,4) None 1/2" ~ 24" 1.5 6.0 1.5 ASME Class 300 RF CS+SOUR (NOTE 3,4) All sizes 1" ~ 24" 6.0 As per ASME B31.3 (NOTE 1, 2) 1/2" ~ 24" ASME Class 600 RF CS (NOTE 3,4) ASME Class 150 RF CS+SOUR (NOTE 3,4) 3.0 6.0 1.5 3.0 1.5 -10/60 19.6 ASME Class 150 RF CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 1/2" ~ 16" ASME Class 150 RF ASME B16.47 SER.A Class 150 RF CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) 1/2" ~ 24" 26" ~32" As per ASME B31.3 (NOTE 2) ASME Class 150 RF ASME Class 150 RF CS CS (NOTE 3,4) As per ASME B31.3 (NOTE 2) 3/4" ~ 6" 3/4" ~ 8" 3.0 (NOTE 8) 1.5 19.6 19.6 (NOTE 7) -10/220 -10/220 51.1 -10/180 ASME Class 1500 RTJ CS+SOUR (NOTE 3,4) All sizes 2" ~ 10" CS+SOUR (NOTE 3,4) All sizes 1" ~ 24" A5 of A5 APPENDIX A Press. (Barg) Temp. () SYMBOL DESCRIPTION Document No. GB090-2614-250-PI-SP-0002 Rev.F DESIGN CONDITION SERVICE PIPE CLASS FLANGE RATING / FACE BASIC MATERIAL CORROSION ALLOWANCE (mm) PWHT SIZE NPS (Range) Fluid Service and Piping Classes AML AMINE, LEAN (LEAN AMINE FROM LEAN SOLVENT PUMP) AMR AMINE, RICH (RICH AMINE FROM LEAN/RICH HEAT EXCHANGER) MA1N MA1NJ ASME Class 150 RF ASME Class 150 RF SS304 SS304 (NOTE 3,4) None None 3/4" ~ 8" 3/4" ~ 10" 1.5 1.5 19.0 19.0 -10/200 -10/200 AC LPS AIR COMPRESSED (JACKET INNER, STRIPPING AIR TO SULPHUR PIT) LOW PRESSUERE STEAM (JACKET OUTER, STRIPPING AIR LINE JACKETING) AML SOLVENT, LEAN (AMINE VAPOR FROM REBOILER) AMR AMINE, RICH (AMINE FROM TREATED GAS KNOCKOUT DRUM) P PROCESS(ACID GAS) WA WATER SOUR(SOUR WATER FROM QUENCH COLUMN AND GSU REFLUX DRUM) AMR AMINE, RICH (AMINE FROM TREATED GAS KNOCKOUT DRUM) P PROCESS(TREATED GAS, PROCESS LIQUID) 3. For additional material requirements (M2, M3 and M7) see Material Specification document no. JNL-200-CN-0008-001. 4. Material selection to be finalized during detailed engineering considering also MDMT. 5. SS due to flashing of H2S and presence of CO2. 6. For Process Systems downstream inlet shut off valve(s), towards burner and up to waste heat boiler, mechanical strength to be based on a pressure of 7.0 barg at a stress of 0.9 hot yields. LN3N 7. LP steam jacketing design pressure is external design pressure of the inner pipe. 8. Corrosion allowance of jacketing is external corrosion allowance of inner pipe (to be added to corrosion allowance of inner pipe). 9. Jacketing up to oversized slip on flanges, jacketed crossings (flanged) instead of elbows at change of direction. 10. DX1, DX3, DX15 are equivalent to CX1, 3, 15, but with 6 mm corrosion allowance. NOTE 1. In wet H2S service, PWHT of the longitudinal welds in welded pipes and welded fittings is required. For all other welds in wet H2S service, PWHT is not required unless hardness testing performed as detailed in para.8.2.2 of GB090-2614-250-QA-SP-0002 reveals welds hardness exceeding 200 BHN. 2. Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. 148.9 -46/150 41.4 -10/180 19.0 -10/180 ASME Class 900 RTJ SS321+SOUR (NACE MR 0103) (NOTE 3,4,5) None 1/2" ~ 2" 3" ~ 24" NN9N NN1N 1/2" ~ 24" ASME Class 300 RF SS316L+SOUR (NACE MR 0103) (NOTE 3,4) None 1/2" ~ 18" 1.5 1.5 1.5 ASME Class 150 RF SS321+SOUR (NACE MR 0103) (NOTE 3,4,5) None
EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ
Piping Material Specification Doc No.: GB090-2614-250-PI-SP-0002 Rev. : F Page : B1 of B1
Appendix B Piping Material Classes
Refer to next pages. RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 15K0J CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 1 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 -1038 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 50 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 100 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 150 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 200 145.8 145.8 145.8 145.8 145.8 145.8 145.8 145.8 145.8 145.8 145.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3 SCH80S - A312 GR.TP316L, SMLS, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3 SCH160 - A312 GR.TP316L, SMLS, ASME B36.10 2 BE 3 1,3 SCH120 - A312 GR.TP316L, SMLS, ASME B36.10 4 BE 4 1,3 SCH160 - A312 GR.TP316L, SMLS, ASME B36.10 6 BE 6 Straight welded, 100% R/T 1,3 SCH160 - A358 GR.316L CL.1, SAW, ASME B36.10 8 BE 12 NIPPLE 1,3 SCH160 - A312 GR.TP316L, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1,3 SCH160 - A312 GR.TP316L, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 12 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 12 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 T TEE SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 12 Reducing coupling. 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 12 Reducing coupling. 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 Revised as per Fluid List (TYP. for all classes). See Appendix A for Revised items per class. RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 15K0J CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 2 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 RC CON.REDUCER BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 12 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 12 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1,3 Same As Pipe - A182 GR.F316L, MSS SP 97 2 TWE WELDOLET BW 12 1,3 Same As Pipe - A182 GR.F316L, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RTJ 12 Flange Groove. For OCTAGONAL type gasket 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 12 Flange Groove. For OCTAGONAL type gasket 1,3 Class 1500 - A182 GR.F316, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RTJ 12 Flange Groove. For OCTAGONAL type gasket 1,3 Class 1500 - A240 TYPE316, ASME B16.5, FIG.8, FEMALE RING-J OINT FACING, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 4 Flange Groove. For OCTAGONAL type gasket 1,3 Class 900 - A240 TYPE316, ASME B16.5, B&S, FEMALE RING-J OINT FACING, ASME B16.48 6 FBS BLANK & SPACER RTJ 12 GASKET RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1/2 G GASKET 1.1/2 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 2 12 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 12 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 4 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 6 12 VALVE TAG 3,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS7RD2AA] SW 1.1/2 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AR7SD2AA] FLGD RTJ 4 (TYP. for RTJ Flanges) RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 15K0J CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 3 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 6 VA GATE VALVE [AR7SD2AA] FLGD RTJ 12 3,V01 Class 1500 - A182 GR.F316, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7QD2AA] Use for flange connection. FLGD RTJ 1.1/2 3,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA7RD2AA] Use for instrument connection. SW/NPT 1.1/2 3,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS7RD2AA] SW 1.1/2 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BR7SD2AA] FLGD RTJ 3 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 4 [BR7SD2AA] FLGD RTJ 12 3,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS7RD2AA] SW 1.1/2 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [ER7SD2AA] FLGD RTJ 6 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HZ7SD2AA] WAFER(RTJ ) 12 3,V01 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L17RD6AA] Use for 200degC and below. SW 1.1/2 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7SD6AC] Use for 200degC and below. FLGD RTJ 3 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 4 [LR7SD6AC] Use for 200degC and below. FLGD RTJ 12 3,V01 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L17RD6AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7SD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 3 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 4 [LR7SD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 12 3,V01,V07 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L77RD6AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 15K0J CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 4 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,V01,V07 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L77RD6AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 (TYP.) (TYP.) (TYP. for low alloy steel, stainless steel and high alloy materials) RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 15K0J CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 5 OF 441 Specific Piping Notes V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Both ends of this valve shall be a socket weld end with nipple. V07 RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 15K0J CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 6 OF 441 Specific Piping Notes However one nipple shall be plain end type and the other shall be NPT-M type. V07 RUN DATE : '14. 04. 10 WATER DRY SYSTEM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TA REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. R2 PWHT General Req.2) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A0RG CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 7 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 85 18.1 18.1 18.1 18.1 18.1 18.1 18.1 18.1 18.1 18.1 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,7 SCH80 - A53 GR.B, SMLS, HOT DIP GALV., ASME B36.10 1/2 P PIPE NPT 3 1 SCH40 - A106 GR.B, SMLS, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, ASME B36.10 4 BE 10 NIPPLE 1,7 SCH160 - A53 GR.B, SMLS, 75mm, HOT DIP GALV., ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) NPT 1.1/2 FITTING 1,7 Class 3000 - A105, HOT DIP GALV., ASME B16.11 1/2 E 90 ELBOW NPT 3 1 Same As Pipe - A234 GR.WPB, SMLS, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, ASME B16.9 4 BW 10 1,7 Class 3000 - A105, HOT DIP GALV., ASME B16.11 1/2 EA 45 ELBOW NPT 3 1 Same As Pipe - A234 GR.WPB, SMLS, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, ASME B16.9 4 BW 10 1,7 Class 3000 - A105, HOT DIP GALV., ASME B16.11 1/2 T TEE NPT 3 1 Same As Pipe - A234 GR.WPB, SMLS, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, ASME B16.9 4 BW 10 Reducing coupling. 1,7 Class 3000 - A105, HOT DIP GALV., ASME B16.11 1/2 RE ECC.REDUCER NPT 3 1 Same As Pipe - A234 GR.WPB, SMLS, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, ASME B16.9 4 BW 10 Reducing coupling. 1,7 Class 3000 - A105, HOT DIP GALV., ASME B16.11 1/2 RC CON.REDUCER NPT 3 1 Same As Pipe - A234 GR.WPB, SMLS, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, ASME B16.9 4 BW 10 1,7 Class 3000 - A105, HOT DIP GALV., ASME B16.11 1/2 CP CAP NPT 3 1 Same As Pipe - A234 GR.WPB, SMLS, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, ASME B16.9 4 BW 10 1 Same As Pipe - A234 GR.WPB, SMLS, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, MSS SP 95 4 RES ECC.SWAGE BLE/TSE 4 RUN DATE : '14. 04. 10 WATER DRY SYSTEM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TA REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. R2 PWHT General Req.2) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A0RG CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 8 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A234 GR.WPB, SMLS, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, MSS SP 95 4 RCS CON.SWAGE BLE/TSE 4 1 Class 3000 - A105, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, MSS SP 97 1/2 TTH THREDOLET NPT 3 1,7 Class 3000 - A105, HOT DIP GALV., ASME B16.11 1/2 J F FULL COUPLING NPT 3 1 Class 3000 - A105, PREFAB (SPOOLS FLANGED) AND HOT DIP GALV. AT SITE, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 3 1,7 - A105, HOT DIP GALV., ASME B16.11 1/2 LG PLUG NPT 1.1/2 1,7 Class 3000 - A105, HOT DIP GALV., ASME B16.39 1/2 J U UNION NPT 3 FLANGE 1,7 Class 150 - A105, ASME B16.5, NPT, HOT DIP GALV. 1/2 F FLANGE RF 3 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, PREFABRICATED(SPOOLS FLANGED) AND AFTERWARDS HOT DIP GALV. 4 RF 10 1,7 Class 300 - A105, ASME B16.5, NPT, HOT DIP GALV. 1/2 F3 FLANGE(FOR CLASS 300) RF 3 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe, PREFABRICATED(SPOOLS FLANGED) AND AFTERWARDS HOT DIP GALV. 4 RF 10 Use for GRE connection. 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, PREFABRICATED(SPOOLS FLANGED) AND AFTERWARDS HOT DIP GALV. 4 FF FLANGE(FOR FLAT FACE) FF 4 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, PREFABRICATED(SPOOLS FLANGED) AND AFTERWARDS HOT DIP GALV., LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, PREFABRICATED(SPOOLS FLANGED) AND AFTERWARDS HOT DIP GALV.,W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 10 1,7 Class 150 - A105, ASME B16.5, BLIND, HOT DIP GALV. 1/2 FB BLIND FLANGE RF 10 1,7 Class 150 - A516 GR.70, ASME B16.5, FIG.8, HOT DIP GALV., ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 GASKET NON-ASBESTOS, ARAMIDE FIBER WITH NBR BINDER. 1 Class 150 - 17D, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G GASKET 10 NON-ASBESTOS, ARAMIDE FIBER WITH NBR BINDER. 1 Class 300 - 17D, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G3 GASKET(FOR CLASS 300) 10 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 10 RUN DATE : '14. 04. 10 WATER DRY SYSTEM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TA REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. R2 PWHT General Req.2) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A0RG CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 9 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 10 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 Stud bolt with 2 nuts. Use for GRE connection. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 4 BG BOLT/NUT(FOR GRE FLANGE) 4 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B1.20.1 1/2 VA GATE VALVE [AN5AD2AA] NPT(F) 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BD2AA] FLGD RF 10 2,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B1.20.1 1/2 VB GLOBE VALVE [BN5AD2AA] NPT(F) 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BD2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BD2AA] FLGD RF 10 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B1.20.1 1/2 VC CHECK VALVE [CN5AD2AA] NPT(F) 1.1/2 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BD2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2BD2AA] WAFER 10 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B1.20.1 1/2 VL BALL VALVE [LN5AD4AA] Use for 200degC and below. NPT(F) 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AC] Use for 200degC and below. FLGD RF 10 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B1.20.1 1/2 VLF BALL VALVE(FOR FULL BORE) [LN5AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. NPT(F) 1.1/2 RUN DATE : '14. 04. 10 WATER DRY SYSTEM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TA REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. R2 PWHT General Req.2) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A0RG CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 10 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 VLF BALL VALVE(FOR FULL BORE) [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 10 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., API609 CATEGORY-B 2 VU BUTTERFLY VALVE [UL2BD4AA] Use for 200degC and below. FULL LUG 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., API609 CATEGORY-B 8 [UL2BD4AA] Use for 200degC and below. FULL LUG 10 General Requirement 1) Facing of galvanized flanges After galvanizing, facing will show a regular aspect without any over thicknesses. Serrated aspect will remain visible. 2) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 RUN DATE : '14. 04. 10 WATER DRY SYSTEM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TA REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. R2 PWHT General Req.2) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A0RG CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 11 OF 441 Specific Piping Notes - Forging: C <= 0.23%, normalized 1 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Galvanizing shall be as per ASTM A53 for pipes and ASTM A153 for fittings and flanges. 7 Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) (TYP. for carbon steel valves except check valves) RUN DATE : '14. 04. 10 WATER DRY SYSTEM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TA REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. R2 PWHT General Req.2) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A0RG CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 12 OF 441 Specific Piping Notes - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01 V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 AIR INSTRUMENT(TO MEMBRANE NITROGEN GENERATION PACKAGE), AIR PLANT(TO PA USERS), DRAIN CLSED(FROM GAS PIPE LINE PIG LAUNCHER), DIESEL FUEL(FROM DIESEL DAY TANK TO GTG), DRAIN OILY WATER(FROM CRUDE OIL EXPORT STORAGE TANK ROOF), NITROGEN(FROM MEMBRANE NITROGEN GENERATION PACKAGE), PROCESS(LPG, CONDENSATE, CRUDE OIL), VENT ATMOSPHERIC(FROM PSV-069101 A/B, AND PSV-69102 A/B/C) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1R CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 13 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 220 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 3 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1 STD - A672 GR.C60 CL.22, EFW, ASME B36.10 18 BE 24 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 RUN DATE : '14. 04. 10 AIR INSTRUMENT(TO MEMBRANE NITROGEN GENERATION PACKAGE), AIR PLANT(TO PA USERS), DRAIN CLSED(FROM GAS PIPE LINE PIG LAUNCHER), DIESEL FUEL(FROM DIESEL DAY TANK TO GTG), DRAIN OILY WATER(FROM CRUDE OIL EXPORT STORAGE TANK ROOF), NITROGEN(FROM MEMBRANE NITROGEN GENERATION PACKAGE), PROCESS(LPG, CONDENSATE, CRUDE OIL), VENT ATMOSPHERIC(FROM PSV-069101 A/B, AND PSV-69102 A/B/C) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1R CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 14 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 RC CON.REDUCER BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 3000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ 3 FLANGE(FOR CLASS 300 WITH J ACK BOLT) RF 10 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 4 F83 SPECTACLE BLIND(FOR CLASS 300) RF 10 1 Class 600 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 8 F86 SPECTACLE BLIND(FOR CLASS 600) RF 8 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 1 Class 600 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 10 FBS6 BLANK & SPACER(FOR CLASS 600) RF 10 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 RUN DATE : '14. 04. 10 AIR INSTRUMENT(TO MEMBRANE NITROGEN GENERATION PACKAGE), AIR PLANT(TO PA USERS), DRAIN CLSED(FROM GAS PIPE LINE PIG LAUNCHER), DIESEL FUEL(FROM DIESEL DAY TANK TO GTG), DRAIN OILY WATER(FROM CRUDE OIL EXPORT STORAGE TANK ROOF), NITROGEN(FROM MEMBRANE NITROGEN GENERATION PACKAGE), PROCESS(LPG, CONDENSATE, CRUDE OIL), VENT ATMOSPHERIC(FROM PSV-069101 A/B, AND PSV-69102 A/B/C) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1R CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 15 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 8 BF3 BOLT/NUT(FOR CLASS 300 BLANK) 8 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 8 BF6 BOLT/NUT(FOR CLASS 600 BLANK) 8 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 10 10 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BD2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BD2AA] FLGD RF 24 2,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 RUN DATE : '14. 04. 10 AIR INSTRUMENT(TO MEMBRANE NITROGEN GENERATION PACKAGE), AIR PLANT(TO PA USERS), DRAIN CLSED(FROM GAS PIPE LINE PIG LAUNCHER), DIESEL FUEL(FROM DIESEL DAY TANK TO GTG), DRAIN OILY WATER(FROM CRUDE OIL EXPORT STORAGE TANK ROOF), NITROGEN(FROM MEMBRANE NITROGEN GENERATION PACKAGE), PROCESS(LPG, CONDENSATE, CRUDE OIL), VENT ATMOSPHERIC(FROM PSV-069101 A/B, AND PSV-69102 A/B/C) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1R CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 16 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 VB GLOBE VALVE [BF2BD2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BD2AA] FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BD2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2BD2AA] WAFER 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AC] Use for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AC] Use for 200degC and below. FLGD RF 24 2,V01,V05,V1 1 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z45AD4AF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 RUN DATE : '14. 04. 10 AIR INSTRUMENT(TO MEMBRANE NITROGEN GENERATION PACKAGE), AIR PLANT(TO PA USERS), DRAIN CLSED(FROM GAS PIPE LINE PIG LAUNCHER), DIESEL FUEL(FROM DIESEL DAY TANK TO GTG), DRAIN OILY WATER(FROM CRUDE OIL EXPORT STORAGE TANK ROOF), NITROGEN(FROM MEMBRANE NITROGEN GENERATION PACKAGE), PROCESS(LPG, CONDENSATE, CRUDE OIL), VENT ATMOSPHERIC(FROM PSV-069101 A/B, AND PSV-69102 A/B/C) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1R CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 17 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 3/4 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4AA] Use for 200degC and below and flange connection. FLGD RF 3/4 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L75AD4AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L75AD4AA] Use for 200degC and below and vent/drain only SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS5AD2AA] SW 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. RUN DATE : '14. 04. 10 AIR INSTRUMENT(TO MEMBRANE NITROGEN GENERATION PACKAGE), AIR PLANT(TO PA USERS), DRAIN CLSED(FROM GAS PIPE LINE PIG LAUNCHER), DIESEL FUEL(FROM DIESEL DAY TANK TO GTG), DRAIN OILY WATER(FROM CRUDE OIL EXPORT STORAGE TANK ROOF), NITROGEN(FROM MEMBRANE NITROGEN GENERATION PACKAGE), PROCESS(LPG, CONDENSATE, CRUDE OIL), VENT ATMOSPHERIC(FROM PSV-069101 A/B, AND PSV-69102 A/B/C) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1R CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 18 OF 441 Specific Piping Notes 1.5 Requirements for Carbon Steel Impact Testing 1 - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. RUN DATE : '14. 04. 10 AIR INSTRUMENT(TO MEMBRANE NITROGEN GENERATION PACKAGE), AIR PLANT(TO PA USERS), DRAIN CLSED(FROM GAS PIPE LINE PIG LAUNCHER), DIESEL FUEL(FROM DIESEL DAY TANK TO GTG), DRAIN OILY WATER(FROM CRUDE OIL EXPORT STORAGE TANK ROOF), NITROGEN(FROM MEMBRANE NITROGEN GENERATION PACKAGE), PROCESS(LPG, CONDENSATE, CRUDE OIL), VENT ATMOSPHERIC(FROM PSV-069101 A/B, AND PSV-69102 A/B/C) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1R CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 19 OF 441 Specific Piping Notes The long bolts/nuts and cap screw material shall be as per project valve data sheet. V01 The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 (for SW/NPT Ball valves) RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(FROM HEADER), VENT(STEAM FROM DEAERATOR), WATER BOILER FEED(FROM DEAERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1RH CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 20 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 3 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1 STD - A672 GR.C60 CL.22, EFW, ASME B36.10 18 BE 24 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(FROM HEADER), VENT(STEAM FROM DEAERATOR), WATER BOILER FEED(FROM DEAERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1RH CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 21 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 3000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 6 F6 FLANGE(FOR CLASS 600) RF 6 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 6 G6 GASKET(FOR CLASS 600) 6 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 6 B6 BOLT/NUT(FOR CLASS 600) 6 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(FROM HEADER), VENT(STEAM FROM DEAERATOR), WATER BOILER FEED(FROM DEAERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1RH CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 22 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BD2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BD2AA] FLGD RF 24 2,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BD2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BD2AA] FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BD2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2BD2AA] WAFER 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AC] Use for 200degC and below. FLGD RF 20 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(FROM HEADER), VENT(STEAM FROM DEAERATOR), WATER BOILER FEED(FROM DEAERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1RH CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 23 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 VL BALL VALVE [LF2BD4AC] Use for 200degC and below. FLGD RF 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 3/4 VLT BALL VALVE(FOR SWxNPT VALVE) [L75AD4AA] Use for 200degC and below and vent/drain only. SW/NPT 3/4 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 6 VBK REGULATING GLOBE VALVE [RF2BD2AA] FLGD RF 6 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(FROM HEADER), VENT(STEAM FROM DEAERATOR), WATER BOILER FEED(FROM DEAERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1RH CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 24 OF 441 Specific Piping Notes - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) 1 - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(FROM HEADER), VENT(STEAM FROM DEAERATOR), WATER BOILER FEED(FROM DEAERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A1RH CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 25 OF 441 Specific Piping Notes PWHT shall be done; V01 - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 DRAIN OILY WATER(FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN, GLYCOL LEAN(TO TEG STORAGE TANK), GLYCOL RICH(FROM TEG TRANSFER PUMP), PROCESS (VENT FROM TEG REGEN PKG), VENT(FROM TEG STORAGE TANK) WATER COOLING(SUPPLY/RETURN FROM/TO HEADER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3R CLASS PIPING 1 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 26 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 26 28 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 3 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1 STD - A672 GR.C60 CL.22, EFW, ASME B36.10 18 BE 28 Straight welded, 100% R/T 1 10.31mm - A672 GR.C60 CL.22, EFW, ASME B36.10 36 BE 36 NIPPLE 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 6000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 36 1 Class 6000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 36 1 Class 6000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 36 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 36 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 RUN DATE : '14. 04. 10 DRAIN OILY WATER(FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN, GLYCOL LEAN(TO TEG STORAGE TANK), GLYCOL RICH(FROM TEG TRANSFER PUMP), PROCESS (VENT FROM TEG REGEN PKG), VENT(FROM TEG STORAGE TANK) WATER COOLING(SUPPLY/RETURN FROM/TO HEADER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3R CLASS PIPING 2 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 27 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 RC CON.REDUCER BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 36 1 Class 6000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 36 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 6000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Class 6000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe 26 RF 36 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 F6 FLANGE(FOR CLASS 600) RF 6 Flange Groove. For OCTAGONAL type gasket 1 Class 1500 - A105, ASME B16.5, SW, Same As Pipe 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe 3 RTJ 24 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe, W/J ACK BOLT 26 RF 36 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A105, ASME B16.47 SER.A, BLIND 26 RF 36 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 1 Class 150 - A516 GR.70, ASME B16.47 SER.A, B&S 26 RF 36 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 RUN DATE : '14. 04. 10 DRAIN OILY WATER(FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN, GLYCOL LEAN(TO TEG STORAGE TANK), GLYCOL RICH(FROM TEG TRANSFER PUMP), PROCESS (VENT FROM TEG REGEN PKG), VENT(FROM TEG STORAGE TANK) WATER COOLING(SUPPLY/RETURN FROM/TO HEADER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3R CLASS PIPING 3 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 28 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.47 SER.A, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 26 G GASKET 36 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 26 36 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 26 36 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BD2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BD2AA] FLGD RF 24 RUN DATE : '14. 04. 10 DRAIN OILY WATER(FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN, GLYCOL LEAN(TO TEG STORAGE TANK), GLYCOL RICH(FROM TEG TRANSFER PUMP), PROCESS (VENT FROM TEG REGEN PKG), VENT(FROM TEG STORAGE TANK) WATER COOLING(SUPPLY/RETURN FROM/TO HEADER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3R CLASS PIPING 4 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 29 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.47 SER.A, BB.OS&Y, GEAR OPER., ASME B16.34, ASME B16.10 26 VA GATE VALVE [AF2BD2AA] FLGD RF 28 2,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BD2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BD2AA] FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BD2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2BD2AA] WAFER 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AC] Use for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AC] Use for 200degC and below. FLGD RF 24 2,V01,V05,V0 8 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34, ASME B16.5/B1.20.1 2 VLDFT BALL VALVE(FOR INTEGRAL DBB(FLGDxNPT) VALVE) [ZH2BD4AF] Use for 200degC and below. FLGD RF x NPT 2 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 RUN DATE : '14. 04. 10 DRAIN OILY WATER(FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN, GLYCOL LEAN(TO TEG STORAGE TANK), GLYCOL RICH(FROM TEG TRANSFER PUMP), PROCESS (VENT FROM TEG REGEN PKG), VENT(FROM TEG STORAGE TANK) WATER COOLING(SUPPLY/RETURN FROM/TO HEADER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3R CLASS PIPING 5 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 30 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 VLF BALL VALVE(FOR FULL BORE) [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 3/4 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4AA] Use for 200degC and below and flange connection. FLGD RF 3/4 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L85AD4AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L55AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L85AD4AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., API609 CATEGORY-B 3 VU BUTTERFLY VALVE [UL2BD4AA] Use for 200degC and below. FULL LUG 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., API609 CATEGORY-B 8 [UL2BD4AA] Use for 200degC and below. FULL LUG 24 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1.1/2 VBK REGULATING GLOBE VALVE [RS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF2BD2AA] FLGD RF 6 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. RUN DATE : '14. 04. 10 DRAIN OILY WATER(FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN, GLYCOL LEAN(TO TEG STORAGE TANK), GLYCOL RICH(FROM TEG TRANSFER PUMP), PROCESS (VENT FROM TEG REGEN PKG), VENT(FROM TEG STORAGE TANK) WATER COOLING(SUPPLY/RETURN FROM/TO HEADER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3R CLASS PIPING 6 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 31 OF 441 Specific Piping Notes 1.2 J ack screws shall be supplied with jack screw flanges as below; 1 - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). RUN DATE : '14. 04. 10 DRAIN OILY WATER(FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN, GLYCOL LEAN(TO TEG STORAGE TANK), GLYCOL RICH(FROM TEG TRANSFER PUMP), PROCESS (VENT FROM TEG REGEN PKG), VENT(FROM TEG STORAGE TANK) WATER COOLING(SUPPLY/RETURN FROM/TO HEADER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3R CLASS PIPING 7 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 32 OF 441 Specific Piping Notes V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve V01 data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) RUN DATE : '14. 04. 10 DRAIN OILY WATER(FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN, GLYCOL LEAN(TO TEG STORAGE TANK), GLYCOL RICH(FROM TEG TRANSFER PUMP), PROCESS (VENT FROM TEG REGEN PKG), VENT(FROM TEG STORAGE TANK) WATER COOLING(SUPPLY/RETURN FROM/TO HEADER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3R CLASS PIPING 8 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 33 OF 441 Specific Piping Notes - trim material: same as block valve + hardfacing on body seat V05 - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. Requirement for The end type of Integral Double Block Bleed Valve V08 - 2" FLGD x 1/2" SW with nipple or 2" FLGD x 1/2" NPT(F) One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RH CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 34 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size 30 TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 26 28 19.6 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.2 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 17.7 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 15.8 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 13.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 3 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1 STD - A672 GR.C60 CL.22, EFW, ASME B36.10 18 BE 30 NIPPLE 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 6000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 30 1 Class 6000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 30 1 Class 6000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 30 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 30 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 30 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RH CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 35 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 6000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 30 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 6000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Class 6000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe 26 RF 30 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe, W/J ACK BOLT 26 RF 30 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A105, ASME B16.47 SER.A, BLIND 26 RF 30 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 1 Class 150 - A516 GR.70, ASME B16.47 SER.A, B&S 26 RF 30 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.47 SER.A, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 26 30 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RH CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 36 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 26 B BOLT/NUT 30 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 26 30 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BD2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BD2AA] FLGD RF 24 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.47 SER.A, BB.OS&Y, GEAR OPER., ASME B16.34, ASME B16.10 26 [AF2BD2AA] FLGD RF 30 2,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BD2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BD2AA] FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BD2AA] FLGD RF 6 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RH CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 37 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 VC CHECK VALVE [HW2BD2AA] WAFER 24 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.47 SER.A, DUAL PLATE, API 594 26 [HW2BD2AA] WAFER 30 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AC] Use for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AC] Use for 200degC and below. FLGD RF 24 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.47 SER.A, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 26 [LF2BD4AC] Use for 200degC and below. FLGD RF 30 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.47 SER.A, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 26 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 30 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L55AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RH CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 38 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 3/4 VLT BALL VALVE(FOR SWxNPT VALVE) [L85AD4AA] Use for 200degC and below and vent/drain only. SW/NPT 3/4 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 3 VBK REGULATING GLOBE VALVE [RF2BD2AA] FLGD RF 3 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RH CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 39 OF 441 Specific Piping Notes CL1500 : 12" and above 1 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RH CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 40 OF 441 Specific Piping Notes - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 V01 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 WATER FIRE FIGHTING(UPSTREAM OF DELUDGE VALVE), WATER TREATED(TREATED WATER FROM FRESH WATER TREATMENT PACKAGE, BACKWASH WATER FROM/TO BACK WASH WATER TREATMENT PACKAGE), WATER FRESH(FRESH WATER FROM FRESH WATER STORAGE TANK AND TO FRESH WATER TREATMENT PAKCAGE) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TG REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. / CS+E poxy Lined R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RL CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 41 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,7 SCH160 - A53 GR.B, SMLS, HOT DIP GALV., ASME B36.10 1/2 P PIPE NPT 1.1/2 1,7 SCH80 - A53 GR.B, SMLS, HOT DIP GALV., ASME B36.10 2 NPT 2 1 SCH40 - A106 GR.B, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, ASME B36.10 3 BE 10 1 STD - A106 GR.B, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1 STD - A672 GR.C60 CL.22, EFW, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, ASME B36.10 18 BE 24 NIPPLE 1,7 SCH160 - A53 GR.B, SMLS, 75mm, HOT DIP GALV., ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) NPT 1.1/2 FITTING 1,7 Class 6000 - A105, HOT DIP GALV., ASME B16.11 1/2 E 90 ELBOW NPT 2 1 Same As Pipe - A234 GR.WPB, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, ASME B16.9 3 BW 16 1 Same As Pipe - A234 GR.WPB, W, INT. EPOXY LINED, 100%R/T, PREFAB(SPOOLS FLANGED) AND INT. EPOXY LINED, ASME B16.9 18 BW 24 1,7 Class 6000 - A105, HOT DIP GALV., ASME B16.11 1/2 EA 45 ELBOW NPT 2 1 Same As Pipe - A234 GR.WPB, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, ASME B16.9 3 BW 16 1 Same As Pipe - A234 GR.WPB, W, INT. EPOXY LINED, 100%R/T, PREFAB(SPOOLS FLANGED) AND INT. EPOXY LINED, ASME B16.9 18 BW 24 1,7 Class 6000 - A105, HOT DIP GALV., ASME B16.11 1/2 T TEE NPT 2 RUN DATE : '14. 04. 10 WATER FIRE FIGHTING(UPSTREAM OF DELUDGE VALVE), WATER TREATED(TREATED WATER FROM FRESH WATER TREATMENT PACKAGE, BACKWASH WATER FROM/TO BACK WASH WATER TREATMENT PACKAGE), WATER FRESH(FRESH WATER FROM FRESH WATER STORAGE TANK AND TO FRESH WATER TREATMENT PAKCAGE) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TG REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. / CS+E poxy Lined R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RL CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 42 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A234 GR.WPB, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, ASME B16.9 3 T TEE BW 16 1 Same As Pipe - A234 GR.WPB, W, INT. EPOXY LINED, 100%R/T, PREFAB(SPOOLS FLANGED) AND INT. EPOXY LINED, ASME B16.9 18 BW 24 1,7 Class 6000 - A105, HOT DIP GALV., ASME B16.11 1/2 RE ECC.REDUCER NPT 2 1 Same As Pipe - A234 GR.WPB, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, ASME B16.9 3 BW 16 1 Same As Pipe - A234 GR.WPB, W, INT. EPOXY LINED, 100%R/T, PREFAB(SPOOLS FLANGED) AND INT. EPOXY LINED, ASME B16.9 18 BW 24 1,7 Class 6000 - A105, HOT DIP GALV., ASME B16.11 1/2 RC CON.REDUCER NPT 2 1 Same As Pipe - A234 GR.WPB, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, ASME B16.9 3 BW 16 1 Same As Pipe - A234 GR.WPB, W, INT. EPOXY LINED, 100%R/T, PREFAB(SPOOLS FLANGED) AND INT. EPOXY LINED, ASME B16.9 18 BW 24 1,7 Class 6000 - A105, HOT DIP GALV., ASME B16.11 1/2 CP CAP NPT 2 1 Same As Pipe - A234 GR.WPB, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, ASME B16.9 3 BW 24 1 Same As Pipe - A234 GR.WPB, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, MSS SP 95 3 RES ECC.SWAGE BLE/TSE 4 1 Same As Pipe - A234 GR.WPB, SMLS, INT. EPOXY LINED, PREFAB (SPOOLS FLANGED) AND INTERNALLY EPOXY LINED, MSS SP 95 3 RCS CON.SWAGE BLE/TSE 4 1,7 Class 6000 - A105, HOT DIP GALV., MSS SP 97 1/2 TTH THREDOLET NPT 2 1,7 Class 6000 - A105, HOT DIP GALV., ASME B16.11 1/2 J F FULL COUPLING NPT 2 1,7 - A105, HOT DIP GALV., ASME B16.11 1/2 LG PLUG NPT 1.1/2 1,7 Class 6000 - A105, HOT DIP GALV., ASME B16.39 1/2 J U UNION NPT 2 FLANGE 1,7 Class 150 - A105, ASME B16.5, NPT, HOT DIP GALV. 1/2 F FLANGE RF 2 RUN DATE : '14. 04. 10 WATER FIRE FIGHTING(UPSTREAM OF DELUDGE VALVE), WATER TREATED(TREATED WATER FROM FRESH WATER TREATMENT PACKAGE, BACKWASH WATER FROM/TO BACK WASH WATER TREATMENT PACKAGE), WATER FRESH(FRESH WATER FROM FRESH WATER STORAGE TANK AND TO FRESH WATER TREATMENT PAKCAGE) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TG REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. / CS+E poxy Lined R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RL CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 43 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, INT. EPOXY LINED, PREFABRICATED(SPOOLS FLANGED) AND AFTERWARDS INTERNALLY EPOXY LINED 3 F FLANGE RF 24 Use for GRE connection. 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, INT. EPOXY LINED, PREFABRICATED(SPOOLS FLANGED) AND AFTERWARDS INTERNALLY EPOXY LINED 4 FF FLANGE(FOR FLAT FACE) FF 6 1,7 Class 300 - A105, ASME B16.5, LONG NECK, HOT DIP GALV. 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, INT. EPOXY LINED, PREFABRICATED(SPOOLS FLANGED) AND AFTERWARDS INTERNALLY EPOXY LINED, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 150 - A105, ASME B16.5, BLIND, INT. EPOXY LINED 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, INT. EPOXY LINED, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, INT. EPOXY LINED, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 Stud bolt with 2 nuts. Use for GRE connection. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 4 BG BOLT/NUT(FOR GRE FLANGE) 6 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B1.20.1 1/2 VA GATE VALVE [AN5AD2AA] NPT(F) 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BD2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BD2AA] FLGD RF 24 RUN DATE : '14. 04. 10 WATER FIRE FIGHTING(UPSTREAM OF DELUDGE VALVE), WATER TREATED(TREATED WATER FROM FRESH WATER TREATMENT PACKAGE, BACKWASH WATER FROM/TO BACK WASH WATER TREATMENT PACKAGE), WATER FRESH(FRESH WATER FROM FRESH WATER STORAGE TANK AND TO FRESH WATER TREATMENT PAKCAGE) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TG REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. / CS+E poxy Lined R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RL CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 44 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2AA] Use for flange connection. FLGD RF 1.1/2 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B1.20.1 1/2 VC CHECK VALVE [CN5AD2AA] NPT(F) 1.1/2 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BD2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2BD2AA] WAFER 24 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. RUN DATE : '14. 04. 10 WATER FIRE FIGHTING(UPSTREAM OF DELUDGE VALVE), WATER TREATED(TREATED WATER FROM FRESH WATER TREATMENT PACKAGE, BACKWASH WATER FROM/TO BACK WASH WATER TREATMENT PACKAGE), WATER FRESH(FRESH WATER FROM FRESH WATER STORAGE TANK AND TO FRESH WATER TREATMENT PAKCAGE) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TG REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. / CS+E poxy Lined R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RL CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 45 OF 441 Specific Piping Notes CL600 : 18" and above 1 CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Galvanizing shall be as per ASTM A53 for pipes and ASTM A153 for fittings and flanges. 7 Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) RUN DATE : '14. 04. 10 WATER FIRE FIGHTING(UPSTREAM OF DELUDGE VALVE), WATER TREATED(TREATED WATER FROM FRESH WATER TREATMENT PACKAGE, BACKWASH WATER FROM/TO BACK WASH WATER TREATMENT PACKAGE), WATER FRESH(FRESH WATER FROM FRESH WATER STORAGE TANK AND TO FRESH WATER TREATMENT PAKCAGE) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TG REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+GALV. / CS+E poxy Lined R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RL CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 46 OF 441 Specific Piping Notes at manufacturer's shop. V01 V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 DRAIN, CLOSED / OFF SPEC.(FROM CLOSED DRAIN PUMP), DRAIN OILY WATER(FROM DIESEL FUEL PUMP CASING), FLARE ACID, FLARE HIGH PRESSURE WARM, FLARE LOW PRESSURE, FLARE TANK, GAS FUEL(LP FUEL GAS FROM LP FUEL GAS HEADER), PROCESS (SOUR GAS, CRUDE OIL DRAIN), PROCESS VENT GAS(FROM GAS BOOT), VENT ATMOSPHERIC(FROM GAS BOOT VENT SAMPLING), WATER PRODUCED(NEUTRALIZED WATER FROM NEUTRALIZATION PIT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RS CLASS PIPING 1 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 47 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 26 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 2 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 3 BE 10 1,4 STD - A106 GR.B, SMLS, SOUR, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1,4 STD - A672 GR.C60 CL.22, EFW, SOUR, HIC, ASME B36.10 18 BE 26 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 26 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 26 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 26 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 TLR LATERAL(45DEG) SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 RUN DATE : '14. 04. 10 DRAIN, CLOSED / OFF SPEC.(FROM CLOSED DRAIN PUMP), DRAIN OILY WATER(FROM DIESEL FUEL PUMP CASING), FLARE ACID, FLARE HIGH PRESSURE WARM, FLARE LOW PRESSURE, FLARE TANK, GAS FUEL(LP FUEL GAS FROM LP FUEL GAS HEADER), PROCESS (SOUR GAS, CRUDE OIL DRAIN), PROCESS VENT GAS(FROM GAS BOOT), VENT ATMOSPHERIC(FROM GAS BOOT VENT SAMPLING), WATER PRODUCED(NEUTRALIZED WATER FROM NEUTRALIZATION PIT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RS CLASS PIPING 2 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 48 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 RE ECC.REDUCER BW 26 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 26 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 26 1,4 Class 6000 - A105, SOUR, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,4 Same As Pipe - A105, SOUR, MSS SP 97 10 TLA LATROLET (45DEG) BW 10 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 1,4 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe, SOUR 26 RF 26 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 1,4 Class 600 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1,4 Class 600 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket 1,4 Class 900 - A105, ASME B16.5, WN, Same As Pipe, SOUR 3 RTJ 24 For instrument connection only. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,4 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe, SOUR, W/J ACK BOLT 26 RF 26 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 24 1,4 Class 150 - A105, ASME B16.47 SER.A, BLIND, SOUR 26 RF 26 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1,4 Class 150 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 1,4 Class 150 - A105, ASME B16.47 SER.A, B&S, SOUR 26 RF 26 GASKET RUN DATE : '14. 04. 10 DRAIN, CLOSED / OFF SPEC.(FROM CLOSED DRAIN PUMP), DRAIN OILY WATER(FROM DIESEL FUEL PUMP CASING), FLARE ACID, FLARE HIGH PRESSURE WARM, FLARE LOW PRESSURE, FLARE TANK, GAS FUEL(LP FUEL GAS FROM LP FUEL GAS HEADER), PROCESS (SOUR GAS, CRUDE OIL DRAIN), PROCESS VENT GAS(FROM GAS BOOT), VENT ATMOSPHERIC(FROM GAS BOOT VENT SAMPLING), WATER PRODUCED(NEUTRALIZED WATER FROM NEUTRALIZATION PIT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RS CLASS PIPING 3 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 49 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.47 SER.A, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 26 26 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 26 26 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 26 26 VALVE TAG 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VA GATE VALVE [A25AD2CA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2BD2BA] FLGD RF 14 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 [AF2BD2BA] FLGD RF 24 RUN DATE : '14. 04. 10 DRAIN, CLOSED / OFF SPEC.(FROM CLOSED DRAIN PUMP), DRAIN OILY WATER(FROM DIESEL FUEL PUMP CASING), FLARE ACID, FLARE HIGH PRESSURE WARM, FLARE LOW PRESSURE, FLARE TANK, GAS FUEL(LP FUEL GAS FROM LP FUEL GAS HEADER), PROCESS (SOUR GAS, CRUDE OIL DRAIN), PROCESS VENT GAS(FROM GAS BOOT), VENT ATMOSPHERIC(FROM GAS BOOT VENT SAMPLING), WATER PRODUCED(NEUTRALIZED WATER FROM NEUTRALIZATION PIT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RS CLASS PIPING 4 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 50 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.47 SER.A, BB.OS&Y, GEAR OPER., SOUR, ASME B16.34, ASME B16.10 26 VA GATE VALVE [AF2BD2BA] FLGD RF 26 2,4,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2BA] Use for flange connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VB GLOBE VALVE [B25AD2CA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 12 4,V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VC CHECK VALVE [C25AD2CA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 24 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4CA] Use for 200degC and below. SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2BD4BA] Use for 200degC and below. FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4BC] Use for 200degC and below. FLGD RF 8 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4BC] Use for 200degC and below. FLGD RF 20 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4BC] Use for 200degC and below. FLGD RF 24 2,4,V01,V05 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF2AD4BF] Use for 200degC and below. FLGD RF 1/2 RUN DATE : '14. 04. 10 DRAIN, CLOSED / OFF SPEC.(FROM CLOSED DRAIN PUMP), DRAIN OILY WATER(FROM DIESEL FUEL PUMP CASING), FLARE ACID, FLARE HIGH PRESSURE WARM, FLARE LOW PRESSURE, FLARE TANK, GAS FUEL(LP FUEL GAS FROM LP FUEL GAS HEADER), PROCESS (SOUR GAS, CRUDE OIL DRAIN), PROCESS VENT GAS(FROM GAS BOOT), VENT ATMOSPHERIC(FROM GAS BOOT VENT SAMPLING), WATER PRODUCED(NEUTRALIZED WATER FROM NEUTRALIZATION PIT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RS CLASS PIPING 5 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 51 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V05 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF2BD4BF] Use for 200degC and below. FLGD RF 2 2,4,V01,V05, V08 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34, ASME B16.5/B1.20.1 2 VLDFT BALL VALVE(FOR INTEGRAL DBB(FLGDxNPT) VALVE) [ZH2BD4BF] Use for 200degC and below. FLGD RF x NPT 2 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4CB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2BD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,4,V01,V10 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 VLFA BALL VALVE(FOR FULL BORE, AMINE SERVICE) [LF2BD4J D] Use when P&ID requires FB valve, for <200degC and for > O.T 66degC(150degF). FLGD RF 8 2,4,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2AD4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHAR., PWHT, W/XXS 100mm NIP., ASME B16.11 1 VBK REGULATING GLOBE VALVE [R25AD2CA] SW 1 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF2BD2BA] FLGD RF 3 RUN DATE : '14. 04. 10 DRAIN, CLOSED / OFF SPEC.(FROM CLOSED DRAIN PUMP), DRAIN OILY WATER(FROM DIESEL FUEL PUMP CASING), FLARE ACID, FLARE HIGH PRESSURE WARM, FLARE LOW PRESSURE, FLARE TANK, GAS FUEL(LP FUEL GAS FROM LP FUEL GAS HEADER), PROCESS (SOUR GAS, CRUDE OIL DRAIN), PROCESS VENT GAS(FROM GAS BOOT), VENT ATMOSPHERIC(FROM GAS BOOT VENT SAMPLING), WATER PRODUCED(NEUTRALIZED WATER FROM NEUTRALIZATION PIT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RS CLASS PIPING 6 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 52 OF 441 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per RUN DATE : '14. 04. 10 DRAIN, CLOSED / OFF SPEC.(FROM CLOSED DRAIN PUMP), DRAIN OILY WATER(FROM DIESEL FUEL PUMP CASING), FLARE ACID, FLARE HIGH PRESSURE WARM, FLARE LOW PRESSURE, FLARE TANK, GAS FUEL(LP FUEL GAS FROM LP FUEL GAS HEADER), PROCESS (SOUR GAS, CRUDE OIL DRAIN), PROCESS VENT GAS(FROM GAS BOOT), VENT ATMOSPHERIC(FROM GAS BOOT VENT SAMPLING), WATER PRODUCED(NEUTRALIZED WATER FROM NEUTRALIZATION PIT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RS CLASS PIPING 7 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 53 OF 441 Specific Piping Notes the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). 3 Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 RUN DATE : '14. 04. 10 DRAIN, CLOSED / OFF SPEC.(FROM CLOSED DRAIN PUMP), DRAIN OILY WATER(FROM DIESEL FUEL PUMP CASING), FLARE ACID, FLARE HIGH PRESSURE WARM, FLARE LOW PRESSURE, FLARE TANK, GAS FUEL(LP FUEL GAS FROM LP FUEL GAS HEADER), PROCESS (SOUR GAS, CRUDE OIL DRAIN), PROCESS VENT GAS(FROM GAS BOOT), VENT ATMOSPHERIC(FROM GAS BOOT VENT SAMPLING), WATER PRODUCED(NEUTRALIZED WATER FROM NEUTRALIZATION PIT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1A3RS CLASS PIPING 8 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 54 OF 441 Specific Piping Notes - Forgings: C <= 0.23%, normalized V01 - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Requirement for The end type of Integral Double Block Bleed Valve V08 - 2" FLGD x 1/2" SW with nipple or 2" FLGD x 1/2" NPT(F) Ball valves for amine service with operating temperature above 66 deg.C(150 deg.F) V10 shall be provided RTFE or FFKM(Kalez, Chemraz, Parofluor) as a primary seal. RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM DIESEL FUEL PUMP CASING); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RSU CLASS PIPING 1 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 55 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 120 16.9 16.9 16.9 16.9 16.9 16.9 16.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE To be externally PP wrapped at site. 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,4,U01,U02 SCH80 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 2 BE 2 1,4,U01,U02 SCH40 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 3 BE 4 NIPPLE To be externally PP wrapped at site. 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING To be externally PP wrapped at site. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 4 To be externally PP wrapped at site. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 4 To be externally PP wrapped at site. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 4 To be externally PP wrapped at site. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 TLR LATERAL(45DEG) SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 4 To be externally PP wrapped at site. Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 4 To be externally PP wrapped at site. Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 4 To be externally PP wrapped at site. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 4 To be externally PP wrapped at site. 1,4 Class 6000 - A105, SOUR, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 To be externally PP wrapped at site. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM DIESEL FUEL PUMP CASING); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RSU CLASS PIPING 2 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 56 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 4 To be externally PP wrapped at site. 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 4 For instrument connection only. To be externally PP wrapped at site. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 4 To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 4 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 4 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 4 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 4 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 4 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 4 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 4 VALVE TAG 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VA GATE VALVE [A25AD2CA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2BD2BA] FLGD RF 4 2,4,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2BA] Use for flange connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VB GLOBE VALVE [B25AD2CA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 4 RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM DIESEL FUEL PUMP CASING); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RSU CLASS PIPING 3 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 57 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 4,V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VC CHECK VALVE [C25AD2CA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 4 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4CA] Use for 200degC and below. SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2BD4BA] Use for 200degC and below. FLGD RF 4 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4CB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2BD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM DIESEL FUEL PUMP CASING); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RSU CLASS PIPING 4 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 58 OF 441 Specific Piping Notes max. 585 N/mm2 1 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Coated Piping U01 3-layer PE or PP Coating shall be as per the latest version of para.10 of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades). Minimum cut-back length of pipe shall be 200mm. U02 Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM DIESEL FUEL PUMP CASING); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TC REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RSU CLASS PIPING 5 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 59 OF 441 Specific Piping Notes V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve V01 data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN (UNDERGROUND) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+PP COATED R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RU CLASS PIPING 1 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 60 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size 32 34 36 TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 28 30 19.6 19.6 19.6 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.2 19.2 19.2 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 17.7 17.7 17.7 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 16.9 16.9 16.9 120 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE To be externally PP wrapped at site. 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1,U01,U02 SCH80 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, ASME B36.10 2 BE 2 1,U01,U02 SCH40 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, ASME B36.10 3 BE 10 1,U01,U02 STD - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1,U01,U02 STD - A672 GR.C60 CL.22, EFW, 3-LAYER(FBE+PP) COATED, ASME B36.10 18 BE 24 NIPPLE To be externally PP wrapped at site. 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 To be externally PP wrapped at site. 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING To be externally PP wrapped at site. 1 Class 6000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 To be externally PP wrapped at site. 1 Class 6000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 To be externally PP wrapped at site. 1 Class 6000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 TLR LATERAL(45DEG) BW 16 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 20 To be externally PP wrapped at site. Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN (UNDERGROUND) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+PP COATED R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RU CLASS PIPING 2 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 61 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 RE ECC.REDUCER BW 16 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 To be externally PP wrapped at site. Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 To be externally PP wrapped at site. 1 Class 6000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 To be externally PP wrapped at site. 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 To be externally PP wrapped at site. 1 Class 6000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 To be externally PP wrapped at site. 1 Class 6000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 To be externally PP wrapped at site. 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 EB 22.5 ELBOW BW 16 To be externally PP wrapped at site. 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 FLANGE To be externally PP wrapped at site. 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 To be externally PP wrapped at site. 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 To be externally PP wrapped at site. 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 To be externally PP wrapped at site. 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 For instrument connection only. To be externally PP wrapped at site. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 To be externally PP wrapped at site. 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 To be externally PP wrapped at site. 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 BOLT & NUT RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN (UNDERGROUND) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+PP COATED R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RU CLASS PIPING 3 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 62 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BD2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BD2AA] FLGD RF 24 2,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BD2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BD2AA] FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BD2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2BD2AA] WAFER 24 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN (UNDERGROUND) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+PP COATED R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RU CLASS PIPING 4 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 63 OF 441 Specific Piping Notes All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 1 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Coated Piping U01 3-layer PE or PP Coating shall be as per the latest version of para.10 of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades). Minimum cut-back length of pipe shall be 200mm. U02 Requirements for Valves V01 RUN DATE : '14. 04. 10 DRAIN OILY WATER (UNDERGROUND, OILY WATER FROM SAMPLE COOLER/SULPHUR GRANULATION UNIT), GLYCOL DRAIN (UNDERGROUND) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+PP COATED R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A3RU CLASS PIPING 5 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 64 OF 441 Specific Piping Notes V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 DRAIN CLOSED; See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RS CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 65 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 10 12 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 XXS - A106 GR.B, SMLS, SOUR, ASME B36.10 1 P PIPE PE 1.1/2 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 3 1,4 SCH120 - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 4 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 6 BE 6 1,4 SCH60 - A106 GR.B, SMLS, SOUR, ASME B36.10 8 BE 10 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 12 BE 12 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 1,4 Class 9000 - A105, SOUR, MSS SP 97 1 TSO SOCKOLET SW 1.1/2 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 J F FULL COUPLING SW 1.1/2 FLANGE RUN DATE : '14. 