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PDVSA, 1983 GA-203 CENTRIFUGAL FIRE PUMPS GENERAL REVISION A. Arevalo Jesus E. Rojas APR. APR. ENGINEERING SPECIFICATION JUN. Dec. Apr. Y.K. Y.k. L.t. 4 3 2 GENERAL. REVISION REVISION OF TABLE 3 (PUMP MATERIALS OF CONSTRUCTION) 18 18 A.
PDVSA, 1983 GA-203 CENTRIFUGAL FIRE PUMPS GENERAL REVISION A. Arevalo Jesus E. Rojas APR. APR. ENGINEERING SPECIFICATION JUN. Dec. Apr. Y.K. Y.k. L.t. 4 3 2 GENERAL. REVISION REVISION OF TABLE 3 (PUMP MATERIALS OF CONSTRUCTION) 18 18 A.
PDVSA, 1983 GA-203 CENTRIFUGAL FIRE PUMPS GENERAL REVISION A. Arevalo Jesus E. Rojas APR. APR. ENGINEERING SPECIFICATION JUN. Dec. Apr. Y.K. Y.k. L.t. 4 3 2 GENERAL. REVISION REVISION OF TABLE 3 (PUMP MATERIALS OF CONSTRUCTION) 18 18 A.
APPD.BY DATE DATE VOLUME 14 E PDVSA, 1983 GA203 CENTRIFUGAL FIRE PUMPS GENERAL REVISION A. Arvalo Jess E. Rojas APR.99 APR.99 ENGINEERING SPECIFICATION JUN.95 DEC.98 APR.99 Y.K. Y.K. L.T. 4 3 2 GENERAL REVISION REVISION OF TABLE 3 (PUMP MATERIALS OF CONSTRUCTION) 18 18 A.A. A.A. E.J. J.E.R. J.E.R. A.N. ENGINEERING DESIGN MANUAL ESPECIALISTAS APPD.BY PDVSA REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 1 PDVSA .Men Principal Indice manual Indice volumen Indice norma Index 1 SCOPE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Listed Pumps 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Nameplate 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Pressure Gauges 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 Circulation Relief Valve 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 Suction Pipe and Fittings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 Discharge Pipe and Fittings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.13 Relief Valve 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 Water Measuring Devices 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16 Inspection and Shop Test 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19 Pressure Maintenance (Jockey or makeup) Pumps 6 . . . . . . . . . . . . . . . . . 3 HORIZONTAL PUMPS 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Factory and Field Performance 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Filttings 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Foundation and Setting 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 Shaft 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 Shaft Sealing 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 Pumps Bearings 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.9 Lubrication 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 Pump Materials of Construction 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11 Pump Connection to Drivers 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 VERTICAL SHAFT TURBINETYPE PUMPS 9 . . . . . . . . . . . . . . . . . . 4.1 General 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Pump 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 Driver 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FIRE PUMPS FOR HIGHRISE BUILDINGS 11 . . . . . . . . . . . . . . . . . . . 5.2 Pumps 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ELECTRIC DRIVE FOR PUMPS 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Motors 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 DIESEL ENGINE DRIVE 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Engines 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8 Additional Requirements 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 ACCEPTANCE TESTING, PERFORMANCE, AND MAINTENANCE 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 PREPARATION FOR SHIPMENT 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 2 PDVSA .Men Principal Indice manual Indice volumen Indice norma 1 SCOPE This specification covers the minimum requirements to be meet by suppliers for fire protection centrifugal pumps, jockey pumps, control and auxiliary systems for PDVSA installations. All requirements herein specified are additions to those of NFPA20 unless specifically noted as exceptions. Paragraph numbers in this specification which do not appear in NFPA20, are new paragraphs and have to be inserted in numerical order within this standard. 2 GENERAL 2.2 Listed Pumps 2.2.1 (Exception) Centrifugal fire pumps shall be listed for fire protection service only if required by purchaser. 