Spare Parts Manual For Fresenius 2008H and 2008K Dialysis Machine

FRESENIUS USA
2008H & 2008K

SPARE PARTS
MANUAL
Part Number 490016 Rev I
Click Here for

Table of Contents
FRESENIUS USA
2637 SHADELANDS DRIVE
WALNUT CREEK, CALIF. 94598
(925) 295-0200
(800) 227-2572
Copyright 1994 2000 Fresenius USA, Inc.
CONTENTS
MANUAL UPDATE HISTORY.................................................................................................................................1
STATEMENT: MINIMUM TESTABLE ASSEMBLIES........................................................................................3
1.0.0
CABINET .....................................................................................................................................................5
1.1.0
CABINET WITH ACCESSORIES ...........................................................................................................6
1.1.1
DIALYSATE SAFETY INTERLOCK AND DIALYSATE LINES.........................................................8
1.1.2
CASTER ASSEMBLY............................................................................................................................12
1.2.0
CABINET, REAR, WITH ACCESSORIES (2008H) .............................................................................14
1.2.1
CABINET, REAR, WITH ACCESSORIES (2008K) .............................................................................16
1.3.0
CABINET, REAR, WITH PANELS (2008H).........................................................................................18
1.3.1
CABINET, REAR, WITH PANELS (2008K).........................................................................................20
2.0.0
MONITOR (ELECTRONIC CARD CAGE) ..........................................................................................23
2.1.0
FRONT PANEL (2008H)........................................................................................................................24
2.1.1
FRONT PANEL (2008K)........................................................................................................................26
2.2.0
FRONT PANEL ASSEMBLY, REAR VIEW, PLASMA DISPLAY TYPE 1 (2008H) ........................28
2.2.1
FRONT PANEL ASSEMBLY, REAR VIEW, PLASMA DISPLAY TYPE 2 (2008H) ........................30
2.2.2
FRONT PANEL ASSEMBLY, REAR VIEW (2008K) ..........................................................................32
2.3.0
MONITOR CHASSIS, REAR PANEL, FRONT VIEW - INSIDE.........................................................34
2.4.0
MONITOR CHASSIS, REAR PANEL, REAR VIEW - OUTSIDE .......................................................36
2.5.0
MONITOR CHASSIS ASSY, MISC. DETAILS ....................................................................................38
2.5.1
GROUNDING KIT (2008H) ...................................................................................................................39
2.6.0
MONITOR ASSEMBLY & CIRCUIT BOARDS...................................................................................40
2.7.0
CABLES ..................................................................................................................................................43
2.8.0
SOFTWARE (2008H) .............................................................................................................................45
2.8.1
SOFTWARE (2008K) .............................................................................................................................45
3.0.0
POWER SUPPLY......................................................................................................................................47
3.1.0
POWER SUPPLY ASSEMBLY .............................................................................................................48
3.1.1
POWER SUPPLY, DETAIL A ...............................................................................................................50
3.1.2
POWER SUPPLY, DETAIL B ...............................................................................................................52
3.1.3
POWER SUPPLY, DETAIL C................................................................................................................54
3.1.4
POWER SUPPLY, DETAIL D ...............................................................................................................56
3.1.5
POWER SUPPLY, DETAILS E & F ......................................................................................................58
4.0.0
MODULES .................................................................................................................................................61
4.1.0
LEVEL DETECTOR MODULE - FRONT VIEW (2008H)...................................................................62
4.1.1
LEVEL DETECTOR MODULE - REAR VIEW (2008H) .....................................................................64
4.1.2
LEVEL DETECTOR MODULE - FRONT VIEW (2008K)...................................................................66
4.1.3
LEVEL DETECTOR MODULE - REAR VIEW (2008K) .....................................................................68
4.2.0
ARTERIAL BLOOD PUMP - FRONT VIEW (2008H) .........................................................................70
4.2.1
ARTERIAL BLOOD PUMP - REAR VIEW (2008H) ...........................................................................72
4.2.2
ARTERIAL BLOOD PUMP - FRONT VIEW (2008K) .........................................................................74
4.2.3
ARTERIAL BLOOD PUMP - REAR VIEW (2008K) ...........................................................................76
4.3.0
HEPARIN PUMP (2008H)......................................................................................................................78
4.3.1
DIGITAL HEPARIN PUMP (2008H).....................................................................................................80
4.3.2
DIGITAL HEPARIN PUMP (2008K).....................................................................................................82
4.4.0
BLOOD TEMPERATURE MODULE (BTM) .......................................................................................84
4.5.0
BLOOD PRESSURE MODULE .............................................................................................................86
To Table of Contents Page 2

Fresenius 2008H & 2008K Spare Parts Manual
P/N 490016 Rev I
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P/N 490016 Rev I
CONTENTS
5.0.0
HYDRAULIC ASSEMBLY......................................................................................................................89
5.1.0
HYDRAULIC ASSEMBLY - FRONT VIEW ........................................................................................90
5.1.1
HYDRAULIC ASSEMBLY - REAR VIEW...........................................................................................92
5.1.2
HYDRAULIC ASSEMBLY - TOP VIEW..............................................................................................94
5.2.0
HYDRAULIC FRONT PANEL ASSEMBLY ........................................................................................96
5.2.1
HYDRAULICS REAR PANEL ASSEMBLY ........................................................................................98
5.3.0
DISTRIBUTION BOX ASSEMBLY....................................................................................................100
5.4.0
HYDROBLOCK ASSEMBLY - TYPE 1 .............................................................................................102
5.4.1
HYDROBLOCK ASSEMBLY - TYPE 2 .............................................................................................106
5.5.0
BALANCING CHAMBER ASSEMBLY .............................................................................................110
5.5.1
AIR SEPARATOR ASSEMBLY ..........................................................................................................112
5.5.2
FLOW/DEARATION PUMP ASSEMBLY..........................................................................................114
5.5.3
CONCENTRATE (ACID) CONNECTOR............................................................................................116
5.5.4
BICARBONATE CONNECTOR..........................................................................................................118
5.5.5
CONCENTRATE PUMP ASSEMBLY ................................................................................................120
5.5.6
BICARBONATE PUMP ASSEMBLY .................................................................................................122
5.5.7
ULTRAFILTRATION PUMP ASSEMBLY.........................................................................................124
5.6.0
DIASAFE FILTER ASSEMBLY ........................................................................................................126
5.7.0
ONLINE CLEARANCE (OLC) ............................................................................................................129
5.8.0
WATER INLET FILTER ......................................................................................................................130
5.9.0
O-RINGS ...............................................................................................................................................132
5.9.1
CLAMPS AND FITTINGS ...................................................................................................................134
5.9.2
TUBING ................................................................................................................................................136
6.0.0
CONCENTRATE FEED SYSTEM........................................................................................................139
6.1.0
CONCENTRATE CANISTERS & WANDS ........................................................................................140
6.1.1
ACETIC ACID (VINEGAR) KIT .........................................................................................................142
6.1.2
DISINFECTION KIT ............................................................................................................................142
6.1.3
MISCELLANEOUS ..............................................................................................................................144
7.0.0
MANUALS & TECHNICAL EQUIPMENT ........................................................................................147
7.1.0
MANUALS............................................................................................................................................149
7.2.0
PREVENTIVE MAINTENCE KIT.......................................................................................................149
7.3.0
CALIBRATION & TEST EQUIPMENT..............................................................................................150
7.4.0
FRESENIUS TEST KIT, DETAIL A....................................................................................................152
7.4.1
FRESENIUS TEST KIT, DETAIL B....................................................................................................154
To Table of Contents Page 1

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iv

P/N 490016 Rev I
MANUAL UPDATE HISTORY

MODIFICATION
REV. LEVEL
RELEASE
ADD HYDRAULIC DRAWINGS
MINOR UPGRADE; AIR SEPERATOR
ADD DIGITAL HEPARIN PUMP
ADD NEW PLASMA DISPLAY
ADD DISPLAY BOARD (NO POWER SUPPLY)
ADD MODIFIED HYDROBLOCK ASSEMBLY
ADD 2008K PARTS / 2008H OLC & DIASAFE PARTS
ASSORTED UPDATES & CORRECTIONS
A
B
C
D
E
F
G
H
I
Return to Table of Contents

P/N 490016 Rev I

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P/N 490016 Rev I
STATEMENT: MINIMUM TESTABLE ASSEMBLIES

Some assemblies in the 2008H & 2008K can only be sold complete. These assemblies are 100%
tested and are assigned an identification number by Fresenius USA Quality Control.
These "Minimum Testable Assemblies" are:
FOR THE 2008H MACHINE
PART NUMBER
646820
651788
190000
190133
190001
190002
109102
190004
190022
190167
370048
370049-01
669983-Q
669984-Q
DESCRIPTION
GEAR PUMP
BLOOD LEAK DETECTOR
DISPLAY BOARD
DISPLAY BOARD (NO POWER SUPPLY)
ACTUATOR BOARD
SENSOR BOARD
SENSOR BOARD WITH OLC
MOTHER BOARD
FUNCTIONAL BOARD
FUNCTIONAL BOARD
PLASMA DISPLAY
PLASMA DISPLAY WITH POWER SUPPLY
TEST BOARD
POWER LOGIC BOARD
FOR THE 2008K MACHINE

PART NUMBER
646820
651788
190163
190164
190165
190001
190102
190004
190171
190205-01
669983-Q
190214
DESCRIPTION
GEAR PUMP
BLOOD LEAK DETECTOR
FRONT PANEL BOARD
MUTE/RESET BOARD
POWER LED BOARD
ACTUATOR BOARD
SENSOR BOARD
MOTHER BOARD
FUNCTIONAL BOARD
COLOR LCD
TEST BOARD
POWER LOGIC BOARD

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4

P/N 490016 Rev I
1.0.0
CABINET

P/N 490016 Rev I
Click on Circled Numbers

6

P/N 490016 Rev I
Click Here for Illustration

1.1.0
SEQ.
CABINET WITH ACCESSORIES

PART NUMBER
DESCRIPTION
190014
CABINET, COMPLETE (2008H)
1A
190199
CABINET, COMPLETE (2008K)
250131
SEAL STRIP, MODULE
290068
HOLD DOWN BRACKET
330904-01
THREADED INSERT, M-5
290070
NUT PLATE, POWER SUPPLY
490000
PORT OVERLAY, (2008H)
7A
490045
PORT OVERLAY, (2008K)
537202
CABLE CLAMP, 4mm NYLON
12
552279
SCREW, PNHD PHIL, M4X16 S.S.
13
552312
20
330601-04-01
WASHER, A5.3 DIN 125 S.S.
22
330606-03-01
LOCKWASHER, 4mm, S.S.
24
642309
SCREW, PNHD PHIL, M5X20, S.S
29
644209
LOWER I.V. POLE SUPPORT (2008H)
29A
290172
LOWER I.V. POLE SUPPORT (2008K)
30
644216
SHUNT ASSY, COMPLETE (2008H)
30A
190215
SHUNT ASSY, COMPLETE (2008K)
70
647523
I.V.POLE HANGER
72
336140-01
DIALYZER HOLDER (2008H)
72A
336140-02
DRIP CHAMBER HOLDER ONLY (FOR ITEM 72)
73
677792
DIALYZER HOLDER (2008K)*
74
671125
I.V. POLE, COMPLETE (SUB. 588041)
75
330937-04-01
LOCKWASHER, 8mm S.S
76
552234
SCREW, SHCS, M8X45 S.S.
77
250342
TOUCHUP PAINT 12oz SPRAY (2008H)*
*ITEM NOT ILLUSTRATED.

