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{ABSA: D0007080.

DOC}




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2008







the pressure equipment safety authority


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI I T TY Y C CO ON NT TR RO OL L
CONTENTS
Section: Contents

Rev.: 0

Date: J an. 1, 2008

PAGE: 1 OF 3

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Section

Description
1 Course Introduction:
Purpose
Reference Manual

2 Requirements:
Safety Codes Act
Pressure Equipment Safety Regulation
- Exemptions-Piping
- Design registration of piping over 0.5m
3
volume
- QMS registration requirements, PP Number
- Requirements for Pressure Testing and Certification

Pressure Welders Regulation
CSA B51 (including CRN for Fittings)
ASME Code B31.5, Refrigeration Piping
ASME Code B31.9, Building Services Piping
Z662 and ASME Codes boundaries
CSA B52 Piping, Mechanical Refrigeration Code
ASME B16 Codes, Pipe Flanges & Flanged Fittings
ANSI K61.1, Ammonia Systems Piping
NFPA 58, LPG Systems Piping
NFPA 59, Storage & Handling Piping of LPG at Utility Gas Plants
API 661, Air Cooled Heat Exchanger Piping
Thermal Fluid Heaters Piping

3 ASME B31.3 Process Piping Code:
Scope
Categories of Piping

4 ASME B31.3 Piping Design Requirements:
Design Conditions
Design Criteria
Welded and Threaded J oints
Fittings, Valves and Bolting
Pressure Relieving Systems

5 ASME B31.3 Piping Materials Requirements:
Listed Materials
Unlisted Materials
Unknown Materials
Reclaimed Materials
Nonmetallic Piping
Impact Test Requirements




the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
QUALITY CONTROL
CONTENTS
Section: Contents

Rev.: 0

Date: J an. 1, 2008

PAGE: 2 OF 3

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Section

Description

6 ASME B31.3 Fabrication, Assembly and Erection Requirements:
Welding Responsibility, Welders and WPS Qualification
Welding Materials
Preparation for Welding
Fillet, Socket, Seal Welds and Weld Repairs
Preheating and PWHT
Assembly & Erection

7 ASME B31.3 Inspection, Examination and Testing Requirements:
Responsibility for Inspection
Qualifications of Owners Inspector
Examination Required, Extent and Acceptance
Qualifications of Examination Personnel
Examination Procedures, In-Process Examination and Closure Welds
Testing
Comparison Chart-Various Fluid Services and Severe Cyclic Conditions

8 Introduction to ASME B31.1 Power Piping and Inspection
Requirements:
Scope and J urisdiction of Power Piping Code
Some notable differences between ASME B31.1 and B31.3 Piping
Design Registration, PP Stamp and Inspection Requirements
Certification and Records

9 WPS and Welders Requirements:
WPS, Explanation of Essential Variables and Application to production welds
Performance Qualification Card, Explanation of Essential Variables and Application
to production welds

10 Quality Concepts:
Purpose of a Documented QMS
Owners/Managements Responsibilities and Role
QMS Requirements for ASME B31.3, Appendix Q
QMS Manual Design, Suitability and ISO System
Planning for Piping Project Realization
Piping Project Design and Development Process
Piping Project Design and Development Inputs/Outputs

11

Quality Management System (QMS) Implementation:
Quality Policy & Objectives
Organization
Owners/Management Responsibilities
Contract Review
Piping Design

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
QUALITY CONTROL
CONTENTS
Section: Contents

Rev.: 0

Date: J an. 1, 2008

PAGE: 3 OF 3

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Section

Description
Document & Data Control
Material Control
Piping Construction
Post Weld Heat Treatment (PWHT)
Non Destructive Examination (NDE)
Inspection
Pressure Testing
Calibration of Measuring Devices
Training
Corrective and Preventive Action
Internal Audits

Annex A The Pressure News articles (an ABSA publication)

Annex B Alerts & Information Bulletins issued by ABSA

Annex C ASME B31.3 Interpretations

Annex D ASME B31.3 Code cases




{ABSA: D0007080.DOC}

















Course Introduction

Section No.: 1
















the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
COURSE INTRODUCTION
Section: 1

Rev.: 0

Date: J an. 1, 2008

PAGE: 1 OF 4

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}

Objective

The objective of this course is to provide information to the fabricators and users of
Pressure Piping Systems about the requirements of the Safety Codes Act,
Regulations, and applicable ASME B31 Codes, and to provide awareness and
guidance for the effective implementation of the Quality Management System,
thereby, helping to construct safe piping systems.


Course Materials and Aids:

Reference Manual

A copy of the reference manual is provided to each participant. The manual is written as a
stand alone document and was designed to provide you with the working knowledge of the
overall requirements of the Regulations, applicable ASME Codes and implementation of a
QMS for the construction of safe pressure piping systems. Portions of the manual will be
reviewed during the delivery of the course.

The reference manual includes information that is specific to the piping systems only. The
requirements that are general to the pressure equipment but also apply to the pressure piping
are included on as needed basis. The information is not complete, but should point you to the
relevant sections of the Act, Regulations, Codes and Standards for your review of the overall
requirements. The information provided in here is for reference only. The decisions must be
based upon the applicable original copies of the Act, Regulations, Codes and Standards.

Sample Project File

A copy of the Sample Project File is also provided to each participant. The file includes
documents which are generally found in most well documented project files, and also include
recommended practices. The make up of the Project File will vary in accordance with the size
and complexity of the project and the needs of the owner. Documentation from the Project file
will be reviewed at the conclusion of the review of Quality Elements when applicable.

Handouts

Some handouts are provided to assist in understanding the application of the requirements or
to explain situations.






the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
COURSE INTRODUCTION
Section: 1

Rev.: 0

Date: J an. 1, 2008

PAGE: 2 OF 4

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Piping Module and RT Room

A Piping Module will be used to verify material identifications (Heat Numbers, Color Coding),
RT identifications, welders symbols, internal and external inspections per Table 341.3.2 of
ASME B31.3 (reinforcements, undercuts, cracks, surface finish, incomplete penetration, suck
up) and for conformance to the requirements of the engineering design.

An RT room will be utilized for reviewing radiographs and for learning what minimum
information must be included in the radiographs and the reports to comply with ASME Section
V Code.

Course Delivery

The training will be delivered in two distinct parts.

Part 1 - Requirements:

The training program will start with the Section 1 Course Introduction followed by the
Section 2 Requirements. The Sections will provide an overview of the training program and
information about the requirements of the Safety Codes Act and Regulations. Both Sections
will be covered in 3 hrs.

Part 2 - Implementation of QMS:

Rest of the training program will be delivered using a QMS. The reason is simple; the
construction of the pressure piping is done by utilising a QMS. Implementation of a registered
QMS is a requirement for obtaining Certificate of Authorization Permit from ABSA. The permit
is needed to enable you construct pressure piping in Alberta, however the primary reason of
utilizing a QMS is its capability to help you produce piping systems that meet the overall
requirements of your clients, your standards, regulations and codes on consistent basis. QMS
is covered from Section 10 Quality Concepts to Section 11 QMS Implementation. Each
element of the QMS Implementation will be covered in detail. During the review of the QMS
Quality Elements, materials from Sections 3-9 covering ASME B31.3-2006, ASME B31.1,
application of WPS and Performance Qualification Cards, ABSAs Newsletter articles, ABSAs
Information Bulletins, Alerts, Interpretations and Code Cases of ASMES B31.3 Code will be
reviewed as applicable. Only some parts of Sections 3-9 shall be covered.

