Diagnostics - Instrumentation

05–638
DIAGNOSTICS – COMBINATION METER
COMBINATION METER
057KA–02
HOW TO PROCEED WITH TROUBLESHOOTING

1 Vehicle Brought to Workshop
2 Customer Problem Analysis (See page 05–639)
3 Problem Symptom Confirmation (See page 05–647)
4 Circuit Inspection (See page 05–648 – 05–668)
5 Repair or Replace
6 Confirmation Test
7 End
2004 COROLLA (RM1037U)
Author: Date: 803

05–639
057KB–02
CUSTOMER PROBLEM ANALYSIS CHECK
COMBINATION METER Check Sheet

Inspector’s name:
Registration No.
Customer’s Name Registration Year
Frame No.
Date of Vehicle Km
Odometer Reading
Brought in Mile
Date Problem First Occurred
How Often Problem Occurs Continuous Intermittent ( Times a day)
Weather Fine Cloudy Snowy Other
Temperature Approx.
Malfunction in speedometer
Malfunction in tachometer
Gauge
Problem Symptom
Malfunction in fuel receiver gauge

Malfunction in water temperature receiver
gauge
Key unlock warning buzzer does not sound
Light auto–turn off warning buzzer does not sound

Buzzer
Malfunction in driver’s seat belt warning buzzer

All buzzers do not sound
I30045
Author: Date: 804

05–640
057KC–02
LOCATION
Combination Meter
Brake Fluid Level Warning Switch

Fuel Sender Gauge
Rear Door Courtesy

Switch
Front Door Courtesy Switch
Engine Room J/B, R/B

DOME Fuse
I32723
Author: Date: 805

05–641
ECM
Passenger Seat Belt Warning
Light Assembly
Key Unlock Warning

Switch
RH J/B
Transmission Control Switch

Center J/B
Parking Brake Switch
Instrument Panel J/B

GAUGE Fuse
AM1 Fuse Front Seat Belt Inner Belt
(Passenger’s)
Separate Type Front Seat

Cushion Pad
Front Seat Belt Inner
Belt (Driver’s)
I32724
Author: Date: 806

05–642
I30037
Author: Date: 807

05–643
18
28
2
BEAM–
13
17
DOOR
20 14
I/F I/F
6
TURN L
24
TURN R
8 I/F 25
30 I/F
5
9 I/F
26 4
CPU
19 I/F
LCD
OUTSIDE TEMP
D–BELT
1 LCD
7 I/F ODO/TRIP
22 SPEED
FUEL WRN
TACHO
11 I/F FUEL
12 I/F
TEMP
16 I/F
BUZZER
10
CHG
31 32
CHK E/G
33
O/D OFF
3
36 BRAKE
35
WASHER LEVEL (Canada)
34
37 ABS
OIL P
21
39 AIR BAG
CRUISE
23
I32739
Author: Date: 808

05–644
Terminal No. Wire harness side

1 Ground (Signal Ground)
C9 2 Ground (Power Ground)
3 ECM
4 GAUGE Fuse
5 DOME Fuse
6 Front Passenger Seat Belt Warning Indicator
7 Fuel sender gauge
8 ECM
9 Skid Control ECU (w/ ABS), Vehicle Speed Control Sensor (w/o ABS)
10 Cruise Control ECU, ECM
11 Buckle Switch RH
12 Buckle Switch LH
13 Ground
14 HEAD RH UPR Fuse
15 –
16 Unlock Warning Switch
17 Driver Side Courtesy Switch
18 Tail Relay (USA), Combination Switch (Canada)
19 ECM
20 Except Driver Side Courtesy Switch
21 Engine Oil Pressure Switch
22 Fuel sender gauge
23 Cruise Control ECU
24 Turn Signal Flasher
25 Turn Signal Flasher
26 Ambient Temperature Sensor
28 Rheostat
30 Ambient Temperature Sensor
31 Alternator
32 GAUGE Fuse
33 ECM
34 Washer Level Sensor (Canada)
35 Brake Fluid Level Warning Switch
36 Skid Control ECU with Actuator (w/ ABS), Ground (w/o ABS)
37 Skid Control ECU with Actuator (w/ ABS), Ground (w/o ABS)
38 –
39 Airbag Sensor Assembly
40 –
Author: Date: 809