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8

P/N 490016 Rev I

1.1.1
SEQ.
DIALYSATE SAFETY INTERLOCK AND DIALYSATE LINES

PART NUMBER
DESCRIPTION
644216
DIALYSATE INTERLOCK WITHOUT DIALYSATE LINES (2008H)
190215
DIALYSATE INTERLOCK WITHOUT DIALYSATE LINES (2008K)
566179
SHUNT BRACKET ASSY
563025
SPRING
565786
SWITCH PLUNGER ROD
566187
SWITCH PLUNGER ROD
563148
RETAINING RING
566184
SWITCH BRACKET COMPLETE
6A
534022
MICROSWITCH, 3 REQUIRED
552243
SCREW M3X6 S.S. PAN HD, PHIL
559094
WASHER, 4mm NYLON
10
676401
HINGED COVER
11
565166
SHAFT
11A
566177
OUTER DOOR SHAFT
12
566189
SHAFT
13
563002
TENSION SPRING
14
553717
LOCK WASHER, 3mm S.S.
15
563150
RETAINING RING
17
552247
SCREW
18
330602-01-01
WASHER
19
545356
SILICONE TUBE, WHITE (SPECIFY LENGTH)
20
537202
CABLE CLAMP
21
642428
CLAMP
22
641985
DIALYZER CONNECTOR BLUE
23
642391
BRAIDED HOSE (SPECIFY LENGTH)
24
650114
DIALYSATE FILTER, COMPLETE
25
670574
CLAMP
Click for Dialysate Interlock Parts 26-40

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P/N 490016 Rev I

1.1.1
DIALYSATE SAFETY INTERLOCK AND DIALYSATE LINES (CONT.)
SEQ.
PART NUMBER
DESCRIPTION
26
641992
DIALYSATE LINE ASS'Y BLUE, COMPLETE
27
641984
DIALYZER CONNECTOR RED
28
641993
DIALYSATE LINE ASS'Y RED, COMPLETE
29
579097
O-RING
30
567397
FLOW INDICATOR, COMPLETE
30A
567209
OUTER TUBE WITH THREADS*
30B
567394
INNER TUBE, TAPERED GLASS*
30C
567207
SEAL, LARGE*
30D
567208
SEAL, SMALL*
31
579066
O-RING
32
650113
FILTER INSERT
32A
640123
O-RING
35
572727
CLAMP
36
563149
RETAINING RING (3.2 mm)
37
570088
SHUNT DOOR WARNING LABEL
38
650993
SAMPLE PORT, DIALYSATE*
39
672948
RED COVER DISK FOR SHUNT*
40
672949
BLUE COVER DISK FOR SHUNT*
Click for Dialysate Interlock Parts 1-25


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12

P/N 490016 Rev I

1.1.2
CASTER ASSEMBLY
SEQ.
PART NUMBER
DESCRIPTION
10
552239
SCREW, SHCS, M6X12, S.S.
13
552452
SCREW, FLTHD PHIL, M5X12, S.S.
17
553622
NUT, M5, S.S.
22
330606-05-01
25
642983
SCREW, FLTHD PHIL, M5X50, S.S.
31
650857
SPRING, BRAKE ACTUATOR
32
650858-Q
BRAKE CABLE ROLLER
33
650859
CLAMP BRAKE ROD
34
650867
BRAKE PEDAL & SHAFT ASSY
35
650868
BRAKE CABLE ASSY, LONG
36
650869
BRAKE CABLE ASSY, SHORT
37
650924
CASTER, SWIVEL
38
150105
ACUTE CASTOR KIT*

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14

P/N 490016 Rev I

1.2.0
SEQ.
2
3
3A
4
5
7
9
14
20
20A
21
23
26
27
28
29
31
32
33
34
35
36
37
40
43
43A
44
45
45A
46
47
48
49
50
51
52
53
54
CABINET, REAR, WITH ACCESSORIES (2008H)

PART NUMBER
190011
190014
290114
190020
672212
190047
290056
450113
539146-Q
190124
539148-Q
552234
552312
552339
552345
553693
330606-03-01
330606-05-01
330937-04-01
559695
560024
572604
579066
642925
150269
567600-Q
646400
646401
676239
646402
553315
644091
250298
250299
290069
330904-01
370005
190100
DESCRIPTION
ASSY, POWER SUPPLY
ASSY, CABINET, COMPLETE WITH WHEELS
CABINET PAINTED, NO WHEELS
ASSY, MONITOR COMPLETE
ASSY, HYDRAULICS
MAIN POWER CABLE
CLAMP, RETAINING STRAP
LABEL, FLAMMABLE ANESTHETICS
CABLE, HEPARIN PUMP
CABLE, DIGITAL HEPARIN PUMP
CABLE, ASSY, 20 PIN RIBBON, 28"
SCREW, SHCS M8X45, S.S.
SCREW, PNHD PHIL, M5X16, S.S.
WASHER, FLAT, 4.3mm, S.S.
WASHER, FLAT, 5.3mm, NYLON
SCREW, SHEET METAL, 3.5X13, S.S.
BUSHING, GREY FRONT HYD. SCREW
O-RING, 24-1 (IV POLE)
ARTERIAL PLATE, TUBING ORGANIZER
BLANK MODULE PLATE*
ARTERIAL BLOOD PUMP MODULE
HEPARIN PUMP MODULE
DIGITAL HEPARIN PUMP MODULE
LEVEL DETECTOR MODULE
SCREW, SELF-LOCKING PHIL, M4X8, S.S.
RAIL, HYD. SUPPORT #1
HYDRAULIC HOOK BRACKET
BLOOD PRESSURE MODULE*
BLOOD PRESSURE MODULE CABLE*

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15

16

P/N 490016 Rev I

1.2.1
CABINET, REAR, WITH ACCESSORIES (2008K)
SEQ.
PART NUMBER
DESCRIPTION
2
3
3A
4
5
7
9
14
20
21
22
23
26
27
28
29
31
32
33
35
36
37
40
43
43A
44
45
46
47
48
49
50
51
52
53
54
190011
190199
290169
190204
M30406
190047
290056
450113
190124
539148-Q
190222
552234
642697
552339
552345
553693
330606-03-01
330606-05-01
330937-04-01
560024
572604
579066
642925
M31268
M31175
M30656
677971
M30340
553315
644091
250298
250299
290069
330904-01
370005
190100
ASSY, POWER SUPPLY

ASSY, CABINET, COMPLETE WITH WHEELS
CABINET PAINTED, NO WHEELS
ASSY, MONITOR COMPLETE
ASSY, HYDRAULICS
MAIN POWER CABLE
LABEL, FLAMMABLE ANESTHETICS
CABLE, DIGITAL HEPARIN PUMP
CABLE, ASSY, 20 PIN RIBBON, 28"
ASSY, BLOOD PUMP FLASH PROGRAMMING CABLE
SCREW, SHCS M8X45, S.S.
SCREW, FHD PHIL, M5X16, S.S.
SCREW, SHEET METAL, 3.5X13, S.S.
O-RING, 24-1 (IV POLE)
ARTERIAL PLATE, TUBING ORGANIZER
BLANK MODULE PLATE*
ARTERIAL BLOOD PUMP MODULE
DIGITAL HEPARIN PUMP MODULE
SCREW, SELF-LOCKING PHIL, M4X8, S.S.
HYDRAULIC HOOK BRACKET
BLOOD PRESSURE MODULE*
BLOOD PRESSURE MODULE CABLE*

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18

P/N 490016 Rev I

1.3.0 CABINET, REAR, WITH PANELS (2008H)
SEQ.
PART NUMBER
DESCRIPTION
150162
UPPER REAR PANEL
1A
150373
UPPER REAR PANEL, CMS208K*
190011
ASSY, POWER SUPPLY
190037
LOWER REAR PANEL
6A
150140
LOWER REAR PANEL w/ R.O.*
6B
150432
LOWER REAR PANEL w/ R.O. AND DIASAFE FILTER*
6C
150428
LOWER REAR PANEL FOR SHORT CABINET*
6D
150430
LOWER REAR PANEL FOR SHORT CABINET w/ DIASAFE FILTER*
6E
250444
COVER FOR DIASAFE FILTER ON 150430 & 150432*
290020
SUPPORT, MONITOR CHASSIS
10
330604-04-01
WASHER, EXT. TOOTH LOCK, #10 S.S.
11
450014
LABEL, MANUFACTURED BY FRES.
23
552276
24
552277
25
552310
29
553693
30
330601-04-01
34
559695
41
643184
BUSHING, BACK PANEL
42
368002-01
POWER PLUG, 15A HOSPITAL GRADE
42A
368002-02
43
150192
POWER CABLE ASSY., 12 FT. 15A, 125V (INCLUDES PLUG)
43A
150425
POWER CABLE ASSY., 12FT. (INCLUDES PLUG & LUG CONNECTORS)
44
537119
GROMMET

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19

20

P/N 490016 Rev I

1.3.1 CABINET, REAR, WITH PANELS (2008K)
SEQ.
PART NUMBER
DESCRIPTION
190212
UPPER REAR PANEL
1A
190213
UPPER REAR PANEL, CMS208K*
190011
ASSY, POWER SUPPLY
190206
LOWER REAR PANEL
6A
190209
LOWER REAR PANEL w/ R.O. AND DIASAFE FILTER*
6B
190211
LOWER REAR PANEL FOR SHORT CABINET w/ DIASAFE FILTER*
6C
290176
COVER FOR DIASAFE FILTER ON 190209 & 190211*
290160
SUPPORT, MONITOR CHASSIS
10
330604-04-01
WASHER, EXT. TOOTH LOCK, #10 S.S.
11
450014
LABEL, MANUFACTURED BY FRES.
23
552276
24
552277
25
552310
29
553693
30
330601-04-01
34
559695
41
643184
BUSHING, BACK PANEL
42
368002-01
42A
368002-02
43
150192
POWER CABLE ASSY., 12 FT. 15A, 125V (INCLUDES PLUG)
43A
150425
POWER CABLE ASSY., 12FT. (INCLUDES PLUG & LUG CONNECTORS)
44
537119
GROMMET
45
673618
BLOOD PUMP ROTOR HANDCRANK RETAINER PIN*

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21

22

P/N 490016 Rev I
2.0.0
MONITOR (ELECTRONIC
CARD CAGE)

P/N 490016 Rev I
23
Click on Front Panel

24

P/N 490016 Rev I

2.1.0
FRONT PANEL (2008H)
SEQ.
PART NUMBER
DESCRIPTION
190095
FRONT PANEL, PRE-PUMP, INTERNAL BLOOD

PRESSURE MODULE, WITH SEAL
190096
FRONT PANEL, POST-PUMP INTERNAL BLOOD

PRESSURE MODULE, WITH SEAL
290053
SEAL, FRONT PANEL CABINET*

P/N 490016 Rev I
25
Click on Front Panel

26

P/N 490016 Rev I

2.1.1
FRONT PANEL (2008K)
SEQ.
PART NUMBER
DESCRIPTION
290155
SEAL, FRONT PANEL*
190166
FRONT PANEL, WITH SEAL

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28

P/N 490016 Rev I

2.2.0
FRONT PANEL ASSEMBLY, REAR VIEW, PLASMA DISPLAY TYPE 1 (2008H)
SEQ.
PART NUMBER
DESCRIPTION
190133
ASSY, DISPLAY BOARD (NO POWER SUPPLY)*.
FRONT PANEL, 2008H (SEE SECTION 2.1.0)
190015
ASSY, FRONT PANEL DATA CABLE
190016
ASSY, PLASMA DISPLAY DATA CABLE
190130
ASSY, PLASMA POWER CABLE
290012
DISPLAY TRAVERSE BAR
338011-03
SPACER, 8mm HEX x 0.7, THREADED
290053
SEAL, FRONT PANEL
10
330914-18
SPACER, 3/8 X #6 CLEARANCE
11
368312-02
MOUNT, FLAT CABLE, ADHESIVE BACKED
12
370049-01
PLASMA DISPLAY, 128 X 64, WITH POWER SUPPLY
13
552279
14
553620
NUT, 3mm, S.S.
15
553621
NUT, 4mm, S.S.
16
553692
17
553693
18
553733
WASHER, INT. TOOTH LOCK, 4.3mm, S.S.
19
645714
HINGE, NYLON, FRONT PANEL
20
646378
STANDOFF, PLASTIC
21
647179
STANDOFF, M4X10, IN & OUT, METAL
22
362569-01
RED L.E.D. FOR MUTE, UPPER & LOWER ART. & VEN. ALARM*
23
362571-01
YELLOW L.E.D. FOR PRIME, OVERRIDE, TEST, BYPASS, FLOW*
24
362572-02
YELLOW L.E.D. FOR MINOR*
25
362573-01
GREEN L.E.D. FOR UF, SINGLE NEEDLE/BP STAT, SVS, POWER, RESET*
26
640173
YELLOW BARGRAPH L.E.D. FOR ART. & VEN. WINDOW*
27
640174
RED L.E.D. FOR AIR DETECTOR, BLOOD LEAK, ART. & VEN. ALARMS*
28
644295
RED L.E.D. FOR ALARM*
29
644296
YELLOW L.E.D. FOR WARNING*
30
644297
GREEN L.E.D. FOR NORMAL*

