De-gumming Process / Removing of impurities and gums
Crude Oil Refining - Step 2 Neutralizations Process / removing of FFA
Continuous Transesterification Process Semi - Continuos -Batch Transesterification Process IKA Plants & Turnkey Systems Highly sophisticated designs, using IKA dispersing and mixing equipment. IKA - Process has been renowned the world over for many years as a manufacture of high-shear mixing and dispersing machines. IKA Engineering provides the capability to design and fabricate complete turnkey systems incorporating the IKA High-Shear technology. As a result, IKA plant programs are created to precession with engineering expertise.
Batch Agitation vs. Batch High-Shear Conventional batch agitation for the transesterification process takes between 2 4 hour per batch to convert the feedstock, methanol, and catalyst to methyl ester and glycerin. Precise designed batch high-shear mixer (not batch shear-pump mixer) accelerates the conventional batch mixing process down to 10 - 30 minutes depending of quality of refined oil, temperature, pressure and amount of methanol. For mixing tanks above 1000 Gal. a recirculation process with in-line mixer is recommended instead of top-entry mixer. Multiple sets of rotor and stator combined in one machine can adopt the process in max. two passes. High-shear mixers with up to tree sets of rotor/stator and flow-rates up to 1,500 GPM are available. In addition, these mixers can operate with tanks after tanks.
Batch Process vs. Inline Process Continuous flow processing is favored by larger facilities. Continuous flow facilities usually process at high temperatures and with Ultra-Shear to shorten the processing time and ensure highest quality. The equipment (e.g. biodiesel reactor, inline - high shear, centrifugal separators) for continuous flow processing does not usually require a lot of space, and it can be scaled-up to provide increased capacity without taking a corresponding increase of space. Current manufacturing status The leading oil refining manufactures have adopted the more cost effective in-line ultra shear process. The same manufactures are adopting this process within the new in-line transesterification process. More and more Bio-diesel producer realizing that the conventional batch agitation process is to time consuming and expensive.
Biodiesel Process Systems KA is a global company that manufactures in Wilmington, NC. IKA provides a complete line of batch, in-line high-shear mixing process equipment, and biodiesel reactors for a variety of applications in the Bio-Diesel, Ethanol and Petroleum-Oil industry, such as de- gumming, neutralization, bleaching, transesterification, esterification, water washing, wet- grinding of cellulose solid, catalyst reactions, and fuel-blending The comprehensive IKA program emphasizes on scale up from Laboratory to Processingplants, with applications for ultra-shear and high-shear mixing, dispersing, homogenizing, grinding, emulsifying, and particle size reduction IKA has a fully equipped testing facility for testing, and also has trial machines available for on- site testing in Wilmington, NC
1 GPM primary and secondary transesterification system (left) 1,500 GPM multiple stage biodiesel reactor (below)
Proven Technology for Biodiesel Production! Features of the BR Continuous capacity of 1 gpm, or optional 2 gpm Capacity is suitable for pilot plants or production Ultra High Shear mixer technology - used in reactions for over 50 years Two stage transesterification process ensures 100% conversion to M.E. & Glycerin Accurately meters the feedstock, methanol and catalyst with precision gear pumps and high accuracy mass flow meters Connect the inlets to supply tanks, and outlets to the separation process, and start producing biodiesel ! A Complete Line of IKA Systems are Available for Transesterification, as well as Degumming, Neutralization and Water Wash. BIOREAX System Capacities BR 2000/04 BR 2000/05 BR 2000/10 BR 2000/20 BR 2000/30 BR 2000/40 BR 2000/50 2 gpm 10 gpm 40 gpm 100 gpm 180 gpm 300 gpm 550
BIOREAX
Technical Specifications BR 2000/04 System Type: Transesterification Capacity: 1 or 2 gpm Classification: Class I, Div I, Grp D High Shear Mixers (2): IKA LP 2000/04 Number of Stages: 3 Wetted materials: Stainless Steel HP (each): 3 Sealing: Lip seal Pumps (6): Rotary Gear Wetted materials: Stainless Steel Sealing: Mag Drive Flow Meters (6): Coriolis / Mass Flow Wetted materials: Stainless Steel Piping: Seamless Tubing Material: Stainless Steel Base Frame: Two piece, stackable Material: Stainless Steel Controls: Optional Type: Automatic or Manual Enclosure: NEMA 12
Pricing BR 2000/4-T, Two Stage Transesterification, 1 gpm................... $109,000 Control Package for BR 2000/4, Fully Automatic........................... $49,000 Special Show Pricing Valid Through April 1, 2008 Options :BR 2000/4-T, Two Stage Transesterification, 2 gpm.................... On Request Crude Oil Refining - Degumming and Neutralization ..................... On Request Washing Process Two Stage Water Wash.................................. On Request Control Package Options: Manual, Refining, Wash, etc............... On Request