2.4 Nameplate The pumps nameplate shall be securely attached at an easily accessible point and shall be stamped with the following information: a. Pump model b. Pump serial number c. Head at rated capacity, ______m (_____ft) at _____ lt/min (____gpm.) d. Operating speed e. Column size (only for vertical shaft turbinetype pumps) f. Bearing manufacturers identity numbers Nameplates shall be of AISI Standard Type 300 stainless steel. Attachment pins shall be of the same material. Welding is not permitted. 2.5 Pressure Gauges 2.5.1 (Exception) A pressure gauge having a dial not less than 114 mm (4 1/2 inches) in diameter shall be connected near the discharge casting with a 1/2 in needle valve. The dial shall indicate pressure to at least twice the rated working pressure of the pump. The face of the dial shall read bars and pounds per square inch. 2.5.2 (Exception) A compound pressure and vacuum gauge having a dial not less than 114 mm (4 1/2 inches) in diameter shall be connected to the suction pipe near the pump with a 1/2 inch needle valve. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 3 PDVSA .Men Principal Indice manual Indice volumen Indice norma This rule shall not apply to vertical shaft turbinetype pumps taking suction from a well or open wet pit. The face of the dial shall read in pounds per square inch or mm (inches) of mercury for the suction range. The gauge shall have a pressure range two (2) times the rated maximum suction pressure of the pump. 2.6 Circulation Relief Valve (Exception) Each pump shall be provided with an automatic relief valve for the fire pump service and set below the shutoff pressure at minimum expected suction pressure. It shall provide flow of sufficient water to prevent the pump from overheating when operating with no discharge. Provisions shall be made for discharge to a drain and not be tied in with the packing box or drip rim drains. Minimum size of the automatic relief valve shall be 3/4 inch for pumps with a rated capacity not exceeding 9462 lt/min (2500 gpm), and 1 inch for pumps with a rated capacity from 11355 to 18925 lt/min (3000 to 5000 gpm). This rule shall not apply to enginedriven pumps for which enginecooling water is taken from the pump discharge. Circulation relief valve shall be of a corrosive resistant material to the type of water to be handled by pump. 2.6 Suction Pipe and Fittings 2.9.4 Suction size (Exception) The size of the suction pipe for single or multiple pumps or both (arranged to operate simultaneously) shall be such that, with all pumps operating at 150 percent of rated capacity, the gauge pressure at the pump suction flange shall be 0 barg (0 psig) or higher. The suction pipe shall not be less than that specified in table 220. 2.9.7 (Exception) An OS & Y gate valve shall be installed in the suction pipe. A butterfly valve shall not be installed in the suction pipe. 2.9.11 Valves shall be made of a corrosive resistant material to the type of water to be handled by the pump. 2.10 Discharge Pipe and Fittings 2.10.4 (Exception) A check valve shall be installed in the pump discharge assembly. 2.10.5 (Exception) A indicating gate or butterfly valve shall be installed downstream from the check valve. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 4 PDVSA .Men Principal Indice manual Indice volumen Indice norma 2.10.6 (Addition) Valve shall be made of a corrosive resistant material to the type of water to be handled by the pump. 2.13 Relief Valve 2.13.1 (Exception) Pumps connected to adjustablespeed drivers shall be equipped with a relief valve. Where pumps are driven by constantspeed motors and the pump shutoff pressure plus the static suction pressure exceeds the pressure for which the system components are rated, relief valves are required. Pump supplying only standpipe systems do not generally require relief valves. Relief valves shall be of a corrosive resistant material to the type of water to be handled by the pump. 2.14 Water Measuring Devices 2.14.2 Meters (if required by owner) 2.14.2.1 (Exception) Metering devices or fixed nozzles for pump testing shall be listed. They shall be capable of water flow of not less than 175 percent of pump rated capacity. Meters shall be made of a corrosive resistant material to the type of water to be handled by the pump. 2.16 Inspection and Shop Test 2.16.1 (Exception) Each individual pump shall be tested at the factory to provide detailed performance data and to demonstrate its compliance with specifications. After advance notification of the vendor by the purchaser, the purchasers representative shall have entry to all vendor and subvendor plants where manufacturing, testing, or inspection of the equipment is in progress. 