DVD Home Cinema System: Service Manual

DVD HOME CINEMA SYSTEM
SERVICE MANUAL
MODEL: HT806PM
(HT806PM, SD86TM-S, SH86TM-C, SD86SM-S, SH85TM-W)
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.
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P/NO : AFN75474450 MARCH, 2011
Website http://biz.lgservice.com
Internal Use Only
1-1
CONTENTS
SECTION 1 ........ SUMMARY
SECTION 2 ........ ELECTRICAL
SECTION 3 ........ CABINET & MAIN CHASSIS
SECTION 4 ........ MECHANISM (DP-16T)
SECTION 5 ........ REPLACEMENT PARTS LIST
1-2
SECTION 1
SUMMARY
CONTENTS
SERVICING PRECAUTIONS .......................................................................................................................... 1-3
ESD PRECAUTIONS ....................................................................................................................................... 1-5
SERVICE INFORMATION FOR EEPROM .................................................................................................... 1-6
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS ........................................................................... 1-7
SPECIFICATIONS ............................................................................................................................................ 1-8
1-3
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
Storage in conductive bag
Drop impact
NEVER look directly at the laser beam, and dont allow
contact with fingers or other exposed skin.
Magnet
How to hold the pick-up
Conductive Sheet
Cotton swab
Pressure
Pressure
1-4
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M )
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Resistor
(1 M )
Conductive
Sheet
Resistor
(1 M )
Armband
1-5
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-6
NAME
OPT 1
OPT 2
OPT 3
OPT 4
OPT 5
OPT 6
OPT 7
OPT 8
OPT 9
OPT A
DETECT NEW EEPROM
(OPTION EDIT SCREEN)
HEX
51
00
C5
A4
00
09
80
00
BE
08
SERVICE INFORMATION FOR EEPROM
POWER ON
DVD LOGO Status (NO Disk status)
Remote control
Pause key1472 in order.
Press number 0~9, Press character
A~F (1~6 for a while)
Use arrow key ( ) to
move to appropriate position and
make changes
Press pause key once
Change will be applied when power
OFFON.
1-7
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS
1. How to update AUDIO MICOM program.
[Update using CD]
1. Change the filename to download as HT806_(Version).HEX. Only upper cases are permitted.
ex) HT806 : HT806_1010160.HEX
2. Copy the file to the root folder of a CD and burn it.
3. Insert the CD to the SET, and move to the DVD function.
Then the upgrade process will be started with the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with Complete message.
[Update using USB]
1. Change the filename to download as HT806_(Version).HEX. Only upper cases are permitted.
ex) HT806 : HT806_1010160.HEX
2. Copy the file to the root folder of USB storage.
3. After Home-menu is displayed on Screen of SET, Put the USB into the SET.
4. If the upgrade process is complete, the set will be rebooted with Complete message.
2. How to update DVD program.
[Update using CD]
1. Copy DVD program(ex: LG_HT906LD1_Version.Rom) to Root folder of CD, and burn it.
ex) P:LG_HT906LD1_1010160..Rom
2. Insert the CD to the SET, then after a while the CD tray will be opened with upgrade information on
the screen.
3. Remove the CD, and press PLAY key in remote controller.
4. Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.
[Update using USB]
1. Copy DVD program(ex: LG_HT906LD1_Version.Rom) to Root folder of the formatted USB and burn it.
ex) P:\LG_HT906LD1_1010160.Rom
2. After Home-menu is displayed on Screen of SET, Put the USB into the SET.
3. Remove the USB, press "PLAY" key of the remote controller.
4. Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.
1-8
GENERAL
Power requirements AC 200 - 240 V, 50/ 60 Hz
Power consumption 95 W
Dimensions (W x H x D) 360 x 62.5 x 312.3 mm without foot
Net Weight (Approx.) 2.8 kg
Operating temperature 41 F to 95 F (5 C to 35 C)
Operating humidity 5 % to 90 %
Bus Power supply (USB) DC 5 V 500 mA
INPUTS/ OUTPUTS
VIDEO OUT 1.0 V (p-p), 75 , sync negative, RCA jack x 1
COMPONENT VIDEO OUT (Y) 1.0 V (p-p), 75 , sync negative, RCA jack x 1,
(Pb)/(Pr) 0.7 V (p-p), 75 , RCA jack x 2
HDMI OUT (video/audio) 19 pin (HDMI standard, Type A), HDMI version : 1.2A
ANALOG AUDIO IN 2.0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R) x 1
DIGITAL IN (OPTICAL) 3 V (p-p), Optical jack x 1
PORT. IN 0.5 Vrms (3.5 mm stereo jack)
AMPLIFIER
Stereo mode 141 W + 141 W (3 at 1 kHz)
Surround mode
Front 141 W + 141 W (3 at 1 kHz)
Center 141 W (3 at 1 kHz)
Surround 141 W + 141 W (3 at 1 kHz)
Subwoofer 145 W (3 at 60 Hz)
TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
AM Tuning Range 522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz
SPECIFICATIONS
1-9
FRONT SPEAKER
Type 2 way 3 speaker
Impedance Rated 3
Input Power 141 W
Max. Input Power 282 W
Net Dimensions (W x H x D) 200 x 550 x 200 mm
Net Weight 1.34 kg
REAR SPEAKER
Impedance Rated 3
Input Power 141 W
Net Dimensions (W x H x D) 150 X 266 X 150 mm
Net Weight 0.74 kg
CENTER SPEAKER
Impedance Rated 3
Input Power 141 W
Net Weight 1.04 kg
PASSIVE SUBWOOFER
Type 1 Way 1 speaker
Impedance Rated 3
Input Power 145 W
Net Weight 5.52 kg
Design and specifications are subject to change without notice.
1-10
MEMO
2-1
SECTION 2 ELECTRICAL
CONTENTS
DIGITAL DISPLAY & MEDIA TRAINING MASTER ..................................................................................... 2-2
1. DISTORTED PICTURE ........................................................................................................................... 2-2
2. NO PICTURE .......................................................................................................................................... 2-7
3. PICTURE COLOR ................................................................................................................................. 2-12
4. NOISE/AUDIO PROBLEMS .................................................................................................................. 2-14
5. MISCELLANEOUS ................................................................................................................................ 2-17
ONE POINT REPAIR GUIDE ........................................................................................................................ 2-26
1. NO POWER PROBLEM (HIGH VOLTAGE) ......................................................................................... 2-26
2. NO AUDIO SPEAKER (25 V / 30 V) ..................................................................................................... 2-27
3. NO POWER PROBLEM (3.7 VA) ......................................................................................................... 2-28
4. VFD DOESNT DISPLAY ...................................................................................................................... 2-29
5. NO POWER PROBLEM ....................................................................................................................... 2-30
6. SPEAKER NO AUDIO OUTPUT .......................................................................................................... 2-31
7. USB NO DETECT ................................................................................................................................. 2-32
8. NO POWER PROBLEM ....................................................................................................................... 2-33
9. NO BOOTING ....................................................................................................................................... 2-34
10. DISC NO READING .............................................................................................................................. 2-35
11. NO VIDEO OUTPUT COMPOSITE ...................................................................................................... 2-36
12. NO VIDEO OUTPUT COMPONENT .................................................................................................... 2-37
13. NO BOOTING ....................................................................................................................................... 2-38
ELECTRICAL TROUBLESHOOTING GUIDE ............................................................................................. 2-39
1. SMPS BOARD ...................................................................................................................................... 2-39
2. POWER KEY BOARD .......................................................................................................................... 2-41
3. FRONT BOARD .................................................................................................................................... 2-42
4. NO AUDIO CHECK ............................................................................................................................... 2-43
5. NO VIDEO CHECK ............................................................................................................................... 2-45
6. HDMI NO AUDIO/VIDEO CHECK ........................................................................................................ 2-46
7. SYSTEM OPERATION FLOW .............................................................................................................. 2-47
8. TEST & DEBUG FLOW ........................................................................................................................ 2-48
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING .................................................. 2-54
1. SYSTEM 27 MHZ CLOCK,RESET,FLASH R/W SIGNAL .................................................................... 2-54
2. SDRAM CLOCK .................................................................................................................................... 2-55
3. VIDEO PART-1 (100% FULL COLOR-BAR) ........................................................................................ 2-56
4. VIDEO PART-2 (100% FULL COLOR-BAR) ........................................................................................ 2-57
5. HDMI PART .......................................................................................................................................... 2-58
6. SERVO OPEN/CLOSE SIGNAL ........................................................................................................... 2-59
WIRING DIAGRAM ........................................................................................................................................ 2-67
BLOCK DIAGRAM ......................................................................................................................................... 2-69
CIRCUIT DIAGRAMS .................................................................................................................................... 2-71
1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 2-71
2. MPEG CIRCUIT DIAGRAM .................................................................................................................. 2-73
3. SERVO CIRCUIT DIAGRAM ................................................................................................................ 2-75
