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A study was made of the transesterification reacti on of Cynara carduncul us l. Oi l by means of ethanol. The ethyl esters were characteri zed by determi ni ng the concentrati on of the esters at di fferent reacti on ti mes.
A study was made of the transesterification reacti on of Cynara carduncul us l. Oi l by means of ethanol. The ethyl esters were characteri zed by determi ni ng the concentrati on of the esters at di fferent reacti on ti mes.
A study was made of the transesterification reacti on of Cynara carduncul us l. Oi l by means of ethanol. The ethyl esters were characteri zed by determi ni ng the concentrati on of the esters at di fferent reacti on ti mes.
J. M. Enci nar,* J. F. Gonzal ez, J. J. Rodr guez, and A. Tejedor Departamento deI ngeniera Qumica y Energetica, Universidad deExtremadura, Avda. de Elvas s/ n, 06071 Badajoz, Spain Received J uly 17, 2001. Revised Manuscript Received November 9, 2001 A study was made of the transesteri fi cati on reacti on of Cynara carduncul us L. oi l by means of ethanol , usi ng sodi um hydroxi de and potassi um hydroxi de as catal ysts. The objecti ve of the work was to characteri ze the ethyl esters for use as bi odi esel s i n compressi on i gni ti on motors. The operati on vari abl es empl oyed were temperature (25-75 C), catal yst type (sodi um hydroxi de and potassi um hydroxi de), catal yst concentrati on (0.25-1.5 wt %), and ethanol /oi l mol ar rati o (3:1- 15:1). Oi l mass (200 g), reacti on ti me (120 mi n), and al cohol type (ethanol ) were fi xed as common parameters i n al l the experi ments. The evol uti on of the process was fol l owed by gas chromatog- raphy, determi ni ng the concentrati on of the ethyl esters at di fferent reacti on ti mes. The bi odi esel was characteri zed by determi ni ng i ts densi ty, vi scosi ty, hi gh heati ng val ue, cetane i ndex, cl oud and pour poi nts, characteri sti cs of di sti l l ati on, and fl ash and combusti on poi nts accordi ng to I SO norms. The bi odi esel wi th the best properti es was obtai ned usi ng an ethanol /oi l mol ar rati o of 12:1, sodi um hydroxi de as catal yst (1%) and 75 C temperature. Thi s bi odi esel has very si mi l ar properti es to those of no. 2 di esel fuel . Introduction Di esel fuel s have an essenti al functi on i n the i ndus- tri al economy of a country. They are used i n ci ty buses, l ocomoti ves, el ectri c generators, etc. The di esel fuel consumpti on of devel oped countri es has been i ncreasi ng steadi l y over the l ast few decades and l ooks set to conti nue i nto the future. An al ternati ve di esel fuel must be techni cal l y feasi bl e, economi cal l y competi ti ve, envi - ronmental l y acceptabl e, and readi l y avai l abl e. 1 Gi ven these requi rements, tri gl yceri des (vegetabl e oi l s/ani mal fats) and thei r deri vati ves may be consi dered as vi abl e al ternati ves for di esel fuel . 2-5 Vegetabl e oi l s are wi del y avai l abl e from a vari ety of sources, and they are renewabl e. Al so, these fuel s are easi l y bi odegradabl e, they have a practi cal l y nul l sul fur content, and thei r transport and storage offer no probl ems. Moreover, vegetabl e oi l s sequester more carbon di oxi de from the atmosphere duri ng thei r producti on than they add to i t when they are burned. Therefore, they hel p to al l evi ate the i ncreasi ng carbon di oxi de content of the atmosphere. Thei r mai n drawback i s pri ce, whi ch i s hi gher than petrol eum-deri ved di esel s. I n consequence, thei r use must be accompani ed by a pol i cy ori ented toward thei r total tax exempti on. The heati ng val ue of vegetabl e oi l s i s si mi l ar to that of fossi l di esel , but thei r use i n di rect i njecti on di esel engi nes i s l i mi ted by some of thei r physi cal properti es, especi al l y thei r vi scosi ty. Vegetabl e oi l vi scosi ty i s 10 ti mes greater than that of di esel oi l , wi th consequent poor fuel atomi zati on, i ncompl ete combusti on, carbon deposi ti on on the i njectors, and fuel bui l d-up i n the l ubri cant oi l s. Therefore the resul t can be seri ous engi ne deteri orati on so that i t i s absol utel y necessary to subject the vegetabl e oi l s to treatments that di mi ni sh thei r vi scosi ty. There are four possi bl e treatments: di l uti on, mi croemul si fi cati on, pyrol ysi s, and transesteri fi cati on, 1,3 among whi ch the l ast has doubtl ess been the most commonl y empl oyed. The transesteri fi cati on reacti on, 6 al so cal l ed al cohol y- si s, i s the di spl acement of al cohol from an ester by another al cohol i n a process si mi l ar to hydrol ysi s, except than an al cohol i s used i nstead of water. The resul t i s that tri gl yceri de mol ecul es (90-98% of the oi l ), whi ch are l ong and branched, are transformed i nto smal l er esters whose si ze and properti es are si mi l ar to those of di esel oi l s. 7 The process al so forms gl yceri n as byprod- uct. The overal l transesteri fi cati on reacti on can be represented by Transesteri fi cati on consi sts of a sequence of three consecuti ve reversi bl e reacti ons. The fi rst step i s the * To whom correspondence shoul d be addressed. Phone: 34 924 289672. Fax: 34 924 271304. E-mai l : jenci nar@unex.es. (1) Sri vastava, A.; Prasad, R. RenewableSustainableEnergy Rev. 2000, 4, 111-133. (2) Shay, E. G. Biomass Bioenergy 1993, 4, 227-242. (3) Schwab, A. W.; Bagby, M. O.; Fri edman, B. Fuel 1987, 66, 1372- 1378. (4) Freedman, B.; Butterfi el d, R. O.; Pryde, E. H. J . Am. Oil. Chem. Soc. 1986, 63, 