**190000 ASSY., LP708 DISPLAY BD. MAY BE SUBSTITUTED FOR 190133 ASSY., DISPLAY BD. (NO P.S.)

P/N 490016 Rev I
29

30

P/N 490016 Rev I

2.2.1
FRONT PANEL ASSEMBLY, REAR VIEW, PLASMA DISPLAY TYPE 2 (2008H)
SEQ.
PART NUMBER
DESCRIPTION
190000
ASSY, LP708 DISPLAY BOARD (WITH POWER SUPPLY)**
FRONT PANEL, 2008H (SEE SECTION 2.1.0)
190015
190016
ASSY, PLASMA DISPLAY DATA CABLE
190017
ASSY, DISPLAY 24V POWER CONN.
190021
ASSY, PLASMA POWER CABLE
290012
338011-03
290053
SEAL, FRONT PANEL
10
330914-18
SPACER, 3/8 X #6 CLEARANCE
11
368312-02
12
370048
PLASMA DISPLAY, 128 X 64 WITHOUT POWER SUPPLY
13
552279
14
553620
NUT, 3mm, S.S.
15
553621
NUT, 4mm, S.S.
16
553692
17
553693
18
553733
19
645714
20
646378
STANDOFF, PLASTIC
21
647179
22
362569-01
RED L.E.D. FOR MUTE, UPPER & LOWER ART. & VEN. ALARM*
23
362571-01
YELLOW L.E.D. FOR PRIME, OVERRIDE, TEST, BYPASS, FLOW*
24
362572-02
YELLOW L.E.D. FOR MINOR*
25
362573-01
GREEN L.E.D. FOR UF, SINGLE NEEDLE/BP STAT, SVS, POWER, RESET*
26
640173
YELLOW BARGRAPH L.E.D. FOR ART. & VEN. WINDOW*
27
640174
RED L.E.D. FOR AIR DETECTOR, BLOOD LEAK, ART. & VEN. ALARMS*
28
644295
RED L.E.D. FOR ALARM*
29
644296
YELLOW L.E.D. FOR WARNING*
30
644297
GREEN L.E.D. FOR NORMAL*

**190133 CAN NOT BE SUBSTITUTED FOR 190000 WITH PLASMA DISPLAY P/N 370048.

P/N 490016 Rev I
31

32

P/N 490016 Rev I

2.2.2
FRONT PANEL ASSEMBLY, REAR VIEW (2008K)
SEQ.
PART NUMBER
DESCRIPTION
190163
ASSY, FRONT PANEL INTERFACE BOARD
190164
ASSY, MUTE/RESET LED BOARD
190165
ASSY, POWER LED BOARD
190166
FRONT PANEL, 2008K WITH SEAL
4A
290155
SEAL, FRONT PANEL*
190194
ASSY, DISPLAY DATA CABLE
190195
ASSY, MUTE/RESET LED BOARD CABLE
190196
ASSY, POWER LED BOARD CABLE
190200
190205-01
ASSY, COLOR LCD DISPLAY, NEC
10
190191
FRONT PANEL BOARD TO NEC BACKLIGHT INVERTER BOARD CABLE
11
330602-03-01
WASHER, #8, FLAT, MED
12
330705-04-02
NUT, 4mm, EXT LOCK WASHER
13
338005-02-01
WASHER, CAPTIVE #8, 1/16 THICK
14
338011-03
15
338011-04
STANDOFF, 8mm HEX, M4x13
16
368332-02
TAB, DUAL .110
17
552279
18
553621
NUT, 4mm, S.S.
19
644091
SCREW, PNHD PHIL, M4X8, S.S. LOCK
20
645714
21
647179
22
553733
23
290012
24
368312-02

P/N 490016 Rev I
33

34

P/N 490016 Rev I

2.3.0
MONITOR CHASSIS, REAR PANEL, FRONT VIEW - INSIDE
SEQ.
PART NUMBER
DESCRIPTION
290017
MONITOR SIDE PLATE
336053-16
SLEEVING, 7AWG, PVC, BLACK
368137-06
CABLE 28AWG RIBBON 26 CONDUCTOR
11
368392-03-01
RECEPTACLE, 3 POLE AMP 641190-3
12
368392-03-02
STRAIN RELIEF AMP 643075-3
15
533203
SPEAKER
17
535157
CONNECTOR, 14 PIN
18
535158
STRAIN RELIEF 14 PIN IDC
22
552243
33
330604-01-01
39
643466
CONNECTOR SOCKET 6 POLE
40
643467
STRAIN RELIEF, 6 PIN CONN.
41
190091
CABLE, FUNCT./TTERM CMS208K

P/N 490016 Rev I
35

36

P/N 490016 Rev I

2.4.0
MONITOR CHASSIS, REAR PANEL, REAR VIEW - OUTSIDE
SEQ.
PART NUMBER
DESCRIPTION
290016
CHASSIS, MONITOR
290056
330400-04-03
JACK SCREW KIT
360001-05
BATTERY HOLDER, 9V BLOCK
363019-01
SERVICE SWITCH
13
515311
POTENTIOMETER 100 OHM
14
516998
RING NUT, M10X0.75
16
533207
SPEAKER CLIP
19
535201
RECEPTACLE, DIN, 3 POLE
20
535204
21
535212
23
552245
24
552256
SCREW, PNHD PHIL, M2.5X8, S.S.
26
552550
SCREW, SLOTTED PHIL, M3X8, S.S
27
553619
NUT, 2.5mm, S.S.
28
553620
NUT, 3mm, S.S.
31
553717
32
553723
LOCKWASHER, 2.6mm, S.S.
35
553742
WASHER, EXT. TOOTH LOCK, 10.5mm, S.S.
36
565619
STRAP, RETAINING
37
572615
HOLE COVER, 16mm
38
642541
BATTERY, 9V
41
644091
42
644290
HOUR METER, 5VDC
45
190070
CABLE, FUNCTIONAL FDS08 OPTION

P/N 490016 Rev I
37

38

P/N 490016 Rev I

2.5.0
MONITOR CHASSIS ASSY, MISC. DETAILS
SEQ.
PART NUMBER
DESCRIPTION
368331-05
WIRE, 16AWG, 600V, GREEN
368025-01
WIRE, 16AWG, 600V, GREEN/YELLOW
10
368204-02
RING LUG 14-16 AWG #8 HEAVY DUTY
25
552279
SCREW, PNHD PHIL, M4X16, S.S
29
553621
NUT, 4mm, S.S.
30
553693
34
553733
41
644091
43
646378
STANDOFF, PLASTIC
44
647179
2.5.1
SEQ.
GROUNDING KIT (2008H)

PART NUMBER
DESCRIPTION
190111
GROUNDING KIT, COMPLETE*
500532
2008H GROUNDING INSTRUCTIONS*

P/N 490016 Rev I
39

40

P/N 490016 Rev I

2.6.0
MONITOR ASSEMBLY & CIRCUIT BOARDS
SEQ.
PART NUMBER
DESCRIPTION
190020
MONITOR ASSEMBLY (2008H)
1A
190204
MONITOR ASSEMBLY (2008K)
190001
ASSY, LP709 ACTUATOR BD.

(INCLUDES DIGITAL HEPARIN PUMP OPTION AS OF REV O)
190002
ASSY, LP703 SENSOR BD. (2008H WITHOUT OLC)
3A
190102
ASSY, SENSOR BD (2008H WITH OLC AND 2008K)
190167
ASSY, FUNCTIONAL BD. (2008H)

(NOTE: 190063 FUNCTIONAL BD IS OBSOLETE USE 190167)
4A
190171
ASSY, FUNCTIONAL BD. (2008K)
669983-Q
ASSY, LP545, TEST BOARD
669984-Q
ASSY, P546, POWER LOGIC BOARD ASSY (2008H)
6A
190214
ASSY, POWER LOGIC BOARD (2008K)
190004
ASSY, LP724 MOTHERBOARD
190099
BLOOD PRESSURE MODULE POWER BOARD (-12 DC/DC CONVERTER)

(PLUGS INTO TEST CONN., NO CABLE REQ'D)
640268
PCB GUIDE
10
190005
ACTUATOR CABLE
11
190006
SENSOR CABLE
12
539148-Q
POWER LOGIC CABLE*
13
190047
MAIN POWER CABLE (FROM POWER SUPPLY)*
14
362640-01
BATTERY RAM (FOR FUNCTIONAL BD 190063 ONLY)*
14A
362640-02
BATTERY RAM / CLOCK (FOR FUNCTIONAL BD 190167 ONLY)*

P/N 490016 Rev I
41

42

P/N 490016 Rev I
2.7.0
CABLES
PART NUMBER
DESCRIPTION
MODULES (2008H)
539148-Q
539148-Q
539146-Q
190124
150122
ARTERIAL BLOOD PUMP CABLE

LEVEL DETECTOR CABLE
HEPARIN PUMP CABLE
DIGITAL HEPARIN PUMP CABLE
DUAL RIBBON CABLE (20 PIN)
MODULES (2008K)
539148-Q
190222
539148-Q
190124
150122
ARTERIAL BLOOD PUMP CABLE

ARTERIAL BLOOD PUMP FLASH PROGRAMMING CABLE
LEVEL DETECTOR CABLE
DIGITAL HEPARIN PUMP CABLE
DUAL RIBBON CABLE (20 PIN)
MONITOR (2008H)
190005
190006
190015
190016
190017
190021
190130
ACTUATOR CABLE
SENSOR CABLE
FRONT PANEL DATA CABLE
PLASMA DISPLAY DATA CABLE
DISPLAY 24V POWER CONNECTOR(Use with Plasma Display Type 2)
PLASMA POWER CABLE (Use with Plasma Display Type 2)
PLASMA POWER CABLE (Use with Plasma Display Type 1)
MONITOR (2008K)
190005
190006
190191
190194
190195
190196
190200
ACTUATOR CABLE
SENSOR CABLE
FRONT PANEL BOARD TO NEC BACKLIGHT INVERTER BOARD
COLOR LCD DATA CABLE
MUTE/RESET LED BOARD TO POWER LED BOARD
FRONT PANEL BOARD TO MUTE/RESET LED BOARD
FRONT PANEL BOARD TO FUNCTIONAL BOARD
HYDRAULICS
668033
AIR SEPARATOR (CONDUCTIVITY CABLE)
DISTRIBUTION BOX
190005
190006
190013
ACTUATOR CABLE
SENSOR CABLE
HEATER CABLE
POWER SUPPLY
190047
539148-Q
336061-01
MAIN POWER CABLE, POWER SUPPLY

CABLE ASSY, 20 PIN RIBBON, 28"
FAN CABLE

P/N 490016 Rev I
43

44

P/N 490016 Rev I
2.8.0
SOFTWARE (2008H)
SEQ.
1
PART NUMBER
190034
DESCRIPTION
EPROM, ACTUATOR BD.
190036
EPROM, TEST BD.
190058
ACTUATOR PAL IC4. PROG.
190059
ACTUATOR PAL IC12. PROG.
190072
EPROM, FUNCTIONAL
(USE WITH FUNCTIONAL BD. P/N 190063 OR 190167)
5A
190072-01
EPROM, FUNCTIONAL (WITH OLC)

(USE WITH FUNCTIONAL BD. P/N 190063 OR 190167)
170093
PAL IC3 (PLASMA DISPLAY)
170094
170095
2.8.1
SOFTWARE (2008K)
SOFTWARE
SEQ. PART NUMBER
1
190220
DESCRIPTION
EPROM, ACTUATOR BD.
190219
EPROM, TEST BD.
190058
ACTUATOR PAL IC 4. PROG
190059
ACTUATOR PAL IC 12. PROG
190244-01
EEPROM, FUNCTIONAL BD (NON OLC EQUIPPED)
5A
190244-02
EEPROM, FUNCTIONAL BD (OLC EQUIPPED)
5B
190244-03
EEPROM, FUNCTIONAL BD (CRRT AND NON OLC EQUIPPED)
5C
190244-04
EEPROM, FUNCTIONAL BD (CRRT AND OLC EQUIPPED)
SOFTWARE UPGRADE KITS

SEQ. PART NUMBER
DESCRIPTION
6
190229
EPROM BOARD KIT (INCLUDES SOFTWARE)
6A
190179
EPROM BOARD
190230
BLOOD PUMP FLASH ROM PROGRAMMING KIT

(INCLUDES SOFTWARE DISK, INSTRUCTIONS, AND CABLE)
7A
190231
BLOOD PUMP SOFTWARE DISK
7B
507320
INSTRUCTIONS - BLOOD PUMP FLASH ROM PROGRAMMING
7C
190222
CABLE - BLOOD PUMP FLASH ROM PROGRAMMING
*CONSULT FRESENIUS USA TECHNICAL SERVICE BEFORE CHANGING SOFTWARE VERSIONS.