4. I/O CIRCUIT DIAGRAM ........................................................................................................................ 2-77
5. MICOM CIRCUIT DIAGRAM ................................................................................................................ 2-79
6. I/O JACK CIRCUIT DIAGRAM .............................................................................................................. 2-81
7. PWM CIRCUIT DIAGRAM .................................................................................................................... 2-83
8. AMP CIRCUIT DIAGRAM ..................................................................................................................... 2-85
9. FRONT AND POWER KEY CIRCUIT DIAGRAM ................................................................................. 2-87
10. FRONT JACK CIRCUIT DIAGRAM ...................................................................................................... 2-89
CIRCUIT VOLTAGE CHART ........................................................................................................................ 2-91
PRINTED CIRCUIT BOARD DIAGRAMS .................................................................................................... 2-95
1. MAIN & AMP P.C. BOARD ................................................................................................................... 2-95
2. SMPS P.C. BOARD .............................................................................................................................. 2-99
3. FRONT P.C. BOARD .......................................................................................................................... 2-101
4. POWER KEY P.C. BOARD ................................................................................................................ 2-101
5. FRONT JACK P.C. BOARD ................................................................................................................ 2-101
2-2
DIGITAL DISPLAY & MEDIA TRAINING MASTER
Objective: To provide clear and concise guidelines for customer service agents to handle calls on
box goods calls.
1. DISTORTED PICTURE
1-1. Lines on Picture
Distorted picture refers to the customer getting video, but there is a problem with the video.
What cables is
the customer using to
connect the DVD?
NO
YES
Determine what cables the customer is using to connect
the DVD to the TV and if connected properly. Refer to OM for
connections. Tighten any loose cables. Make sure the customer
is not connecting a DVD to VCR.
Copy protection can distort the picture on older DVD models.
Is the TV set
to the correct input?
NO
YES
Make sure the TV is on the correct input.
Turn TV off, then on to determine input.
Video when using composite, or component.
DVI when using DVI, and HDMI when using HDMI.
Do lines appear when
watching multiple discs?
NO
YES
One disc displaying the issue is a problem with the disc.
Multiple discs displaying the problem could indicate the DVD lens
needs to be cleaned. Recommend the customer use a lens
cleaner on the DVD. A lens cleaner is available at any local
electronics retailer.
watching a TV program?
NO
YES
Lines appearing when watching a TV program indicates
an issue with the display. If the TV program is fine,
then connect the DVD to another input on the display to
determine if the problem is following the DVD.
Do lines appear
when the DVD is
connected to another TV?
NO
YES
Connect the DVD to another TV and play a disc.
No lines during disc play back indicates a problem with the first TV.
Please refer to the owners manual for instructions on how to
connect the DVD to a TV. If the DVD has a problem on the
second TV, then see service chart for service information.
Has the customer tried
another set of cables?
NO
Have the customer try another set of cables. A bad cable can
also cause video problems. Test the cable with another device to
the TV to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-3
What cables is the customer
using to connect the DVD?
NO
YES
Determine what cables the customer is using to connect the DVD to
the TV and if connected properly. Refer to OM for connections.
Tighten any loose cables. Make sure the customer is not connecting a
DVD to VCR or DVD. Copy protection can distort
the picture on older VCR models.
Is the TV set to
the correct input?
NO
YES
Make sure the TV is on the correct input. Turn TV off,
then on to determine input. Video when using composite,
or component. DVI when using DVI, and HDMI when using HDMI.
Do ghosting appear when
NO
YES
needs to be cleaned. Recommend the customer use a lens cleaner
on the DVD. A lens cleaner is available at any local electronics retailer.
NO
YES
Ghosting appearing when watching a TV program indicates an
issue with the display. If the TV program is fine, then connect
the DVD to another input on the display to determine
if the problem is following the DVD.
Does ghosting
appear when the DVD is
NO
YES
Connect the DVD to another TV and play a disc.
No ghosting during disc play back indicates a problem with the first TV.
Please refer to the owners manual for instructions on how to
connect the DVD to a TV. If the DVD has a problem on the second TV,
then see service chart for service information.
NO
1-2. Ghost Picture
2-4
NO
YES
Tighten any loose cables. Make sure the customer is not connecting
a DVD to VCR. Copy protection can distort
Is the TV set to
the correct input?
NO
YES
then on to determine input. Video when using composite,
Does rolling appear when
NO
YES
Does rolling appear when
NO
YES
Rolling appearing when watching a TV program indicates
an issue with the display. If the TV program is fine, then connect
the DVD to another input on the display to determine if the problem
is following the DVD.
Does rolling appear
when the DVD is connected to
another TV?
NO
YES
Connect the DVD to another TV and play a disc. No lines during disc
playback indicates a problem with the first TV.
Please refer to the owners manual for instructions on how to connect the
DVD to a TV. If the DVD has a problem on the second TV,
NO
Have the customer try another set of cables. A bad cable can also
cause video problems. Test the cable with another device to the TV
to also determine if the TV is bad. If DVD is problem,
1-3. Rolling Picture
2-5
NO
YES
Tighten any loose cables.
Make sure the customer is not connecting a DVD.
Copy protection can distort the picture on older VCR models.
Is the TV set to
the correct input?
NO
YES
Make sure the TV is on the correct input. Turn TV off, then on
to determine input. Video when using composite, or component.
Does shaking appear when
NO
YES
Does shaking appear when
NO
YES
Shaking appearing when watching a TV program indicates an issue with
the display. If the TV program is fine, then connect the DVD to another
input on the display to determine if the problem is following the DVD.
Does shaking appear
another TV?
NO
YES
Connect the DVD to another TV and play a disc. No shaking during
disc play back indicates a problem with the first TV. Please refer to
the owners manual for instructions on how to connect the DVD to a TV.
If the DVD has a problem on the second TV,
NO
1-4. Shaky Picture
2-6
NO
YES
a DVD to VCR. Copy protection can distort
Is the TV set to
the correct input?
NO
YES
then on to determine input. Video when using composite, or component.
Does blurriness appear when
NO
YES
needs to be cleaned. Recommend the customer use a lens cleaner on
the DVD. A lens cleaner is available at any local electronics retailer.
Does blurriness appear when
NO
YES
Blurriness appearing when watching a TV program indicates an
issue with the display. If the TV program is fine, then connect
the DVD to another input on the display to determine if the problem
is following the DVD.
Does blurriness appear
another TV?
NO
YES
Connect the DVD to another TV and play a disc. No blurriness
during disc play back indicates a problem with the first TV.
Please refer to the owners manual for instructions on how to connect
the DVD to a TV. If the DVD has a problem on the second TV,
NO
Have the customer try another set of cables.
A bad cable can also cause video problems. Test the cable with another
device to the TV to also determine if the TV is bad. If DVD is problem,
1-5. Blurry Picture
2-7
2. NO PICTURE
2-1. Black Screen
The entire screen is black.
Does the DVD on-screen
menu appear?
NO
YES
Make sure the customer did not select 480i resolution in the menu
of the DVD HTS if using HDMI connections. Change resolution on
upconversion DVD HTS by pushing the resolution button of the remote
controller. HDMI dont support 480i resolution.
NO
YES
DVD to VCR. Copy protection can distort
Is the TV set to
the correct input?
NO
YES
Is the customer able to
watch TV programming?
NO
YES
If the customer is not able to watch television then he may have a
problem with his television, especially if the cable signal comes
through on a different input. If the customer can not get a TV program,
then he still may have a problem with the particular input on his TV.
Can the customer connect
the DVD to another TV?
NO
YES
Have the customer connect the DVD to another TV in order to
determine if the problem is the DVD or the TV. Refer to the OM for
connections assistance. If the DVD works on the second TV,
then the customer has a problem with his TV.
NO
also cause video problems. Test the cable with another device to the TV
to also determine if the TV is bad. If DVD is problem,
2-8
menu appear?
NO
YES
NO
YES
Determine what cables the customer is using to connect the DVD
to the TV and if connected properly. Refer to OM for connections.
Is the TV set to
the correct input?
NO
YES
Make sure the TV is on the correct input.
Turn TV off, then on to determine input. Video when using composite,
NO
YES
NO
YES
NO
cause video problems. Test the cable with another device to
2-2. Blue Screen
The entire screen is a solid blue color.
2-9
menu appear?
NO
YES
NO
YES
Is the TV set to
the correct input?
NO
YES
NO
YES
If the customer is not able to watch television then he may
have a problem with his television, especially if the cable signal comes
NO
YES
NO
2-3. Snowy Screen
A snowy picture is when black and white dots are all over the screen.
2-10
menu appear?
NO
YES
Make sure the customer did not select 480i resolution in the
menu of the DVD HTS if using HDMI connections. Change resolution on
NO
YES
a DVD to VCR or DVD to DVD Recorder.
Copy protection can distort the picture on older VCR models.
Is the TV set to the
correct input?
NO
YES
NO
YES
NO
YES
NO
Have the customer try another set of cables. A bad cable
can also cause video problems. Test the cable with another device to
2-4. No Signal
A no signal message appears on the screen of the display.
2-11
Is the customer using a
digital cable connection?
NO
YES
Customers using an DVI, or HDMI cable connection need to set the
resolution on the product above 480I. HDMI,
DVI connections can not process a 480I resolution.
They can only process a 480P, 720P, 1080I, or 1080P resolution.
Is the customer using an
analog cable connection?
NO
YES
Make sure the customers simultaneously connecting analog component
cable with HDMI cable. And then If Copy Protected Disc is playing back,
analog component output is no picture. Only when the analog output is
480I, you can see the picture. In case of No Copy Protected Disc,