1375-1380. (5) Freedman, B.; Pryde, E. H.; Mounts, T. L. J . Am. Oil. Chem. Soc. 1984, 61, 1638-1643. (6) Otera, J. Chem. Rev. 1993, 93, 1449-1470. (7) Qui ck, G. R.; Woodmore, P. J.; Wi l son, B. T. Engi ne Eval uati ons of Li nseed Oi l and Deri vati ves. I n VegetableOils Diesel Fuel: Seminar I I I , ARM-NC-28; Bagby, M. O., Pryde, E. H., Eds.; U.S. Department of Agri cul ture: Peori a, I L, 1983; p 138. tri gl yceri de (TG) + 3ROH 98 catal yst 3RCO 2 R + gl yceri n (1) 443 Energy & Fuels 2002, 16, 443-450 10.1021/ef010174h CCC: $22.00 2002 Ameri can Chemi cal Soci ety Publ i shed on Web 01/23/2002 conversi on of tri gl yceri des to di gl yceri des, fol l owed by the conversi on of di gl yceri des to monogl yceri des, and fi nal l y monogl yceri des i nto gl yceri n, yi el di ng one ester mol ecul e from each gl yceri de at each step. Stoi chi omet- ri cal l y, three mol es of al cohol are requi red per mol e of tri gl yceri de, but i n practi ce a hi gher rati o i s empl oyed i n order to di spl ace the equi l i bri um to greater ester producti on. Al though the esters are the desi red products of the reacti ons, gl yceri n recovery al so i s i mportant due to i ts numerous appl i cati ons i n di fferent i ndustri al processes. Vegetabl e oi l s al so contai n free fatty aci ds (general l y 1-5%), phosphol i pi ds, phosphati des, car- otenes, tocopherol s, sul fur compounds and traces of water. 8 Consequentl y some of these components al so can be present i n the fi nal products. The al cohol s most frequentl y empl oyed are short- chai n al cohol s, such as methanol , ethanol , propanol , and butanol . These al cohol s present few di fferences wi th respect to the ki neti cs and fi nal yi el d of esters. Freed- man et al ., 5 usi ng methanol , ethanol , and butanol i n a process of transesteri fi cati on of soybean oi l , obtai ned yi el ds from 96 to 98%after an hour of reacti on. The use of other types of oi l s modi fi ed the fi nal yi el d: they obtai ned 93% of methyl ester usi ng cottonseed oi l and 98% usi ng soybean oi l . These yi el ds were i ndependent of the type of al cohol . Therefore, the eventual sel ecti on of one of these three al cohol s wi l l be based on cost and performance consi derati ons. I n general , both methanol and ethanol can be easi l y obtai ned from pl ant materi al s. Because methanol i s al so cheaper, i t i s the most com- monl y empl oyed al cohol . Neverthel ess, si nce ethanol , as extracti on sol vent i s preferabl e to methanol because of i ts much superi or di ssol vi ng power for oi l s, i t al so i s often used as an appropri ate al cohol for the transes- teri fi cati on of vegetabl e oi l s. 9 Produci ng ethyl esters rather than methyl esters i s of consi derabl e i nterest because i t al l ows producti on of an enti rel y agri cul tural fuel , and the extra carbon atom brought by the ethanol mol ecul e sl i ghtl y i ncreases the heat content and the cetane number. Another i mportant advantage i n the use of ethanol i s that the ethyl esters have cl oud and pour poi nts that are l ower than the methyl esters. Thi s fact i mproves the starts col d. Al kal i ne al koxi des and hydroxi des are the most effec- ti ve transesteri fi cati on catal ysts compared to the aci d catal ysts. Transesteri fi cati on occurs at a faster rate i n the presence of an al kal i ne catal yst than i n the presence of the same amount of aci d catal yst. 10 Sodi um al koxi des (sodi um methoxi de for exampl e), KOH, and NaOH are the most effi ci ent catal ysts used for thi s purpose. They requi re onl y short ti mes (30 mi n) to compl ete the reacti on even at room temperature, whi l e aci d catal ysts, such as sul furi c aci d, requi re hi gher temperatures (100 C) and l onger reacti on ti mes (3-4 h) 5,11,12 The commerci al devel opment of a transesteri fi cati on process requi res abundant and i nexpensi ve raw mate- ri al to be avai l abl e. One possi bi l i ty i s to use foodstuff oi l s such as sunfl ower, soybean, etc., but these oi l s are very expensi ve. Another i s to produce the oi l s (the bi omass i n general ) di rectl y, i .e., to cul ti vate nonfood crops for energy. Thi s l atter possi bi l i ty has been con- si dered by the authori ti es of the European Uni on as a sol uti on to the abandonment of tradi ti onal cropl ands. One of the crops used to produce woody bi omass and oi l i s the cardoon, Cynara carduncul us L. Thi s pl ant i s bei ng studi ed experi mental l y i n Spai n i n order to determi ne i ts opti mal growth condi ti ons. The cardoon i s a thi stl e nati ve to the Medi terranean area. I t bel ongs to the Asteraceae fami l y (Composi tae), whi ch al so i ncl udes the arti choke, the sunfl ower, and the saffl ower. I n the I beri an Peni nsul a i t i s wel l adapted to the cl i mate and can be found growi ng wi l d. Total cul ti vated bi omass producti on can reach 20-30 tons dry matter per ha per year, i ncl udi ng 2000-3000 kg of seeds. I t i s used as fodder, or as bi omass for energy producti on by combus- ti on, pyrol ysi s, and gasi fi cati on. I ts seeds have a hi gh protei n content, cl ose to 15%, and an oi l content of around 25%. Thi s oi l i s si mi l ar i n composi ti on to sunfl ower oi l , 13 the four pri nci pal fatty aci ds bei ng pal mi ti c (11-14%), steari c (3%), ol ei c (25%), and l i nol ei c (56%). At thi s ti me, the cul ti vati on of Cynara i n Spai n i s under devel opment i n several regi ons. The Spani sh Government (Offi ci al Bul l eti n of the State 121 of May 20, 2000), and the Commi ssi on of Agri cul ture of