Section 10 Quality Concepts, was developed to provide information and develop basic
understanding about quality concepts such as the purpose of a documented QMS,
Owners/Managements responsibilities, and the design of a quality manual.


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
COURSE INTRODUCTION
Section: 1

Rev.: 0

Date: J an. 1, 2008

PAGE: 3 OF 4

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Section 11 QMS Implementation includes typical quality elements of a documented QMS
manual. A typical quality element of the QMS manual will describe:
- Why describe the element in your QMS manual?
- What is it?
- What are the key activities that should be addressed in the main body of the manual?
- How to make reference to the procedures.
- What are the current gaps that we discover on day to day basis about the activity?

Subsequent to the review of quality elements, relevant documentation from the Project File
will be reviewed. Some examples of the review includes, construction drawings, accurate
specification of materials in Requisitions/P.O.s, review of MTRs against the requirements of
ASME Sec. II, review of CRN documentation for fittings, review of radiographic reports and
film, review of PWHT Instruction sheet and chart, correct application of WPSs and matching
WPSs to the welds, application of Performance Qualification Cards to various sizes of the
piping etc.

The QMS Manual Elements were developed keeping in sight the principals of ISO 9001:2000,
ISO 29001:2003 Standards and those of ISO 10013:01 Guidelines for QMS Documentation.

Nearly 13 hours will be spent in reviewing the implementation of QMS Elements.

The duration of the course is 2 days.


{ABSA: D0007080.DOC}












Requirements

Safety Codes Act, Regulations, Codes and Standards

Section No.: 2











Objective

To review Pressure Piping requirements of the Safety Codes Act, Regulations and those of
the ASME Codes and Standards which have been adopted through the Pressure
Equipment Safety Regulations.

Only those requirements which are specific to the Pressure Piping systems are included in
the manual. The requirements which are general to the pressure equipment may also apply
but are not covered in this section.








the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
REQUIREMENTS
Act, Regulations, Codes and Standards Requirements
Section: 2

Rev.: 0

Date: J an. 1, 2008

Page: 1 OF 48

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Requirements of the Safety Codes Act
(Safety Codes Act, Revised Statues of Alberta 2000 Chapter S-1 with amendments in force as of J une 1, 2006)



Objective

To review:
Pressure Piping REQUIREMENTS of the Safety Codes Act
Pressure Piping components EXEMPT from the Act


Application of the Act:
[Safety Codes Act, Application of Act 2(1)]

This Act applies to fire protection and applies to the design, manufacture, construction,
installation, operation and maintenance of:
(a) Buildings
(b) Electrical systems
(c) Elevating devices
(d) Gas systems
(e) Plumbing and private sewage disposal systems, and
(f) Pressure equipment

Comment: The requirements of the Act apply to all of the disciplines listed above. Pressure
Equipment Safety Regulation (PESR) sets out requirements that apply specifically to pressure
equipment. Both the Safety Codes Act and PESR are law in Alberta.

Definitions Related to Pressure Piping:

Definition of Pressure Equipment
[Interpretation 1(1) (y)]

pressure equipment means a thermal liquid heating system and any containment for any
expansible fluid under pressure, including, but not limited to, fittings, boilers, pressure vessels
and pressure piping systems, as defined in the regulations;

Comment: Piping in cold water systems or any piping that does not contain expansible fluid
(an expansible fluid will flash into vapors upon exposure to atmospheric pressure) is fully
exempt from the requirements of the Act. As an exception Piping for Thermal Liquid Heating
Systems that contains non expansible fluid is not exempt.

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
REQUIREMENTS
Act, Regulations, Codes and Standards Requirements
Section: 2

Rev.: 0

Date: J an. 1, 2008

Page: 5 OF 48

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Requirements of the Pressure Equipment
Safety Regulation (PESR)
(Alberta Regulation 49/2006)


Objective

To review:
Pressure Piping REQUIREMENTS of the Pressure Equipment Safety Regulation for
design, fabrication, installation of Pressure Piping; registration of QMS; application of
Codes & Standards; registration of Welding Procedures; pressure testing; certification
by the contractor; notification to ABSA upon completion of construction and
overpressure protection.
Pressure Piping EXEMPTIONS from the Pressure Equipment Safety Regulations.



Definitions Related to Pressure Piping:

- Pressure Piping System:
[PESR, Interpretation 1(1)(aa)]

pressure piping system means pipes, tubes, conduits, fittings, gaskets, bolting and
other components that make up a system for the conveyance of an expansible fluid
under pressure and may also control the flow of that fluid;

- Fittings:
[PESR, Interpretation 1(1)(n)]

fitting means a valve, gauge, regulating or controlling device, flange, pipe fitting or any
other appurtenance that is attached to, or forms part of, a boiler, pressure vessel, fired-
heater pressure coil, thermal liquid heating system or pressure piping system;

Requirement for Design, Construction and Manufacturing of Pressure Piping:

A person who designs, constructs, manufactures or imports pressure equipment must ensure
that: [PESR, Section 8(a) and 8(d)]

(a) The pressure equipment is designed and constructed to prevent unintentional release
of contained fluid.

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
REQUIREMENTS
Act, Regulations, Codes and Standards Requirements
Section: 2

Rev.: 0

Date: J an. 1, 2008

Page: 7 OF 48

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Interpretations and code cases are not part of the code, and are not automatically adopted for
use in Alberta. Use of interpretations and code cases may be accepted on an individual basis
upon application to ABSA. Check with an ABSA Safety Codes Officer before attempting to
apply interpretations or code cases.
Requirement for Registration of Pressure Piping Designs:
[PESR, Section 14(1)]

The Regulation states that, no person shall

(a) Construct or manufacture for use in Alberta, or
(b) Import for use in Alberta

any pressure equipment unless the design of that pressure equipment is registered by the
Administrator pursuant to section 40 of the Act and the pressure equipment meets the
requirements of this Regulation.

Comment: The above requirement for the registration of designs apply to Boilers, Pressure
Vessels, Pressure Piping Systems, Fittings, Fired/Unfired Heater Coils or any other pressure
equipment required to be registered by the Administrator. The requirement for design
registration (CRN) applies regardless of whether the pressure equipment is constructed within
Alberta or imported from outside for installation in Alberta.

Registration of pressure piping designs is done by ABSA Design Survey in Edmonton. Be
aware that the registration of a design does not relieve the manufacturer of the responsibility
for the design and construction of pressure piping in accordance with the Act, codes and
standards.

Importing used pressure piping systems into Alberta is discouraged due to the difficulty in
verifying materials, design and workmanship.

Pressure Piping Design Registration - Requirement for P.Eng. stamp:
[PESR, Section 16(2)]

The drawings, specifications and information for registration of a pressure piping system
design must be affixed with the stamp or seal of a professional engineer.

The stamp or seal indicates that the professional engineer (registered anywhere in North
America) has verified that the design complies with the applicable code, including pipe
stresses and support systems, and that the overpressure protection system complies with this
Regulation. The stamp or seal must also be signed and dated.



the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
REQUIREMENTS
Act, Regulations, Codes and Standards Requirements
Section: 2

Rev.: 0

Date: J an. 1, 2008

Page: 8 OF 48

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Pressure Piping Registration AB-96 and AB-31:
[PESR, Section 16(h)]

Form AB-96 must be completed and submitted by the engineering designer or contractor who
designed the piping system. Form AB-96 should be accompanied by Application Form AB-31.

Pressure Piping System Design Submissions:
[PESR, Section 16(1)]

The submissions for registration of the piping systems must include the items listed in PESR
Section 16(1).