P/N 490016 Rev I
45

46

P/N 490016 Rev I
3.0.0
POWER SUPPLY

P/N 490016 Rev I
47

48

P/N 490016 Rev I

3.1.0
POWER SUPPLY ASSEMBLY
SEQ.
PART NUMBER
DESCRIPTION
190011
ASSY POWER SUPPLY COMPLETE
20
368002-01
POWER PLUG, 15A, 125V, HOSPITAL GRADE
W3
368004-03
CABLE, 16AWG/3COND., SJT, GREY
21
368016-01
STRAIN RELIEF, FLEXIBLE
150192
ASSY, POWER CABLE, 15A, 125V

(CABLE WITH PLUG ATTACHED)
22
330920-07-01
SCREW, M4X6, FH PHIL
23
367032-01
FERRITE CORE*

P/N 490016 Rev I
49

50

P/N 490016 Rev I

3.1.1
POWER SUPPLY, DETAIL A
SEQ.
PART NUMBER
DESCRIPTION
290045
POWER SUPPLY CHASSIS, FRONT
15
361216-01
CAPACITOR, ELECTROLYTIC, 24000UF, 40V
16
361216-02
BRACKET, CAPACITOR
17
361216-03
CAPACITOR, 10UF, 440V, MOTOR RUN
18
361216-04
BRACKET, CAPACITOR, KK CASE
37
553621
NUT, 4mm, S.S.
39
553693
41
330606-03-01
49
646058
BOOT, CAPACITOR

P/N 490016 Rev I
51

52

P/N 490016 Rev I

3.1.2
POWER SUPPLY, DETAIL B
SEQ.
PART NUMBER
DESCRIPTION
290022
POWER SUPPLY CHASSIS, BASE
190054
ASSY, TRIAC, POWER SUPPLY
190055
RELAY ASSY. POWER SUPPLY
290030
TRANSFORMER
330611-06-02
NUT, EXT. LOCKWASHER, 1/4-28.
29
362009-04
BRIDGE RECTIFIER, KBPC 2502
32
537204
CABLE CLAMP #3, NYLON
34
552277
35
552282
37
553621
NUT, 4mm, S.S.
39
553693
41
330606-03-01
48
644091
SCRW, PNHD PHIL, M4X8, S.S.
49
368214-01
FLAG CONNECTOR (POWER SUPPLY HOT/NEUTRAL)
50
368204-02
RING LUG (POWER SUPPLY GND)*

P/N 490016 Rev I
53

54

P/N 490016 Rev I

3.1.3
SEQ.
POWER SUPPLY, DETAIL C

PART NUMBER
DESCRIPTION
290023
POWER SUPPLY CHASSIS, REAR
190019
ASSY, LP728 POWER CONTROL BOARD
3A
534203
FUSE, 2.0A, MED-BLO, 5X20mm*
3B
534206
FUSE, 6.3A, SLO-BLO, 5X20mm*
3C
641376
FUSE, 5.0A, MED-BLO, 5X20mm*
3D
644066
FUSE, 10.0A, SLO-BLO, 5X20mm*
3E
367007-03
FUSE, 16.0A, PIGTAIL, FAST-BLO*
290048
PLATE, POWER CONTROL BOARD
330602-02-01
WASHER, FLAT, #6, S.S.
10
330935-05-02
SCREW, PNHD PHIL, #6 X 5/16, TYPE W
11
336039-02
FAN 120V
34
552277
14
338073-05
PCB EDGE SUPPORT, 1/2" HIGH
37
553621
NUT, 4mm, S.S.
41
330606-03-01
48
644091
SCRW, PNHD PHIL, M4X8, S.S.
50
647179
STANDOFF, M4X10, IN & OUT
51
190047
MAIN POWER CABLE (TO MOTHERBOARD)*
52
336061-01
FAN CABLE*
53
380008
RELAY, HEATER, 16AMP, 24V*
54
190013
HEATER CABLE (POWER SUPPLY TO DISTRIBUTION BOX)*

P/N 490016 Rev I
55

56

P/N 490016 Rev I

3.1.4
SEQ.
POWER SUPPLY, DETAIL D

PART NUMBER
DESCRIPTION
19
363020-01
SWITCH, ROCKER, SPDT .250" SPADE
46
642285
CIRCUIT BREAKER

P/N 490016 Rev I
57

58

P/N 490016 Rev I

3.1.5
SEQ.
POWER SUPPLY, DETAILS E & F

PART NUMBER
DESCRIPTION
22
368204-02
RING LUG, 14-16 AWG, #8, HEAVY DUTY
33
552240
33A
552345
SCREW, SCHS, M6X35, S.S.

(FOR INTERNAL B.P.)
36
552286
37
553621
NUT, 4mm, S.S.
38
553623
NUT, 6mm , S.S.
40
553695
42
330606-05-01
43
553733
44
368214-01
FLAG SHAPED, 14-16 AWG, .250 SPADE

P/N 490016 Rev I
59

60

P/N 490016 Rev I
4.0.0
MODULES

P/N 490016 Rev I
61

62

P/N 490016 Rev I

4.1.0
SEQ.
LEVEL DETECTOR MODULE - FRONT VIEW (2008H)

PART NUMBER
DESCRIPTION
646402
221300-03
TUBING CLIP
1A
330936-05-03
SCREW FOR TUBING CLIP ROUND HEAD
1B
330936-05-04
SCREW FOR TUBING CLIP FLAT HEAD
642692
LATCH COMPLETE (INCLUDES ITEMS 2A, 2B, & 2C)
2A
650752
LATCH
2B
640944
LATCH PIVOT PIN*
2C
642275
LATCH SPRING*
566020
OPTICAL SENSOR COMPLETE
3A
566021
OPTICAL SENSOR DOOR
3B
566025
LOCKING PLATE*
3C
585016
BALL*
3D
572058
SCREW COVER
3E
552116
SCREW, FILISTER HEAD M3X10-SS*
565225
CLAMP (DOES NOT INCLUDE ITEM 5)
585205
PIN
363018-01
DRESS NUT
552312
7A
559695
645669
LABEL
(ATTENTION: RECALIBRATE FOR BLOOD LINE MODEL IN USE)
250312
FRONT PLATE WITH TUBING DIAGRAM

P/N 490016 Rev I
63

64

P/N 490016 Rev I

4.1.1
SEQ.
LEVEL DETECTOR MODULE - REAR VIEW (2008H)

PART NUMBER
1
1A
2
3
4
4A
5
6
7
8
8A
8B
8C
9
363017-02
250322
677957
566252
645208
650728
650723
330937-04-01
553624
645198
645199-Q
565237
565236
150377
9A
9B
9C
10
565796
640257
552550
565234
10A
11
12
12A
13
14
14A
15
16
17
17A
18
18A
19
20
21
640269
650158
150338
642654
539148-Q
150235
643276
566266
640287
673068
643826
332114-03
539172
545320
576320
645667
DESCRIPTION
TOGGLE SWITCH
HARNESS, LEVEL ADJUST SWITCH*
DOOR, LEXAN
LUER LOCK CONNECTOR, STAINLESS STEEL
LEVEL DETECTOR HOUSING, 22mm, COMPLETE
HOUSING (WITHOUT DOOR, LATCH, & SENSORS)
HINGE PIN
LOCK WASHER
LUER LOCK NUT
SPRING, STRONG (USE WITH 8A)*
SPACER, THIN WASHER, STANDARD (USE WITH 8)
SPRING, WEAK (USE WITH 8C)*
SPACER, THICK WASHER (USE WITH 8B)
LEVEL DETECTOR SENSOR, PAIR (WITH PHONO PLUGS)
(MUST BE SOLD AS MATCHED PAIR)
INSULATING MICA*
PLATE*
SCREW M3X8*
LEVEL DETECTOR SENSOR, PAIR (WITHOUT PHONO PLUGS)
PHONO PLUG
TRANSDUCER PROTECTOR AND LINE
LP 450
LP 241-2
RIBBON CABLE (TO MONITOR REAR PANEL)
PRESSURE TRANSDUCER KIT
PRESSURE TRANSDUCER ONLY
CONNECTING TUBE
JUMPER BLOCK
LEVEL ADJUST PUMP
PCB LP465, LEVEL ADJUST (INCLUDES LEVEL ADJUST PUMP)*
SOLENOID VALVE, 24V, 3 WAY
HARNESS, VALVE*
TUBING, SILICONE
TEE (POLYPROPYLENE) 1/8" X 1/8" 1/8"
TRANSDUCER FILTER

P/N 490016 Rev I
65

66

P/N 490016 Rev I

4.1.2
SEQ.
LEVEL DETECTOR MODULE - FRONT VIEW (2008K)

PART NUMBER
DESCRIPTION
M30340
677982
TOUCH PAD
M32019
LATCH COMPLETE (INCLUDES ITEMS 2A, 2B, & 2C)
2A
M30343
LATCH
2B
640944
LATCH PIVOT PIN*
2C
642275
LATCH SPRING*
M30344
OPTICAL SENSOR COMPLETE
3A
M30347
OPTICAL SENSOR DOOR
3B
566025
LOCKING PLATE*
3C
585016
BALL*
3D
M30348
SCREW COVER
3E
552116
SCREW, FILISTER HEAD M3X10-SS*
565225
CLAMP (DOES NOT INCLUDE ITEM 5)
585205
PIN
642697
SCREW. FHD PHIL, M5X16,S.S.
645669
LABEL
(ATTENTION: RECALIBRATE FOR BLOOD LINE MODEL IN USE)

P/N 490016 Rev I
67

68

P/N 490016 Rev I

4.1.3
SEQ.
LEVEL DETECTOR MODULE - REAR VIEW (2008K)

PART NUMBER
2
3
4
4A
5
6
7
8
8A
8B
8C
9
677957
566252
M30341
M30342
650723
330937-04-01
553624
645198
645199-Q
565237
565236
150377
9A
9B
9C
10
565796
640257
552550
565234
10A
11
12
13
14
14A
15
16
17
18
19
20
21
22
640269
650158
150338
539148-Q
150235
643276
566266
640287
673068
332114-03
545320
576320
645667
M30871
DESCRIPTION
DOOR, LEXAN
LUER LOCK CONNECTOR, STAINLESS STEEL
LEVEL DETECTOR HOUSING, 22mm, COMPLETE
HOUSING (WITHOUT DOOR, LATCH, & SENSORS)
HINGE PIN
LOCK WASHER
LUER LOCK NUT
SPRING, STRONG (USE WITH 8A)*
SPACER, THIN WASHER, STANDARD (USE WITH 8)
SPRING, WEAK (USE WITH 8C)*
SPACER, THICK WASHER (USE WITH 8B)
LEVEL DETECTOR SENSOR, PAIR (WITH PHONO PLUGS)
INSULATING MICA*
PLATE*
SCREW M3X8*
LEVEL DETECTOR SENSOR, PAIR (WITHOUT PHONO PLUGS)
PHONO PLUG
LP 450
PRESSURE TRANSDUCER KIT
PRESSURE TRANSDUCER ONLY
CONNECTING TUBE
JUMPER BLOCK
LEVEL ADJUST PUMP
TUBING, SILICONE
TEE (POLYPROPYLENE) 1/8" X 1/8" 1/8"
TRANSDUCER FILTER
RELAY BOARD LP1026

P/N 490016 Rev I
69

70

P/N 490016 Rev I

4.2.0
SEQ.
ARTERIAL BLOOD PUMP - FRONT VIEW (2008H)

PART NUMBER
DESCRIPTION
646400
ARTERIAL BLOOD PUMP
641395
SINGLE NEEDLE BLOOD PUMP (DOUBLE KNOB)
644824
KNOB
1A
566286
KNOB POINTER COVER
1B
645357
KNOB POINTER
1C
644825
KNOB CAP
650189
HOUSING, COMPLETE (INCLUDES DOOR)
567172
HINGE PIN
565126
DOOR, 8 mm LEXAN
566252
LUER LOCK
5A
330937-04-01
LOCK WASHER*
5B
553624
LUER LOCK NUT*
647169
SNAP LATCH
(Includes screws and washers)
6A
647212
SNAP LATCH INSTALLATION KIT W/ DRILL BIT

NOTE: The installation kit includes the molded door latch and
mounting hardware, plus a molded drilling guide and drill bit.
641463
ROTOR COMPLETE
564301
RETAINER SCREW FOR HANDCRANK

(INCLUDES SPRING AND BALL INSIDE SCREW)
552255
SCREW FOR TUBING GUIDE ROLLER
10
641256
BLOOD TUBING GUIDE ROLLER
11
552312
SCREW, PNHD PHIL, M5X16,S.S.
11A
559695
12
584838
DISK
12A
565131
PIN*
12B
563149
C-CLIP*
12C
534018
MICROSWITCH*
13
640289
ROTATION SENSOR (HALL EFFECT TRANSISTOR)*