2.16.2 (Exception) Before shipment from the factory, each pump shall be hydrostatically tested by the manufacturer for a period of time not less than 30 minutes. The test pressure shall not be less than 11/2 times the sum of the pumps shutoff head plus its maximum allowable suction head, but in no case shall it be less than 17 bar (250 psi). Pump casings shall be tight at the test pressure. During the test, no leakage shall occur at any joint. In the case of vertical turbinetype pumps, both the discharge casting and pump bowl assembly shall be tested. 2.16.3 The vendor shall notify subvendors of the purchasers inspection and testing requirements. 2.16.4 The vendor shall provide sufficient advance notice (at least four (4) weeks) to the purchaser before conducting any inspection or test that the purchaser has specified to be witnessed or observed. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 5 PDVSA .Men Principal Indice manual Indice volumen Indice norma 2.16.5 The purchaser will specify the extend of his participation in the inspection and testing. 2.16.6 When shop inspection and testing have been specified by the purchaser, the purchaser and the vendor shall coordinate manufacturing hold points and inspectors visits. 2.16.7 Equipment for the specified inspections and tests shall be provided by the vendor. 2.16.8 Casting shall be sound and free from porosity, hot tears, shrink holes, blow holes, cracks, scale, blisters, and similar injurious defects. Surfaces of castings shall be cleaned by sandblasting, shootblasting, chemical cleaning, or any other standard method. 2.16.9 Any defect found in the casting shall be notified to the purchaser. Repair methods shall be approved by the purchaser. 2.16.10 Weld repairs shall be performed and inspected by operators and procedures qualified in accordance with Section VIII, Division 1, and Section IX of the ASME Code. 2.16.11 The vendor shall be responsible for the review of all repairs and repair welds to ensure they are properly heat treated and nondestructively examined for soundness and compliance with the applicable qualified procedures. 2.16.12 The vendor shall take test data, including head, capacity, power, and NPSHR (if required), at a minimum of five (5) points. These points shall be shutoff, minimum continuous stable flow, midway between minimum and rated flow, rated flow and 150 % of rated flow. Pressure maintenance (jockey or make up) pumps are not required to be tested at 150 % of rated flow. Instead, the maximum flow at which they shall be tested shall be 120 % of rated flow. 2.16.13 For horizontal pumps, vibration shall be measured at rated speed and rated capacity (plus or minus 10%) on the pumps bearings housings. Vibration levels shall not exceed the values shown in table 1. TABLA 1. MAXIMUM ALLOWABLE VIBRATION LEVEL* UNFILTERED FILTERED 2.5 peak to peak (mils) 2.5 peak to peak (mils) 0.3 peak (inch/sec) 0.2 peak (inch/sec) * For choosing between displacement vibration and velocity vibration, the most restrictive value shall be used. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 6 PDVSA .Men Principal Indice manual Indice volumen Indice norma For vertical pumps, filtered vibration shall be measured at rated speed and rated capacity (plus or minus 10%) on the upper bearing housing of the motor. Vibration levels shall not exceed the values shown on table 2. TABLA 2. PEAK TO PEAK VIBRATION AMPLITUDE MILS. 1800 RPM 3600 RPM 4 2.5 For horizontal pumps, bearings housing temperature shall be recorded during the test. Test tolerances with respect to capacity, total head or efficiency shall be in accordance to the Hydraulic Institute Standards. A complete test report shall be submitted by the manufacturer to PDVSA representative. 2.19 Pressure Maintenance (Jockey or makeup) Pumps 2.19.6 Pump Materials of Construction Pump materials of construction shall be in accordance with Table 3. 2.19.7 Pump Curve Pumps shall have stable head/capacity curves which continuously rise to shutoff. 2.19.8 Horizontal Pumps Pressure maintenance horizontal jockey pumps shall be supplied in accordance with chapter 3 Horizontal Pumps. 2.19.9 Vertical Pumps Pressure maintenance vertical jockey pumps shall be supplied in accordance with chapter 4 Vertical Shaft Turbine Type Pumps. 3 HORIZONTAL PUMPS 3.2 Factory and Field Performance 3.2.3 Pumps shall have stable head/capacity curves which continuously rise to shutoff. 