Comment: ABSA may ask for any additional information that is necessary to complete the
design review and register the design. Submission of complete information will help prevent
delays in design registration. The design surveyor will request any necessary missing
information before completing registration.

Pressure Piping System Design Registration PP Number (not the ASME stamp):
[PESR, Section 19(1)]

If the submission for registration of the piping system meets the requirements of the
Regulations, the piping system will be registered by ABSA. The registration will be signified by
the stamping and signing of the design documents by ABSA and issuance of a PP number to
the company.

An example of a Pressure Piping registration number in Alberta:
















PP - 110 - E - 72 - P
'PP' indicates Pressure Piping.
This is not the ASME Stamp
'110' indicates a number assigned to the company
that owns the facility.
'E' indicates Edmonton, ABSA's Inspection District in which
the plant is located.
Other letters are C-Calgary, GP-Grand Prairie, R-Red Deer,
SP-Saint Paul, FM-Fort McMurray, M-Medicine Hat and
L-Lethbridge.
'P' indicates type of plant:
R-Refinary
O-Oil & Gas Processing & Sulphur Recovery,
C-Chemical, Process Plant, Fertilizers
P-Petroleum Gathering and Transmission
systems, Compressor Stations,
H-Heating and Air Conditioning,
F-Food Processing,
G-Government of Canada, M-Miscellaneous.
'72' refers to the specific facility owned by the
company.

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
REQUIREMENTS
Act, Regulations, Codes and Standards Requirements
Section: 2

Rev.: 0

Date: J an. 1, 2008

Page: 10 OF 48

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Comment: Other methods of pressure pipe testing may be permitted by the Administrator.
The method of pressure pipe testing must be submitted with design registration information. A
pneumatic test requires a detailed test procedure that has been prepared in accordance with
the requirements of the QMS. Before testing any pressure piping system, the contractor must
inspect the system to ensure that the materials, construction and installation comply with this
Regulation. When conducting tests or initial start-ups, all safety precautions should be
observed and only essential personnel should be present.
Requirement for Inspection:

For Pressure Piping constructed within Alberta for installation within Alberta, there are no
requirements for the inspection of Piping systems by ABSA except for ASME B31.1 Boiler
External Piping. All piping must be examined by the manufacturer and inspected by the
owners inspector.

Requirement for certification of piping by the contractor upon completion of
construction:
[PESR, Section 31]

A pressure piping construction and test data report form must be

(a) In a form acceptable to the Administrator,
(b) Completed and certified for all pressure piping constructed, and
(c) Retained on file by the owner for a period of not less than 5 years.

Despite subsection (1), for piping constructed outside of Alberta, the pressure piping
construction and test data report form must be completed by the person who constructed the
piping and must be certified by an inspector acceptable to the Administrator.

Comment:
Section (a) above refers to the completion of ABSAs Construction Data report for Piping
Systems AB-83 Form by the contractor. The construction must be certified by the owner's
inspector (for process piping the inspector must be qualified per the ASME B31.3 Code,
paragraph 340.4). This form must be provided to the owner.
If the piping is boiler external piping as defined by ASME B31.1, the AB-83 form must be
certified by an ABSA Safety Codes Officer (in Alberta). For Non-boiler external piping, the
Form should be endorsed by the owners inspector. For code-stamped boiler external piping,
the applicable ASME Section I piping data report form must be used.
The contractor must provide the piping data report forms to the owner prior to commissioning.
Note that the completion of construction declaration may also be required in accordance with

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P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
REQUIREMENTS
Act, Regulations, Codes and Standards Requirements
Section: 2

Rev.: 0

Date: J an. 1, 2008

Page: 11 OF 48

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
PESR Section 32. It is strongly recommended that the piping data report forms (AB-83) be
retained for the life of the plant.

The paragraph starting with the word Despite on the previous page refers to an ABSA
Construction Data report for Piping Systems Manufactured Outside Alberta AB-83F Form.
The form must be certified by a National Board commissioned inspector with an "A"
endorsement.

For piping constructed outside of Alberta but within Canada, use ABSA form AB-83F if the
piping contractor does not hold a jurisdictional certificate of authorization equivalent to an
ABSA certificate of authorization permit and is not permitted to construct such piping without
inspection by the jurisdictional inspector. The form must be certified by jurisdictional inspector.
ABSA should be contacted prior to the start of construction to establish equivalency. If
equivalency is established, the company may use ABSA Form AB-83 provided the
manufacturer and owners inspector or a jurisdictional inspector certify the construction.

If piping is constructed outside of Canada, an ABSA AB-83F Form must be certified by the
manufacturer and an A.I. who performed the inspections.

The contractor must ensure that Piping Data Reports AB-83/AB-83F are submitted to the
owner.







Notification to ABSA upon completion of construction of Pressure Piping System:
[PESR, Section 32]

Before the initial operation of any pressure piping system that requires registration of its
design, the person responsible for its construction must provide the Administrator with a
declaration on a form acceptable to the Administrator confirming that the construction was
carried out in accordance with this Regulation.

Comment: The above requirement of notification to ABSA upon completion of construction
refers to submission of ABSAs Completion of Construction Form AB-81 by the person
responsible for the construction of the piping.


An article was published by ABSA in The Pressure News of Sept. 2002, Vol. 7, Issue 3, to
clarify requirements for pressure piping systems constructed outside of Alberta. The article
may be viewed at Annex A, p. 4, Article #3.

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P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
REQUIREMENTS
Act, Regulations, Codes and Standards Requirements
Section: 2

Rev.: 0

Date: J an. 1, 2008

Page: 15 OF 48

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Requirements of the Pressure Welders Regulation
(Pressure Welders Regulation, Alberta Regulation 169/2002)



Objective

To review REQUIREMENTS for the use of Pressure Welders/Machine Welding Operators for
welding Pressure Piping systems.



Requirements for the use of Pressure Welders/Machine Welding Operators for Welding
on Code Piping:
[Pressure Welders Regulation, Section 2]

No person shall weld a boiler, pressure vessel, pressure piping system or fitting by any
method, unless the person holds a certificate of competency, including a performance
qualification card, that specifically authorizes the person to weld the pressure vessel, boiler,
pressure piping system or fitting and authorizes the method used by the person.
[Pressure Welders Regulation, Section 2(1)]

Comment: The above requirement refers to the use of certified B Pressure Welders or
Machine Welding Operators for fabrication of piping systems. The requirements for B
Pressure Welders and Machine Welding Operators are described in Section 3 of the Pressure
Welders Regulations. A person holding temporary C Pressure Ticket while in the employ of
that organization, may also qualify to weld on pressure piping. Remember, a certified welder
cannot weld on any pressure equipment unless he/she is employed by a Certificate of
Authorization Permit holder and is knowledgeable of the requirements of the WPS and the
QMS. The Certificate of Authorization Permit must be valid and contain authorization for the
scope of work.