you can see the picture regardless of the resolution.
Is the display
HDCP compliant?
NO
YES
Make sure the display is HDCP compliant when using a DVI or
HDMI connection. A lack of HDCP compliancy on the display may
cause an invalid format or format not supported message to appear.
It can also cause a copy protection OSD to appear.
Has the customer tried the
device on another display?
NO
YES
Ask the customer to connect the device to another display.
If the device starts working, then the problem may be the original display.
The customer will need to troubleshoot the display. If the device
still does not work, then the problem may be the device or the cable.
another cable?
NO
Ask the customer to replace the cable between the device and display.
If the problem is corrected, then the problem was with the cable.
If the problem continues, then the device is the problem.
Set up service according to in warranty or out of warranty procedures.
2-5. Invalid Format or Format Not Supported
2-12
3. PICTURE COLOR
3-1. No Color
The video displays no color and only shows in black and white.
NO
YES
DVD to VCR. Copy protection can distort the picture on older VCR models.
correct input?
NO
YES
Make sure the TV is on the correct input according to the
connections in use. Video when using composite, or component.
Does color appear when
NO
YES
Make sure the discs the customer is using are compatible with the
DVD by checking playable discs in the owners manual.
Multiple discs displaying the problem indicates a problem with
the DVD HTS.
Does color appear when
NO
YES
If the cable or satellite programming is connected through
another input and the customer does not get color, the customer has a
problem with his television. If a TV program does have the color,
the problem may be the DVD HTS, the cables being used,
or the TV itself.
Does color appear
when the DVD is
NO
YES
Connect the DVD to another TV and play a disc. Good color during
disc play back indicates a problem with the first TV. Please refer to the
owners manual for instructions on how to connect the DVD to a TV.
If the DVD has a problem on the second TV, then see service chart for
service information.
NO
the TV to also determine if the TV is bad. If the DVD is the problem,
2-13
NO
YES
DVD to VCR. Copy protection can distort the picture on older VCR models.
correct input?
NO
YES
Make sure the TV is on the correct input according to the
connections in use. Video when using composite, or component.
Is color fine when watching
multiple discs?
NO
YES
Make sure the discs the customer is using are compatible with the DVD
by checking playable discs in the owners manual. Multiple discs
displaying the problem indicates a problem with the DVD HTS.
Is color fine when watching
a TV program?
NO
YES
If the cable or satellite programming is connected through another
input and the customer does not get color, the customer has a problem
with his television. If a TV program does have the color, the problem
may be the DVD HTS, the cables being used, or the TV itself.
Is color fine when the DVD is
NO
YES
Connect the DVD to another TV and play a disc. Good color during
disc play back indicates a problem with the first TV. Please refer to the
owners manual for instructions on how to connect the DVD to a TV.
If the DVD has a problem on the second TV, then see service
chart for service information.
NO
Have the customer try another set of cables. A bad cable
can also cause video problems. Test the cable with another device to
the TV to also determine if the TV is bad. If the DVD is the problem,
3-2. Poor Color
The color is poor. Examples would be washed out colors, colors bleeding into one another, or a solid tint to
a screen.
2-14
4. NOISE/AUDIO PROBLEMS
4-1. No Audio
The customer is not able to get audio.
NO
YES
Tighten any loose cables. Make sure the customer has audio cables
connected if using an HDMI to DVI adapter or video-only cables
(DVI, component, etc).
Is the customer
able to see video?
NO
YES
Make sure the customer has not routed video
and audio to separate inputs.
Does issue occur on
more than one disc?
NO
YES
Problem occurring on one disc indicates a problem with the disc.
Problem occurring on multiple discs could indicate a lens cleaner
is needed. The customer can purchase a lens cleaner at any
Problem occur when
watching TV program?
NO
YES
No audio from a TV program on a different channel or input means
there is a problem with the television.
If a TV program does have the audio, the problem may be the DVD HTS,
the cables being used, or the TV itself.
Does the problem occur
when DVD is connected to
another TV?
NO
YES
Audio is fine when the DVD is connected to another TV
indicates the problem is with the television.
Refer to the owners manual for assistance
with connecting DVD to another TV.
NO
cause audio problems. Test the cable with another device to
2-15
NO
YES
Tighten any loose cables. Make sure the customer has audio
cables connected if using an HDMI to DVI adapter or video-only cables
(DVI, component, etc).
Is the customer
able to see video?
NO
YES
Make sure the customer has not routed
video and audio to separate inputs.
Does issue occur on
more than one disc?
NO
YES
Problem occurring on one disc indicates a problem with the disc.
Problem occurring on multiple discs could indicate a lens cleaner
is needed. The customer can purchase a lens cleaner at any
Problem occur when
watching TV program?
NO
YES
Distorted audio from a TV program on a different channel or
input means there is a problem with the television. If a TV program
does have the audio, the problem may be the DVD HTS,
the cables being used, or the TV itself.
Does the problem occur
when DVD is connected to
another TV?
NO
YES
Audio is fine when the DVD is connected to another TV
indicates the problem is with the television.
Refer to the owners manual for assistance
with connecting DVD to another TV.
NO
also cause audio problems. Test the cable with another device to
4-2. Distorted Audio
The audio sounds muffled, scratchy, or the audio skips.
2-16
4-3. Humming/Clicking Noise
The unit is making a humming noise or a clicking noise.
Does the noise only
happen when a disc
is playing?
NO
YES
DVDs make a slight hum when playing discs.
A clicking noise or a noise interfering with audio may indicate a problem.
Try multiple discs. Multiple discs with the same issue means the
DVD may need service or be professionally cleaned.
Check DVD service for service instructions.
Does the noise happen
when the DVD is turned on?
NO
Check to see if a disc is inserted into the DVD and eject the disc.
A humming or clicking noise when the disc is not inserted
may be a cooling fan. Check OM to see if cooling fan is present.
If not, unit will need service. See DVD service for service instructions.
multiple tapes and discs?
NO
YES
YES
If the issue only shows up on one disc, then the problem is
with that disc. Have the customer try multiple tapes or discs.
If the issue happens on multiple discs and tapes,
then ask the customer to try a lens or a head cleaner.
Has the customer
NO
Ask the customer to connect the product to another TV.
If the issue persists, try another set of cables. If the issue still persists,
then the issue is with the unit. The unit will need service.
Arrange service following proper procedure.
How are the cables routed?
NO
Make sure cables are routed properly.
Make sure audio and video cables are routed to the same source
(if possible). Routed audio and video to separate products
can cause a bit of a delay between the devices as not all devices
will process audio and video signals at the same speed.
4-4. Audio/Video Out of Synch
The audio and video do not match up. People look to be talking, but their voices are delayed by a few seconds.
2-17
5. MISCELLANEOUS
5-1. No Power
The unit will not turn on.
Is the unit plugged in?
NO
YES
Make sure the unit is plugged into a surge protector or the wall.
Does the unit turn on
when the power button
is pressed on the unit?
NO
YES
See if the unit will turn on when the power button the unit is pressed.
If the unit turns on, then troubleshoot the remote control using
the Remote Control Not Working call flow.
Is the unit plugged into
a surge protector?
NO
YES
Make sure the surge protector is plugged into a wall outlet.
Also make sure the surge protector is turned on or does not
need to be reset due to a recent surge.
Does the unit work when
plugged into another outlet?
NO
YES
Test the unit in another outlet. If the unit works,
then the problem is the outlet where the unit was connected.
If the issue is the DVD, then set up service for DVD according to
DVD service guide.
Have there been any lightning
strikes or power outages?
NO
If DVD failed due to lightning strike or a power surge,
this is not covered by warranty. Follow guidelines
for service for a DVD out of warranty.
2-18
Is the disc inserted into
the DVD HTS properly?
NO
YES
Make sure the disc has been inserted into the DVD HTS properly.
The HTS can not read a disc inserted into the unit upside down.
What type of disc is
the customer using?
NO
YES
Determine the type of disc the customer is not able to play.
If the customer is using a store-bought movie DVD,
then please skip the next three questions.
If its a recorded disc, move onto the next question.
Did the customer burn
this disc in a DVD recorder?
NO
YES
Make sure the customer finalized the disc in the DVD recorder.
Make sure the type of disc the customer is using is compatible
with the DVD HTS. If the customer initialized a DVD-RW in VR mode,
make sure the owners manual has the RW logo to show
compatibility for the VR format.
the disc in a computer?
NO
YES
Make sure the customer burned a compatible format
(such as VCD, SVCD, or DivX). Make sure the file meets the
specifications required for the HTS to play the disc. Check the owners
manual for specifications. Disc may still not be compatible.
Refer customer to section of OM regarding burned discs.
multiple discs?
NO
One disc with the problem is a problem with the disc.
DVD HTSs can play scratched or dirty DVDs and not have any issues
during playback. Multiple discs with the issue can mean the lens
on the DVD HTS needs to be cleaned.
Recommend a lens cleaner. Service DVD if lens cleaner was used.
5-2. Disc Error
The unit displays disc error when a disc is inserted into the DVD HTS.
2-19
5-3. Unit Locks Up
Unit does not respond to any commands.
Does the unit respond to
the buttons on the unit?
NO
YES
If the unit will turn on or off with the button on the unit,
troubleshoot the remote control. Please refer to
Remote Control Not Working call flow.
Has the customer
reset the unit?
NO
If the unit does no respond to any buttons,
then reset the unit by unplugging it for 15 to 30 seconds.
If the unit does not respond after the reset,
arrange for service on the DVD.
Does the open/close button
on the unit work?
NO
YES
Press the open/close button on the unit. If the disc ejects,
troubleshoot the remote using the Remote Control
not working call flow.
Has the customer
reset the unit?
NO
Ask the customer to reset the unit by unplugging the unit
from the electrical outlet for 15 to 30 seconds. If the disc
remains stuck in the unit after the reset, the unit will need service.
5-4. Disc Stuck
A DVD disc is stuck in the unit.
2-20
Does the unit respond to
buttons on the front of the unit?