05–645
057KD–04
TERMINALS OF ECU
C9
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
I32850
Terminals No. (Symbols) Wiring Color Condition STD Voltage (V)

1 ↔ Body ground
(SIGNAL EARTH ↔ Body BR Constant Continuity
ground)
2 ↔ Body ground
(POWER EARTH ↔ Body W–B Constant Continuity
ground)
3 ↔ Body ground
LG O/D off indicator light ON → OFF Below 1V → 10 – 14 V
(O/D ↔ Body ground)
4 ↔ Body ground
R–W Ignition switch OFF or ACC → ON Below 1V → 10 – 14 V
(IG1+ ↔ Body ground)
5 ↔ Body ground
L–W Constant 10 – 14 V
(+B ↔ Body ground)
6 ↔ Body ground
L Passenger seat belt warning ON → OFF Below 1V ↔ 10 – 14 V
(P–BELT OUT ↔ Body ground)
7 ↔ Body ground
Y Fuel level is full → empty Below 1V → 4 – 7 V
(FUEL ↔ Body ground)
8 ↔ Body ground
Y–R Ignition switch ON Pulse generation
(TEMP ↔ Body ground)
9 ↔ Body ground
W–G Ignition switch ON and slowly turn drive wheel Below 1 V ↔ 10 – 14 V
(SP IN ↔ Body ground)
10 ↔ Body ground
V–W Ignition switch ON and slowly turn drive wheel Below 1 V ↔ 10 – 14 V
(4P OUT ↔ Body ground)
Ignition switch ON and passenger seat belt buckle switch ON
Below 1 V
11 ↔ Body ground (Belt unfastened)
L W
L–W
(P BELT SW ↔ Body ground) Ignition switch ON and passenger seat belt buckle switch OFF
10 – 14 V
(Belt fastened)
Ignition switch ON and driver seat belt buckle switch ON (Belt
Below 1 V
12 ↔ Body ground unfastened)
G Y
G–Y
(D BELT SW ↔ Body ground) Ignition switch ON and driver seat belt buckle switch OFF (Belt
10 – 14 V
fastened)
13 ↔ Body ground
W–B Hi beam indicator light ON → OFF Below 1V → 10 – 14 V
(BEAM– ↔ Body ground)
14 ↔ Body ground
R Constant 10 – 14 V
(BEAM+ ↔ Body ground)
Author: Date: 810

05–646
16 ↔ Body ground Ignition key inserted Below 1 V

L B
L–B
(KEY SW ↔ Body ground) No ignition key inserted 10 – 14 V
17 ↔ Body ground
R–W Driver door opened → closed Below 1V → 10 – 14 V
(D DOOR ↔ Body ground)
18 ↔ Body ground
G Tail light switch OFF → ON Below 1V → 10 – 14 V
(ILL+ ↔ Body ground)
19 ↔ Body ground
B Engine running Pulse generation
(TACHO ↔ Body ground)
20 ↔ Body ground
(EXCEPT D DOOR ↔ Body R Passenger door opened → closed Below 1V → 10 – 14 V
ground)
21 ↔ Body ground
W Oil pressure warning light ON → OFF Below 1V → 10 – 14 V
(OIL P ↔ Body ground)
22 ↔ Body ground
BR Constant Continuity
(FUEL EARTH ↔ Body ground)
23 ↔ Body ground
G–R Ignition switch ON and cruise indicator light ON → OFF Below 1V → 10 – 14 V
(CRUISE ↔ Body ground)
24 ↔ Body ground
G–B Left turn indicator light OFF → ON Below 1V → 10 – 14 V
(TURN L ↔ Body ground)
25 ↔ Body ground
G–Y Right turn indicator light OFF → ON Below 1V → 10 – 14 V
(TURN R ↔ Body ground)
26 ↔ 30
(OUT SIDE TEMP+ ↔ OUT B – B–L Outside temperature at +25C (77F) 1.6 – 1.8KΩ
SIDE TEMP–)
28 ↔ Body ground
W–R Ignition switch On and light control rheostat volume minimum No voltage
(ILL– ↔ Body ground)
31 ↔ Body ground
Y Discharge indicator light OFF → ON Below 1V → 10 – 14 V
(CHG– ↔ Body ground)
32 ↔ Body ground
B–O Ignition switch OFF → ON Below 1V → 10 – 14 V
(IG2 ↔ Body ground)
33 ↔ Body ground
R–Y Malfunction indicator light ON → OFF Below 1V → 10 – 14 V
(CHK ENG ↔ Body ground)
34 ↔ Body ground
(WASHER LEVEL ↔ Body * L–W Washer level indicator light ON → OFF Below 1V → 10 – 14 V
ground)
35 ↔ Body ground
(BRAKE LEVEL SW ↔ Body R–W Ignition switch ON and brake fluid level warning light ON → OFF Below 1V → 10 – 14 V
ground)
36 ↔ Body ground
R Brake warning light ON → OFF 4 – 8 V → Below 1V
(EBD ↔ Body ground)
37 ↔ Body ground
W–R ABS warning light ON → OFF 4 – 8 V → Below 1V
(ABS ↔ Body ground)
39 ↔ Body ground
B–Y A/B warning light ON → OFF Below 1V → 6 – 11 V
(A/B ↔ Body ground)
*: Canada
Author: Date: 811