P/N 490016 Rev I
71

72

P/N 490016 Rev I

4.2.1
SEQ.
ARTERIAL BLOOD PUMP - REAR VIEW (2008H)

PART NUMBER
DESCRIPTION
650198
SPEED CONTROL POTENTIOMETER (FOR LP341)
641325
DC MOTOR AND GEAR DRIVE ASSY.
2A
367030-01
ELECTRICAL NOISE FILTER*
650207
LP 341
650225
LP 342
642619
LP 343
643276
PRESSURE TRANSDUCER
650416
LP 340-1
7A
640268
GUIDE FOR PCB*
650158
539148-Q
RIBBON CABLE
10
640252
7-SEGMENT DISPLAY, GREEN*

P/N 490016 Rev I
73

74

P/N 490016 Rev I

4.2.2
SEQ.
ARTERIAL BLOOD PUMP - FRONT VIEW (2008K)

PART NUMBER
DESCRIPTION
M30656
ARTERIAL BLOOD PUMP
M30660
TOUCH PAD
M30990
ROTOR COMPLETE
564301
RETAINER SCREW FOR ROTOR LEVER

(INCLUDES SPRING AND BALL INSIDE SCREW)
641256
BLOOD TUBING GUIDE ROLLER
552255
SCREW FOR TUBING GUIDE ROLLER
677959
DOOR
567172
HINGE PIN
642697
SCREW, FHD PHIL, M5X16, S.S.
673615
ROTOR HANDCRANK*
10
673618
BLOOD PUMP ROTOR HANDCRANK RETAINER PIN*

P/N 490016 Rev I
75

76

P/N 490016 Rev I

4.2.3
SEQ.
ARTERIAL BLOOD PUMP - REAR VIEW (2008K)

PART NUMBER
DESCRIPTION
677820
CIRCUIT BOARD LP956
677818
CIRCUIT BOARD LP955
670858
GUIDE FOR PCB
539148-Q
RIBBON CABLE
190222
RIBBON CABLE (SERIAL)
M30687
DC MOTOR, GEAR DRIVE, AND TACHOMETER ASSY
643276
TRANSDUCER
566252
LUER LOCK CONNECTOR
8A
330937-04-01
LOCK WASHER*
8B
553624
LUER LOCK NUT*
332114-03
10
673068
LEVEL ADJUST PUMP
11
676227
CONNECTING TUBE
12
M30971

P/N 490016 Rev I
77

78

P/N 490016 Rev I

4.3.0
SEQ.
HEPARIN PUMP (2008H)

PART NUMBER
DESCRIPTION
646401
HEPARIN PUMP
559695
WASHER
552312
SCREW, M5X16 PHIL S.S.
516506
POTENTIOMETER WITH HEX NUT
10
565269
MOTOR AND 30ML HOLDER ASSEMBLY
10A
565270
SYRINGE HOLDER ONLY, 30ML
11
650137
PCB LP 243, COMPLETE
13
572051
LOCKING SCREW
14
581780
SLIDE ASSY, WITHOUT MOTOR AND 30ML HOLDER ASSEMBLY
14A
570444
SLIDE HOUSING ONLY
15
450293
LABEL, HEPARIN PUMP (SUB 640430)*
16
644827
LOCKING KNOB CAP
17
644826
LOCKING KNOB
18
553717
LOCK WASHER
19
552246
SCREW M3X12 PHIL
20
572055
INDICATING DIAL
21
644824
ADJUSTMENT KNOB
22
644825
KNOB CAP (SUB 572041)
23
534168
RED LENS
24
640980
LAMP (30V/40MA) T5.5
25
650135
PRINTED INSERT DISC (ON/OFF)
26
534166
GREEN LENS
27
534165
ILLUMINATED PUSH SWITCH
28
534167
INDICATOR, ALARM LIGHT
29
565272
BLOCK, HEPARIN PUMP SHAFT
29A
554695
SCREW, M3X8
30
580801
SPACER
31
516998
NUT, M10X.075*
32
552550
SCREW, FH PHIL M3X8
33
552244
SCREW, PHIL M3X8 S.S.
34
539146-Q
35
646037
LOCKING BLOCK

P/N 490016 Rev I
79

80

P/N 490016 Rev I

4.3.1
SEQ.
DIGITAL HEPARIN PUMP (2008H)

PART NUMBER
DESCRIPTION
676239
DIGITAL HEPARIN PUMP (SUB 190121)
1A
190125
DIGITAL HEPARIN PUMP UPGRADE KIT.*

(ACTUATOR BOARD #190122, SOFTWARE, INSTRUCTIONS).
190116
HEPARIN PUMP INTERFACE BOARD
2A
190124
CABLE, DIGITAL HEPARIN PUMP*
671251
SYRINGE HOLDER, 10ML
250377
ADAPTER, SYRINGE HOLDER, MOLDED
450293
LABEL, HEPARIN PUMP (SUB 640430)
250376
ADAPTER, SYRINGE PLUNGER, MOLDED
581780
SLIDE ASSEMBLY WITHOUT HOLDER
250355
GUIDE ROD
250351
GUIDE ROD STOP
10
554695
SCREW M3X8
500754
DIGITAL HEPARIN PUMP OPERATORS INSTRUCTIONS

P/N 490016 Rev I
81

82

P/N 490016 Rev I

4.3.2
SEQ.
DIGITAL HEPARIN PUMP (2008K)

PART NUMBER
DESCRIPTION
677971
DIGITAL HEPARIN PUMP
677636
HEPARIN PUMP INTERFACE BOARD
2A
190124
CABLE, DIGITAL HEPARIN PUMP*
677975
CARRIAGE/PLUNGER HOLDER ASSY.
677634
PIN

P/N 490016 Rev I
83
Click on Module

84

P/N 490016 Rev I

4.4.0
SEQ.
BLOOD TEMPERATURE MODULE (BTM)

PART NUMBER
DESCRIPTION
190181
BLOOD TEMPERATURE MODULE (2008H)
190240
BLOOD TEMPERATURE MODULE (2008K)
652916-Q
RIBBON CABLE, 20 PIN (SIDE CONNECTION FOR BTM)*
670658-Q
RIBBON CABLE, 10 PIN (BTM TO P8)*
190146
COMCO BOARD WITH SOFTWARE V2.01 OR LATER*
646035
RIBBON CABLE, 10 PIN (BTM TO COMCO BOARD)*
290122
MOUNTING BRACKET BTM/COMCO BOARD*
470171
BTM INSTALLATION INSTRUCTIONS
470164
BTM OPERATING INSTRUCTIONS

P/N 490016 Rev I
85

86

P/N 490016 Rev I

4.5.0 BLOOD PRESSURE MODULE
SEQ.
PART NUMBER
DESCRIPTION
370005
BLOOD PRESSURE MODULE
190100
RIBBON CABLE
190108
RESET BOARD
290075
MOUNTING BRACKET
644091
SCREW, PNHD PHIL, SELF LOCKING, M4X8, S.S.
647179
STANDOFF
330705-04-02
NUT, M4
552345
330606-05-01
10
338013-03
SPACER
11
370010
BLOOD PRESSURE CUFF KIT*

(INCLUDES ITEMS 14, 15, 16, & 18)
12
370011
BLOOD PRESSURE CUFF STANDARD ADULT (25 35 CM)*
13
370026
BLOOD PRESSURE CUFF INFANT (10 19 CM)*
14
370027
BLOOD PRESSURE CUFF CHILD (18 26 CM)*
15
370028
BLOOD PRESSURE CUFF LARGE ADULT (33 47 CM)*
16
370029
BLOOD PRESSURE CUFF ADULT THIGH (46 66 CM)*
17
370031
BLOOD PRESSURE CUFF NEONATAL (6 11 CM)*
18
370092
10 FT TUBING*
18A
370033
CONNECTOR, MALE S.S.*
18B
370045
CONNECTOR, FEMALE S.S.*
19
370030
CUFF STORAGE BASKET
19A
537204
CLIP FOR MOUNTING CUFF STORAGE BASKET*
19B
330098-08-01
SCREW FOR BASKET CLIP*
20
370035
BLOOD PRESSURE MODULE TEST KIT (CONTAINS ITEMS 20A & 20B)*
20A
370090
TWO CHAMBER TEST DEVICE (220 & 700ML)*
20B
370091
Y TEST TUBING*
21
190099
B.P. POWER BOARD (-12V DC/DC CONVERTER)*
22
190077
INTERNAL B.P. INSTALLATION KIT (2008H)*

P/N 490016 Rev I
87

88

P/N 490016 Rev I
5.0.0
HYDRAULIC ASSEMBLY

P/N 490016 Rev I
89

90

P/N 490016 Rev I

5.1.0
SEQ.
HYDRAULIC ASSEMBLY - FRONT VIEW

PART NUMBER
DESCRIPTION
190012
DISTRIBUTION BOX ASSY. (SEE SECTION 5.3.0)
672390
AIR SEPARATOR ASSY.
190109
SAMPLE PORT CONNECTOR
671780
PORT, FEMALE LUER LOCK
552274
644091
552334
SCREW, PNHD PHIL, M6X10. S.S.
552335
552239
10
643161
SCREW, C'SNK PHIL, M6X12, S.S.*
11
553621
NUT, 4mm, S.S.
12
553623
NUT, 6mm, S.S.
13
330606-03-01
14
330606-05-01
15
641629
PUMP DRIVE ASSEMBLY, DEAERATION

(LESS PUMPHEAD, SEE SECTION 5.5.2)
15A
565342
PUMP DRIVE ASSEMBLY, FLOW

15B
645752
MOTOR, DEARATION (HARD BRUSH)
15C
565345
MOTOR, FLOW
15D
676982
TORX SCREW (T20)
16
643160
BALL BEARING
17
643947
BICARBONATE MIXING CHAMBER
17A
643947
ADDITIONAL BICARBONATE CHAMBER FOR OLC
18
645698
BICARBONATE CONNECTOR ASSEMBLY

(SEE SECTION 5.5.4)
19
645699
CONCENTRATE CONNECTOR ASSEMBLY

(SEE SECTION 5.5.3)
20
672574
FILTER ASSEMBLY
20A
566307
FILTER SCREEN*
20B
671079
O-RING*
21
643064
HEAT EXCHANGER
21A
650775
HEAT EXCHANGER PLATE*
21B
642681
GASKET (2 REQ)*
21C
640919
O-RING (4 REQ)*

P/N 490016 Rev I
91
Type 1
Type 2

92

P/N 490016 Rev I

5.1.1
SEQ.
HYDRAULIC ASSEMBLY - REAR VIEW

PART NUMBER
DESCRIPTION
190012
DISTRIBUTION BOX ASSY. (SEE SECTION 5.3.0)
644091
552335
552239
11
553621
NUT, 4mm, S.S.
13
330606-03-01
15
641629
PUMP DRIVE ASSEMBLY, DEAERATION

15A
565342
PUMP DRIVE ASSEMBLY, FLOW

15B
645752
MOTOR, DEARATION (HARD BRUSH)*
15C
565345
MOTOR, FLOW*
16
643160
BALL BEARING
24
552277
25
552279
26
552287
27
641008
SCREW, C'SNK PHIL, M4X8, S.S.
28
672388
VALVE 25 (ALTERNATE 643418)
29
566117
CONDUCTIVITY CELL
29A
566117
POST CONDUCTIVITY CELL
30
572597
SHOCK ABSORBER
31
641050
BALANCE CHAMBER ASSEMBLY
32
676272
HYDROBLOCK ASSEMBLY (COMPLETE)

(SEE SECTIONS 5.4.0 & 5.4.1)
33
676502
TEMPERATURE SENSOR
33A
676502
POST TEMPERATURE SENSOR
34
646820
GEAR PUMP HEAD ASSY
35
647145
PRESSURE RELIEF VALVE, FLOW PUMP
36
190078
PRESSURE TRANSDUCER ASSY. W/TUBING-CFS
36A
190140
PRESSURE TRANSDUCER W/O TUBING
37
641992
DIALYSATE HOSE ASSEMBLY (BLUE)*

(SEE SECTION 1.1.1)
38
641993
DIALYSATE HOSE ASSEMBLY (RED)*

(SEE SECTION 1.1.1)