NO
YES
If the buttons on the front of the unit do not respond,
determine if the product has locked up or if the unit will not turn on.
The problem is not the remote control. Make sure the remote control is
the remote that goes with that particular model.
Does the remote control
any component?
NO
YES
Determine which product the remote is not working.
The customer may need to press the appropriate mode button
to make the remote operate another component. The remote may
even need to be programmed to the other component,
especially if the batteries were just changed.
Have the batteries
been changed?
NO
YES
Ask the customer to change batteries.
Make sure the batteries are new and fresh.
The batteries do not need to come from a spare battery drawer.
Do not mix used and new batteries.
Is the remote working at all?
NO
YES
YES
If the remote does not work anything, then walk the customer
through a remote drain. Remove the batteries from the remote control.
Then press and hold any button down for a minute.
This will drain the power out of the remote and reset it.
Universal remotes will have to be reprogrammed.
Does any remote
work the unit?
NO
If another remote works the unit, then follow
the procedure to FOC the customer a new remote.
If two remotes do not work the unit, the unit will need service.
Does the customer want to
program their remote?
NO
Please refer to the OM for instructions on how to
program remote to TV. Customer wants to program a remote
other than Zenith or LG, the customer will need to contact
the manufacturer of the remote control. Codes do not work,
remote is not compatible.
5-5. Remote Control Not Working
2-21
NO
YES
the customer using?
NO
YES
If the customer is using a store-bought DVD,
then please skip the next three questions.
If its a recorded disc, move onto the next question.
Did the customer burn this
disc in a DVD recorder?
NO
YES
NO
YES
specifications required for the HTS to play the disc.
Check the owners manual for specifications. Disc may still not be
compatible. Refer customer to section of OM regarding burned discs.
multiple discs?
NO
DVD HTSs can play scratched or dirty DVDs and not have
any issues during playback. Multiple discs with the issue can mean
the lens on the DVD HTS needs to be cleaned.
5-6. Will Not Play Disc
The unit will not play a disc when a disc is inserted into the HTS.
2-22
NO
YES
the customer using?
NO
YES
If the customer is using a store-bought DVD,
then please skip the next three questions. If its a recorded disc,
move onto the next question.
Did the customer burn this
disc in a DVD recorder?
NO
YES
NO
YES
specifications required for the HTS to play the disc.
Check the owners manual for specifications. Disc may still not be
compatible. Refer customer to section of OM regarding burned discs.
multiple discs?
NO
DVD HTSs can play scratched or dirty DVDs and not have
any issues during playback. Multiple discs with the issue can mean
the lens on the DVD HTS needs to be cleaned.
5-7. Disc Freezes or Skips
The audio and video freeze and skip during play back of a DVD disc.
2-23
5-8. Can Access Menu, but Not Play a Movie
The disc menu is displayed but the disc will not play.
Check the system information
screen of the DVD HTS.
NO
YES
Go into the system information screen of the DVD HTS.
To access this menu, bring up the main menu. Go to TV aspect,
highlight 16:9, press 1397139 and hit enter. If sold in the US,
this should be DVD region code 1 and DVD region code A.
In case of HD-DVD, there is no region code.
What is the region code of
the DVD disc?
NO
YES
If the region code of the DVD disc is not A, then the DVD disc
will not play on a HTS sold in the US. The HTS can play only
DVD discs labeled same as the rear of the unit.
Is the disc locking up on a
disclaimer screen when the
customer presses play?
NO
The disc locking up on a feature needs to be reported to Q&E.
See instructions on reporting problems to Q&E. For a work
around the problem, advise the customer to access the chapter list.
Start play back from chapter 1 to start the movie and avoid any
feature lock ups.
How do I report a problem to
Quality and Engineering?
NO
Get the micom version from the system information screen.
Get the ISBN number from the back of the DVD box cover
(the number under the barcode). Get the exact problem
the customer is describing Email this information to Matt Wedgman
so the issue can be reported to the factory.
5-9. Reporting a problem to Quality & Engineering
Reporting a problem that may require a firmware update to fix.
2-24
Is the movie wide screen
or full screen?
NO
YES
A full screen movie played on a wide screen TV will have bars
on the left and right side of the TV. The customer needs to
make sure they choose the appropriate type of movie
they want to view.
What is the aspect ratio
of the DVD disc being played?
NO
YES
If the aspect ratio is 1.33:1 then the movie is set up for full screen viewing.
Bars will appear on the left and right side of the screen if the TV is wide
screen. If the aspect ratio is 1.85:1 or 2.35:1, then there will be bars on
the top and bottom as that ratio is bigger than widescreen TVs (1.78:1).
What is the resolution
of the DVD HTS set at?
NO
YES
Try changing the resolution to 480p. 720p, 1080i and
1080p resolution require a widescreen aspect ratio which
means bars will be placed on the left and right side for
full screen movies.
What is the aspect ratio
of the television set at?
NO
Make sure the aspect of the television is set appropriately.
If the aspect ratio of the television is set at 4:3 when the TV
is wide screen, then a wide screen movie will show up as
letterbox with bars on the top and bottom and bars on the sides.
5-10. Aspect Ratio
The customer has bars on the top and bottom of the screen, the left and right of the screen, or both.
2-25
Is the disc
currently playing?
NO
YES
Ask the customer to press stop to stop the disc from playing.
Ask the customer to press the resolution button to change the resolution.
The DVD HTS will not change resolutions while the disc is playing.
Is the customer using
component (red, blue,
and green) cables?
NO
YES
Discs with copy protection will not upconvert above 480p
when using component cables. The component output does not have
HDCP (highbandwidth digital content protection) compliancy
which causes the DVD HTS to switch from 720p or 1080i to 480p.
any sort of adapter cable?
NO
YES
RGB to DVI or RGB to HDMI adapters will not upconvert.
RGB outputs and inputs are not HDCP compliant. If the customer
sees an error message about HDCP, this is the issue.
Copy protected discs will not upconvert
when HDCP is not found on the input or output.
an HDMI or DVI cable?
NO
YES
Regular discs can convert to 1080p over the HDMI output and
only the HDMI output. The TV has to have HDCP compliancy on
the HDMI input. The display has to accept the resolution
(480p, 720p, 1080i, or 1080p).
Is the customer using an
HDMI to DVI cable?
NO
YES
Some movie companies will not allow their discs to upconvert
past 480p. If only one disc poses a problem, then the issue is the disc.
The customer will need to try multiple discs.
multiple discs?
NO
One disc not upconverting means the disc may not upconvert.
Some movie companies will not allow their discs to upconvert.
If multiple discs display the issue, remove the disc and change
the resolution with no disc in the unit.
If resolution will not change, the unit needs service.
5-11. My Unit Wont Upconvert
The customer has a problem with getting the unit to change resolutions to 480p, 720p, 1080i, or 1080p.
2-26
ONE POINT REPAIR GUIDE
1. NO POWER PROBLEM (HIGH VOLTAGE)
No power problem occurs when you power on the unit.
1-1. Solution
Replace F901, BD901 on SMPS board.
1-2. How to troubleshoot (Countermeasure)
1) Fuse F901 Damage: Check fuse short or openand around components. --> Replace these.
2) Bridge Diode BD901 damage: Check the Bridge Diode short. --> Replace these.
1-3. Service hint (Any picture / Remark)
< SMPS board top view >
F901
BD901
2-27
2. NO AUDIO SPEAKER (25 V / 30 V)
2-1. Solution
Replace D955, IC901, PC902, IC953 and Q900, PC901 on SMPS board.
1) 25 V/ 30 V Abnormal: Check CN901 pin1, 2, 3 of SMPS board.
2) D955, IC901, PC902, IC953 and around components --> Replace these.
3) Another case if there is no VC supply for IC901, please replace Q900, PC901.
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label. Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
CN901
D955
IC953
PC902
IC901
Q900
PC901
2-28
3. NO POWER PROBLEM (3.7 VA)
3-1. Solution
Replace IC902, PC900, IC952 on SMPS board.
1) 3.7 VA Abnormal: Check CN902 pin1, 2 of SMPS board.
2) IC902, PC900, IC952 and around components. --> Replace these.
CN902
IC952
PC900
IC902
Check +3.7 V
2-29
4. VFD DOESNT DISPLAY
No VFD Display occurs when you power on the unit.
4-1. Solution
Replace Q952, ZD950, ZD951, FR950 on SMPS board.
1) FL+, FL-, VKK Abnormal: Check CN902 pin11, 12, 13 of SMPS board.
2) Q952, ZD950, ZD951, FR950 and around components. --> Replace these.
pin11(FL+) <--> pin12(FL-) : 3.3 V
pin13(VKK) : -24 V
CN902
ZD950,ZD951
Q952
FR950
2-30
5. NO POWER PROBLEM
5-1. Solution
Replace X100, IC105, IC101 on MAIN board.
1) Check X100(Crystal) --> If it does not oscillate, change X100.
2) Check IC105(Reset IC) --> If its output voltage is not more than +2.7 V, change IC105.
3) Check IC101((Micom IC).
--> After Power is ON if the pin63 of IC101 is not High, change IC101. But, the new Micom IC need to
write program.
4
< MAIN board top view >
IC101
X100
IC105
2-31
6. SPEAKER NO AUDIO OUTPUT
No audio output problem occurs when you power on the unit.
6-1. Solution
Reassemble AMP IC heat-sink, replace IC101 on MAIN board.
1) Reassemble AMP IC heat-sink (heat-sink screw must be assembled tightly).
2) Still NG, please check CN901 pin1, 2, 3 (25 V or 30 V).
3) If it is not appear VCC, change SMPS board.
4) After changing it, if VCC is still NG, check CN902 pin7 (P-CTRL).
5) CN902 pin7 VCC is not appear, change IC101 (Micom IC).
< SMPS board top view > < MAIN board top view >
CN902 CN901
AMP Heatsink
2-32
7. USB NO DETECT
When USB insert, USB no detect on the unit.
7-1. Solution
Resoldering FL500.
Replace IC500 on MAIN board.
Replace JK2D3 on FRONT JACK board.
1) Please check the soldering status of FL500 (Filter).
2) Still NG, Please check CN106 (9pin connector). --> pin8, 9 : 5.3 V
3) If it is ok, replace JK2D3 (USB Jack).
4) After changing it, if still NG, check IC500 (MPEG IC).
< MAIN board top view > < MAIN board bottom view >
< FRONT JACK board top view >
FL500
IC500
JK2D3
2-33
8. NO POWER PROBLEM
8-1. Solution
Resoldering SW901, reassemble CN931 on POWER KEY board.
1) Check SW901 pad status.
2) Check CN931.
< POWER KEY board top view >
2-34
9. NO BOOTING
When you turn on your set, it will display Hello or Please wait message continuously on front
panel, and it will not boot-up normally.
9-1. Solution
Replace X500 on MAIN board.
1) Please check the soldering status of 27 MHz crystal (X500).
2) Please check the frequency of 27 MHz crystal (X500).
3) If the crystal doesnt oscillate, replace X500.
4) After changing it, if the set is still not booting, replace MAIN Board.
X500
2-35
10. DISC NO READING
When you put in the disc to the set, it cant read the disc.
10-1. Solution
Re-insert FFC cable on MAIN board, replace MD Assembly.
1) Please check Disc region code if it is DVD.