05–647
057KE–02
PROBLEM SYMPTOMS TABLE

Symptom Suspect Area See page
3. Fuse
Entire combination meter does not operate. 4. Wire–harness and connector 05–648
5. Combination meter assembly
1. Brake system
Malfunction in speed meter. 2. Wire–harness and connector 05–650
1. ECM
Malfunction in tacho meter. 2. Wire–harness and connector 05–653
1. Fuel sender gauge
Malfunction in fuel receiver gauge. 2. Wire–harness and connector 05–655
1. ECM
Malfunction in water temperature gauge. 2. Wire–harness and connector 05–657
1. Front door courtesy switch
”Key unlock warning bozzer” or ”Light auto turn off warning buzz- 2. Key unlock warning switch
05–659
er” does not operate. 3. Wire–harness and connector
1. Driver seat belt buckle switch

Driver seat belt warning buzzer does not sound. 2. Wire–harness and connector 05–663
1. Front seat inner belt assembly
2. Separate type front seat cushion pad
Seat belt warning lamp for front passenger seat does not flash. 05–663
4. Passenger seat belt warning light assembly
1. Fuse
Malfunction in clock. 2. Wire–harness and connector 05–666
3. Clock assembly
1. Fuse
The ambient temperature does not display. 2. Wire–harness and connector 05–668
3. Ambient temperature sensor
Author: Date: 812

05–648
DIAGNOSTICS – COMBINATION METER 057T2–02
ENTIRE COMBINATION METER DOES NOT OPERATE
WIRING DIAGRAM
Instrument Panel J/B Combination Meter
RH J/B
1 IG1 Relay GAUGE 2 22 16 4
IA IG 3B 3B C9 IG1
W 5 3 R–W R–W
2
IF
B–Y 1 2 Center J/B
7 4 20 19 5
IC IL 4C 4C C9 +B
L–W L–W L–W
21 18 2
4B 4B C9 POWER
W–B
4 EARTH
IF
W–B
12 AM1 1
IF IB
W
I10 Ignition Switch

W–B
2 1
IG1 AM1
Engine Room J/B, R/B

1
1C
1 ALT A
2 1
1D A J6
DOME 1 FL MAIN J/C
1 2 1 1A
B
Battery IE
I32767
INSPECTION PROCEDERE
1 CHECK FUSE
(a) Check that continuity exists of DOME fuse.

(b) Check that continuity exists of GAUGE fuse.
(c) Check that continuity exists of AM1 fuse.
NG REPLACE FUSE
OK
Author: Date: 813

05–649
2 INSPECT COMBINATION METER ASSY
(a) Check continuity.

(1) Disconnect the ”C9” connector from combination
meter assy.
(2) Check continuity between terminal C9–2 of com-
bination meter assy connector and body ground.
OK: Continuity exists
POWER
EARTH I32115
(b) Check voltage.