the European Uni on (Regul ati on CE 246/99, code NC 06029059), have authori zed the cul ti vati on of Cynara i n substi tuti on of tradi ti onal cropl ands. Wi th these consi derati ons, and as the conti nuati on of previ ous work, 14 we carri ed out a study of the transesteri fi cati on process of refi ned Cynara carduncu- l us L. oi l usi ng ethanol , to characteri ze the ethyl esters obtai ned wi th a vi ew to thei r use as bi odi esel for compressi on i gni ti on engi nes. Experimental Section Materials. The Cynara carduncul us L. oi l was obtai ned i n our l aboratory by mechani cal compressi on and then refi ned. Anhydrous ethanol , sodi um hydroxi de, and potassi um hydrox- i de were suppl i ed by Panreac. Ethyl esters of pal mi ti c, steari c, ol ei c, l i nol ei c, l i nol eni c, and eruci c aci ds (empl oyed as stan- dards i n the chromatographi c determi nati on) were suppl i ed by Merck and Si gma. Al l reagents were of anal yti cal grade. Transesterification. The reacti on of transesteri fi cati on was carri ed out i n a 500 mL spheri cal reactor, provi ded wi th thermostat, mechani cal sti rri ng, sampl i ng outl et, and conden- sati on system. Thi s arragement i s basi cal l y the same as that descri bed i n the l i terature. 15 The procedure fol l owed (modi fi ca- ti on of that used i n previ ous work 14 ) i s descri bed next. The system was preheated to 75 C, to el i mi nate moi sture, and then 200 g of Cynara carduncul us L. oi l was added. When the system reached 75 C agai n, the ethanol and the catal yst were added, i n the amounts establ i shed for each experi ment, and the sti rri ng system was connected, taki ng thi s moment as ti me zero of the reacti on. At evenl y spaced i nterval s, 2 cm 3 of sampl e were wi thdrawn for l ater chromatographi c anal ysi s. Each experi ment was prol onged for 120 mi n, by whi ch ti me the (8) Marckl ey, K. S. Fatty Acids, 2nd ed.; I ntersci ence: New York, 1960. (9) Lago, R. C. A.; Szpi z, R. P.; Jabl onka, F. H.; Perei ra, D. A.; Hartman, L. Oleagineux 1985, 40, 147-152. (10) Formo, M. W. J . Am. Oil. Chem. Soc. 1954, 31, 548-559. (11) Nye, M. J.; Southwel l , P. H. Esters from Rapeseed Oi l as Di esel Fuel . I n VegetableOils Diesel Fuel: Seminar I I I , ARM-NC-28; Bagby, M. O., Pryde, E. H.; Eds.; U.S. Department of Agri cul ture: Peori a, I L, 1983; p 78. (12) Harri ngton, K. J.; DArcy-Evans, C. I nd. Eng. Chem. Prod. Res. Dev. 1985, 24, 314-318. (13) Benjel l oun-Ml ayah, B.; Lopez, S.; Del mas, M. I nd. Crops Prod. 1997, 6, 233-236. (14) Enci nar, J. M.; Gonzal ez, J. F.; Sabi o, E.; Rami ro, M. J. I nd. Eng. Chem. Res. 1999, 38, 2927-2931. (15) Ma, F.; Cl ements, L. D.; Hanna, M. A. I nd. Eng. Chem. Res. 1998, 37, 3768-3771. 444 Energy & Fuels, Vol. 16, No. 2, 2002 Encinar et al. conversi on to esters was compl ete. After cool i ng, 25% of gl yceri n based on the wei ght of oi l was added, whi ch resul ted i n the formati on of an upper phase consi sti ng of ethyl esters and a l ower phase contai ni ng the l i berated and added gl yceri n, the excess of ethanol , the unreacted sodi um, or potassi um hydroxi de together wi th the soaps formed duri ng the reacti on and some entrai ned ethyl esters and parti al gl yceri des. After separati ng the two l ayers by sedi mentati on, the ethyl esters were puri fi ed by di sti l l i ng the resi dual ethanol at 80 C. The remai ni ng catal yst was extracted by successi ve ri nses wi th di sti l l ed water. Fi nal l y, the water present was el i mi nated wi th CaCl 2 fol l owed by fi l trati on. The l ower phase was aci di fi ed wi th a cal cul ated amount of sul furi c aci d, to neutral i ze any unre- acted sodi um or potassi um hydroxi de and to decompose the soaps formed duri ng the transesteri fi cati on. The resul ti ng mi xture was subjected to a di sti l l ati on at 80 C under a moderate vacuum (absol ute pressure of 150 mmHg) to recover the excess of ethanol . Thi s faci l i tated the separati on of gl yceri n from entrai ned ethyl esters and fatty aci ds deri ved from soaps. Analysis. The European Organi zati on for Normal i zati on (CEN) speci fi es the cri teri a that shoul d be sati sfi ed by a bi odi esel of hi gh qual i ty, or di esel and bi odi esel mi xtures, for use i n motor vehi cl es. 16 The anal yti cal methods used i n thi s work to determi ne the characteri sti cs of the bi odi esel are basi cal l y those recommended by the ci ted organi zati on. The ethyl ester content was assayed by gas chromatography i n an HP 5890 chromatograph equi pped wi th a FI D, empl oyi ng a si l i ca capi l l ary col umn of 50 m l ength and 0.22 mm i .d. (phase: BPx70). Hexane was used as sol vent and the carri er gas was ni trogen. Ethyl esters of pal mi ti c, steari c, ol ei c, l i nol ei c, l i nol eni c, and eruci c aci ds were anal yzed by thi s procedure. The fol l owi ng parameters were determi ned i n the fi nal bi odi esel product: densi ty (pycnometry), vi scosi ty (Brook- fi el d di gi tal vi scosi meter), hi gh heati ng val ue (Parr-1351 bomb cal ori meter, I SO 1928 norm), cetane i ndex (ASTM D 976 norm), cl oud poi nt (I SO 3015 norm), pour poi nt (I SO 3016 norm), Ramsbottom carbon resi due (I SO 4262 norm), di sti l - l ati on characteri sti cs (I SO 3405 norm), and fl ash and combus- ti on poi nts (ASTM D-92 norm). Results and Discussion The operati ng vari abl es empl oyed were temperature (25-75 C), catal yst type (sodi um hydroxi de and potas- si um hydroxi de), catal yst concentrati on (0.25-1.5 wt % referred to the total mi xture, i .e., oi l and ethanol ), and ethanol /oi l mol ar rati o (3:1 to 15:1). Oi l mass (200 g), reacti on ti me (120 mi n), and al cohol type (ethanol ) were fi xed as common parameters i n al l the experi ments. Influenceof Temperature. Al kal i ne al cohol ysi s of vegetabl e oi l s i s normal l y performed near the boi l i ng poi nt of the al cohol . Neverthel ess, the reacti on may be carri ed out at room temperature. 