04. 10 DRAIN CLOSED; See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RS CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 66 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F FLANGE RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 12 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 12 1,4 Class 600 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 F6 FLANGE(FOR CLASS 600) RF 2 Flange Groove. For OCTAGONAL type gasket 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 1 F9 FLANGE(FOR CLASS 900) RTJ 2 For instrument connection only. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 12 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1 FB BLIND FLANGE RF 12 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1 F8 SPECTACLE BLIND RF 12 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G GASKET 12 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G3 GASKET(FOR CLASS 300) 12 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 2 G6 GASKET(FOR CLASS 600) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1,3 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1 G9 GASKET(FOR CLASS 900) 2 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B BOLT/NUT 12 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B3 BOLT/NUT(FOR CLASS 300) 12 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 2 B6 BOLT/NUT(FOR CLASS 600) 2 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 BF BOLT/NUT(FIG-8 BLIND) 12 VALVE TAG 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VA GATE VALVE [A25AD2GA] SW 1.1/2 RUN DATE : '14. 04. 10 DRAIN CLOSED; See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RS CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 67 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 VA GATE VALVE [AF2BD2BA] FLGD RF 12 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, API 602, ASME B16.10 1 VAF GATE VALVE(FLANGED TYPE) [AF2AD2FA] Use for flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VB GLOBE VALVE [B25AD2GA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 12 4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VC CHECK VALVE [C25AD2GA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 12 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VL BALL VALVE [L25AD4GA] Use for 200degC and below. SW 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 [LF2BD4FA] Use for 200degC and below. FLGD RF 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4FC] Use for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4FC] Use for 200degC and below. FLGD RF 12 2,4,V01,V02, V05 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 2 VLDF3 BALL VALVE(FOR INTEGRAL DBB(FLGxFLG) VALVE, CL300) [ZF3BD4FF] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VLF BALL VALVE(FOR FULL BORE) [L25AD4GB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 DRAIN CLOSED; See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RS CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 68 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 VLF BALL VALVE(FOR FULL BORE) [LF2BD4FB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 12 2,4,V01,V02 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4FA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 150 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2AD4FB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 RUN DATE : '14. 04. 10 DRAIN CLOSED; See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RS CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 69 OF 441 Specific Piping Notes - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. 1 - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; RUN DATE : '14. 04. 10 DRAIN CLOSED; See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RS CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 70 OF 441 Specific Piping Notes For A105 body valves : A106 GR.B SMLS V01 For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. C.A (Corrosion Allowance) 6mm shall be incorporated into the wall thickness design. V02 Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 DRAIN CLOSED (UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RSU CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 71 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1 1.1/2 2 3 4 6 8 10 12 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 120 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE To be externally PP wrapped at site. 1,4 XXS - A106 GR.B, SMLS, SOUR, ASME B36.10 1 P PIPE PE 1.1/2 1,4,U01,U02 SCH160 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 2 BE 3 1,4,U01,U02 SCH120 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 4 BE 4 1,4,U01,U02 SCH80 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 6 BE 6 1,4,U01,U02 SCH60 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 8 BE 10 1,4,U01,U02 SCH40 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 12 BE 12 NIPPLE To be externally PP wrapped at site. 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 E 90 ELBOW SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 EA 45 ELBOW SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 T TEE SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 TLR LATERAL(45DEG) BW 8 To be externally PP wrapped at site. Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RE ECC.REDUCER SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 To be externally PP wrapped at site. Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RC CON.REDUCER SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 12 To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 CP CAP SW 1.1/2 RUN DATE : '14. 04. 10 DRAIN CLOSED (UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RSU CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 72 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 CP CAP BW 12 To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, MSS SP 97 1 TSO SOCKOLET SW 1.1/2 To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 J F FULL COUPLING SW 1.1/2 FLANGE To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F FLANGE RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 12 To be externally PP wrapped at site. 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F3 FLANGE(FOR CLASS 300) RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 12 To be externally PP wrapped at site. 1,4 Class 600 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F6 FLANGE(FOR CLASS 600) RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 600 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 12 Flange Groove. For OCTAGONAL type gasket. To be externally PP wrapped at site. 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. To be externally PP wrapped at site. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. To be externally PP wrapped at site. 1,4 Class 900 - A105, ASME B16.5, WN, Same As Pipe, SOUR 3 RTJ 12 For instrument connection only. To be externally PP wrapped at site. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1 FFD FLANGE(LONG NECK) RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 12 To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1 FB BLIND FLANGE RF 12 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1 F8 SPECTACLE BLIND RF 12 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G GASKET 12 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G3 GASKET(FOR CLASS 300) 12 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G6 GASKET(FOR CLASS 600) 12 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 12 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B BOLT/NUT 12 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B3 BOLT/NUT(FOR CLASS 300) 12 RUN DATE : '14. 04. 10 DRAIN CLOSED (UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RSU CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 73 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B6 BOLT/NUT(FOR CLASS 600) 12 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 BF BOLT/NUT(FIG-8 BLIND) 12 VALVE TAG 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VA GATE VALVE [A25AD2GA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2BD2BA] FLGD RF 12 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, API 602, ASME B16.10 1 VAF GATE VALVE(FLANGED TYPE) [AF2AD2FA] Use for flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VB GLOBE VALVE [B25AD2GA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 12 4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VC CHECK VALVE [C25AD2GA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 12 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VL BALL VALVE [L25AD4GA] Use for 200degC and below. SW 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 [LF2BD4FA] Use for 200degC and below. FLGD RF 6 RUN DATE : '14. 04. 10 DRAIN CLOSED (UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RSU CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 74 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 VL BALL VALVE [LF2BD4FC] Use for 200degC and below. FLGD RF 8 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above RUN DATE : '14. 04. 10 DRAIN CLOSED (UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RSU CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 75 OF 441 Specific Piping Notes 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, 1 shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Coated Piping U01 3-layer PE or PP Coating shall be as per the latest version of para.10 of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades). Minimum cut-back length of pipe shall be 200mm. U02 Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) RUN DATE : '14. 04. 10 DRAIN CLOSED (UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE TD REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1A6RSU CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 76 OF 441 Specific Piping Notes - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01 V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. C.A (Corrosion Allowance) 6mm shall be incorporated into the wall thickness design. V02 RUN DATE : '14. 04. 10 PROCESS (LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1B1R CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 77 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -4638 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 220 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A333 GR.6, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A333 GR.6, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A333 GR.6, SMLS, ASME B36.10 3 BE 10 1 STD - A333 GR.6, SMLS, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1 STD - A671 GR.CC65 CL.22, EFW, IMPACT TEST AT -46 , ASME B36.10 18 BE 24 NIPPLE 1 SCH160 - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 RUN DATE : '14. 04. 10 PROCESS (LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1B1R CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 78 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 RC CON.REDUCER BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 150 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 600 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 F6 FLANGE(FOR CLASS 600) RF 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 F9 FLANGE(FOR CLASS 900) RTJ 2 For instrument connection only. 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ 3 FLANGE(FOR CLASS 300 WITH J ACK BOLT) RF 10 1 Class 150 - A350 GR.LF2 CL.1, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, IMPACT TEST AT -46 , ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, IMPACT TEST AT -46 , ASME B16.48 1/2 F83 SPECTACLE BLIND(FOR CLASS 300) RF 10 1 Class 150 - A516 GR.70, ASME B16.5, B&S, IMPACT TEST AT -46 , ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 2 G6 GASKET(FOR CLASS 600) 2 RUN DATE : '14. 04. 10 PROCESS (LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1B1R CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 79 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 2 G9 GASKET(FOR CLASS 900) 2 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 2 B6 BOLT/NUT(FOR CLASS 600) 2 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5CD2HA] SW 1.1/2 2,V01 Class 150 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2DD2HA] FLGD RF 14 2,V01 Class 150 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2DD2HA] FLGD RF 24 2,V01 Class 150 - A350 GR.LF2 CL.1, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2CD2HA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5CD2HA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5CD2HA] SW 1.1/2 2,V01 Class 150 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2DD2HA] FLGD RF 6 2,V01 Class 150 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2DD2HA] FLGD RF 12 V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5CD2HA] SW 1.1/2 RUN DATE : '14. 04. 10 PROCESS (LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1B1R CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 80 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note V01 Class 150 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 VC CHECK VALVE [EF2DD2HA] FLGD RF 6 V01 Class 150 - A352 GR.LCC, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2DD2HA] WAFER 24 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15CD4HA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2DD4HA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2DD4HC] Use for 200degC and below. FLGD RF 8 2,V01 Class 150 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2DD4HC] Use for 200degC and below. FLGD RF 20 2,V01 Class 150 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2DD4HC] Use for 200degC and below. FLGD RF 24 2,V01,V05,V1 1 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z45CD4HF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15CD4HB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2DD4HB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2DD4HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2DD4HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 150 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2DD4HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01,V07 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L75CD4HB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V07 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L75CD4HA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 RUN DATE : '14. 04. 10 PROCESS (LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1B1R CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 81 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS5CD2HA] SW 1 2,V01 Class 150 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF2DD2HA] FLGD RF 2 2,V01 Class 150 - A350 GR.LF2 CL.1, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RF2CD2HA] Use for flange connection. FLGD RF 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k RUN DATE : '14. 04. 10 PROCESS (LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1B1R CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 82 OF 441 Specific Piping Notes - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. 1 - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves RUN DATE : '14. 04. 10 PROCESS (LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TB REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1B1R CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 83 OF 441 Specific Piping Notes as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) V01 at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1C0RD CLASS PIPING 1 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 84 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 -1038 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 19.6 19.6 19.6 19.6 50 19.5 19.5 19.5 19.5 19.5 19.5 19.5 19.5 19.5 19.5 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 220 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH40S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3,4 SCH40S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 2 BE 2 1,3,4 SCH10S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 3 BE 6 Straight welded 1,3,4 SCH10S - B705 CL.1 UNS N08825, EFW, SOUR, 100% R/T, ASME B36.19 8 BE 10 1,3,4,6 STD - A106 GR.B, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1,3,4,6 STD - A672 GR.C60 CL.22, EFW, INCOLOY 825 CLADDING 3MM, SOUR, ASME B36.10 18 BE 18 NIPPLE 1,3,4 SCH80S - B423 UNS N08825, SMLS, 75mm, SOUR, ANNEALED, COLD WORKED, ASME B36.19 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 18 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 RUN DATE : '14. 04. 10 PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1C0RD CLASS PIPING 2 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 85 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 EA 45 ELBOW BW 10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 18 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(6~10),18x(8~10) 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 Do not use for 12x(6~10),14x(6~10),16x(6~10),18x(8~10) 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 18 Use for 12x(6~10),14x(6~10),16x(6~10),18x(8~10) only. 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 T1 TEE(FOR INCOLOY 825) BW 18 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 TLR LATERAL(45DEG) SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 18 Reducing coupling. 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 14 BW 16 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 18 Use for 12x(6~10),14x(6~10),16x(8~10),18x10 only. 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 RE1 ECC.REDUCER(FOR INCOLOY 825) BW 18 Reducing coupling. 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 RUN DATE : '14. 04. 10 PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1C0RD CLASS PIPING 3 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 86 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 14 RC CON.REDUCER BW 16 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 18 Use for 12x(6~10),14x(6~10),16x(8~10),18x10 only. 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 RC1 CON.REDUCER(FO INCOLOY 825) BW 18 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 18 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, MSS SP 97 1/2 TLA LATROLET (45DEG) SW 1.1/2 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,3,4 Class 150 - B564 UNS N08825, ASME B16.5, SW, Same As Pipe, SOUR, ANNEALED 1/2 F FLANGE RF 1.1/2 1,3,4 Class 150 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 2 RF 10 1,3,4,6 Class 150 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR 12 RF 18 1,3,4 Class 300 - B564 UNS N08825, ASME B16.5, SW, Same As Pipe, SOUR, ANNEALED 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,3,4 Class 300 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 2 RF 10 1,3,4,6 Class 300 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR 12 RF 18 For instrument connection only. 1,3,4 Class 300 - B564 UNS N08825, ASME B16.5, LONG NECK, SOUR, ANNEALED, LONG NECK=150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3,4 Class 150 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 10 1,3,4,6 Class 150 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR, W/J ACK BOLT 12 RF 18 1,3,4 Class 150 - B564 UNS N08825, ASME B16.5, BLIND, SOUR, ANNEALED 1/2 FB BLIND FLANGE RF 10 1,3,4,6 Class 150 - A105, ASME B16.5, BLIND, INCOLOY 825 CLADDING 3MM, SOUR 12 RF 18 1,3,4 Class 150 - B424 UNS N08825, ASME B16.5, FIG.8, SOUR, ANNEALED, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 RUN DATE : '14. 04. 10 PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1C0RD CLASS PIPING 4 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 87 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4,6 Class 150 - A516 GR.70, ASME B16.5, FIG.8, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.48 12 F8 SPECTACLE BLIND RF 12 1,3,4,6 Class 150 - A516 GR.70, ASME B16.5, B&S, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 18 GASKET SPIRAL-WOUND (B/INCOLOY825+F.GRA.,I&O/INCOLOY825) 1 Class 150 - 333A3A, ASME B16.5, 4.5mm, RF, ASME B16.20 1/2 G GASKET 18 SPIRAL-WOUND (B/INCOLOY825+F.GRA.,I&O/INCOLOY825) 1 Class 300 - 333A3A, ASME B16.5, 4.5mm, RF, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 18 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 18 Stud bolt with 2 nuts. 1,3 Class 300 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 18 Stud bolt with 2 nuts. 1,3 Class 150 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 18 VALVE TAG 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, ASME B16.11 1/2 VA GATE VALVE [AS52U2BA] SW 1.1/2 3,4,V01 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF24U2BA] FLGD RF 14 3,4,V01 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 [AF24U2BA] FLGD RF 18 3,4,V01 Class 150 - B564 UNS N08825, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF22U2BA] Use for flange connection. FLGD RF 1.1/2 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, ASME B16.11 1/2 VB GLOBE VALVE [BS52U2BA] SW 1.1/2 3,4,V01 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF24U2BA] FLGD RF 6 3,4,V01 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF24U2BA] FLGD RF 12 RUN DATE : '14. 04. 10 PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1C0RD CLASS PIPING 5 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 88 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BC.PISTON W/SPRING, SOUR, ANNEALED, ASME B16.11 1/2 VC CHECK VALVE [CS52U2BA] SW 1.1/2 3,4,V01 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 2 [HW24U2BA] WAFER 6 3,4,6,V01 Class 150 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW26U2BA] WAFER 18 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L352U4BA] Use for 200degC and below. SW 1.1/2 3,4,V01 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF24U4BA] Use for 200degC and below. FLGD RF 6 3,4,6,V01 Class 150 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF26U4BC] Use for 200degC and below. FLGD RF 8 3,4,6,V01 Class 150 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF26U4BC] Use for 200degC and below. FLGD RF 18 3,4,V01,V05 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF24U4BF] Use for 200degC and below. FLGD RF 1/2 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, ANNEALED, W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L352U4BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF24U4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 3,4,6,V01 Class 150 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF26U4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 3,4,6,V01 Class 150 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF26U4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 18 RUN DATE : '14. 04. 10 PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1C0RD CLASS PIPING 6 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 89 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 150 - B564 UNS N08825, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF22U4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 3,4,V01 Class 150 - B564 UNS N08825, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ANNEALED, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF22U4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, ANNEALED, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS52U2BA] SW 1 3,4,V01 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF24U2BA] FLGD RF 4 3,4,V01 Class 150 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 10 [RF24U2BA] FLGD RF 10 3,4,V01 Class 150 - B564 UNS N08825, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RF22U2BA] Use for flange connection. FLGD RF 1 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. RUN DATE : '14. 04. 10 PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1C0RD CLASS PIPING 7 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 90 OF 441 Specific Piping Notes - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 1 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Nickel Alloy Cladding on Carbon Steel Materials 6 6.1 Cladding method The cladding shall be done by weld overlay. The weld overlay shall be a minimum of two layers and shall be performed in accordance with API RP 582. 6.2 Thickness of weld overlay The thickness of weld overlay shall be a minimum thickness of 3.0 mm with tolerance +2.0, -0.0 mm in the final machined condition at all areas. Minimum thickness of 3.0 mm is taken from the original material surface. (Detailed as fusion face in ASME BPV section IX, QW-462.5(a)). 6.3 Hardness of base carbon steel and weld overlay The heat-treated condition of base carbon steel shall be unchanged during weld overlay. The final maximum hardness of base carbon steel and weld overlay shall be as per ISO 15156 / NACE MR-0175. The hardness shall be tested during PQR qualification and production weld overlay. 6.4 Chemical composition of weld overlay Chemical composition of weld overlay shall be as per ASTM B424 N08825 for alloy 825 cladding and ASTM B443 N06625 for alloy 625 cladding. RUN DATE : '14. 04. 10 PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1C0RD CLASS PIPING 8 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 91 OF 441 Specific Piping Notes 6 6.5 Chemical analysis during PQR qualification Chemical analysis shall be carried out at 1 mm below the minimum weld overlay thickness, which is equal to 2 mm from the original material surface (Detailed as fusion face in ASME BPV section IX, QW-462.5(a)). 6.6 Chemical analysis for production weld overlay Chemical analysis shall be carried out on the as welded surface or on the machined surface. 6.7 Surface finish of weld overlay Weld overlay surface shall be pickled and cleaned as per ASTM A380.
6.8 Examination For all weld overlays, liquid penetrant examination shall be performed in accordance with ASTM E165. The acceptance criteria shall be in accordance with ASME BPVC Section VIII, Division 1, Appendix 8. 6.9 Flange face Flange face shall be also weld overlaid and finish machined with a minimum thickness of 3.0 mm after finish machining. 6.10 Vendor Documents for Weld Overlay As a minimum, vendor shall submit weld overlay procedure, WPS/PQR, hardness test procedure and examination procedure of weld overlay for purchaser's review and approval. 6.11 Supporting Informations for Purchaser's Site Welding For Purchaser's site welding, vendor shall, as a minimum, supply following informations; - butt-welding procedure between clad pipings - butt-welding procedure between clad reducing fitting and nickel alloy pipe (unequal thickness case) - welding procedure of nickel alloy branch fitting on clad pipe Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; RUN DATE : '14. 04. 10 PROCESS (SOUR GAS AND CONDENSATE FOR LP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1C0RD CLASS PIPING 9 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 92 OF 441 Specific Piping Notes For A105 body valves : A106 GR.B SMLS V01 For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 DRAIN SULPHUR CONTAMINATED WATER(UNDERGROUND, DRAIN WATER FROM SULPHUR GRANULATION AREA), WATER FIRE FIGHTING(UNDERGROUND) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TO REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK GRE RS PWHT None FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1F0R CLASS PIPING 1 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 93 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size 34 36 TEMP(C) 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 16.0 16.0 -1085 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE N01 PN16 - GRE(FILAMENT WOUND), FW 1 P PIPE BELL&SPIGOT w/ADHESIVE BONED J OINT 36 FITTING N01 PN16 - GRE(FILAMENT WOUND), FW 1 SDL SADDLE BELL&BELL w/ADHESIVE BONED J OINT 36 N01 PN16 - GRE(FILAMENT WOUND), FW 1 E 90 ELBOW BELL&BELL w/ADHESIVE BONED J OINT 36 N01 PN16 - GRE(FILAMENT WOUND), FW 1 EA 45 ELBOW BELL&BELL w/ADHESIVE BONED J OINT 36 N01 PN16 - GRE(FILAMENT WOUND), FW 1 T TEE BELL&BELL w/ADHESIVE BONED J OINT 36 N01 PN16 - GRE(FILAMENT WOUND), FW 3 TLR LATERAL(45DEG) BELL&BELL w/ADHESIVE BONED J OINT 36 N01 PN16 - GRE(FILAMENT WOUND), FW 1 RE ECC.REDUCER BELL&BELL w/ADHESIVE BONED J OINT 36 N01 PN16 - GRE(FILAMENT WOUND), FW 1 RC CON.REDUCER BELL&BELL w/ADHESIVE BONED J OINT 36 N01 PN16 - GRE(FILAMENT WOUND), FW 1 CP CAP BELL&BELL w/ADHESIVE BONED J OINT 36 N01 PN16 - GRE(FILAMENT WOUND), FW 1 J F FULL COUPLING BELL&BELL w/ADHESIVE BONED J OINT 36 FLANGE N01 Class 150 - GRE(FILAMENT WOUND), ASME B16.5, BELL W/ADHESIVE BONDED J OINT, PN16 1 F FLANGE FF 24 N01 Class 150 - GRE(FILAMENT WOUND), ASME B16.47 SER.A, BELL W/ADHESIVE BONDED J OINT, PN16 26 FF 36 N01 Class 150 - GRE(FILAMENT WOUND), ASME B16.5, BLIND, PN16 1 FB BLIND FLANGE FF 24 GASKET RUBBER SHEET(NBR) 1 Class 150 - 11D, ASME B16.5, 2.0mm, FF, ASME B16.21 1 G GASKET 24 RUBBER SHEET(NBR) 1 Class 150 - 11D, ASME B16.47 SER.A, 2.0mm, FF, ASME B16.21 26 36 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, W/2 WASHER, ASME B18.2.1/B18.2.2 1 BG BOLT/NUT(FOR GRE FLANGE) 24 RUN DATE : '14. 04. 10 DRAIN SULPHUR CONTAMINATED WATER(UNDERGROUND, DRAIN WATER FROM SULPHUR GRANULATION AREA), WATER FIRE FIGHTING(UNDERGROUND) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TO REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK GRE RS PWHT None FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1F0R CLASS PIPING 2 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 94 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, W/2 WASHER, ASME B18.2.1/B18.2.2 26 BG BOLT/NUT(FOR GRE FLANGE) 36 VALVE TAG 2,V01 Class 150 - A395 GR.60-40-18, TYPE316+PTFE, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., THREADED BORE FOR DRAIN, API 600, ASME B16.10 1 VA GATE VALVE [AE2ZD4AA] Stem Extension for Underground Installation. FLGD FF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 1 VB GLOBE VALVE [BE2BD2AA] FLGD FF 6 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 2 VC CHECK VALVE [HL2BD2AA] FULL LUG 20 2,V01 Class 150 - A351 GR.CF8M, TYPE316+PTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 1 VL BALL VALVE [LE2SD4AA] FLGD FF 6 2,V01 PN16, Class 150 - A395 GR.60-40-18, BRONZE+NBR, ASME B16.5, FS DESIGN, LEVER OPER., API609 CATEGORY-A 3 VU BUTTERFLY VALVE [ULAZV8AA] FULL LUG 6 2,V01 PN16, Class 150 - A395 GR.60-40-18, BRONZE+NBR, ASME B16.5, FS DESIGN, GEAR OPER., API609 CATEGORY-A 8 [ULAZV8AA] FULL LUG 24 2,V01 PN16, Class 150 - A395 GR.60-40-18, BRONZE+NBR, ASME B16.47 SER.A, FS DESIGN, GEAR OPER., API609 CATEGORY-A 26 [ULAZV8AA] Stem Extension for Underground Installation. FULL LUG 32 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 RUN DATE : '14. 04. 10 DRAIN SULPHUR CONTAMINATED WATER(UNDERGROUND, DRAIN WATER FROM SULPHUR GRANULATION AREA), WATER FIRE FIGHTING(UNDERGROUND) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TO REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK GRE RS PWHT None FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1F0R CLASS PIPING 3 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 95 OF 441 Specific Piping Notes - Forging: C <= 0.23%, normalized 1 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for GRE Piping N01 N01.1 Service: Fire water (underground) N01.2 Design pressure /Temperature : 16barg at 85degC N01.3 Wall thickness calculation, stress analysis and surge analysis shall be also performed by GRE vendor. GRE vendor shall dispatch supervisor for Contractor's installation. N01.4 GRE piping system shall be suitably designed for any surge and dynamic load in the system. N01.5 Materials shall include all required tools and kits. N01.6 All GRE pipes and piping components shall meet the latest version of GB090-2614-250-PI-SP-0014 (Purchase Specification for GRE Pipes and Piping Components) Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; RUN DATE : '14. 04. 10 DRAIN SULPHUR CONTAMINATED WATER(UNDERGROUND, DRAIN WATER FROM SULPHUR GRANULATION AREA), WATER FIRE FIGHTING(UNDERGROUND) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TO REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK GRE RS PWHT None FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE 1F0R CLASS PIPING 4 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 96 OF 441 Specific Piping Notes - Nipple material shall be as followings; V01 For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 AIR INSTRUMENT(FROM IA AND PA COMPRESSOR PACKAGE TO IA USERS), CHEMICAL(ANTIFOAM), CHEMICAL(CORROSION INHIBITOR) CHEMICAL OXYGEN SCAVENGER, CHEMICAL SODIUM HYPOCHLORITE, CHEMICAL CAUSTIC, CHEMICAL(WAX INHIBITOR), DRAIN OILY WATER(FROM TEG REGEN. PKG), FOAM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE), GAS FUEL (PILOT/IGNITION GAS TO ACID GAS FLARE PACKAGE), NITROGEN(FROM NITROGEN HEADER), WATER OSMOSED SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0R CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 97 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 -1038 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 50 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 100 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 150 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 200 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3 SCH40S - A312 GR.TP316L, SMLS, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3 SCH10S - A312 GR.TP316L, SMLS, ASME B36.19 2 BE 6 Straight welded, 100% R/T 1,3 SCH10S - A358 GR.316L CL.1, SAW, ASME B36.19 8 BE 16 NIPPLE 1,3 SCH80S - A312 GR.TP316L, SMLS, 75mm, ASME B36.19 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1,3 SCH80S - A312 GR.TP316L, SMLS, 75mm, ASME B36.19 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 16 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 16 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 T TEE SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 16 Reducing coupling. 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 16 Reducing coupling. 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 16 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 CP CAP SW 1.1/2 RUN DATE : '14. 04. 10 AIR INSTRUMENT(FROM IA AND PA COMPRESSOR PACKAGE TO IA USERS), CHEMICAL(ANTIFOAM), CHEMICAL(CORROSION INHIBITOR) CHEMICAL OXYGEN SCAVENGER, CHEMICAL SODIUM HYPOCHLORITE, CHEMICAL CAUSTIC, CHEMICAL(WAX INHIBITOR), DRAIN OILY WATER(FROM TEG REGEN. PKG), FOAM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE), GAS FUEL (PILOT/IGNITION GAS TO ACID GAS FLARE PACKAGE), NITROGEN(FROM NITROGEN HEADER), WATER OSMOSED SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0R CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 98 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 CP CAP BW 16 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1,3 Class 3000 - A182 GR.F316L, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3 Same As Pipe - A182 GR.F316L, MSS SP 97 2 TWE WELDOLET BW 16 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1,3 Class 150 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1,3 Class 150 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RF 16 1,3 Class 300 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,3 Class 300 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RF 16 1,3 Class 600 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1 F6 FLANGE(FOR CLASS 600) RF 1 1,3 Class 600 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RF 2 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1 F9 FLANGE(FOR CLASS 900) RTJ 1 For instrument connection only. 1,3 Class 300 - A182 GR.F316L, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3 Class 150 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 16 1,3 Class 150 - A182 GR.F316, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 16 1,3 Class 150 - A240 TYPE316, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1,3 Class 150 - A240 TYPE316, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 16 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 16 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 16 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G6 GASKET(FOR CLASS 600) 2 RING TYPE OCTAGONAL TYPE(TYPE 316L) 1 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1 G9 GASKET(FOR CLASS 900) 1 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 16 RUN DATE : '14. 04. 10 AIR INSTRUMENT(FROM IA AND PA COMPRESSOR PACKAGE TO IA USERS), CHEMICAL(ANTIFOAM), CHEMICAL(CORROSION INHIBITOR) CHEMICAL OXYGEN SCAVENGER, CHEMICAL SODIUM HYPOCHLORITE, CHEMICAL CAUSTIC, CHEMICAL(WAX INHIBITOR), DRAIN OILY WATER(FROM TEG REGEN. PKG), FOAM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE), GAS FUEL (PILOT/IGNITION GAS TO ACID GAS FLARE PACKAGE), NITROGEN(FROM NITROGEN HEADER), WATER OSMOSED SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0R CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 99 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 16 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B6 BOLT/NUT(FOR CLASS 600) 2 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B9 BOLT/NUT(FOR CLASS 900) 1 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 16 VALVE TAG 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5RD2AA] SW 1.1/2 3,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2SD2AA] FLGD RF 14 3,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2SD2AA] FLGD RF 16 3,V01 Class 150 - A182 GR.F316, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2QD2AA] Use for flange connection. FLGD RF 1.1/2 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5RD2AA] Use for instrument connection. SW/NPT 1.1/2 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5RD2AA] SW 1.1/2 3,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2SD2AA] FLGD RF 6 3,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2SD2AA] FLGD RF 12 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5RD2AA] SW 1.1/2 3,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2SD2AA] FLGD RF 6 3,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2SD2AA] WAFER 16 3,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L35RD4AA] Use for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 AIR INSTRUMENT(FROM IA AND PA COMPRESSOR PACKAGE TO IA USERS), CHEMICAL(ANTIFOAM), CHEMICAL(CORROSION INHIBITOR) CHEMICAL OXYGEN SCAVENGER, CHEMICAL SODIUM HYPOCHLORITE, CHEMICAL CAUSTIC, CHEMICAL(WAX INHIBITOR), DRAIN OILY WATER(FROM TEG REGEN. PKG), FOAM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE), GAS FUEL (PILOT/IGNITION GAS TO ACID GAS FLARE PACKAGE), NITROGEN(FROM NITROGEN HEADER), WATER OSMOSED SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0R CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 100 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 VL BALL VALVE [LF2SD4AA] Use for 200degC and below. FLGD RF 6 3,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2SD4AC] Use for 200degC and below. FLGD RF 8 3,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2SD4AC] Use for 200degC and below. FLGD RF 16 3,V01,V05 Class 150 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF2QD4AF] Use for 200degC and below. FLGD RF 1/2 3,V01,V05,V1 1 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z65RD4AF] Use for 200degC and below. SW/NPT 1/2 3,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L35RD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2SD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 3,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2SD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 3,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2SD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 16 3,V01,V07 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L95RD4AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 3,V01 Class 800 - A182 GR.F316L, TYPE316+PTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1 VLP BALL VALVE(FOR CAUSTIC SERVICE) [L35RD5AA] For Caustic Service only. SW 1 3,V01,V11 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L65RD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 3,V01,V07 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L95RD4AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 3,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., API609 CATEGORY-B 2 VU BUTTERFLY VALVE [UL2SD4AA] Use for 200degC and below. FULL LUG 6 3,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., API609 CATEGORY-B 8 [UL2SD4AA] Use for 200degC and below. FULL LUG 16 RUN DATE : '14. 04. 10 AIR INSTRUMENT(FROM IA AND PA COMPRESSOR PACKAGE TO IA USERS), CHEMICAL(ANTIFOAM), CHEMICAL(CORROSION INHIBITOR) CHEMICAL OXYGEN SCAVENGER, CHEMICAL SODIUM HYPOCHLORITE, CHEMICAL CAUSTIC, CHEMICAL(WAX INHIBITOR), DRAIN OILY WATER(FROM TEG REGEN. PKG), FOAM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE), GAS FUEL (PILOT/IGNITION GAS TO ACID GAS FLARE PACKAGE), NITROGEN(FROM NITROGEN HEADER), WATER OSMOSED SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0R CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 101 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS5RD2AA] SW 1 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 RUN DATE : '14. 04. 10 AIR INSTRUMENT(FROM IA AND PA COMPRESSOR PACKAGE TO IA USERS), CHEMICAL(ANTIFOAM), CHEMICAL(CORROSION INHIBITOR) CHEMICAL OXYGEN SCAVENGER, CHEMICAL SODIUM HYPOCHLORITE, CHEMICAL CAUSTIC, CHEMICAL(WAX INHIBITOR), DRAIN OILY WATER(FROM TEG REGEN. PKG), FOAM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE), GAS FUEL (PILOT/IGNITION GAS TO ACID GAS FLARE PACKAGE), NITROGEN(FROM NITROGEN HEADER), WATER OSMOSED SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0R CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 102 OF 441 Specific Piping Notes V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 RUN DATE : '14. 04. 10 AIR INSTRUMENT(FROM IA AND PA COMPRESSOR PACKAGE TO IA USERS), CHEMICAL(ANTIFOAM), CHEMICAL(CORROSION INHIBITOR) CHEMICAL OXYGEN SCAVENGER, CHEMICAL SODIUM HYPOCHLORITE, CHEMICAL CAUSTIC, CHEMICAL(WAX INHIBITOR), DRAIN OILY WATER(FROM TEG REGEN. PKG), FOAM FIRE FIGHTING(DOWNSTREAM OF DELUDGE VALVE), GAS FUEL (PILOT/IGNITION GAS TO ACID GAS FLARE PACKAGE), NITROGEN(FROM NITROGEN HEADER), WATER OSMOSED SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0R CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 103 OF 441 Specific Piping Notes V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 DRAIN OFF SPEC. RECYCLE(OFF SPEC RECYCLE FROM ACID FLARE KO DRUM PUMP), FLARE HIGH PRESSURE COLD SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0RS CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 104 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 -8038 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 50 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 100 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 150 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 200 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 11.2 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH40S - A312 GR.TP316L, SMLS, SOUR, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3,4 SCH10S - A312 GR.TP316L, SMLS, SOUR, ASME B36.19 2 BE 6 Straight welded, 100% R/T 1,3,4 SCH10S - A358 GR.316L CL.1, SAW, SOUR, ASME B36.19 8 BE 12 NIPPLE 1,3,4 SCH80S - A312 GR.TP316L, SMLS, 75mm, SOUR, ASME B36.19 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 8 BW 12 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 8 BW 12 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 8 BW 12 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 4 TLR LATERAL(45DEG) BW 6 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 10 BW 10 Reducing coupling. 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 8 BW 12 RUN DATE : '14. 04. 10 DRAIN OFF SPEC. RECYCLE(OFF SPEC RECYCLE FROM ACID FLARE KO DRUM PUMP), FLARE HIGH PRESSURE COLD SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0RS CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 105 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Reducing coupling. 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 8 BW 12 1,3,4 Class 3000 - A182 GR.F316L, SMLS, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 12 1,3,4 Class 3000 - A182 GR.F316L, SOUR, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3,4 Same As Pipe - A182 GR.F316L, SOUR, MSS SP 97 2 TWE WELDOLET BW 12 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,3,4 Class 150 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 1,3,4 Class 150 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 12 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe, SOUR 1 F15 FLANGE(FOR CLASS 1500) RTJ 1 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 2 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 12 1,3,4 Class 600 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 F6 FLANGE(FOR CLASS 600) RF 6 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 3 RTJ 12 For instrument connection only. 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3,4 Class 150 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 12 1,3,4 Class 150 - A182 GR.F316, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 12 1,3,4 Class 150 - A240 TYPE316, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 12 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 2 G15 GASKET(FOR CLASS 1500) 2 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 12 RUN DATE : '14. 04. 10 DRAIN OFF SPEC. RECYCLE(OFF SPEC RECYCLE FROM ACID FLARE KO DRUM PUMP), FLARE HIGH PRESSURE COLD SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0RS CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 106 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 900 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 3 12 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 12 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 2 B15 BOLT/NUT(FOR CLASS 1500) 2 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 12 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 VALVE TAG 3,4,V01,V06 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, EXTENDED BONNET, ASME B16.11 1/2 VA GATE VALVE [AS5RD2IA] SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, EXTENDED BONNET, API 600, ASME B16.10 2 [AF2SD2IA] FLGD RF 12 3,4,V01,V06 Class 150 - A182 GR.F316, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, EXTENDED BONNET, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2QD2IA] Use for flange connection. FLGD RF 1.1/2 3,4,V01,V06 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, EXTENDED BONNET, ASME B16.11 1/2 VB GLOBE VALVE [BS5RD2IA] SW 1.1/2 3,4,V01,V06 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, EXTENDED BONNET, BS 1873, ASME B16.10 2 [BF2SD2IA] FLGD RF 6 3,4,V01,V06 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, EXTENDED BONNET, BS 1873, ASME B16.10 8 [BF2SD2IA] FLGD RF 12 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, ASME B16.11 1/2 VC CHECK VALVE [CS5RD2IA] SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2SD2IA] FLGD RF 6 RUN DATE : '14. 04. 10 DRAIN OFF SPEC. RECYCLE(OFF SPEC RECYCLE FROM ACID FLARE KO DRUM PUMP), FLARE HIGH PRESSURE COLD SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0RS CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 107 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 VC CHECK VALVE [HW2SD2IA] WAFER 12 3,4,V01,V06 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, W/SCH80S 100mm NIPPLE, EXT. BONNET, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L35RD4IA] Use for 200degC and below. SW 1.1/2 3,4,V01,V06 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, EXTENDED BONNET, ISO 17292, ASME B16.10 2 [LF2SD4IA] Use for 200degC and below. FLGD RF 6 3,4,V01,V06 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, EXTENDED BONNET, ISO 17292, ASME B16.10 8 [LF2SD4IC] Use for 200degC and below. FLGD RF 8 3,4,V01,V06 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, EXTENDED BONNET, ISO 17292, ASME B16.10 10 [LF2SD4IC] Use for 200degC and below. FLGD RF 12 3,4,V01,V06 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, W/SCH80S 100mm NIPPLE, EXT. BONNET, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L35RD4IB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01,V06 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, EXTENDED BONNET, ISO 17292, ASME B16.10 2 [LF2SD4IB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 3,4,V01,V06 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, EXTENDED BONNET, ISO 17292, ASME B16.10 8 [LF2SD4ID] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 3,4,V01,V06 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, EXTENDED BONNET, ISO 17292, ASME B16.10 10 [LF2SD4ID] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 12 3,4,V01,V06 Class 150 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, EXTENDED BONNET, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2QD4IA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 3,4,V01,V06 Class 150 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, EXTENDED BONNET, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2QD4IB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 3,4,V01,V06 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHAR., EXTENDED BONNET, BS 1873, ASME B16.10 2 VBK REGULATING GLOBE VALVE [RF2SD2IA] FLGD RF 2 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be RUN DATE : '14. 04. 10 DRAIN OFF SPEC. RECYCLE(OFF SPEC RECYCLE FROM ACID FLARE KO DRUM PUMP), FLARE HIGH PRESSURE COLD SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0RS CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 108 OF 441 General Requirement permitted when directly exposed to wet H2S service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). RUN DATE : '14. 04. 10 DRAIN OFF SPEC. RECYCLE(OFF SPEC RECYCLE FROM ACID FLARE KO DRUM PUMP), FLARE HIGH PRESSURE COLD SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0RS CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 109 OF 441 Specific Piping Notes 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet 4 NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB RUN DATE : '14. 04. 10 DRAIN OFF SPEC. RECYCLE(OFF SPEC RECYCLE FROM ACID FLARE KO DRUM PUMP), FLARE HIGH PRESSURE COLD SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 1K0RS CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 110 OF 441 Specific Piping Notes 3) High Alloy 625 and Alloy 825 = 150 HB V01 V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Extended bonnet length shall be applied as per BS 6364. V06 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(FROM HP FUEL GAS SCRUBBER), DIESEL FUEL(FOR STEAM GENERATION PKG OR ELSE), GAS FUEL(FUEL GAS FROM RECOMPRESSOR AFTER COOLER, NGL COLUMN REFLUX DRUM AND FUEL GAS IMPORT METERING PACKAGE), PROCESS(DRY GAS, NGL, CRUDE OIL) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TE REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1R CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 111 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 50 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 100 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 150 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 200 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 250 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 300 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 3 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 14 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 16 BE 16 Straight welded, 100% R/T 1 XS - A672 GR.C60 CL.22, EFW, ASME B36.10 18 BE 18 Straight welded, 100% R/T 1 SCH30 - A672 GR.C60 CL.22, EFW, ASME B36.10 20 BE 20 Straight welded, 100% R/T 1 SCH40 - A672 GR.C60 CL.22, EFW, ASME B36.10 24 BE 24 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(FROM HP FUEL GAS SCRUBBER), DIESEL FUEL(FOR STEAM GENERATION PKG OR ELSE), GAS FUEL(FUEL GAS FROM RECOMPRESSOR AFTER COOLER, NGL COLUMN REFLUX DRUM AND FUEL GAS IMPORT METERING PACKAGE), PROCESS(DRY GAS, NGL, CRUDE OIL) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TE REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1R CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 112 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 RE ECC.REDUCER BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 1/2 TWE WELDOLET BW 3 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 F9 FLANGE(FOR CLASS 900) RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe 3 RTJ 12 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ 6 FLANGE(FOR CLASS 600 WITH J ACK BOLT) RF 8 1 Class 300 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 1 Class 600 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 8 F86 SPECTACLE BLIND(FOR CLASS 600) RF 8 1 Class 300 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 12 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 24 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(FROM HP FUEL GAS SCRUBBER), DIESEL FUEL(FOR STEAM GENERATION PKG OR ELSE), GAS FUEL(FUEL GAS FROM RECOMPRESSOR AFTER COOLER, NGL COLUMN REFLUX DRUM AND FUEL GAS IMPORT METERING PACKAGE), PROCESS(DRY GAS, NGL, CRUDE OIL) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TE REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1R CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 113 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 12 24 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF3BD2AA] FLGD RF 10 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 12 [AF3BD2AA] FLGD RF 24 2,V01 Class 300 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF3BD2AA] FLGD RF 6 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF3BD2AA] FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF3BD2AA] FLGD RF 6 V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW3BD2AA] WAFER 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(FROM HP FUEL GAS SCRUBBER), DIESEL FUEL(FOR STEAM GENERATION PKG OR ELSE), GAS FUEL(FUEL GAS FROM RECOMPRESSOR AFTER COOLER, NGL COLUMN REFLUX DRUM AND FUEL GAS IMPORT METERING PACKAGE), PROCESS(DRY GAS, NGL, CRUDE OIL) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TE REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1R CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 114 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 VL BALL VALVE [LF3BD4AA] Use for 200degC and below. FLGD RF 4 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3BD4AC] Use for 200degC and below. FLGD RF 20 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF3BD4AC] Use for 200degC and below. FLGD RF 24 2,V01,V05 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34 2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF3BD4AF] Use for 200degC and below. FLGD RF 2 2,V01,V05,V0 8 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT.DBB, ASME B16.34, ASME B16.5/B16.11 2 VLDFS BALL VALVE(FOR INTEGRAL DBB(FLGDxSW) VALVE) [ZG3BD4AF] Use for 200degC and below. FLGD RF x SW 2 2,V01,V05,V0 8 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34, ASME B16.5/B1.20.1 2 VLDFT BALL VALVE(FOR INTEGRAL DBB(FLGDxNPT) VALVE) [ZH3BD4AF] Use for 200degC and below. FLGD RF x NPT 2 2,V01,V05,V1 1 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z45AD4AF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF3BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF3BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L75AD4AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(FROM HP FUEL GAS SCRUBBER), DIESEL FUEL(FOR STEAM GENERATION PKG OR ELSE), GAS FUEL(FUEL GAS FROM RECOMPRESSOR AFTER COOLER, NGL COLUMN REFLUX DRUM AND FUEL GAS IMPORT METERING PACKAGE), PROCESS(DRY GAS, NGL, CRUDE OIL) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TE REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1R CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 115 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L75AD4AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS5AD2AA] SW 1 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF3BD2AA] FLGD RF 3 2,V01 Class 300 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RF3AD2AA] Use for flange connection. FLGD RF 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(FROM HP FUEL GAS SCRUBBER), DIESEL FUEL(FOR STEAM GENERATION PKG OR ELSE), GAS FUEL(FUEL GAS FROM RECOMPRESSOR AFTER COOLER, NGL COLUMN REFLUX DRUM AND FUEL GAS IMPORT METERING PACKAGE), PROCESS(DRY GAS, NGL, CRUDE OIL) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TE REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1R CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 116 OF 441 Specific Piping Notes 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(FROM HP FUEL GAS SCRUBBER), DIESEL FUEL(FOR STEAM GENERATION PKG OR ELSE), GAS FUEL(FUEL GAS FROM RECOMPRESSOR AFTER COOLER, NGL COLUMN REFLUX DRUM AND FUEL GAS IMPORT METERING PACKAGE), PROCESS(DRY GAS, NGL, CRUDE OIL) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TE REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1R CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 117 OF 441 Specific Piping Notes shall be also supplied by valve manufacturers. V01 The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. Requirement for The end type of Integral Double Block Bleed Valve V08 - 2" FLGD x 1/2" SW with nipple or 2" FLGD x 1/2" NPT(F) One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 HIGH PRESSURE STEAM, MEDIUM PRESSURE STEAM SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1RH CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 118 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 50 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 100 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 150 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 200 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 250 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 300 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 3 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 14 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 16 BE 16 Straight welded, 100% R/T 1 XS - A672 GR.C60 CL.22, EFW, ASME B36.10 18 BE 18 Straight welded, 100% R/T 1 SCH30 - A672 GR.C60 CL.22, EFW, ASME B36.10 20 BE 20 Straight welded, 100% R/T 1 SCH40 - A672 GR.C60 CL.22, EFW, ASME B36.10 24 BE 24 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 RUN DATE : '14. 04. 10 HIGH PRESSURE STEAM, MEDIUM PRESSURE STEAM SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1RH CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 119 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 RE ECC.REDUCER BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 3000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 3 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 300 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 1 Class 300 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 12 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 RUN DATE : '14. 04. 10 HIGH PRESSURE STEAM, MEDIUM PRESSURE STEAM SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1RH CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 120 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 12 24 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF3BD2AA] FLGD RF 10 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 12 [AF3BD2AA] FLGD RF 24 2,V01 Class 300 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF3BD2AA] FLGD RF 6 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF3BD2AA] FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF3BD2AA] FLGD RF 6 V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW3BD2AA] WAFER 24 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 VL BALL VALVE [LF3BD4AA] Use for 200degC and below. FLGD RF 4 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 VLF BALL VALVE(FOR FULL BORE) [LF3BD4AD] Use for 200degC and below. FLGD RF 6 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 RUN DATE : '14. 04. 10 HIGH PRESSURE STEAM, MEDIUM PRESSURE STEAM SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1RH CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 121 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 6 VBK REGULATING GLOBE VALVE [RF3BD2AA] FLGD RF 6 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. RUN DATE : '14. 04. 10 HIGH PRESSURE STEAM, MEDIUM PRESSURE STEAM SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1RH CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 122 OF 441 Specific Piping Notes For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized RUN DATE : '14. 04. 10 HIGH PRESSURE STEAM, MEDIUM PRESSURE STEAM SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A1RH CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 123 OF 441 Specific Piping Notes V01.11 RTJ gasket maximum hardness shall be as follows; V01 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 WATER COOLING(NGL COLUMN CONDENSER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3R CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 124 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 -1038 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 50 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 100 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 150 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 200 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 3 BE 10 NIPPLE 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 6000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 10 1 Class 6000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 10 1 Class 6000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 10 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 10 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 10 1 Class 6000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 10 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 6000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 3 1 Class 6000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE RUN DATE : '14. 04. 10 WATER COOLING(NGL COLUMN CONDENSER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3R CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 125 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 10 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 10 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, SW, Same As Pipe 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe 3 RTJ 10 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 10 1 Class 300 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 10 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 10 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 10 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 10 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 10 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 10 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 10 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 VALVE TAG RUN DATE : '14. 04. 10 WATER COOLING(NGL COLUMN CONDENSER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3R CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 126 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF3BD2AA] FLGD RF 10 2,V01 Class 300 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF3BD2AA] FLGD RF 6 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF3BD2AA] FLGD RF 10 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF3BD2AA] FLGD RF 6 V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW3BD2AA] WAFER 10 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF3BD4AA] Use for 200degC and below. FLGD RF 4 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3BD4AC] Use for 200degC and below. FLGD RF 10 2,V01,V05,V1 1 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z55AD4AF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF3BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 RUN DATE : '14. 04. 10 WATER COOLING(NGL COLUMN CONDENSER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3R CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 127 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 VLF BALL VALVE(FOR FULL BORE) [LF3BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 10 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L85AD4AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L55AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L85AD4AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS5AD2AA] SW 1 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF3BD2AA] FLGD RF 6 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, RUN DATE : '14. 