(1) Disconnect the ”C9” connector from combination
meter assy.
(2) Measure voltage between terminal C9–5 of com-
bination meter assy connector and body ground.
Voltage: 10 – 14 V
(3) Turn the ignition switch to ON.
(4) Measure voltage between terminal C9–4 of com-
IG1
+B bination meter assy connector and body ground.
I32115
Voltage: 10 – 14 V
NG REPAIR OR REPLACE HARNESS OR
CONNECTOR
OK
CHECK AND REPLACE COMBINATION METER ASSY
Author: Date: 814

05–650
DIAGNOSTICS – COMBINATION METER 057KG–04
MALFUNCTION IN SPEEDOMETER
WIRING DIAGRAM
Vehicle Speed Sensor Combination Meter
3 4 9
(*1) (*1)
SP1 V1 II2 C9 SP IN
W–G W–G W–G
Skid Control ECU

with Actuator
17 14
(*2) (*2)
SP1 S1 IA6
W–G W–G
*1: w/o ABS
*2: w/ ABS
I32764
INSPECTION PROCEDURE
1 CHECK COMBINATION METER ASSY
(a) Remove the combination meter assy with connector still

connected.
(b) Check voltage.
(1) Jack up either of the front wheels.
(2) Shift the shift lever to neutral.
SP IN (4) Measure the voltage between terminals C9–9 of
combination meter assy and body ground when
I30040 front wheel is turning slowly.
Standard voltage:
Voltage is generated intermittently.
10 – 14V
0
Turn the wheel
Author: Date: 815

05–651
Result:
A B C
OK NG (w/ ABS) NG (w/o ABS)
B Go to step 2
C Go to step 3
2 CHECK OBD II SCAN TOOL OR HAND–HELD TESTER
(a) Check output value of skid control ECU.

(1) Connect the hand–held tester to DLC3.
(2) Turn the ignition switch to ON and push the hand–held tester main switch ON.
(3) Select the DATA LIST mode on the hand–held tester.
(4) Check that there is no difference between the speed value output from the speed sensor dis-
played by the hand–held tester and the speed value displayed by the speedometer when driving
the vehicle.
OK: There is almost no difference from the displayed speed value.
NG GO TO BRAKE SYSTEM
OK
REPAIR OR REPLACE HARNESS OR CONNECTOR
Author: Date: 816

05–652
3 INSPECT SPEEDOMETER SENSOR
(a) Check voltage.

(1) Shift the shift lever to neutral.
(2) Jack up either of the front wheel.
(4) Measure voltage between terminals 3 and 2 of
speed sensor when the front wheel is turning slowly.
Standard voltage:
Voltage is generated intermittently.
I31248
10 – 14V
0
Turn the wheel
NG CHECK AND REPLACE SPEEDOMETER

SENSOR
OK
Author: Date: 817

05–653
DIAGNOSTICS – COMBINATION METER 057KH–02
MALFUNCTION IN TACHOMETER
WIRING DIAGRAM
ECM Combination Meter
5 19
TACH E6 C9 TACHO
B
I32725
1 READ VALUE OF HAND–HELD TESTER
(a) Check output value of ECM.

Mesurement Item / Range
Item Condition Specified Condition
(Display)
Engine Speed /
ENGINE SPD With Engine Idling 650 – 750rpm
Min.: 0 rpm, Max.: 16,383rpm
NG GO TO ENGINE CONTROL SYSTEM
OK
Author: Date: 818

05–654
(REFERENCE) INSPECTION USING OSCILLOSCOPE

(a) Check the input signal waveform.
(1) Remove the combination meter assy with connec-
tors still connected.
(2) Connect the oscilloscope to the terminals C9–19 of
combination meter assy and body ground.
TACHO
(3) Start engine.
(4) Check the signal waveform.
I30040 Item Contents
Tool setting 10 V/ DIV, 20 ms/ DV
Vehicle condition Engine idle speed
E50835 OK CHECK AND REPLACE COMBINATION METER

ASSY
NG
3 CHECK HARNESS AND CONNECTOR(BETWEEN ECM AND COMBINATION

METER ASSY)
(a) Remove the combination meter.

(b) Check the continuity between terminals 5 (TACH) of ECM and C9–19 of combination meter connector.
Standard: There is continuity.
CONNECTOR
OK
CHECK AND REPLACE ECM
Author: Date: 819

05–655
DIAGNOSTICS – COMBINATION METER 057KJ–02
MALFUNCTION IN FUEL RECEIVER GAUGE
WIRING DIAGRAM
F10
Fuel Pump Combination Meter
Fuel Sender
13 22
BR BR
ID2 C9 FUEL
2 3
EARTH
5 7
Y Y
ID2 C9 FUEL
I32726
1 INSPECT FUEL SENDER GAGE ASSY
(a) Disconnect the connector fuel sender gauge.