1,5 We studi ed the ethanol ysi s of the refi ned Cynara carduncul us oi l s at 25, 50, and 75 C i n order to determi ne the effect of reacti on temperature on the ethyl ester formati on. I n al l experi ments, an ethanol /oi l mol ar rati o of 9:1 and 1% NaOH (as catal yst) were used. Fi gure 1 shows the temporal evol uti on of the resul ts. After 2 mi n, the esters present i n the 75, 50, and 25 C runs were 79, 76.5, and 75.5%, respecti vel y, showi ng the i nfl uence of tempera- ture on ester conversi on. However, after 2 h, ester formati on was basi cal l y i denti cal for the three runs (93.1, 92.5, and 91.6%, respecti vel y). Ki neti cal l y, the reacti on was very fast. As can be observed i n Fi gures 1, the fi nal ethyl ester concentrati on was al most reached i n 10 mi n and the curves have an asymptoti c tendency wi th ti me. Fi gure 2 show the evol uti on of the si x mai n ethyl esters over the course of the reacti on i n an experi ment carri ed out at 75 C. The mai n ethyl ester i s the l i nol eate wi th a percentage of 55%. Ol eate (25%), pal mi tate (10%), and stearate (5%) fol l ow i n i mportance. Fi nal l y, the ethyl esters correspondi ng to the l i nol eni c and eruci c aci ds are present at percentages l ess than to 1%. Thi s (16) Mordret, F. Ol., Corps Gras, Lipides 1994, 1, 23-24. Figure1. Ester concentrati ons vs ti me. I nfl uence of temper- ature ([NaOH] ) 1%, ethanol /oi l ) 9:1). Figure 2. Evol uti on of ethyl ester concentrati ons wi th ti me (T ) 75 C, [NaOH] ) 1%, ethanol /oi l ) 9:1). Biodiesel Fuels fromVegetableOils Energy & Fuels, Vol. 16, No. 2, 2002 445 composi ti on i s very si mi l ar to that of soybean oi l , 17,18 wi th the excepti on of the l i nol enate whose percentage i n that oi l i s 8%. On the other hand, rapeseed oi l 19 has a very di fferent composi ti on, wi th the ol eate (60%) bei ng the mai n ester. I t appears that the reacti on i s very rapi d because the ethyl ester conversi on i s near the maxi mum val ue after onl y 5-10 mi n, and stabi l i zes at the maxi - mum val ue after 20-30 mi n. These resul ts agree wi th those obtai ned by Fi l l i e`res et al . 19 Those authors i ndi cate that at equi l i bri um there are di - and monogl y- ceri des wi th concentrati ons of 2 and 4%, respecti vel y. Thi s equi l i bri um can be sl i ghtl y di spl aced i f the gl yceri n l ayer i s wi thdrawn from the reacti on medi um after 10- 15 mi n and new ethanol and catal yst are added. After the i ni ti al peri od where the reacti on was very fast, there was a second peri od, much l onger than the fi rst, i n whi ch the composi ti on evol ved sl owl y toward equi l i bri um. I n consequence, as was i ndi cated above, thi s shows that the transesteri fi cati on may take pl ace sati sfactori l y at room temperature, i n agreement wi th resul ts descri bed by other authors. 1,5 Tabl e 1 l i sts the resul ts for the i nfl uence of temper- ature on the most representati ve parameters of the process. As was to be expected, si nce the yi el ds i n the three experi ments were very si mi l ar, the di fferences between the val ues of the parameters were not very si gni fi cant. There was a sharp fal l i n vi scosi ty and an i ncrease i n yi el d as the temperature nose, whi l e the other vari abl es basi cal l y remai ned constant. Therefore we may state that the temperature i s l i nked to reacti on ti me and that the fi nal properti es of the product depended on the degree of conversi on, i .e., on the ti me requi red to obtai n a gi ven percentage of ester rather than on the temperature at whi ch thi s percentage was obtai ned. Hence, the same yi el d may be obtai ned at room temperature as at hi gher temperatures by si mpl y extendi ng the reacti on ti me. I ndustri al l y, thi s coul d mean energy savi ngs and l ower process costs. Influence of Catalyst Type and Concentration. As was noted above, al kal i ne metal al koxi des and hydroxi des are the most effecti ve transesteri fi cati on catal ysts, al though for economi c reasons sodi um hy- droxi de i s more often used. 5 An al kal i ne catal yst con- centrati on i n the range of 0.5-1 wt % yi el ds 94-99% conversi on of vegetabl e oi l i nto esters. 20 Further i n- crease i n catal yst concentrati on does not i ncrease the conversi on and l eads to extra costs because i t i s neces- sary to remove i t from the reacti on medi um at the end. As has been i ndi cated, aci d catal ysts, such as sul furi c aci d, requi re hi gher temperatures and l onger reacti on ti mes. There i s one cl ear advantage i n usi ng an aci d catal yst i nstead of an al kal i ne catal yst: i f the vegetabl e oi l had a free fatty aci d content of >1%, the al kal i ne catal yst woul d be destroyed, whereas the aci d catal yst woul d sti l l be effecti ve. Neverthel ess, for refi ned oi l such as that empl oyed i n thi s work, wi th free fatty aci d contents of <1%, al kal i ne catal ysts are preferred for the i ndi cated reasons. Moreover i n the l i terature there are exampl es of uses of other catal ysts such as p-tol uene sul foni c aci d, 21 heterogeneous catal ysts consi sti ng of mi xtures of CaO, MgO, and ZnO, 22 and natural catal ysts such as