P/N 490016 Rev I
93

94

P/N 490016 Rev I

5.1.2
SEQ.
HYDRAULIC ASSEMBLY - TOP VIEW

PART NUMBER
DESCRIPTION
40
150123
CHECK VALVE (15 LB. SPRING) YELLOW
41
150207
CHECK VALVE (3 GRAM SPRING) ORANGE
42
290060
PUMP MOUNTING PANEL
43
565806
UF-PUMP
(SEE SECTION 5.5.7)
44
672391
CONCENTRATE PUMP ASSEMBLY

(SEE SECTION 5.5.5)
44A
M30444
CONCENTRATE PUMP ASSEMBLY OLC ONLY (2 WEAK SPRINGS)

(SEE SECTION 5.5.5)
45
672429
BICARBONATE PUMP ASSEMBLY

(SEE SECTION 5.5.6)
46
646614
VALVE PAIR 24/26
46A
642951
VALVE 24
46B
642953
VALVE 26
46C
640364
DUAL VALVE BLOCK (MACHINED)
46D
579072
O-RING*
47
672387
VALVE PAIR 41/29
47A
642951
VALVE 41
47B
642951
VALVE 29
47C
640364
DUAL VALVE BLOCK, OLD STYLE (MACHINED)
47C
646336
DUAL VALVE BLOCK, NEW STYLE (MOLDED)
47D
579072
O-RING*
48
643418
VALVE 30
49
642951
VALVE 43
(SEE SECTION 5.5.1)
50
552345
51
572604

P/N 490016 Rev I
95

96

P/N 490016 Rev I

5.2.0
SEQ.
HYDRAULIC FRONT PANEL ASSEMBLY

PART NUMBER
DESCRIPTION
190109
MALE LUER LOCK ASSY. SAMPLE PORT
3A
671779
CERAMIC HANDLE
3B
563150
CLIP*
3C
671540
MALE LUER LOCK CONNECTOR*
3D
671541
LUER LOCK NUT*
671780
FEMALE LUER LOCK
644091
11
553621
NUT, 4mm, S.S.
13
330606-03-01
24
552277
47
672387
VALVE PAIR V41/V29
47B
640364
DUAL VALVE BLOCK (MACHINED)
48
643418
VALVE 30
50
672126
CHASSIS FRONT PANEL
51
290071
BUSHING, SAMPLE PORT
52
537204
CABLE CLAMP
53
551625
NUT, 8mm, S.S.
54
552244
55
552275
56
552276
57
552430
58
553682
NUT, 14mm, S.S.
59
553693
60
553717
61
330937-04-01
62
565682
STOPPER
63
565736
GUIDE FOR BICARBONATE & CONCENTRATE HOSES
64
565834
REED SWITCH ASSEMBLY
65
640074
RINSE PORT (BICARBONATE)
66
640239
RINSE PORT (CONCENTRATE)
67
585018
BALL (FOR ITEM 65 & 66)*
68
563028
SPRING (FOR ITEM 65 & 66)*
69
562028
PIN (FOR ITEM 65 & 66)*
70
641362
O-RING (FOR ITEM 65 & 66)*

P/N 490016 Rev I
97

98

P/N 490016 Rev I

5.2.1
SEQ.
HYDRAULICS REAR PANEL ASSEMBLY

PART NUMBER
DESCRIPTION
11
553621
NUT, 4mm, S.S.
12
553623
NUT, 6mm, S.S.
13
330606-03-01
24
552277
67
290056
CLAMP PLATE
68
290058
REAR FRAME
69
290064
COVER, WATER INLET ASSEMBLY
70
368204-10
TERMINAL, RING LUG, 14-16 AWG, 1/4" STUD
71
368222-02
TERMINAL, RING LUG, 10-12 AWG, #8 STUD
72
640020
TERMINAL, RING LUG, 16-22 AWG, 7/16" STUD
73
368025-01
WIRE, 16 AWG, GREEN/YELLOW
74
552286
75
552452
76
553622
NUT, 5mm, S.S.
77
553626
NUT, 10mm, S.S.
78
553719
79
553735
WASHER, EXT. TOOTH LOCK, 6mm, S.S.
80
553742
WASHER, EXT. TOOTH LOCK, 10mm, S.S.
81
558004
SCREW, KNURLED
82
565048
WATER INLET PRESSURE REGULATOR
83
565540
GROUND POST
84
565619
RETAINING STRAP
85
580756
STANDOFF, INTERNAL THREAD, M5X25, S.S.
86
640011
BULKHEAD FITTING, BARBED
87
640012
WASHER, FLAT, 1" O.D.
88
640013
WASHER, .812 DIA. SHOULDER, 1" O.D.
89
640363
WASHER, .698 DIA. SHOULDER, 1" O.D.
90
640919
O-RING
91
330935-05-02
SCREW, PNHD PHIL, SHEET METAL, #6 X 5/16"
92
643794
93
644162
WATER INLET/DRAIN CONNECTOR PLATE
94
651788
BLOOD LEAK DETECTOR ASSEMBLY
94A
651859
GLASS TUBE (FOR ITEM 94)*

P/N 490016 Rev I
99

100

P/N 490016 Rev I

5.3.0
SEQ.
DISTRIBUTION BOX ASSEMBLY

PART NUMBER
DESCRIPTION
190012
DISTRIBUTION BOX ASSEMBLY

(INCLUDES ITEMS 1, 6, & 8)
672769
ASSY. LP706 DISTRIBUTION BOARD
537204
CABLE CLAMP #3, NYLON
552243
552245
553692
641340
SCREW-IN CAP FOR HOLES IN TOP OF DISTRIBUTION BOX (3 REQ)*
642056
SCREW, DISTRIBUTION BOX COVER
645596
DISTRIBUTION BOX WITH COVER, EMPTY
190013
HEATER CABLE
10
368013-01
TERMINAL BLOCK (4 EA.)
11
642040
DISTRIBUTION BOX COVER

P/N 490016 Rev I
101

102

P/N 490016 Rev I

5.4.0 HYDROBLOCK ASSEMBLY - TYPE 1
SEQ.
PART NUMBER
DESCRIPTION
250169
HEATER ROD 120V/1300W
545325
SILICONE TUBE (SPECIFY LENGTH)
545355
545361
545372
552277
552279
552282
552287
10
553621
NUT, 4mm, S.S.
11
553693
12
330606-03-01
13
565434
V39 MOUNTING PLATE
14
565552
COVER FOR CHAMBER E
15
565642
SEAL**
16
566044
COVER (WITH THREADED INSERTS) ***
17
566034
CLAMP BUSHING (FOR ITEM 34)
18
566037
PLUG
19
641555
HYDROBLOCK BODY (NO COMPONENTS)****
20
567084
ROD FOR CHAMBER E
21
674648
TEE FITTING
22
579070
O-RING
Click for Type 1 Hydroblock Parts 23-43

* ITEM NOT ILLUSTRATED.
** SEAL (P/N 565642) CANNOT BE USED WITH HYDROBLOCK ASSY P/N 676272!
*** COVER (P/N 566044) CANNOT BE USED WITH HYDROBLOCK ASSY P/N 676272!
**** HYDROBLOCK BODY (P/N 641555) CANNOT BE USED WITH HYDROBLOCK ASSY P/N 676272!

P/N 490016 Rev I
103

104

P/N 490016 Rev I

5.4.0 HYDROBLOCK ASSEMBLY - TYPE 1 (CONT.)
SEQ.
PART NUMBER
DESCRIPTION
23
579072
O-RING
24
579074
O-RING
25
579075
O-RING
26
579076
O-RING
27
579077
O-RING
28
579093
O-RING
29
640330
SPRING FOR PRESSURE REGULATOR
30
640554
PLUG M6X10mm
31
641290
MEMBRANE AND PIN
32
641540
HYDROBLOCK ASSEMBLY COMPLETE TYPE 1 (LESS ITEM 36)

(OBSOLETE USE 676272 SEE SECTION 5.4.1)
33
641904
COVER FOR CHAMBER D
34
675094
FLOAT SWITCH, COMPLETE WITH VENT
35
642952
VALVE 39
36
676502
TEMPERATURE SENSOR (THERMISTOR)

NON-THREADED
37
644359
38
645857
DEAERATION RESTRICTION
39
647610
LOADING PRESSURE REGULATOR, COMPLETE

(LESS ITEMS 9, 23)
40
651513
AIR GAP WITH WATER INLET PIPE
41
651517
ADJUSTING BLOCK
42
651518
CONNECTING BLOCK
43
670574
CLAMP

P/N 490016 Rev I
105

106

P/N 490016 Rev I

5.4.1
SEQ.
HYDROBLOCK ASSEMBLY - TYPE 2

PART NUMBER
DESCRIPTION
250169
HEATER ROD 120V/1300W
545325
545355
545361
545372
552277
552279
552282
552287
10
553621
NUT, 4mm, S.S.
11
553693
12
330606-03-01
13
565434
V39 MOUNTING PLATE
14
565552
CHAMBER E COVER
15
676270
SEAL**
16
676268
COVER (WITH THREADED INSERTS)***
17
566034
CLAMP BUSHING (FOR ITEM 34)
18
566037
PLUG
19
676269
HYDROBLOCK BODY (NO COMPONENTS)****
20
567084
ROD FOR CHAMBER E
21
674648
TEE FITTING
22
579070
O-RING

** SEAL (P/N 676270) CANNOT BE USED WITH HYDROBLOCK ASSY P/N 641450!
*** COVER (P/N 676268) CANNOT BE USED WITH HYDROBLOCK ASSY P/N 641450!
**** HYDROBLOCK BODY (P/N 676269) CANNOT BE USED WITH HYDROBLOCK ASSY P/N 641450!

P/N 490016 Rev I
107

108

P/N 490016 Rev I

5.4.1
SEQ.
HYDROBLOCK ASSEMBLY - TYPE 2 (CONT.)

PART NUMBER
DESCRIPTION
23
579072
O-RING
24
579074
O-RING
25
579075
O-RING
26
579076
O-RING
27
579077
O-RING
28
579093
O-RING
29
640330
SPRING FOR PRESSURE REGULATOR
30
640554
PLUG M6X10mm
31
641290
MEMBRANE AND PIN
32
676272
HYDROBLOCK ASSY, COMPLETE TYPE 2

(LESS ITEM 36)
33
641904
COVER FOR CHAMBER D
34
675094
FLOAT SWITCH, COMPLETE WITH VENT
35
642952
VALVE 39
36
676502
TEMPERATURE SENSOR (THERMISTOR)

NON-THREADED
37
644359
38
645857
DEAERATION RESTRICTION
39
647610
LOADING PRESSURE REGULATOR, COMPLETE

(LESS ITEMS 9, 23)
40
651513
AIR GAP WITH WATER INLET PIPE
41
651517
ADJUSTING BLOCK
42
651518
CONNECTING BLOCK
43
670574
CLAMP
44
676271
MOUNTING PLATE (FOR ITEM1)**
45
M31138
BRACE, HYDROBLOCK COVER*
46
552290
SCREW, M4X35 (2 REQ FOR ITEM 45)*
** MOUNTING PLATE (P/N 676271) CANNOT BE USED WITH HYDROBLOCK ASSY P/N 641450!

P/N 490016 Rev I
109

110

P/N 490016 Rev I

5.5.0
SEQ.
BALANCING CHAMBER ASSEMBLY

PART NUMBER
DESCRIPTION
641050
BALANCING CHAMBER ASSEMBLY
567651
BALANCING CHAMBER ASSEMBLY WITHOUT VALVES
1-4
642951
BALANCING CHAMBER VALVE (ALT. 642952)
5-8
642952
BALANCING CHAMBER VALVE (ALT. 642951)
545372
REINFORCED SILICONE TUBING, WHITE

(SPECIFY LENGTH IN INCHES)
10
670574
TUBING CLAMP, BLACK, SNP-G4
11
579072
O-RING (BETWEEN VALVES AND CHAMBER)*
12
545361
SILICONE TUBE, CLEAR, 5mm I.D. X 11mm O.D.