(b) Check the float position between E and F and measure
the resistance between terminals 2 and 3 of the connec-
tor. Check that the resistance value changes continuous-
ly.
3 2 1 Standard:
Float level Float position mm (in.) Resistance (Ω)
F 64.5 (2.53) 3 (0.12) 15.0 1
e–3–1–B E51362 1/2 11.6 (0.45) 3 (0.12) 54.7 3
E 52.7 (2.07) 3 (0.12) 107.0 1
12mm 1/2
(0 in.) NG REPLACE FUEL SENDER GAGE ASSY
E
I32082
OK
Author: Date: 820

05–656
2 CHECK HARNESS AND CONNECTOR(BETWEEN FUEL SENDER GAGE AND

COMBINATION METER ASSY)

CONNECTOR
OK
Author: Date: 821

05–657
DIAGNOSTICS – COMBINATION METER 057KI–02
MALFUNCTION IN WATER TEMPERATURE RECEIVER GAUGE
WIRING DIAGRAM
ECM Combination Meter
14 8
THWO E5 C9 TEMP
Y–R
I32725
1 READ VALUE OF HAND–HELD TESTER
(a) Check output value of ECM.

Mesurement Item /Range
Item Condition Specified Condition
(Display)
Coolant Temperature /
COOLANT TEMP After Warming Up 80 – 95C (176 – 203F)
Min.: –40C, Max.: 140C
NG GO TO ENGINE CONTROL SYSTEM
OK
Author: Date: 822

05–658
(REFERENCE) INSPECTION USING OSCILLOSCOPE

(a) Check the input signal waveform.
(1) Remove the combination meter with connectors still
connected.
(2) Connect the oscilloscope to the terminals C9–8 of
combination meter assy and body ground.
(3) Start engine.
TEMP
(4) Check the signal waveform.
I32114 Item Contents
Tool setting 5 V/ DIV, 100 ms/ DV
Vehicle condition Ignition switch ON
I32122 OK CHECK AND REPLACE COMBINATION METER

ASSY
NG
3 CHECK HARNESS AND CONNECTOR(BETWEEN ECM AND COMBINATION

METER ASSY)
(a) Remove the combination meter.

(b) Check the continuity between terminals 14 (THWO) of ECM and C9–8 of combination meter connector.
Standard: There is continuity.
CONNECTOR
OK
CHECK AND REPLACE ECM
Author: Date: 823

05–659
WARNING BUZZER DOES NOT SOUND (KEY REMINDER

WARNING, LIGHT REMINDER WARNING)
WIRING DIAGRAM
Combination Meter
RH J/B
U1 15 14
Unlock Warning SW 4A 4A
L–B(*1) L–B(*1)
16
1 C9 KEY SW
W–B 2 L–B(*2)
Integration Relay 3 17
DCTY 5 IL C9 D–DOOR
R–W
1
ID
R–W
A
J6
J/C
D4 1
Door Courtesy SW
IE (Driver’s Side)
*1: w/ Door Lock Control
*2: w/o Door Lock Control
I32381
1 CHECK BUZZER
(a) Check that all of the warning buzzers sound.

A B
Some buzzers sound No buzzer sounds
B CHECK AND REPLACE COMBINATION METER

ASSY
Author: Date: 824

05–660
2 INSPECT FRONT DOOR COURTESY LAMP SWITCH ASSY(See Page 65–7)
NG REPLACE FRONT DOOR COURTESY LAMP

SWITCH ASSY
OK
3 INSPECT UN–LOCK WARNING SWITCH ASSY(See Page 05–682)
NG REPLACE UN–LOCK WARNING SWITCH ASSY
OK
4 CHECK HARNESS AND CONNECTOR(BETWEEN UN–LOCK WARNING SWITCH

AND COMBINATION METER ASSY)

CONNECTOR
OK
5 CHECK HARNESS AND CONNECTOR(BETWEEN COURTESY LAMP SWITCH AND

COMBINATION METER ASSY)