04. 10 WATER COOLING(NGL COLUMN CONDENSER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3R CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 128 OF 441 Specific Piping Notes all carbon steel materials shall meet followings; 1 - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS RUN DATE : '14. 04. 10 WATER COOLING(NGL COLUMN CONDENSER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3R CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 129 OF 441 Specific Piping Notes For A182 Gr.F316 body valves: A312 GR.TP316 SMLS V01 For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE(LP CONDENSATE FROM TEG REGEN PKG), MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RH CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 130 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 50 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 100 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 150 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 200 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 250 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 41.9 300 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 39.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 3 BE 10 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1 SCH40 - A672 GR.C60 CL.22, EFW, ASME B36.10 18 BE 24 NIPPLE 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 6000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 6000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 6000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE(LP CONDENSATE FROM TEG REGEN PKG), MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RH CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 131 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 RC CON.REDUCER BW 24 1 Class 6000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 6000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 3 1 Class 6000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 300 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 1 Class 300 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 12 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE(LP CONDENSATE FROM TEG REGEN PKG), MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RH CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 132 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 12 BF BOLT/NUT(FIG-8 BLIND) 24 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF3BD2AA] FLGD RF 10 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 12 [AF3BD2AA] FLGD RF 24 2,V01 Class 300 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF3BD2AA] FLGD RF 6 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF3BD2AA] FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF3BD2AA] FLGD RF 6 V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW3BD2AA] WAFER 24 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 VL BALL VALVE [LF3BD4AA] Use for 200degC and below. FLGD RF 4 2,V01,V05,V1 1 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z55AD4AF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 4 VLF BALL VALVE(FOR FULL BORE) [LF3BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L55AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE(LP CONDENSATE FROM TEG REGEN PKG), MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RH CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 133 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 3 VBK REGULATING GLOBE VALVE [RF3BD2AA] FLGD RF 3 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE(LP CONDENSATE FROM TEG REGEN PKG), MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RH CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 134 OF 441 Specific Piping Notes For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE(LP CONDENSATE FROM TEG REGEN PKG), MEDIUM PRESSURE CONDENSATE SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RH CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 135 OF 441 Specific Piping Notes V01.11 RTJ gasket maximum hardness shall be as follows; V01 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-002), PROCESS(SOUR GAS FROM LP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RS CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 136 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 50 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 100 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 150 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 200 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 2 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 3 BE 10 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1,4 SCH40 - A672 GR.C60 CL.22, EFW, SOUR, HIC, ASME B36.10 18 BE 24 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-002), PROCESS(SOUR GAS FROM LP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RS CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 137 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 RC CON.REDUCER BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,4 Same As Pipe - A105, SOUR, MSS SP 97 2 TWE WELDOLET BW 3 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 24 1,4 Class 600 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1,4 Class 600 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 900 - A105, ASME B16.5, WN, Same As Pipe, SOUR 4 F9 FLANGE(FOR CLASS 900) RF 6 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,4 Class 300 - A105, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 24 1,4 Class 300 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 1,4 Class 300 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 12 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G15 GASKET(FOR CLASS 1500) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B15 BOLT/NUT(FOR CLASS 1500) 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-002), PROCESS(SOUR GAS FROM LP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RS CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 138 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 12 24 VALVE TAG 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VA GATE VALVE [A25AD2CA] SW 1.1/2 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF3BD2BA] FLGD RF 10 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 12 [AF3BD2BA] FLGD RF 24 2,4,V01 Class 300 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3AD2BA] Use for flange connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VB GLOBE VALVE [B25AD2CA] SW 1.1/2 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF3BD2BA] FLGD RF 6 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF3BD2BA] FLGD RF 12 4,V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VC CHECK VALVE [C25AD2CA] SW 1.1/2 4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF3BD2BA] FLGD RF 6 4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW3BD2BA] WAFER 24 4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 6 VCD CHECK VALVE(DUAL PLATE TYPE) [HW3BD2BA] Use when P&ID requires different type check valve. WAFER 6 4,V01 Class 300 - A216 GR.WCB, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 6 VCDT CHECK VALVE(FOR INCOLOY 825 TRIM, DUAL PLATE TYPE) [HW3BU2BA] For different type V/V in the interface w/phase1 inlet manifold(P&ID-0127) only. WAFER 6 4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 10 VCS CHECK VALVE(SWING TYPE) [EF3BD2BA] Use when P&ID requires different type check valve. FLGD RF 10 4,V01 Class 300 - A216 GR.WCB, INCOLOY 825+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 6 VCT CHECK VALVE(FOR INCOLOY 825 TRIM) [EF3BU2BA] Use for valves in the interface with phase 1 inlet manifold (P&ID-0127) only. FLGD RF 6 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-002), PROCESS(SOUR GAS FROM LP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RS CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 139 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4CA] Use for 200degC and below. SW 1.1/2 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF3BD4BA] Use for 200degC and below. FLGD RF 4 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3BD4BC] Use for 200degC and below. FLGD RF 8 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3BD4BC] Use for 200degC and below. FLGD RF 20 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF3BD4BC] Use for 200degC and below. FLGD RF 24 2,4,V01,V05 Class 300 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF3AD4BF] Use for 200degC and below. FLGD RF 1/2 2,4,V01,V05 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 2 [ZF3BD4BF] Use for 200degC and below. FLGD RF 2 2,4,V01,V05, V08 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34, ASME B16.5/B1.20.1 2 VLDFT BALL VALVE(FOR INTEGRAL DBB(FLGDxNPT) VALVE) [ZH3BD4BF] Use for 200degC and below. FLGD RF x NPT 2 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4CB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF3BD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-002), PROCESS(SOUR GAS FROM LP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RS CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 140 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 VLF BALL VALVE(FOR FULL BORE) [LF3BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,4,V01 Class 300 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF3AD4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01 Class 300 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF3AD4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHAR., PWHT, W/XXS 100mm NIP., ASME B16.11 1 VBK REGULATING GLOBE VALVE [R25AD2CA] SW 1 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-002), PROCESS(SOUR GAS FROM LP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RS CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 141 OF 441 Specific Piping Notes 1.5 Requirements for Carbon Steel Impact Testing 1 - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-002), PROCESS(SOUR GAS FROM LP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3A3RS CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 142 OF 441 Specific Piping Notes For A182 Gr.F316 body valves: A312 GR.TP316 SMLS V01 For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Requirement for The end type of Integral Double Block Bleed Valve V08 - 2" FLGD x 1/2" SW with nipple or 2" FLGD x 1/2" NPT(F) RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-001), PROCESS(CONDENSATE, LPG, DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B1R CLASS PIPING 1 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 143 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -4638 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 50 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 100 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 150 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 200 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A333 GR.6, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A333 GR.6, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A333 GR.6, SMLS, ASME B36.10 3 BE 10 1 STD - A333 GR.6, SMLS, ASME B36.10 12 BE 14 1 SCH40 - A333 GR.6, SMLS, ASME B36.10 16 BE 16 Straight welded, 100% R/T 1 SCH30 - A671 GR.CC65 CL.22, EFW, IMPACT TEST AT -46 , ASME B36.10 18 BE 24 NIPPLE 1 SCH160 - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-001), PROCESS(CONDENSATE, LPG, DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B1R CLASS PIPING 2 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 144 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 RC CON.REDUCER BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Same As Pipe - A350 GR.LF2 CL.1, MSS SP 97 2 TWE WELDOLET BW 3 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 F15 FLANGE(FOR CLASS 1500) RTJ 10 1 Class 600 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1 Class 600 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 3 RTJ 24 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ 9 FLANGE(FOR CLASS 900 WITH J ACK BOLT) RTJ 14 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, IMPACT TEST AT -46 , ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A516 GR.70, ASME B16.5, FIG.8, IMPACT TEST AT -46 , ASME B16.48 3 F89 SPECTACLE BLIND(FOR CLASS 900) RTJ 6 1 Class 300 - A516 GR.70, ASME B16.5, B&S, IMPACT TEST AT -46 , ASME B16.48 12 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-001), PROCESS(CONDENSATE, LPG, DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B1R CLASS PIPING 3 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 145 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 12 24 VALVE TAG 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5CD2HA] SW 1.1/2 2,V01 Class 300 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF3DD2HA] FLGD RF 10 2,V01 Class 300 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 12 [AF3DD2HA] FLGD RF 24 2,V01 Class 300 - A350 GR.LF2 CL.1, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3CD2HA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5CD2HA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5CD2HA] SW 1.1/2 2,V01 Class 300 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF3DD2HA] FLGD RF 6 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-001), PROCESS(CONDENSATE, LPG, DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B1R CLASS PIPING 4 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 146 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 300 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 VB GLOBE VALVE [BF3DD2HA] FLGD RF 12 V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5CD2HA] SW 1.1/2 V01 Class 300 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF3DD2HA] FLGD RF 6 V01 Class 300 - A352 GR.LCC, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW3DD2HA] WAFER 24 V01 Class 300 - A352 GR.LCC, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 4 VCD CHECK VALVE(DUAL PLATE TYPE) [HW3DD2HA] Use when P&ID requires different type check valve. WAFER 4 V01 Class 300 - A352 GR.LCC, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, API 594 4 VCDT CHECK VALVE(FOR INCOLOY 825 TRIM, DUAL PLATE TYPE) [HW3DU2HA] For different type V/V in the interface w/phase1 inlet manifold(P&ID-0127) only. WAFER 4 V01 Class 300 - A352 GR.LCC, INCOLOY 825+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 4 VCT CHECK VALVE(FOR INCOLOY 825 TRIM) [EF3DU2HA] Use for valves in the interface with phase 1 inlet manifold (P&ID-0127) only. FLGD RF 4 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15CD4HA] Use for 200degC and below. SW 1.1/2 2,V01 Class 300 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF3DD4HA] Use for 200degC and below. FLGD RF 4 2,V01 Class 300 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3DD4HC] Use for 200degC and below. FLGD RF 8 2,V01 Class 300 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3DD4HC] Use for 200degC and below. FLGD RF 20 2,V01 Class 300 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF3DD4HC] Use for 200degC and below. FLGD RF 24 2,V01,V05 Class 300 - A350 GR.LF2 CL.1, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF3CD4HF] Use for 200degC and below. FLGD RF 1/2 2,V01,V05 Class 300 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34 2 [ZF3DD4HF] Use for 200degC and below. FLGD RF 2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15CD4HB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-001), PROCESS(CONDENSATE, LPG, DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B1R CLASS PIPING 5 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 147 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 300 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 VLF BALL VALVE(FOR FULL BORE) [LF3DD4HB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 2,V01 Class 300 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3DD4HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 300 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3DD4HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 300 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF3DD4HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01 Class 300 - A350 GR.LF2 CL.1, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 3/4 VLFD BALL VALVE(FOR FLANGED TYPE) [LF3CD4HA] Use for 200degC and below and flange connection. FLGD RF 3/4 2,V01,V07 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L75CD4HB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V07 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L75CD4HA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS5CD2HA] SW 1.1/2 2,V01 Class 300 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF3DD2HA] FLGD RF 3 2,V01 Class 300 - A350 GR.LF2 CL.1, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RF3CD2HA] Use for flange connection. FLGD RF 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-001), PROCESS(CONDENSATE, LPG, DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B1R CLASS PIPING 6 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 148 OF 441 Specific Piping Notes - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) 1 - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-001), PROCESS(CONDENSATE, LPG, DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B1R CLASS PIPING 7 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 149 OF 441 Specific Piping Notes data sheets shall prevail. V01 V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE TO TP-001), PROCESS(CONDENSATE, LPG, DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B1R CLASS PIPING 8 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 150 OF 441 Specific Piping Notes - plug material: same as bleed valve V05 - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. RUN DATE : '14. 04. 10 GAS PROPANE FUEL(PROPANE FUEL TO ACID GAS FLARE PACKAGE) SERVICE CORROSION ALLOWANCE 3 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B3R CLASS PIPING 1 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 151 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 -4638 51.1 51.1 51.1 50 50.1 50.1 50.1 100 46.6 46.6 46.6 150 45.1 45.1 45.1 200 43.8 43.8 43.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A333 GR.6, SMLS, ASME B36.10 1/2 P PIPE PE 1 NIPPLE 1 XXS - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1 1 XXS - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1 FITTING 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 E 90 ELBOW SW 1 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 T TEE SW 1 Reducing coupling. 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RE ECC.REDUCER SW 1 Reducing coupling. 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RC CON.REDUCER SW 1 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CP CAP SW 1 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1 1 Class 6000 - A350 GR.LF2 CL.1, MSS SP 97 1/2 TSO SOCKOLET SW 1 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 J F FULL COUPLING SW 1 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1 FLANGE 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1 1 Class 600 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1 1 Class 300 - A350 GR.LF2 CL.1, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 1 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, IMPACT TEST AT -46 , ASME B16.48 1/2 F8 SPECTACLE BLIND RF 1 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 1 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 1 RUN DATE : '14. 04. 10 GAS PROPANE FUEL(PROPANE FUEL TO ACID GAS FLARE PACKAGE) SERVICE CORROSION ALLOWANCE 3 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B3R CLASS PIPING 2 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 152 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 1 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 1 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 1 VALVE TAG 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5CD2HA] SW 1 2,V01 Class 300 - A350 GR.LF2 CL.1, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3CD2HA] Use for flange connection. FLGD RF 1 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5CD2HA] Use for instrument connection. SW/NPT 1 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5CD2HA] SW 1 V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5CD2HA] SW 1 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25CD4HA] Use for 200degC and below. SW 1 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25CD4HB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) RUN DATE : '14. 04. 10 GAS PROPANE FUEL(PROPANE FUEL TO ACID GAS FLARE PACKAGE) SERVICE CORROSION ALLOWANCE 3 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B3R CLASS PIPING 3 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 153 OF 441 Specific Piping Notes - For A105 SOUR flange: A193 GR.B7M 1 - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. RUN DATE : '14. 04. 10 GAS PROPANE FUEL(PROPANE FUEL TO ACID GAS FLARE PACKAGE) SERVICE CORROSION ALLOWANCE 3 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3B3R CLASS PIPING 4 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 154 OF 441 Specific Piping Notes V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01 V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 1 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 155 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 51.7 51.7 51.7 51.7 51.7 51.7 51.7 51.7 51.7 51.7 51.1 51.1 51.1 51.1 51.1 51.1 50 51.7 51.7 51.7 51.7 51.7 51.7 51.7 51.7 51.7 51.7 50.1 50.1 50.1 50.1 50.1 50.1 100 51.5 51.5 51.5 51.5 51.5 51.5 51.5 51.5 51.5 51.5 46.6 46.6 46.6 46.6 46.6 46.6 150 50.3 50.3 50.3 50.3 50.3 50.3 50.3 50.3 50.3 50.3 45.1 45.1 45.1 45.1 45.1 45.1 200 48.3 48.3 48.3 48.3 48.3 48.3 48.3 48.3 48.3 48.3 43.8 43.8 43.8 43.8 43.8 43.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH40S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3,4 SCH40S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 2 BE 2 1,3,4 SCH10S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 3 BE 6 Straight welded 1,3,4 SCH20 - B705 CL.1 UNS N08825, EFW, SOUR, 100% R/T, ASME B36.10 8 BE 10 1,3,4,6 STD - A106 GR.B, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B36.10 12 BE 16 Straight welded, 100% R/T 1,3,4,6 SCH30 - A672 GR.C60 CL.22, EFW, INCOLOY 825 CLADDING 3MM, SOUR, ASME B36.10 18 BE 24 NIPPLE 1,3,4 SCH80S - B423 UNS N08825, SMLS, 75mm, SOUR, ANNEALED, COLD WORKED, ASME B36.19 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 24 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 2 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 156 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 EA 45 ELBOW BW 16 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 24 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(6~10),18x(8~10),2 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 Do not use for 12x(6~10),14x(6~10),16x(6~10),18x(8~10),2 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 24 Use for 12x(6~10),14x(6~10),16x(6~10),18x(8~10),2 only. 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 T1 TEE(FOR INCOLOY 825) BW 20 Reducing coupling. 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 14 BW 16 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 24 Use for 12x(6~10),14x(6~10),16x(8~10),18x10 only. 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 RE1 ECC.REDUCER(FOR INCOLOY 825) BW 18 Reducing coupling. 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 14 BW 16 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10 1,3,4,6 Same As Pipe - A234 GR.WPB, W, INCOLOY 825 CLADDING 3MM, SOUR, 100%R/T, ASME B16.9 18 BW 24 Use for 12x(6~10),14x(6~10),16x(8~10),18x10 only. 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 RC1 CON.REDUCER(FO INCOLOY 825) BW 18 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 10 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 3 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 157 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 CP CAP BW 24 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,3,4 Class 300 - B564 UNS N08825, ASME B16.5, SW, Same As Pipe, SOUR, ANNEALED 1/2 F FLANGE RF 1.1/2 1,3,4 Class 300 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 2 RF 10 1,3,4,6 Class 300 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR 12 RF 24 1,3,4 Class 600 - B564 UNS N08825, ASME B16.5, SW, Same As Pipe, SOUR, ANNEALED 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1,3,4 Class 600 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 2 RF 10 1,3,4,6 Class 600 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR 12 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4,6 Class 900 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR 18 F9 FLANGE(FOR CLASS 900) RTJ 18 1,3,4 Class 300 - B564 UNS N08825, ASME B16.5, LONG NECK, SOUR, ANNEALED, LONG NECK=150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3,4 Class 300 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 10 1,3,4,6 Class 300 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR, W/J ACK BOLT 12 RF 24 1,3,4 Class 300 - B564 UNS N08825, ASME B16.5, BLIND, SOUR, ANNEALED 1/2 FB BLIND FLANGE RF 10 1,3,4,6 Class 300 - A105, ASME B16.5, BLIND, INCOLOY 825 CLADDING 3MM, SOUR 12 RF 24 1,3,4 Class 300 - B424 UNS N08825, ASME B16.5, FIG.8, SOUR, ANNEALED, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 1,3,4,6 Class 300 - A516 GR.70, ASME B16.5, B&S, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.48 12 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/INCOLOY825+F.GRA.,I&O/INCOLOY825) 1 Class 300 - 333A3A, ASME B16.5, 4.5mm, RF, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/INCOLOY825+F.GRA.,I&O/INCOLOY825) 1 Class 600 - 333A3A, ASME B16.5, 4.5mm, RF, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 24 RING J OINT OCTAGONAL TYPE(INCOLOY 825) 1,3 Class 900 - 53XC, ASME B16.5, OCTAGONAL, RTJ , MAX. 150HB, ASME B16.20 18 G9 GASKET(FOR CLASS 900) 18 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 4 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 158 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 600 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 Stud bolt with 2 nuts. 1,3 Class 900 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 18 B9 BOLT/NUT(FOR CLASS 900) 18 Stud bolt with 2 nuts. 1,3 Class 300 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 Stud bolt with 2 nuts. 1,3 Class 300 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 12 24 VALVE TAG 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, ASME B16.11 1/2 VA GATE VALVE [AS52U2BA] SW 1.1/2 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF34U2BA] FLGD RF 10 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 12 [AF34U2BA] FLGD RF 24 3,4,V01 Class 300 - B564 UNS N08825, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF32U2BA] Use for flange connection. FLGD RF 1.1/2 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, ASME B16.11 1/2 VB GLOBE VALVE [BS52U2BA] SW 1.1/2 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF34U2BA] FLGD RF 6 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF34U2BA] FLGD RF 16 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BC.PISTON W/SPRING, SOUR, ANNEALED, ASME B16.11 1/2 VC CHECK VALVE [CS52U2BA] SW 1.1/2 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 2 [HW34U2BA] WAFER 6 3,4,6,V01 Class 300 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW36U2BA] WAFER 24 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 5 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 159 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 6 VCS CHECK VALVE(SWING TYPE) [EF34U2BA] Use when P&ID requires different type check valve. FLGD RF 6 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L352U4BA] Use for 200degC and below. SW 1.1/2 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF34U4BA] Use for 200degC and below. FLGD RF 4 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF34U4BC] Use for 200degC and below. FLGD RF 6 3,4,6,V01 Class 300 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF36U4BC] Use for 200degC and below. FLGD RF 8 3,4,6,V01 Class 300 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF36U4BC] Use for 200degC and below. FLGD RF 20 3,4,6,V01 Class 300 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF36U4BC] Use for 200degC and below. FLGD RF 24 3,4,V01,V05 Class 300 - B564 UNS N08825, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF32U4BF] Use for 200degC and below. FLGD RF 1/2 3,4,V01,V05 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 2 [ZF34U4BF] Use for 200degC and below. FLGD RF 2 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, ANNEALED, W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L352U4BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF34U4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF34U4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 6 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 160 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,6,V01 Class 300 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 VLF BALL VALVE(FOR FULL BORE) [LF36U4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 3,4,6,V01 Class 300 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF36U4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 3,4,6,V01 Class 300 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF36U4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 3,4,V01 Class 300 - B564 UNS N08825, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF32U4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 3,4,V01 Class 300 - B564 UNS N08825, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ANNEALED, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF32U4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, ANNEALED, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS52U2BA] SW 1 3,4,V01 Class 300 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF34U2BA] FLGD RF 12 3,4,V01 Class 300 - B564 UNS N08825, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RF32U2BA] Use for flange connection. FLGD RF 1 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 7 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 161 OF 441 Specific Piping Notes - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) 1 - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Nickel Alloy Cladding on Carbon Steel Materials 6 6.1 Cladding method The cladding shall be done by weld overlay. The weld overlay shall be a minimum of two layers and shall be performed in accordance with API RP 582. 6.2 Thickness of weld overlay The thickness of weld overlay shall be a minimum thickness of 3.0 mm with tolerance +2.0, -0.0 mm in the final machined condition at all areas. Minimum thickness of 3.0 mm is taken from the original material RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 8 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 162 OF 441 Specific Piping Notes surface. (Detailed as fusion face in ASME BPV section IX, QW-462.5(a)). 6 6.3 Hardness of base carbon steel and weld overlay The heat-treated condition of base carbon steel shall be unchanged during weld overlay. The final maximum hardness of base carbon steel and weld overlay shall be as per ISO 15156 / NACE MR-0175. The hardness shall be tested during PQR qualification and production weld overlay. 6.4 Chemical composition of weld overlay Chemical composition of weld overlay shall be as per ASTM B424 N08825 for alloy 825 cladding and ASTM B443 N06625 for alloy 625 cladding. 6.5 Chemical analysis during PQR qualification Chemical analysis shall be carried out at 1 mm below the minimum weld overlay thickness, which is equal to 2 mm from the original material surface (Detailed as fusion face in ASME BPV section IX, QW-462.5(a)). 6.6 Chemical analysis for production weld overlay Chemical analysis shall be carried out on the as welded surface or on the machined surface. 6.7 Surface finish of weld overlay Weld overlay surface shall be pickled and cleaned as per ASTM A380.
6.8 Examination For all weld overlays, liquid penetrant examination shall be performed in accordance with ASTM E165. The acceptance criteria shall be in accordance with ASME BPVC Section VIII, Division 1, Appendix 8. 6.9 Flange face Flange face shall be also weld overlaid and finish machined with a minimum thickness of 3.0 mm after finish machining. 6.10 Vendor Documents for Weld Overlay As a minimum, vendor shall submit weld overlay procedure, WPS/PQR, hardness test procedure and examination procedure of weld overlay for purchaser's review and approval. 6.11 Supporting Informations for Purchaser's Site Welding For Purchaser's site welding, vendor shall, as a minimum, supply following informations; - butt-welding procedure between clad pipings - butt-welding procedure between clad reducing fitting and nickel alloy pipe (unequal thickness case) - welding procedure of nickel alloy branch fitting on clad pipe Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 9 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 163 OF 441 Specific Piping Notes V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 V01 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LP CONDENSATE PUMP AND MP CONDENSATE RECYCLE PUMP), PROCESS(SOUR GAS AND CONDENSATE FOR 1ST STAGE MP GAS COMP. SYSTEM), WATER PRODUCED(FROM TIE-IN TO CPF INLET MANIFOLD) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3C0RD CLASS PIPING 10 OF 10 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 164 OF 441 Specific Piping Notes also applied. V05 - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM), CHEMCIAL(ODORANT), CHEMICAL(PHOSPHATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3K0R CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 165 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 -4638 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 50 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 100 34.8 34.8 34.8 34.8 34.8 34.8 34.8 34.8 34.8 150 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 200 29.2 29.2 29.2 29.2 29.2 29.2 29.2 29.2 29.2 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3 SCH40S - A312 GR.TP316L, SMLS, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3 SCH40S - A312 GR.TP316L, SMLS, ASME B36.19 2 BE 6 Straight welded, 100% R/T 1,3 SCH40S - A358 GR.316L CL.1, SAW, ASME B36.19 8 BE 8 NIPPLE 1,3 SCH80S - A312 GR.TP316L, SMLS, 75mm, ASME B36.19 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1,3 SCH80S - A312 GR.TP316L, SMLS, 75mm, ASME B36.19 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 8 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 8 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 T TEE SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 8 Reducing coupling. 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 8 Reducing coupling. 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 8 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 CP CAP SW 1.1/2 RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM), CHEMCIAL(ODORANT), CHEMICAL(PHOSPHATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3K0R CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 166 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 CP CAP BW 8 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1,3 Class 3000 - A182 GR.F316L, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,3 Class 300 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1,3 Class 300 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RF 8 1,3 Class 600 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1,3 Class 600 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RF 8 1,3 Class 300 - A182 GR.F316L, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3 Class 300 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 8 1,3 Class 300 - A182 GR.F316, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 8 1,3 Class 300 - A240 TYPE316, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 8 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 8 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 8 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 8 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 8 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 8 VALVE TAG 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5RD2AA] SW 1.1/2 3,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF3SD2AA] FLGD RF 8 3,V01 Class 300 - A182 GR.F316, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3QD2AA] Use for flange connection. FLGD RF 1.1/2 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5RD2AA] SW 1.1/2 RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM), CHEMCIAL(ODORANT), CHEMICAL(PHOSPHATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3K0R CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 167 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 VB GLOBE VALVE [BF3SD2AA] FLGD RF 6 3,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF3SD2AA] FLGD RF 8 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5RD2AA] SW 1.1/2 3,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF3SD2AA] FLGD RF 6 3,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW3SD2AA] WAFER 8 3,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L35RD4AA] Use for 200degC and below. SW 1.1/2 3,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF3SD4AA] Use for 200degC and below. FLGD RF 4 3,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3SD4AC] Use for 200degC and below. FLGD RF 8 3,V01,V05 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34 2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF3SD4AA] Use for 200degC and below. FLGD RF 2 3,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L65RD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF3SD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 3,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3SD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 3,V01,V11 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L65RD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM), CHEMCIAL(ODORANT), CHEMICAL(PHOSPHATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3K0R CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 168 OF 441 Specific Piping Notes All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 1 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM), CHEMCIAL(ODORANT), CHEMICAL(PHOSPHATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3K0R CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 169 OF 441 Specific Piping Notes V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 V01 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) RUN DATE : '14. 04. 10 CHEMICAL(ANTIFOAM), CHEMCIAL(ODORANT), CHEMICAL(PHOSPHATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 3K0R CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 170 OF 441 Specific Piping Notes - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) V05 - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 GAS FUEL(IMPORT FUEL GAS FROM GAS PIPE LINE), PROCESS(CRUDE OIL, DRY GAS), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A1R CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 171 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 50 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 150 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 200 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 3 BE 3 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 4 BE 16 Straight welded, 100% R/T 1 SCH80 - A672 GR.C60 CL.22, EFW, ASME B36.10 18 BE 24 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 RUN DATE : '14. 04. 10 GAS FUEL(IMPORT FUEL GAS FROM GAS PIPE LINE), PROCESS(CRUDE OIL, DRY GAS), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A1R CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 172 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 3000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 3 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, SW, Same As Pipe 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe 3 RTJ 24 1 Class 600 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ 9 FLANGE(FOR CLASS 900 WITH J ACK BOLT) RTJ 14 1 Class 600 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 600 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 8 1 Class 600 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 10 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 RUN DATE : '14. 04. 10 GAS FUEL(IMPORT FUEL GAS FROM GAS PIPE LINE), PROCESS(CRUDE OIL, DRY GAS), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A1R CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 173 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 B9 BOLT/NUT(FOR CLASS 900) 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 8 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 10 24 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF4BD2AA] FLGD RF 10 2,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 12 [AF4BD2AA] FLGD RF 24 2,V01 Class 600 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF4AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] SW 1.1/2 2,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF4BD2AA] FLGD RF 6 2,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF4BD2AA] FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF4BD2AA] FLGD RF 6 V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW4BD2AA] WAFER 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF4BD4AC] Use for 200degC and below. FLGD RF 4 RUN DATE : '14. 04. 10 GAS FUEL(IMPORT FUEL GAS FROM GAS PIPE LINE), PROCESS(CRUDE OIL, DRY GAS), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A1R CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 174 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 VL BALL VALVE [LF4BD4AC] Use for 200degC and below. FLGD RF 20 2,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF4BD4AC] Use for 200degC and below. FLGD RF 24 2,V01,V05 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, INTEGRAL DBB, ASME B16.34 2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF4BD4AG] Use for 200degC and below. FLGD RF 2 2,V01,V05,V0 8 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT.DBB, ASME B16.34, ASME B16.5/B16.11 2 VLDFS BALL VALVE(FOR INTEGRAL DBB(FLGDxSW) VALVE) [ZG4BD4AF] Use for 200degC and below. FLGD RF x SW 2 2,V01,V05,V1 1 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z45AD4AF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF4BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 2,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF4BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF4BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L75AD4AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L75AD4AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS5AD2AA] SW 1 RUN DATE : '14. 04. 10 GAS FUEL(IMPORT FUEL GAS FROM GAS PIPE LINE), PROCESS(CRUDE OIL, DRY GAS), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A1R CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 175 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 VBK REGULATING GLOBE VALVE [RF4BD2AA] FLGD RF 3 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. RUN DATE : '14. 04. 10 GAS FUEL(IMPORT FUEL GAS FROM GAS PIPE LINE), PROCESS(CRUDE OIL, DRY GAS), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A1R CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 176 OF 441 Specific Piping Notes For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized RUN DATE : '14. 04. 10 GAS FUEL(IMPORT FUEL GAS FROM GAS PIPE LINE), PROCESS(CRUDE OIL, DRY GAS), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A1R CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 177 OF 441 Specific Piping Notes V01.11 RTJ gasket maximum hardness shall be as follows; V01 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. Requirement for The end type of Integral Double Block Bleed Valve V08 - 2" FLGD x 1/2" SW with nipple or 2" FLGD x 1/2" NPT(F) One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 PROCESS (SOUR GAS FROM 1ST STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A3RS CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 178 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 -1038 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 50 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 150 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 200 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 2 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 3 BE 16 Straight welded, 100% R/T 1,4 SCH80 - A672 GR.C60 CL.22, EFW, SOUR, HIC, ASME B36.10 18 BE 20 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 20 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 20 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 20 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 20 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 20 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 RUN DATE : '14. 04. 10 PROCESS (SOUR GAS FROM 1ST STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A3RS CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 179 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 CP CAP BW 20 1,4 Class 6000 - A105, SOUR, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,4 Same As Pipe - A105, SOUR, MSS SP 97 2 TWE WELDOLET BW 6 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,4 Class 600 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 1,4 Class 600 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 20 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 900 - A105, ASME B16.5, WN, Same As Pipe, SOUR 3 RTJ 18 1,4 Class 600 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 600 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 20 1,4 Class 600 - A105, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 20 1,4 Class 600 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 8 1,4 Class 600 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 10 FBS BLANK & SPACER RF 20 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 20 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 18 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 20 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 18 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 8 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 10 20 VALVE TAG RUN DATE : '14. 04. 10 PROCESS (SOUR GAS FROM 1ST STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A3RS CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 180 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VA GATE VALVE [A25AD2CA] SW 1.1/2 2,4,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF4BD2BA] FLGD RF 10 2,4,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 12 [AF4BD2BA] FLGD RF 20 2,4,V01 Class 600 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF4AD2BA] Use for flange connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VB GLOBE VALVE [B25AD2CA] SW 1.1/2 2,4,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF4BD2BA] FLGD RF 6 2,4,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF4BD2BA] FLGD RF 12 4,V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VC CHECK VALVE [C25AD2CA] SW 1.1/2 4,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF4BD2BA] FLGD RF 6 4,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW4BD2BA] WAFER 18 4,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 16 VCS CHECK VALVE(SWING TYPE) [EF4BD2BA] Use when P&ID requires different type check valve. FLGD RF 16 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4CA] Use for 200degC and below. SW 1.1/2 2,4,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF4BD4BC] Use for 200degC and below. FLGD RF 4 2,4,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF4BD4BC] Use for 200degC and below. FLGD RF 20 2,4,V01,V05 Class 600 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF4AD4BF] Use for 200degC and below. FLGD RF 1/2 RUN DATE : '14. 04. 10 PROCESS (SOUR GAS FROM 1ST STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A3RS CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 181 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4CB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF4BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 2,4,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF4BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,4,V01 Class 600 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF4AD4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01 Class 600 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF4AD4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHAR., PWHT, W/XXS 100mm NIP., ASME B16.11 1 VBK REGULATING GLOBE VALVE [R25AD2CA] SW 1 2,4,V01 Class 600 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF4BD2BA] FLGD RF 2 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C RUN DATE : '14. 04. 10 PROCESS (SOUR GAS FROM 1ST STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A3RS CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 182 OF 441 Specific Piping Notes - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), 1 A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). RUN DATE : '14. 04. 10 PROCESS (SOUR GAS FROM 1ST STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A3RS CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 183 OF 441 Specific Piping Notes V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve V01 data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) RUN DATE : '14. 04. 10 PROCESS (SOUR GAS FROM 1ST STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6A3RS CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 184 OF 441 Specific Piping Notes - trim material: same as block valve + hardfacing on body seat V05 - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 PROCESS(LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6B1R CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 185 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 -4638 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 50 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A333 GR.6, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A333 GR.6, SMLS, ASME B36.10 2 BE 16 NIPPLE 1 SCH160 - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 Reducing coupling. 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 Reducing coupling. 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Same As Pipe - A350 GR.LF2 CL.1, MSS SP 97 2 TWE WELDOLET BW 3 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 600 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 600 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RF 16 RUN DATE : '14. 04. 10 PROCESS(LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6B1R CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 186 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 3 RTJ 16 1 Class 600 - A350 GR.LF2 CL.1, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 600 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 16 1 Class 600 - A350 GR.LF2 CL.1, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 16 1 Class 600 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 8 1 Class 600 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 10 FBS BLANK & SPACER RF 16 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 16 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 16 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 16 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 16 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 8 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 10 16 VALVE TAG 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5CD2HA] SW 1.1/2 2,V01 Class 600 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF4DD2HA] FLGD RF 10 2,V01 Class 600 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 12 [AF4DD2HA] FLGD RF 16 RUN DATE : '14. 04. 10 PROCESS(LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6B1R CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 187 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 600 - A350 GR.LF2 CL.1, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF4CD2HA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5CD2HA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5CD2HA] SW 1.1/2 2,V01 Class 600 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF4DD2HA] FLGD RF 6 2,V01 Class 600 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF4DD2HA] FLGD RF 12 V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5CD2HA] SW 1.1/2 V01 Class 600 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF4DD2HA] FLGD RF 6 V01 Class 600 - A352 GR.LCC, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW4DD2HA] WAFER 16 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15CD4HA] Use for 200degC and below. SW 1.1/2 2,V01 Class 600 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF4DD4HC] Use for 200degC and below. FLGD RF 4 2,V01 Class 600 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF4DD4HC] Use for 200degC and below. FLGD RF 16 2,V01,V05,V1 1 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z45CD4HF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15CD4HB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 600 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF4DD4HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 2,V01 Class 600 - A352 GR.LCC, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF4DD4HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 16 2,V01,V07 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L75CD4HB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 RUN DATE : '14. 04. 10 PROCESS(LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6B1R CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 188 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01,V07 Class 800 - A350 GR.LF2 CL.1, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L75CD4HA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 RUN DATE : '14. 04. 10 PROCESS(LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6B1R CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 189 OF 441 Specific Piping Notes the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). 2 Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; RUN DATE : '14. 04. 10 PROCESS(LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TF REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6B1R CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 190 OF 441 Specific Piping Notes 1) Soft iron = 90 HB V01 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6C0RD CLASS PIPING 1 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 191 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 -1038 103.4 103.4 103.4 103.4 103.4 103.4 103.4 103.4 103.4 103.4 102.1 102.1 102.1 50 103.4 103.4 103.4 103.4 103.4 103.4 103.4 103.4 103.4 103.4 100.2 100.2 100.2 100 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 103.0 93.2 93.2 93.2 150 100.3 100.3 100.3 100.3 100.3 100.3 100.3 100.3 100.3 100.3 90.2 90.2 90.2 200 96.7 96.7 96.7 96.7 96.7 96.7 96.7 96.7 96.7 96.7 87.6 87.6 87.6 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH40S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3,4 SCH40S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 2 BE 6 Straight welded 1,3,4 SCH40S - B705 CL.1 UNS N08825, EFW, SOUR, 100% R/T, ASME B36.19 8 BE 8 Straight welded 1,3,4 SCH80S - B705 CL.1 UNS N08825, EFW, SOUR, 100% R/T, ASME B36.19 10 BE 10 1,3,4,6 SCH80 - A106 GR.B, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B36.10 12 BE 16 NIPPLE 1,3,4 SCH80S - B423 UNS N08825, SMLS, 75mm, SOUR, ANNEALED, COLD WORKED, ASME B36.19 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 RUN DATE : '14. 04. 10 PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6C0RD CLASS PIPING 2 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 192 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 T TEE BW 10 Do not use for 12x(6~10),14x(6~10),16x(6~10) 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 Use for 12x(6~10),14x(6~10),16x(6~10) only 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 T1 TEE(FOR INCOLOY 825) BW 16 Reducing coupling. 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(8~10) 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 14 BW 16 Use for 12x(6~10),14x(6~10),16x(8~10) only 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 RE1 ECC.REDUCER(FOR INCOLOY 825) BW 16 Reducing coupling. 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(8~10) 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 14 BW 16 Use for 12x(6~10),14x(6~10),16x(8~10) only 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 RC1 CON.REDUCER(FO INCOLOY 825) BW 16 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 10 1,3,4,6 Same As Pipe - A234 GR.WPB, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,3,4 Class 600 - B564 UNS N08825, ASME B16.5, SW, Same As Pipe, SOUR, ANNEALED 1/2 F FLANGE RF 1.1/2 1,3,4 Class 600 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 2 RF 10 1,3,4,6 Class 600 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR 12 RF 16 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B564 UNS N08825, ASME B16.5, SW, Same As Pipe, SOUR, ANNEALED 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 2 RTJ 2 RUN DATE : '14. 04. 10 PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6C0RD CLASS PIPING 3 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 193 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 3 F9 FLANGE(FOR CLASS 900) RTJ 10 Flange Groove. For OCTAGONAL type gasket. 1,3,4,6 Class 900 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR 12 RTJ 16 1,3,4 Class 600 - B564 UNS N08825, ASME B16.5, LONG NECK, SOUR, ANNEALED, LONG NECK=150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3,4 Class 600 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 10 1,3,4,6 Class 600 - A105, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR, W/J ACK BOLT 12 RF 16 1,3,4 Class 600 - B564 UNS N08825, ASME B16.5, BLIND, SOUR, ANNEALED 1/2 FB BLIND FLANGE RF 10 1,3,4,6 Class 600 - A105, ASME B16.5, BLIND, INCOLOY 825 CLADDING 3MM, SOUR 12 RF 16 1,3,4 Class 600 - B424 UNS N08825, ASME B16.5, FIG.8, SOUR, ANNEALED, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 8 1,3,4 Class 600 - B424 UNS N08825, ASME B16.5, B&S, SOUR, ANNEALED, ASME B16.48 10 FBS BLANK & SPACER RF 10 1,3,4,6 Class 600 - A516 GR.70, ASME B16.5, B&S, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.48 12 RF 16 GASKET SPIRAL-WOUND (B/INCOLOY825+F.GRA.,I&O/INCOLOY825) 1 Class 600 - 333A3A, ASME B16.5, 4.5mm, RF, ASME B16.20 1/2 G GASKET 16 RING J OINT OCTAGONAL TYPE(INCOLOY 825) 1,3 Class 1500 - 53XC, ASME B16.5, OCTAGONAL, RTJ , MAX. 150HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(INCOLOY 825) 1,3 Class 900 - 53XC, ASME B16.5, OCTAGONAL, RTJ , MAX. 150HB, ASME B16.20 3 16 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 600 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 16 Stud bolt with 2 nuts. 1,3 Class 1500 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 16 Stud bolt with 2 nuts. 1,3 Class 600 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 8 Stud bolt with 2 nuts. 1,3 Class 600 - A453 GR.660C, A453 GR.660C, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 10 16 VALVE TAG RUN DATE : '14. 04. 10 PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6C0RD CLASS PIPING 4 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 194 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, ASME B16.11 1/2 VA GATE VALVE [AS52U2BA] SW 1.1/2 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF44U2BA] FLGD RF 10 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 12 [AF44U2BA] FLGD RF 16 3,4,V01 Class 600 - B564 UNS N08825, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF42U2BA] Use for flange connection. FLGD RF 1.1/2 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, ASME B16.11 1/2 VB GLOBE VALVE [BS52U2BA] SW 1.1/2 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF44U2BA] FLGD RF 6 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF44U2BA] FLGD RF 12 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BC.PISTON W/SPRING, SOUR, ANNEALED, ASME B16.11 1/2 VC CHECK VALVE [CS52U2BA] SW 1.1/2 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 2 [HW44U2BA] WAFER 6 3,4,6,V01 Class 600 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW46U2BA] WAFER 16 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L352U4BA] Use for 200degC and below. SW 1.1/2 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF44U4BC] Use for 200degC and below. FLGD RF 4 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF44U4BC] Use for 200degC and below. FLGD RF 6 RUN DATE : '14. 04. 10 PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6C0RD CLASS PIPING 5 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 195 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,6,V01 Class 600 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 VL BALL VALVE [LF46U4BC] Use for 200degC and below. FLGD RF 16 3,4,V01,V05 Class 600 - B564 UNS N08825, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF42U4BF] Use for 200degC and below. FLGD RF 1/2 3,4,V01,V05 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, INTEGRAL DBB, ASME B16.34 2 [ZF44U4BG] Use for 200degC and below. FLGD RF 2 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, ANNEALED, W/SCH80S 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L352U4BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF44U4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF44U4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 3,4,6,V01 Class 600 - A216 GR.WCB+N08825 3mm OVERLAY, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF46U4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 16 3,4,V01 Class 600 - B564 UNS N08825, INCOLOY 825+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF42U4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 3,4,V01 Class 600 - B564 UNS N08825, INCOLOY 825+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ANNEALED, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF42U4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 3,4,V01 Class 800 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, ANNEALED, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS52U2BA] SW 1 3,4,V01 Class 600 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RF44U2BA] FLGD RF 2 RUN DATE : '14. 04. 10 PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6C0RD CLASS PIPING 6 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 196 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 600 - B564 UNS N08825, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RF42U2BA] Use for flange connection. FLGD RF 1 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 RUN DATE : '14. 04. 10 PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6C0RD CLASS PIPING 7 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 197 OF 441 Specific Piping Notes 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Nickel Alloy Cladding on Carbon Steel Materials 6 6.1 Cladding method The cladding shall be done by weld overlay. The weld overlay shall be a minimum of two layers and shall be performed in accordance with API RP 582. 6.2 Thickness of weld overlay The thickness of weld overlay shall be a minimum thickness of 3.0 mm with tolerance +2.0, -0.0 mm in the final machined condition at all areas. Minimum thickness of 3.0 mm is taken from the original material surface. (Detailed as fusion face in ASME BPV section IX, QW-462.5(a)). 6.3 Hardness of base carbon steel and weld overlay The heat-treated condition of base carbon steel shall be unchanged during weld overlay. The final maximum hardness of base carbon steel and weld overlay shall be as per ISO 15156 / NACE MR-0175. The hardness shall be tested during PQR qualification and production weld overlay. 6.4 Chemical composition of weld overlay Chemical composition of weld overlay shall be as per ASTM B424 N08825 for alloy 825 cladding and ASTM B443 N06625 for alloy 625 cladding. 6.5 Chemical analysis during PQR qualification Chemical analysis shall be carried out at 1 mm below the minimum weld overlay thickness, which is equal to 2 mm from the original material surface (Detailed as fusion face in ASME BPV section IX, QW-462.5(a)). 6.6 Chemical analysis for production weld overlay Chemical analysis shall be carried out on the as welded surface or on the machined surface. 6.7 Surface finish of weld overlay Weld overlay surface shall be pickled and cleaned as per ASTM A380.