3.3 Filttings 3.3.1 (Exception) If specified by the purchaser, the following fittings for the pump shall be provided by the pump manufacturer or an authorized representative (see Figure A33.1): REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 7 PDVSA .Men Principal Indice manual Indice volumen Indice norma a. Automatic air release b. Circulation relief valve c. Pressure gauges All items shall be made of a corrosive resistant material to the type of water to be handled by the pump. 3.3.2 (Exception) If specified by the purchaser, the following fittings shall be provided (see Figure A33.1): a. Eccentric tapered reducer at suction inlet. b. Hose valve manifold with hose valves. c. Flow measuring device. d. Relief valve and discharge cone. All items shall be made of a corrosive resistant material to the type of water to be handled by the pump. 3.3.3 Automatic Air Release Valve (Exception) Pumps that are automatically controlled shall be provided with a float operated air release valve not less than 1/2 inch in size, to automatically release air from the pump. This valve shall be of a corrosive resistant material to the type of water to be handled by the pump. 3.4 Foundation and Setting 3.4.1 (Exception) The pump and driver shall be mounted on a common baseplate constructed from an easily weldable structural steel. 3.6 Shaft 3.6.1 Runout Shafts shall be machined and finished throughout their lengths so that the total indicated runout is not more than 0,051 mm (0,002 inches). 3.6.2 Finish Surface finish of the shaft or sleeve through the stuffing box and at rubbing contact bearing housing seals, if any, shall not exceed an arithmetical roughness average of 32 microinches. 3.7 Shaft Sealing 3.7.1 Pumps shall be provided with stuffing box for packing. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 8 PDVSA .Men Principal Indice manual Indice volumen Indice norma 3.7.2 Pumps shall be provided with shaft sleeves at the stuffing box. 3.7.3 The minimum packing size shall be 3/8 square inches; however, a packing size of least 1/2 square inches is preferred. 3.8 Pumps Bearings 3.8.1 Antifriction bearings shall have a L 10 rating life of 25000 hours in continuous operation at rated conditions and rated speed. 3.8.2 Antifriction bearings shall be retained on the shaft and fitted into housings in accordance with the requirements of AFBMA Standard 7. 3.8.3 Except for the angular contact type, antifriction bearings shall have a loose internal clearance fit equivalent to AFBMA Symbol 3, as defined in AFBMA Standard 20. 3.8.4 Ball type thrust bearings shall be of the duplex, single row, 40 degrees angular contact type (7000 series), installed back to back. 3.9 Lubrication 3.9.1 Bearings shall be oil lubricated, unless the grease relubrication interval, calculated on a continuous operating basic, is greater than 1000 hours. 3.9.2 If grease lubricated bearings are used, bearing housings shall be provided with grease relief valves. 3.9.3 Oil lubricated bearings shall use standard ISO Vg mineral oils. Lubrication with synthetic oils is not permitted. 3.10 Pump Materials of Construction Pump materials of construction shall be in accordance with Table 3 3.11 Pump Connection to Drivers Horizontal pumps shall be connected to drivers by means of a flexible coupling of the dry type of a design that has been successfully proved in this service. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 9 PDVSA .Men Principal Indice manual Indice volumen Indice norma 4 VERTICAL SHAFT TURBINETYPE PUMPS 4.1 General 4.1.3 Characteristics 4.1.3.1 Pumps shall have stable head/capacity curves which continuously rise to shutoff. 4.3 Pump 4.3.2 Column 4.3.2.1 (Exception) The maximum spacing between shaft guide bushings for nonrubber bearings shall be in accordance with Figure 1, as indicated on page 17. For rubber bearings, manufacturer shall size the pump line shafting so that it complies with paragraph 4.3.2.4. On wet pit or short settings installations, the pump column shall be flanged. All column flange faces shall be parallel and machined for rabbet fit to permit accurate alignment. On deep underground well installations, the pump column shall be connected by threaded sleeve couplings. The ends of each section of threaded pipe shall be faced parallel and machined with threads to permit the ends to butt so as to from accurate alignment of the pump column. 4.3.2.3 The shaft enclosing tube shall be provided from a corrosive resistant material to the type of water to be handled by the pump. 4.3.2.4 (Exception) The pump line shafting shall be sized so critical speed shall be 25 percent above the operating speed of the pump. Operating speed shall include all speeds from shutoff to 150 percent rated capacity of the pump, which vary on engine drives. 