No person shall direct a person to weld a pressure vessel, boiler, pressure piping system or
fitting by any method, unless the person who welds holds a certificate of competency,
including a performance qualification card, that specifically authorizes that person to weld the
pressure vessel, boiler, pressure piping system or fitting and authorizes the method used by
that person.
[Pressure Welders Regulation, Section 2(2)]

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
REQUIREMENTS
Act, Regulations, Codes and Standards Requirements
Section: 2

Rev.: 0

Date: J an. 1, 2008

Page: 17 OF 48

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Requirements of CSA B51, Boiler, Pressure Vessel,
and Pressure Piping Code
(CSA B51-03)

Objective

To review:
Pressure Piping REQUIREMENTS of CSA B51 Code which are in addition to the
requirements of the Regulations
CRN system and requirements
Requirements for Manufacturers Data Reports
Requirements for Repair/Alterations and Maintenance of Pressure Piping systems
Requirements for the fabrication and inspection of Pressure Piping
Requirements for CNG station piping
Requirements for testing of Pressure Piping
Requirements for Codes and Standards covering the construction of Pressure Piping
systems
Requirements for inspections
Requirements for the construction of Fired Heaters



CSA B51, Boiler, Pressure Vessel, and Pressure Piping Code have been adopted through
Pressure Equipment Safety Regulation, Section 10(a) and therefore is a requirement in Alberta.
Some of the requirements for piping systems included in CSA B51-03 are similar to those found
in pressure equipment regulations under the Safety Codes Act and may not be repeated here
unless there are additional requirements included in the similar CSA clause. If there is a conflict
between CSA B51-03 and regulations under the Safety Codes Act, the requirements of the
regulations prevail over the code.

Requirements for the Registration of Piping Systems:
(CSA B51-03, Clause 4.1.1)

Drawings, specifications, and calculations of designs for all boilers, pressure vessels, fittings
as provided for in Clause 4.2, fired-heater pressure coils, and piping shall be submitted to the
regulatory authority. The submission shall identify the substance for which the item is
intended. It shall be the responsibility of the users or an agent they designate to determine
whether the substance is lethal.

Comment: In Alberta the pressure piping systems are required to be registered with ABSA
only when the systems internal volume exceeds 0.5 m
3
.

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
REQUIREMENTS
Act, Regulations, Codes and Standards Requirements
Section: 2

Rev.: 0

Date: J an. 1, 2008

Page: 20 OF 48

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
CSAs CRN System for Fittings:




























Comment: Fittings whose CRN does not include digit 2 or letter C after the period are not legal
for installation in pressure piping systems in Alberta. CRN is generally not stamped on a Fitting
(except for PRVs). The owner or purchaser should ask for documented proof of registration of
the design from the supplier at the time of purchase.









0B 4567.1 2 3 4 5 6 7 8 9 0 T Y N C

A 1-5 digit number.
A 'Period' appears after the number.
The Numbers and Letters after the Period,
indicate the Province/Territories of Registration. A
CRN for Fittings may have one or more digits or
letters in any sequence after the period. First digit
indicates where the design was registered first:
1 means - B.C. (The province in which the
design was first registered).
2 means Alberta (for use in Alberta, CRN
must contain digit 2 or letter C at any place
after the period)
3 means - Saskatchewan
4 means - Manitoba
5 means - Ontario
6 means - Quebec
7 means - New Brunswick
8 means - Nova Scotia
9 means - Prince Edward Island
0 means - Newfoundland
T means - Northwest Territories
Y means - Yukon Territories
N means - Nunavut
C means - Registration in all of the provinces of
Canada
Digit 0 (zero) at the start
indicates that it is a Fitting.
B Indicates Category of Fitting.
Table 1 on p.26 of the CSA
B51-03 Code describes the
categories of Fittings.
An article was published by ABSA in The Pressure News of J une 2000, Vol. 5, Issue 2, to
alert the industry against the use of unregistered or incompatible fittings. The article may be
reviewed at Annex A, p.11, Article #9.

the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI IP PI IN NG G F FA AB BR RI IC CA AT TI IO ON N R RE EQ QU UI IR RE EM ME EN NT TS S A AN ND D Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Jurisdictional Boundaries between ERCB & ABSA
Section: 2
Rev.: 1
Date: March 20, 2008
Page: 32 OF 48

{ABSA: D0008670.DOC}
This following diagram is intended to show general code boundaries of some of the piping configurations found in the industry. All of the equipment that is normally found at these plants is not shown.
Consult jurisdictional requirements and applicable codes to precisely locate the boundaries. All piping constructed to ASME Codes is subject to the requirements of the Pressure Equipment Safety Regulation and of ABSA.
















































ASME B31.1 Boiler External Piping;
ABSA Jurisdiction

ASME B31.1 Piping;
ABSA Jurisdiction

ASME Sec. I Boiler Proper Piping;
ABSA Jurisdiction

ASME B31.3 Piping;
ABSA Jurisdiction

Z662 Piping;
ERCB Jurisdiction
Blowdown
Line Heater
Meter
Inlet Separator
Amine Contactor
Amine Regenerator
Outlet Scrubber
Meter

Flashed vapor
to fuel or flare
Reflux Drum
Wellhead Site
Meter
Rich Amine
FlashDrum
Utilities Plant and a Gas Plant
Wellhead Site
with Line heater
Meter
Compressor Station

Compressor
Cooler
Meter
Feedwater
Feedwater Feedwater
SteamHeader
Boiler
No. 1
Boiler
No. 2
CondensateReturn
Boiler Room
Chemical Feed
Deaerator
Blowdown
Complete ERCB J urisdiction
ERCB J urisdiction
ERCB
A
B
ABSA J urisdiction between points A & B
ABSA J urisdiction
ERCB J urisdiction
ERCB J urisdiction
ERCB ABSA J urisdiction
ERCB J urisdiction
Non-Boiler External Piping may be constructed to ASME B31.3 Code. Wherever double
valve is required by the Code, Boiler External Piping extends up to the second valve.

{ABSA: D0007080.DOC}




ASME B31.3 Process Piping
Code

Scope and Categories of Piping


Section No.: 3





Objective

To provide knowledge about the basic requirements of the code which may be considered
essential for all sizes of piping fabrication companies. The Sections cover the scope of the
code, categories of piping, design requirements which are useful for construction (Pressure
design of components per paragraph 304 and flexibility analysis are not included),
materials, fabrication, assembly, inspection, examination and testing requirements.
Supplementary requirements for Cat M piping, Safeguarding, Precautionary
Considerations recommended by the code, and Code Interpretation are provided when
applicable.

No information is provided for Nonmetallic and High Pressure Piping.



the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Piping Design Requirements
ASME B31.3 Process Piping Code
Section: 3

Rev.: 0

Date: J an. 1, 2008

PAGE: 1 OF 6

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
SCOPE
(ASME B31.3-2006, Paragraph 300.1)



Objective

To review:
Responsibilities of the Owner, Designer, Manufacturer and Owners Inspector
Intent of the code
Scope
What is covered in the code?
Exclusions



Responsibilities:
[ASME B31.3-2006, Paragraph 300(b)]

(a) Owner:
[ASME B31.3-2006, Paragraph 300(b)(1)]

The owner is overall responsible for assuring compliance with this code
The owner is responsible for establishing requirements
The owner is responsible for designating fluid categories
The owner is responsible for determining quality system requirements

ASME Interpretation 19-11:
Interpretation 19-11 was issued by ASME to clarify responsibilities of the owners in
regards to the establishment of design requirements and responsibilities of the
designer for addressing those requirements. The interpretation also addresses some
other questions and may be found at the back of ASME B31.3-2004 Code, p.I7. The
interpretation is also included at the back of this manual and may be viewed at Annex
C, p.13.

(b) Designer:
[ASME B31.3-2006, Paragraph 300(b)(2)]

The designer is responsible to the owner for assuring that the design meets the
requirements of the code and any additional requirements established by the owner.