6.8 Examination For all weld overlays, liquid penetrant examination shall be performed in accordance with ASTM E165. The acceptance criteria shall be in accordance with ASME BPVC Section VIII, Division 1, Appendix 8. 6.9 Flange face Flange face shall be also weld overlaid and finish machined with a minimum thickness of 3.0 mm after finish machining. RUN DATE : '14. 04. 10 PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6C0RD CLASS PIPING 8 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 198 OF 441 Specific Piping Notes 6.10 Vendor Documents for Weld Overlay 6 As a minimum, vendor shall submit weld overlay procedure, WPS/PQR, hardness test procedure and examination procedure of weld overlay for purchaser's review and approval. 6.11 Supporting Informations for Purchaser's Site Welding For Purchaser's site welding, vendor shall, as a minimum, supply following informations; - butt-welding procedure between clad pipings - butt-welding procedure between clad reducing fitting and nickel alloy pipe (unequal thickness case) - welding procedure of nickel alloy branch fitting on clad pipe Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; RUN DATE : '14. 04. 10 PROCESS(SOUR GAS AND CONDENSATE FOR 2ND STAGE MP GAS COMP. SYSTEM) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6C0RD CLASS PIPING 9 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 199 OF 441 Specific Piping Notes - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 V01 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS FROM FUEL GAS FILTER) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6K0R CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 200 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 -1038 82.7 82.7 82.7 82.7 82.7 82.7 82.7 82.7 82.7 50 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 100 69.6 69.6 69.6 69.6 69.6 69.6 69.6 69.6 69.6 150 62.8 62.8 62.8 62.8 62.8 62.8 62.8 62.8 62.8 200 58.3 58.3 58.3 58.3 58.3 58.3 58.3 58.3 58.3 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3 SCH80S - A312 GR.TP316L, SMLS, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3 SCH80S - A312 GR.TP316L, SMLS, ASME B36.19 2 BE 2 1,3 SCH40S - A312 GR.TP316L, SMLS, ASME B36.19 3 BE 6 Straight welded, 100% R/T 1,3 SCH60 - A358 GR.316L CL.1, SAW, ASME B36.19 8 BE 8 NIPPLE 1,3 SCH160 - A312 GR.TP316L, SMLS, 75mm, ASME B36.19 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1,3 SCH160 - A312 GR.TP316L, SMLS, 75mm, ASME B36.19 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 8 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 8 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 T TEE SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 8 Reducing coupling. 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 8 Reducing coupling. 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS FROM FUEL GAS FILTER) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6K0R CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 201 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 RC CON.REDUCER BW 8 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 8 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1,3 Class 6000 - A182 GR.F316L, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3 Class 6000 - A182 GR.F316L, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,3 Class 600 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1,3 Class 600 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RF 8 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 900 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 3 RTJ 8 1,3 Class 600 - A182 GR.F316L, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3 Class 600 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 8 1,3 Class 600 - A182 GR.F316, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 8 1,3 Class 600 - A240 TYPE316, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 8 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 8 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 900 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 3 8 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 8 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 8 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 8 VALVE TAG 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5RD2AA] SW 1.1/2 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS FROM FUEL GAS FILTER) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6K0R CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 202 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,V01 Class 600 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 VA GATE VALVE [AF4SD2AA] FLGD RF 8 3,V01 Class 600 - A182 GR.F316, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF4QD2AA] Use for flange connection. FLGD RF 1.1/2 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5RD2AA] SW 1.1/2 3,V01 Class 600 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF4SD2AA] FLGD RF 6 3,V01 Class 600 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF4SD2AA] FLGD RF 8 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5RD2AA] SW 1.1/2 3,V01 Class 600 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF4SD2AA] FLGD RF 6 3,V01 Class 600 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW4SD2AA] WAFER 8 3,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15RD4AA] Use for 200degC and below. SW 1.1/2 3,V01 Class 600 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF4SD4AC] Use for 200degC and below. FLGD RF 4 3,V01 Class 600 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF4SD4AC] Use for 200degC and below. FLGD RF 8 3,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15RD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,V01 Class 600 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF4SD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 3,V01 Class 600 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF4SD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 3,V01 Class 600 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF4SD4AC] Use for 200degC and below and flange connection. FLGD RF 1.1/2 3,V01,V11 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45RD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS FROM FUEL GAS FILTER) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6K0R CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 203 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,V01,V07 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 3/4 VLT BALL VALVE(FOR SWxNPT VALVE) [L75RD4AA] Use for 200degC and below and vent/drain only. SW/NPT 3/4 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS FROM FUEL GAS FILTER) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6K0R CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 204 OF 441 Specific Piping Notes 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS FROM FUEL GAS FILTER) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 6K0R CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 205 OF 441 Specific Piping Notes 3) High Alloy 625 and Alloy 825 = 150 HB V01 V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 PROCESS(DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A1J CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 206 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 50 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 100 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 150 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 200 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 3 1 SCH120 - A106 GR.B, SMLS, ASME B36.10 4 BE 6 1 SCH100 - A106 GR.B, SMLS, ASME B36.10 8 BE 8 1 SCH120 - A106 GR.B, SMLS, ASME B36.10 10 BE 10 1 SCH100 - A106 GR.B, SMLS, ASME B36.10 12 BE 14 1 SCH120 - A106 GR.B, SMLS, ASME B36.10 16 BE 16 Straight welded, 100% R/T 1 SCH120 - A672 GR.C60 CL.22, EFW, ASME B36.10 18 BE 20 Straight welded, 100% R/T 1 SCH100 - A672 GR.C60 CL.22, EFW, ASME B36.10 24 BE 24 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 RUN DATE : '14. 04. 10 PROCESS(DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A1J CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 207 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 3000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 24 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe 3 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, SW, Same As Pipe 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, BLIND 3 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A516 GR.70, ASME B16.5, FIG.8, FEMALE RING-J OINT FACING, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A516 GR.70, ASME B16.5, FIG.8, FEMALE RING-J OINT FACING, ASME B16.48 3 RTJ 6 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A516 GR.70, ASME B16.5, B&S, FEMALE RING-J OINT FACING, ASME B16.48 8 FBS BLANK & SPACER RTJ 24 GASKET RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G GASKET 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G15 GASKET(FOR CLASS 1500) 24 BOLT & NUT RUN DATE : '14. 04. 10 PROCESS(DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A1J CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 208 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B15 BOLT/NUT(FOR CLASS 1500) 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 6 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 8 24 VALVE TAG 2,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS7AD2AA] SW 1.1/2 2,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AR7BD2AA] FLGD RTJ 2 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 3 [AR6BD2AA] FLGD RTJ 6 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 8 [AR6BD2AA] FLGD RTJ 24 2,V01 Class 1500 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7AD2AA] Use for flange connection. FLGD RTJ 1.1/2 2,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA7AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS7AD2AA] SW 1.1/2 2,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BR7BD2AA] FLGD RTJ 2 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 3 [BR6BD2AA] FLGD RTJ 4 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 6 [BR6BD2AA] FLGD RTJ 12 RUN DATE : '14. 04. 10 PROCESS(DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A1J CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 209 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note V01 Class 1500 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS7AD2AA] SW 1.1/2 V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [ER7BD2AA] FLGD RTJ 2 V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 3 [ER6BD2AA] FLGD RTJ 6 V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HZ6BD2AA] WAFER(RTJ ) 24 2,V01 Class 1500 - A105, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L17AD6AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7BD6AC] Use for 200degC and below. FLGD RTJ 2 2,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6BD6AC] Use for 200degC and below. FLGD RTJ 4 2,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6BD6AC] Use for 200degC and below. FLGD RTJ 24 2,V01,V05,V1 1 Class 1500 - A105, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z47AD6AF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 1500 - A105, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L17AD6AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7BD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 2 2,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6BD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 4 2,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6BD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 24 2,V01,V07 Class 1500 - A105, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L77AD6AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V07 Class 1500 - A105, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L77AD6AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 RUN DATE : '14. 04. 10 PROCESS(DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A1J CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 210 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS7AD2AA] SW 1 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RR6BD2AA] FLGD RTJ 4 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 6 [RR6BD2AA] FLGD RTJ 12 2,V01 Class 1500 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RR7AD2AA] Use for flange connection. FLGD RTJ 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. RUN DATE : '14. 04. 10 PROCESS(DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A1J CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 211 OF 441 Specific Piping Notes ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k 1 ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. RUN DATE : '14. 04. 10 PROCESS(DRY GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A1J CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 212 OF 441 Specific Piping Notes V01.9 Complete painting system (prime, intermediate and final coat) shall be applied V01 to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 GLYCOL LEAN(LEAN TEG FROM TEG REGENERATION PACKAGE), GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, DOWNSTREAM OF LCV026352/030352), WATER COOLING(GAS INLET COOLER AND DEHYDRATION INLET TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 213 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 -1038 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 50 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 100 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 150 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 200 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 2 BE 3 1 SCH120 - A106 GR.B, SMLS, ASME B36.10 4 BE 8 NIPPLE 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 6000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 1 Class 6000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 1 Class 6000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 1 Class 6000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 6000 - A105, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 6 1 Class 6000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE RUN DATE : '14. 04. 10 GLYCOL LEAN(LEAN TEG FROM TEG REGENERATION PACKAGE), GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, DOWNSTREAM OF LCV026352/030352), WATER COOLING(GAS INLET COOLER AND DEHYDRATION INLET TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 214 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe 3 RTJ 8 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, SW, Same As Pipe 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 RTJ 8 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 8 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, BLIND 3 RTJ 8 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A516 GR.70, ASME B16.5, FIG.8, FEMALE RING-J OINT FACING, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A516 GR.70, ASME B16.5, FIG.8, FEMALE RING-J OINT FACING, ASME B16.48 3 RTJ 6 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A516 GR.70, ASME B16.5, B&S, FEMALE RING-J OINT FACING, ASME B16.48 8 FBS BLANK & SPACER RTJ 8 GASKET RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G GASKET 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 8 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G15 GASKET(FOR CLASS 1500) 8 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 8 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B15 BOLT/NUT(FOR CLASS 1500) 8 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 6 RUN DATE : '14. 04. 10 GLYCOL LEAN(LEAN TEG FROM TEG REGENERATION PACKAGE), GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, DOWNSTREAM OF LCV026352/030352), WATER COOLING(GAS INLET COOLER AND DEHYDRATION INLET TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 215 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 8 BF BOLT/NUT(FIG-8 BLIND) 8 VALVE TAG 2,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS7AD2AA] SW 1.1/2 2,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AR7BD2AA] FLGD RTJ 2 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 3 [AR6BD2AA] FLGD RTJ 6 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 8 [AR6BD2AA] FLGD RTJ 8 2,V01 Class 1500 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7AD2AA] Use for flange connection. FLGD RTJ 1.1/2 2,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA7AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS7AD2AA] SW 1.1/2 2,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BR7BD2AA] FLGD RTJ 2 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 3 [BR6BD2AA] FLGD RTJ 4 2,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 6 [BR6BD2AA] FLGD RTJ 8 V01 Class 1500 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS7AD2AA] SW 1.1/2 V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [ER7BD2AA] FLGD RTJ 2 V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 3 [ER6BD2AA] FLGD RTJ 6 V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HZ6BD2AA] WAFER(RTJ ) 8 2,V01 Class 1500 - A105, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L27AD6AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7BD6AC] Use for 200degC and below. FLGD RTJ 2 RUN DATE : '14. 04. 10 GLYCOL LEAN(LEAN TEG FROM TEG REGENERATION PACKAGE), GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, DOWNSTREAM OF LCV026352/030352), WATER COOLING(GAS INLET COOLER AND DEHYDRATION INLET TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 216 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 VL BALL VALVE [LR6BD6AC] Use for 200degC and below. FLGD RTJ 4 2,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6BD6AC] Use for 200degC and below. FLGD RTJ 8 2,V01,V05,V1 1 Class 1500 - A105, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z57AD6AF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 1500 - A105, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L27AD6AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7BD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 2 2,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6BD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 4 2,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6BD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 8 2,V01,V07 Class 1500 - A105, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L87AD6AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V07 Class 1500 - A105, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L87AD6AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS7AD2AA] SW 1 2,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RR7BD2AA] FLGD RTJ 2 2,V01 Class 1500 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RR7AD2AA] Use for flange connection. FLGD RTJ 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. RUN DATE : '14. 04. 10 GLYCOL LEAN(LEAN TEG FROM TEG REGENERATION PACKAGE), GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, DOWNSTREAM OF LCV026352/030352), WATER COOLING(GAS INLET COOLER AND DEHYDRATION INLET TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 217 OF 441 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 RUN DATE : '14. 04. 10 GLYCOL LEAN(LEAN TEG FROM TEG REGENERATION PACKAGE), GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, DOWNSTREAM OF LCV026352/030352), WATER COOLING(GAS INLET COOLER AND DEHYDRATION INLET TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 218 OF 441 Specific Piping Notes (Purchase Specification for Butterfly Valves). V01 V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve RUN DATE : '14. 04. 10 GLYCOL LEAN(LEAN TEG FROM TEG REGENERATION PACKAGE), GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, DOWNSTREAM OF LCV026352/030352), WATER COOLING(GAS INLET COOLER AND DEHYDRATION INLET TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 219 OF 441 Specific Piping Notes - general requirement: Where applicable, the requirements that shall be applied to block valves shall be V05 also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM FEED GAS KO DRUM), PROCESS(SOUR GAS FROM 2ND STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J S CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 220 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 50 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 100 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 150 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 200 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 3 1,4 SCH120 - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 16 Straight welded, 100% R/T 1,4 SCH120 - A672 GR.C60 CL.22, EFW, SOUR, HIC, ASME B36.10 18 BE 24 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 TLR LATERAL(45DEG) SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM FEED GAS KO DRUM), PROCESS(SOUR GAS FROM 2ND STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J S CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 221 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 RC CON.REDUCER BW 16 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 18 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,4 Class 6000 - A105, SOUR, MSS SP 97 1/2 TLA LATROLET (45DEG) SW 1.1/2 1,4 Same As Pipe - A105, SOUR, MSS SP 97 2 TWE WELDOLET BW 6 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 900 - A105, ASME B16.5, WN, Same As Pipe, SOUR 3 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 900 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 900 - A105, ASME B16.5, BLIND, SOUR 3 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, FIG.8, SOUR, FEMALE RING-J OINT FACING, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 900 - A105, ASME B16.5, FIG.8, SOUR, FEMALE RING-J OINT FACING, ASME B16.48 3 RTJ 6 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 900 - A105, ASME B16.5, B&S, SOUR, FEMALE RING-J OINT FACING, ASME B16.48 8 FBS BLANK & SPACER RTJ 24 GASKET RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G GASKET 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G15 GASKET(FOR CLASS 1500) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 2 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM FEED GAS KO DRUM), PROCESS(SOUR GAS FROM 2ND STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J S CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 222 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B15 BOLT/NUT(FOR CLASS 1500) 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 6 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 8 24 VALVE TAG 2,4,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VA GATE VALVE [A27AD2CA] SW 1.1/2 2,4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AR7BD2BA] FLGD RTJ 2 2,4,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 3 [AR6BD2BA] FLGD RTJ 6 2,4,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 8 [AR6BD2BA] FLGD RTJ 24 2,4,V01 Class 1500 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7AD2BA] Use for flange connection. FLGD RTJ 1.1/2 2,4,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VB GLOBE VALVE [B27AD2CA] SW 1.1/2 2,4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BR7BD2BA] FLGD RTJ 2 2,4,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 3 [BR6BD2BA] FLGD RTJ 4 2,4,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 6 [BR6BD2BA] FLGD RTJ 12 4,V01 Class 1500 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VC CHECK VALVE [C27AD2CA] SW 1.1/2 4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [ER7BD2BA] FLGD RTJ 2 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM FEED GAS KO DRUM), PROCESS(SOUR GAS FROM 2ND STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J S CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 223 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 4,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 3 VC CHECK VALVE [ER6BD2BA] FLGD RTJ 6 4,V01 Class 900 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HZ6BD2BA] WAFER(RTJ ) 24 2,4,V01 Class 1500 - A105, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L27AD6CA] Use for 200degC and below. SW 1.1/2 2,4,V01 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7BD6BC] Use for 200degC and below. FLGD RTJ 2 2,4,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6BD6BC] Use for 200degC and below. FLGD RTJ 4 2,4,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6BD6BC] Use for 200degC and below. FLGD RTJ 24 2,4,V01,V05 Class 1500 - A105, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZR7AD6BF] Use for 200degC and below. FLGD RTJ 1/2 2,4,V01 Class 1500 - A105, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L27AD6CB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7BD6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 2 2,4,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6BD6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 4 2,4,V01 Class 900 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6BD6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 24 2,4,V01 Class 1500 - A105, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ASME B16.34, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LR7AD6BA] Use for 200degC and below and flange connection. FLGD RTJ 1.1/2 2,4,V01 Class 1500 - A105, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ASME B16.34, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LR7AD6BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RTJ 1.1/2 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM FEED GAS KO DRUM), PROCESS(SOUR GAS FROM 2ND STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J S CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 224 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 1500 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHAR., PWHT, W/XXS 100mm NIP., ASME B16.11 1 VBK REGULATING GLOBE VALVE [R27AD2CA] SW 1 2,4,V01 Class 1500 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RR7AD2BA] Use for flange connection. FLGD RTJ 1 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM FEED GAS KO DRUM), PROCESS(SOUR GAS FROM 2ND STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J S CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 225 OF 441 Specific Piping Notes CL600 : 18" and above 1 CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM FEED GAS KO DRUM), PROCESS(SOUR GAS FROM 2ND STAGE MP COMP. DISCHARGE); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9A3J S CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 226 OF 441 Specific Piping Notes shall be also supplied by valve manufacturers. V01 The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LOW TEMPERATURE SEPARATOR), PROCESS(DRY GAS, CONDENSATE, LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B1J CLASS PIPING 1 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 227 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -4638 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 153.2 50 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 150.4 100 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 139.8 150 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 135.2 200 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 131.4 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A333 GR.6, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A333 GR.6, SMLS, ASME B36.10 2 BE 3 1 SCH120 - A333 GR.6, SMLS, ASME B36.10 4 BE 6 1 SCH100 - A333 GR.6, SMLS, ASME B36.10 8 BE 8 1 SCH120 - A333 GR.6, SMLS, ASME B36.10 10 BE 10 1 SCH100 - A333 GR.6, SMLS, ASME B36.10 12 BE 14 1 SCH120 - A333 GR.6, SMLS, ASME B36.10 16 BE 16 Straight welded, 100% R/T 1 SCH100 - A671 GR.CC65 CL.22, EFW, IMPACT TEST AT -46 , ASME B36.10 18 BE 24 NIPPLE 1 SCH160 - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 Reducing coupling. 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LOW TEMPERATURE SEPARATOR), PROCESS(DRY GAS, CONDENSATE, LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B1J CLASS PIPING 2 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 228 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 RC CON.REDUCER BW 16 1 Same As Pipe - A420 GR.WPL6, W, 100% R/T, ASME B16.9 18 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Same As Pipe - A350 GR.LF2 CL.1, MSS SP 97 2 TWE WELDOLET BW 24 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 3 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, BLIND 3 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A516 GR.70, ASME B16.5, FIG.8, W/S5, FEMALE RING-J OINT FACING, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A516 GR.70, ASME B16.5, FIG.8, W/S5, FEMALE RING-J OINT FACING, ASME B16.48 3 RTJ 6 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A516 GR.70, ASME B16.5, B&S, W/S5, FEMALE RING-J OINT FACING, ASME B16.48 8 FBS BLANK & SPACER RTJ 24 GASKET RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G GASKET 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G15 GASKET(FOR CLASS 1500) 24 BOLT & NUT RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LOW TEMPERATURE SEPARATOR), PROCESS(DRY GAS, CONDENSATE, LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B1J CLASS PIPING 3 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 229 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B15 BOLT/NUT(FOR CLASS 1500) 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 6 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 8 24 VALVE TAG 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS7CD2HA] SW 1.1/2 2,V01 Class 1500 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AR7DD2HA] FLGD RTJ 2 2,V01 Class 900 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 3 [AR6DD2HA] FLGD RTJ 6 2,V01 Class 900 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 8 [AR6DD2HA] FLGD RTJ 24 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7CD2HA] Use for flange connection. FLGD RTJ 1.1/2 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA7CD2HA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS7CD2HA] SW 1.1/2 2,V01 Class 1500 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BR7DD2HA] FLGD RTJ 2 2,V01 Class 900 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 3 [BR6DD2HA] FLGD RTJ 4 2,V01 Class 900 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 6 [BR6DD2HA] FLGD RTJ 12 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LOW TEMPERATURE SEPARATOR), PROCESS(DRY GAS, CONDENSATE, LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B1J CLASS PIPING 4 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 230 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS7CD2HA] SW 1.1/2 V01 Class 1500 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [ER7DD2HA] FLGD RTJ 2 V01 Class 900 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 3 [ER6DD2HA] FLGD RTJ 6 V01 Class 900 - A352 GR.LCC, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HZ6DD2HA] WAFER(RTJ ) 24 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L17CD6HA] Use for 200degC and below. SW 1.1/2 2,V01 Class 1500 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7DD6HC] Use for 200degC and below. FLGD RTJ 2 2,V01 Class 900 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6DD6HC] Use for 200degC and below. FLGD RTJ 4 2,V01 Class 900 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6DD6HC] Use for 200degC and below. FLGD RTJ 24 2,V01,V05 Class 1500 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, INTEGRAL DBB, ASME B16.34 2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZR7DD6HG] Use for 200degC and below. FLGD RTJ 2 2,V01,V05,V0 8 Class 1500 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34, ASME B16.5/B1.20.1 2 VLDFT BALL VALVE(FOR INTEGRAL DBB(FLGDxNPT) VALVE) [ZI7DD6HF] Use for 200degC and below. FLGD RTJ x NPT 2 2,V01,V05,V1 1 Class 1500 - A350 GR.LF2 CL.1, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z47CD6HF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L17CD6HB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 1500 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7DD6HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 2 2,V01 Class 900 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6DD6HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 4 2,V01 Class 900 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6DD6HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 24 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LOW TEMPERATURE SEPARATOR), PROCESS(DRY GAS, CONDENSATE, LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B1J CLASS PIPING 5 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 231 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., ASME B16.34, ASME B16.10 3/4 VLFD BALL VALVE(FOR FLANGED TYPE) [LR7CD6HA] Use for 200degC and below and flange connection. FLGD RTJ 3/4 2,V01,V07 Class 1500 - A350 GR.LF2 CL.1, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L77CD6HB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V07 Class 1500 - A350 GR.LF2 CL.1, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L77CD6HA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS7CD2HA] SW 1 2,V01 Class 1500 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 2 [RR7DD2HA] FLGD RTJ 2 2,V01 Class 900 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 4 [RR6DD2HA] FLGD RTJ 4 2,V01 Class 900 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 8 [RR6DD2HA] FLGD RTJ 12 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RR7CD2HA] Use for flange connection. FLGD RTJ 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LOW TEMPERATURE SEPARATOR), PROCESS(DRY GAS, CONDENSATE, LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B1J CLASS PIPING 6 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 232 OF 441 Specific Piping Notes - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C 1 - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LOW TEMPERATURE SEPARATOR), PROCESS(DRY GAS, CONDENSATE, LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B1J CLASS PIPING 7 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 233 OF 441 Specific Piping Notes For A105 body valves : A106 GR.B SMLS V01 For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 RUN DATE : '14. 04. 10 HYDROCARBON CONDENSATE(CONDENSATE FROM LOW TEMPERATURE SEPARATOR), PROCESS(DRY GAS, CONDENSATE, LPG) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B1J CLASS PIPING 8 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 234 OF 441 Specific Piping Notes However one nipple shall be plain end type and the other shall be NPT-M type. V07 Requirement for The end type of Integral Double Block Bleed Valve V08 - 2" FLGD x 1/2" SW with nipple or 2" FLGD x 1/2" NPT(F) One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, UPSTREAM OF LCV026352/030352) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B3J CLASS PIPING 1 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 235 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 -4638 153.2 153.2 153.2 153.2 153.2 50 150.4 150.4 150.4 150.4 150.4 100 139.8 139.8 139.8 139.8 139.8 110 138.8 138.8 138.8 138.8 138.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A333 GR.6, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH160 - A333 GR.6, SMLS, ASME B36.10 2 BE 3 NIPPLE 1 XXS - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 XXS - A333 GR.6, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 3 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 3 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 3 Reducing coupling. 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 3 Reducing coupling. 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 3 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A420 GR.WPL6, SMLS, ASME B16.9 2 BW 3 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Class 6000 - A350 GR.LF2 CL.1, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1 Class 6000 - A350 GR.LF2 CL.1, MSS SP 97 2 TWE WELDOLET BW 3 1 Class 6000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A350 GR.LF2 CL.1, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RTJ 1.1/2 RUN DATE : '14. 04. 10 GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, UPSTREAM OF LCV026352/030352) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B3J CLASS PIPING 2 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 236 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 F FLANGE RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 3 RTJ 3 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, SW, Same As Pipe 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, BLIND 3 RTJ 3 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A516 GR.70, ASME B16.5, FIG.8, W/S5, FEMALE RING-J OINT FACING, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A516 GR.70, ASME B16.5, FIG.8, W/S5, FEMALE RING-J OINT FACING, ASME B16.48 3 RTJ 3 GASKET RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G GASKET 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 3 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 3 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 3 VALVE TAG 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS7CD2HA] SW 1.1/2 2,V01 Class 1500 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AR7DD2HA] FLGD RTJ 2 2,V01 Class 900 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 3 [AR6DD2HA] FLGD RTJ 3 RUN DATE : '14. 04. 10 GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, UPSTREAM OF LCV026352/030352) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B3J CLASS PIPING 3 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 237 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7CD2HA] Use for flange connection. FLGD RTJ 1.1/2 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS7CD2HA] SW 1.1/2 2,V01 Class 1500 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BR7DD2HA] FLGD RTJ 2 V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS7CD2HA] SW 1.1/2 V01 Class 1500 - A352 GR.LCC, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [ER7DD2HA] FLGD RTJ 2 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L27CD6HA] Use for 200degC and below. SW 1.1/2 2,V01 Class 1500 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7DD6HC] Use for 200degC and below. FLGD RTJ 2 2,V01 Class 1500 - A350 GR.LF2 CL.1, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L27CD6HB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 1500 - A352 GR.LCC, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7DD6HD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 2 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C RUN DATE : '14. 04. 10 GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, UPSTREAM OF LCV026352/030352) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B3J CLASS PIPING 4 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 238 OF 441 Specific Piping Notes - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), 1 A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS RUN DATE : '14. 04. 10 GLYCOL RICH(RICH GLYCOL FROM TEG CONTACTOR, UPSTREAM OF LCV026352/030352) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE TN REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK LTCS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9B3J CLASS PIPING 5 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 239 OF 441 Specific Piping Notes For A350 GR.LF2 body valves : A333 GR.6 SMLS V01 For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 1 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 240 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -4638 155.1 155.1 155.1 155.1 155.1 155.1 155.1 155.1 155.1 155.1 153.2 153.2 153.2 153.2 153.2 153.2 50 155.1 155.1 155.1 155.1 155.1 155.1 155.1 155.1 155.1 155.1 150.4 150.4 150.4 150.4 150.4 150.4 100 154.6 154.6 154.6 154.6 154.6 154.6 154.6 154.6 154.6 154.6 139.8 139.8 139.8 139.8 139.8 139.8 150 150.6 150.6 150.6 150.6 150.6 150.6 150.6 150.6 150.6 150.6 135.2 135.2 135.2 135.2 135.2 135.2 200 145.0 145.0 145.0 145.0 145.0 145.0 145.0 145.0 145.0 145.0 131.4 131.4 131.4 131.4 131.4 131.4 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH80S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3,4 SCH40S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 2 BE 3 1,3,4 SCH80S - B423 UNS N08825, SMLS, SOUR, ANNEALED, COLD WORKED, ASME B36.19 4 BE 6 Straight welded 1,3,4 SCH80S - B705 CL.1 UNS N08825, EFW, SOUR, 100% R/T, ASME B36.19 8 BE 8 Straight welded 1,3,4 SCH80 - B705 CL.1 UNS N08825, EFW, SOUR, 100% R/T, ASME B36.10 10 BE 10 1,3,4,6 SCH100 - A333 GR.6, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B36.10 12 BE 14 1,3,4,6 SCH120 - A333 GR.6, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B36.10 16 BE 16 Straight welded, 100% R/T 1,3,4,6 SCH100 - A671 GR.CC65 CL.22, EFW, INCOLOY 825 CLADDING 3MM, SOUR, IMPACT TESTED AT -46 , ASME B36.10 18 BE 24 NIPPLE 1,3,4 SCH160 - B423 UNS N08825, SMLS, 75mm, SOUR, ANNEALED, COLD WORKED, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 1,3,4,6 Same As Pipe - A420 GR.WPL6, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 1,3,4,6 Same As Pipe - A420 GR.WPL6, W, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 18 BW 24 RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 2 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 241 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 1,3,4,6 Same As Pipe - A420 GR.WPL6, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 1,3,4,6 Same As Pipe - A420 GR.WPL6, W, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 18 BW 24 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(6~10),18x(8~10),2 1,3,4,6 Same As Pipe - A420 GR.WPL6, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 16 Do not use for 12x(6~10),14x(6~10),16x(6~10),18x(8~10),2 1,3,4,6 Same As Pipe - A420 GR.WPL6, W, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 18 BW 24 Use for 12x(6~10),14x(6~10),16x(6~10),18x(8~10),2 only. 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 T1 TEE(FOR INCOLOY 825) BW 20 Reducing coupling. 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10. 1,3,4,6 Same As Pipe - A420 GR.WPL6, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 14 BW 16 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10. 1,3,4,6 Same As Pipe - A420 GR.WPL6, W, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 18 BW 24 Use for 12x(6~10),14x(6~10),16x(8~10),18x10 only. 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 RE1 ECC.REDUCER(FOR INCOLOY 825) BW 18 Reducing coupling. 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 6 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 8 BW 10 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10. 1,3,4,6 Same As Pipe - A420 GR.WPL6, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 14 BW 16 Do not use for 12x(6~10),14x(6~10),16x(8~10),18x10. 1,3,4,6 Same As Pipe - A420 GR.WPL6, W, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 18 BW 24 Use for 12x(6~10),14x(6~10),16x(8~10),18x10 only. 1,3,4 Same As Pipe - B366 UNS N08825, WX, SOUR, ANNEALED, ASME B16.9 12 RC1 CON.REDUCER(FO INCOLOY 825) BW 18 RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 3 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 242 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - B366 UNS N08825, SMLS, SOUR, ANNEALED, ASME B16.9 2 BW 10 1,3,4,6 Same As Pipe - A420 GR.WPL6, SMLS, INCOLOY 825 CLADDING 3MM, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3,4 Class 3000 - B564 UNS N08825, SOUR, ANNEALED, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B564 UNS N08825, ASME B16.5, SW, Same As Pipe, SOUR, ANNEALED 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 3 RTJ 10 Flange Groove. For OCTAGONAL type gasket. 1,3,4,6 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR 12 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B564 UNS N08825, ASME B16.5, SW, Same As Pipe, SOUR, ANNEALED 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED 2 RTJ 10 Flange Groove. For OCTAGONAL type gasket. 1,3,4,6 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR 12 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B564 UNS N08825, ASME B16.5, LONG NECK, SOUR, ANNEALED, LONG NECK=150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 10 Flange Groove. For OCTAGONAL type gasket. 1,3,4,6 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR, W/J ACK BOLT 12 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B564 UNS N08825, ASME B16.5, WN, Same As Pipe, SOUR, ANNEALED, W/J ACK BOLT 4 FJ 15 FLANGE(FOR CLASS 1500 WITH J ACK BOLT) RTJ 10 Flange Groove. For OCTAGONAL type gasket. 1,3,4,6 Class 1500 - A350 GR.LF2 CL.1, ASME B16.5, WN, Same As Pipe, INCOLOY 825 CLADDING 3MM, SOUR, W/J ACK BOLT 12 RTJ 12 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B564 UNS N08825, ASME B16.5, BLIND, SOUR, ANNEALED 1/2 FB BLIND FLANGE RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - B564 UNS N08825, ASME B16.5, BLIND, SOUR, ANNEALED 3 RTJ 10 RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 4 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 243 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Flange Groove. For OCTAGONAL type gasket. 1,3,4,6 Class 900 - A350 GR.LF2 CL.1, ASME B16.5, BLIND, INCOLOY 825 CLADDING 3MM, SOUR 12 FB BLIND FLANGE RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B424 UNS N08825, ASME B16.5, FIG.8, SOUR, ANNEALED, FEMALE RING-J OINT FACING, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - B424 UNS N08825, ASME B16.5, FIG.8, SOUR, ANNEALED, FEMALE RING-J OINT FACING, ASME B16.48 3 RTJ 6 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B424 UNS N08825, ASME B16.5, FIG.8, SOUR, ANNEALED, FEMALE RING-J OINT FACING, ASME B16.48 4 F815 SPECTACLE BLIND(FOR CLASS 1500) RTJ 4 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - B424 UNS N08825, ASME B16.5, B&S, SOUR, ANNEALED, FEMALE RING-J OINT FACING, ASME B16.48 8 FBS BLANK & SPACER RTJ 10 Flange Groove. For OCTAGONAL type gasket. 1,3,4,6 Class 900 - A516 GR.70, ASME B16.5, B&S, INCOLOY 825 CLADDING 3MM, SOUR, IMPACT TEST AT -46 , FEMALE RING-J OINT FACING ASME B16.48 12 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - B424 UNS N08825, ASME B16.5, B&S, SOUR, ANNEALED, FEMALE RING-J OINT FACING, ASME B16.48 10 FBS15 BLANK & SPACER(FOR CLASS 1500) RTJ 10 Flange Groove. For OCTAGONAL type gasket. 1,3,4,6 Class 1500 - A516 GR.70, ASME B16.5, B&S, INCOLOY 825 CLADDING 3MM, SOUR, IMPACT TEST AT -46 , FEMALE RING-J OINT FACING ASME B16.48 12 RTJ 12 GASKET RING J OINT OCTAGONAL TYPE(INCOLOY 825) 1,3 Class 1500 - 53XC, ASME B16.5, OCTAGONAL, RTJ , MAX. 150HB, ASME B16.20 1/2 G GASKET 2 RING J OINT OCTAGONAL TYPE(INCOLOY 825) 1,3 Class 900 - 53XC, ASME B16.5, OCTAGONAL, RTJ , MAX. 150HB, ASME B16.20 3 24 RING J OINT OCTAGONAL TYPE(INCOLOY 825) 1,3 Class 1500 - 53XC, ASME B16.5, OCTAGONAL, RTJ , MAX. 150HB, ASME B16.20 1/2 G15 GASKET(FOR CLASS 1500) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3,9 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, W/STEEL&INSUL. WASHER & INSUL. SLEEVE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 2 Stud bolt with 2 nuts. 1,3,9 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, W/STEEL&INSUL. WASHER & INSUL. SLEEVE, ASME B18.2.1/B18.2.2 3 10 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 12 24 Stud bolt with 2 nuts. 1,3,9 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, W/STEEL&INSUL. WASHER & INSUL. SLEEVE, ASME B18.2.1/B18.2.2 1/2 B15 BOLT/NUT(FOR CLASS 1500) 10 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 12 24 RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 5 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 244 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3,9 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, W/STEEL&INSUL. WASHER & INSUL. SLEEVE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 2 Stud bolt with 2 nuts. 1,3,9 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, W/STEEL&INSUL. WASHER & INSUL. SLEEVE, ASME B18.2.1/B18.2.2 3 6 Stud bolt with 2 nuts. 1,3,9 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, W/STEEL&INSUL. WASHER & INSUL. SLEEVE, ASME B18.2.1/B18.2.2 8 10 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 12 24 VALVE TAG 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, ASME B16.11 1/2 VA GATE VALVE [AS72U2IA] SW 1.1/2 3,4,V01 Class 1500 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AR74U2IA] FLGD RTJ 2 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 3 [AR64U2IA] FLGD RTJ 6 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 8 [AR64U2IA] FLGD RTJ 24 3,4,V01 Class 1500 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 3 VA15 GATE VALVE(FOR CLASS 1500) [AR74U2IA] FLGD RTJ 3 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR72U2IA] Use for flange connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ANNEALED, ASME B16.11 1/2 VB GLOBE VALVE [BS72U2IA] SW 1.1/2 3,4,V01 Class 1500 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BR74U2IA] FLGD RTJ 2 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 3 [BR64U2IA] FLGD RTJ 4 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 6 [BR64U2IA] FLGD RTJ 12 RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 6 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 245 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+HF, API 602, BC.PISTON W/SPRING, SOUR, ANNEALED, ASME B16.11 1/2 VC CHECK VALVE [CS72U2IA] SW 1.1/2 3,4,V01 Class 1500 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 2 [HZ74U2IA] WAFER(RTJ ) 2 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 3 [HZ64U2IA] WAFER(RTJ ) 6 3,4,6,V01 Class 900 - A352 GR.LCC+N08825 3mm OVERLAY, INCOLOY 825+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HZ67U2IA] WAFER(RTJ ) 24 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+PEEK, API 602, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L172U6IA] Use for 200degC and below. SW 1.1/2 3,4,V01 Class 1500 - A494 GR.CU5M-CuC, INCOLOY 825+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR74U6IC] Use for 200degC and below. FLGD RTJ 2 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR64U6IC] Use for 200degC and below. FLGD RTJ 4 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR64U6IC] Use for 200degC and below. FLGD RTJ 6 3,4,6,V01 Class 900 - A352 GR.LCC+N08825 3mm OVERLAY, INCOLOY 825+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 8 [LR67U6IC] Use for 200degC and below. FLGD RTJ 24 3,4,V01,V05 Class 1500 - A494 GR.CU5M-CuC, INCOLOY 825+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, INTEGRAL DBB, ASME B16.34 2 VLD15 BALL VALVE(FOR INTEGRAL DBB(FLGxFLG) VALVE, CL1500) [ZR74UGIG] Use for 200degC and below. FLGD RTJ 2 3,4,V01,V05 Class 1500 - B564 UNS N08825, INCOLOY 825+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZR72U6IF] Use for 200degC and below. FLGD RTJ 1/2 3,4,V01,V05 Class 1500 - A494 GR.CU5M-CuC, INCOLOY 825+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, INTEGRAL DBB, ASME B16.34 2 [ZR74U6IG] Use for 200degC and below. FLGD RTJ 2 RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 7 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 246 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+PEEK, API 602, FB & FS TYPE, LEVER OPER., SOUR, ANNEALED, W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L172U6IB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01 Class 1500 - A494 GR.CU5M-CuC, INCOLOY 825+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR74U6ID] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 2 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR64U6ID] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 4 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR64U6ID] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 6 3,4,6,V01 Class 900 - A352 GR.LCC+N08825 3mm OVERLAY, INCOLOY 825+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 8 [LR67U6ID] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 24 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ANNEALED, ASME B16.34, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LR72U6IA] Use for 200degC and below and flange connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ANNEALED, ASME B16.34, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LR72U6IB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, ANNEALED, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS72U2IA] SW 1 3,4,V01 Class 900 - A494 GR.CU5M-CuC, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 8 [RR64U2IA] FLGD RTJ 8 3,4,V01 Class 1500 - B564 UNS N08825, INCOLOY 825+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RR72U2IA] Use for flange connection. FLGD RTJ 1 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 8 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 247 OF 441 Specific Piping Notes 1 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Nickel Alloy Cladding on Carbon Steel Materials 6 6.1 Cladding method RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 9 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 248 OF 441 Specific Piping Notes The cladding shall be done by weld overlay. The weld overlay shall be a minimum of two layers and shall be 6 performed in accordance with API RP 582. 6.2 Thickness of weld overlay The thickness of weld overlay shall be a minimum thickness of 3.0 mm with tolerance +2.0, -0.0 mm in the final machined condition at all areas. Minimum thickness of 3.0 mm is taken from the original material surface. (Detailed as fusion face in ASME BPV section IX, QW-462.5(a)). 6.3 Hardness of base carbon steel and weld overlay The heat-treated condition of base carbon steel shall be unchanged during weld overlay. The final maximum hardness of base carbon steel and weld overlay shall be as per ISO 15156 / NACE MR-0175. The hardness shall be tested during PQR qualification and production weld overlay. 6.4 Chemical composition of weld overlay Chemical composition of weld overlay shall be as per ASTM B424 N08825 for alloy 825 cladding and ASTM B443 N06625 for alloy 625 cladding. 6.5 Chemical analysis during PQR qualification Chemical analysis shall be carried out at 1 mm below the minimum weld overlay thickness, which is equal to 2 mm from the original material surface (Detailed as fusion face in ASME BPV section IX, QW-462.5(a)). 6.6 Chemical analysis for production weld overlay Chemical analysis shall be carried out on the as welded surface or on the machined surface. 6.7 Surface finish of weld overlay Weld overlay surface shall be pickled and cleaned as per ASTM A380.