CONNECTOR
OK
Author: Date: 825

05–661
SEAT BELT WARNING LAMP FOR DRIVER’S SEAT DOES NOT

OPERATE
WIRING DIAGRAM
B6
Buckle SW LH
Airbag Sensor Assy Seat Position Sensor Combination Meter
11
2
LBE+ A12 G LBE+
3 1 12
3
LSP+ A12 4 LSP+ L IG1 C9 D–BELT SW
G–W G–Y G–Y
4
LSP– A12 5 LSP– LBE– 1
R–B W–B
J7 RH J/B
J/C 11 15 2
A
3A 3A IG1
W–B W–B
IG
I32384
1 CHECK COMBINATION METER ASSY
(a) Ground terminal C9–12 on the combination meter side.

(b) Check that the warning lightlights up.
OK: Warning light lights up.
D BELT SW
NG CHECK AND REPLACE COMBINATION METER
I30040 ASSY
OK
Author: Date: 826

05–662
2 INSPECT FRONT SEAT INNER BELT ASSY LH
(a) Disconnect the front seat inner belt assy.

(b) Check continuity front seat inner belt assy.
Belt condition Terminal Specified condition
Belt unfastend 1–2 Continuity
Belt fastend 1–2 No continuity
I30985 NG REPLACE FRONT SEAT INNER BELT ASSY LH
OK
Author: Date: 827

05–663
DIAGNOSTICS – COMBINATION METER 057KM–04
SEAT BELT WARNING LAMP FOR FRONT PASSENGER’S SEAT

DOES NOT FLASH
WIRING DIAGRAM
F7
Front Passenger Seat Combination Meter
RH J/B Belt Warning Light
22 11 6
1 3
to GAUGE Fuse 3B 3B B LAPL C9 P–BELT OUT
R–W R–W L
Buckle SW RH
Airbag Sensor Assy Occupant Detection Sensor
8 3 11
RBE+ A14 2 BMR ODS 3 IG1 C9 P–BELT SW
B B L–W L–W
4
WS+
B
1
E
W–B
RH J/B J7
4 14 11 J/C
IG1 3A 3A A
W–B W–B
IG
I32383
Author: Date: 828

05–664

OK Go to step 3
P BELT SW
I30040
NG
2 INSPECT PASSENGER SEAT BELT WARNING LAMP ASSY

P–BELT OUT
I30040 NG CHECK AND REPLACE PASSENGER SEAT

BELT WARNING LAMP ASSY
OK
3 INSPECT FRONT SEAT INNER BELT ASSY RH
(a) Check continuity.

(1) Disconnect the front seat inner belt assy.
(2) Check the continuity in between terminals 1 and 2
of front seat inner belt assy RH.
OK:
Condition Continuity
Seat belt is fastened Continuity
Seat belt is unfastened No continuity
I32727
NG CHECK AND REPLACE FRONT SEAT INNER
BELT ASSY RH
OK
Author: Date: 829

05–665
4 INSPECT SEPARATE SEAT TYPE FRONT SEAT CUSHION PAD
Connector (a) Disconnect the separate type front seat cushion pad.
(b) Check continuity separate type front seat cushion pad.
Press Sear condition Terminal Specified condition
Released 1–2 No continuity
Pressed 1–2 Continuity
Released
I30048
NG CHECK AND REPLACE SEPARATE SEAT TYPE

FRONT SEAT CUSHION PAD
OK
REPAIR OR REPLACE HARNESS AND CONNECTOR
Author: Date: 830

05–666
MALFUNCTION IN CLOCK
WIRING DIAGRAM
Clock
TAIL Relay (USA) 3

Combination SW (Canada) G
RH J/B
11 18
2
3A 3A
W–B W–B
10 5
4
3A 3A
GR 1
GR
8 CIG 6
IF IF
I10 Ignition SW
1 AM1 12
1 3
IB IF
W W AM1 ACC L–R
Center J/B
7 4 20 16
IC IL 4C 4C
L–W L–W
L–W
A Engine Room J/B, R/B
J7 DOME
J/C 2 1
1
1 ALT 1 FL MAIN
2 1 1A
1C
B
IG Battery
I32382
1 INSPECT FUSE
(a) Check the continuity in CIG fuse.

(b) Check the continuity in DOME fuse.
NG REPLACE FUSE
OK
Author: Date: 831

05–667
2 INSPECT HARNESS OR CONNECTOR
(a) Check voltage.