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Piping Design Requirements
ASME B31.3 Process Piping Code
Section: 3

Rev.: 0

Date: J an. 1, 2008

PAGE: 6 OF 6

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
CATEGORIES OF PIPING
(ASME B31.3-2006, Paragraph 300.2, Definitions, Fluid Service, p.4)


Objective

To review code definitions of various categories of pressure piping and severe cyclic condition.



There are 4 categories of Piping Systems that are based upon the type of fluid handled:

1. Category D Piping:
A piping system may be designed and constructed as a Category D piping system if all of the
following requirements are satisfied:
The fluid is nonflammable, nontoxic and non damaging to human tissues
Design pressure does not exceed 1035 kPa (150 psi)
The design temperature is from 29C through 186C

2. Category M Piping:
A piping system should be designed and constructed as Category M Piping system if the
potential for personnel exposure due to leakage of the fluid is significant and may cause
serious irreversible harm to persons.

3. High Pressure Piping:
There are no specified pressure limitations, however ASME B31.3 Chapter IX is generally
applied for pressures in excess of Class 2500 (ASME B16.5 designation). The application of
Chapter IX is mandatory when specified by the owner.

4. Normal Service:
Piping that is not designated as category D or M or High Pressure Piping is designated as
Normal Service piping. Most of the piping systems fall under this category.

Severe Cyclic Condition:
Severe Cyclic Condition applies when piping components or joints in which S
E
(Maximum
operating stress range) computed in accordance with code paragraph 319.4.4 exceeds 0.8S
A

(allowable stress range for displacement stress) and the equivalent number of cycles (N in
paragraph 302.3.5) exceeds 7000 or other conditions which the designer determines will produce
an equivalent effect.

{ABSA: D0007080.DOC}





ASME B31.3 Process Piping
Code

Piping Design Requirements


Section No.: 4





Objective

To learn requirements for:
11 Design Conditions that must be considered by the designer
3 Design Criteria that must be considered by the designer
Welded joints
Threaded joints
Bolting
Pressure relieving systems


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Piping Design Requirements
ASME B31.3 Process Piping Code
Section: 4

Rev.: 0

Date: J an. 1, 2008

PAGE: 1 OF 35

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Pressure Piping Design Conditions
(ASME B31.3-2006, Paragraph 301)


Objective

To understand the 11 design conditions that must be considered by the designer.



The designer must consider the following 11 conditions in the design of the piping:

1. Qualifications of the Designer:
(ASME B31.3-2006, Paragraph 301.1)

(a) Who is a Designer?
A Designer is a person who is:
In charge of an engineering design of the piping system, and
Is experienced in the use of the Code.

(b) Qualifications of a Designer:
The qualifications and experience required will depend upon the complexity and
criticality of the piping system.

The owners approval is required if the designer(s) does not meet at least one of the
following criteria:

Completion of an engineering degree requiring at least 4 years of full time study +
5 years of experience in the design of related pressure piping
P.Eng. recognized by local jurisdiction +experience in the design of related
pressure piping
Completion of an engineering associate degree requiring at least 2 years of full
time study +10 years of experience in the design of related pressure piping.
15 years of experience in the design of related pressure piping. The experience to
include capabilities to perform design calculations for pressure, sustained and
occasional loads and piping flexibility.

Comment:
Piping that is required to be registered with ABSA (when overall internal volume of the piping
exceeds 0.5m
3
), must have its design stamped by a P.Eng. P.Eng. may be registered in any
province of Canada or in any sate of U.S.A. [PESR, Section 1(2), p.6]

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Piping Design Requirements
ASME B31.3 Process Piping Code
Section: 4

Rev.: 0

Date: J an. 1, 2008

PAGE: 10 OF 35

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Pressure Piping Design Criteria
(ASME B31.3-2006, Paragraph 302)


Objective

To learn code design criteria that must be considered by the designer.



The designer must consider the following 3 Design Criteria:

1. Pressure-Temperature Design Criteria:
(ASME B31.3-2006, Paragraph 302.2)

(a) Listed Components having Established Ratings:
(ASME B31.3-2006, Paragraph 302.2.1)

When the components are designed to the standards listed in Table 326.1 of this code,
the design pressure-temperature ratings are acceptable. If responsibility is taken by the
owner, the pressure-temperature ratings may be extended using the provisions of the
code.

(b) Listed Components not having Specific Ratings:
(ASME B31.3-2006, Paragraph 302.2.2)

The pressure-temperature rating of some components is based upon straight seamless
pipe. Such components shall be rated not more than 87.5% of the nominal thickness,
weight or pressure class minus the allowances (corrosion, thread depth).

(c) Unlisted Components:
(ASME B31.3-2006, Paragraph 302.2.3)

Components not listed in Table 326.1 but which conform to published specifications
or standards may be used provided:
(1) The designer is satisfied that
The composition
Mechanical properties
Method of manufacturing
Quality control
are comparable to that of listed components.


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Piping Design Requirements
ASME B31.3 Process Piping Code
Section: 4

Rev.: 0

Date: J an. 1, 2008

PAGE: 22 OF 35

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Requirements for Flanges, Blanks, Gaskets
(ASME B31.3-2006, Paragraph 308)

Listed Flanges, Blanks and Gaskets
(ASME B31.3-2006, Paragraph 308.1.1)

Flanges, Blanks and Gaskets which are constructed in accordance with the Component
Standards listed in ASME B31.3-2006, Table 326.1 on p.53-54, are permitted for use in Normal
Fluid service except as stated elsewhere in paragraph 308. For requirements in regards to Cat.
M, High Pressure and Non-metallic piping, the readers are directed to the Code Chapters
specific to those categories.

Unlisted Flanges, Blanks and Gaskets
(ASME B31.3-2006, Paragraph 307.1.2)

Unlisted Flanges, Blanks and Gaskets may be used in accordance with the provisions of
paragraph 302.2.3 only. Paragraph 302.2.3 specifies that the designer must verify the
composition, mechanical properties, method of manufacture, quality control, the integrity of the
components using formulas specified in paragraph 304.

Specific Requirements
(ASME B31.3-2006, Paragraph 308.2)

Slip-on Flanges:
(ASME B31.3-2006, Paragraph 308.2.1)

(a) A Slip-on Flange must be double welded when the service is:
Subject to severe erosion, crevice corrosion or cyclic loading.
Flammable, toxic, or damaging to human tissues
At temperature below -101C (-150F)
(b) Slip-on Flanges should be avoided where many large temperature cycles are
expected, particularly if the flanges are not insulated.

ASME Interpretation 19-20:
Interpretation 19-20 was issued by ASME to clarify that intermittent welding
(stitch) on the back side of the slip-on-flanges is acceptable only when the designer
has applied rigorous analysis in accordance with the requirements of ASME B31.3-
2006 Code, paragraph 300(c)(3); the analysis is consistent with the design criteria of
the code; has documented the calculation; has secured acceptance from the owner
and has provided details of design, construction, examination, inspection and testing
requirements in the engineering design. The interpretation may be found at the back

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Piping Design Requirements
ASME B31.3 Process Piping Code
Section: 4

Rev.: 0

Date: J an. 1, 2008

PAGE: 23 OF 35

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
of ASME B31.3-2004 Code, p.I10. The interpretation is also included at the back of
this manual and may be viewed at Annex C, p15.

Flanges for Severe Cyclic Conditions:
(ASME B31.3-2006, Paragraph 308.2.4)

Unless safeguarded, a flange to be used under severe cyclic conditions shall be a
Weld Neck Flange conforming to ASME B16.5 or B16.47.

Gaskets:
(ASME B31.3-2006, Paragraph 308.4)

Gaskets shall be compatible with the service conditions and selected to assure that the
seating load is compatible with the flange rating, strength of flange and bolts.