coconut ash or pal m ash. 23 I n a previ ous work, 14 where sodi um hydroxi de, potas- si um hydroxi de, and sodi um methoxi de were compared, i t was demonstrated that the resul ts obtai ned wi th these three catal ysts were basi cal l y the same. I n the present work, on account of the economi c arguments, onl y two catal ysts were tested: sodi um and potassi um hydroxi des, varyi ng thei r concentrati on i n the range between 0.25 and 1.5 wt %. Al so, an experi ment wi thout catal yst was carri ed out, al though i n thi s case the ester conversi on was 0% after 120 mi n so that the properti es of the fi nal oi l were the same as those of the i ni ti al oi l . I n Fi gure 3, the percentages of esters obtai ned are pl otted versus reacti on ti me for the experi ments i n whi ch the concentrati on of sodi um hydroxi de was vari ed. As can be observed, the best resul ts were achi eved for a concentrati on of 1.0%. For hi gher val ues the yi el ds were l ower. Thi s fact seems to be rel ated to the free aci di ty of the oi l . When there i s a l arge free fatty aci d content, the addi ti on of more sodi um hydrox- i de, or any other al kal i ne catal yst, compensates thi s aci di ty and avoi ds catal yst deacti vati on. 4,5 Neverthel ess, for refi ned oi l wi th free fatty aci d contents of <1%, the addi ti on of an excessi ve amount of al kal i ne catal yst gi ves ri se to the formati on of an emul si on, whi ch i ncreases the vi scosi ty and l eads to the formati on of gel s. These hi nder the gl yceri n separati on, and as a resul t there i s a di l uti on of the ethyl esters, and the apparent ester yi el d di mi ni shes. The resul t of these two opposi ng effects i s an opti mal catal yst concentrati on that i n thi s (17) Chang, D. Y. Z.; Van Gerpen, J. H.; Lee, I .; Johnson, L. A.; Hammond, E. G.; Marl ey, S. J. J . Am. Oil. Chem. Soc. 1996, 73, 1549- 1555. (18) Cl ark, S. J.; Wagner, L.; Schrock, M. D.; Pi ennaar, P. G. J . Am. Oil. Chem. Soc. 1984, 61, 1632-1638. (19) Fi l l i eres, R.; Benjel l oun-Ml ayeh, B.; Del mas, M. J . Am. Oil. Chem. Soc. 1995, 72, 427-432. (20) Kri snamgkura, K.; Si mamaharnnop, R. J . Am. Oil Chem. Soc. 1992, 69, 166-169. (21) Ful s, J.; Hugo, F. J. C. Third I nternational Confernceof Energy UseManagement, Berl i n, 1981; Pergamon Press: El msford, NY, 1981; p 1595. (22) Peterson, G. R.; Scarrah, W. P. J . Am. Oil Chem. Soc. 1984, 61, 1593-1597. (23) Grai l l e, J.; Lozano, P.; Pi och, D.; Geneste, P. Oleagineux1985, 40, 271-276 Table 1. Influence of Temperature on Characteristic Parameters of the Process ([NaOH] ) 1%, Ethanol/Oil ) 9:1) temperature, C parameter 25 50 75 densi ty (25 C), kg m -3 870 870 870 vi scosi ty, cSt 15 C 8.61 8.48 8.30 20 C 7.47 7.04 7.35 25 C 6.89 6.32 5.77 30 C 6.32 5.60 4.57 40 C 4.59 4.17 3.43 HHV, MJ kg -1 39.9 40.0 40.0 cl oud poi nt, C -3 -4 -3 pour poi nt, C -7 -7 -6 Fl ash poi nt, C 185 185 188 combusti on poi nt, C 196 190 194 yi el d of esters, % 91.6 92.5 93.2 cetane i ndex 49.2 49.2 49.1 di sti l l ati on, C 0% 295 285 295 10% 345 310 346 20% 348 348 350 30% 349 351 352 40% 350 353 353 50% 351 355 354 Ramsbottom resi due, % 0.32 0.33 0.29 sul fur (% mass) <0.01 <0.01 <0.01 446 Energy & Fuels, Vol. 16, No. 2, 2002 Encinar et al. case i s 1.0% of NaOH. One way or another, the mi ni - mum concentrati on of catal yst requi red i s hard to eval uate because a compromi se must be made between durati on of reacti on and catal yst concentrati on. I ndeed, the curves of Fi gure 3 suggest that at very l ong reacti on ti mes the same equi l i bri um conversi on woul d be reached i n al l runs. However, the ti me of reacti on woul d i ncrease when the catal yst concentrati on decreases. These re- sul ts were qual i tati vel y si mi l ar to those obtai ned i n the ethanol ysi s of rapeseed oi l . 19 Tabl e 2 l i sts the resul ts for the i nfl uence of NaOH concentrati on on the most representati ve parameters of the process. Basi cal l y, i t can be observed that as the catal yst concentrati on i ncreased there was a bi g reduc- ti on i n both vi scosi ty and cl oud poi nt. There al so was a reducti on, al though to a l esser extent, i n densi ty. The mi ni mum for these three parameters occurred for a concentrati on of 1.0% NaOH. Al so, the maxi mum yi el d i n ethyl esters occurred for a concentrati on of 1%NaOH. The pour, fl ash, and combusti on poi nts, cetane i ndex, hi gh heati ng val ue, and Ramsbottom resi due di d not vary si gni fi cantl y. On the other hand, the val ues of the previ ous parameters were very si gni fi cant i n the run performed wi thout catal yst (0%of NaOH). Among these parameters, the vi scosi ty had val ues 10 ti mes hi gher that i n the other experi ments. I n summary, i n the case of sodi um hydroxi de the best concentrati on was 1.0%. The trends found when varyi ng the concentrati on of KOH from 0% to 1.5 wt % were basi cal l y the same as those found for sodi um hydroxi de. The opti mal concen- trati on for thi s catal yst al so was 1%. Fi gure 4 shows the temporal evol uti on of the resul ts. Qual i tati vel y thi s evol uti on was very si mi l ar to that commented on for Fi gure 3. Neverthel ess, on thi s occasi on, the yi el ds reached for the concentrati ons of 0.25 and 0.5% of catal yst were very l ow. The other parameters evol ved i n a si mi l ar way to that i ndi cated i n Tabl e 2 for the case of NaOH. Tabl e 3 l i sts the bi odi esel parameters obtai ned wi th the opti mal concentrati on of the two catal ysts, i ncl udi ng for compari son the characteri sti cs of a typi cal di esel (no. 2 di esel ) accordi ng to Schwab et al .s data 3 and a bi odi esel obtai ned by means of transesteri fi cati on of Cynara oi l wi th methanol . 