6.8 Examination For all weld overlays, liquid penetrant examination shall be performed in accordance with ASTM E165. The acceptance criteria shall be in accordance with ASME BPVC Section VIII, Division 1, Appendix 8. 6.9 Flange face Flange face shall be also weld overlaid and finish machined with a minimum thickness of 3.0 mm after finish machining. 6.10 Vendor Documents for Weld Overlay As a minimum, vendor shall submit weld overlay procedure, WPS/PQR, hardness test procedure and examination procedure of weld overlay for purchaser's review and approval. 6.11 Supporting Informations for Purchaser's Site Welding For Purchaser's site welding, vendor shall, as a minimum, supply following informations; - butt-welding procedure between clad pipings - butt-welding procedure between clad reducing fitting and nickel alloy pipe (unequal thickness case) - welding procedure of nickel alloy branch fitting on clad pipe RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 10 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 249 OF 441 Specific Piping Notes The material of insulating washer and insulating sleeve shall be selected by manufacturer for design temperature 9 -46 deg.C / +150 deg.C. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB RUN DATE : '14. 04. 10 CHEMCIAL-HYDRATE INHIBITOR(HYDRATE INHIBITOR INJ ECTION TO HE-25110/25210), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS(SOUR GAS, TREATED GAS, CONDENSATE) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TJ REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK ALLOY 825+SOUR R1 PWHT [NPS] 12" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9C0J F CLASS PIPING 11 OF 11 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 250 OF 441 Specific Piping Notes V01.12 All ball valves shall have double seal. V01 V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 CHEMCIAL(HYDRATE INHIBITOR), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS (TREATED GAS) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TL REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9K0J CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 251 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 -4638 124.1 124.1 124.1 124.1 124.1 124.1 124.1 124.1 124.1 124.1 124.1 50 120.1 120.1 120.1 120.1 120.1 120.1 120.1 120.1 120.1 120.1 120.1 100 104.4 104.4 104.4 104.4 104.4 104.4 104.4 104.4 104.4 104.4 104.4 150 94.2 94.2 94.2 94.2 94.2 94.2 94.2 94.2 94.2 94.2 94.2 200 87.5 87.5 87.5 87.5 87.5 87.5 87.5 87.5 87.5 87.5 87.5 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3 SCH80S - A312 GR.TP316L, SMLS, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3 SCH40S - A312 GR.TP316L, SMLS, ASME B36.19 2 BE 3 1,3 SCH80S - A312 GR.TP316L, SMLS, ASME B36.19 4 BE 6 Straight welded, 100% R/T 1,3 SCH100 - A358 GR.316L CL.1, SAW, ASME B36.10 8 BE 12 NIPPLE 1,3 SCH160 - A312 GR.TP316L, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1,3 SCH160 - A312 GR.TP316L, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 12 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 12 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 T TEE SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 12 Reducing coupling. 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 BW 12 Reducing coupling. 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 6 RUN DATE : '14. 04. 10 CHEMCIAL(HYDRATE INHIBITOR), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS (TREATED GAS) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TL REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9K0J CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 252 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3 Same As Pipe - A403 GR.WP316L, WX, ASME B16.9 8 RC CON.REDUCER BW 12 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3 Same As Pipe - A403 GR.WP316L, SMLS, ASME B16.9 2 BW 12 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1,3 Class 3000 - A182 GR.F316L, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3 Same As Pipe - A182 GR.F316L, MSS SP 97 2 TWE WELDOLET BW 10 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1,3 Class 3000 - A182 GR.F316L, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 900 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 3 RTJ 12 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe 2 RTJ 12 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A182 GR.F316L, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 900 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 12 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A182 GR.F316, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 900 - A182 GR.F316, ASME B16.5, BLIND 3 RTJ 12 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 1500 - A240 TYPE316, ASME B16.5, FIG.8, FEMALE RING-J OINT FACING, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 900 - A240 TYPE316, ASME B16.5, FIG.8, FEMALE RING-J OINT FACING, ASME B16.48 3 RTJ 6 Flange Groove. For OCTAGONAL type gasket. 1,3 Class 900 - A240 TYPE316, ASME B16.5, B&S, FEMALE RING-J OINT FACING, ASME B16.48 8 FBS BLANK & SPACER RTJ 12 GASKET RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1/2 G GASKET 1.1/2 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 2 2 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 900 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 3 12 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1/2 G15 GASKET(FOR CLASS 1500) 12 BOLT & NUT RUN DATE : '14. 04. 10 CHEMCIAL(HYDRATE INHIBITOR), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS (TREATED GAS) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TL REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9K0J CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 253 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 12 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B15 BOLT/NUT(FOR CLASS 1500) 12 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 6 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 8 12 VALVE TAG 3,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS7RD2AA] SW 1.1/2 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AR7SD2AA] FLGD RTJ 2 3,V01 Class 900 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 3 [AR6SD2AA] FLGD RTJ 6 3,V01 Class 900 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 8 [AR6SD2AA] FLGD RTJ 12 3,V01 Class 1500 - A182 GR.F316, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7QD2AA] Use for flange connection. FLGD RTJ 1.1/2 3,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA7RD2AA] Use for instrument connection. SW/NPT 1.1/2 3,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS7RD2AA] SW 1.1/2 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BR7SD2AA] FLGD RTJ 2 3,V01 Class 900 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 3 [BR6SD2AA] FLGD RTJ 4 3,V01 Class 900 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 6 [BR6SD2AA] FLGD RTJ 12 3,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS7RD2AA] SW 1.1/2 RUN DATE : '14. 04. 10 CHEMCIAL(HYDRATE INHIBITOR), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS (TREATED GAS) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TL REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9K0J CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 254 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 VC CHECK VALVE [ER7SD2AA] FLGD RTJ 2 3,V01 Class 900 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 3 [ER6SD2AA] FLGD RTJ 6 3,V01 Class 900 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HZ6SD2AA] WAFER(RTJ ) 12 3,V01 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L17RD6AA] Use for 200degC and below. SW 1.1/2 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7SD6AC] Use for 200degC and below. FLGD RTJ 2 3,V01 Class 900 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6SD6AC] Use for 200degC and below. FLGD RTJ 4 3,V01 Class 900 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6SD6AC] Use for 200degC and below. FLGD RTJ 12 3,V01,V05 Class 1500 - A182 GR.F316, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZR7QD6AF] Use for 200degC and below. FLGD RTJ 1/2 3,V01,V05,V1 1 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z47RD6AF] Use for 200degC and below. SW/NPT 1/2 3,V01 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L17RD6AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7SD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 2 3,V01 Class 900 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6SD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 4 3,V01 Class 900 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6SD6AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 12 3,V01,V07 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L77RD6AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 3,V01,V07 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L77RD6AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 RUN DATE : '14. 04. 10 CHEMCIAL(HYDRATE INHIBITOR), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS (TREATED GAS) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TL REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9K0J CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 255 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS7RD2AA] SW 1 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 RUN DATE : '14. 04. 10 CHEMCIAL(HYDRATE INHIBITOR), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS (TREATED GAS) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TL REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9K0J CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 256 OF 441 Specific Piping Notes V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 RUN DATE : '14. 04. 10 CHEMCIAL(HYDRATE INHIBITOR), HYDROCARBON CONDENSATE(CONDENSATE FROM DEHYDRATION INLET SCRUBBER), PROCESS (TREATED GAS) SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE TL REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE 9K0J CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 257 OF 441 Specific Piping Notes V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 AIR COMPRESSED(COMBUTION AIR FROM MAIN AIR BLOWER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BA1M1 CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 258 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size 30 TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 26 28 19.6 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.2 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 17.7 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 15.8 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 13.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 12.1 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 10.9 280 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 2 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 24 Straight welded, 100% R/T 1 STD - A672 GR.C60 CL.22, EFW, ASME B36.10 26 BE 30 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 BW 30 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 BW 30 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 BW 30 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 BW 30 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 RUN DATE : '14. 04. 10 AIR COMPRESSED(COMBUTION AIR FROM MAIN AIR BLOWER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BA1M1 CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 259 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 RC CON.REDUCER BW 30 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 30 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 16 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe 26 RF 30 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 300 - A105, ASME B16.47 SER.A, WN, Same As Pipe 26 RF 30 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe, W/J ACK BOLT 26 RF 30 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A105, ASME B16.47 SER.A, BLIND 26 RF 30 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 1 Class 150 - A516 GR.70, ASME B16.47 SER.A, B&S 26 RF 30 1 Class 150 - A105, ASME B16.5, SO, Same As Pipe 2 FK J ACKET FLANGE RF 4 GASKET FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G GASKET 24 FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.47 SER.A, 2.0mm, RF, ASME B16.21 26 30 FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 300 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G3 GASKET(FOR CLASS 300) 24 RUN DATE : '14. 04. 10 AIR COMPRESSED(COMBUTION AIR FROM MAIN AIR BLOWER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BA1M1 CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 260 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 300 - 14BL, ASME B16.47 SER.A, 2.0mm, RF, ASME B16.21 26 G3 GASKET(FOR CLASS 300) 30 FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 2 GK J ACKET GASKET 4 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 26 30 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 26 30 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 26 30 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 2 BK BOLT/NUT(FOR J ACKET FLANGE) 4 VALVE TAG 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AA2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BA2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BA2AA] FLGD RF 24 2,V01 Class 150 - A105, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AA2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AA2AA] Use for instrument connection. SW/NPT 1.1/2 RUN DATE : '14. 04. 10 AIR COMPRESSED(COMBUTION AIR FROM MAIN AIR BLOWER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BA1M1 CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 261 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AA2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BA2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BA2AA] FLGD RF 12 V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AA2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BA2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, DUAL PLATE, API 594 8 [HW2BA2AA] WAFER 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AC] Use for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AC] Use for 200degC and below. FLGD RF 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 RUN DATE : '14. 04. 10 AIR COMPRESSED(COMBUTION AIR FROM MAIN AIR BLOWER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BA1M1 CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 262 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L75AD4AA] Use for 200degC and below and vent/drain only SW/NPT 3/4 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., API 599, ASME B16.10 3 VP PLUG VALVE [PF2BDAAA] Use for 200degC and below. FLGD RF 3 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., API609 CATEGORY-B 3 VU BUTTERFLY VALVE [UL2BD4AA] Use for 200degC and below. FULL LUG 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., API609 CATEGORY-B 8 [UL2BD4AA] Use for 200degC and below. FULL LUG 24 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.47 SER.A, FS DESIGN, GEAR OPER., API609 CATEGORY-B 26 [UL2BD4AA] Use for 200degC and below. FULL LUG 30 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized RUN DATE : '14. 04. 10 AIR COMPRESSED(COMBUTION AIR FROM MAIN AIR BLOWER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BA1M1 CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 263 OF 441 Specific Piping Notes 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves RUN DATE : '14. 04. 10 AIR COMPRESSED(COMBUTION AIR FROM MAIN AIR BLOWER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BA1M1 CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 264 OF 441 Specific Piping Notes shall be also supplied by valve manufacturers. V01 The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, LOW PRESSURE STEAM(LP STEAM FROM HP CONDENSATE FLASH DRUM), VENT ATMOSPHERIC(VENT FROM PSV-045501/2, PSV-048501/2 AND 2ND SULPHUR CONDENSER), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BC1M1 CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 265 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 2 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 24 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 16 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, LOW PRESSURE STEAM(LP STEAM FROM HP CONDENSATE FLASH DRUM), VENT ATMOSPHERIC(VENT FROM PSV-045501/2, PSV-048501/2 AND 2ND SULPHUR CONDENSER), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BC1M1 CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 266 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 - A105, ASME B16.11 1/2 LG PLUG NPT 1.1/2 FLANGE 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G GASKET 24 FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 300 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G3 GASKET(FOR CLASS 300) 24 FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 600 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G6 GASKET(FOR CLASS 600) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 VALVE TAG RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, LOW PRESSURE STEAM(LP STEAM FROM HP CONDENSATE FLASH DRUM), VENT ATMOSPHERIC(VENT FROM PSV-045501/2, PSV-048501/2 AND 2ND SULPHUR CONDENSER), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BC1M1 CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 267 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AA2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BA2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BA2AA] FLGD RF 24 2,V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 VA3 GATE VALVE(FOR CLASS 300) [AF3BA2AA] FLGD RF 2 2,V01 Class 150 - A105, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AA2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AA2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AA2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BA2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BA2AA] FLGD RF 12 V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AA2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BA2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, DUAL PLATE, API 594 8 [HW2BA2AA] WAFER 24 V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BC.SWNG, ASME B16.11 1 VCS CHECK VALVE(SWING TYPE) [ES5AA2AA] Use when P&ID requires different type check valve. SW 1 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 3/4 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 3/4 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 3 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 VL3 BALL VALVE(FOR CLASS 300) [LF3BD4AA] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 2,V01,V05 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34 2 VLDF3 BALL VALVE(FOR INTEGRAL DBB(FLGxFLG) VALVE, CL300) [ZF3BD4AF] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, LOW PRESSURE STEAM(LP STEAM FROM HP CONDENSATE FLASH DRUM), VENT ATMOSPHERIC(VENT FROM PSV-045501/2, PSV-048501/2 AND 2ND SULPHUR CONDENSER), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BC1M1 CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 268 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01,V05,V0 8 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34, ASME B16.5/B1.20.1 2 VLDT3 BALL VALVE(FOR INTEGRAL DBB(FLGDxNPT) VALVE, CL300) [ZH3BD4AF] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF x NPT 2 2,V01,V09 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1 VLS BALL VALVE(FOR SPRING LOADED RETURN RB VALVE) [L15AD4AH] Use when P&ID requires spring loaded valve and for 200degC and below. SW 1 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VN NEEDLE VALVE [NS5AA2AA] SW 1/2 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, LOW PRESSURE STEAM(LP STEAM FROM HP CONDENSATE FLASH DRUM), VENT ATMOSPHERIC(VENT FROM PSV-045501/2, PSV-048501/2 AND 2ND SULPHUR CONDENSER), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BC1M1 CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 269 OF 441 Specific Piping Notes CL600 : 18" and above 1 CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, LOW PRESSURE STEAM(LP STEAM FROM HP CONDENSATE FLASH DRUM), VENT ATMOSPHERIC(VENT FROM PSV-045501/2, PSV-048501/2 AND 2ND SULPHUR CONDENSER), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BC1M1 CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 270 OF 441 Specific Piping Notes V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, V01 all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Requirement for The end type of Integral Double Block Bleed Valve V08 - 2" FLGD x 1/2" SW with nipple or 2" FLGD x 1/2" NPT(F) Ball valve with spring return deadman handle (normally closed) shall be supplied. V09 One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS TO MAIN BURNER), NITROGEN(NITROGEN IN GSU AND SRU AREA), PROCESS(HYDROGEN), VENT ATMOSPHERIC(VENT FROM PSV-047301/2 AND PSV-050201/2) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BE1M1 CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 271 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 280 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 2 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 24 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 16 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS TO MAIN BURNER), NITROGEN(NITROGEN IN GSU AND SRU AREA), PROCESS(HYDROGEN), VENT ATMOSPHERIC(VENT FROM PSV-047301/2 AND PSV-050201/2) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BE1M1 CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 272 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, SW, Same As Pipe 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe 3 RTJ 24 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G GASKET 24 FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 300 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G3 GASKET(FOR CLASS 300) 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 24 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS TO MAIN BURNER), NITROGEN(NITROGEN IN GSU AND SRU AREA), PROCESS(HYDROGEN), VENT ATMOSPHERIC(VENT FROM PSV-047301/2 AND PSV-050201/2) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BE1M1 CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 273 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AA2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BA2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BA2AA] FLGD RF 24 2,V01 Class 150 - A105, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AA2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AA2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AA2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BA2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BA2AA] FLGD RF 12 V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AA2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BA2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, DUAL PLATE, API 594 8 [HW2BA2AA] WAFER 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS TO MAIN BURNER), NITROGEN(NITROGEN IN GSU AND SRU AREA), PROCESS(HYDROGEN), VENT ATMOSPHERIC(VENT FROM PSV-047301/2 AND PSV-050201/2) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BE1M1 CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 274 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 VL BALL VALVE [LF2BD4AC] Use for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AC] Use for 200degC and below. FLGD RF 24 2,V01,V05,V1 1 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z45AD4AF] Use for 200degC and below. SW/NPT 1/2 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 3/4 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4AA] Use for 200degC and below and flange connection. FLGD RF 3/4 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L75AD4AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L75AD4AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS TO MAIN BURNER), NITROGEN(NITROGEN IN GSU AND SRU AREA), PROCESS(HYDROGEN), VENT ATMOSPHERIC(VENT FROM PSV-047301/2 AND PSV-050201/2) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BE1M1 CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 275 OF 441 Specific Piping Notes All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 1 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS TO MAIN BURNER), NITROGEN(NITROGEN IN GSU AND SRU AREA), PROCESS(HYDROGEN), VENT ATMOSPHERIC(VENT FROM PSV-047301/2 AND PSV-050201/2) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BE1M1 CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 276 OF 441 Specific Piping Notes V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 V01 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be RUN DATE : '14. 04. 10 GAS FUEL(FUEL GAS TO MAIN BURNER), NITROGEN(NITROGEN IN GSU AND SRU AREA), PROCESS(HYDROGEN), VENT ATMOSPHERIC(VENT FROM PSV-047301/2 AND PSV-050201/2) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BE1M1 CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 277 OF 441 Specific Piping Notes also applied. V05 - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 VENT ATMOSPHERIC(VENT FROM PSV-045401/2/3, PSV-046901/2/3, PSV-048401/2/3 AND PSV-049901/2/3), WATER BOILER FEED(BFW TO 2ND SULPHUR CONDENSER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 1M1 CLASS PIPING 1 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 278 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 2 BE 8 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 8 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 8 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE RUN DATE : '14. 04. 10 VENT ATMOSPHERIC(VENT FROM PSV-045401/2/3, PSV-046901/2/3, PSV-048401/2/3 AND PSV-049901/2/3), WATER BOILER FEED(BFW TO 2ND SULPHUR CONDENSER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 1M1 CLASS PIPING 2 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 279 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 8 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 8 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 F6 FLANGE(FOR CLASS 600) RF 6 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 8 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 8 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 8 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 8 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 8 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 2 G6 GASKET(FOR CLASS 600) 6 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 8 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 8 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 2 B6 BOLT/NUT(FOR CLASS 600) 6 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 8 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BD2AA] FLGD RF 8 2,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2AA] Use for flange connection. FLGD RF 1.1/2 RUN DATE : '14. 04. 10 VENT ATMOSPHERIC(VENT FROM PSV-045401/2/3, PSV-046901/2/3, PSV-048401/2/3 AND PSV-049901/2/3), WATER BOILER FEED(BFW TO 2ND SULPHUR CONDENSER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 1M1 CLASS PIPING 3 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 280 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] Not to be used for process gas/tailgas containing sulfur. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BD2AA] Not to be used for process gas/tailgas containing sulfur. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BD2AA] Not to be used for process gas/tailgas containing sulfur. FLGD RF 8 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BD2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2BD2AA] WAFER 8 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; RUN DATE : '14. 04. 10 VENT ATMOSPHERIC(VENT FROM PSV-045401/2/3, PSV-046901/2/3, PSV-048401/2/3 AND PSV-049901/2/3), WATER BOILER FEED(BFW TO 2ND SULPHUR CONDENSER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 1M1 CLASS PIPING 4 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 281 OF 441 Specific Piping Notes 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 RUN DATE : '14. 04. 10 VENT ATMOSPHERIC(VENT FROM PSV-045401/2/3, PSV-046901/2/3, PSV-048401/2/3 AND PSV-049901/2/3), WATER BOILER FEED(BFW TO 2ND SULPHUR CONDENSER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 1M1 CLASS PIPING 5 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 282 OF 441 Specific Piping Notes (Purchase Specification for Ball Valves). V01 V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 WATER BOILER FEED(BFW TO SULPHUR COOLER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 3M1 CLASS PIPING 1 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 283 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 50 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 100 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 150 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 200 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 43.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 2 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 14 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 16 BE 16 1 XS - A106 GR.B, SMLS, ASME B36.10 18 BE 18 1 SCH30 - A106 GR.B, SMLS, ASME B36.10 20 BE 20 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 24 BE 24 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 20 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 RUN DATE : '14. 04. 10 WATER BOILER FEED(BFW TO SULPHUR COOLER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 3M1 CLASS PIPING 2 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 284 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 300 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 1 Class 300 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 12 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G6 GASKET(FOR CLASS 600) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 12 24 VALVE TAG 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AA2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF3BA2AA] FLGD RF 10 RUN DATE : '14. 04. 10 WATER BOILER FEED(BFW TO SULPHUR COOLER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 3M1 CLASS PIPING 3 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 285 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 12 VA GATE VALVE [AF3BA2AA] FLGD RF 24 2,V01 Class 300 - A105, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3AA2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AA2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AA2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF3BA2AA] FLGD RF 6 2,V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF3BA2AA] FLGD RF 12 V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AA2AA] SW 1.1/2 V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF3BA2AA] FLGD RF 6 V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, DUAL PLATE, API 594 8 [HW3BA2AA] WAFER 24 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; RUN DATE : '14. 04. 10 WATER BOILER FEED(BFW TO SULPHUR COOLER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 3M1 CLASS PIPING 4 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 286 OF 441 Specific Piping Notes - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength 1 max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS RUN DATE : '14. 04. 10 WATER BOILER FEED(BFW TO SULPHUR COOLER) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 3M1 CLASS PIPING 5 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 287 OF 441 Specific Piping Notes For A182 Gr.F321 body valves: A312 GR.TP321 SMLS V01 For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, HIGH PRESSURE STEAM, LOW PRESSURE STEAM(START UP LP STEAM TO WASTE HEAT BOILER AND INCINERATOR WASTE HEAT BOILER), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP, SRU AREA), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 6M1 CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 288 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 -1038 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 102.1 50 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100.2 100 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 93.2 150 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 90.2 200 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 87.6 250 83.9 83.9 83.9 83.9 83.9 83.9 83.9 83.9 83.9 83.9 83.9 83.9 83.9 280 81.3 81.3 81.3 81.3 81.3 81.3 81.3 81.3 81.3 81.3 81.3 81.3 81.3 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 16 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 16 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 16 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, HIGH PRESSURE STEAM, LOW PRESSURE STEAM(START UP LP STEAM TO WASTE HEAT BOILER AND INCINERATOR WASTE HEAT BOILER), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP, SRU AREA), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 6M1 CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 289 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 16 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, SW, Same As Pipe 1/2 F9 FLANGE(FOR CLASS 900) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1 Class 1500 - A105, ASME B16.5, WN, Same As Pipe 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1 Class 900 - A105, ASME B16.5, WN, Same As Pipe 3 RTJ 16 1 Class 600 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 16 1 Class 600 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 16 1 Class 600 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 8 1 Class 600 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 10 FBS BLANK & SPACER RF 16 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 16 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 16 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 16 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B9 BOLT/NUT(FOR CLASS 900) 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 16 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 8 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 10 16 VALVE TAG RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, HIGH PRESSURE STEAM, LOW PRESSURE STEAM(START UP LP STEAM TO WASTE HEAT BOILER AND INCINERATOR WASTE HEAT BOILER), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP, SRU AREA), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 6M1 CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 290 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AA2AA] SW 1.1/2 2,V01 Class 600 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF4BA2AA] FLGD RF 10 2,V01 Class 600 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 12 [AF4BA2AA] FLGD RF 16 2,V01 Class 600 - A105, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF4AA2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AA2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AA2AA] SW 1.1/2 2,V01 Class 600 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF4BA2AA] FLGD RF 6 2,V01 Class 600 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF4BA2AA] FLGD RF 12 V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AA2AA] SW 1.1/2 V01 Class 600 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF4BA2AA] FLGD RF 6 V01 Class 600 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, DUAL PLATE, API 594 8 [HW4BA2AA] WAFER 16 V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BC.SWNG, ASME B16.11 1 VCS CHECK VALVE(SWING TYPE) [ES5AA2AA] Use when P&ID requires different type check valve. SW 1 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 600 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 2 [LF4BD4AC] Use for 200degC and below. FLGD RF 3 2,V01,V09 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1 VLS BALL VALVE(FOR SPRING LOADED RETURN RB VALVE) [L15AD4AH] Use when P&ID requires spring loaded valve and for 200degC and below. SW 1 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, HIGH PRESSURE STEAM, LOW PRESSURE STEAM(START UP LP STEAM TO WASTE HEAT BOILER AND INCINERATOR WASTE HEAT BOILER), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP, SRU AREA), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 6M1 CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 291 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VN NEEDLE VALVE [NS5AA2AA] SW 1.1/2 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, HIGH PRESSURE STEAM, LOW PRESSURE STEAM(START UP LP STEAM TO WASTE HEAT BOILER AND INCINERATOR WASTE HEAT BOILER), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP, SRU AREA), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 6M1 CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 292 OF 441 Specific Piping Notes Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB RUN DATE : '14. 04. 10 HIGH PRESSURE CONDENSATE, HIGH PRESSURE STEAM, LOW PRESSURE STEAM(START UP LP STEAM TO WASTE HEAT BOILER AND INCINERATOR WASTE HEAT BOILER), WATER BOILER FEED(BFW FROM BOILER FEED WATER PUMP, SRU AREA), WATER BOILER BLOWDOWN SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE BJ 6M1 CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 293 OF 441 Specific Piping Notes 2) Austenitic stainless steel = 135 HB V01 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Ball valve with spring return deadman handle (normally closed) shall be supplied. V09 One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(LP STEAM TO RECYCLE EJ ECTOR), PROCESS(GAS), VENT ATMOSPHERIC(VENT FROM SOLVENT STORAGE TANK) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.4) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BX1M1 CLASS PIPING 1 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 294 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size 30 32 TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 26 28 19.6 19.6 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.2 19.2 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 17.7 17.7 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 15.8 15.8 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 13.8 13.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 12.1 12.1 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 10.2 10.2 300 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 9.3 9.3 325 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 8.4 8.4 350 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4 7.6 7.6 370 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.6 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 2 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 24 Straight welded, 100% R/T 1 STD - A672 GR.C60 CL.22, EFW, ASME B36.10 26 BE 32 NIPPLE 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 3000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 BW 32 1 Class 3000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 BW 32 1 Class 3000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 BW 32 1 Class 3000 - A105, ASME B16.11 3/4 TLR LATERAL(45DEG) SW 3/4 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(LP STEAM TO RECYCLE EJ ECTOR), PROCESS(GAS), VENT ATMOSPHERIC(VENT FROM SOLVENT STORAGE TANK) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.4) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BX1M1 CLASS PIPING 2 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 295 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 RE ECC.REDUCER BW 32 Reducing coupling. 1 Class 3000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Same As Pipe - A234 GR.WPB, W, 100% R/T, ASME B16.9 26 BW 32 1 Class 3000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 32 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 2 TWE WELDOLET BW 16 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 1 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe 26 RF 32 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe, W/J ACK BOLT 26 RF 32 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A105, ASME B16.47 SER.A, BLIND 26 RF 32 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 1 Class 150 - A516 GR.70, ASME B16.47 SER.A, B&S 26 RF 32 1 Class 150 - A105, ASME B16.5, SO 2 FK J ACKET FLANGE RF 24 1 Class 150 - A105, ASME B16.47 SER.A, SO 30 RF 30 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(LP STEAM TO RECYCLE EJ ECTOR), PROCESS(GAS), VENT ATMOSPHERIC(VENT FROM SOLVENT STORAGE TANK) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.4) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BX1M1 CLASS PIPING 3 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 296 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.47 SER.A, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 26 G GASKET 32 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 2 GK J ACKET GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.47 SER.A, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 30 30 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 26 32 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 26 32 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 2 BK BOLT/NUT(FOR J ACKET FLANGE) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 30 30 VALVE TAG 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AD2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BD2AA] FLGD RF 14 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(LP STEAM TO RECYCLE EJ ECTOR), PROCESS(GAS), VENT ATMOSPHERIC(VENT FROM SOLVENT STORAGE TANK) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.4) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BX1M1 CLASS PIPING 4 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 297 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 VA GATE VALVE [AF2BD2AA] FLGD RF 24 2,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AD2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2AA] Not to be used for process gas/tailgas containing sulfur. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BD2AA] Not to be used for process gas/tailgas containing sulfur. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BD2AA] Not to be used for process gas/tailgas containing sulfur. FLGD RF 12 V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BD2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, API 594 8 [HW2BD2AA] WAFER 24 V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 20 VCS CHECK VALVE(SWING TYPE) [EF2BD2AA] Use when P&ID requires different type check valve. FLGD RF 20 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AC] Use for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AC] Use for 200degC and below. FLGD RF 24 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 VL3 BALL VALVE(FOR CLASS 300) [LF3BD4AA] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 2,V01,V05 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34 2 VLDF3 BALL VALVE(FOR INTEGRAL DBB(FLGxFLG) VALVE, CL300) [ZF3BD4AF] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(LP STEAM TO RECYCLE EJ ECTOR), PROCESS(GAS), VENT ATMOSPHERIC(VENT FROM SOLVENT STORAGE TANK) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.4) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BX1M1 CLASS PIPING 5 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 298 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01,V05,V1 1 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIP., INT. DBB, ASME B16.34, ASME B16.11/B1.20.1 1/2 VLDST BALL VALVE(FOR INTEGRAL DBB(SWxNPT) VALVE) [Z45AD4AF] Use when P&ID requires full bore ball valve and for 200degC and below. SW/NPT 1/2 2,V01,V05,V0 8 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., INTEGRAL DBB, ASME B16.34, ASME B16.5/B1.20.1 2 VLDT3 BALL VALVE(FOR INTEGRAL DBB(FLGDxNPT) VALVE, CL300) [ZH3BD4AF] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF x NPT 2 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLFT BALL VALVE(FOR FULL BORE, SWxNPT VALVE) [L75AD4AB] Use when P&ID requires FB ball valve, for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L45AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLT BALL VALVE(FOR SWxNPT VALVE) [L75AD4AA] Use for 200degC and below and vent/drain only. SW/NPT 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., API 599, ASME B16.10 1/2 VP PLUG VALVE [PF2BDAAA] Use for 200degC and below, and not to be used for liquid service. FLGD RF 4 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., API609 CATEGORY-B 3 VU BUTTERFLY VALVE [UL2BD4AA] Use for 200degC and below, and not to be used for liquid service. FULL LUG 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., API609 CATEGORY-B 8 [UL2BD4AA] Use for 200degC and below, and not to be used for liquid service. FULL LUG 24 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.47 SER.A, FS DESIGN, GEAR OPER., API609 CATEGORY-B 26 [UL2BD4AA] Use for 200degC and below, and not to be used for liquid service. FULL LUG 30 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., FULL J ACKETED TYPE, API 600 2 VJ A J ACKET GATE VALVE [J F2BD2AE] FLGD RF 2 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(LP STEAM TO RECYCLE EJ ECTOR), PROCESS(GAS), VENT ATMOSPHERIC(VENT FROM SOLVENT STORAGE TANK) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.4) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BX1M1 CLASS PIPING 6 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 299 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, FULL J ACKETED TYPE, BS 1868 2 VJ C J ACKET CHECK VALVE [XF2BD2AE] FLGD RF 3 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, FULL J ACKETED TYPE, BS 1868 20 [XF2BD2AE] FLGD RF 20 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., FULL J ACKETED TYPE, API 599 1.1/2 VJ P J ACKET PLUG VALVE [YF2BDAAE] FLGD RF 3 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, GEAR OPER., FULL J ACKETED TYPE, API 599 20 [YF2BDAAE] FLGD RF 20 General Requirement 1) Metal seated ball valves, for PI connection only, for temperature above 250C. 2) Not to be used for process gas/tailgas containing sulfur. (for globe valve) 3) Not to be used for liquid service (for butterfly / plug) 4) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(LP STEAM TO RECYCLE EJ ECTOR), PROCESS(GAS), VENT ATMOSPHERIC(VENT FROM SOLVENT STORAGE TANK) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.4) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BX1M1 CLASS PIPING 7 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 300 OF 441 Specific Piping Notes - Forging: C <= 0.23%, normalized 1 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(LP STEAM TO RECYCLE EJ ECTOR), PROCESS(GAS), VENT ATMOSPHERIC(VENT FROM SOLVENT STORAGE TANK) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.4) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BX1M1 CLASS PIPING 8 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 301 OF 441 Specific Piping Notes V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves V01 shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for J acketed Valves; V04 V04.1 Steam design condition: 6 barg/FV@200 deg.C V04.2 Steam inlet/outlet size: 3/4" V04.3 Steam inlet/out type: flanged CL150 RF Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. Requirement for The end type of Integral Double Block Bleed Valve V08 - 2" FLGD x 1/2" SW with nipple or 2" FLGD x 1/2" NPT(F) RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(LP STEAM TO RECYCLE EJ ECTOR), PROCESS(GAS), VENT ATMOSPHERIC(VENT FROM SOLVENT STORAGE TANK) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T1 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.4) FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE BX1M1 CLASS PIPING 9 OF 9 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 302 OF 441 Specific Piping Notes One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, VENT ATMOSPHERIC(VENT FROM PSV-046302/3 AND PSV-049302/3), WATER COOLING(COOLING WATER SUPPLY/RETURN IN GSU/SRU AREA) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA1M1 CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 303 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 60 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9 18.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 3 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 4 BE 10 1 STD - A106 GR.B, SMLS, ASME B36.10 12 BE 24 NIPPLE 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 6000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 6000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 6000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 6000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 24 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 1.1/2 TWE WELDOLET BW 20 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1 1 Class 6000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, VENT ATMOSPHERIC(VENT FROM PSV-046302/3 AND PSV-049302/3), WATER COOLING(COOLING WATER SUPPLY/RETURN IN GSU/SRU AREA) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA1M1 CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 304 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 RF 24 For instrument connection only. 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 150 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1 Class 150 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 24 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1 Class 150 - A516 GR.70, ASME B16.5, B&S, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G GASKET 24 FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 300 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G3 GASKET(FOR CLASS 300) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AA2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF2BA2AA] FLGD RF 14 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., API 600, ASME B16.10 16 [AF2BA2AA] FLGD RF 24 2,V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 VA3 GATE VALVE(FOR CLASS 300) [AF3BA2AA] FLGD RF 2 2,V01 Class 150 - A105, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AA2AA] Use for flange connection. FLGD RF 1.1/2 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, VENT ATMOSPHERIC(VENT FROM PSV-046302/3 AND PSV-049302/3), WATER COOLING(COOLING WATER SUPPLY/RETURN IN GSU/SRU AREA) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA1M1 CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 305 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AA2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AA2AA] SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF2BA2AA] FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, GEAR OPER., BS 1873, ASME B16.10 8 [BF2BA2AA] FLGD RF 12 V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AA2AA] SW 1.1/2 V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 [EF2BA2AA] FLGD RF 6 V01 Class 150 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, DUAL PLATE, API 594 8 [HW2BA2AA] WAFER 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AA] Use for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AC] Use for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AC] Use for 200degC and below. FLGD RF 20 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4AC] Use for 200degC and below. FLGD RF 24 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF2BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, VENT ATMOSPHERIC(VENT FROM PSV-046302/3 AND PSV-049302/3), WATER COOLING(COOLING WATER SUPPLY/RETURN IN GSU/SRU AREA) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA1M1 CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 306 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 VLF BALL VALVE(FOR FULL BORE) [LF2BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L55AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 2,V01,V07 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 3/4 VLT BALL VALVE(FOR SWxNPT VALVE) [L85AD4AA] Use for 200degC and below and vent/drain only. SW/NPT 3/4 2,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., API609 CATEGORY-B 2 VU BUTTERFLY VALVE [UL2BD4AA] Use for 200degC and below. FULL LUG 6 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, VENT ATMOSPHERIC(VENT FROM PSV-046302/3 AND PSV-049302/3), WATER COOLING(COOLING WATER SUPPLY/RETURN IN GSU/SRU AREA) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA1M1 CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 307 OF 441 Specific Piping Notes ASTM A672 GR.C60 above 17.8mm th'k 1 - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied RUN DATE : '14. 04. 10 LOW PRESSURE CONDENSATE, VENT ATMOSPHERIC(VENT FROM PSV-046302/3 AND PSV-049302/3), WATER COOLING(COOLING WATER SUPPLY/RETURN IN GSU/SRU AREA) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA1M1 CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 308 OF 441 Specific Piping Notes to all carbon steel, low alloy steel, stainless steel and high alloy steel valves V01 as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Both ends of this valve shall be a socket weld end with nipple. V07 However one nipple shall be plain end type and the other shall be NPT-M type. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 WATER COOLING(LEAN SOLVENT TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA3M1 CLASS PIPING 1 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 309 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 -1038 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 50 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 100 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 1/2 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 3 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 4 BE 6 NIPPLE 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 1 XXS - A106 GR.B, SMLS, 75mm, ASME B36.10 1/2 J N1 NIPPLE(THREAD ONE END) PE/TOE 1.1/2 FITTING 1 Class 6000 - A105, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 6 1 Class 6000 - A105, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 6 1 Class 6000 - A105, ASME B16.11 1/2 T TEE SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 6 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 6 Reducing coupling. 1 Class 6000 - A105, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 6 1 Class 6000 - A105, ASME B16.11 1/2 CP CAP SW 1.1/2 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 2 BW 6 1 Class 3000 - A105, ASME B16.11 1/2 CPT CAP(THREAD TYPE) NPT 1.1/2 1 Same As Pipe - A105, MSS SP 97 1.1/2 TWE WELDOLET BW 6 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 1/2 NIP NIPOLET PE 1 1 Class 6000 - A105, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 1 Class 3000 - A105, ASME B16.11 1/2 THD HALF COUPLING (THREAD TYPE) NPT 1.1/2 FLANGE 1 Class 300 - A105, ASME B16.5, SW, Same As Pipe 1/2 F FLANGE RF 1.1/2 RUN DATE : '14. 04. 10 WATER COOLING(LEAN SOLVENT TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA3M1 CLASS PIPING 2 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 310 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe 2 F FLANGE RF 6 1 Class 600 - A105, ASME B16.5, SW, Same As Pipe 1/2 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1 Class 600 - A105, ASME B16.5, WN, Same As Pipe 2 RF 6 1 Class 300 - A105, ASME B16.5, LONG NECK, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1 Class 300 - A105, ASME B16.5, WN, Same As Pipe, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 6 1 Class 300 - A105, ASME B16.5, BLIND 1/2 FB BLIND FLANGE RF 6 1 Class 300 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 6 GASKET FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 300 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G GASKET 6 FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 600 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 1/2 G6 GASKET(FOR CLASS 600) 6 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 6 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 B6 BOLT/NUT(FOR CLASS 600) 6 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 6 VALVE TAG 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VA GATE VALVE [AS5AA2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 [AF3BA2AA] FLGD RF 6 2,V01 Class 300 - A105, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3AA2AA] Use for flange connection. FLGD RF 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11/B1.20.1 1/2 VAT GATE VALVE(SW/NPT TYPE) [AA5AA2AA] Use for instrument connection. SW/NPT 1.1/2 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 1/2 VB GLOBE VALVE [BS5AA2AA] SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BB.OS&Y, HANDWHEEL OPER., BS 1873, ASME B16.10 2 [BF3BA2AA] FLGD RF 6 V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BC.PISTON W/SPRING, ASME B16.11 1/2 VC CHECK VALVE [CS5AA2AA] SW 1.1/2 RUN DATE : '14. 04. 10 WATER COOLING(LEAN SOLVENT TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA3M1 CLASS PIPING 3 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 311 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note V01 Class 300 - A216 GR.WCB, 13Cr+HF(NO.8), ASME B16.5, BC.SWNG, BS 1868, ASME B16.10 2 VC CHECK VALVE [EF3BA2AA] FLGD RF 6 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4AA] Use for 200degC and below. SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF3BD4AA] Use for 200degC and below. FLGD RF 4 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3BD4AC] Use for 200degC and below. FLGD RF 6 2,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., ISO 17292, ASME B16.10 2 [LF3BD4AB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 2,V01 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3BD4AD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,V01,V11 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11/B1.20.1 1/2 VLST BALL VALVE(FOR SWxNPT(F) VALVE) [L55AD4AA] Use for 200degC and below and instrument connection only. SW/NPT 1/2 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, RUN DATE : '14. 04. 10 WATER COOLING(LEAN SOLVENT TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA3M1 CLASS PIPING 4 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 312 OF 441 Specific Piping Notes all carbon steel materials shall meet followings; 1 - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS RUN DATE : '14. 04. 10 WATER COOLING(LEAN SOLVENT TRIM COOLER COOLING WATER SUPPLY/RETURN) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CA3M1 CLASS PIPING 5 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 313 OF 441 Specific Piping Notes For A182 Gr.F316 body valves: A312 GR.TP316 SMLS V01 For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. One end type of this valve shall be socket weld end with nipple, the other shall be NPT-F type. V11 RUN DATE : '14. 04. 10 PROCESS(SOUR GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX15M2 CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 314 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -4638 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 50 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 100 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 150 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 157.0 180 150.3 150.3 150.3 150.3 150.3 150.3 150.3 150.3 150.3 150.3 150.3 150.3 150.3 150.3 150.3 150.3 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH160 - A312 GR.TP316L, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,3,4 SCH160 - A312 GR.TP316L, SMLS, SOUR, ASME B36.10 2 BE 10 Straight welded, 100% R/T 1,3,4 SCH160 - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 12 BE 12 Straight welded, 100% R/T 1,3,4 36.53mm - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 14 BE 14 Straight welded, 100% R/T 1,3,4 41.28mm - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 16 BE 16 Straight welded, 100% R/T 1,3,4 46.02mm - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 18 BE 18 Straight welded, 100% R/T 1,3,4 50.80mm - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 20 BE 20 Straight welded, 100% R/T 1,3,4 63.50mm - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 24 BE 24 NIPPLE 1,3,4 XXS - A312 GR.TP316L, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 RUN DATE : '14. 04. 10 PROCESS(SOUR GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX15M2 CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 315 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Reducing coupling. 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 Reducing coupling. 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 24 1,3,4 Same As Pipe - A182 GR.F316L, SOUR, MSS SP 97 2 TWE WELDOLET BW 12 1,3,4 Same As Pipe - A182 GR.F316L, SOUR,L=100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A240 TYPE316L, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 4 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A240 TYPE316L, ASME B16.5, B&S, SOUR, ASME B16.48 6 FBS BLANK & SPACER RTJ 24 GASKET RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1/2 G GASKET 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 4 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 6 24 VALVE TAG RUN DATE : '14. 04. 10 PROCESS(SOUR GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX15M2 CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 316 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VA GATE VALVE [AS7RD2BA] SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AR7SD2BA] FLGD RTJ 4 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 6 [AR7SD2BA] FLGD RTJ 24 3,4,V01 Class 1500 - A182 GR.F316, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7QD2BA] Use for flange connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VB GLOBE VALVE [BS7RD2BA] SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BR7SD2BA] FLGD RTJ 3 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 4 [BR7SD2BA] FLGD RTJ 12 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, ASME B16.11 1/2 VC CHECK VALVE [CS7RD2BA] SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [ER7SD2BA] FLGD RTJ 6 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HZ7SD2BA] WAFER(RTJ ) 24 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., SOUR, W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L27RD6BA] Use for 200degC and below. SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7SD6BC] Use for 200degC and below. FLGD RTJ 3 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 4 [LR7SD6BC] Use for 200degC and below. FLGD RTJ 24 3,4,V01,V05 Class 1500 - A182 GR.F316, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZR7QD6BF] Use for 200degC and below. FLGD RTJ 1/2 RUN DATE : '14. 04. 10 PROCESS(SOUR GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX15M2 CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 317 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01,V05 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, INTEGRAL DBB, ASME B16.34 2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZR7SD6BG] Use for 200degC and below. FLGD RTJ 2 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., SOUR, W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L27RD6BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7SD6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 3 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 4 [LR7SD6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 24 3,4,V01 Class 1500 - A182 GR.F316, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ASME B16.34, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LR7QD6BA] Use for 200degC and below and flange connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - A182 GR.F316, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ASME B16.34, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LR7QD6BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RTJ 1.1/2 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; RUN DATE : '14. 04. 10 PROCESS(SOUR GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX15M2 CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 318 OF 441 Specific Piping Notes - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength 1 max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; RUN DATE : '14. 04. 10 PROCESS(SOUR GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX15M2 CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 319 OF 441 Specific Piping Notes For A105 body valves : A106 GR.B SMLS V01 For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M2 CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 320 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 300 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 325 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 340 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 3 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 10 1,4 STD - A106 GR.B, SMLS, SOUR, ASME B36.10 12 BE 24 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Same As Pipe - A105, SOUR, MSS SP 97 1.1/2 TWE WELDOLET BW 20 RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M2 CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 321 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Same As Pipe - A105, SOUR,L=100MM, MSS SP 97 1/2 NIP NIPOLET PE 1 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 For instrument connection only. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 24 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1,4 Class 150 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 1,4 Class 150 - A105, ASME B16.5, SO, SOUR 20 FK J ACKET FLANGE RF 20 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 20 GK J ACKET GASKET 20 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 20 BK BOLT/NUT(FOR J ACKET FLANGE) 20 VALVE TAG 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VA GATE VALVE [AS5AD2BA] SW 1.1/2 RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M2 CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 322 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 VA GATE VALVE [AF2BD2BA] FLGD RF 14 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 [AF2BD2BA] FLGD RF 24 2,4,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2BA] Use for flange connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2BA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 12 4,V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2BA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 24 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 20 VCS CHECK VALVE(SWING TYPE) [EF2BD2BA] Use when P&ID requires different type check valve. FLGD RF 20 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4BA] Use for 200degC and below. SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2BD4BA] Use for 200degC and below. FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4BC] Use for 200degC and below. FLGD RF 8 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4BC] Use for 200degC and below. FLGD RF 20 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4BC] Use for 200degC and below. FLGD RF 24 RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M2 CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 323 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V05 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF2AD4BF] Use for 200degC and below. FLGD RF 1/2 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2BD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,4,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2AD4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, API 599, ASME B16.10 1/2 VP PLUG VALVE [PF2BDABA] Use for 200degC and below, and not to be used for solvent service. FLGD RF 4 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, API609 CATEGORY-B 3 VU BUTTERFLY VALVE [UL2BD4BA] Use for 200degC and below. FULL LUG 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, API609 CATEGORY-B 8 [UL2BD4BA] Use for 200degC and below. FULL LUG 24 2,4,V01,V04 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, FULL J ACKETED TYPE, BS 1868 20 VJ C J ACKET CHECK VALVE [XF2BD2BE] FLGD RF 20 2,4,V01,V04 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, FULL J ACKETED TYPE, API 599 20 VJ P J ACKET PLUG VALVE [YF2BDABE] FLGD RF 20 RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M2 CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 324 OF 441 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. 2) In wet H2S service, PWHT of the longitudinal welds in welded pipes and welded fittings is required. For all other welds in wet H2S service, PWHT is not required unless hardness testing performed as detailed in para.8.2&9.2.2 of GB090-2614-250-QA-SP-0002 reveals welds hardness exceeding 200 BHN.
3) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. 4) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M2 CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 325 OF 441 Specific Piping Notes 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, 1 shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M2 CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 326 OF 441 Specific Piping Notes V01.9 Complete painting system (prime, intermediate and final coat) shall be applied V01 to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for J acketed Valves; V04 V04.1 Steam design condition: 6 barg/FV@200 deg.C V04.2 Steam inlet/outlet size: 3/4" V04.3 Steam inlet/out type: flanged CL150 RF Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 PROCESS(STRIPPED GAS), WATER PRODUCED(STRIPPED WATER FROM QUENCH WATER STRIPPER); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M3 CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 327 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 300 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 325 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 340 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 3 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 10 1,4 STD - A106 GR.B, SMLS, SOUR, ASME B36.10 12 BE 20 1,4 XS - A106 GR.B, SMLS, SOUR, ASME B36.10 24 BE 24 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 RUN DATE : '14. 04. 10 PROCESS(STRIPPED GAS), WATER PRODUCED(STRIPPED WATER FROM QUENCH WATER STRIPPER); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M3 CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 328 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Same As Pipe - A105, SOUR, MSS SP 97 1.1/2 TWE WELDOLET BW 20 1,4 Same As Pipe - A105, SOUR,L=100MM, MSS SP 97 1/2 NIP NIPOLET PE 1 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 For instrument connection only. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 24 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1,4 Class 150 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VA GATE VALVE [AS5AD2BA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2BD2BA] FLGD RF 14 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 [AF2BD2BA] FLGD RF 24 RUN DATE : '14. 04. 10 PROCESS(STRIPPED GAS), WATER PRODUCED(STRIPPED WATER FROM QUENCH WATER STRIPPER); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M3 CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 329 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2BA] Use for flange connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VB GLOBE VALVE [BS5AD2BA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 12 4,V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, ASME B16.11 1/2 VC CHECK VALVE [CS5AD2BA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 24 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4BA] Use for 200degC and below. SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2BD4BA] Use for 200degC and below. FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4BC] Use for 200degC and below. FLGD RF 8 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4BC] Use for 200degC and below. FLGD RF 20 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4BC] Use for 200degC and below. FLGD RF 24 2,4,V01,V05 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF2AD4BF] Use for 200degC and below. FLGD RF 1/2 2,4,V01,V05 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 2 [ZF2BD4BF] Use for 200degC and below. FLGD RF 2 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 PROCESS(STRIPPED GAS), WATER PRODUCED(STRIPPED WATER FROM QUENCH WATER STRIPPER); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M3 CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 330 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 VLF BALL VALVE(FOR FULL BORE) [LF2BD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,4,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2AD4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, API 599, ASME B16.10 1/2 VP PLUG VALVE [PF2BDABA] Use for 200degC and below, and not to be used for solvent service. FLGD RF 4 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, API609 CATEGORY-B 3 VU BUTTERFLY VALVE [UL2BD4BA] Use for 200degC and below. FULL LUG 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, API609 CATEGORY-B 8 [UL2BD4BA] Use for 200degC and below. FULL LUG 24 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. 2) In wet H2S service, PWHT of the longitudinal welds in welded pipes and welded fittings is required. For all other welds in wet H2S service, PWHT is not required unless hardness testing performed as detailed in para.8.2&9.2.2 of GB090-2614-250-QA-SP-0002 reveals welds hardness exceeding 200 BHN. 3) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. 4) This piping class is for wet H2S service (HIC Resistant). RUN DATE : '14. 04. 10 PROCESS(STRIPPED GAS), WATER PRODUCED(STRIPPED WATER FROM QUENCH WATER STRIPPER); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M3 CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 331 OF 441 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet RUN DATE : '14. 04. 10 PROCESS(STRIPPED GAS), WATER PRODUCED(STRIPPED WATER FROM QUENCH WATER STRIPPER); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M3 CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 332 OF 441 Specific Piping Notes NACE MR-0175 only. 4 Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB RUN DATE : '14. 04. 10 PROCESS(STRIPPED GAS), WATER PRODUCED(STRIPPED WATER FROM QUENCH WATER STRIPPER); See General Requirement 4) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M3 CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 333 OF 441 Specific Piping Notes V01.12 All ball valves shall have double seal. V01 V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 PROCESS(TAIL GAS); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M7 CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 334 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 180 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 3 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 10 1,4 STD - A106 GR.B, SMLS, SOUR, ASME B36.10 12 BE 24 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Same As Pipe - A105, SOUR, MSS SP 97 1.1/2 TWE WELDOLET BW 20 1,4 Same As Pipe - A105, SOUR,L=100MM, MSS SP 97 1/2 NIP NIPOLET PE 1 1,4 Class 6000 - A105, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 RUN DATE : '14. 04. 10 PROCESS(TAIL GAS); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M7 CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 335 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 F FLANGE RF 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 24 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 For instrument connection only. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 24 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1,4 Class 150 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1/2 G15 GASKET(FOR CLASS 1500) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B15 BOLT/NUT(FOR CLASS 1500) 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VA GATE VALVE [A25AD2CA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2BD2BA] FLGD RF 14 RUN DATE : '14. 04. 10 PROCESS(TAIL GAS); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M7 CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 336 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 VA GATE VALVE [AF2BD2BA] FLGD RF 24 2,4,V01 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2AD2BA] Use for flange connection. FLGD RF 1.1/2 2,4,V01 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VB GLOBE VALVE [B25AD2CA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 12 4,V01 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1/2 VC CHECK VALVE [C25AD2CA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 24 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L25AD4CA] Use for 200degC and below. SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2BD4BA] Use for 200degC and below. FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4BC] Use for 200degC and below. FLGD RF 8 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4BC] Use for 200degC and below. FLGD RF 20 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4BC] Use for 200degC and below. FLGD RF 24 2,4,V01,V05 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF2AD4BF] Use for 200degC and below. FLGD RF 1/2 2,4,V01 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L25AD4CB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 PROCESS(TAIL GAS); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M7 CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 337 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 VLF BALL VALVE(FOR FULL BORE) [LF2BD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,4,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01 Class 150 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2AD4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, API 599, ASME B16.10 1/2 VP PLUG VALVE [PF2BDABA] Use for 200degC and below, and not to be used for solvent service. FLGD RF 4 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, API609 CATEGORY-B 3 VU BUTTERFLY VALVE [UL2BD4BA] Use for 200degC and below. FULL LUG 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, API609 CATEGORY-B 8 [UL2BD4BA] Use for 200degC and below. FULL LUG 24 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; RUN DATE : '14. 04. 10 PROCESS(TAIL GAS); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M7 CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 338 OF 441 Specific Piping Notes - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) 1 - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). RUN DATE : '14. 04. 10 PROCESS(TAIL GAS); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M7 CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 339 OF 441 Specific Piping Notes V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 V01 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; RUN DATE : '14. 04. 10 PROCESS(TAIL GAS); See General Requirement 2) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1/4" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CX1M7 CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 340 OF 441 Specific Piping Notes - type: needle valve V05 - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM (J ACKET INNER, LP STEAM TO SULPHUR PIT), SULPHUR LIQUID (J ACKET INNER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CY1M1 CLASS PIPING 1 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 341 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 220 13.1 13.1 13.1 13.1 13.1 13.1 13.1 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 3/4 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 3 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 4 BE 6 FITTING 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 E 90 ELBOW BW 6 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 EA 45 ELBOW BW 6 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 T TEE BW 6 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 CR CROSS BW 6 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 RE ECC.REDUCER BW 6 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 RC CON.REDUCER BW 6 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 CP CAP BW 6 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 3/4 NIP NIPOLET PE 3/4 FLANGE 1 Class 150 - A105, ASME B16.5, WN 3/4 F FLANGE RF 6 1 Class 150 - A105, ASME B16.5, BLIND 3/4 FBK J ACKET BLIND FLANGE RF 6 1 Class 150 - A105, ASME B16.5, SO, W/J ACK BOLT 4 FJ K J ACKET FLANGE(WITH J ACK BOLT) RF 6 1 Class 150 - A105, ASME B16.5, SO 3/4 FK J ACKET FLANGE RF 6 Use for Mass Flowmeter(291-FT-045903, 292-FT-048903) connection only. 1 Class 300 - A105, ASME B16.5, SO 3 FK3 J ACKET FLANGE(FOR CLASS 300) RF 3 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 3/4 F8K J ACKET SPECTACLE BLIND RF 6 GASKET FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 3/4 G GASKET 6 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM (J ACKET INNER, LP STEAM TO SULPHUR PIT), SULPHUR LIQUID (J ACKET INNER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CY1M1 CLASS PIPING 2 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 342 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 3/4 GK J ACKET GASKET 6 FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 300 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 3 GK3 J ACKET GASKET(FOR CLASS 300) 3 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3/4 B BOLT/NUT 6 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3/4 BFK BOLT/NUT(FOR J ACKET FIG-8 BLIND FLANGE) 6 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3/4 BK BOLT/NUT(FOR J ACKET FLANGE) 6 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3 BK3 BOLT/NUT(FOR CLASS 300 J ACKET FLANGE) 3 VALVE TAG 2,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., API 600, ASME B16.10 2 VA3 GATE VALVE(FOR CLASS 300) [AF3BD2AA] Use for equipment(HE-29108, HE29208) vent only. FLGD RF 2 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., FULL J ACKETED TYPE, API 600 3/4 VJ A J ACKET GATE VALVE [J F2BD2AE] FLGD RF 2 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, FULL J ACKETED TYPE, BS 1868 1 VJ C J ACKET CHECK VALVE [XF2BD2AE] FLGD RF 6 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., FULL J ACKETED TYPE, API 599 3/4 VJ P J ACKET PLUG VALVE [YF2BDAAE] FLGD RF 6 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, GEAR OPER., FULL J ACKETED TYPE, API 599 8 [YF2BDAAE] FLGD RF 8 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. RUN DATE : '14. 04. 10 LOW PRESSURE STEAM (J ACKET INNER, LP STEAM TO SULPHUR PIT), SULPHUR LIQUID (J ACKET INNER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CY1M1 CLASS PIPING 3 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 343 OF 441 Specific Piping Notes 1.2 J ack screws shall be supplied with jack screw flanges as below; 1 - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). RUN DATE : '14. 04. 10 LOW PRESSURE STEAM (J ACKET INNER, LP STEAM TO SULPHUR PIT), SULPHUR LIQUID (J ACKET INNER) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CY1M1 CLASS PIPING 4 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 344 OF 441 Specific Piping Notes V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve V01 data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for J acketed Valves; V04 V04.1 Steam design condition: 6 barg/FV@200 deg.C V04.2 Steam inlet/outlet size: 3/4" V04.3 Steam inlet/out type: flanged CL150 RF RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(J ACKET OUTER, LIQUID SULPHUR LINE J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CY1M1J CLASS PIPING 1 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 345 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 220 13.1 13.1 13.1 13.1 13.1 13.1 13.1 13.1 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 3/4 P PIPE PE 1.1/2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 2 BE 8 NIPPLE For vent/drain only. 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 3/4 J N1 NIPPLE(THREAD ONE END) PE/TOE 1 FITTING 1 Same As Pipe - A234 GR.WPB, SMLS, SPLIT TYPE, ASME B16.9 1 CRS SPLIT CROSS BW 8 For outer jumping line only. 1 Class 3000 - A105, ASME B16.11 3/4 E 90 ELBOW SW 1 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 1 ES 90 ELBOW SR BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 1 EAS 45 ELBOW SR BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, SPLIT TYPE, ASME B16.9 1 TS SPLIT TEE BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, SPLIT TYPE, ASME B16.9 1 RET ECC.REDUCER (SPLIT TYPE) BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, SPLIT TYPE, ASME B16.9 1 RCT CON.REDUCER (SPLIT TYPE) BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 1 CP CAP BW 8 For vent/drain only. 1 Class 3000 - A105, ASME B16.11 3/4 CPT CAP(THREAD TYPE) NPT 1 1 Same As Pipe - A105, MSS SP 97 1.1/2 TWE WELDOLET BW 8 For outer jumping line, vent/drain only. 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 3/4 NIP NIPOLET PE 1 For outer jumping line only. 1 Class 3000 - A105, ASME B16.11 3/4 J F FULL COUPLING SW 1 FLANGE For outer jumping line only. 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 3/4 F FLANGE RF 1 GASKET For outer jumping line only. FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 3/4 G GASKET 1 BOLT & NUT RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(J ACKET OUTER, LIQUID SULPHUR LINE J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CY1M1J CLASS PIPING 2 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 346 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note For outer jumping line only. Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3/4 B BOLT/NUT 1 VALVE TAG 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 3/4 VA GATE VALVE [AS5AA2AA] For vent/drain only. SW 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(J ACKET OUTER, LIQUID SULPHUR LINE J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CY1M1J CLASS PIPING 3 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 347 OF 441 Specific Piping Notes 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, 1 shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM(J ACKET OUTER, LIQUID SULPHUR LINE J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CY1M1J CLASS PIPING 4 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 348 OF 441 Specific Piping Notes - Forgings: C <= 0.23%, normalized V01 - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 PROCESS (J ACKET INNER, VENT GAS) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CZ1M1 CLASS PIPING 1 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 349 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 180 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH160 - A106 GR.B, SMLS, ASME B36.10 3/4 P PIPE PE 1.1/2 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 2 BE 3 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 4 BE 8 FITTING 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 E 90 ELBOW BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 EA 45 ELBOW BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 T TEE BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 CR CROSS BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 RE ECC.REDUCER BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 RC CON.REDUCER BW 8 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3/4 CP CAP BW 8 FLANGE 1 Class 150 - A105, ASME B16.5, WN 3/4 F FLANGE RF 8 1 Class 150 - A105, ASME B16.5, BLIND 3/4 FBK J ACKET BLIND FLANGE RF 8 1 Class 150 - A105, ASME B16.5, SO, W/J ACK BOLT 4 FJ K J ACKET FLANGE(WITH J ACK BOLT) RF 8 1 Class 150 - A105, ASME B16.5, SO 3/4 FK J ACKET FLANGE RF 8 1 Class 150 - A516 GR.70, ASME B16.5, FIG.8, ASME B16.48 3/4 F8K J ACKET SPECTACLE BLIND RF 8 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 3/4 G GASKET 8 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 3/4 GK J ACKET GASKET 8 BOLT & NUT RUN DATE : '14. 04. 10 PROCESS (J ACKET INNER, VENT GAS) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CZ1M1 CLASS PIPING 2 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 350 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3/4 B BOLT/NUT 8 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3/4 BFK BOLT/NUT(FOR J ACKET FIG-8 BLIND FLANGE) 8 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3/4 BK BOLT/NUT(FOR J ACKET FLANGE) 8 VALVE TAG 2,V01,V04 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., FULL J ACKETED TYPE, API 599 3/4 VJ P J ACKET PLUG VALVE [YF2BDAAE] FLGD RF 6 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. RUN DATE : '14. 04. 10 PROCESS (J ACKET INNER, VENT GAS) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CZ1M1 CLASS PIPING 3 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 351 OF 441 Specific Piping Notes ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k 1 ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. RUN DATE : '14. 04. 10 PROCESS (J ACKET INNER, VENT GAS) SERVICE CORROSION ALLOWANCE 3.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CZ1M1 CLASS PIPING 4 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 352 OF 441 Specific Piping Notes V01.9 Complete painting system (prime, intermediate and final coat) shall be applied V01 to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for J acketed Valves; V04 V04.1 Steam design condition: 6 barg/FV@200 deg.C V04.2 Steam inlet/outlet size: 3/4" V04.3 Steam inlet/out type: flanged CL150 RF RUN DATE : '14. 04. 10 LOW PRESSURE STEAM (J ACKET OUTER, SWEEP AIR INLET LINE AND VENT AIR STEAM EJ ECTOR INLET/OUTLET J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CZ1M1J CLASS PIPING 1 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 353 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 10 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1 SCH80 - A106 GR.B, SMLS, ASME B36.10 3/4 P PIPE PE 1.1/2 1 SCH40 - A106 GR.B, SMLS, ASME B36.10 2 BE 10 NIPPLE For vent/drain only. 1 SCH160 - A106 GR.B, SMLS, 75mm, ASME B36.10 3/4 J N1 NIPPLE(THREAD ONE END) PE/TOE 1 FITTING 1 Same As Pipe - A234 GR.WPB, SMLS, SPLIT TYPE, ASME B16.9 3 CRS SPLIT CROSS BW 10 For outer jumping line only. 1 Class 3000 - A105, ASME B16.11 3/4 E 90 ELBOW SW 1 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3 ES 90 ELBOW SR BW 10 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3 EAS 45 ELBOW SR BW 10 1 Same As Pipe - A234 GR.WPB, SMLS, SPLIT TYPE, ASME B16.9 3 TS SPLIT TEE BW 10 1 Same As Pipe - A234 GR.WPB, SMLS, SPLIT TYPE, ASME B16.9 3 RET ECC.REDUCER (SPLIT TYPE) BW 10 1 Same As Pipe - A234 GR.WPB, SMLS, SPLIT TYPE, ASME B16.9 3 RCT CON.REDUCER (SPLIT TYPE) BW 10 1 Same As Pipe - A234 GR.WPB, SMLS, ASME B16.9 3 CP CAP BW 10 For vent/drain only. 1 Class 3000 - A105, ASME B16.11 3/4 CPT CAP(THREAD TYPE) NPT 1 1 Same As Pipe - A105, MSS SP 97 1.1/2 TWE WELDOLET BW 8 For outer jumping line, vent/drain only. 1 Same As Pipe - A105, LENGTH = 100MM, MSS SP 97 3/4 NIP NIPOLET PE 1 For outer jumping line only. 1 Class 3000 - A105, ASME B16.11 3/4 J F FULL COUPLING SW 1 FLANGE For outer jumping line, vent/drain only. 1 Class 150 - A105, ASME B16.5, SW, Same As Pipe 3/4 F FLANGE RF 1 GASKET For outer jumping line, vent/drain only. FLAT RING,GRAPHITE WITH 316SS LAMINATED 1,3 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 3/4 G GASKET 1 BOLT & NUT RUN DATE : '14. 04. 10 LOW PRESSURE STEAM (J ACKET OUTER, SWEEP AIR INLET LINE AND VENT AIR STEAM EJ ECTOR INLET/OUTLET J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CZ1M1J CLASS PIPING 2 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 354 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note For outer jumping line, vent/drain only. Stud bolt with 2 nuts. 1 Class 150 - A193 GR.B7, A194 GR.2H, ASME B16.5, STUD, HEX NUT HEAVY, ZINC PLATED BICHROMATE, ASME B18.2.1/B18.2.2 3/4 B BOLT/NUT 1 VALVE TAG 2,V01 Class 800 - A105, 13Cr+HF(NO.8), API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 3/4 VA GATE VALVE [AS5AA2AA] For vent/drain only. SW 1 General Requirement 1) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above RUN DATE : '14. 04. 10 LOW PRESSURE STEAM (J ACKET OUTER, SWEEP AIR INLET LINE AND VENT AIR STEAM EJ ECTOR INLET/OUTLET J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CZ1M1J CLASS PIPING 3 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 355 OF 441 Specific Piping Notes 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, 1 shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM (J ACKET OUTER, SWEEP AIR INLET LINE AND VENT AIR STEAM EJ ECTOR INLET/OUTLET J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS R1 PWHT General Req.1) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE CZ1M1J CLASS PIPING 4 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 356 OF 441 Specific Piping Notes - Forgings: C <= 0.23%, normalized V01 - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT BOOSTER PUMP), AMINE - SEMI-LEAN(SEMI LEAN AMINE FROM SEMI LEAN SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 2" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX15M7 CLASS PIPING 1 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 357 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 2 3 4 6 8 10 -1038 255.3 255.3 255.3 255.3 255.3 255.3 50 250.6 250.6 250.6 250.6 250.6 250.6 100 233.0 233.0 233.0 233.0 233.0 233.0 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 13.49mm - A106 GR.B, SMLS, SOUR, ASME B36.10 2 P PIPE BE 2 1,4 15.88mm - A106 GR.B, SMLS, SOUR, ASME B36.10 3 BE 3 1,4 18.26mm - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 4 1,4 23.83mm - A106 GR.B, SMLS, SOUR, ASME B36.10 6 BE 6 1,4 28.58mm - A106 GR.B, SMLS, SOUR, ASME B36.10 8 BE 8 1,4 34.93mm - A106 GR.B, SMLS, SOUR, ASME B36.10 10 BE 10 FITTING 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 E 90 ELBOW BW 10 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 EA 45 ELBOW BW 10 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 T TEE BW 10 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 RE ECC.REDUCER BW 10 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 RC CON.REDUCER BW 10 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 CP CAP BW 10 1,4 Same As Pipe - A105, SOUR, MSS SP 97 2 TWE WELDOLET BW 10 FLANGE Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 F FLANGE RTJ 10 For P-29707,29807A/B nozzle connection only. Flange Groove. For OCTAGONAL gasket 1,4 Class 900 - A105, ASME B16.5, WN, Same As Pipe, SOUR 4 F9 FLANGE(FOR CLASS 900) RTJ 6 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 10 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, BLIND, SOUR 2 FB BLIND FLANGE RTJ 10 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 2 F8 SPECTACLE BLIND RTJ 4 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 6 FBS BLANK & SPACER RTJ 10 GASKET RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 2 G GASKET 10 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT BOOSTER PUMP), AMINE - SEMI-LEAN(SEMI LEAN AMINE FROM SEMI LEAN SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 2" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX15M7 CLASS PIPING 2 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 358 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note RING J OINT OCTAGONAL TYPE(SOFT IRON), For P-29707,29807 A/B nozzle connection. 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 4 G9 GASKET(FOR CLASS 900) 6 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 2 B BOLT/NUT 10 Stud bolt with 2 nuts. For pump(P-29707,29807 A/B) nozzle connection only. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 4 B9 BOLT/NUT(FOR CLASS 900) 6 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 2 BF BOLT/NUT(FIG-8 BLIND) 4 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 6 10 VALVE TAG 2,4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 VA GATE VALVE [AR7BD2BA] FLGD RTJ 4 2,4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 6 [AR7BD2BA] FLGD RTJ 10 2,4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 VB GLOBE VALVE [BR7BD2BA] FLGD RTJ 3 2,4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 4 [BR7BD2BA] FLGD RTJ 10 4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 VC CHECK VALVE [ER7BD2BA] FLGD RTJ 6 4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HZ7BD2BA] WAFER(RTJ ) 10 4,V01 Class 1500 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 6 VCD CHECK VALVE(DUAL PLATE TYPE) [HZ7BD2BA] Use when P&ID requires different type check valve. WAFER(RTJ ) 6 2,4,V01,V02 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 VL BALL VALVE [LR7BD6FC] Use for 200degC and below. FLGD RTJ 3 2,4,V01,V02 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 4 [LR7BD6FC] Use for 200degC and below. FLGD RTJ 10 2,4,V01,V02, V05 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, INTEGRAL DBB, ASME B16.34 2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZR7BD6FG] Use for 200degC and below. FLGD RTJ 2 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT BOOSTER PUMP), AMINE - SEMI-LEAN(SEMI LEAN AMINE FROM SEMI LEAN SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 2" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX15M7 CLASS PIPING 3 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 359 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 VLF BALL VALVE(FOR FULL BORE) [LR7BD6FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 3 2,4,V01,V02 Class 1500 - A216 GR.WCB, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 4 [LR7BD6FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 10 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT BOOSTER PUMP), AMINE - SEMI-LEAN(SEMI LEAN AMINE FROM SEMI LEAN SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 2" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX15M7 CLASS PIPING 4 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 360 OF 441 Specific Piping Notes CL600 : 18" and above 1 CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT BOOSTER PUMP), AMINE - SEMI-LEAN(SEMI LEAN AMINE FROM SEMI LEAN SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 2" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX15M7 CLASS PIPING 5 OF 5 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 361 OF 441 Specific Piping Notes shall be also supplied by valve manufacturers. V01 The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. C.A (Corrosion Allowance) 6mm shall be incorporated into the wall thickness design. V02 Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3 FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE DX1M2 CLASS PIPING 1 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 362 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 280 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 XXS - A106 GR.B, SMLS, SOUR, ASME B36.10 1 P PIPE PE 1.1/2 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 3 1,4 SCH120 - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 4 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 6 BE 6 1,4 SCH60 - A106 GR.B, SMLS, SOUR, ASME B36.10 8 BE 10 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 12 BE 16 1,4 XS - A106 GR.B, SMLS, SOUR, ASME B36.10 18 BE 18 1,4 SCH30 - A106 GR.B, SMLS, SOUR, ASME B36.10 20 BE 20 1,4 SCH30 - A106 GR.B, SMLS, SOUR, ASME B36.10 24 BE 24 Straight welded, 100% R/T 1,4 XS - A672 GR.C60 CL.22, EFW, SOUR, HIC, ASME B36.10 26 BE 28 Straight welded, 100% R/T 1,4 SCH30 - A672 GR.C60 CL.22, EFW, SOUR, HIC, ASME B36.10 30 BE 30 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 26 BW 30 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 26 BW 30 RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3 FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE DX1M2 CLASS PIPING 2 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 363 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 26 BW 30 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 26 BW 30 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Same As Pipe - A234 GR.WPB, W, SOUR, HIC, 100%R/T, ASME B16.9 26 BW 30 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 30 1,4 Same As Pipe - A105, SOUR, MSS SP 97 1.1/2 TWE WELDOLET BW 20 1,4 Same As Pipe - A105, SOUR,L=100MM, MSS SP 97 1 NIP NIPOLET PE 1 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 J F FULL COUPLING SW 1.1/2 FLANGE 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F FLANGE RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 1,4 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe, SOUR 26 RF 30 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 For instrument connection only. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,4 Class 150 - A105, ASME B16.47 SER.A, WN, Same As Pipe, SOUR, W/J ACK BOLT 26 RF 30 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1 FB BLIND FLANGE RF 24 1,4 Class 150 - A105, ASME B16.47 SER.A, BLIND, SOUR 26 RF 30 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1 F8 SPECTACLE BLIND RF 12 1,4 Class 150 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 1,4 Class 150 - A105, ASME B16.47 SER.A, B&S, SOUR 26 RF 30 GASKET RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3 FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE DX1M2 CLASS PIPING 3 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 364 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.47 SER.A, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 26 30 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G3 GASKET(FOR CLASS 300) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 26 30 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.47 SER.A, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 26 30 VALVE TAG 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, ASME B16.11 1 VA GATE VALVE [AS5AD2FA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2BD2BA] FLGD RF 14 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 [AF2BD2BA] FLGD RF 24 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, API 602, ASME B16.10 1 VAF GATE VALVE(FLANGED TYPE) [AF2AD2FA] Use for flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, ASME B16.11 1 VB GLOBE VALVE [BS5AD2FA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 14 4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, CA=6MM, ASME B16.11 1 VC CHECK VALVE [CS5AD2FA] SW 1.1/2 RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3 FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE DX1M2 CLASS PIPING 4 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 365 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 VC CHECK VALVE [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 24 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VL BALL VALVE [L25AD4FA] Use for 200degC and below. SW 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 [LF2BD4FA] Use for 200degC and below. FLGD RF 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4FC] Use for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4FC] Use for 200degC and below. FLGD RF 20 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4FC] Use for 200degC and below. FLGD RF 24 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 VL3 BALL VALVE(FOR CLASS 300) [LF3BD4FA] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 2,4,V01,V02, V05 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 2 VLDF3 BALL VALVE(FOR INTEGRAL DBB(FLGxFLG) VALVE, CL300) [ZF3BD4FF] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 2,4,V01,V02, V05 Class 300 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 1 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF3AD4FF] Use for 200degC and below. FLGD RF 1 2,4,V01,V02, V05 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 2 [ZF3BD4FF] Use for 200degC and below. FLGD RF 2 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VLF BALL VALVE(FOR FULL BORE) [L25AD4FB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 [LF2BD4FB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3 FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE DX1M2 CLASS PIPING 5 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 366 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 VLF BALL VALVE(FOR FULL BORE) [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,4,V01,V02 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4FA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 150 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2AD4FB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, CA=6MM, API 599, ASME B16.10 1 VP PLUG VALVE [PF2BDAFA] Use for 200degC and below, and not to be used for solvent service. FLGD RF 4 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, CA=6MM, API609 CATEGORY-B 3 VU BUTTERFLY VALVE [UL2BD4FA] Use for 200degC and below. FULL LUG 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, CA=6MM, API609 CATEGORY-B 8 [UL2BD4FA] Use for 200degC and below. FULL LUG 24 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RF2AD2FA] Use for flange connection. FLGD RF 1 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. 2) In wet H2S service, PWHT of the longitudinal welds in welded pipes and welded fittings is required. For all other welds in wet H2S service, PWHT is not required unless hardness testing performed as detailed in para.8.2&9.2.2 of GB090-2614-250-QA-SP-0002 reveals welds hardness exceeding 200 BHN. 3) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service.
4) This piping class is for wet H2S service (HIC Resistant). RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3 FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE DX1M2 CLASS PIPING 6 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 367 OF 441 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3 FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE DX1M2 CLASS PIPING 7 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 368 OF 441 Specific Piping Notes NACE MR-0175 only. 4 Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB RUN DATE : '14. 04. 10 PROCESS(ACID GAS); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3 FLANGE CODE ASME B16.5/B16.47-A ASME B31.3 DESIGN CODE DX1M2 CLASS PIPING 8 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 369 OF 441 Specific Piping Notes V01.12 All ball valves shall have double seal. V01 V01.13 All valves shall have tag number and painting system in the tag plate. C.A (Corrosion Allowance) 6mm shall be incorporated into the wall thickness design. V02 Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 PROCESS(ACID GAS, CONDENSATE); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M3 CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 370 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 200 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 13.8 250 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 12.1 280 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 XXS - A106 GR.B, SMLS, SOUR, ASME B36.10 1 P PIPE PE 1.1/2 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 3 1,4 SCH120 - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 4 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 6 BE 6 1,4 SCH60 - A106 GR.B, SMLS, SOUR, ASME B36.10 8 BE 10 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 12 BE 16 1,4 SCH30 - A106 GR.B, SMLS, SOUR, ASME B36.10 18 BE 20 1,4 XS - A106 GR.B, SMLS, SOUR, ASME B36.10 24 BE 24 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 CP CAP SW 1.1/2 RUN DATE : '14. 04. 10 PROCESS(ACID GAS, CONDENSATE); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M3 CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 371 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 CP CAP BW 24 1,4 Same As Pipe - A105, SOUR, MSS SP 97 1.1/2 TWE WELDOLET BW 20 1,4 Same As Pipe - A105, SOUR,L=100MM, MSS SP 97 1 NIP NIPOLET PE 1 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 J F FULL COUPLING SW 1.1/2 FLANGE 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F FLANGE RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 For instrument connection only. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1 FB BLIND FLANGE RF 24 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1 F8 SPECTACLE BLIND RF 12 1,4 Class 150 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G GASKET 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G3 GASKET(FOR CLASS 300) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, ASME B16.11 1 VA GATE VALVE [AS5AD2FA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2BD2BA] FLGD RF 14 RUN DATE : '14. 04. 10 PROCESS(ACID GAS, CONDENSATE); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M3 CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 372 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 VA GATE VALVE [AF2BD2BA] FLGD RF 24 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, API 602, ASME B16.10 1 VAF GATE VALVE(FLANGED TYPE) [AF2AD2FA] Use for flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, ASME B16.11 1 VB GLOBE VALVE [BS5AD2FA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 12 4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, CA=6MM, ASME B16.11 1 VC CHECK VALVE [CS5AD2FA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 24 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VL BALL VALVE [L25AD4FA] Use for 200degC and below. SW 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 [LF2BD4FA] Use for 200degC and below. FLGD RF 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4FC] Use for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4FC] Use for 200degC and below. FLGD RF 20 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4FC] Use for 200degC and below. FLGD RF 24 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 VL3 BALL VALVE(FOR CLASS 300) [LF3BD4FA] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 2,4,V01,V02, V05 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 2 VLDF3 BALL VALVE(FOR INTEGRAL DBB(FLGxFLG) VALVE, CL300) [ZF3BD4FF] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 RUN DATE : '14. 04. 10 PROCESS(ACID GAS, CONDENSATE); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M3 CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 373 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02, V05 Class 300 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 1 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF3AD4FF] Use for 200degC and below. FLGD RF 1 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VLF BALL VALVE(FOR FULL BORE) [L25AD4FB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 [LF2BD4FB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,4,V01,V02 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4FA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 150 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2AD4FB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, CA=6MM, API 599, ASME B16.10 1 VP PLUG VALVE [PF2BDAFA] Use for 200degC and below, and not to be used for solvent service. FLGD RF 4 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, CA=6MM, API609 CATEGORY-B 3 VU BUTTERFLY VALVE [UL2BD4FA] Use for 200degC and below. FULL LUG 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, CA=6MM, API609 CATEGORY-B 8 [UL2BD4FA] Use for 200degC and below. FULL LUG 24 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. 2) In wet H2S service, PWHT of the longitudinal welds in welded pipes and welded fittings is required. For all other welds in wet H2S service, PWHT is not required unless hardness testing performed as detailed RUN DATE : '14. 04. 10 PROCESS(ACID GAS, CONDENSATE); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M3 CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 374 OF 441 General Requirement in para.8.2&9.2.2 of GB090-2614-250-QA-SP-0002 reveals welds hardness exceeding 200 BHN.
3) Carbon steel material shall be post weld heat treated as per ASME B31.3 when the thickness is above 20mm regardless of fluid service.
4) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 RUN DATE : '14. 04. 10 PROCESS(ACID GAS, CONDENSATE); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M3 CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 375 OF 441 Specific Piping Notes 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, RUN DATE : '14. 04. 10 PROCESS(ACID GAS, CONDENSATE); See General Requirement 4) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT General Req.2)&3) FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M3 CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 376 OF 441 Specific Piping Notes all carbon steel materials shall meet followings; V01 - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. C.A (Corrosion Allowance) 6mm shall be incorporated into the wall thickness design. V02 Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM SOLVENT MAKE-UP PUMP), AMINE - RICH, SEMI-LEAN(RICH AMINE FROM FLASH DRUM, SEM LEAN AMINE FROM SCOT ABSORBER), DRAIN(AMINE), PROCESS(FLASH GAS, SLOP OIL); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7 CLASS PIPING 1 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 377 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 150 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 180 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 XXS - A106 GR.B, SMLS, SOUR, ASME B36.10 1 P PIPE PE 1.1/2 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 3 1,4 SCH120 - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 4 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 6 BE 6 1,4 SCH60 - A106 GR.B, SMLS, SOUR, ASME B36.10 8 BE 10 1,4 SCH40 - A106 GR.B, SMLS, SOUR, ASME B36.10 12 BE 16 1,4 SCH30 - A106 GR.B, SMLS, SOUR, ASME B36.10 18 BE 20 1,4 XS - A106 GR.B, SMLS, SOUR, ASME B36.10 24 BE 24 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM SOLVENT MAKE-UP PUMP), AMINE - RICH, SEMI-LEAN(RICH AMINE FROM FLASH DRUM, SEM LEAN AMINE FROM SCOT ABSORBER), DRAIN(AMINE), PROCESS(FLASH GAS, SLOP OIL); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7 CLASS PIPING 2 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 378 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Same As Pipe - A105, SOUR, MSS SP 97 1.1/2 TWE WELDOLET BW 20 1,4 Same As Pipe - A105, SOUR,L=100MM, MSS SP 97 1 NIP NIPOLET PE 1 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 J F FULL COUPLING SW 1.1/2 FLANGE 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F FLANGE RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 24 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 900 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 F9 FLANGE(FOR CLASS 900) RTJ 4 For instrument connection only. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1 FB BLIND FLANGE RF 24 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1 F8 SPECTACLE BLIND RF 12 1,4 Class 150 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G GASKET 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1 G15 GASKET(FOR CLASS 1500) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G3 GASKET(FOR CLASS 300) 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 2 G9 GASKET(FOR CLASS 900) 4 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B15 BOLT/NUT(FOR CLASS 1500) 24 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 2 B9 BOLT/NUT(FOR CLASS 900) 4 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM SOLVENT MAKE-UP PUMP), AMINE - RICH, SEMI-LEAN(RICH AMINE FROM FLASH DRUM, SEM LEAN AMINE FROM SCOT ABSORBER), DRAIN(AMINE), PROCESS(FLASH GAS, SLOP OIL); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7 CLASS PIPING 3 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 379 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VA GATE VALVE [A25AD2GA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2BD2BA] FLGD RF 14 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 [AF2BD2BA] FLGD RF 24 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 VA3 GATE VALVE(FOR CLASS 300) [AF3BD2BA] FLGD RF 2 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, API 602, ASME B16.10 1 VAF GATE VALVE(FLANGED TYPE) [AF2AD2FA] Use for flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VB GLOBE VALVE [B25AD2GA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 12 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, API 602, ASME B16.10 1 VBF GLOBE VALVE(1/2"-1.1/2" FLG'D TYPE) [BF2AD2FA] Use for flange connection. FLGD RF 1.1/2 4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VC CHECK VALVE [C25AD2GA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 24 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BC.PISTON W/SPRING, SOUR, CA=6MM, API 602, ASME B16.10 1 VCF CHECK VALVE(1/2"-1.1/2 FLG'D TYPE) [CF2AD2FA] Use for flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VL BALL VALVE [L25AD4GA] Use for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM SOLVENT MAKE-UP PUMP), AMINE - RICH, SEMI-LEAN(RICH AMINE FROM FLASH DRUM, SEM LEAN AMINE FROM SCOT ABSORBER), DRAIN(AMINE), PROCESS(FLASH GAS, SLOP OIL); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7 CLASS PIPING 4 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 380 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 VL BALL VALVE [LF2BD4FA] Use for 200degC and below. FLGD RF 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4FC] Use for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4FC] Use for 200degC and below. FLGD RF 20 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4FC] Use for 200degC and below. FLGD RF 24 2,4,V01,V02, V05 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 1 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF2AD4FF] Use for 200degC and below. FLGD RF 1 2,4,V01,V02, V05 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 2 [ZF2BD4FF] Use for 200degC and below. FLGD RF 2 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VLF BALL VALVE(FOR FULL BORE) [L25AD4GB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 [LF2BD4FB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,4,V01,V02 Class 150 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2AD4FA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM SOLVENT MAKE-UP PUMP), AMINE - RICH, SEMI-LEAN(RICH AMINE FROM FLASH DRUM, SEM LEAN AMINE FROM SCOT ABSORBER), DRAIN(AMINE), PROCESS(FLASH GAS, SLOP OIL); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7 CLASS PIPING 5 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 381 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02 Class 150 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2AD4FB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 2,4,V01,V02, V09 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 VLS BALL VALVE(FOR SPRING LOADED RETURN RB VALVE) [LF2BD4FH] Use when P&ID requires spring loaded valve and for 200degC and below. FLGD RF 2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, CA=6MM, API 599, ASME B16.10 1 VP PLUG VALVE [PF2BDAFA] Use for 200degC and below, and not to be used for solvent service. FLGD RF 4 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, CA=6MM, API609 CATEGORY-B 3 VU BUTTERFLY VALVE [UL2BD4FA] Use for 200degC and below. FULL LUG 6 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, CA=6MM, API609 CATEGORY-B 8 [UL2BD4FA] Use for 200degC and below. FULL LUG 24 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RF2AD2FA] Use for flange connection. FLGD RF 1 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM SOLVENT MAKE-UP PUMP), AMINE - RICH, SEMI-LEAN(RICH AMINE FROM FLASH DRUM, SEM LEAN AMINE FROM SCOT ABSORBER), DRAIN(AMINE), PROCESS(FLASH GAS, SLOP OIL); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7 CLASS PIPING 6 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 382 OF 441 Specific Piping Notes all carbon steel materials shall meet followings; 1 - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM SOLVENT MAKE-UP PUMP), AMINE - RICH, SEMI-LEAN(RICH AMINE FROM FLASH DRUM, SEM LEAN AMINE FROM SCOT ABSORBER), DRAIN(AMINE), PROCESS(FLASH GAS, SLOP OIL); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7 CLASS PIPING 7 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 383 OF 441 Specific Piping Notes V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, V01 PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. C.A (Corrosion Allowance) 6mm shall be incorporated into the wall thickness design. V02 Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM SOLVENT MAKE-UP PUMP), AMINE - RICH, SEMI-LEAN(RICH AMINE FROM FLASH DRUM, SEM LEAN AMINE FROM SCOT ABSORBER), DRAIN(AMINE), PROCESS(FLASH GAS, SLOP OIL); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7 CLASS PIPING 8 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 384 OF 441 Specific Piping Notes - gasket material: SPW gasket (hoop material shall be the same as trim material) V05 - packing material: graphite - design standard: API 602 Ball valve with spring return deadman handle (normally closed) shall be supplied. V09 RUN DATE : '14. 04. 10 AMINE DRAIN(UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7U CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 385 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 50 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 19.2 100 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 17.7 120 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE To be externally PP wrapped at site. 1,4 XXS - A106 GR.B, SMLS, SOUR, ASME B36.10 1 P PIPE PE 1.1/2 1,4,U01,U02 SCH160 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 2 BE 3 1,4,U01,U02 SCH120 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 4 BE 4 1,4,U01,U02 SCH80 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 6 BE 6 1,4,U01,U02 SCH60 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 8 BE 10 1,4,U01,U02 SCH40 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 12 BE 16 1,4,U01,U02 SCH30 - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 18 BE 20 1,4,U01,U02 XS - A106 GR.B, SMLS, 3-LAYER(FBE+PP) COATED, SOUR, ASME B36.10 24 BE 24 NIPPLE To be externally PP wrapped at site. 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 E 90 ELBOW SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 EA 45 ELBOW SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 T TEE SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 TLR LATERAL(45DEG) BW 3 To be externally PP wrapped at site. Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RE ECC.REDUCER SW 1.1/2 RUN DATE : '14. 04. 10 AMINE DRAIN(UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7U CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 386 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 RE ECC.REDUCER BW 24 To be externally PP wrapped at site. Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RC CON.REDUCER SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 CP CAP SW 1.1/2 To be externally PP wrapped at site. 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 To be externally PP wrapped at site. 1,4 Same As Pipe - A105, SOUR, MSS SP 97 1.1/2 TWE WELDOLET BW 20 To be externally PP wrapped at site. 1,4 Same As Pipe - A105, SOUR,L=100MM, MSS SP 97 1 NIP NIPOLET PE 1 To be externally PP wrapped at site. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 J F FULL COUPLING SW 1.1/2 FLANGE To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F FLANGE RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. To be externally PP wrapped at site. 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. To be externally PP wrapped at site. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 24 To be externally PP wrapped at site. 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F3 FLANGE(FOR CLASS 300) RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 For instrument connection only. To be externally PP wrapped at site. 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1 FFD FLANGE(LONG NECK) RF 1.1/2 To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 To be externally PP wrapped at site. 1,4 Class 150 - A105, ASME B16.5, BLIND, SOUR 1 FB BLIND FLANGE RF 24 1,4 Class 150 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1 F8 SPECTACLE BLIND RF 12 1,4 Class 150 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G GASKET 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1 G15 GASKET(FOR CLASS 1500) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G3 GASKET(FOR CLASS 300) 24 BOLT & NUT Stud bolt with 2 nuts. Stud 2A/Nuts 2B. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B BOLT/NUT 24 Stud bolt with 2 nuts. Stud 2A/Nuts 2B. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B15 BOLT/NUT(FOR CLASS 1500) 24 RUN DATE : '14. 04. 10 AMINE DRAIN(UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7U CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 387 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. Stud 2A/Nuts 2B. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. Stud 2A/Nuts 2B. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. Stud 2A/Nuts 2B. 1,3 Class 150 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VA GATE VALVE [A25AD2GA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2BD2BA] FLGD RF 14 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 [AF2BD2BA] FLGD RF 24 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, API 602, ASME B16.10 1 VAF GATE VALVE(FLANGED TYPE) [AF2AD2FA] Use for flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VB GLOBE VALVE [B25AD2GA] SW 1.1/2 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2BD2BA] FLGD RF 6 2,4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2BD2BA] FLGD RF 12 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, API 602, ASME B16.10 1 VBF GLOBE VALVE(1/2"-1.1/2" FLG'D TYPE) [BF2AD2FA] Use for flange connection. FLGD RF 1.1/2 4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VC CHECK VALVE [C25AD2GA] SW 1.1/2 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2BD2BA] FLGD RF 6 4,V01 Class 150 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2BD2BA] WAFER 24 2,4,V01,V02 Class 150 - A105, TYPE316+HF, ASME B16.5, BC.PISTON W/SPRING, SOUR, CA=6MM, API 602, ASME B16.10 1 VCF CHECK VALVE(1/2"-1.1/2 FLG'D TYPE) [CF2AD2FA] Use for flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 3 VL BALL VALVE [LF2BD4FA] Use for 200degC and below. FLGD RF 3 RUN DATE : '14. 04. 10 AMINE DRAIN(UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7U CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 388 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02, V12 Class 150 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, EXTENDED STEM, ISO 17292, ASME B16.10 3 VLE BALL VALVE(FOR EXTENDED STEM) [LF2BD4FJ ] Use for 200degC and below and for extended stem valve(L=2750mm). FLGD RF 3 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above RUN DATE : '14. 04. 10 AMINE DRAIN(UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7U CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 389 OF 441 Specific Piping Notes 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, 1 shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Coated Piping U01 3-layer PE or PP Coating shall be as per the latest version of para.10 of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades). Minimum cut-back length of pipe shall be 200mm. U02 Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) RUN DATE : '14. 04. 10 AMINE DRAIN(UNDERGROUND); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR+PP COAT ED R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX1M7U CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 390 OF 441 Specific Piping Notes - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01 V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. C.A (Corrosion Allowance) 6mm shall be incorporated into the wall thickness design. V02 The length of extended stem shall be 2750mm. V12 (TYP. for extended stem valves) RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN/RICH HEAT EXCHANGER), AMINE RICH(RICH AMINE FROM RICH SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX3M7 CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 391 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 51.1 50 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 50.1 100 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 150 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 45.1 180 44.3 44.3 44.3 44.3 44.3 44.3 44.3 44.3 44.3 44.3 44.3 44.3 44.3 44.3 44.3 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,4 XXS - A106 GR.B, SMLS, SOUR, ASME B36.10 1 P PIPE PE 1.1/2 1,4 SCH160 - A106 GR.B, SMLS, SOUR, ASME B36.10 2 BE 3 1,4 SCH120 - A106 GR.B, SMLS, SOUR, ASME B36.10 4 BE 4 1,4 SCH80 - A106 GR.B, SMLS, SOUR, ASME B36.10 6 BE 8 1,4 SCH60 - A106 GR.B, SMLS, SOUR, ASME B36.10 10 BE 24 NIPPLE 1,4 XXS - A106 GR.B, SMLS, 75mm, SOUR, ASME B36.10 1 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 E 90 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 EA 45 ELBOW SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 T TEE SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RE ECC.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 Reducing coupling. 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 RC CON.REDUCER SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 CP CAP SW 1.1/2 1,4 Same As Pipe - A234 GR.WPB, SMLS, SOUR, ASME B16.9 2 BW 24 1,4 Same As Pipe - A105, SOUR, MSS SP 97 2 TWE WELDOLET BW 20 1,4 Same As Pipe - A105, SOUR,L=100MM, MSS SP 97 1 NIP NIPOLET PE 1.1/2 1,4 Class 9000 - A105, SOUR, ASME B16.11 1 J F FULL COUPLING SW 1.1/2 FLANGE RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN/RICH HEAT EXCHANGER), AMINE RICH(RICH AMINE FROM RICH SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX3M7 CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 392 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,4 Class 300 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F FLANGE RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 24 1,4 Class 600 - A105, ASME B16.5, SW, Same As Pipe, SOUR 1 F6 FLANGE(FOR CLASS 600) RF 1.1/2 1,4 Class 600 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 1500 - A105, ASME B16.5, WN, Same As Pipe, SOUR 2 F9 FLANGE(FOR CLASS 900) RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,4 Class 900 - A105, ASME B16.5, WN, Same As Pipe, SOUR 3 RTJ 8 1,4 Class 300 - A105, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1 FFD FLANGE(LONG NECK) RF 1.1/2 1,4 Class 300 - A105, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,4 Class 300 - A105, ASME B16.5, BLIND, SOUR 1 FB BLIND FLANGE RF 24 1,4 Class 300 - A105, ASME B16.5, FIG.8, SOUR, ASME B16.48 1 F8 SPECTACLE BLIND RF 10 1,4 Class 300 - A105, ASME B16.5, B&S, SOUR, ASME B16.48 12 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G GASKET 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 1 G15 GASKET(FOR CLASS 1500) 24 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L,O/CS) 1 Class 600 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1 G6 GASKET(FOR CLASS 600) 24 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 1500 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 2 G9 GASKET(FOR CLASS 900) 2 RING J OINT OCTAGONAL TYPE(SOFT IRON) 1 Class 900 - 53CA, ASME B16.5, OCTAGONAL, RTJ , MAX. 90HB, ASME B16.20 3 8 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B BOLT/NUT 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B15 BOLT/NUT(FOR CLASS 1500) 24 Stud bolt with 2 nuts. 1,3 Class 600 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 B6 BOLT/NUT(FOR CLASS 600) 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 2 B9 BOLT/NUT(FOR CLASS 900) 8 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1 BF BOLT/NUT(FIG-8 BLIND) 10 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN/RICH HEAT EXCHANGER), AMINE RICH(RICH AMINE FROM RICH SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX3M7 CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 393 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B7M, A194 GR.2HM, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 12 BF BOLT/NUT(FIG-8 BLIND) 24 VALVE TAG 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VA GATE VALVE [A25AD2GA] SW 1.1/2 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF3BD2BA] FLGD RF 10 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 12 [AF3BD2BA] FLGD RF 24 2,4,V01,V02 Class 300 - A105, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, API 602, ASME B16.10 1 VAF GATE VALVE(FLANGED TYPE) [AF3AD2FA] Use for flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VB GLOBE VALVE [B25AD2GA] SW 1.1/2 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF3BD2BA] FLGD RF 6 2,4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF3BD2BA] FLGD RF 12 4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ASME B16.11 1 VC CHECK VALVE [C25AD2GA] SW 1.1/2 4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF3BD2BA] FLGD RF 6 4,V01 Class 300 - A216 GR.WCB, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW3BD2BA] WAFER 24 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VL BALL VALVE [L25AD4GA] Use for 200degC and below. SW 1.1/2 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 [LF3BD4FA] Use for 200degC and below. FLGD RF 4 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3BD4FC] Use for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3BD4FC] Use for 200degC and below. FLGD RF 20 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN/RICH HEAT EXCHANGER), AMINE RICH(RICH AMINE FROM RICH SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX3M7 CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 394 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 VL BALL VALVE [LF3BD4FC] Use for 200degC and below. FLGD RF 24 2,4,V01,V02, V10 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 VLA BALL VALVE(FOR AMINE SERVICE) [LF3BD4KC] Use for 200degC and below and for above operating temperature 66degC(150degF). FLGD RF 8 2,4,V01,V02, V10 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 12 [LF3BD4KC] Use for 200degC and below and for above operating temperature 66degC(150degF). FLGD RF 12 2,4,V01,V02, V05 Class 300 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 1 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF3AD4FF] Use for 200degC and below. FLGD RF 1 2,4,V01,V02, V05 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, INTEGRAL DBB, ASME B16.34 2 [ZF3BD4FF] Use for 200degC and below. FLGD RF 2 2,4,V01,V02 Class 800 - A105, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, PWHT, W/XXS 100mm NIPPLE, ISO 17292, ASME B16.11 1 VLF BALL VALVE(FOR FULL BORE) [L25AD4GB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 2 [LF3BD4FB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, CA=6MM, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF3BD4FD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 2,4,V01,V02 Class 300 - A105, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFD BALL VALVE(FOR FLANGED TYPE) [LF3AD4FA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 2,4,V01,V02 Class 300 - A105, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, CA=6MM, ISO 17292, ASME B16.10 1 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF3AD4FB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN/RICH HEAT EXCHANGER), AMINE RICH(RICH AMINE FROM RICH SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX3M7 CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 395 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, CA=6MM, API609 CATEGORY-B 2 VU BUTTERFLY VALVE [UL3BD4FA] Use for 200degC and below. FULL LUG 6 2,4,V01,V02 Class 300 - A216 GR.WCB, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, CA=6MM, API609 CATEGORY-B 8 [UL3BD4FA] Use for 200degC and below. FULL LUG 14 2,4,V01,V02 Class 800 - A105, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR CHAR., CA=6MM, PWHT, W/XXS 100mm NIP., ASME B16.11 1 VBK REGULATING GLOBE VALVE [R25AD2GA] SW 1 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service.
2) This piping class is for wet H2S service (HIC Resistant). Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN/RICH HEAT EXCHANGER), AMINE RICH(RICH AMINE FROM RICH SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX3M7 CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 396 OF 441 Specific Piping Notes ASTM A672 GR.C60 above 17.8mm th'k 1 - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. For Carbon Steel Valves Except Check Valves, 100% PMI shall be done for 13Cr or 316SS stem only as per 2 the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN/RICH HEAT EXCHANGER), AMINE RICH(RICH AMINE FROM RICH SOLVENT PUMP); See General Requirement 2) SERVICE CORROSION ALLOWANCE 6.0 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK CS+SOUR R1 PWHT [NPS] 1" & Over FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE DX3M7 CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 397 OF 441 Specific Piping Notes For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) V01 - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. C.A (Corrosion Allowance) 6mm shall be incorporated into the wall thickness design. V02 Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Ball valves for amine service with operating temperature above 66 deg.C(150 deg.F) V10 shall be provided RTFE or FFKM(Kalez, Chemraz, Parofluor) as a primary seal. RUN DATE : '14. 04. 10 AMINE RICH(RICH AMINE FROM MAIN ABSORBER), PROCESS(TREATED GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN15N CLASS PIPING 1 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 398 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 -4638 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 206.8 50 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 200.1 100 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH160 - A312 GR.TP316L, SMLS, SOUR, ASME B36.10 1/2 P PIPE PE 1.1/2 1,3,4 SCH160 - A312 GR.TP316L, SMLS, SOUR, ASME B36.10 2 BE 10 Straight welded, 100% R/T 1,3,4 SCH160 - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 12 BE 12 Straight welded, 100% R/T 1,3,4 36.53mm - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 14 BE 14 NIPPLE 1,3,4 XXS - A312 GR.TP316L, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 14 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 14 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 14 Reducing coupling. 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 14 Reducing coupling. 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 14 RUN DATE : '14. 04. 10 AMINE RICH(RICH AMINE FROM MAIN ABSORBER), PROCESS(TREATED GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN15N CLASS PIPING 2 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 399 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 14 1,3,4 Same As Pipe - A182 GR.F316L, SOUR, MSS SP 97 2 TWE WELDOLET BW 12 1,3,4 Same As Pipe - A182 GR.F316L, SOUR,L=100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1,3,4 Class 6000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 14 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 14 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RTJ 14 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A240 TYPE316, ASME B16.5, FIG.8, SOUR, FEMALE RING-J OINT FACING, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 4 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A240 TYPE316, ASME B16.5, B&S, SOUR, FEMALE RING-J OINT FACING, ASME B16.48 6 FBS BLANK & SPACER RTJ 14 GASKET RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1/2 G GASKET 14 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 14 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 6 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 8 14 VALVE TAG 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VA GATE VALVE [AS7RD2BA] SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AR7SD2BA] FLGD RTJ 4 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 6 [AR7SD2BA] FLGD RTJ 14 RUN DATE : '14. 04. 10 AMINE RICH(RICH AMINE FROM MAIN ABSORBER), PROCESS(TREATED GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN15N CLASS PIPING 3 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 400 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 1500 - A182 GR.F316, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7QD2BA] Use for flange connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VB GLOBE VALVE [BS7RD2BA] SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BR7SD2BA] FLGD RTJ 3 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 4 [BR7SD2BA] FLGD RTJ 12 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, ASME B16.11 1/2 VC CHECK VALVE [CS7RD2BA] SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [ER7SD2BA] FLGD RTJ 6 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HZ7SD2BA] WAFER(RTJ ) 14 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, RB & FS TYPE, LEVER OPER., SOUR, W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L27RD6BA] Use for 200degC and below. SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7SD6BC] Use for 200degC and below. FLGD RTJ 3 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 4 [LR7SD6BC] Use for 200degC and below. FLGD RTJ 14 3,4,V01,V05 Class 1500 - A182 GR.F316, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZR7QD6BF] Use for 200degC and below. FLGD RTJ 1/2 3,4,V01,V05 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, INTEGRAL DBB, ASME B16.34 2 [ZR7SD6BG] Use for 200degC and below. FLGD RTJ 2 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+PEEK, API 602, FB & FS TYPE, LEVER OPER., SOUR, W/XXS 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L27RD6BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 AMINE RICH(RICH AMINE FROM MAIN ABSORBER), PROCESS(TREATED GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN15N CLASS PIPING 4 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 401 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 VLF BALL VALVE(FOR FULL BORE) [LR7SD6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 3 3,4,V01 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 4 [LR7SD6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 14 3,4,V01 Class 1500 - A182 GR.F316, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ASME B16.34, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LR7QD6BA] Use for 200degC and below and flange connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - A182 GR.F316, TYPE316+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ASME B16.34, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LR7QD6BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RTJ 1.1/2 3,4,V01,V09 Class 1500 - A351 GR.CF8M, TYPE316+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 VLS BALL VALVE(FOR SPRING LOADED RETURN RB VALVE) [LR7SD6BI] Use when P&ID requires spring loaded valve and for 200degC and below. FLGD RTJ 2 3,4,V01 Class 1500 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS7RD2BA] SW 1 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; RUN DATE : '14. 04. 10 AMINE RICH(RICH AMINE FROM MAIN ABSORBER), PROCESS(TREATED GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN15N CLASS PIPING 5 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 402 OF 441 Specific Piping Notes - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength 1 max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; RUN DATE : '14. 04. 10 AMINE RICH(RICH AMINE FROM MAIN ABSORBER), PROCESS(TREATED GAS) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN15N CLASS PIPING 6 OF 6 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 403 OF 441 Specific Piping Notes For A105 body valves : A106 GR.B SMLS V01 For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Ball valve with spring return deadman handle (normally closed) shall be supplied. V09 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM REBOILER / REGENERATOR), AMINE RICH(RICH AMINE FROM MAIN ABSORBER /TO REGENERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN1N CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 404 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 50 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 15.3 100 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 13.3 150 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 180 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH80S - A312 GR.TP316L, SMLS, SOUR, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3,4 SCH40S - A312 GR.TP316L, SMLS, SOUR, ASME B36.19 2 BE 10 Straight welded, 100% R/T 1,3,4 SCH40S - A358 GR.316L CL.1, SAW, SOUR, ASME B36.19 12 BE 14 Straight welded, 100% R/T 1,3,4 SCH10 - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 16 BE 20 Straight welded, 100% R/T 1,3,4 SCH20 - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 24 BE 24 NIPPLE 1,3,4 SCH160 - A312 GR.TP316L, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 Reducing coupling. 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM REBOILER / REGENERATOR), AMINE RICH(RICH AMINE FROM MAIN ABSORBER /TO REGENERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN1N CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 405 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Reducing coupling. 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 24 1,3,4 Class 3000 - A182 GR.F316L, SOUR, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3,4 Same As Pipe - A182 GR.F316L, SOUR, MSS SP 97 2 TWE WELDOLET BW 24 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,3,4 Class 150 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 1,3,4 Class 150 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 12 F15 FLANGE(FOR CLASS 1500) RTJ 12 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 12 F9 FLANGE(FOR CLASS 900) RTJ 12 For instrument connection only. 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3,4 Class 150 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,3,4 Class 150 - A182 GR.F316, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 24 1,3,4 Class 150 - A240 TYPE316, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1,3,4 Class 150 - A240 TYPE316, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L, O/CS) 1 Class 150 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 1500 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 12 G15 GASKET(FOR CLASS 1500) 12 SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L, O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 RING J OINT OCTAGONAL TYPE(TYPE316L) 1,3 Class 900 - 53LA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 12 G9 GASKET(FOR CLASS 900) 12 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM REBOILER / REGENERATOR), AMINE RICH(RICH AMINE FROM MAIN ABSORBER /TO REGENERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN1N CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 406 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 12 B15 BOLT/NUT(FOR CLASS 1500) 12 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 12 B9 BOLT/NUT(FOR CLASS 900) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VA GATE VALVE [AS5RD2BA] SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2SD2BA] FLGD RF 14 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 [AF2SD2BA] FLGD RF 24 3,4,V01 Class 150 - A182 GR.F316L, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2RD2BA] Use for flange connection. FLGD RF 1.1/2 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VB GLOBE VALVE [BS5RD2BA] SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2SD2BA] FLGD RF 6 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2SD2BA] FLGD RF 12 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, ASME B16.11 1/2 VC CHECK VALVE [CS5RD2BA] SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2SD2BA] FLGD RF 6 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2SD2BA] WAFER 24 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15RD4BA] Use for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM REBOILER / REGENERATOR), AMINE RICH(RICH AMINE FROM MAIN ABSORBER /TO REGENERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN1N CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 407 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 VL BALL VALVE [LF2SD4BA] Use for 200degC and below. FLGD RF 6 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2SD4BC] Use for 200degC and below. FLGD RF 8 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2SD4BC] Use for 200degC and below. FLGD RF 20 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2SD4BC] Use for 200degC and below. FLGD RF 24 3,4,V01,V10 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 14 VLA BALL VALVE(FOR AMINE SERVICE) [LF2SD4J C] Use for 200degC and below and for above operating temperature 66degC(150degF). FLGD RF 18 3,4,V01,V05 Class 150 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF2QD4BF] Use for 200degC and below. FLGD RF 1/2 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15RD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2SD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2SD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2SD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2SD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 3,4,V01 Class 150 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2QD4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM REBOILER / REGENERATOR), AMINE RICH(RICH AMINE FROM MAIN ABSORBER /TO REGENERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN1N CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 408 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 150 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2QD4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 3,4,V01 Class 150 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, API609 CATEGORY-B 8 VU BUTTERFLY VALVE [UL2SD4BA] Use for 200degC and below. FULL LUG 24 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM REBOILER / REGENERATOR), AMINE RICH(RICH AMINE FROM MAIN ABSORBER /TO REGENERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN1N CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 409 OF 441 Specific Piping Notes 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, 1 shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM REBOILER / REGENERATOR), AMINE RICH(RICH AMINE FROM MAIN ABSORBER /TO REGENERATOR) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TH REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN1N CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 410 OF 441 Specific Piping Notes as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) V01 at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Ball valves for amine service with operating temperature above 66 deg.C(150 deg.F) V10 shall be provided RTFE or FFKM(Kalez, Chemraz, Parofluor) as a primary seal. RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT PUMP), AMINE RICH(RICH AMINE FROM LEAN/RICH HEAT EXCHANGER SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN3N CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 411 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 -1038 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 41.4 50 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 100 34.8 34.8 34.8 34.8 34.8 34.8 34.8 34.8 34.8 34.8 34.8 34.8 150 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 180 30.1 30.1 30.1 30.1 30.1 30.1 30.1 30.1 30.1 30.1 30.1 30.1 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH80S - A312 GR.TP316L, SMLS, SOUR, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3,4 SCH40S - A312 GR.TP316L, SMLS, SOUR, ASME B36.19 2 BE 6 1,3,4 SCH20 - A312 GR.TP316L, SMLS, SOUR, ASME B36.10 8 BE 8 1,3,4 SCH30 - A312 GR.TP316L, SMLS, SOUR, ASME B36.10 10 BE 10 Straight welded, 100% R/T 1,3,4 SCH30 - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 12 BE 14 Straight welded, 100% R/T 1,3,4 SCH40 - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 16 BE 16 Straight welded, 100% R/T 1,3,4 SCH30 - A358 GR.316L CL.1, SAW, SOUR, ASME B36.10 18 BE 18 NIPPLE 1,3,4 SCH160 - A312 GR.TP316L, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 18 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 18 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 18 Reducing coupling. 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT PUMP), AMINE RICH(RICH AMINE FROM LEAN/RICH HEAT EXCHANGER SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN3N CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 412 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 RE ECC.REDUCER BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 18 Reducing coupling. 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP316L, WX, SOUR, ASME B16.9 12 BW 18 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP316L, SMLS, SOUR, ASME B16.9 2 BW 18 1,3,4 Class 3000 - A182 GR.F316L, SOUR, MSS SP 97 1/2 TSO SOCKOLET SW 1.1/2 1,3,4 Class 3000 - A182 GR.F316L, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 18 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3,4 Class 300 - A182 GR.F316L, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 18 1,3,4 Class 300 - A182 GR.F316, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 18 1,3,4 Class 300 - A240 TYPE316, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 10 1,3,4 Class 300 - A240 TYPE316, ASME B16.5, B&S, SOUR, ASME B16.48 12 FBS BLANK & SPACER RF 18 GASKET SPIRAL-WOUND (B/TYPE316L+F.GRA.,I/TYPE316L, O/CS) 1 Class 300 - 33GAGB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 18 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 18 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 10 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 12 18 VALVE TAG 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VA GATE VALVE [AS5RD2BA] SW 1.1/2 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT PUMP), AMINE RICH(RICH AMINE FROM LEAN/RICH HEAT EXCHANGER SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN3N CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 413 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 VA GATE VALVE [AF3SD2BA] FLGD RF 10 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 12 [AF3SD2BA] FLGD RF 18 3,4,V01 Class 300 - A182 GR.F316L, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF3RD2BA] Use for flange connection. FLGD RF 1.1/2 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VB GLOBE VALVE [BS5RD2BA] SW 1.1/2 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF3SD2BA] FLGD RF 6 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF3SD2BA] FLGD RF 12 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BC.PISTON W/SPRING, SOUR, ASME B16.11 1/2 VC CHECK VALVE [CS5RD2BA] SW 1.1/2 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF3SD2BA] FLGD RF 6 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW3SD2BA] WAFER 18 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15RD4BA] Use for 200degC and below. SW 1.1/2 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF3SD4BA] Use for 200degC and below. FLGD RF 4 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3SD4BC] Use for 200degC and below. FLGD RF 8 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3SD4BC] Use for 200degC and below. FLGD RF 18 3,4,V01,V10 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 VLA BALL VALVE(FOR AMINE SERVICE) [LF3SD4J C] Use for 200degC and below and for above operating temperature 66degC(150degF). FLGD RF 6 RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT PUMP), AMINE RICH(RICH AMINE FROM LEAN/RICH HEAT EXCHANGER SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN3N CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 414 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01,V10 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 VLA BALL VALVE(FOR AMINE SERVICE) [LF3SD4J C] Use for 200degC and below and for above operating temperature 66degC(150degF). FLGD RF 14 3,4,V01,V05, V10 Class 300 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFA BALL VALVE(FOR INT.DBB(FLGxFLG) AMINE SERV.) [ZF3QD4J F] Use for 200degC and below and for above operating temperature 66degC(150degF). FLGD RF 1/2 3,4,V01,V05 Class 300 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF3QD4BF] Use for 200degC and below. FLGD RF 1/2 3,4,V01,V05 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 2 [ZF3SD4BF] Use for 200degC and below. FLGD RF 2 3,4,V01 Class 800 - A182 GR.F316L, TYPE316+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15RD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF3SD4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 4 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 6 [LF3SD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF3SD4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 18 3,4,V01 Class 300 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF3QD4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 3,4,V01 Class 300 - A182 GR.F316, TYPE316+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF3QD4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 3,4,V01 Class 300 - A351 GR.CF8M, TYPE316+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, API609 CATEGORY-B 8 VU BUTTERFLY VALVE [UL3SD4BA] Use for 200degC and below. FULL LUG 18 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT PUMP), AMINE RICH(RICH AMINE FROM LEAN/RICH HEAT EXCHANGER SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN3N CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 415 OF 441 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT PUMP), AMINE RICH(RICH AMINE FROM LEAN/RICH HEAT EXCHANGER SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN3N CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 416 OF 441 Specific Piping Notes Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 AMINE LEAN(LEAN AMINE FROM LEAN SOLVENT PUMP), AMINE RICH(RICH AMINE FROM LEAN/RICH HEAT EXCHANGER SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE TM REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS316L+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE LN3N CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 417 OF 441 Specific Piping Notes Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Ball valves for amine service with operating temperature above 66 deg.C(150 deg.F) V10 shall be provided RTFE or FFKM(Kalez, Chemraz, Parofluor) as a primary seal. RUN DATE : '14. 04. 10 AIR COMPRESSED(J ACKET INNER, STRIPPING AIR TO SULPHUR PIT) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS304+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE MA1N CLASS PIPING 1 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 418 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 -1038 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 50 18.3 18.3 18.3 18.3 18.3 18.3 18.3 18.3 100 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 150 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 200 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH40S - A312 GR.TP304, SMLS, SOUR, ASME B36.19 3/4 P PIPE PE 3/4 1,3,4 SCH80S - A312 GR.TP304, SMLS, SOUR, ASME B36.19 1 PE 1.1/2 1,3,4 SCH40S - A312 GR.TP304, SMLS, SOUR, ASME B36.19 2 BE 6 1,3,4 SCH20 - A312 GR.TP304, SMLS, SOUR, ASME B36.10 8 BE 8 FITTING 1,3,4 Same As Pipe - A403 GR.WP304, SMLS, SOUR, ASME B16.9 3/4 E 90 ELBOW BW 8 1,3,4 Same As Pipe - A403 GR.WP304, SMLS, SOUR, ASME B16.9 3/4 EA 45 ELBOW BW 8 1,3,4 Same As Pipe - A403 GR.WP304, SMLS, SOUR, ASME B16.9 3/4 T TEE BW 8 1,3,4 Same As Pipe - A403 GR.WP304, SMLS, SOUR, ASME B16.9 3/4 CR CROSS BW 8 1,3,4 Same As Pipe - A403 GR.WP304, SMLS, SOUR, ASME B16.9 3/4 RE ECC.REDUCER BW 8 1,3,4 Same As Pipe - A403 GR.WP304, SMLS, SOUR, ASME B16.9 3/4 RC CON.REDUCER BW 8 1,3,4 Same As Pipe - A403 GR.WP304, SMLS, SOUR, ASME B16.9 3/4 CP CAP BW 8 FLANGE 1,3,4 Class 150 - A182 GR.F304, ASME B16.5, WN, SOUR 3/4 F FLANGE RF 8 1,3,4 Class 150 - A182 GR.F304, ASME B16.5, BLIND, SOUR 3/4 FBK J ACKET BLIND FLANGE RF 8 1,3,4 Class 150 - A182 GR.F304, ASME B16.5, SO, SOUR, W/J ACK BOLT 4 FJ K J ACKET FLANGE(WITH J ACK BOLT) RF 8 1,3,4 Class 150 - A182 GR.F304, ASME B16.5, SO, SOUR 3/4 FK J ACKET FLANGE RF 8 1,3,4 Class 150 - A240 TYPE304, ASME B16.5, FIG.8, SOUR, ASME B16.48 3/4 F8K J ACKET SPECTACLE BLIND RF 8 GASKET FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 3/4 G GASKET 8 RUN DATE : '14. 04. 10 AIR COMPRESSED(J ACKET INNER, STRIPPING AIR TO SULPHUR PIT) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS304+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE MA1N CLASS PIPING 2 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 419 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note FLAT RING, GRAPHITE WITH 316SS LAMINATED 1 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 3/4 GK J ACKET GASKET 8 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3/4 B BOLT/NUT 8 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3/4 BFK BOLT/NUT(FOR J ACKET FIG-8 BLIND FLANGE) 8 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3/4 BK BOLT/NUT(FOR J ACKET FLANGE) 8 VALVE TAG 3,4,V01,V04 Class 150 - A351 GR.CF8, TYPE304+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, FULL J ACKETED TYPE, API 600 1 VJ A J ACKET GATE VALVE [J F2NB2BE] FLGD RF 6 3,4,V01,V04 Class 150 - A351 GR.CF8, TYPE304+HF, ASME B16.5, BC.SWNG, SOUR, FULL J ACKETED TYPE, BS 1868 1 VJ C J ACKET CHECK VALVE [XF2NB2BE] FLGD RF 6 3,4,V01,V04 Class 150 - A351 GR.CF8, TYPE304+RTFE SLEEVE, ASME B16.5, FS DESIGN, LEVER OPER., SOUR, FULL J ACKETED TYPE, API 599 1 VJ P J ACKET PLUG VALVE [YF2NBABE] FLGD RF 6 3,4,V01,V04 Class 150 - A351 GR.CF8, TYPE304+RTFE SLEEVE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, FULL J ACKETED TYPE, API 599 8 [YF2NBABE] FLGD RF 8 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. RUN DATE : '14. 04. 10 AIR COMPRESSED(J ACKET INNER, STRIPPING AIR TO SULPHUR PIT) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS304+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE MA1N CLASS PIPING 3 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 420 OF 441 Specific Piping Notes - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 1 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS RUN DATE : '14. 04. 10 AIR COMPRESSED(J ACKET INNER, STRIPPING AIR TO SULPHUR PIT) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS304+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE MA1N CLASS PIPING 4 OF 4 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 421 OF 441 Specific Piping Notes For A182 Gr.F316L body valves: A312 GR.TP316L SMLS V01 For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for J acketed Valves; V04 V04.1 Steam design condition: 6 barg/FV@200 deg.C V04.2 Steam inlet/outlet size: 3/4" V04.3 Steam inlet/out type: flanged CL150 RF RUN DATE : '14. 04. 10 LOW PRESSUER STEAM (J ACKET OUTER, STRIPPING AIR LINE J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS304 R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE MA1NJ CLASS PIPING 1 OF 3 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 422 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/4 1 1.1/2 2 3 4 6 8 10 -1038 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 50 18.3 18.3 18.3 18.3 18.3 18.3 18.3 18.3 18.3 100 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 150 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 200 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3 SCH40S - A312 GR.TP304, SMLS, ASME B36.19 3/4 P PIPE PE 1.1/2 1,3 SCH40S - A312 GR.TP304, SMLS, ASME B36.19 2 BE 6 1,3 SCH20 - A312 GR.TP304, SMLS, ASME B36.10 8 BE 10 NIPPLE For vent/drain only. 1,3 SCH80S - A312 GR.TP304, SMLS, 75mm, ASME B36.19 3/4 J N1 NIPPLE(THREAD ONE END) PE/TOE 1 FITTING 1,3 Same As Pipe - A403 GR.WP304, SMLS, SPLIT TYPE, ASME B16.9 1 CRS SPLIT CROSS BW 10 For outer jumping line only. 1,3 Class 3000 - A182 GR.F304, ASME B16.11 3/4 E 90 ELBOW SW 1 1,3 Same As Pipe - A403 GR.WP304, SMLS, ASME B16.9 1 ES 90 ELBOW SR BW 10 1,3 Same As Pipe - A403 GR.WP304, SMLS, ASME B16.9 1 EAS 45 ELBOW SR BW 10 1,3 Same As Pipe - A403 GR.WP304, SMLS, SPLIT TYPE, ASME B16.9 1 TS SPLIT TEE BW 10 1,3 Same As Pipe - A403 GR.WP304, SMLS, ASME B16.9 1 CP CAP BW 10 For vent/drain only. 1,3 Class 3000 - A182 GR.F304, ASME B16.11 3/4 CPT CAP(THREAD TYPE) NPT 1 1,3 Same As Pipe - A182 GR.F304, MSS SP 97 1.1/2 TWE WELDOLET BW 10 For outer jumping line, vent/drain only. 1,3 Same As Pipe - A182 GR.F304, LENGTH = 100MM, MSS SP 97 3/4 NIP NIPOLET PE 1 For outer jumping line only. 1,3 Class 3000 - A182 GR.F304, ASME B16.11 3/4 J F FULL COUPLING SW 1 FLANGE For outer jumping line only. 1,3 Class 150 - A182 GR.F304, ASME B16.5, SW, Same As Pipe 3/4 F FLANGE RF 1 GASKET For outer jumping line only. FLAT RING, GRAPHITE WITH 316SS LAMINATED 1,3 Class 150 - 14BL, ASME B16.5, 2.0mm, RF, ASME B16.21 3/4 G GASKET 1 BOLT & NUT For outer jumping line only. Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3/4 B BOLT/NUT 1 RUN DATE : '14. 04. 10 LOW PRESSUER STEAM (J ACKET OUTER, STRIPPING AIR LINE J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS304 R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE MA1NJ CLASS PIPING 2 OF 3 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 423 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note VALVE TAG 3,V01 Class 800 - A182 GR.F316L, TYPE316+HF, API 602, BB.OS&Y, HANDWHEEL OPER., ASME B16.11 3/4 VA GATE VALVE [AS5RD2AA] For vent/drain only. SW 1 Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Valves V01 RUN DATE : '14. 04. 10 LOW PRESSUER STEAM (J ACKET OUTER, STRIPPING AIR LINE J ACKETING) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T3 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS304 R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE MA1NJ CLASS PIPING 3 OF 3 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 424 OF 441 Specific Piping Notes V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. RUN DATE : '14. 04. 10 AMINE LEAN(AMINE VAPOR FROM REBOILER), AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(ACID GAS) WATER SOUR(SOUR WATER FROM QUENCH COLUMN AND GSU REFLUX DRUM) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN1N CLASS PIPING 1 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 425 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -1038 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 50 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 18.6 100 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 150 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 180 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH80S - A312 GR.TP321, SMLS, SOUR, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3,4 SCH40S - A312 GR.TP321, SMLS, SOUR, ASME B36.19 2 BE 6 1,3,4 SCH20 - A312 GR.TP321, SMLS, SOUR, ASME B36.10 8 BE 10 Straight welded, 100% R/T 1,3,4 SCH20 - A358 GR.321 CL.1, SAW, SOUR, ASME B36.10 12 BE 12 Straight welded, 100% R/T 1,3,4 SCH10 - A358 GR.321 CL.1, SAW, SOUR, ASME B36.10 14 BE 16 Straight welded, 100% R/T 1,3,4 SCH20 - A358 GR.321 CL.1, SAW, SOUR, ASME B36.10 18 BE 18 Straight welded, 100% R/T 1,3,4 SCH40S - A358 GR.321 CL.1, SAW, SOUR, ASME B36.19 20 BE 24 NIPPLE 1,3,4 SCH160 - A312 GR.TP321, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 Reducing coupling. 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 RUN DATE : '14. 04. 10 AMINE LEAN(AMINE VAPOR FROM REBOILER), AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(ACID GAS) WATER SOUR(SOUR WATER FROM QUENCH COLUMN AND GSU REFLUX DRUM) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN1N CLASS PIPING 2 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 426 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Reducing coupling. 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 24 1,3,4 Same As Pipe - A182 GR.F321, SOUR, MSS SP 97 2 TWE WELDOLET BW 20 1,3,4 Same As Pipe - A182 GR.F321, SOUR,L=100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE 1,3,4 Class 150 - A182 GR.F321, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RF 1.1/2 1,3,4 Class 150 - A182 GR.F321, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F321, ASME B16.5, WN, Same As Pipe, SOUR 1.1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 1,3,4 Class 300 - A182 GR.F321, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F3 FLANGE(FOR CLASS 300) RF 1.1/2 1,3,4 Class 300 - A182 GR.F321, ASME B16.5, WN, Same As Pipe, SOUR 2 RF 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - A182 GR.F321, ASME B16.5, WN, Same As Pipe, SOUR 3 F9 FLANGE(FOR CLASS 900) RTJ 12 For instrument connection only. 1,3,4 Class 300 - A182 GR.F321, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RF 1.1/2 1,3,4 Class 150 - A182 GR.F321, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RF 24 1,3,4 Class 150 - A182 GR.F321, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RF 24 1,3,4 Class 150 - A240 TYPE321, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RF 12 1,3,4 Class 150 - A240 TYPE321, ASME B16.5, B&S, SOUR, ASME B16.48 14 FBS BLANK & SPACER RF 24 GASKET SPIRAL-WOUND (B/TYPE321+F.GRA.,I/TYPE321, O/CS) 1 Class 150 - 33MAMB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G GASKET 24 RING J OINT OCTAGONAL TYPE(TYPE347) 1,3 Class 1500 - 53UA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1.1/2 G15 GASKET(FOR CLASS 1500) 1.1/2 SPIRAL-WOUND (B/TYPE321+F.GRA.,I/TYPE321, O/CS) 1 Class 300 - 33MAMB, ASME B16.5, 4.5mm, RF, BICHROMATE COATED CS OUTER RING, ASME B16.20 1/2 G3 GASKET(FOR CLASS 300) 24 RING J OINT OCTAGONAL TYPE(TYPE347) 1,3 Class 900 - 53UA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 3 G9 GASKET(FOR CLASS 900) 12 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 24 RUN DATE : '14. 04. 10 AMINE LEAN(AMINE VAPOR FROM REBOILER), AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(ACID GAS) WATER SOUR(SOUR WATER FROM QUENCH COLUMN AND GSU REFLUX DRUM) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN1N CLASS PIPING 3 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 427 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1.1/2 B15 BOLT/NUT(FOR CLASS 1500) 1.1/2 Stud bolt with 2 nuts. 1,3 Class 300 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B3 BOLT/NUT(FOR CLASS 300) 24 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 B9 BOLT/NUT(FOR CLASS 900) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 12 Stud bolt with 2 nuts. 1,3 Class 150 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 14 24 VALVE TAG 3,4,V01 Class 800 - A182 GR.F321, TYPE321+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VA GATE VALVE [AS5UF2BA] SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AF2VF2BA] FLGD RF 14 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 16 [AF2VF2BA] FLGD RF 24 3,4,V01 Class 150 - A182 GR.F321, TYPE321+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AF2UF2BA] Use for flange connection. FLGD RF 1.1/2 3,4,V01 Class 800 - A182 GR.F321, TYPE321+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VB GLOBE VALVE [BS5UF2BA] SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BF2VF2BA] FLGD RF 6 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 8 [BF2VF2BA] FLGD RF 12 3,4,V01 Class 800 - A182 GR.F321, TYPE321+HF, API 602, BC.PISTON W/SPRING, SOUR, ASME B16.11 1/2 VC CHECK VALVE [CS5UF2BA] SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [EF2VF2BA] FLGD RF 6 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HW2VF2BA] WAFER 24 3,4,V01 Class 800 - A182 GR.F321, TYPE321+RTFE, API 602, RB & FS TYPE, LEVER OPER., SOUR, W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VL BALL VALVE [L15UF4BA] Use for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 AMINE LEAN(AMINE VAPOR FROM REBOILER), AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(ACID GAS) WATER SOUR(SOUR WATER FROM QUENCH COLUMN AND GSU REFLUX DRUM) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN1N CLASS PIPING 4 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 428 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 VL BALL VALVE [LF2VF4BA] Use for 200degC and below. FLGD RF 6 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 [LF2VF4BC] Use for 200degC and below. FLGD RF 8 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2VF4BC] Use for 200degC and below. FLGD RF 20 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2VF4BC] Use for 200degC and below. FLGD RF 24 3,4,V01,V10 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 14 VLA BALL VALVE(FOR AMINE SERVICE) [LF2VF4J C] Use for 200degC and below and for above operating temperature 66degC(150degF). FLGD RF 20 3,4,V01,V05, V10 Class 300 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 2 VLD3A BALL VALVE(FOR INT.DBB(FLGxFLG) AMINE, CL300) [ZF3VF4J F] Use for 200degC and below and above O.T 66degC(150degF) and CL300 equip. nozzle. FLGD RF 2 3,4,V01,V05 Class 300 - A182 GR.F321, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDF3 BALL VALVE(FOR INTEGRAL DBB(FLGxFLG) VALVE, CL300) [ZF3UF4BF] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 1/2 3,4,V01,V05 Class 300 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 2 [ZF3VF4BF] Use for 200degC and below and CL300 equipment nozzle connection only. FLGD RF 2 3,4,V01,V05 Class 150 - A182 GR.F321, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZF2UF4BF] Use for 200degC and below. FLGD RF 1/2 3,4,V01,V05 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 2 [ZF2VF4BF] Use for 200degC and below. FLGD RF 2 3,4,V01 Class 800 - A182 GR.F321, TYPE321+RTFE, API 602, FB & FS TYPE, LEVER OPER., SOUR, W/SCH160 100mm NIPPLE, ISO 17292, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L15UF4BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 2 [LF2VF4BB] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 6 RUN DATE : '14. 04. 10 AMINE LEAN(AMINE VAPOR FROM REBOILER), AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(ACID GAS) WATER SOUR(SOUR WATER FROM QUENCH COLUMN AND GSU REFLUX DRUM) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN1N CLASS PIPING 5 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 429 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 8 VLF BALL VALVE(FOR FULL BORE) [LF2VF4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 8 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 10 [LF2VF4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 20 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 24 [LF2VF4BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RF 24 3,4,V01,V10 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ISO 17292, ASME B16.10 12 VLFA BALL VALVE(FOR FULL BORE, AMINE SERVICE) [LF2VF4J D] Use when P&ID requires FB valve, for <200degC and for > O.T 66degC(150degF). FLGD RF 12 3,4,V01 Class 150 - A182 GR.F321, TYPE321+RTFE, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LF2UF4BA] Use for 200degC and below and flange connection. FLGD RF 1.1/2 3,4,V01 Class 150 - A182 GR.F321, TYPE321+RTFE, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ISO 17292, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LF2UF4BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RF 1.1/2 3,4,V01 Class 150 - A351 GR.CF8C, TYPE321+RTFE, ASME B16.5, FS DESIGN, GEAR OPER., SOUR, API609 CATEGORY-B 8 VU BUTTERFLY VALVE [UL2VF4BA] Use for 200degC and below. FULL LUG 24 3,4,V01 Class 150 - A182 GR.F321, TYPE321+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, BS 1873, ASME B16.10 1 VBKF REGULATING GLOBE VALVE(FOR FLANGED TYPE) [RF2UF2BA] Use for flange connection. FLGD RF 1 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) RUN DATE : '14. 04. 10 AMINE LEAN(AMINE VAPOR FROM REBOILER), AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(ACID GAS) WATER SOUR(SOUR WATER FROM QUENCH COLUMN AND GSU REFLUX DRUM) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN1N CLASS PIPING 6 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 430 OF 441 Specific Piping Notes - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) 1 - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 RUN DATE : '14. 04. 10 AMINE LEAN(AMINE VAPOR FROM REBOILER), AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(ACID GAS) WATER SOUR(SOUR WATER FROM QUENCH COLUMN AND GSU REFLUX DRUM) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN1N CLASS PIPING 7 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 431 OF 441 Specific Piping Notes (Purchase Specification for Ball Valves). V01 V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB 2) Austenitic stainless steel = 135 HB 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) RUN DATE : '14. 04. 10 AMINE LEAN(AMINE VAPOR FROM REBOILER), AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(ACID GAS) WATER SOUR(SOUR WATER FROM QUENCH COLUMN AND GSU REFLUX DRUM) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T2 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN1N CLASS PIPING 8 OF 8 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 432 OF 441 Specific Piping Notes - body material: same as block valve or higher (however it shall be forged material.) V05 - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 Ball valves for amine service with operating temperature above 66 deg.C(150 deg.F) V10 shall be provided RTFE or FFKM(Kalez, Chemraz, Parofluor) as a primary seal. RUN DATE : '14. 04. 10 AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(TREATED GAS, PROCESS LIQUID) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN9N CLASS PIPING 1 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 433 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 1/2 3/4 1 1.1/2 2 3 4 6 8 10 12 14 16 18 20 24 -4638 148.9 148.9 148.9 148.9 148.9 148.9 148.9 148.9 148.9 148.9 148.9 148.9 148.9 148.9 148.9 148.9 50 145.7 145.7 145.7 145.7 145.7 145.7 145.7 145.7 145.7 145.7 145.7 145.7 145.7 145.7 145.7 145.7 100 132.7 132.7 132.7 132.7 132.7 132.7 132.7 132.7 132.7 132.7 132.7 132.7 132.7 132.7 132.7 132.7 150 122.9 122.9 122.9 122.9 122.9 122.9 122.9 122.9 122.9 122.9 122.9 122.9 122.9 122.9 122.9 122.9 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 1,3,4 SCH80S - A312 GR.TP321, SMLS, SOUR, ASME B36.19 1/2 P PIPE PE 1.1/2 1,3,4 SCH80S - A312 GR.TP321, SMLS, SOUR, ASME B36.19 2 BE 4 1,3,4 SCH120 - A312 GR.TP321, SMLS, SOUR, ASME B36.10 6 BE 10 Straight welded, 100% R/T 1,3,4 SCH100 - A358 GR.321 CL.1, SAW, SOUR, ASME B36.10 12 BE 24 NIPPLE 1,3,4 SCH160 - A312 GR.TP321, SMLS, 75mm, SOUR, ASME B36.10 1/2 J N NIPPLE(PLAIN BOTH END) PBE 1.1/2 FITTING 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 E 90 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 EA 45 ELBOW SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 T TEE SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 Reducing coupling. 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 RE ECC.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 Reducing coupling. 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 RC CON.REDUCER SW 1.1/2 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 BW 10 1,3,4 Same As Pipe - A403 GR.WP321, WX, SOUR, ASME B16.9 12 BW 24 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 CP CAP SW 1.1/2 RUN DATE : '14. 04. 10 AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(TREATED GAS, PROCESS LIQUID) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN9N CLASS PIPING 2 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 434 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 1,3,4 Same As Pipe - A403 GR.WP321, SMLS, SOUR, ASME B16.9 2 CP CAP BW 24 1,3,4 Same As Pipe - A182 GR.F321, SOUR, MSS SP 97 2 TWE WELDOLET BW 12 1,3,4 Same As Pipe - A182 GR.F321, SOUR,L=100MM, MSS SP 97 1/2 NIP NIPOLET PE 1.1/2 1,3,4 Class 3000 - A182 GR.F321, SOUR, ASME B16.11 1/2 J F FULL COUPLING SW 1.1/2 FLANGE Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F321, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F FLANGE RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F321, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - A182 GR.F321, ASME B16.5, WN, Same As Pipe, SOUR 3 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F321, ASME B16.5, SW, Same As Pipe, SOUR 1/2 F15 FLANGE(FOR CLASS 1500) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F321, ASME B16.5, WN, Same As Pipe, SOUR 2 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F321, ASME B16.5, LONG NECK, SOUR, LONG NECK 150MM 1/2 FFD FLANGE(LONG NECK) RTJ 1.1/2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - A182 GR.F321, ASME B16.5, WN, Same As Pipe, SOUR, W/J ACK BOLT 4 FJ FLANGE(WITH J ACK BOLT) RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A182 GR.F321, ASME B16.5, BLIND, SOUR 1/2 FB BLIND FLANGE RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - A182 GR.F321, ASME B16.5, BLIND, SOUR 3 RTJ 24 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 1500 - A240 TYPE321, ASME B16.5, FIG.8, SOUR, ASME B16.48 1/2 F8 SPECTACLE BLIND RTJ 2 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - A240 TYPE321, ASME B16.5, FIG.8, SOUR, ASME B16.48 3 RTJ 6 Flange Groove. For OCTAGONAL type gasket. 1,3,4 Class 900 - A240 TYPE321, ASME B16.5, B&S, SOUR, ASME B16.48 8 FBS BLANK & SPACER RTJ 24 GASKET RING J OINT OCTAGONAL TYPE(TYPE347) 1,3 Class 1500 - 53UA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1/2 G GASKET 2 RING J OINT OCTAGONAL TYPE(TYPE347) 1,3 Class 900 - 53UA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 3 24 RING J OINT OCTAGONAL TYPE(TYPE347) 1,3 Class 1500 - 53UA, ASME B16.5, OCTAGONAL, RTJ , MAX. 135HB, ASME B16.20 1/2 G15 GASKET(FOR CLASS 1500) 24 BOLT & NUT Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B BOLT/NUT 2 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 B15 BOLT/NUT(FOR CLASS 1500) 24 Stud bolt with 2 nuts. 1,3 Class 1500 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 1/2 BF BOLT/NUT(FIG-8 BLIND) 2 RUN DATE : '14. 04. 10 AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(TREATED GAS, PROCESS LIQUID) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN9N CLASS PIPING 3 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 435 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 3 BF BOLT/NUT(FIG-8 BLIND) 6 Stud bolt with 2 nuts. 1,3 Class 900 - A193 GR.B8M CL.2, A194 GR.8MA, ASME B16.5, STUD, HEX NUT HEAVY, ASME B18.2.1/B18.2.2 8 24 VALVE TAG 3,4,V01 Class 1500 - A182 GR.F321, TYPE321+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VA GATE VALVE [AS7UF2BA] SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 2 [AR7VF2BA] FLGD RTJ 2 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 600, ASME B16.10 3 [AR6VF2BA] FLGD RTJ 6 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, API 600, ASME B16.10 8 [AR6VF2BA] FLGD RTJ 24 3,4,V01 Class 1500 - A182 GR.F321, TYPE321+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, API 602, ASME B16.10 1/2 VAF GATE VALVE(FLANGED TYPE) [AR7UF2BA] Use for flange connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - A182 GR.F321, TYPE321+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, ASME B16.11 1/2 VB GLOBE VALVE [BS7UF2BA] SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 2 [BR7VF2BA] FLGD RTJ 2 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, HANDWHEEL OPER., SOUR, BS 1873, ASME B16.10 3 [BR6VF2BA] FLGD RTJ 4 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BB.OS&Y, GEAR OPER., SOUR, BS 1873, ASME B16.10 6 [BR6VF2BA] FLGD RTJ 12 3,4,V01 Class 1500 - A182 GR.F321, TYPE321+HF, API 602, BC.PISTON W/SPRING, SOUR, ASME B16.11 1/2 VC CHECK VALVE [CS7UF2BA] SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 2 [ER7VF2BA] FLGD RTJ 2 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, BC.SWNG, SOUR, BS 1868, ASME B16.10 3 [ER6VF2BA] FLGD RTJ 6 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+HF, ASME B16.5, DUAL PLATE, SOUR, API 594 8 [HZ6VF2BA] WAFER(RTJ ) 24 3,4,V01 Class 1500 - A182 GR.F321, TYPE321+PEEK, API 602, RB & FS TYPE, LEVER OPER., SOUR, W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VL BALL VALVE [L17UF6BA] Use for 200degC and below. SW 1.1/2 RUN DATE : '14. 04. 10 AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(TREATED GAS, PROCESS LIQUID) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN9N CLASS PIPING 4 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 436 OF 441 Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note 3,4,V01 Class 1500 - A351 GR.CF8C, TYPE321+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 VL BALL VALVE [LR7VF6BC] Use for 200degC and below. FLGD RTJ 2 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6VF6BC] Use for 200degC and below. FLGD RTJ 4 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+PEEK, ASME B16.5, RB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6VF6BC] Use for 200degC and below. FLGD RTJ 24 3,4,V01,V05 Class 1500 - A182 GR.F321, TYPE321+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, INTEGRAL DBB, ASME B16.34 1/2 VLDFF BALL VALVE(FOR INTEGRAL DBB(FLGDxFLGD) VALVE) [ZR7UF6BF] Use for 200degC and below. FLGD RTJ 1/2 3,4,V01,V05 Class 1500 - A351 GR.CF8C, TYPE321+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, INTEGRAL DBB, ASME B16.34 2 [ZR7VF6BG] Use for 200degC and below. FLGD RTJ 2 3,4,V01 Class 1500 - A182 GR.F321, TYPE321+PEEK, API 602, FB & FS TYPE, LEVER OPER., SOUR, W/SCH160 100mm NIPPLE, ASME B16.34, ASME B16.11 1/2 VLF BALL VALVE(FOR FULL BORE) [L17UF6BB] Use when P&ID requires full bore ball valve and for 200degC and below. SW 1.1/2 3,4,V01 Class 1500 - A351 GR.CF8C, TYPE321+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 2 [LR7VF6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 2 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 3 [LR6VF6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 4 3,4,V01 Class 900 - A351 GR.CF8C, TYPE321+PEEK, ASME B16.5, FB & FS TYPE, GEAR OPER., SOUR, TRUNNION MOUNTED, ASME B16.34, ASME B16.10 6 [LR6VF6BD] Use when P&ID requires full bore ball valve and for 200degC and below. FLGD RTJ 24 3,4,V01 Class 1500 - A182 GR.F321, TYPE321+PEEK, ASME B16.5, RB & FS TYPE, LEVER OPER., SOUR, ASME B16.34, ASME B16.10 1/2 VLFD BALL VALVE(FOR FLANGED TYPE) [LR7UF6BA] Use for 200degC and below and flange connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - A182 GR.F321, TYPE321+PEEK, ASME B16.5, FB & FS TYPE, LEVER OPER., SOUR, ASME B16.34, ASME B16.10 1/2 VLFFD BALL VALVE(FOR FULL BORE, FLANGED TYPE) [LR7UF6BB] Use when P&ID requires FB ball valve, for 200degC and below and FLGD connection. FLGD RTJ 1.1/2 3,4,V01 Class 1500 - A182 GR.F321, TYPE321+HF, API 602, BB.OS&Y, HANDWHEEL OPER., SOUR, LINEAR FLOW CHARACTERISTIC, ASME B16.11 1 VBK REGULATING GLOBE VALVE [RS7UF2BA] SW 1 RUN DATE : '14. 04. 10 AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(TREATED GAS, PROCESS LIQUID) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN9N CLASS PIPING 5 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 437 OF 441 General Requirement 1) Pressure retaining welds of dissimilar material between ferritic steel to austenitic stainless steel shall not be permitted when directly exposed to wet H2S service. Specific Piping Notes Requirements for Pipes, Fittings, Flanges, Gaskets and Bolts/Nuts 1 All pipes, fittings, flanges, gaskets and bolts/nuts shall meet the latest version of GB090-2614-250-PI-SP-0009 (Purchase Specification for Piping Components) and followings; 1.1 For welded pipes, two (or more) longitudinal weld seams and a circumferential weld are not permitted. 1.2 J ack screws shall be supplied with jack screw flanges as below; - For A105 Non-SOUR flange: A193 GR.B7 (ZINC-PLATED BICHROMATE) - For A105 SOUR flange: A193 GR.B7M - For A350 GR.LF2 flange: A193 GR.B7M (ZINC-PLATED BICHROMATE) - For A350 GR.LF3 flange: A320 L7 (ZINC-PLATED BICHROMATE) - For austenitic stainless steel flange: A193 B8M Cl.2 - For CL600 and below Nickel alloy or carbon steel with nickel alloy cladding flange : A453 660C - For CL900 and above Nickel alloy or carbon steel with nickel alloy cladding flange : UNS N09925(10" and below), A193 GR.B7M(12" and above) 1.3 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Seamless pipe: C <= 0.23%, hot finished (T>850C) or normalized, actual tensile strength max. 585 N/mm2 - Welded pipe and welded fitting made from plate : The plate shall meet the requirements below. - Seamless fitting and plate: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forging: C <= 0.23%, normalized 1.4 All A860 GR.WPHY60 fittings shall be as per MSS SP 75. 1.5 Requirements for Carbon Steel Impact Testing - Impact testing shall be done for following items at -29 deg.C as per ASME B31.3. ASTM A106 Gr.B and A234 GR.WPB above 12.7 mm th'k ASTM A672 GR.C60 above 17.8mm th'k - Impact testing shall be done for API5L GR.X60 PSL2 regardless of thickness at -29 deg.C as per API5L. - Impact testing shall be done for following BLANKS made of A516 GR.70 except A516 GR.70 W/S5. CL600 : 18" and above CL900 : 14" and above CL1500 : 12" and above 1.6 For all seamless pipes, the total deviation from a straight line, over the entire pipe length, shall not be greater than 3mm per pipe length 3m. Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Requirements for Materials in SOUR Service 4 4.1 Carbon steel materials: They shall meet NACE MR-0175 and the latest version of GB090-2614-250-QA-SP-0002 RUN DATE : '14. 04. 10 AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(TREATED GAS, PROCESS LIQUID) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN9N CLASS PIPING 6 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 438 OF 441 Specific Piping Notes (Welding of Carbon Steel Piping and Equipment in Wet H2S Service). 4 4.2 Stainless steel, nickel alloy and carbon steel with nickel alloy cladding materials: They shall meet NACE MR-0175 only. Requirements for Valves V01 V01.1 All gate, globe and check valves shall meet the latest version of GB090-2614-250-PI-SP-0010 (Purchase Specification for Gate, Globe and Check Valves). V01.2 All butterfly valves shall meet the latest version of GB090-2614-250-PI-SP-0011 (Purchase Specification for Butterfly Valves). V01.3 All plug valves shall meet the latest version of GB090-2614-250-PI-SP-0012 (Purchase Specification for Plug Valves). V01.4 All ball valves shall meet the latest version of GB090-2614-250-PI-SP-0013 (Purchase Specification for Ball Valves). V01.5 If there is any conflict between above job specifications and project valve data sheets, the project valve data sheets shall prevail. V01.6 Flanged valves shall have integral flanges. (Welded flanges are not permitted.) V01.7 When specified in the item description, nipples shall be installed at socket weld ends and, if also specified, PWHT shall be done; - Nipple material shall be as followings; For A105 body valves : A106 GR.B SMLS For A350 GR.LF2 body valves : A333 GR.6 SMLS For A350 GR.LF3 body valves : A333 GR.3 SMLS For A182 Gr.F316L body valves: A312 GR.TP316L SMLS For A182 Gr.F316 body valves: A312 GR.TP316 SMLS For A182 Gr.F321 body valves: A312 GR.TP321 SMLS For B564 UNS N06625 body valves: B444 N06625 SMLS (ANNEALED) For B564 UNS N08825 body vales: B423 UNS N08825 SMLS (COLD-WORKED, ANNEALED) - If valve is specified with SOUR, the nipple material shall also meet SOUR requirement. V01.8 The required long bolts/nuts for wafer type dual plate check valves and cap screws for butterfly valves shall be also supplied by valve manufacturers. The long bolts/nuts and cap screw material shall be as per project valve data sheet. The q'ty of long bolts/nuts and cap screws shall be 1.2 times of required q'ty. V01.9 Complete painting system (prime, intermediate and final coat) shall be applied to all carbon steel, low alloy steel, stainless steel and high alloy steel valves as per the latest version of GB090-2614-250-MT-SP-0002 (Painting & Coating Specification and Color Shades) at manufacturer's shop. V01.10 Unless more stringent requirements are specified in other project specifications or codes/standards, all carbon steel materials shall meet followings; - Nipple: C <= 0.23%, normalized, actual tensile strength max. 585 N/mm2 - Forgings: C <= 0.23%, normalized - Castings: C <= 0.25%, normalized V01.11 RTJ gasket maximum hardness shall be as follows; 1) Soft iron = 90 HB RUN DATE : '14. 04. 10 AMINE RICH(AMINE FROM TREATED GAS KNOCKOUT DRUM), PROCESS(TREATED GAS, PROCESS LIQUID) SERVICE CORROSION ALLOWANCE 1.5 mm BRANCH CODE T4 REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS321+SOUR R1 PWHT None FLANGE CODE ASME B16.5 ASME B31.3 DESIGN CODE NN9N CLASS PIPING 7 OF 7 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 439 OF 441 Specific Piping Notes 2) Austenitic stainless steel = 135 HB V01 3) High Alloy 625 and Alloy 825 = 150 HB V01.12 All ball valves shall have double seal. V01.13 All valves shall have tag number and painting system in the tag plate. Requirements for Integral Double Block and Bleed Valve V05 V05.1 block valve shall be ball valve. V05.2 bleed valve shall be as follow; - type: needle valve - general requirement: Where applicable, the requirements that shall be applied to block valves shall be also applied. - bleed hole: 3/4" NPT with plug (for 1/2" block valve, it shall be 1/2".) - rating: CL800 (for block valve up to CL800), CL1500 (for block valve CL900/CL1500) - body material: same as block valve or higher (however it shall be forged material.) - trim material: same as block valve + hardfacing on body seat - plug material: same as bleed valve - gasket material: SPW gasket (hoop material shall be the same as trim material) - packing material: graphite - design standard: API 602 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM FOR STEAM TRACING SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK COPPER (Tubing) PWHT None FLANGE CODE N/A ASME B31.3 DESIGN CODE STC CLASS PIPING 1 OF 1 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 440 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/8 1/2 -10200 6.0 6.0 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 3 1.00mm - B75 C10200, SMLS 3/8 PT TUBE PE 1/2 FITTING 3,8 - BRASS 3/8 RU REDUCING UNION(FOR TUBING) COMPRESSION 1/2 3,8 - BRASS 3/8 TBP PIPE+TUBE CONNECTOR COMP./F-NPT 1/2 3,8 - BRASS 3/8 TBC TUBE CONNECTOR COMPRESSION 1/2 3,8 - BRASS 3/8 TBT TUBE UNION TEE COMPRESSION 1/2 General Requirement 1. For steam tracing of stainless steel piping, stainless steel tubing shall be used. 2. The table of maximum allowable working pressure shown above is based on the design condition of low pressure steam. Specific Piping Notes Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification). Allowable ASTM materials for brass tube fittings shall be ASTM B16, ASTM B453 or ASTM B283. 8 RUN DATE : '14. 04. 10 LOW PRESSURE STEAM FOR STEAM TRACING SERVICE CORROSION ALLOWANCE 0.0 mm BRANCH CODE REDUCE CODE BASIC MATERIAL 2013.06.28 2013.07.19 2013.08.01 2013.11.14 B C D E ISSUE DATE REV. MARK SS304 (Tubing) PWHT None FLANGE CODE N/A ASME B31.3 DESIGN CODE STS CLASS PIPING 1 OF 1 APPENDIX B GB090-2614-250-PI-SP-0002 2014.04.10 ENGINEERING SPECIFICATION Piping Material Classes F J OBNO : SG2614 PAGE 441 OF 441 Flange Rating Maximum Allowable Working Pressure (Bar.g)* Size TEMP(C) 3/8 1/2 -10200 6.0 6.0 * Shaded values represent P-T rating limit of actual pipe wall thickness. Remark ShortCode & Description Size Range ENDS SCH / RAT Material Description Note PIPE 3 1.00mm - A269 GR.TP304, SMLS 3/8 PT TUBE PE 1/2 FITTING 3 - A182 GR.F304 3/8 RU REDUCING UNION(FOR TUBING) COMPRESSION 1/2 3 - A182 GR.F304 3/8 TBP PIPE+TUBE CONNECTOR COMP./F-NPT 1/2 3 - A182 GR.F304 3/8 TBC TUBE CONNECTOR COMPRESSION 1/2 3 - A182 GR.F304 3/8 TBT TUBE UNION TEE COMPRESSION 1/2 General Requirement 1. For steam tracing of stainless steel piping, stainless steel tubing shall be used. 2. The table of maximum allowable working pressure shown above is based on the design condition of low pressure steam. Specific Piping Notes Extent of PMI (Positive Material Identification) 3 PMI for low alloy steel, stainless steel and high alloy materials shall be done as per the latest version of GB090-2614-250-QA-PP-0100(Specification for Positive Material Identification).
EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ
Piping Material Specification Doc No.: GB090-2614-250-PI-SP-0002 Rev. : F Page : C1 of C1
Appendix C Reducing Table/Branch Table
Refer to next pages. E D C B REV. MARK Reducing Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 1 OF 20 HEADER SI ZE 3/4 S 1 S S 1 S S S 2 B B B 2 B B B 3 B B B 4 B B B B 6 B B B 8 B B 10 B B B 12 B B B 14 B B B 16 B B B B 18 B B B B 20 B B B B 24 B B B 30 B B 1/2 3/4 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Reducer S : SW Reducer 15K0J, 1A1R, 1A1RH, 1A3R, 1A3RH, 1A3RL, 1A3RS, 1A3RSU, 1A3RU, 1A6RS, 1A6RSU, 1B1R, 1C0RD, 1K0R, 1K0RS, 3A1R, 3A1RH, 3A3R, 3A3RH, 3A3RS, 3B1R, 3B3R, 3C0RD, 3K0R, 6A1R, 6A3RS, 6B1R, 6C0RD, 6K0R, 9A1J, 9A3J, 9A3JS, 9B1J, 9B3J, 9C0JF, 9K0J, BA1M1, BC1M1, BE1M1, BJ1M1, BJ3M1, BJ6M1, BX1M1, CA1M1, CA3M1, CX15M2, CX1M2, CX1M3, CX1M7, CY1M1, CY1M1J, CZ1M1, CZ1M1J, DX15M7, DX1M2, DX1M3, DX1M7, DX1M7U, DX3M7, LN15N, LN1N, LN3N, MA1N, MA1NJ, NN1N, NN9N R1 Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Reducing Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 2 OF 20 HEADER SI ZE 3/4 N 1 N N 1 N N N 2 N N N 3 N N 4 SW SW SW 6 B B 8 B B 10 B B B 12 B B B 14 B B B B 16 B B B B 18 B B B B 20 B B B B 24 B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Reducer N : NPT Reducer SW : SWAGE 1A0RG R2 Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Reducing Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 3 OF 20 HEADER SI ZE 3/4 * 1 * * 1 * * * 2 * * * 2 * * * 3 * * * 4 * * * * 6 * * * 8 * * 10 * * * 12 * * * 14 * * * 16 * * * * 18 * * * * 20 * * * * 24 * * * 1/2 3/4 1 1 2 2 3 4 6 8 10 12 14 16 18 20 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE * : Free Reducer 1F0R RS Manufacturer standard shall be applied. Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 4 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 TN S S 1 TN S S S 2 TN TN TN TN B 3 TN TN TN TN SO B 4 TN TN TN TN SO SO B 6 TN TN TN TN SO SO SO B 8 TN TN TN TN SO SO SO SO B 10 TN TN TN TN SO SO SO SO SO B 12 TN TN TN TN SO SO SO SO SO SO B 14 TN TN TN TN SO SO SO SO SO SO SO B 16 TN TN TN TN SO SO SO SO SO SO SO SO B 18 TN TN TN TN TW SO SO SO TW TW TW TW TW B 20 TN TN TN TN SO SO SO SO SO SO SO SO SO SO B 24 TN TN TN TN SO SO SO SO SO SO SO SO SO SO SO B 30 TN TN TN TN SO SO SO SO SO SO SO SO SO SO SO SO B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 30 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee S : SW Equal or Reducing Tee SO : Stub On TN : Nipolet TW : Weldolet BA1M1, BC1M1, BE1M1, BJ1M1, BX1M1 T1 For Stub On branch, reinforcing pad shall be installed when required by stress analysis results. Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 5 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 TN S S S 2 TN TN TN TN B 3 TN TN TN TN TW B 4 TN TN TN TN TW TW B 6 TN TN TN TN TW TW TW B 8 TN TN TN TN TW TW TW TW B 10 TN TN TN TN TW TW TW TW TW B 12 TN TN TN TN TW TW TW TW TW TW B 14 TN TN TN TN TW TW TW TW TW TW TW B 16 TN TN TN TN TW TW TW TW TW TW TW TW B 18 TN TN TN TN TW TW TW TW TW TW TW TW TW B 20 TN TN TN TN TW TW TW TW TW TW TW TW TW TW B 24 TN TN TN TN TW TW TW TW TW TW TW TW TW TW TW B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee S : SW Equal or Reducing Tee TN : Nipolet TW : Weldolet BJ3M1, BJ6M1, DX3M7, NN1N T2 Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 6 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 TN S S S 2 TN TN TN SO B 3 TN TN TN SO SO B 4 TN TN TN SO SO SO B 6 TN TN TN SO SO SO SO B 8 TN TN TN SO SO SO SO SO B 10 TN TN TN SO SO SO SO SO SO B 12 TN TN TN TW TW TW TW TW TW TW B 14 TN TN TN TW TW TW TW TW TW TW TW B 16 TN TN TN TW TW TW TW TW TW TW TW TW B 18 TN TN TN TW TW TW TW TW TW TW TW TW TW B 20 TN TN TN TW TW TW TW TW TW TW TW TW TW TW B 24 TN TN TN TW TW TW TW TW TW TW TW TW TW TW TW B 30 TN TN TN TN TW TW TW TW TW TW TW TW TW TW TW TW B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 30 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee S : SW Equal or Reducing Tee SO : Stub On TN : Nipolet TW : Weldolet CA1M1, CA3M1, CX1M2, CX1M3, CX1M7, CY1M1, CY1M1J, CZ1M1, CZ1M1J, DX1M2, DX1M3, DX1M7, DX1M7U, MA1N, MA1NJ T3 For Stub On branch, reinforcing pad shall be installed when required by stress analysis results. Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 7 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 TN S S 1 TN S S S 2 TN TN TN TN B 3 TN TN TN TN B B 4 TN TN TN TN TW B B 6 TN TN TN TN TW TW B B 8 TN TN TN TN TW TW TW B B 10 TN TN TN TN TW TW TW TW B B 12 TN TN TN TN TW TW TW TW TW B B 14 TN TN TN TN TW TW TW TW TW TW B B 16 TN TN TN TN TW TW TW TW TW TW TW B B 18 TN TN TN TN TW TW TW TW TW TW TW B B B 20 TN TN TN TN TW TW TW TW TW TW TW B B B B 24 TN TN TN TN TW TW TW TW TW TW TW B B B B B 30 TN TN TN TN TW TW TW TW TW TW TW B B B B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 30 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee S : SW Equal or Reducing Tee TN : Nipolet TW : Weldolet 15K0J, CX15M2, DX15M7, LN15N, NN9N T4 Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 8 OF 20 HEADER SI ZE 1/2 N 3/4 N N 1 N N N 1 N N N N 2 N N N N N 2 N N N N N N 3 N N N N N N N 4 TT TT TT TT TT TT TT B 6 TT TT TT TT TT TT TT SO B 8 TT TT TT TT TT TT TT SO SO B 10 TT TT TT TT TT TT TT SO SO SO B 1/2 3/4 1 1 2 2 3 4 6 8 10 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee N : NPT Equal or Reducing Tee SO : Stub On TT : Threadolet 1A0RG TA For Stub On branch, reinforcing pad shall be installed when required by stress analysis results. Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 9 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TS TS TS TS B 3 TS TS TS TS B B 4 TS TS TS TS SO B B 6 TS TS TS TS SO SO B B 8 TS TS TS TS SO SO SO B B 10 TS TS TS TS SO SO SO SO B B 12 TS TS TS TS SO SO SO SO SO B B 14 TS TS TS TS SO SO SO SO SO SO B B 16 TS TS TS TS SO SO SO SO SO SO SO B B 18 TS TS TS TS SO SO SO SO SO SO SO SO B B 20 TS TS TS TS SO SO SO SO SO SO SO SO SO B B 24 TS TS TS TS SO SO SO SO SO SO SO SO SO SO B B 26 TS TS TS TS SO SO SO SO SO SO SO SO SO SO SO B B 28 TS TS TS TS SO SO SO SO SO SO SO SO SO SO SO SO B B 30 TS TS TS TS SO SO SO SO SO SO SO SO SO SO SO SO SO B B 32 TS TS TS TS SO SO SO SO SO SO SO SO SO SO SO SO SO SO B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee S : SW Equal or Reducing Tee SO : Stub On TS : Sockolet 1A1R, 1A1RH, 1A3R, 1A3RH, 1A3RU, 1B1R TB For Stub On branch, reinforcing pad shall be installed when required by stress analysis results. Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 10 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TS TS TS TS B 3 TS TS TS TS B B 4 TS TS TS TS B B B 6 TS TS TS TS SO B B B 8 TS TS TS TS SO SO B B B 10 TS TS TS TS SO SO SO B B B 12 TS TS TS TS SO SO SO SO B B B 14 TS TS TS TS SO SO SO SO SO B B B 16 TS TS TS TS SO SO SO SO SO SO B B B 18 TS TS TS TS SO SO SO SO SO SO SO B B B 20 TS TS TS TS SO SO SO SO SO SO SO SO B B B 24 TS TS TS TS SO SO SO SO SO SO SO SO SO B B B 26 TS TS TS TS SO SO SO SO SO SO SO SO SO SO B B B 28 TS TS TS TS SO SO SO SO SO SO SO SO SO SO SO B B B 30 TS TS TS TS SO SO SO SO SO SO SO SO SO SO SO SO B B B 32 TS TS TS TS SO SO SO SO SO SO SO SO SO SO SO SO SO B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee S : SW Equal or Reducing Tee SO : Stub On TS : Sockolet 1A3RS, 1A3RSU TC For Stub On branch, reinforcing pad shall be installed when required by stress analysis results. Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 11 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TS TS TS TS B 3 TS TS TS TS B B 4 TS TS TS TS B B B 6 TS TS TS TS R B B B 8 TS TS TS TS R R B B B 10 TS TS TS TS R R R B B B 12 TS TS TS TS R R R R B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee R : Nozzle Weld With Reinforcing Pad S : SW Equal or Reducing Tee TS : Sockolet 1A6RS, 1A6RSU TD Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 12 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TW TW TW TW B 3 TW TW TW TW B B 4 TW TW TW TW B B B 6 TW TW TW TW TW B B B 8 TW TW TW TW TW TW B B B 10 TW TW TW TW TW TW B B B B 12 TW TW TW TW TW TW R B B B B 14 TW TW TW TW TW TW R R B B B B 16 TW TW TW TW TW TW R R R B B B B 18 TW TW TW TW TW TW R R R R B B B B 20 TW TW TW TW TW TW R R R R R B B B B 24 TW TW TW TW TW TW R R R R R R B B B B 26 TW TW TW TW TW TW R R R R R R R B B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee R : Nozzle Weld With Reinforcing Pad S : SW Equal or Reducing Tee TW : Weldolet 3A1R TE Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 13 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TS TS TS TS B 3 TS TS TS TS B B 4 TS TS TS TS B B B 6 TS TS TS TS TW B B B 8 TS TS TS TS TW TW B B B 10 TS TS TS TS TW TW R B B B 12 TS TS TS TS TW TW R R B B B 14 TS TS TS TS TW TW R R R B B B 16 TS TS TS TS TW TW R R R R B B B 18 TS TS TS TS TW TW R R R R R B B B 20 TS TS TS TS TW TW R R R R R R B B B 24 TS TS TS TS TW TW R R R R R R R B B B 26 TS TS TS TS TW TW R R R R R R R R B B B 28 TS TS TS TS TW TW R R R R R R R R R B B B 30 TS TS TS TS TW TW R R R R R R R R R R B B B 32 TS TS TS TS TW TW R R R R R R R R R R R B B B 34 TS TS TS TS TW TW R R R R R R R R R R R R B B B 36 TS TS TS TS TW TW R R R R R R R R R R R R R B B B 38 TS TS TS TS TW TW R R R R R R R R R R R R R R B B B 40 TS TS TS TS TW TW R R R R R R R R R R R R R R R B B B 42 TS TS TS TS TW TW R R R R R R R R R R R R R R R R B B B 44 TS TS TS TS TW TW R R R R R R R R R R R R R R R R R B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 42 44 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee R : Nozzle Weld With Reinforcing Pad S : SW Equal or Reducing Tee TS : Sockolet TW : Weldolet 3A1RH, 3A3R, 3A3RH, 3A3RS, 3B1R, 3B3R, 6A1R, 6B1R TF Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 14 OF 20 HEADER SI ZE 1/2 N 3/4 N N 1 N N N 1 N N N N 2 N N N N N 3 TT TT TT TT TT B 4 TT TT TT TT TT B B 6 TT TT TT TT TT B B B 8 TT TT TT TT TT TW B B B 10 TT TT TT TT TT TW B B B B 12 TT TT TT TT TT TW TW B B B B 14 TT TT TT TT TT TW TW B B B B B 16 TT TT TT TT TT TW TW B B B B B B 18 TT TT TT TT TT TW TW TW B B B B B B 20 TT TT TT TT TT TW TW TW B B B B B B B 24 TT TT TT TT TT TW TW TW B B B B B B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee N : NPT Equal or Reducing Tee TT : Threadolet TW : Weldolet 1A3RL TG Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 15 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TS TS TS TS B 3 TS TS TS TS B B 4 TS TS TS TS B B B 6 TS TS TS TS TW B B B 8 TS TS TS TS TW TW B B B 10 TS TS TS TS TW TW TW B B B 12 TS TS TS TS TW TW TW TW B B B 14 TS TS TS TS TW TW TW TW B B B B 16 TS TS TS TS TW TW TW TW TW TW B B B 18 TS TS TS TS TW TW TW TW TW TW TW B B B 20 TS TS TS TS TW TW TW TW TW TW TW TW B B B 24 TS TS TS TS TW TW TW TW TW TW TW TW TW B B B 26 TS TS TS TS TW TW TW TW TW TW TW TW TW TW B B B 28 TS TS TS TS TW TW TW TW TW TW TW TW TW TW TW B B B 30 TS TS TS TS TW TW TW TW TW TW TW TW TW TW TW TW B B B 32 TS TS TS TS TW TW TW TW TW TW TW TW TW TW TW TW TW B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee S : SW Equal or Reducing Tee TS : Sockolet TW : Weldolet 1K0R, 1K0RS, 9A1J, 9B1J, LN1N TH Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 16 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TS TS TS TS B 3 TS TS TS TS B B 4 TS TS TS TS B B B 6 TS TS TS TS BC B B B 8 TS TS TS TS BC BC B B B 10 TS TS TS TS BC BC B B B B 12 TS TS TS TS BC BC BC B B B B 14 TS TS TS TS BC BC BC B B B B B 16 TS TS TS TS BC BC BC B B B B B B 18 TS TS TS TS BC BC BC BC B B B B B B 20 TS TS TS TS BC BC BC BC B B B B B B B 24 TS TS TS TS BC BC BC BC BC B B B B B B B 26 TS TS TS TS BC BC BC BC BC B B B B B B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee BC : BW Reducing Tee with Concentric Reducer S : SW Equal or Reducing Tee TS : Sockolet 1C0RD, 3C0RD, 6C0RD, 9C0JF TJ Clad Pipe Class Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 17 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TS TS TS TS B 3 TS TS TS TS B B 4 TS TS TS TS B B B 6 TS TS TS TS TW B B B 8 TS TS TS TS TW TW B B B 10 TS TS TS TS TW TW B B B B 12 TS TS TS TS TW TW TW B B B B 14 TS TS TS TS TW TW TW B B B B B 16 TS TS TS TS TW TW TW TW B B B B B 18 TS TS TS TS TW TW TW TW TW B B B B B 20 TS TS TS TS TW TW TW TW TW TW B B B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee S : SW Equal or Reducing Tee TS : Sockolet TW : Weldolet 9K0J TL Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 18 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TS TS TS TS B 3 TS TS TS TS B B 4 TS TS TS TS B B B 6 TS TS TS TS B B B B 8 TS TS TS TS BC BC B B B 10 TS TS TS TS BC BC B B B B 12 TS TS TS TS BC BC BC B B B B 14 TS TS TS TS BC BC BC B B B B B 16 TS TS TS TS BC BC BC B B B B B B 18 TS TS TS TS BC BC BC BC B B B B B B 20 TS TS TS TS BC BC BC BC B B B B B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee BC : BW Reducing Tee with Concentric Reducer S : SW Equal or Reducing Tee TS : Sockolet 3K0R, 6K0R, LN3N TM Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 19 OF 20 HEADER SI ZE 1/2 S 3/4 S S 1 S S S 1 S S S S 2 TS TS TS TS B 3 TS TS TS TS B B 4 TS TS TS TS B B B 6 TS TS TS TS TW B B B 8 TS TS TS TS TW TW B B B 10 TS TS TS TS TW TW TW B B B 12 TS TS TS TS TW TW TW TW B B B 14 TS TS TS TS TW TW BC BC B B B B 16 TS TS TS TS TW TW BC BC BC B B B B 18 TS TS TS TS TW TW BC BC BC B B B B B 20 TS TS TS TS TW TW BC BC BC BC B B B B B 24 TS TS TS TS TW TW BC BC BC BC BC B B B B B 1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 24 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE B : BW Equal or Reducing Tee BC : BW Reducing Tee with Concentric Reducer S : SW Equal or Reducing Tee TS : Sockolet TW : Weldolet 6A3RS, 9A3J, 9A3JS, 9B3J TN Note : RUN DATE : '14. 04. 10 E D C B REV. MARK Branch Table 2013.11.14 2013.08.01 2013.07.19 2013.06.28 ISSUE DATE APPENDIX C GB090-2614-250-PI-SP-0002 ENGINEERING SPECIFICATION F J OBNO : SG2614 2014.04.10 PAGE 20 OF 20 HEADER SI ZE 1 * 1 * * 2 * * * 3 * * * * 4 * * * * * 6 * * * * * * 8 * * * * * * * 10 * * * * * * * * 12 * * * * * * * * * 14 * * * * * * * * * * 16 * * * * * * * * * * * 18 * * * * * * * * * * * * 20 * * * * * * * * * * * * * 24 * * * * * * * * * * * * * * 26 * * * * * * * * * * * * * * * 28 * * * * * * * * * * * * * * * * 30 * * * * * * * * * * * * * * * * * 32 * * * * * * * * * * * * * * * * * * 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 BRANCH SI ZE APPLICATION PIPING CLASS BRANCH CODE * : Free Branch 1F0R TO Manufacturer standard shall be applied. Note : RUN DATE : '14. 04. 10
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Appendix D Commodity Codes System
Contractors commodity codes system consists of two (2) letters representing piping items and other eleven (11) digits/letters of serials. (e.g. AA0000001002H)
Bulk valves also have their valve tag numbering system. (See Appendix C of GB090- 2614-250-PI-DS-0001)
Followings are two (2) letters representing piping items;
LETTERS ITEM
LETTERS ITEM AA PIPE ET PIPE+TUBE CONNECTOR AT TUBE EU TUBE CONNECTOR BA NIPPLE EV TUBE UNION TEE CD SADDLE FA FLANGE CE SPLIT CROSS FB BLIND FLANGE DA 90 ELBOW FC SPECTACLE BLIND DB 90 ELBOW SR FD BLANK & SPACER DC 45 ELBOW FF JACKET BLIND FLANGE DG TEE FK JACKET FLANGE DH SPLIT TEE FR REDUCING FLANGE DI LATERAL(45DEG) FY JACKET SPECTACLE BLIND DJ CROSS FZ JACKET BLANK & SPACER LZ 22.5 ELBOW DL ECC.REDUCER GA GASKET DM CON.REDUCER GK JACKET GASKET DP CAP GR REDUCING GASKET DQ ECC.SWAGE NA BOLT/NUT DR CON.SWAGE VA GATE VALVE DS SOCKOLET VB GLOBE VALVE DT THREDOLET VC CHECK VALVE DV LATROLET VL BALL VALVE DW WELDOLET VN NEEDLE VALVE DX NIPOLET VP PLUG VALVE EF FULL COUPLING VU BUTTERFLY VALVE EG HALF COUPLING WJ JACKET GATE VALVE EL PLUG WL JACKET CHECK VALVE EM UNION ELBOW WN JACKET PLUG VALVE EQ REDUCING UNION
WT REGULATING GLOBE VALVE
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a) Above is Commodity Code system List for SG-2614 defining description of Pipes & Piping components. b) Piping Components shall be selected based on description to match P&ID, layout, Vendor & Instrument interface requirements.
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Appendix E Additional Material Requirements
AMR Number M1 Material Carbon and low alloy steel
For all product forms : More stringent requirements as per applicable material standards or per applicable design codes are always governing
Hardness limit : N.A
Cold deformation>5% : Stress relieving heat treatment to be applied after deformation (temperature range 595C-650C, hold 1 hr per inch thickness)
Hot deformation : Normalizing heat treatment to be applied after deformation
Carbon equivalent : N.A
PWHT : N.A
Pipe material Carbon content 0.23% Hot finished (T>850C) or normalized Actual tensile strength Max. 585 N/mm2
Fitting material Carbon content 0.23% Normalized Actual tensile strength Max. 585 N/mm2
Plate material Carbon content 0.23% Normalized Actual tensile strength Max. 585 N/mm2
Forgings Carbon content 0.23%
Castings Carbon content 0.25%
Valve trim material
Bolting material
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AMR Number M2 Material Carbon and low alloy steel
For all product forms : More stringent requirements as per applicable material standards or as per applicable design codes are always governing.
Hardness limit : Base material 22HRC, HAZ (WPQ) 248 HV; weld deposit 200HB. Base material hardness requirements are only for not P-no.1 material
Cold deformation>5% : Stress relieving heat treatment to be applied after deformation (temperature range 595C-650C, hold 1 hr per inch thickness)
Hot deformation : Normalizing heat treatment to be applied after deformation
Pipe material Carbon content 0.23% Hot finished (T>850C) or normalized Additional requirements for plate are applicable in case of longitudinal welded pipe. Max. tensile strength 585N/mm2. Plate to be normalized CE 0.43% Sulphur content 0.010%
Fitting material If plate material is used, see plate material for requirements Carbon content 0.23% Additional requirements for plate are applicable in case of fittings fabricated from plate. Normalized Actual tensile strength Max. 585 N/mm2 CE 0.43% Sulphur content 0.010%
Plate material Carbon content 0.23% Ultrasonic examination acc. to EN10160 (1999) level S2/E2. Actual tensile strength Max. 585 N/mm2 Normalized CE 0.43% Sulphur content 0.002% Phosphorus 0.010% Forgings Carbon content 0.23% CE 0.43%
Castings Carbon content 0.25% CE 0.45%
Valve trim material All valve materials shall comply with the requirements of NACE Standards MR-0103
Bolting material Bolting materials shall comply with the requirements of NACE Standard MR-0103
Pipe made from plate material See requirements for plate material
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AMR Number M7 Material Carbon and low alloy steel
For all product forms : More stringent requirements as per applicable material standards or as per applicable design codes are always governing.
Hardness limit : Base material 22HRC, HAZ (WPQ) 248 HV; weld deposit 200HB. Base material hardness requirements are only for not P-no.1 material
Cold deformation>5% : Stress relieving heat treatment to be applied after deformation (temperature range 595C-650C, hold 1 hr per inch thickness)
Hot deformation : Normalizing heat treatment to be applied after deformation
PWHT : Post weld heat treatment applicable (temperature range 595C-650C, 1hr per inch thickness. holding time 1hr minimum)
Pipe material Carbon content 0.23% Hot finished (T>850C) or normalized Additional requirements for plate are applicable in case of longitudinal welded pipe. Max. tensile strength 585N/mm2. Plate to be normalized CE 0.43% Sulphur content 0.010%
Fitting material If plate material is used, see plate material for requirements Carbon content 0.23% Additional requirements for plate are applicable in case of fittings fabricated from plate. Normalized Actual tensile strength Max. 585 N/mm2 CE 0.43% Sulphur content 0.010%
Plate material Carbon content 0.23% Ultrasonic examination acc. to EN10160 (1999) level S2/E2. Actual tensile strength Max. 585 N/mm2 Normalized CE 0.43% Sulphur content 0.002% Phosphorus 0.010% Forgings Carbon content 0.23% CE 0.43%
Castings Carbon content 0.25% CE 0.45%
Valve trim material All valve materials shall comply with the requirements of NACE Standards MR-0103
Bolting material Bolting materials shall comply with the requirements of NACE Standard MR-0103
Pipe made from plate material See requirements for plate material
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