Comment:
Flanges must be registered with ABSA (listed or unlisted). A CRN is not generally stamped
on the flange, however CRN documentation identifiable to the flange must be available to
confirm registration and its validity.
Blanks shall be designed to ASME B16.47 and registered with ABSA.
Gaskets are not registered with ABSA.

{ABSA: D0007080.DOC}




ASME B31.3 Process
Piping Code

Fabrication, Assembly and Erection Requirements

Section No.: 6






Objective

To learn requirements for the:
Welding responsibilities, WPS qualification and use of qualified Welders
Weld joint preparation, alignment and spacing
Welding of joints and filler metal
Fillet welds, seal welds and repairs
Preheating and Post Weld Heat Treatment (PWHT)
Assembly and Erection


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Fabrication, Assembly and Erection
Requirements
ASME B31.3 Process Piping Code
Section: 6

Rev.: 0

Date: J an. 1, 2008

PAGE: 1 OF 32

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Requirements for Welding Responsibility, WPS
Qualification and Welders for Process Piping
(ASME B31.3-2006, Paragraph 328)



Objective

To learn requirements for the Welding responsibilities, WPS qualification and use of qualified
Welders.



Welding Responsibility
(ASME B31.3-2006, paragraph 328.1)

Each employer:
Shall be responsible for the welding done by the personnel of his organization
Shall conduct tests to:
- Qualify welding procedures (WPSs) except as provided for in paragraphs 328.2.2
Procedure Qualifications by Others
- Qualify and re-qualify welders except as provided for in paragraphs 328.2.3
Performance Qualifications by Others
- Qualify and re-qualify welding operators except as provided for in paragraphs 328.2.3
Performance Qualifications by Others

WPS Qualifications
(ASME B31.3-2006, paragraph 328.2.1)

Qualification Requirements:
(a) Qualifications of:
WPS shall be qualified in accordance with ASME Section IX
Performance qualification of welders and welding operators shall be in accordance
with ASME Section IX except as modified herein.
(b) If the base metal is not able to withstand 180 guided bend, a qualifying welded specimen
is required to undergo the same degree of bending within 5.
(c) When Preheat and Heat Treatment are required by the code or the engineering design,
WPSs shall also be qualified for Preheating and Heat Treatment.
(d) When Impact Testing is required by the code or the engineering design, WPSs shall also
be Impact Tested.

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Fabrication, Assembly and Erection
Requirements
ASME B31.3 Process Piping Code
Section: 6

Rev.: 0

Date: J an. 1, 2008

PAGE: 2 OF 32

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
(e) If consumable inserts, integrally machined equivalents or backing rings are used for
producing welded joints, their suitability shall be demonstrated by the WPS except that a
WPS qualified without the use of a backing ring is also qualified with backing ring in a
single welded butt joint.
(f) To reduce the number of WPSs:
- Materials are grouped in P-Numbers or S-Numbers based upon their composition,
weldability and mechanical properties
- P-Numbers or S-Numbers are listed in a separate column in Table A-1 for the
convenience of the users
Comment: S-Numbers are a listing of materials which are acceptable for use by the
ASME B31 Codes for Pressure Piping but are not included within ASME Boiler and
Pressure Vessel Code Material Specification Section II.
- Application of ASME Section IX, QW 420.2 is required by this code

Comment: WPS used for the construction of pressure piping systems must be registered with
ABSA prior to the start of the construction. WPS qualification shall be in accordance with the
requirements of this paragraph and of the ASME Section IX Code.
[PESR, Section 18]

If pressure piping is constructed outside of Canada, the requirement for registration of the WPS
with ABSA (for installation in Alberta) or with the local jurisdiction has not been implemented as
referred to in CSA B51-03, Clause 4.4.2. Instead ABSA has relied upon the verifications done by
the A.I. who inspected the piping and certified AB-83F form.

ASME Interpretation 19-22:
Interpretation 19-22 was issued by ASME to clarify that changes to the non-essential
variables require revisions to the WPS. ASME B31.3-2006 Code, paragraph 328.2.1 directs
the reader to the ASME Section IX Code in regards to the requirements. ASME Section
IX-2004, paragraph QW-200.1(c ), Changes to the WPS, states that the changes to the
non-essential variable do not require re-qualification of the WPS, however the changes must
be documented by the way of amendment to the WPS or by the use of a new WPS. The
interpretation may be found at the back of ASME B31.3-2004 Code, p.I10. The
interpretation has been included at the back of this manual and may be viewed at Annex C,
p.16.

Comment: In regards to the above interpretation, when any changes to the non-essential
variables are done, re-registration of the WPS should be reviewed with ABSA. Depending upon
the circumstances such as updating the WPS to the latest Code, re-registration may be required.


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Fabrication, Assembly and Erection
Requirements
ASME B31.3 Process Piping Code
Section: 6

Rev.: 0

Date: J an. 1, 2008

PAGE: 11 OF 32

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Branch connections that are inserted through the run pipe shall be inserted as far as
the inside surface of the run pipe at all points and shall conform to paragraph
328.4.3(1).


Code Fig. 328.4.4 (c)



Run opening for branch connections:

The opening shall not deviate from the required contour by more than the
dimension m
In no case shall the deviation of the shape cause the root tolerance limits of WPS
to exceed
Weld metal may be added and refinished if necessary for compliance

(d) Spacing:
The root spacing shall be within the tolerance limits of the WPS or the engineering design.
0 mm
Root gap g per WPS
Run Pipe
B
r
a
n
c
h

P
i
p
e
This diagram is a redraw of Code Fig. 328.4.4(c)

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Fabrication, Assembly and Erection
Requirements
ASME B31.3 Process Piping Code
Section: 6

Rev.: 0

Date: Jan. 1, 2008

PAGE: 14 OF 32

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
2. Fillet and Socket Welds:
(ASME B31.3-2006, Paragraph 328.5.2)

The fillet welds may vary from convex to concave. The size of fillet weld is determined as
shown in code Fig. 328.5.2A.

Code Fig. 328.5.2A Fillet Weld Sizes



(a) Typical weld details of Slip-on and Socket Welding Flanges are shown in code
Fig. 328.5.2B. Min. welding dimensions for Socket Welding components are shown in code
Fig. 328.5.2C or in MSS SP-119.


(Where T = Nominal Wall Thickness of Pipe; X
min.
= The lesser of 1.4T or the thickness of the Hub)

Code Fig. 328.5.2B Slip on Flange installation details

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Fabrication, Assembly and Erection
Requirements
ASME B31.3 Process Piping Code
Section: 6

Rev.: 0

Date: Jan. 1, 2008

PAGE: 15 OF 32

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
ASME Interpretation 19-20:
Interpretation 19-20 was issued by ASME to clarify that intermittent welding
(stitch) on the back side of the slip-on-flanges is acceptable only when the designer
has applied rigorous analysis in accordance with the requirements of ASME
B31.3-2006 Code, paragraph 300(c)(3), the analysis is consistent with the design
criteria of the code, has documented the calculation in the engineering design, has
secured acceptance from the owner and has provided details of design,
construction, examination, inspection and testing requirements in the engineering
documents. The interpretation may be found at the back of ASME B31.3-2004
Code, p.I10. The interpretation is also included at the back of this manual and may
be viewed at Annex C, p15.