2) Please check Connector MAIN board and MD assembly (2 FFC cables).
3) If two connectors is abnormal, re-insert the FFC cables.
4) If two cables is normal, change MD assembly.
5) If changed MD is abnormal, check IC400 (Motor IC).
CN400
CN401
2-36
11. NO VIDEO OUTPUT COMPOSITE
When you turn on your set, it will display no image but the device is working.
It cant just display analog image (Composite).
11-1. Solution
Replace C301, IC301, R325 on MAIN board.
1) Please check Analog Video output of JK301.
2) Please check IC301 Vcc33 (pin10) and analog input & output.
3) Please check output video signal on C301, IC301 pin14, R325.
R325,
IC301,
C301
2-37
12. NO VIDEO OUTPUT COMPONENT
When you turn on your set, it will display no image but the device is working.
It cant just display analog image (Component).
12-1. Solution
Replace C302 ~ C304, IC301, R322 ~ R324 on MAIN board.
1) Please check Analog Video out of JK301.
2) Please check IC301 Vcc33 (pin10) and analog input & output.
3) Please check output video signal on C302 ~ C304, IC301 pin11 ~ 13, R322 ~ R324.
R322~R324,
IC301,
C302~C304
2-38
13. NO BOOTING
When you turn on your set, it will just display function name (DVD / CD or USBetc) and it will
not boot-up normally.
13-1. Solution
Replace IC500, IC503, IC504 on MAIN board.
1) Please check IC500 pin44 (DVD Reset) when power on.
2) Please check IC500 Vcc12, Vcc33.
3) Please check IC504 interface with MPEG IC (IC500).
4) Please check IC503 interface with MPEG IC (IC500).
< MAIN board top view > < MAIN board bottom view >
IC500
IC504
IC503
2-39
ELECTRICAL TROUBLESHOOTING GUIDE
1. SMPS BOARD
YES
YES
YES
YES
No power.
Replace SMPS board.
Connect the open line.
Replace F901.
Check a 3.7 V lines short.
Replace PC901, Q900, IC901.
Check BD901 + to - pin impedance.
Replace PC900, IC902's components.
Check around IC901s components
(Short, Open).
Low impedance:
Replace IC901, BD901.
NO
NO
NO
NO
Check the AC
line pattern.
Check fuse F901.
Check C960
voltage (3.7 V).
Check
IC901 Vcc voltage
(14 V ~ 17 V).
YES
Check SMPS second part lines short.
Check main or AMP board short.
NO
Check C955
voltage (6.3 VA).
2-40
YES
YES
No sound.
Replace IC901 or
SMPS board.
Check no power list, AC input voltage.
Check AMP module short.
Replace PC902, IC953.
NO
NO
Check IC901
Vcc voltage (14 V ~ 17 V).
Check C962
voltage ( 25 V or 30 V).
2-41
2. POWER KEY BOARD
POWER cord insert.
Power key board ok.
Connect 2p Harness cable
(PN901).
Check MAIN
and SMPS board.
Turn power on?
When you press
power key, WELCOME
display ok?
CN931, PN901 cable
connection ok?
CN931 pin2 power ok?
NO
NO
NO
NO
YES
Check FRONT board.
YES
YES
2-42
Power on.
FRONT board ok.
YES
YES
Replace DIS901.
Replace IC901.
Check MAIN board.
Check SMPS board.
Replace VOL901.
Connect 18p FFC cable.
Check MAIN board.
Digitron(DIS901) ok?
YES
YES
YES
YES
YES
WELCOME
PLEASE WAIT Display
on VFD ok?
When you turn
the volume knob, count
is change?
NO
NO
NO
NO
NO
NO
NO
NO
CN907 cable
connection ok?
CN907 pin2, 3
signal ok?
CN907 pin7, 15, 16, 17
power ok?
CN907 pin9, 11, 13
data signal ok?
IC901
check ok?
3. FRONT BOARD
2-43
4. NO AUDIO CHECK
NO
CD/DVD Disc
or USB play.
Check IC500.
Check IC701, 702, 703.
Check IC602.
Check IC602.
Check AMP IC output
stage and JK701.
IC602
pin4, 5, 6, 7, 8
I2S input signal
ok?
IC701,
702, 703 pin28, 29, 36,
37, 44, 45, 52, 53 PWM
audio signal
output ok?
IC701,
702, 703
pin4, 5, 10, 11 PWM
input signal
ok?
IC602
pin33, 34, 36, 37, 38, 39,
41, 42 PWM output
signal ok?
YES
YES
YES
YES
YES
A
NO
NO
NO
AUX function.
Check JK301.
Check IC200.
Check IC500 and
X500.
IC200
pin7, 8
audio L/R
ok?
IC200
pin41 I2S output
signal ok?
IC200
pin42, 43, 44 I2S
clock ok?
YES
YES
YES
YES
B
A
NO
NO
NO
Portable function.
Check JK2D4.
IC200
pin21, 22
audio L/R
ok?
YES
YES
B
NO
Tuner function.
Check TU100.
TU100
pin1, 3
audio L/R
ok?
YES
YES
B
Check JK2D4.
IC200
pin23, 24
audio L/R
ok?
YES
NO
NO
2-44
Optical function.
Check JK200.
Check IC201.
Check Micom (IC101).
IC201
pin3
OPT_IN signal
ok?
IC201
pin4 optial output
signal ok?
IC201
pin6
Low signal?
YES
YES
YES
YES
A
NO
NO
NO
Check IC201.
IC500
pin29 optial input
signal ok?
YES
NO
Bluetooth function.
Check IC602.
Check IC601 and
CN101.
Check IC601 and LPF.
IC602
pin17, 18, 19, 20
PWM output signal
ok?
IC601
pin1, 7
audio L/R signal
ok?
IC601
pin2, 3, 5, 6
PWM input signal
ok?
YES
YES
YES
YES
NO
NO
NO
Check Bluetooth module.
2-45
5. NO VIDEO CHECK
COMPONENT video out.
Check IC500 pin143, 145, 146.
YES
NO
IC301 pin2, 3, 4
video signal ok?
Check IC301.
YES
NO
IC301 pin11, 12, 13
video signal ok?
Check JK301.
CVBS video out.
Check JK301.
Check IC301.
IC301 pin14
video signal ok?
NO
IC301 pin1
video signal ok?
NO
Check IC500 pin139.
YES
YES
2-46
IC500 TMDS data (pin117, 118, 120, 121, 123,
124, 126, 127) signal ok?
6. HDMI NO AUDIO/VIDEO CHECK
HDMI OUT function.
Check CN502 and HDMI cable
connection.
NO
YES CN502
pin1, 3, 4, 6, 7, 9, 10, 12 TMDS
data & clock signal ok?
Resolder CN502.
YES
NO
NO
CN502 soldering ok?
Check IC500.
2-47
YES
YES
YES
Tray closed?
1. Initializes SERVO, DSP & RISC registers.
2. Write RISC code to SDRAM.
3. Reset RISC.
Show LOGO.
Tray close to closed position.
SLED at inner
side?
Recieve
OPEN/ CLOSE
Key?
Receive
CLOSE Key?
SLED moves to inner position.
1. Judge whether have disc and disc type.
2. Jump to related disc reading procedure.
1. Execute Pressed Key & IR Key.
2. System operation routine loop.
NO
NO
NO
NO
YES
1. Stop Playback & Open Tray.
2. Display tray open message & LOGO.
POWER ON.
7. SYSTEM OPERATION FLOW
YES
2-48
Check the POWER PART.
NO
NO
YES
Check the
AC voltage Power PCBA (110 V
or 220 V).
NO
NO
NO
YES
YES
YES
YES
YES
A
Are the
DC Voltage outputs OK?
(from the SMPS).
TEST.
Are 3.7 V, 6.3 V
and 12 V DC outputs normal on main
PCBA?
Switch on the Power PCBA.
Update
FLASH successfully?
Check the POWER PART.
Check the regulators or diode.
1. Check 27 MHz system clock.
2. Check system reset circuit.
3. Check FLASH R/W enable signal PRD, RWR.
4. Check FLASH Memory related circuit.
Replace FLASH.
8. TEST & DEBUG FLOW
2-49
NO
Check connection lines between
FLASH & MT1389FE/GH and the
FLASH access time
whether is suitable or not.
YES
YES
YES
YES
YES
YES
YES
Check connection lines between
SDRAM(IC503) & MT1389FE/GH
and the SDRAM is damaged.
NO
Flash
Memory operates
properly?
Check the related circuit of
MT1389FE/GH IC500 Pins139,
143, 146, 146.
NO
NO Check the load OPEN &
CLOSE switch.
NO
YES
YES
YES
Check the Tray control IO pins
on MT1389FE/GH.
NO
Normal
OPEN_SW,
CLOSE_SW
signal?
Check the Tray control MOTOR
& SERVO circuit IC400.
NO
B
A
Power On.
NO
Does Tray
move inside when it
is not at closed
position?
Show LOGO?
Check AV cable
connection to TV set.
SDRAM
works properly?
MT1389FE/GH
VIDEO outputs
properly?
Check FFC cable connection
between main PCBA and
loader. (MECHA)
Normal
OUTSW & IN_SW
signal?
Normal
LOAD+ & LOAD-
signal?
2-50
NO
Check the connection line of
M_STBY.
YES
YES
YES
YES
YES
YES
Check the related circuit of SLD.
NO
Motor
Driver M_STBY
pin is high?
Check the amp circuit on
motor driver.
NO
NO
Check Focus connection on
MT1389FE/GH and motor driver.
NO
YES
YES
Check the amp circuit on motor
driver.
NO
Proper
Focus outputs
to motor driver?
C
B
Optical Lens
has movements for
searching Focus?
Does
the SLED move to inner
side when it is at outer
position?
NO
Check the cable connection
with MECHA.
Do not put in disc
and close tray.
Motor
Driver SLD
pin is High?
SL+ and
SL- output
properly?
Check cable connection with
pick-up head.
Proper F+ & F-
outputs?
2-51
NO
NO
YES
YES
YES
YES
YES
YES
YES
DVDLD or
CDLD output
property?
NO
NO
Put disc in?
YES
YES
NO
NO
NO
NO
NO
D
Disc ID is correct?
Proper
RF signal on
MT1389FE/GH.
Does spindle rotate?
Proper
SPIND signal on
MT1389FE/GH.
SP+
& SP- output
properly?
Laser
turns on when
reading disc?
Check the laser power circuit
on MT1389FE/GH and
connecting to power
transistor.(Q400, Q401)
YES
Check cable connection
between transistor output and
pick-up head.
Laser off.
Check the RF connection
between S3053 and MT1389FE/GH.
Check the related circuit on
laser power transistor.
Collector
voltage of power transistor
is OK?(Q400, Q401)
Check the cable connection
between spindle and main
PCB.
Check the spindle control amp
circuit of motor driver.
Check the SPIND related
circuit on MT1389FE/GH.
MT1389FE/GH RF signal.
C
2-52
NO NO
NO
Check connections between
MT1389FE/GH and pick-up head.
MT1389FE/GH CD_DVDCT.
MT1389FE/GH.
Check the TRACK connection
on MT1389FE/GH and motor driver.
Check the tracking control amp
circuit on motor driver.
NO
NO
NO
YES
Proper
TRACK signal
on MT1389FE/GH.
YES
T+ & T- output
properly?
YES
E
D
YES
Check CD_DVDCT connection
between S3053 and
MT1389FE/GH.
Check cable connection
on pick-up head.
YES
YES
Proper
signals on A, B, C,
D of MT1389FE/GH.
Proper
CD_DVDCT signal on
MT1389FE/GH.
Focus on ok?
NO
Disc Playback?
NO
YES
Proper
CD_DVDCT signal on
MT1389FE/GH.
YES
YES
Track On OK?
Check RF signal waveform.
2-53
NO
YES
YES
YES
NO
YES
PWM IC(IC602)
received correct data
stream?
TEST END.
NO
E
Normal Audio
output when disc
playback?
Check connection between IC500
BCK, LRCK, ADATA0, ADATA1,
ADATA2(Pins157, 158, 160, 161,
162).
Check digital AMP circuit.
(IC701, IC702, IC703)
Check the related circuit of
PWM. (Check audio out pins 27,
28, 30, 31, 33, 34, 36, 37, 38, 39,
41, 42)
Normal
PWM IC out?(IC602).
2-54
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27 MHz CLOCK,RESET,FLASH R/W SIGNAL
2) MT1389FE/GH reset is high active.
4
1) MT1389FE/GH main clock is at 27 MHz(X500)
1
FIG 1-1
1
FIG 1-2
2
3
4
2
3.3 V
DVD_RESET
1.2 V
3
IC400
IC101
2-55
3) Flash R/W enable signal during download(Downloading)
6
5
2. SDRAM CLOCK
7
1) MT1389FE/GH main clock is at 27 MHz(X500)
FIG 1-3
6
5
FIG 2-1
7
SF_DI
SF_DO
DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V
SDCLK
2-56
3. VIDEO PART-1 (100% FULL COLOR-BAR)
CVBS_I Y
Pb Pr
8
10
11
9
8
10
9
11
2-57
4. VIDEO PART-2 (100% FULL COLOR-BAR)
CVBS COMP_Y
COMP_Pb COMP_Pr
12
13
14
15
12
14
13
15
2-58
HDMI_CLK HDMI_DATA
HDMI_SCL
5. HDMI PART
17
18
19
HDMI_SDA
16
16
17
18
19
2-59
6. SERVO OPEN/CLOSE SIGNAL
1) Tray open/close waveform 2) Tray close waveform
3) Tray open waveform
21
20
22
23
FIG 3-3
20
OPENSW
CLOSESW
OPEN
23
22
21
CLOSE
FIG 3-1
OPENSW
CLOSESW
OPEN
CLOSE
FIG 3-2
OPENSW
CLOSESW
OPEN
CLOSE
20
23
22
21
20
23
22
21
2-60
25
4) SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)
24
26
27
FIG 4-1
24
25
26
27
SLD
M-STBY
SL+
SL-
IC400
2-61
6) LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)
5) LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)
28
29
30
FIG 6-1
31
32
33
31
33
32
FIG 5-1
28
29
30
FOD
F+
F-
MDI
CDLD
DVDLD
IC400
IC500
2-62
7) DISC TYPE JUDGEMENT WAVEFORMS
34
36
35
35 : This signal can see using special debug program
FIG 7-1 (DVD)
34
35
36
F+
PU_DET
RF
FIG 7-2 (DVD)
34
35
36
F+
PU_DET
RF
IC500
2-63
FIG 7-3 (CD)
37
38
39
F+
PU_DET
RF
FIG 7-4 (CD)
37
38
39
F+
PU_DET
RF
37
39
38
IC500
2-64
8) FOCUS ON WAVEFORMS
41
43
42
4
40
FIG 8-1 (DVD)
40
41
42
43
PU_DET
FOD
F+
F-
FIG 8-2 (CD)
40
41
42
43
PU_DET
FOD
F+
F-
IC500
IC400
2-65
9) SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)
FIG 9-1
46
45
44
SPIND
SP-
SP+
39
44
45
46
2-66
48
49
50
10) TRACKING CONTROL RELATED SIGNAL(System checking)
47
47
PU_DET
TRO
T-
47
PU_DET
TRO
49
48
50
49
48
T-
T+
T+
FIG 10-1(DVD)
FIG 10-2(CD)
50
IC500
PU_DET
TRO
T-
T+
PU_DET
TRO
T-
T+