(SPECIFY LENGTH IN INCHES)
13
670147
BALANCING CHAMBER SECTION*

(MUST ORDER 4 IF REPLACING OLD STYLE PART# 567650 SECTION)
14
565157
BALANCING CHAMBER MEMBRANE (2 PER PKG)*

P/N 490016 Rev I
111

112

P/N 490016 Rev I

5.5.1
SEQ.
AIR SEPARATOR ASSEMBLY

PART NUMBER
DESCRIPTION
672390
ASSY, AIR SEPARATOR, COMPLETE
674349
VALVE 43
552275
SCREW, M4X8 PAN HEAD PHIL S.S.
579072
O-RING
668033
CONDUCTIVITY CABLE, MODIFIED
651567
AIR SEPERATOR COVER
651735
AIR SEPERATOR BODY, BOTTOM
646835
O-RING (AIR SEPERATOR BODY TO COVER)*
676421
AIR SEPERATOR REBUILD KIT

(CONTAINS ITEMS 2, 3, 4, 6, 8)
10
676106
AIR SEPERATOR BODY WITHOUT VALVE*

P/N 490016 Rev I
113

114

P/N 490016 Rev I

5.5.2
SEQ.
FLOW/DEARATION PUMP ASSEMBLY

PART NUMBER
DESCRIPTION
646820
GEAR PUMP HEAD ASSY
645752
DEARATION PUMP MOTOR (HARD BRUSHES)
5A
670104
HARD MOTOR BRUSH
5B
676982
TORX SCREW (T20)
565345
FLOW PUMP MOTOR (SOFT BRUSHES ONLY)
5A
643762
SOFT MOTOR BRUSH
5B
676982
TORX SCREW (T20)
565283
MOTOR MOUNTING PLATE
565372
MOTOR FLANGE
672910
DRIVE MAGNET ASSY. WITH SCREW AND NUT
8A
647673
DRIVE MAGNET ASSY. WITHOUT SCREW AND NUT
552312
10
553719
11
647443
SCREW, PNHD PHIL, M5X10, S.S. (FOR ITEM 8A)
11A
647442
NUT, 5mm, S.S. (FOR ITEM 8A)
12
552334
13
330606-05-01
15
572597
VIBRATION ABSORBER
16
553623
NUT, 6mm, S.S.
17
552275
18
330606-03-01
19
565327
5 PIN PLUG COVER
20
535078
5 PIN PLUG
21
641629
PUMP DRIVE ASSY, DEARATION

(LESS ITEMS 12, 13, 15 & 16)
21A
565342
PUMP DRIVE ASSY, FLOW

(LESS ITEMS 12, 13, 15 & 16)

P/N 490016 Rev I
115

116

P/N 490016 Rev I

5.5.3
SEQ.
CONCENTRATE (ACID) CONNECTOR

PART NUMBER
DESCRIPTION
545325
SILICONE TUBING, CLEAR 3X7mm (SPECIFY LENGTH)
640612
RED NUT
670820
TUBING CLAMP
670168
FITTING
566307
FILTER INSERT
579092
O-RING
640610
RED HANDLE ONLY WITH MAGNET
579070
O-RING
646112
CIRCLIP, 6mm
10
640621
THREADED PIECE
11
647565
SNAP RING
12
641143
ADAPTER PLUG, CONCENTRATE
13
641759
O-RING
640614
CONCENTRATE CONNECTOR, COMPLETE (RED)
675724
ITEMS 10 & 12 AS ONE MACHINED PIECE & ITEMS 8, 11 & 13.*

P/N 490016 Rev I
117

118

P/N 490016 Rev I

5.5.4
SEQ.
BICARBONATE CONNECTOR
PART NUMBER
DESCRIPTION
545325
SILICONE TUBING, CLEAR 3X7mm (SPECIFY LENGTH)
640613
BLUE NUT
670820
TUBING CLAMP
670168
FITTING
566307
FILTER INSERT
579092
O-RING
640611
BLUE HANDLE ONLY WITH MAGNET
579070
O-RING
646112
CIRCLIP, 6mm
10
640621
THREADED PIECE
11
647565
SNAP RING
12
640620
ADAPTER PLUG, BICARBONATE
13
579072
O-RING
640615
BICARBONATE CONNECTOR, COMPLETE. (BLUE)
675723
ITEMS 10 & 12 AS ONE MACHINED PIECE & ITEMS 8, 11 & 13.*

P/N 490016 Rev I
119

120

P/N 490016 Rev I

5.5.5
SEQ.

PART NUMBER
DESCRIPTION
672391
M30444
CONCENTRATE PUMP ASSEMBLY OLC ONLY (2 WEAK SPRINGS)
673360
SHOCK MOUNT, M4X6, M4X10
647179
STANDOFF, M4X10
672777
PUMP HOUSING
670770
OUTLET FITTING, 1 PIECE (NO SPACER REQ'D)
579058
O-RING
565278
SPRING, INLET (WEAKER)
565279
SEAL
670353
COVER FOR CABLE
670359
PRESSURE PLATE
10
672031
PUSH PLATE
11
563025
SPRING, OUTLET (STRONGER WITHOUT OLC)
11A
565278
SPRING, OUTLET (WEAKER WITH OLC)
12
565650
DIAPHRAM
13
642978
14
670170
INLET FITTING, MOLDED
15
565708
RETAINING PLATE
16
670358
SHAFT, DIAPHRAM
17
675609
DIAPHRAM PUMP HOUSING WITH BUSHING
18
645856
SCREW, KA30X8
19
330606-03-01
LOCKWASHER, M4
20
671003
LP645 CIRCUIT BOARD WITH CABLE
21
553693
WASHER, M4
22
650708
PRESSURE SPRING

P/N 490016 Rev I
121

122

P/N 490016 Rev I

5.5.6
SEQ.
BICARBONATE PUMP ASSEMBLY

PART NUMBER
DESCRIPTION
672429
BICARB PUMP ASSEMBLY
673360
SHOCK MOUNT, M4X6, M4X10
647179
STANDOFF, M4X10
672777
PUMP HOUSING
670771
579058
O-RING
565278
SPRING, (WEAKER)
565279
SEAL
670353
COVER
670359
PRESSURE PLATE
10
672031
PUSH PLATE
11
650708
PRESSURE SPRING
12
565650
DIAPHRAM
13
642978
14
670170
15
565708
RETAINING PLATE
16
670358
DIAPHRAM SHAFT
17
650795
DIAPHRAM PUMP HOUSING WITH BUSHING
18
645856
SCREW, KA30X8
19
330606-03-01
LOCKWASHER, 4mm
20
671003
LP645 CIRCUIT BOARD WITH CABLE
21
553693
WASHER, FLAT, 4.3mm

P/N 490016 Rev I
123

124

P/N 490016 Rev I

5.5.7 ULTRAFILTRATION PUMP ASSEMBLY
SEQ.
PART NUMBER
DESCRIPTION
565806
ULTRAFILTRATION PUMP ASSEMBLY
552282
330606-03-01
672777
PUMP HOUSING
670770
579058
O-RING
565278
SPRING, INLET (WEAKER) ALT. 671704
565279
SEAL
567418
DIAPHRAM AND PISTON ROD
8A
565219
WEAR BUTTON
8B
562343
SHIM WASHER (0.22mm)
8C
563157
RETAINING CLIP
645593
SOLENOID (INCLUDES ITEMS 16 & 17)
10
563026
SPRING, DIAPHRAM PUMP PISTON
11
563025
SPRING, OUTLET (STRONGER) ALT. 671705
12
675609
PUMP HOUSING (ORDER WITH 564296* BUSHING)
12A
564296
PUMP HOUSING BUSHING*
13
552294
14
670169
15
565708
END PLATE
16
565327
5 PIN PLUG COVER
17
535078
5 PIN PLUG
18
150123
CHECK VALVE (15LB. SPRING) YELLOW (FOR UF PUMP OUTLET)

P/N 490016 Rev I
125
BLUE
RED
RED
BLUE

126

P/N 490016 Rev I

5.6.0
SEQ.
DIASAFE FILTER ASSEMBLY

PART NUMBER
DESCRIPTION
190157
DIASAFE FILTER KIT (WITH DUAL PORTED VALVES)
190148
DIASAFE FILTER KIT (FIELD UPGRADE)
230086
KIDNEY HOLDER
250445
BRACKET
(FOR R.O. EQUIPPED AND SHORT CABINET MACHINES ONLY)
3A
553623
NUT, M6 (FOR MOUNTING ITEM 3)
250440
3-WAY VALVE BRACKET
4A
250443
3-WAY VALVE BRACKET OFFSET

(FOR R.O. EQUIPPED AND SHORT CABINET MACHINES ONLY)
250441
DUAL PORTED VALVE BRACKET
330006-11-01
SOCKET HEAD CAP SCREW
332020-01
3-WAY STAINLESS STEEL VALVE WITH HANDLE
7A
332020-01-01
HANDLE WITHOUT SET SCREW (FOR ITEM 7)
7B
330047-05-05
SET SCREW (FOR ITEM 7A)
332107-03
BARB FITTING. X 1/8 NPT, STAINLESS
332107-06
ELBOW 1/8 NPT X FEMALE LUER
10
332111-01
PLASTIC, TEE
11
335006-01
TEFLON TAPE,
13
500191
DIASAFE FILTER
16
587017
TRANDUCER PROTECTOR
17
641984
QUICK CONNECTOR, RED
18
641985
QUICK CONNECTOR, BLUE
20
643821
SCREW, FLHD M4X10
21
644091
22
646154
DUAL PORTED VALVE (WITHOUT WIRE HARNESS)
25
579072
O-RING
26
642951
SINGLE PORTED VALVE (V24)
26A
642953
SINGLE PORTED VALVE (V26)
27
250068
DUAL VALVE MOUNTING BLOCK
28
642585
LOADING PRESSURE RELIEF VALVE SPRING*

(FOR USE ON DIASAFE FILTER MACHINES ONLY)
29
450039
LABEL, TEST*
30
450040
LABEL, DIALYZE*
31
490039
DIASAFE FILTER OPERATORS INSTRUCTIONS*

P/N 490016 Rev I
127

128

P/N 490016 Rev I
5.7.0
SEQ.
ONLINE CLEARANCE (OLC)

PART NUMBER
DESCRIPTION
190142
ONLINE CLEARANCE KIT
190102
ASSY, SENSOR BD. (2008H WITH OLC AND 2008K)
643947
ADDITIONAL MIXING CHAMBER
566117
POST CONDUCTVITY CELL
676502
POST TEMPERATURE CELL
565278
CONCENTRATE PUMP OUTLET SPRING (WEAK)

(SEE SECTION 5.5.5)
640554
TUBING PLUG FOR HYDROBLOCK
190168
RESISTOR PLUG SET (FOR OLC TESTING)
490037
OLC OPERATORS INSTRUCTIONS DETAILED
490038
OLC OPERATORS INSTRUCTIONS BRIEF

P/N 490016 Rev I
129

130

P/N 490016 Rev I

5.8.0
SEQ.
WATER INLET FILTER

PART NUMBER
DESCRIPTION
643880
WATER FILTER HOUSING ASSEMBLY

(WITH ITEMS 2 & 3; WITHOUT ITEMS 6 & 9)
545210
PVC HOSE - SPECIFY LENGTH
336015-01
CLAMP (SUB. 338016-01)
552335
SCREW, M6X12
330606-05-01
LOCK WASHER
332024-02
HOSE CONNECTOR WITH SEAL
330637-01
SEAL
7A
330636-02
SCREEN FILTER WASHER

(RECOMMENDED IF WATER INLET FILTER IS REMOVED)*
338016-01
HOSE CLAMP
643879
FILTER CARTRIDGE, 5 MICRON
10
587053
BARB FITTING
11
640429
HOUSING BOWL (WITH O-RING)

P/N 490016 Rev I
131
Click on O-Ring

132

P/N 490016 Rev I

5.9.0
O-RINGS
PART #
334013-06
334028-01
334028-02
334028-03
579058
579066
579070
579072
579074
579075
579076
579077
579092
579093
579097
640123
640919
641759
646835
671079
DESCRIPTION
COBE ACID ADAPTER
UF CHECK VALVE POPPET
UF CHECK VALVE BODY
CENTRAL FEED CHECK VALVE BODY
CENTRAL FEED CHECK VALVE POPPET
UNDER INLET, OUTLET PORTS OF ACID/BICARB/UF PUMPS
FILTER ASSEMBLY UF PUMP
IV POLE
INSIDE ACID SPIKE
INSIDE BICARB SPIKE
DEARAERATION RESTRICTOR, HYDROBLOCK
IN PUMP HEAD UNDER BYPASS SCREW
BICARB SPIKE TIP
TEMPERATURE SENSOR ON HYDROBLOCK & COND. CELL
BETWEEN LOADING PRESSURE REGULATOR & HYDROBLOCK
BETWEEN VALVE 39 & HYDROBLOCK
BALANCING CHAMBER VALVES
UNDER VALVE 24 & VALVE 26
UNDER VALVE 40 & VALVE 27
BETWEEN VALVE 43 AND AIR SEPERATOR.
PLUG IN HYDROBLOCK
HEATER BAR
FLOAT SWITCH
TOP OF HYDROBLOCK
ACID SPIKE FILTER O-RING
BICARB SPIKE FILTER O-RING
WATER INLET ON TOP OF HYDROBLOCK
DIALYSATE QUICK CONNECTORS
DIASAFE FILTER QUICK CONNECTORS
DIALYSATE LINE FILTER HOUSING
BETWEEN MOUNTING: INLET TUBE AND PRESSURE REG.
BETWEEN CHAMBER 69 & PORT SEAL COVER
BETWEEN VALVE 43 AND AIR SEPERATOR
ACID SPIKE TIP
DISINFECTION SPIKE TIP
AIR SEPERATOR BODY TO COVER
NEW STYLE UF FILTER HOUSING