Code Fig. 328.5.2C Socket Welding details


ASME Interpretation 20-01:
Interpretation 20-01 was issued by ASME to clarify when 1/16 gap is required and
how you may verify it. The interpretation may be found at the back of ASME
B31.3-2006 Code, p.I-3. A copy of the interpretation is included at the back of this
manual and may be viewed at Annex C, p.2.




the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Fabrication, Assembly and Erection
Requirements
ASME B31.3 Process Piping Code
Section: 6

Rev.: 0

Date: Jan. 1, 2008

PAGE: 27 OF 32

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Requirements for Assembly &
Erection of Process Piping
(ASME B31.3-2006, Paragraph 335)



Objective

To learn requirements for the assembly and erection of piping.



Assembly and Erection
(ASME B31.3-2006, Paragraph 335)

(a) Alignment
(ASME B31.3-2006, Paragraph 335.1)

Piping Distortions:

Distortion of piping to bring it into alignment for joint assembly which creates
detrimental strain is prohibited.

Cold Spring:

Before assembling any joints to be cold sprung, guides, supports and
anchors shall be examined to assure free movement.
Gap/overlap shall be checked prior to the assembly against the drawing and
checked if necessary.
Heating shall not be used to help close the gap because it defeats the
purpose of cold springing.

Flanged Joints:

Before bolting up,
Flange faces shall be aligned to the design plane within 1 mm in 200mm
(1/16 in./ft) measured across any diameter.
Flange bolt holes shall be aligned within 3 mm () maximum offset.

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Fabrication, Assembly and Erection
Requirements
ASME B31.3 Process Piping Code
Section: 6

Rev.: 0

Date: Jan. 1, 2008

PAGE: 28 OF 32

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Additional Requirements when applicable:
Piping for Category M Fluid Service: Alignment:
In addition to requirements of paragraph 335.1, any bending or forming required for
alignment and fit up shall be heat treated if required by paragraph 332.4.
(ASME B31.3-2006, Paragraph M335.1.1)

ASME Interpretation 17-25:
Interpretation 17-25 was issued by ASME to clarify that alignment tolerances for
the installation of the flanges apply to each individual flange and not to total
misalignment between mating flanges. The interpretation may be found in the ASME
B31.3 Interpretations Vol. 20, p.210. The interpretation is also included at the back
of this manual and may be viewed at Annex C, p22.

Flanged faces shall be aligned to the
design plane within 1mm in 200 mm
(1/16/ft) measured across any
diameter. For example if D = 200 mm
then m must not be greater than 1
mm measured across any diameter.
[ASME B31.3-2006, Paragraph 335.1(c)]

D
m
Flange bolt holes shall be
aligned within 3 mm ()
maximum offset.
[ASME B31.3-2006, Paragraph
335.1(c)]
90

{ABSA: D0007080.DOC}





ASME B31.3 Process
Piping Code

Inspection, Examination and Testing Requirements

Section No.: 7










Objective

To learn requirements for the:
Responsibilities for Inspection of piping
Qualifications of Owners Inspector
Types and extent of NDE required (such as Visual, RT)
Qualifications of NDE personnel
NDE examination procedures, definitions of NDE techniques and In-Process examination
Pressure Testing of the piping and records of tests


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Inspection, Examination and Testing
Requirements
ASME B31.3 Process Piping Code
Section: 7

Rev.: 0

Date: Jan. 1, 2008

PAGE: 1 OF 35

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Requirements for Responsibility for
Inspection of Process Piping
(ASME B31.3-2006, Paragraph 340)



Objective

To learn requirements for the responsibilities for inspection of piping.



1. General:
(ASME B31.3-2006, Paragraph 340.1)

The code distinguishes between Examination and Inspection.
Inspection refers to functions performed for the owner or by the owners inspector or
the inspectors delegate.
Examination is defined in paragraph 341.1 and states that Examination applies to
quality control functions performed by the manufacturer, fabricator or erector.

2. Responsibility for Inspection:
(ASME B31.3-2006, Paragraph 340.2)

It is the owners responsibility exercised through the owners inspector, to verify that:
All required examinations and testing have been completed, and
To inspect the piping to the extent necessary to be satisfied that it conforms to all
applicable examination requirements of the code and engineering design.






An article was published by ABSA in The Pressure News of December 2000, Vol. 5, Issue
4, to inform the owners about their responsibilities for the inspection of pressure piping to
ensure that the piping meets the requirements of the engineering design and the code. The
article may be reviewed at Annex A, p.18, Article # 15.

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Inspection, Examination and Testing
Requirements
ASME B31.3 Process Piping Code
Section: 7

Rev.: 0

Date: Jan. 1, 2008

PAGE: 5 OF 35

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Requirements for Examination of Process Piping
(ASME B31.3-2006, Paragraph 341)



Objective

To learn requirements for the types and extent of NDE required (such as Visual, RT).



1. General:
(ASME B31.3-2006, Paragraph 341.1)

Examination applies to quality control functions performed by the manufacturer, fabricator
or erector.
Examiner refers to a person who performs quality control examinations.

2. Responsibility for Examination:
(ASME B31.3-2006, Paragraph 341.2)

Inspection does not relieve the manufacturer, fabricator or the erector of the responsibility for:
(a) providing:
Materials, and
Components, and
Workmanship
in accordance with the requirements of this code and of the engineering design.
(b) Performing all required examinations, and
(c) Preparing suitable records of examinations and tests for the inspectors use.

3. Examination Requirements:
(ASME B31.3-2006, Paragraph 341.3)

(a) General:
(ASME B31.3-2006, Paragraph 341.3.1)

Prior to initial operation:
- Each piping installation, including components and workmanship shall be
examined in accordance with the requirements of paragraph 341.
- The type and extent of the additional examination required by the engineering
design and acceptance criteria shall be specified.

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Inspection, Examination and Testing
Requirements
ASME B31.3 Process Piping Code
Section: 7

Rev.: 0

Date: Jan. 1, 2008

PAGE: 7 OF 35

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
- Acceptance criteria
as required for the original work.

(d) Progressive Sampling for Examination (Weld repairs):
(ASME B31.3-2006, Paragraph 341.3.4)

When required spot or random examination reveals a defect:
(a) 2 additional samples of the same kind welded/bonded by the same
welder/bonder/operator shall be subject to the same type of examination; and
(b) If the examination per (a) above is acceptable, the defective item shall be
repaired/replaced and reexamined as specified in paragraph 341.3.3 and all items
represented by the 2 additional samples shall be accepted; and
(c) If any of the 2 additional samples examined per (a) above reveal any defect, 2
further samples of the same kind shall be examined for each defective item found;
and
(d) If the examination per (c) above is acceptable, the defective item shall be
repaired/replaced and reexamined as specified in paragraph 341.3.3 and all items
represented by the additional samples shall be accepted; but
(e) If any of the items examined per (c) above reveal any defect, all items represented
by the progressive sampling shall be either:
Repaired/replaced and reexamined; or
Fully examined and repaired/replaced, and reexamined as necessary.

Comment: The above requirement applies to repairs
[Defect 2 Tracers (defect) 2 more Tracers (defect) Entire Lot]

ASME Interpretation 18-01:
Interpretation 18-01 was issued by ASME to clarify that if a welding operators weld
is rejected and the repair is made by another welding operator, it is still required to
be examined, and that the 2 tracers be shot at the same time as the repair weld. The
interpretation may be found in the ASME B31.3 Interpretations Vol. 20, p.215. The
interpretation is included at the back of this manual and may be viewed at Annex C,
p.18.

Comment: The interpretation 18-01 applies to both welders and machine welding
operators. The interpretation refers to welding operator only because that is how the
question was asked.