14 As can be observed, there was a good approxi mati on of the di fferent bi odi esel s to the characteri sti cs of no. 2 di esel . The greatest di ffer- ences were i n the cl oud and pour poi nts, fl ash, and Figure3. Ester concentrati ons vs ti me. I nfl uence of [NaOH] (T ) 75 C, ethanol /oi l ) 9:1). Table 2. Influence of NaOH Concentration on Characteristic Parameters of the Process (T ) 75 C, Ethanol/Oil ) 9:1) % NaOH by wei ght parameter 0 0.25 0.50 0.75 1.0 1.5 densi ty (25 C), kg m -3 917 890 880 870 870 877 vi scosi ty, cSt 15 C 115 14.72 10.29 8.58 8.30 8.48 20 C 95 12.85 9.71 8.00 7.35 7.75 25 C 85 11.30 9.00 7.43 5.77 6.78 30 C 74.9 9.60 7.88 6.86 4.57 5.72 40 C 57 7.83 6.14 5.00 3.43 4.51 HHV, MJ.kg -1 33.0 39.2 39.7 39.8 40 39.7 cl oud poi nt, C -7 2 0 -1 -3 -2 pour poi nt, C -10 -6 -7 -8 -6 -7 fl ash poi nt, C 350 186 187 192 188 190 combusti on poi nt, C 355 191 192 197 194 196 yi el d of esters, % 0 77.5 84.5 85 93.2 88.9 cetane i ndex 51 49.3 49.2 49.4 49.1 49.2 di sti l l ati on, C 0% 245 298 300 304 295 301 10% 269 346 348 349 346 347 20% 276 349 350 353 350 351 30% 280 350 351 354 352 353 40% 283 351 352 355 353 354 50% 285 352 353 355 354 354 Ramsbottom resi due, % 0.42 0.32 0.32 0.30 0.29 0.31 sul fur (% mass) <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 Figure 4. Ester concentrati ons vs ti me. I nfl uence of [KOH] (T ) 75 C, ethanol /oi l ) 9:1). Biodiesel Fuels fromVegetableOils Energy & Fuels, Vol. 16, No. 2, 2002 447 combusti on poi nts, the vi scosi ty, and Ramsbottom resi - due whi ch were al l l ower than no. 2 di esel . On the contrary, the cetane i ndex was hi gher i n the bi odi esel s. Thi s parameter guarantees that there wi l l be good control of combusti on, i ncreasi ng performance and i mprovi ng col d starts, whi ch wi l l l ead to l ess contami - nanti ng exhaust gases. 24 I n the producti on of di esel fuel s, the cetane number i s an i mportant i ndi cator of the qual i ty of the product and i s usual l y measured by usi ng a standard engi ne test (ASTM D613). However, i t i s rel ati vel y di ffi cul t to measure and has rarel y been determi ned for vegetabl e oi l s and fatty aci d esters. I n thi s present work, the ASTM Standard D976 was appl i ed, usi ng boi l i ng poi nt and densi ty for the cal cul a- ti on of the cetane i ndex. Thi s method i s very wel l sui ted to the routi ne testi ng of smal l vol umes or when rapi d i ndi cati ons are requi red of the qual i ty of a di esel fuel , and yi el ds si mi l ar resul ts to those obtai ned usi ng more sophi sti cated methods. 25,26 The energy content of the esters, based on thei r heati ng val ue, was around 90% of no. 2 di esel taki ng the mass as reference, and 95% taki ng the vol ume as reference. Thi s not very si gni fi cant di fference was because the esters contai ned 10 wt % of oxygen that coul d be used i n the combusti on process, di mi ni shi ng the external ai r requi rements. Compari son of the two ethyl esters wi th the methyl ester shows that al l three had very si mi l ar characteri sti cs. Onl y sl i ght di fferences were observed i n the fl ash and combusti on poi nts, whi ch were l ower i n the methyl ester, and i n the pour poi nt, whi ch was hi gher i n the methyl ester. These characteri sti cs represent advantages of ethyl esters over methyl esters si nce they i mprove col d starts and safety i n handl i ng. Tabl e 4 l i sts the properti es of sunfl ower, rape, ground- nut, and soybean ethyl esters 3,9,24 together wi th the resul ts obtai ned i n thi s work empl oyi ng 1% of sodi um hydroxi de as catal yst. As can be seen, the resul ts are very homogeneous, and the compari son wi th those of no. 2 di esel oi l (Tabl e 3) makes i t cl ear that any of these ethyl esters mi ght be used as an al ternati ve to fossi l fuel s. Some characteri sti cs, such as the hi gh fl ash poi nt and the l ow sul fur content, are better than no. 2 di esel oi l from the vi ewpoi nt of handl i ng safety and the emi ssi on of contami nant gases duri ng combusti on. Moreover, due to thei r pl ant ori gi n, these fuel s woul d contri bute to mai ntai ni ng atmospheri c CO 2 equi l i bri um. Influence of Ethanol/Oil Molar Ratio. Another i mportant vari abl e affecti ng the yi el d of ester i s the mol ar rati o of al cohol to vegetabl e oi l . As noted above, the reacti on stoi chi ometry requi res three mol es of al cohol per mol e of tri gl yceri de to yi el d three mol es of fatty esters and one mol e of gl yceri n. Because thi s i s an equi l i bri um reacti on, an excess of al cohol wi l l i ncrease the ester conversi on by shi fti ng thi s equi l i bri - um to the ri ght. However, the hi gher mol ar rati o of al cohol to vegetabl e oi l i nterferes wi th the separati on of gl yceri n because there i s an i ncrease i n sol ubi l i ty. The excess of al cohol seems to favor conversi on of di -to monogl yceri des, but there i s al so a sl i ght recombi nati on of esters and gl yceri n to monogl yceri des because thei r concentrati on keeps i ncreasi ng duri ng the course of the reacti on, i n contrast to reacti ons conducted wi th l ow mol ar rati os. 19 Kri snangkura and Si mamaharnnop 20 al so observed that when gl yceri n remai ned i n sol uti on i t hel ped dri ve the equi l i bri um back to the l eft, l oweri ng the yi el d of esters. I n the present work, we used mol ar (24) Reed, T. B.; Graboski , M. S.; Gaur, S. Biomass Bioenergy, 1992, 3, 