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CONTENT HINDI
CHAPTER 5 - UNDERFRAME Page 24 of 31
WAGON MAINTENANCE MANUAL
Fig. 5.14 IRS COVERED WAGON UNDERFRAME
(MG FOUR WHEELER)
1. SOLE BAR
2. LONGITUDINAL BAR
3. MIDDLE BAR SHORT
4. LONGITUDINAL BAR
5. CROSS BAR
6. HEAD STOCK PRESSING
200X76X7.5
200X76X7.5
200X76X7.5
200X76X7.5
200X76X7.5
1
5
6
3
2
4
r; r =r +r= rr-r =+-r
(-r r| rr r|rrr rr-rr)
CONTENT HINDI
CHAPTER 5 - UNDERFRAME Page 25 of 31
WAGON MAINTENANCE MANUAL
FIG. 5.15
UNDERFRAME BOGIE WAGON (TYPE MBTPX)
1. SOLE BAR
2. HEAD STOCK PRESSING
4. LONGITUDINAL BAR
6. CROSS BAR
250X82X9
250X82X9
250X82X9
HEAD STOCK PRESSING
1
3
4
2
8 THICK PRESSING
66
1945 OVER SIDE SILL
8 THICK PRESSING
647 355
ISMC 125 WITH WEB THICKNESS 6 mm
PROFILE TO SUIT ISMC 250 WEB THICKNESS 9 mm
ISMC 250 WITH WEB THICKNESS 9 mm
65
82
2
5
0
=+-r rrr| rr-r ir+r -r r| c| r| +=r
CONTENT HINDI
CHAPTER 5 - UNDERFRAME Page 26 of 31
WAGON MAINTENANCE MANUAL
1753
7
7
5
585
FIG 5.16
IRS EIGHT WHEELER UNDERFRAME MBTPZ TANK WAGON
1945 OVER SIDE SILL
8 THICK PRESSING
647 355
ISMC 125 WITH WEB THICKNESS 6 mm
PROFILE TO SUIT ISMC 250 WEB THICKNESS 9 mm
ISMC 250 WITH WEB THICKNESS 9 mm
65
82
2
5
0
1. SOLE BAR
2. CENTRAL LONGITUDINALS
4. HEAD STOCK PRESSING
6. CROSS BAR
125X66X6
304X82X9
250X82X9
1475 CRS
2
3
1
4
C
L
r; r =r ra r|rrr rr-rr =+-r (-r r| c| r| r= c+ rr-r)
CONTENT HINDI
CHAPTER 5 - UNDERFRAME Page 27 of 31
WAGON MAINTENANCE MANUAL
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CONTENT HINDI
CHAPTER 5 - UNDERFRAME Page 28 of 31
WAGON MAINTENANCE MANUAL
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CONTENT HINDI
CHAPTER 5 - UNDERFRAME Page 29 of 31
WAGON MAINTENANCE MANUAL
FIG 5.19.2 REINFORCEMENT PLATE
INCLINATION TO SUIT BOTTOM GUSSET
BOTTOM GUSSET
RADIUS TO SUIT BOTTOM GUSSET
1
/
4
"
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X X X X X X
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FIG. 5.19.1 CRACK IN LONGITUDINAL CHANNEL WEB
AT WELDED JOINT OF BOTTOM GUSSET PLATE
LONGITUDINAL (10"X3.5"X 24.46 lb CHANNEL)
ARRESTER HOLE 3/8"DIA
BOTTOM GUSSET
REINFORCEMENT PLATE
CRACK
3
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CONTENT HINDI
CHAPTER 5 - UNDERFRAME Page 30 of 31
WAGON MAINTENANCE MANUAL
515. REPAIR AND MAINTENANCE IN SICKLINE & ROH DEPOT
Thorough inspection of underframe is to be carried out. Major repairs as well as all
defects and deficiencies that come to the notice must be given meticulous and
thorough attention. The following work is to be carried out:
Buffer sub assemblies and draw gear should be within prescribed minimum
and maximum dimensions
Ensure that the buffers are not dead i.e. the springs have not become
ineffective otherwise all the buffing load will have to be directly taken by the
underframe members leading to extensive damage.
Head stock, sole bars and diagonal members to be repaired.
For stocks having chronic failure of the main members, action to be taken to
strengthen these members. In order to increase the rigidity of the joints, cast
steel/fabricated knees and brackets to be provided.
All the rivets, specifically of axle guard, scroll irons, head stock and knees
joining the main members, are checked for looseness
REPAIR PROCEDURE
1. Lift wagon and run out bogie
2. Drill arrester hole as shown in fig 19.1
3. Gouge crack to "U" or "V" groove (included angle for "V" groove should be
60 -70 ) up to arrester hole
4. If gusset plate butt weld is cracked or defective, gouge weld to expose sound
metal and reweld. Weld reinforcement to exceed 1/16".
0 0
FIG 5.19.3 PATCHING OF LONGITUDINAL
6
5/8" DIA RIVETS
POSITION OF CRACK
(MORE THAN 3")
EXISTING RIVET HOLES OF BOLSTER PRESSING
TO BE UTILISED FOR PATCH RIVETS
3 / "
max
1
2
ARRESTER
HOLE
20 MINIMUM
+
+
C
L
CONTENT HINDI
CHAPTER 5 - UNDERFRAME Page 31 of 31
WAGON MAINTENANCE MANUAL
In case of a horizontal crack, it is drilled at both ends. The cracked portion is
gouged out and welded. In case of vertical cracks, patching is done to
strengthen the cracked portion.
Repairs to head stock to be done as given in para 506.
Repairs to diagonals and cross bars to be done as given in para 507.
Repairs to sole bars to be done as given in para 508.
516. REPAIR & MAINTENANCE IN WORKSHOP DURING
POH/NPOH
Thorough inspection of underframe is to be carried out. Major repairs as well as all
defects and deficiencies that come to the notice must be given meticulous and
thorough attention.
In addition to the work indicated in Para 515, the following work is to be
carried out in workshops during POH/NPOH :-
Inspection of underframe, as given in para 504, to be done for
i. Rivets
ii. Cracks
iii. Alignment
The diagonal distance between the axle guard centres is checked for finding
out if the underframe has retained its overall alignment or has become skew.
The cleaning and de-rusting of the underframe and its fittings.
Repairs to floor plate as given in para 509.
Underframe of brake van as given in para 510.
Underframe of Bogie wagon as given in para 511.
MG four wheeler and Bogie wagons underframe as given in para 512 & 513.
Paint underframe as per Spec. G-72 (Rev.1) read with latest amendment.
CONTENT HINDI