MPEG
23 Pin
9 Pin
ADC
MOTOR
1
8

P
i
n
SDRAM
X-tal
12 Pin
FLASH
eocxy eocxy
A/V
IN/OUT
SCART SPD
IF
HDMI
OUT
4 Pin 9 Pin
TI Solution TI Solution
14 Pin (BtoB)
TAS5612 (3EA)
S
Y
S
P
o
w
e
r
A
M
P
P
o
w
e
r
SMPS
SPK TERMINAL
470uF/50V
10 Pin (BtoB)
MD
PICK UP
F
R
O
N
T
BLUETOOTH
MIC,
OPTIONAL
PART
PORTABLE USB
P
W
R

K
E
Y
VFD
18 Pin
FRONT
2

P
i
n
USB&MIC
MIC MIC USB PTB
9 Pin 4 Pin
2

P
i
n
BLUETOOTH
T
U
N
E
R
SYS POWER AMP POWER
P
W
R

K
E
Y
PWM
AMP AMP AMP
10uH
2

P
i
n
F
A
N
MICOM
(100pin)
s++vei s++vei
26 Pin
WIRELESS
WIRING DIAGRAM
2-67 2-68
SPDIF
SDRAM
Flash
27MHZ
Motor
Driver
SPDIF
SPDIF
TRD, FOD
SLD, SPD
LOAD,TILT
MD
OPU
A/B/C/D/E/F/G/H/RF
HDMI Out
D+,D-,5V
Wireless
TX Module
Optical IN
BT_RX
USB
VFD
9-BT-200NK
VFD Driver
ET16315
V
F
D

D
O
,
C
L
K
,
R
S
T
9.8304
MHZ
EEPROM
FRONT
Block
AMP
Block
MAIN
Block
SW
EEPROM
NLASB3157DFT2G
MIC
Portable
S4308
Composite
Component
Scart
TH7374
BT_TX
PWM
Modulator
PS9850
SMPS
Block
PWM_Data
TAS5352_PDN & PD
LRCLK,BCLK, Data 0~3
Audio L/R
MCLK, BCLK, LRCK,
ADATA,
ADATA0 & ADATA1
SCL,SDA
SCL,SDA
DMA,DB
P
o
r
t
a
b
l
e

A
u
d
i
o
5345_DATA
AMP Power
S
Y
S
T
E
M

P
o
w
e
r
Primer
TAS5612
TAS5612
TAS5612
FR,FL
RR,RL
C,W
32V
12V
3.7V
5.1V
FL+
FL-
VKK
A_MIC
CVBS Out
Y,Pb,Pr Out
RGB Out
CEC
MP_HDMI SCL-SDA, TX_MPEG
Y/Pb/PR, CVBS
DVD_TX/RX,
DVD_RESET
GR, SG
USB/MIC
Block
MTK1389GH
(176 PIN)
UART
SANYO
MICOM
I2C,UART,SPI
I2C
Tuner
Aux in
ADC
A_TUNER
A_AUX
I2C
BLOCK DIAGRAM
2-69 2-70

A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S T
SMPS
EBY61052401, REV5.1
2010. 11. 19
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label. Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
No Power
BD901 is Defective
No Power
F901 is Defective
Vcc No Power
D955 is Defective
FLD No Power
D950 is Defective
Vkk No Power
D951 is Defective
Vcc No Power
Q952,ZD950,ZD951 Defective
Switching Error
PC902, IC953 are Defective
Switching Error
PC900, IC952 are Defective
12 V No Power
IC951 is Defective
3.7 VA No Power
D954 is Defective
6.3 VA No Power
D952 is Defective
13 VA No Power
D953 is Defective
No AMP Ppwer
PC901, Q900 are Defective
No Power
D911 is Defective
S/W Error
IC901, IC902 are Defective
CIRCUIT DIAGRAMS
1. SMPS CIRCUIT DIAGRAM
IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.
NOTE :
1. Shaded( ) parts are critical for safety. Replace only
with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
2-71 2-72
6
5
16
17
18
19
7
38
35
40
47
31
33
32
1
A
1
2
3
4
5
6
7
8
9
10
11
12
MPEG
EBY61051401(#1), REV6.3
2011. 03. 18

2. MPEG CIRCUIT DIAGRAM
WAVEFORM
NUMBER
2-73 2-74

21 20
22
24
48
25 28
41
36
39
23
26
27
30
29
34 37
42
43
44
45
46
49
50
3
A
1
2
3
4
5
6
7
8
9
10
11
12
SERVO
EBY61051401(#2), REV6.3
2011. 03. 18

3. SERVO CIRCUIT DIAGRAM
2-75 2-76
WAVEFORM
NUMBER
A
1
2
3
4
5
6
7
8
9
10
11
12
I/O
EBY61051401(#3), REV6.3
2011. 03. 18

4. I/O CIRCUIT DIAGRAM
2-77 2-78

4
A
1
2
3
4
5
6
7
8
9
10
11
12
MICOM
EBY61051401(#4), REV6.3
2011. 03. 18

5. MICOM CIRCUIT DIAGRAM
2-79 2-80
WAVEFORM
NUMBER
8
12
13
14
15
10
11
9
A
1
2
3
4
5
6
7
8
9
10
11
12
I/O JACK
EBY61051401(#5), REV6.3
2011. 03. 18

6. I/O JACK CIRCUIT DIAGRAM
2-81 2-82
WAVEFORM
NUMBER

2
A
1
2
3
4
5
6
7
8
9
10
11
12
PWM
EBY61051401(#6), REV6.3
2011. 03. 18

7. PWM CIRCUIT DIAGRAM
2-83 2-84
WAVEFORM
NUMBER
A
1
2
3
4
5
6
7
8
9
10
11
12
AMP
EBY61051401(#7), REV6.3
2011. 03. 18

8. AMP CIRCUIT DIAGRAM
2-85 2-86

A
1
2
3
4
5
6
7
8
9
10
11
12
FRONT
EBY61051501, REV2.1
2010. 11. 19
POWER KEY
EBY61051601, REV1.3
2010. 11. 19

9. FRONT AND POWER KEY CIRCUIT DIAGRAM
2-87 2-88
A
1
2
3
4
5
6
7
8
9
10
11
12
FRONT JACK
EBY61051701, REV4.1
2010. 11. 19