4.3.3 Bowl Assembly 4.3.3.1 (Exception) See paragraph 4.3.8 4.3.3.2 (Exception) See paragraph 4.3.8 4.3.3.3 Bowls shall have wear rings and they shall be fixed to prevent rotation of the ring. 4.3.5 Fittings a. (Exception) If specified by purchaser, the following fittings shall be required for attachment to the pump: REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 10 PDVSA .Men Principal Indice manual Indice volumen Indice norma Automatic air release valve as specified in 4.3.5.2. Water level detector as specified in 4.3.5.3. Discharge pressure gauge as specified in 2.5.1 Relief valve and discharge cone where required by 2.13.1. Hose valve head and hose valves as specified in 2.14.3 or metering devices as specified in 2.14.2. All items shall be made of a corrosive resistant material to the type of water to be handled by the pump. 4.3.6 Shaft 4.3.6.1 Runout Shafts shall be machined and finished throughout their lengths so that the total indicated runout is not more than 0,0005 inch per feet with a maximum runout of 0,005 inches TIR over total shaft length. 4.3.6.2 Finish Surface finish of the shaft or sleeve through the stuffing box shall not exceed an arithmetic roughness average of 32 microinches. 4.3.6.2 Shaft sealing 4.3.7.1 Pumps shall be provided with stuffing box for packing. 4.3.7.2 Pumps shall be provided with shaft sleeves at the stuffing box. 4.3.7.3 The minimum packing size shall be 3/8 square inches; however, a packing size of at least 1/2 square inches is preferred. 4.3.8 Pump Materials of Construction Pump materials of construction shall be in accordance with Table 3. 4.3.9 Pump Connection to Drivers Vertical pumps connected to electric motors or rightangle gears driven by diesel engines, shall be connected through rigid couplings. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 11 PDVSA .Men Principal Indice manual Indice volumen Indice norma 4.5 Driver 4.5.1 Method of drive 4.5.1.1 (Exception) The driver provided shall be so constructed that the total thrust of the pump (which includes the weight of the shaft, impellers and hydraulic thrust) can be carried on a thrust bearing that will have a L 10 rating life of 40000 hours at rated head and a minimum of 25000 hours at shutoff. All drivers shall be so constructed that axial adjustment of impellers can be made to permit proper installation and operation of the equipment. The pump shall be driven by a vertical hollowshaft electric motor or vertical hollowshaft rightangle gear drive with diesel engine or steam turbine. Radial bearings for either electric motor or rightangle gears shall have a L 10 rating life of 25000 hours in continuous operation at rated conditions and rated speed. Bearings shall be oil lubricated, unless the grease relubrication interval, calculated on a continuous operating basic, is greater than 1000 hours. Oil lubricated bearings shall use standard ISO Vg mineral oils. Lubrication with synthetic oils is not permitted. If grease lubricated bearings are used, bearing housings shall be provided with grease relief valves. 4.5.1.2 (Exception) Motors shall be of the vertical hollowshaft type, squirrel cage induction type and shall be equipped with a nonreverse ratchet. Electric motors shall comply with the technical specifications written by the purchaser. 4.5.1.3 Gear Drives 4.5.1.3.3 Heat exchangers for cooling gear drives shall be made of a corrosive resistant material to the type of water to be handled by the pump. 4.5.1.3.4 Gear units shall be Factory Mutual approved. 5 FIRE PUMPS FOR HIGHRISE BUILDINGS 5.2 Pumps 5.2.1 Pumps 5.2.1.1 (Exceptions) If required by purchaser, pumps shall be listed for fire service. They shall be used in accordance with their design limitations, to serve specially zoned fire protection systems in highrise buildings. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 12 PDVSA .Men Principal Indice manual Indice volumen Indice norma 5.2.1.2 Horizontal pumps Horizontal pumps shall be supplied in accordance with chapter 3 Horizontal Pumps. 5.2.1.3 Vertical pumps Vertical pumps shall be supplied in accordance with chapter 4 Vertical Shaft Turbine Type Pumps. 5.2.4 Pump Curve Pumps shall have stable head/capacity curves which continuously rise to shutoff. 5.2.5 Pump materials of construction Pump materials of construction shall be in accordance with Table 3. 