P/N 490016 Rev I
133
Click on Clamp or Fitting

134

P/N 490016 Rev I

5.9.1 CLAMPS AND FITTINGS
PART #
DESCRIPTION
332141-01
PLASTIC UNION, 3/16" X 3/16"
332145-01
PLASTIC UNION, 3/16" X 1/4"
338016-01
HOSE CLAMP, 7/32" X 5/8" S.S.
572727
BAND CLAMP 8.7mm I.D., S.S
641640
BAND CLAMP, 6.6mm I.D., S.S.
642428
BAND CLAMP, 13.3mm I.D, ZINC
670574
BLACK HOSE CLAMP SNP-G4
670780
671721
674648
TEE FITTING, 6-7mm, PLASTIC
674650
"Y" FITTING, 6-7mm, PLASTIC

P/N 490016 Rev I
135
Click on Tubing

136

P/N 490016 Rev I

5.9.2
TUBING
PART #
DESCRIPTION
545210
TUBING, PVC VINYL WITH NYLON BRAID, 10mm X 16mm
545372
TUBING, REINFORCED SILASTIC
545361
TUBING, SILASTIC
545356
TUBING, SILICONE, WHITE, 3mm I.D. X 6mm O.D. X 1.5mm WALL
545364
TUBING, SILICONE, BLUE, 3mm I.D. X 6mm O.D. X 1.5mm WALL
642391
TUBING, BRAID, 5mm X 11mm
545325
TUING, SILICONE, 3mm X 7mm

P/N 490016 Rev I
137

138

P/N 490016 Rev I
6.0.0
CONCENTRATE FEED
SYSTEM

P/N 490016 Rev I
139

140

P/N 490016 Rev I

6.1.0 CONCENTRATE CANISTERS & WANDS
ACETATE OR ACID
SEQ.
PART NUMBER
1
573506
DESCRIPTION
TEN LITER CANISTER (ACID)
674608
CANISTER SCREW CAP (RED - FITS ITEM 1)
650104
RED CANISTER WAND, COMPLETE FOR ACETATE

OR ACID CONCENTRATE (FITS ITEM 1)
3A
650103
BLUE CANISTER WAND, CODED FOR BICARBONATE (FITS ITEM 1)**
640065
CANISTER SCREW-RING WITH HOLE (RED - FITS ITEM 1)
150022
ADAPTER FOR COBE TYPE ACID
5A
334013-05
O - RING FOR COBE ACID
150023
ADAPTER FOR ACETATE WITH COBE TYPE CONNECTOR
BICARBONATE
SEQ.
PART NUMBER
7
150020
DESCRIPTION
BICARBONATE CANISTER ASSEMBLY, 2.5 GALLON,
(WITH ITEMS 8 - 11)
337002-02
CANISTER, 2.5 GALLON (FOR BICARBONATE)
337002-04
CANISTER SCREW CAP (WHITE FITS ITEM 8)
10
450010
LABEL, "BICARB CONCENTRATE" (FOR ITEM 8)
11
650103-01
BLUE CANISTER WAND, CODED FOR BICARBONATE

(WITH ITEMS 12-15)**
12
150238
CANISTER SCREW RING WITH HOLE (WHITE - FITS ITEM 8)
12A
641982
ADAPTER RING - YELLOW (FOR ITEM 12)*
13
336095-01
TUBING, PVC, 14.5"
14
250022
WEIGHT
15
332123-01
TUBING INSERT
16
450012
BICARB OPERATING INSTRUCTIONS - SALT SPIKED*
17
450013
BICARB OPERATING INSTRUCTION - COBE TYPE *
MACHINE LABELS
SEQ.
PART NUMBER
18
450057
DESCRIPTION
LABEL, FRESENIUS TYPE CONCENTRATE ONLY *
19
450007
LABEL, COBE TYPE ACID/BICARB ONLY *
20
450008
LABEL, ACETATE CONCENTRATE ONLY *
21
450009
LABEL, SALT SPIKED BICARBONATE ONLY *
* ITEM NOT ILLUSTRATED

** A CODED ITEM IS INTENTIONALLY DESIGNED TO SAFELY FUNCTION ONLY WITH ANOTHER
CODED ITEM. DO NOT DEFEAT THIS FEATURE.

P/N 490016 Rev I
141
ACETIC ACID (5%)

(WHITE DISTILLED VINEGAR)
450046

142

P/N 490016 Rev I

6.1.1
SEQ.
ACETIC ACID (VINEGAR) KIT

PART NUMBER
DESCRIPTION
150065
ACETIC ACID (VINEGAR) CANISTER ASSEMBLY, 10 LITERS,

(WITH ITEMS 2 - 4)
573506
TEN LITER CANISTER
450046
LABEL, ACETIC ACID (FOR ITEM 2)
645156
WHITE CANISTER WAND, COMPLETE FOR ACETIC ACID
674608
CANISTER SCREW CAP (RED - FITS ITEM 2)*
6.1.2
SEQ.
DISINFECTION KIT
PART NUMBER
DESCRIPTION
150043
DISINFECTION KIT (YELLOW)

(INCLUDES ITEMS 7 - 10)
337006-01
BOTTLE, 500CC (FOR DISINFECTION)
450043
DISINFECTION KIT LABEL (FOR ITEM 7)
673854
YELLOW WAND, COMPLETE FOR DISINFECTANT
10
641691
CANISTER SCREW RING WITH HOLE (YELLOW - FITS ITEM 7)

P/N 490016 Rev I
143

144

P/N 490016 Rev I

6.1.3
MISCELLANEOUS
SEQ.
PART NUMBER
DESCRIPTION
250128
DIALYZER (FRESENIUS) HEADER WRENCH
150071
SALINE PRIME BUCKET
572809
DRIP CHAMBER HOLDER
647168
CANISTER CONNECTOR HOLDER, WHITE
335130-01
pH TEST STRIP (100 PER BOX)*

P/N 490016 Rev I
145

146

P/N 490016 Rev I
7.0.0
MANUALS & TECHNICAL

EQUIPMENT

P/N 490016 Rev I
147

148

P/N 490016 Rev I
7.1.0
MANUALS
2008H MANUALS
PART NUMBER
DESCRIPTION
490005
OPERATORS MANUAL
490004
TECHNICIANS MANUAL
490004-01
TECHNICAL SCHEMATIC MANUAL
500604
CALIBRATION PROCEDURES
500558
PREVENTIVE MAINTENANCE PROCEDURES
507082
TROUBLESHOOTING GUIDE
2008K MANUALS
PART NUMBER
DESCRIPTION
490042
OPERATOR MANUAL
490049
TECHNICIANS MANUAL
507296
CALIBRATION PROCEDURES
507297
PREVENTIVE MAINTENANCE PROCEDURES
507298
TROUBLESHOOTING GUIDE
7.2.0
PREVENTIVE MAINTENANCE KIT
PART NUMBER
190098
DESCRIPTION
2008H/K PREVENTIVE MAINTENANCE KIT

P/N 490016 Rev I
149
34
40
80
90
6.04K
274

150

P/N 490016 Rev I

7.3.0
SEQ.
CALIBRATION & TEST EQUIPMENT

PART NUMBER
DESCRIPTION
290104
BURET, MODIFIED, 25ML
190060
RESISTOR SET, TEMPERATURE CALIBRATION
190168
RESISTOR SET, OLC TESTING
150034
FRESENIUS TEST KIT COMPLETE*

(SEE SECTIONS 7.4.0 - 7.4.1)

P/N 490016 Rev I
151

152

P/N 490016 Rev I

7.4.0 FRESENIUS TEST KIT, DETAIL A
SEQ.
PART NUMBER
DESCRIPTION
150034
FRESENIUS TEST KIT COMPLETE
338002-02
2 GAUGE, -30 inHg TO 0 TO +30 psi, COMPOUND, NPT
338002-05
4 GAUGE, -30 inHg TO 0 TO +60 psi, COMPOUND, NPT
220463-02
ADAPTER, NPT X GRATEC FEMALE
230238
FITING 3/16 BARB TO GRATEC MALE
220429
PLUG, GRATEC MALE
332004-03
CLIP, RETAINER FLAT
220462
COUPLING, GRATEC MALE X GRATEC MALE
332071-01
CONNECTOR, 4-WAY GRATEC FEMALE
643888
DISINFECT PLUG ASSY
10
334013-05
O-RING
11
338002-03-01
COUPLING, NPT X 1/4NPT
12
335006-02
TEFLON TAPE
13
230103
FITTING, BARB X GRATEC MALE
14
336081-03
SILICONE TUBING 3/16 X 3/8 (SPECIFY LENGTH)
15
368189-01
TY-WRAP PLASTIC MINI
16
332137-04
COUPLING, NPT GREY PVC

P/N 490016 Rev I
153

154

P/N 490016 Rev I

7.4.1 FRESENIUS TEST KIT, DETAIL B
SEQ.
PART NUMBER
DESCRIPTION
150034
FRESENIUS TEST KIT COMPLETE
332151-01
TEE, 3/16 BARB, POLY
230238
FITING 3/16 BARB TO GRATEC MALE
332004-03
CLIP, RETAINER FLAT
332071-01
CONNECTOR, 4-WAY GRATEC FEMALE
334013-05
O-RING
230103
FITTING BARB X GRATEC MALE
336081-02
SILICONE TUBING 1/8 X (SPECIFY LENGTH)
336081-03
SILICONE TUBING 3/16 X 3/8 (SPECIFY LENGTH)
368189-01
TY-WRAP PLASTIC MINI
10
336087
FITTING, BARBED X QUICK CONNECTOR MALE

P/N 490016 Rev I
155

156

P/N 490016 Rev I

Spare Parts Manual For Fresenius 2008H and 2008K Dialysis Machine

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2008H & 2008K

Part Number 490016 Rev I

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Copyright 1994 2000 Fresenius USA, Inc.

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Fresenius 2008H & 2008K Spare Parts Manual

MANUAL UPDATE HISTORY

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Fresenius 2008H & 2008K Spare Parts Manual

STATEMENT: MINIMUM TESTABLE ASSEMBLIES

FOR THE 2008K MACHINE

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Fresenius 2008H & 2008K Spare Parts Manual

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Fresenius 2008H & 2008K Spare Parts Manual

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CABINET WITH ACCESSORIES

CABINET, COMPLETE (2008H)

CABINET, COMPLETE (2008K)

SEAL STRIP, MODULE

HOLD DOWN BRACKET

THREADED INSERT, M-5

NUT PLATE, POWER SUPPLY

PORT OVERLAY, (2008H)

PORT OVERLAY, (2008K)

CABLE CLAMP, 4mm NYLON

SCREW, PNHD PHIL, M4X16 S.S.

SCREW, PNHD PHIL, M5X16 S.S.

WASHER, A5.3 DIN 125 S.S.

LOCKWASHER, 4mm, S.S.

SCREW, PNHD PHIL, M5X20, S.S

LOWER I.V. POLE SUPPORT (2008H)

LOWER I.V. POLE SUPPORT (2008K)

SHUNT ASSY, COMPLETE (2008H)

SHUNT ASSY, COMPLETE (2008K)

DIALYZER HOLDER (2008H)

DRIP CHAMBER HOLDER ONLY (FOR ITEM 72)

DIALYZER HOLDER (2008K)*

I.V. POLE, COMPLETE (SUB. 588041)

LOCKWASHER, 8mm S.S

SCREW, SHCS, M8X45 S.S.

TOUCHUP PAINT 12oz SPRAY (2008H)*

*ITEM NOT ILLUSTRATED.

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Fresenius 2008H & 2008K Spare Parts Manual

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DIALYSATE SAFETY INTERLOCK AND DIALYSATE LINES

DIALYSATE INTERLOCK WITHOUT DIALYSATE LINES (2008H)

DIALYSATE INTERLOCK WITHOUT DIALYSATE LINES (2008K)

SHUNT BRACKET ASSY

SWITCH PLUNGER ROD

SWITCH PLUNGER ROD

SWITCH BRACKET COMPLETE

SCREW M3X6 S.S. PAN HD, PHIL