10. FRONT JACK CIRCUIT DIAGRAM
2-89 2-90

2-91 2-92
CIRCUIT VOLTAGE CHART
1. ICS ON DVD MAIN AND AMP BOARD
Location Pin No Spec (V) EE Mode (V) Margin (V) Playback Mode (V) Margin (V)
IC500
1 (AVDD12_2) 1.1~1.3 1.25 0.05 1.26 0.04
2 (AVDD33_1) 3.1~3.6 3.25 0.35 3.24 0.36
12 (AVDD33_2) 3.1~3.6 3.24 0.36 3.24 0.36
22 (VDD33_USB) 3.1~3.6 3.24 0.36 3.24 0.36
25 (VDD12_USB) 1.1~1.3 1.25 0.05 1.26 0.04
38 (DVDD33) 3.1~3.6 3.25 0.35 3.25 0.35
57 (DVDD33) 3.1~3.6 3.25 0.35 3.25 0.35
67 (DVDD33) 3.1~3.6 3.25 0.35 3.25 0.35
79 (DVDD12) 1.1~1.3 1.24 0.06 1.26 0.04
92 (DVDD33) 3.1~3.6 3.25 0.35 3.25 0.35
101 (DVDD33) 3.1~3.6 3.25 0.35 3.25 0.35
109 (DVDD12) 1.1~1.3 1.25 0.05 1.26 0.04
114 (AVDD33_VPLL) 3.1~3.6 2.14 1.46 2.14 1.46
119(AVDD12_C) 1.1~1.3 1.25 0.05 1.27 0.03
125(AVDD12_D) 1.1~1.3 1.25 0.05 1.27 0.03
134 (DVDD33) 3.1~3.6 3.24 0.36 3.23 0.37
135 (DACVDDC) 3.1~3.6 3.24 0.36 3.23 0.37
140 (DACVDDB) 3.1~3.6 3.24 0.36 3.23 0.37
142 (DACVDDA) 3.1~3.6 3.24 0.36 3.23 0.37
151 (AADVDD) 3.1~3.6 3.24 0.36 3.24 0.36
152 (APLLVDD3) 3.1~3.6 3.24 0.36 3.24 0.36
163 (ADACVDD1) 3.1~3.6 3.24 0.36 3.24 0.36
164 (ADACVDD2) 3.1~3.6 3.24 0.36 3.24 0.36
165 (AVDD12_1) 1.1~1.3 1.25 0.05 1.26 0.04
IC503 SDRAM
1(VDD) 2.0~3.6 3.25 0.35 3.25 0.35
3(VDD) 2.0~3.6 3.25 0.35 3.25 0.35
9(VDD) 2.0~3.6 3.25 0.35 3.25 0.35
14(VDD) 2.0~3.6 3.25 0.35 3.25 0.35
27(VDD) 2.0~3.6 3.25 0.35 3.25 0.35
43(VDD) 2.0~3.6 3.25 0.35 3.25 0.35
49(VDD) 2.0~3.6 3.25 0.35 3.25 0.35
IC502 EEPROM
8(VCC) 2.5~5.5 3.26 2.24 3.26 2.24
IC504 FLASH
8(VDD) 2.3~3.6 3.26 0.34 3.26 0.34
IC400 MOTOR IC
8(VCC1) 4.3~13.2 5.12 8.08 5.08 8.12
19(VCC2) 4.3~VCC1 5.12 8.08 5.08 8.12
IC200 ADC
5(VLC) 3.13~5.25 3.27 1.93 3.26 1.99
30(VA) 4.75~5.25 0.12 5.13 0.11 5.14
14(VA) 4.75~5.25 5.11 0.14 5.09 0.16
36(VLS) 3.13~5.25 3.27 1.98 3.26 1.99
46(VD) 3.13~3.47 3.27 0.2 3.26 0.21
IC301 SCART IC
10(VCC) 3.3~5.5 3.26 2.24 3.26 2.24
IC101 MICOM
14(VDD) 2.8~5.5 3.37 2.13 3.37 2.13
40(VDD) 2.8~5.5 3.37 2.13 3.37 2.13
55(VDD) 2.8~5.5 3.37 2.13 3.37 2.13
89(VDD) 2.8~5.5 3.37 2.13 3.37 2.13
IC100 EEPROM MICOM
8(VCC) 2.5~5.5 3.37 2.13 3.37 2.13
IC102 LDO Regulator
1(VCC) 4.3~12 3.66 8.34 3.66 8.34
IC602 DSP
16(VDD_IO) 2.97~3.63 3.27 0.36 3.27 0.36
24(VDD_IO) 2.97~3.63 3.27 0.36 3.27 0.36
29(VDD_IO) 2.97~3.63 3.27 0.36 3.27 0.36
32(VDD_IO) 2.97~3.63 3.27 0.36 3.27 0.36
35(VDD_IO) 2.97~3.63 3.27 0.36 3.27 0.36
40(VDD_IO) 2.97~3.63 3.27 0.36 3.27 0.36
48(VDD_IO) 2.97~3.63 3.27 0.36 3.27 0.36
21(VDD_CORE) 1.08~1.32 1.24 0.08 1.24 0.08
43(VDD_CORE) 1.08~1.32 1.24 0.08 1.24 0.08
57(VDD_CORE) 1.08~1.32 1.24 0.08 1.24 0.08
64(VDD_VIN1) 2.20~3.30 3.27 0.03 3.27 0.03
61(VDD_VIN2) 2.20~3.30 3.27 0.03 3.27 0.03
59(VDD_A) 1.08~1.32 1.24 0.08 1.24 0.08
IC701 AMP IC
25(GVDD_C) 0~12 11.92 0.08 11.92 0.08
26(GVDD_D) 0~12 11.92 0.08 11.92 0.08
30(PVDD_D) 0~36 28.85 7.15 28.85 7.15
31(PVDD_D) 0~36 28.85 7.15 28.85 7.15
38(PVDD_C) 0~36 28.87 7.13 28.87 7.13
39(PVDD_C) 0~36 28.87 7.13 28.87 7.13
42(PVDD_B) 0~36 28.87 7.13 28.87 7.13
43(PVDD_B) 0~36 28.87 7.13 28.87 7.13
50(PVDD_A) 0~36 28.87 7.13 28.87 7.13
51(PVDD_A) 0~36 28.87 7.13 28.87 7.13
55(GVDD_A) 0~12 11.96 0.04 11.96 0.04
56(GVDD_B) 0~12 11.96 0.04 11.96 0.04
64(VDD) 0~12 11.96 0.04 11.96 0.04
IC601 OP-AMP
8(VCC) 2.0~18.0 11.93 6.07 11.97 6.03
3. ICS ON FRONT AND FRONT JACK BOARD
IC2A1 PRE-AMP
6(VCC) 5.0~14.0 5.07 8.93 5.05 8.95
IC901 VFD IC
13(VDD) 3.0~5.5 3.36 1.64 3.36 2.14
43(VDD) 3.0~5.5 3.36 1.64 3.36 2.14
30(VEE) 0~(-35) -23.71 -11.29 -24.47 -10.53
No
Value
Capacitor
(uF)
EEMode Play back
Spec (V)
Positive
(+V)
Negative
(-V)
Gap (V)
Margin
(V)
Positive
(+V)
Negative
(-V)
Gap (V)
Margin
(V)
C9A1 100 16V 3.36 0 3.36 12.64 3.36 0 3.36 12.64
C907 47 16V -20.73 -17.61 -3.12 36.73 -21.31 -18.33 -2.98 37.31
C909 220 6V 3.27 0 3.27 2.73 3.28 0 3.28 2.72
C2A7 1 50V 4.24 4.48 -0.24 45.76 4.25 4.49 -0.24 45.75
C2A9 100 16V 5.11 4.48 0.63 13.89 5.1 4.5 0.6 10.9
C2A3 22 16V 4.5 4.49 0.01 11.5 4.47 4.5 -0.03 11.53
C2D1 220 16V 5.12 0 5.12 10.88 5.1 0 5.1 10.9
4. CAPACITORS ON FRONT AND FRONT JACK BOARD
No
Value
Capacitor
(uF)
EEMode Play back
Spec (V)
Positive
(+V)
Negative
(-V)
Gap (V)
Margin
(V)
Positive
(+V)
Negative
(-V)
Gap (V)
Margin
(V)
C419 47 16 1.4 0 1.4 14.6 1.4 0 1.4 14.6
C411 100 6 1.26 0 1.26 4.74 1.27 0 1.27 4.73
C500 47 6 1.62 0 1.62 4.38 1.62 0 1.62 4.38
C573 10 16 2.67 4.45 -1.78 13.33 2.05 4.48 -2.43 13.95
C574 10 16 2.63 4.45 -1.82 13.37 2.17 4.48 -2.31 13.83
C501 47 6 1.61V 0 1.61 4.39 1.58 0 1.58 4.42
C409 47 6 3.27V 3.2 0.07 2.73 3.26 2.37 0.89 2.74
C404 47 16 2 0 2 14 2 0.01 1.99 14
C410 47 6 3.27 3.2 0.07 2.73 3.26 3.19 0.07 2.74
C406 100 6 5.11 0 5.11 0.89 5.09 0.01 5.08 0.91
C415 220 6 5.12 0 5.12 0.88 5.08 0 5.08 0.92
C211 47 16 5.09 0 5.09 10.91 5.07 0 5.07 10.93
C210 10 16 2.54 0 2.54 13.46 2.54 0 2.54 13.46
C125 47 16 3.37 0 3.37 12.63 3.37 0 3.37 12.63
C145 10 16 3.37 0 3.37 12.63 3.37 0 3.37 12.63
C133 47 16 3.37 0 3.37 12.63 3.37 0 3.37 12.63
C146 100 16 3.27 0 3.27 12.73 3.27 0 3.27 12.73
C620 100 16 1.24 0 1.24 14.76 1.24V 0 1.24 14.76
C621 100 16 3.27 0 3.27 12.73 3.27 0 3.27 12.73
C631 10 16 1.66 11.29 -9.63 14.34 1.66 11.34 -9.68 14.34
C632 10 16 1.61 0.52 1.09 14.39 1.61 0.51 1.1 14.39
C634 10 16 1.65 11.31 -9.66 14.35 1.65 11.35 -9.7 14.35
C633 10 16 1.61 0.51 1.1 14.39 1.61 0.51 1.1 14.39
C640 10 16 0 0 0 16 0 0 0 16
C601 10 16 11.92 0 11.92 4.08 11.96 0 11.96 4.04
C626 10 16 11.36 0 11.36 4.64 11.4 0 11.4 4.6
C625 10 16 11.37 0 11.37 4.63 11.4 0 11.4 4.6
C702 220 16 0.43 0 0.43 15.57 11.03 0 11.03 4.97
C706 10 16 11.92 0 11.92 4.08 11.96 0 11.96 4.04
C746 10 16 11.92 0 11.92 4.08 11.96 0 11.96 4.04
C786 10 16 11.92 0 11.92 4.08 11.96 0 11.96 4.04
C713 470 50 28.87 0 28.87 21.13 28.88 0 28.88 21.12
C734 470 50 28.87 0 28.87 21.13 28.88 0 28.88 21.12
C753 470 50 28.87 0 28.87 21.13 28.88 0 28.88 21.12
C774 470 50 28.87 0.02 28.85 21.13 28.88 0 28.88 21.12
C784 470 50 28.87 0 28.87 21.13 28.88 0 28.88 21.12
C793 470 50 28.87 0 28.87 21.13 28.88 0 28.88 21.12
2. CAPACITORS ON MAIN AND AMP BOARD
2-93 2-94