111-115. (25) OConnor, C. T.; Forrester, R. D.; Scurrel l , M. S. Fuel 1992, 71, 1323-1327. (26) Kri snangkura, K. J . Am. Oil. Chem. Soc. 1986, 63, 552-553. Table 3. Influence of Catalyst Type on Characteristic Parameters of the Process: Comparison with a No. 2 Diesel and Methyl Esters of Cynara Oil parameter ethyl esters of Cynara oi l [NaOH])1% ethyl esters of Cynara oi l [KOH])1% methyl esters of Cynara oi l a no. 2 di esel densi ty (25 C), kg m -3 870 870 880 847 vi scosi ty (40 C), cSt 3.43 4.59 3.56 2.39 HHV, MJ kg -1 40.0 40.0 39.8 45.2 cl oud poi nt, C -3 -2 -1 -19 pour poi nt, C -6 -8 -3 -23 fl ash poi nt, C 188 185 175 85 combusti on poi nt, C 194 193 179 92 yi el d of esters, % 93.2 90.4 94 cetane i ndex 49.1 48.3 48.6 46 di sti l l ati on, C 0% 295 308 315 258 20% 350 350 345 40% 353 353 348 50% 354 355 350 Ramsbottom resi due, % 0.29 0.28 0.26 0.14 sul fur (% mass) <0.01 <0.01 <0.01 0.25 a Catal yst: sodi um methoxi de; concentrati on of catal yst ) 1 wt %; methanol /Cynara oi l ) 5:1. Table 4. Comparison of Ethyl Esters of Cynara, Sunflower, Rape, Groundnut, and Soybean Oils parameter Cynara sun- fl ower rape ground- nut soy- bean densi ty (25 C), kg m -3 870 873 902 906 881 vi scosi ty, cSt 20 C 7.35 6.97 21 C 6.60 38 C 14.1 17.0 40 C 3.43 4.55 4.41 HHV, MJ kg -1 40.0 38.9 38.7 38.3 40.0 cl oud poi nt, C -3 -1 8 23 1 pour poi nt, C -6 -8 -4 fl ash poi nt, C 188 187 191 195 combusti on poi nt, C 194 192 cetane i ndex 49.1 49.4 48.2 di sti l l ati on, C 40% 353 352 336 50% 354 353 344 60% 90% Ramsbottom resi due, % 0.27 0.30 0.69 sul fur (% mass) <0.01 <0.01 0.1 448 Energy & Fuels, Vol. 16, No. 2, 2002 Encinar et al. rati os of ethanol to Cynara oi l between 3:1 and 15:1. Fi gure 5 shows the ester percentages obtai ned versus the reacti on ti me for the fi ve experi ments carri ed out. As can be observed, wi th a stoi chi ometri c amount of al cohol , the conversi on to esters was near 62%after 2h. Under these condi ti ons, the separati on of the gl yceri n l ayer was fast, compared to reacti ons conducted wi th a l arge excess of ethanol where the separati on takes ti me, i s not compl ete, and i ncreases the cost of al cohol recovery. The ester yi el ds i ncreased as the mol ar rati o i ncreased up to a val ue of 12:1. The best resul ts were for mol ar rati os between 9:1 and 12:1. For mol ar rati os l ess than 6:1, the reacti on was i ncompl ete. For a mol ar rati o of 15:1 the separati on of gl yceri n i s di ffi cul t and the apparent yi el d of esters decreases because part of the gl yceri n remai ns i n the bi odi esel phase. Conse- quentl y, mol ar rati os hi gher that 9:1 do not i ncrease the ester yi el ds consi derabl y. Therefore, i t does not seem recommendabl e-to-use rati os of 12:1 si nce the extra consumpti on of al cohol i s not compensated by the i ncrease i n reacti on yi el d. Moreover, an i ncrease i n al cohol compl i cates recovery of the gl yceri n, si nce thi s i s parti al l y sol ubl e i n ethanol . Al so, the separati on of the esters and the recovery of the al cohol woul d be more expensi ve. Therefore, the mol ar rati o 9:1 seems to be the most appropri ate. As has been i ndi cated, the reacti on i s very fast. Val ues near the fi nal conversi on were reached i n the fi rst 10 mi n. As i s seen i n Fi gure 5, further di spl acement of the equi l i bri um toward the formati on of esters became very sl ow, so that, even when there was an excess of al cohol , thi s di d not i mprove the equi l i bri um conversi on sub- stanti al l y. One way of i mprovi ng the process woul d be to wi thdraw the gl yceri n from the reacti on medi um as soon as i t i s formed, and to carry out successi ve transesteri fi cati ons unti l reachi ng compl ete conversi on to ethyl esters. Thi s mul ti stage transesteri fi cati on process woul d al l ow one to work wi th smal l er ethanol / oi l mol ar rati os. Tabl e 5 l i sts the resul ts for the i nfl uence of the ethanol /oi l mol ar rati o on some of the most character- i sti c parameters of the process. As can be observed, the l owest vi scosi ty val ues were obtai ned for an ethanol /oi l mol ar rati o between 9:1 and 12:1. Wi th regard to the cl oud and pour poi nts, the l atter remai ned al most constant whi l e the former markedl y i mproved as the ethanol /oi l mol ar rati o i ncreased. However, the hi gh heati ng val ues, and fl ash and combusti on poi nts were basi cal l y i ndependent of the mol ar rati o. Therefore, the behavi or of these parameters al so seems to rati fy that the mol ar rati o 9:1 i s the most appropri ate for the transesteri fi cati on of cardoon oi l . Final Considerations. I n thi s work, the vari abl es affecti ng the ethanol ysi s of Cynara carduncul us L. oi l were studi ed. The study was carri ed out under l abora- tory-scal e condi ti ons. Consequentl y, i t i s hard to choose the opti mum operati on process condi ti ons. An ethanol / oi l mol ar rati o 9:1 or 12:1, 1% of NaOH, and 75 C gave the best resul ts. Neverthel ess, these condi ti ons are not necessari l y the same for l arger-scal e operati ons, and economi c compromi ses must be made i n choosi ng the parameters for operati on. A very i mportant vari abl e i n the transesteri fi cati on processes i s the ethanol /oi l mol ar rati o. Thi s mol ar rati o affects the separati on and recovery of the gl yceri n. A mol ar rati o of 6:1 i s general l y consi dered the most appropri ate, al though i n thi s present work, as has been i ndi cated, we found a mol ar rati o between 9:1 and 12:1 to be the best. Neverthel ess, the resul ts are quanti ta- ti vel y very si mi l ar to those of the l i terature. 