(1) Remove the clock assy with connector still con-
nected.
(2) Measure voltage between terminal 1 (+B) of clock
assy connector and body ground.
Standard voltage: 10 – 14 V
(3) Turn the ignition switch to ACC.
+B E ILL ACC
(4) Measure voltage between terminal 4 (ACC) of clock
I32727 assy connector and body ground.
Standard voltage: 10 – 14 V
(b) Check continuity.
(1) Check continuity Between terminal 2 (E) of clock
assy connector and body ground.
OK: Continuity exists
CONNECTOR
OK
REPLACE CLOCK ASSY
Author: Date: 832

05–668
DIAGNOSTICS – COMBINATION METER 057KO–04
THE AMBIENT TEMPERATURE DOES NOT DISPLAY
WIRING DIAGRAM
Combination Meter
3 26
IA6 C9 OUT SIDE TEMP+
B B
1 A7
Ambient
Temperature
2 Sensor
10 30
IA6 C9 OUT SIDE TEMP–
B–L B–L
I37764
Author: Date: 833

05–669
1 INSPECT OUTER AMBIENT TEMPERATURE SENSOR
(a) Remove cooler (ambient temp. sensor) thermistor.

(b) Measure resistance between terminals 1 and 2 of cooler
(ambient temp. sensor) thermistor connector at each tem-
perature.
1 2 Resistance:
at 0 C (0 F) : 9.097 – 9.701 kΩ
at 25 C (77 F) : 2.725 – 2.865 kΩ
HINT:
I30487 As the temperature increases, the resistance decreases.
Resistance:
Resistance (kΩ)
Temperature (C)
I30156
NG REPLACE OUTER AMBIENT TEMPERATURE

SENSOR
OK
2 CHECK HARNESS AND CONNECTOR

CONNECTOR
OK
Author: Date: 834

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05–638

DIAGNOSTICS – COMBINATION METER

HOW TO PROCEED WITH TROUBLESHOOTING

2 Customer Problem Analysis (See page 05–639)

3 Problem Symptom Confirmation (See page 05–647)

4 Circuit Inspection (See page 05–648 – 05–668)

2004 COROLLA (RM1037U)

Author: Date: 803

CUSTOMER PROBLEM ANALYSIS CHECK

COMBINATION METER Check Sheet

Customer’s Name Registration Year

How Often Problem Occurs Continuous Intermittent ( Times a day)

Weather Fine Cloudy Snowy Other

Malfunction in fuel receiver gauge

Key unlock warning buzzer does not sound

Light auto–turn off warning buzzer does not sound

Malfunction in driver’s seat belt warning buzzer

2004 COROLLA (RM1037U)

Author: Date: 804

Brake Fluid Level Warning Switch

Rear Door Courtesy

Front Door Courtesy Switch

Engine Room J/B, R/B

2004 COROLLA (RM1037U)

Author: Date: 805

Key Unlock Warning

Transmission Control Switch

Parking Brake Switch

Instrument Panel J/B

Separate Type Front Seat

2004 COROLLA (RM1037U)

Author: Date: 806

2004 COROLLA (RM1037U)

Author: Date: 807

2004 COROLLA (RM1037U)

Author: Date: 808

Terminal No. Wire harness side

2004 COROLLA (RM1037U)

Author: Date: 809

Terminals No. (Symbols) Wiring Color Condition STD Voltage (V)

2004 COROLLA (RM1037U)

Author: Date: 810

16 ↔ Body ground Ignition key inserted Below 1 V

2004 COROLLA (RM1037U)

Author: Date: 811

PROBLEM SYMPTOMS TABLE

1. Driver seat belt buckle switch

2004 COROLLA (RM1037U)

Author: Date: 812

ENTIRE COMBINATION METER DOES NOT OPERATE

I10 Ignition Switch

Engine Room J/B, R/B

(a) Check that continuity exists of DOME fuse.

Author: Date: 813

2 INSPECT COMBINATION METER ASSY

(a) Check continuity.

(b) Check voltage.

CHECK AND REPLACE COMBINATION METER ASSY

2004 COROLLA (RM1037U)

Author: Date: 814

Vehicle Speed Sensor Combination Meter

Skid Control ECU