2-95 2-96
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN & AMP P.C. BOARD
(TOP VIEW)
2-97 2-98
MAIN & AMP P.C. BOARD
(BOTTOM VIEW)
2. SMPS P.C. BOARD
(TOP VIEW) (BOTTOM VIEW)
2-99 2-100
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

4. POWER KEY P.C. BOARD
(TOP VIEW)

5. FRONT JACK P.C. BOARD
(TOP VIEW)

(BOTTOM VIEW)

(BOTTOM VIEW)

3. FRONT P.C. BOARD
(TOP VIEW)

(BOTTOM VIEW)
2-101 2-102
3-1
SECTION 3
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS ......................................................................................................................................... 3-3
1. CABINET AND MAIN FRAME SECTION ................................................................................................. 3-3
2. DECK MECHANISM SECTION (DP-16T) ................................................................................................ 3-5
3. SPEAKER SECTION ................................................................................................................................ 3-7
3-1. CENTER SPEAKER ........................................................................................................................... 3-7
3-2. FRONT SPEAKER ............................................................................................................................. 3-8
3-3. REAR SPEAKER ................................................................................................................................ 3-9
3-4. PASSIVE SUBWOOFER .................................................................................................................. 3-10
4. PACKING ACCESSORY SECTION ....................................................................................................... 3-11
3-2
MEMO

3-4 3-3
G
300
A43
A50
279
283
PN901
E
464
452
464
462
462
462
250
B
A
F
D
A
C
E
B
CF
G
MAIN
+AMP
SMPS
A46
A47
463
463
463
269
261
320
464
464
470
464
265
261
260
268
CABLE1
284
OPTIONAL PART
251
A44
C
CD
467
A41
CABLE2
CN2A3
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
012
012
012
019
442
442
442
A02
A01
A03
001
002
003
439
018 018
013
017
014
020
440
016
015
015B
015A
435
026
010
037
2. DECK MECHANISM SECTION (DP-16T)
3-6 3-5
MEMO
3-7
A700
3. SPEAKER SECTION
3-1. CENTER SPEAKER (SH86TM-C)
3-8
A800
3-2. FRONT SPEAKER (SD86TM-S)
3-9
A600
3-3. REAR SPEAKER (SD86SM-S)
3-10
A900
3-4. PASSIVE SUBWOOFER (SH85TM-W)
3-11
802 Box
803A Speaker packing
803D Speaker packing
803 Packing, casing
804 Bag
803B Speaker packing
803C Speaker packing
803 Packing, casing
Speaker Cables
WIRE80
WIRE81
Front Left
Front Right
WIRE70
WIRE60
Center
Rear Left
WIRE61 Rear Right
825 FM Antenna
900 Remote control
801 Owners manual
811 Video cable
808 Battery 824 AM Loop Antenna
823 HDMI cable
4. PACKING ACCESSORY SECTION
3-12
MEMO
4-1
SECTION 4
MECHANISM (DP-16T)
CONTENTS
DECK MECHANISM PARTS LOCATIONS
Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
DECK MECHANISM DISASSEMBLY
1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-1. Plate Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-3. Clamp Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
10. PWB Assembly Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
DECK MECHANISM EXPLODED VIEW (DP-16T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-2
DECK MECHANISM PARTS LOCATIONS
Note
When reassembling, perform the procedure in
reverse order.
The Bottom on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.
Top View(without Tray Disc)
Bottom View
Top View
Starting No.
1
1, 2
1, 2, 3
1, 2, 3, 4
1
1, 6
1, 2, 6
1, 2, 6, 8
1, 2, 6, 8, 9
1, 2, 7
1, 2, 7
1, 2
1, 2 ,13
1, 2, 13, 14
1, 2, 7, 12, 13, 14
1, 2, 13
1, 2, 7, 12, 13,
14, 15, 16, 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Main Base
Clamp Assembly
Disc
Plate Clamp
Magnet Clamp
Clamp Upper
Tray Disc
Base Assembly Sled
Gear Feed
Gear
Middle
Gear Rack
Rubber Rear
Frame Assembly
Up/Down
Belt Loading
Gear Pulley
Gear Loading
Guide Up/Down
PWB Assembly
Loading
Base Main
4 Screws,
1 Connector
1 Locking Tabs
1 Screw

1 Screw
1 Locking Tab
1 Locking Tab
1 Locking Tab
1 Hook
2 Screw
2 Locking Tabs
4-1
4-1
4-1
4-1
4-1
4-2
4-3
4-3
4-3
4-3
4-3
4-4
4-4
4-4
4-4
4-4
4-4
4-4

Bottom

Bottom
Procedure
Parts Fixing Type
Fig-
ure
Disassembly
4-3
DECK MECHANISM DISASSEMBLY
1. Main Base (Fig. 4-1)
1-1. Clamp Assembly Disc
1) Place the Clamp Assembly Disc as Fig. (A)
2) Lift up the Clamp Assembly Disc in direction of
arrow(A).
3) Separate the Clamp Assembly Disc from the
Holder Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper
2. Tray Disc (Fig. 4-2)
1) Insert and push a Driver in the emergency eject
hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the
Lever(B) in direction of arrow so that the Tray
Disc is ejected about 15~20mm.
2) Pull the Tray Disc until it is separated from the
Base Main completely.
MAIN BASE
PLATE CLAMP
MAGNET CLAMP
CLAMP UPPER
Fig. 4-2
(Fig. A)
DISC CLAMP ASSEMBLY
TRAY DISC
BASE MAIN
LEVER
BASE MAIN
BOTTOM SIDE VIEW
HOLDER
BASE MAIN
Fig. 4-2 Fig. 4-1
4-4
3. Base Assembly Sled (Fig. 4-3)
1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)
3-1. Gear Feed
3-2. Gear Middle
3-3. Gear Rack
4. Rubber Rear (Fig. 4-3)
BASE PU
RUBBER DAMPER
RUBBER DAMPER
RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)
Distinguish upper and
lower sides
(Assemble with care)
RUBBER DAMPER
Fig. 4-3
(S2)
(S2)
(S2)
(S2)
GEAR RACK
GENERAL PICK UP ASSEMBLY
SPINDLE MOTOR ASSEMBLY
4-5
5. Frame Assembly Up/Down (Fig. 4-4)
Note
Put the Base Main face down(Bottom Side)
1) Release the screw(S4)
2) Unlock the Locking Tab(L3) in direction of arrow
and then lift up the Frame Assembly Up/Down
to separate it from the Base Main.
Note
When reassembling move the Guide Up/Down
in direction of arrow(C) until it is positioned as
Fig.(C).
When reassembling insert (A) portion of the
Frame Assembly Up/Down in the (B) portion of
the Guide Up/Down as Fig.(B)
6. Belt Loading(Fig. 4-4)
Note
Put the Base Main on original position(Top Side)
7. Gear pulley (Fig. 4-4)
1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main.
8. Gear Loading (Fig. 4-4)
9. Guide Up/Down (Fig. 4-4)
1) Move the Guide Up/Down in direction of arrow(A) as
Fig.(A)
2) Push the Locking Tab(L5) down and then lift up the
Guide Up/Down to separate it from the Base Main.
Note
When reassembling place the Guide Up/Down as Fig.(C)
and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as
Fig.(A)
10. PWB Assembly Loading(Fig. 4-4)
Note
Put the Base Main face down(Bottom Side)
1) Release 1 Screws(S5)
2) Unlock the Loading Motor (C2) from the Hook (H1) on
the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
Assembly Loading from the Base Main.
11. Base Main(Fig. 4-4)
GEAR LOADING
GEAR PULLEY
BELT LOADING
PWB ASSEMBLY LOADING
BASE MAIN
GUIDE UP/DOWN
GUIDE UP/DOWN
GUIDE UP/DOWN
UP/DOWN FRAME ASSEMBLY
GUIDE UP/DOWN
BASE MAIN
(L4)
(H1)
(C2)
(S5)
(A)
(A)
(B)
(B)
(C)
(L5)
FIG. (A)
FIG. (B)
FIG. (C)
(A)
(B)
Fig. 4-4
SCREW INSERTION
TORGUE CONTROL
(800gf DOWN)
4-6
DECK MECHANISM EXPLODED VIEW (DP-16T)
012
037
012
012
019
442
442
442
A02
A01
A03
001
002
003
439
018 018
013
017
014
020
440
016
015
015B
015A
435
026
010

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