19 For exampl e, i n the ethanol ysi s of rapeseed oi l , yi el ds between 91 and 94% are obtai ned for ethanol /oi l mol ar rati o between 12:1 and 6:1. We have obtai ned yi el ds between 88.2 and 94.5 for mol ar rati os between 6:1 and 12:1. The ethanol /oi l mol ar rati o al so affects the di stri - buti on of the catal yst between the ester l ayer and Figure5. Ester concentrati ons vs ti me. I nfl uence of ethanol / oi l mol ar rati o (T ) 75 C, [NaOH] ) 1%). Table 5. Influence of Ethanol/Oil Molar Ratio on Characteristic Parameters of the Process (T ) 75 C, [NaOH] ) 1%) ethanol /oi l mol ar rati o parameter 3:1 6:1 9:1 12:1 15:1 densi ty (25 C), kg.m -3 893 870 870 870 872 vi scosi ty, cSt 15 C 15.35 11.44 8.30 8.01 9.65 20 C 13.91 10.30 7.35 7.01 8.50 25 C 11.25 8.58 5.77 6.29 7.10 30 C 10.32 7.44 4.57 5.15 6.30 40 C 8.43 5.72 3.43 4.58 4.69 HHV, MJ kg -1 39.6 39.8 40 39.9 39.8 cl oud poi nt, C 1 -1 -3 -3 -3 pour poi nt, C -7 -9 -6 -7 -6 fl ash poi nt, C 195 184 188 190 187 combusti on poi nt, C 199 191 194 197 193 yi el d of esters, % 62.1 88.2 93.2 94.5 89.8 cetane i ndex 49.2 49.0 49.1 48.4 49.0 di sti l l ati on, C 0% 283 301 295 297 300 10% 325 347 346 344 345 20% 327 351 350 348 349 30% 328 353 352 351 352 40% 332 354 353 354 354 50% 334 355 354 354 355 Ramsbottom resi due, % 0.32 0.30 0.29 0.31 0.31 sul fur (% mass) <0.01 <0.01 <0.01 <0.01 <0.01 Biodiesel Fuels fromVegetableOils Energy & Fuels, Vol. 16, No. 2, 2002 449 gl yceri n l ayer. Junek and Mi ttel bach 27 show that for a 3:1 stoi chi ometri c ethanol /oi l mol ar rati o most of the catal yst i s drawn i nto the gl yceri n l ayer i n contrast wi th an excess of al cohol where the catal yst i s evenl y di stri buted i n the ester l ayer and gl yceri n l ayer. The objecti ve of thi s work was to characteri ze the ethyl esters for use as di esel fuel substi tute. One i mportant property i n bi odi esel fuel i s the content of unreacted vegetabl e oi l i n the form of gl yceri n or gl yceri des. The determi nati on of these products i s compl ex. As has been i ndi cated, the l i terature 19 reports that i n the fi nal equi l i bri um of the ethanol ysi s of rapeseed oi l there i s a 2 and 4% of di - and monogl yc- eri des when the ethyl ester yi el d i s 94%. Al though i n thi s work Cynara carduncul us oi l has been used, the quanti ti es of di - and monogl yceri des shoul d be very si mi l ar. I n thi s si tuati on the equi l i bri um can be shi fted to the ri ght by carryi ng out a mul ti stage transesteri fi - cati on process. Thi s i dea i s the basi s of the Henkel i ndustri al process for methyl ester producti on, whi ch i s carri ed out i n a two-stage reacti on wi th separati on of the gl yceri n after each stage. 28 Conclusions The mai n concl usi ons of the present work are the fol l owi ng: (a) Cynara carduncul us L. oi l has sui tabl e character- i sti cs for transesteri fi cati on. The process yi el ds a bi odi e- sel wi th si mi l ar properti es to those of di esel no. 2. Consequentl y, cul ti vati on of thi s pl ant can be consi dered as a potenti al al ternati ve for abandoned cropl and, and i s a seri ous candi date for a renewabl e energy source. (b) The i nfl uence of temperature i s i mportant ki neti - cal l y. The best resul ts were obtai ned at 75 C, very near to the ethanol boi l i ng poi nt. Neverthel ess, the transes- teri fi cati on progresses sati sfactori l y even at room tem- perature, whi ch coul d be very i nteresti ng for i ndustri al scal e producti on due to the energy savi ngs that i t woul d i mpl y. (c) Of the catal ysts tested, sodi um hydroxi de gave the hi ghest ester yi el d, al though the yi el ds wi th potassi um hydroxi de were not much l ower. The opti mum concen- trati on for both catal ysts was near 1%. The addi ti on of an excessi ve amount of catal yst, however, gave ri se to the formati on of an emul si on, whi ch i ncreased the vi scosi ty and l ed to the formati on of gel s. The addi ti on of l ower quanti ti es l ead to a decrease i n the yi el d. (d) The ethanol /oi l mol ar rati o i s one of the vari abl es that had most i nfl uence on the process. Wi thi n the range of mol ar rati os empl oyed i n the present work, the best resul ts were obtai ned for a 9:1 rati o. Smal l er rati os di mi ni sh the conversi on. Larger rati os cause probl ems i n the separati on of gl yceri n and the recovery of ethanol . (e) Of the parameters determi ned i n the bi odi esel s, the densi ty, vi scosi ty, cetane i ndex, and hi gh heati ng val ue were si mi l ar to, or even better than, those of di esel n. 2. However, the cl oud poi nt and pour poi nts were hi gher, whi ch mi ght poi nt to potenti al di ffi cul ti es i n col d starts. On the other hand, the fl ash and combusti on poi nts, whi ch were hi gher than those of di esel n. 2, consti tute a guarantee of safety from the poi nt of vi ew of handl i ng and storage. Acknowledgment. The authors express thei r grati - tude to the Junta de Extremadura for the fi nanci al support recei ved to perform thi s study, by means of the project I PR98B038. EF010174H (27) Junek, H.; Mi ttel bach, M. French Patent FR 2,603, 296, 1987. (28) Assmann, G.; Bl asey, G.; Gutsche, B.; Jeromi n, L.; Ri gal , J.; Armengaud, R.; Cormary, B. Worl d Patent WO 91 05,034, 1991. 450 Energy & Fuels, Vol. 16, No. 2, 2002 Encinar et al.
Gírio, F. M Fonseca, C. Carvalheiro, F. Duarte, L.Marques, S. Bogel-Lukasik, R. (2010) - Hemicelluloses For Fuel Etanol A Review. Bioresource Technology, 101 4775-4800G - Ms