6 ELECTRIC DRIVE FOR PUMPS 6.5 Motors 6.5.1 General 6.5.1.1 (Exception) If required by purchaser, motors shall be specifically listed for fire pump service. 6.5.1.5 Electric motors shall comply with the technical specifications written by the purchaser. 6.5.2 Current Limits 6.5.2.1 (Exception) Motor capacity in horsepower shall be such that the maximum motor current under any condition of pump load shall not exceed the motor rated full load current. 6.5.4 Motor bearings 6.5.4.1 Antifriction bearings for horizontal motors or vertical motors for vertical inline pumps shall have a L 10 rating life of 25000 hours in continuous operation at rated conditions and rated speed. 6.5.4.2 Bearing for motors which will be used to drive vertical turbine pumps shall comply with 4.5.1.1. 6.5.4.3 Except for the angular contact type, antifriction bearings shall have a loose internal clearance fit equivalent to AFBMA Symbol 3, as defined in AFBMA Standard 20. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 13 PDVSA .Men Principal Indice manual Indice volumen Indice norma 6.5.5 Lubrication 6.5.5.1 Bearings shall be oil lubricated, unless the grease relubrication interval, calculated on a continuous operating basic, is greater than 1000 hours. 6.5.5.2 If grease lubricated bearings are used, bearing housings shall be provided with grease relief valves. 6.5.5.3 Oil lubricated bearings shall use standard ISO Vg mineral oils. Lubrication with synthetic oils is not permitted. 8 DIESEL ENGINE DRIVE 8.2 Engines 8.2.1 Listing 8.2.1.1 (Exception) If required by purchaser, engines shall be specifically listed for fire pump service by a testing laboratory. 8.2.1.2 (Exception) Engines shall be: Closed circuit, liquidcooled with raw water heat exchanger (heatexchangercooled). Closed circuit, liquidcooled with radiator and enginedriven fan (radiator cooled). Raw water heat exchangers shall be of a corrosive resistant material to the type of water to be handled by the pump. 8.2.2 Engine rating 8.2.2.2 (Exception) Engines shall be acceptable for horsepower ratings indicated by a recognized testing laboratory for Standard SAE conditions. 8.2.2.3 (Exception) Nonlisted engines shall have a horsepower capability, when equipped for fire pump driver service, not less than 10 percent greater than the maximum brake horsepower required by the pump under any condition of pump load. 8.2.2.6 (Exception) Where rightangle gear drives (see 82.3.1) are used between the vertical turbine pump and its driver, the horsepower requirement of the motor shall be increased to allow for power loss in the gear drive. Integral gear drives to engines are not acceptable. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 14 PDVSA .Men Principal Indice manual Indice volumen Indice norma 8.2.3 Engine connection to pump 8.2.3.1 (Exception) Engines shall be connected to horizontal shaft pumps by means of a flexible coupling of a design that has been successfully proved in such service. They shall be connected to vertical shaft pumps by means of a rightangle gear drive with suitable universal joints. The service factor used shall be conservatively selected for the maximum horsepower rating of the pumping unit being equal to or greater than the coupling manufacturers recommended factor for the intended service. The angle of deflection for the flexible connecting shaft shall not exceed the maximum recommended by the manufacturer for the speed and horsepower transmitted. Diesel engines or steam turbines for vertical installations are not acceptable. 8.2.4 Instrumentation and control 8.2.4.3 Tachometer (Exception) A tachometer shall be provided to indicate revolutions per minute of the engine. The tachometer shall include a non resetable hour meter to record total time of engine operation. 8.2.7 Engine cooling 8.2.7.2. Supply a. Heat exchangers, fittings, strainers, pressure regulators, valves, pipe and pipe connections shall be of a corrosive resistant material to the type of water to be handled by the pump. b. If specified by purchaser, a radiator with an engine driven fan can be used for cooling the engine. 8.2.7.5. Exhaust Manifold (Exception) Engines shall incorporate provisions on the exhaust manifold to avoid hazard to the operator or to flammable material adjacent to the engine. 8.8 Additional Requirements a. Motors shall be naturally aspirated b. Full flow lube oil filters with bypass shall be provided c. Air filters shall be of the dry type d. The fuel oil shall include a primary and a secondary filter. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 15 PDVSA .Men Principal Indice manual Indice volumen Indice norma 11 ACCEPTANCE TESTING, PERFORMANCE, AND MAINTENANCE 11.2.6.3 Measurement Procedure 11.2.6.3.1 (Exceptions) For electric motors operating at rated voltage and frequency, the ampere demand shall not exceed the full load ampere rating as stamped on the motor nameplate. 11.2.6.3.2 (Exception) For electric motor operating under varying voltage, the product of the actual voltage and current demand shall not exceed the product of the rated voltage and rated full load current. The voltage at the motor shall not vary more than 5 percent below or 10 percent above rated (nameplate) voltage during the test. (See 63.1.3). 13 PREPARATION FOR SHIPMENT 13.1 The preparation shall make the equipment suitable for one (1) year of outdoor storage from the time of shipment, with no disassembly required before operation, except for inspection of bearings. 13.2 The vendor shall provide the purchaser with the instructions necessary to preserve the integrity of the storage preparation after the equipment arrives at the job site and before startup. 13.3 The equipment shall be prepared for shipment after all testing and inspection have been completed and the equipment approved by the purchaser. 13.4 Packing used in tests shall be removed from the stuffing boxes. 13.5 All pumps shall be shipped completely assembled, except where size or configuration makes this impractical; in such instances, the vendor shall furnish a field service engineer to supervise field assembly. 13.6 Exterior surfaces, except for machined surfaces, shall be coated with the manufacturers standard paint unless a different paint procedure be specified by the purchaser. 13.7 Exterior machined surfaces shall be coated with suitable rust preventive. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 16 PDVSA .Men Principal Indice manual Indice volumen Indice norma 13.8 Internal areas of cast iron and carbon steel bearing housings shall be coated with a suitable oilsoluble rust preventive. 13.9 Flanged openings shall be provided with metal closures at least 3/16 inch (5 mm) thick, with rubber gaskets and at least four (4) fulldiameter bolts. For studded openings, all nuts needed for the intended service shall be used to secure closures. 13.10 Threaded openings shall be provided with steel caps or roundhead steel plugs in accordance with ASME B16.11. The caps or plugs shall be of material equal to or better than that of the pressure casing. In no case shall nonmetallic (such plastics) caps or plugs be used. 13.11 Lifting points and lifting lugs shall be clearly identified. 13.12 The equipment shall be identified with item and serial numbers. Material shipped separately shall be identified with securely affixed, corrosionresistant metal tags indicating the item and serial number of the equipment for which it is intended. In addition, crated equipment shall be shipped with duplicate packing lists, one inside and one on the outside of the shipping containers. 13.13 Exposed shafts and shaft couplings shall be wrapped with waterproof, moldable waxed cloth or vaporphaseinhibitor paper. The seams shall be sealed with oilproof adhesive tape. 13.14 Bearing assemblies shall be fully protected from the entry of moisture and dirt. 13.15 One copy of the manufacturers standard installation instructions shall be packed and shipped with the equipment. REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 17 PDVSA .Men Principal Indice manual Indice volumen Indice norma TABLA 3. PUMP MATERIALS OF CONSTRUCTION MATERIAL OF CONSTRUCTION PART Maracaibo Lake Water Sea Water Fresh Water Pressure Casing, ASTM B148 ASTM B148 < 50 HP > 50 HP Pressure Casing, Column, Bowl and Discharge Head Copper Alloy UNS N C95500 or C95800 Copper Alloy UNS N C95500 or C95800 ASTM A48 Class 30B or Superior ASTM A216 WCB Impeller ASTM B148 Copper Alloy UNS N C95500 or C95800 ASTM B148 Copper Alloy UNS N C95500 or C95800 ASTM A48 Class 30B or Superior ASTM A216 WCB Shaft and Shaft Sleeves AISI/SAE 316 Monel K500 (UNS N 5500) AISI/SAE 4140 Wear Rings ASTM B 584 Copper Alloy UNS N C90500 or C93200 (SAE 660) ASTM B 584 Copper Alloy UNS N C90500 or C93200 (SAE 660) ASTM A48 Class 30B or Superior AISI/SAE 410 Bolts and Nuts AISI/SAE 316. Bolts: ASTM A193 Class B8M Nuts: ASTM A 194 Class 8M Monel K500 Bolts: ASTM F468, UNS N 5500 Nuts: ASTM F467, UNS N 5500 Bolts: ASTM A193, grade B7 Nuts: ASTM A194, grade 2H REVISION FECHA ENGINEERING SPECIFICATION CENTRIFUGAL FIRE PUMPS APR.99 4 PDVSA GA203 Pgina 18 PDVSA .Men Principal Indice manual Indice volumen Indice norma