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Inspection, Examination and Testing
Requirements
ASME B31.3 Process Piping Code
Section: 7

Rev.: 0

Date: Jan. 1, 2008

PAGE: 10 OF 35

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
In process examination in accordance with paragraph 344.7 may be substituted if
specified in the engineering design or specifically authorized by the inspector for all or
part of the RT/UT on a weld-for-weld basis.

Comment:
5% RT is the requirement that is normally applied by the industry (vs the UT or
In-Process examination). The work of each welder and welding operator should
be included and it does not mean 5% RT for each welder/welding operator.
Coverage of intersections and longitudinal joints: The key wording in paragraph
341.4.1(b)(1) is "at least the adjacent 1...", where the word adjacent means
"positioned next to, lying near, or adjoining". Therefore, the radiography to be
completed is 1 from the edge of the weld.



Brazed joints:
At least 5% of the brazed joints shall be examined by in process examination in
accordance with paragraph 344.7
Work of each brazer shall be included in the examination

Additional Requirements when applicable:
Piping for Category M Fluid Service:
Extent of Required Examination - Other Examination:
The random RT/UT requirements of paragraph 341.4.1(b)(1) apply except that at
least 20% of circ. butt welds, miter welds, fabricated laps and branch connection
welds comparable to code Figs. 328.5.4E and 328.5.5 sketches (d) and (e) shall
be examined.
At least 38 mm (1) on each side of the
intersecting joints must be covered by NDE.
38 mm (1) 38 mm (1)
C
i
r
c

w
e
l
d Longitudinal weld
Longitudinal weld

the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Fabrication, Assembly and Erection
Requirements
ASME B31.3 Process Piping Code
Section: 6

Rev.: 0

Date: Jan. 1, 2008

PAGE: 23 OF 32

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
(2) Not required in P3, 4, 5 or 10A materials when the throat thickness is 13 mm ()
or less regardless of base metal thickness provided:
That the recommended preheat is applied
Specified min. tensile strength of the base metal is less than 490 MPa (71 ksi)

(3) Not required:
For ferritic steels when welds are made with filler metal which does not air
harden.
Austenitic welds may be used to join ferritic materials if service conditions
such as:
- Differential thermal expansion
- Corrosion
will not adversely effect the weldment.

(c) Heating and Cooling:
(ASME B31.3-2006, Paragraph 331.1.4)

The heating method shall provide for:
Required metal temperature
Temperature uniformity
Temperature control

The heating method may include:
Enclosed furnace
Local flame heating
Electric resistance
Electric induction
Exothermic chemical reaction

The cooling method shall provide for:
Required/desired cooling rate

The Cooling method (rate of cooling) may include cooling:
In furnace
In air
By application of local heat or insulation
By any other suitable means

Comment: No heating rate is specified by ASME B31.3-2006 Code for PWHT. Cooling
rate is specified only for P10I, P11A SG 1, P11A SG 2 and P62 materials (please review


{ABSA: D0007080.DOC}





Introduction to ASME B31.1
Power Piping and Inspection
Requirements

Section No.: 8





Objective

To learn about:
Application of ASME B31.1 Power Piping code
Scope of the code
Boiler External piping, PP stamp
Owners and ABSAs Inspection Requirements
Some notable differences between ASME B31.1 Power Piping and ASME B31.3
Process Piping


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Introduction to ASME B31.1 Piping
and Inspection Requirements
ASME B31.1 Power Piping Code
Section: 8

Rev.: 0

Date: Jan. 1, 2008

PAGE: 1 OF 10

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Introduction to ASME B31.1 Piping
and Inspection Requirements
(ASME B31.1-2004, Addenda 2006)

Introduction
(ASME B31.1-2004, Addenda 2006, Introduction)

ASME B31.1 Power Piping is typically found in:

Electric power generating stations
Industrial plants
Institutional plants
Geothermal heating systems
Central and district Heating & Cooling systems

Responsibility for the selection of a Code:

It is the Owners responsibility to select the Code Section that most nearly applies to a
proposed piping installation.

The owner must consider the following factors when applying the Code section:
Limitation of the Code section
Jurisdictional requirements
Applicability of other Codes and Standards

All applicable requirements of the Code section shall be met. For some installations, more
than one code section may apply to different parts of the installation. The owner is responsible
for imposing requirements supplementary to those of the selected Code section, if necessary,
to assure a safe piping system for the proposed installation.

The Code section includes:
References to acceptable material specifications

Comment: Not all materials are suitable for Boiler External Piping. In ASME B31.1-2006
Power Piping Code wherever (1) appears in the Notes column in Tables A-1 to A-9 (p98
to p187), the material is not permitted for Boiler External Piping.

References to component standards
Requirements for design of components and assemblies, including pipe supports

the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI IP PI IN NG G F FA AB BR RI IC CA AT TI IO ON N R RE EQ QU UI IR RE EM ME EN NT TS S & & Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
ASME B31.1 Power Piping Scope
Modified Fig. 100.1.2(B), ASME B31.1- 2004
Section: 8
Rev.: 0
Date: J an. 1, 2008
PAGE: 5 OF 10
D0008673.DOC


Nonboiler
External
Piping
Constructed
to
Applicable
ASME B31
Code
B31.1 for
Utilities Plant.
B31.3 for
Process Plant.
Blow Off - Single and multiple installations
Boiler Proper: All construction must be per ASME Section I. ABSA inspections mandatory.
Boiler External Piping: All piping must be designed and constructed in accordance with the
requirements of ASME B31.1; inspected and certified per ASME Section I. ABSA inspections
mandatory
Nonboiler External Piping: Constructed per ASME B31.1 or B31.3 as applicable. No ABSA inspections.
Note 1: BEP extends
through one or more
valves depending on
the installation. See
Fig. 100.1.2(B) in
ASME B31.1 or Fig.
PG-58.3.1 in ASME
Section I.
Superheater
Reheater
Economizer
Boiler Steam Drum
Boiler Water Drum
Boiler Tubes
Boiler Proper (Blue)
Constructed to
ASME Section I
Boiler
External
Piping (Red)
Constructed
to
ASME B31.1
Boiler
External
Piping (Red)
Constructed
to
ASME B31.1
All construction within these
boundaries must be inspected by ABSA
All drums and Headers are constructed to ASME
Section I
Drain
Drain
Drain
Vent
Vent
Vent
Nonboiler
External
Piping
Constructed
to
Applicable
ASME B31
Code
B31.1 for
Utilities Plant.
B31.3 for
Process Plant.
Control Devices 122.1.6
Vent
Vent
Drain
Drain
Feedwater system
(See Note 1)
Main Steam
(See Note 1
Blow down
Level Indicator
Vents and
Instrumentation
122.6.2
Steam outlet
(See Note 1)
Cold Reheat
Hot Reheat


{ABSA: D0007080.DOC}





WPS and Welders
Requirements

Section No.: 9







Objective

To understand and apply the information provided in a:
WPS
Performance Qualification Card


the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI IP PI IN NG G F FA AB BR RI IC CA AT TI IO ON N R RE EQ QU UI IR RE EM ME EN NT TS S A AN ND D Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
WPS, Explanation of Variables and Application to Production Welds
Section: 9
Rev.: 0
Date: J an. 1, 2008
Page: 3 OF 7

{ABSA: D0010303.DOC .1}
This chart is for reference only and is based upon ASME Section IX-2007 Edition. For future use, decisions must be confirmed against the latest edition of ASME Section IX Code and current Regulations.
Welding outside the limits/tolerances specified in the WPS or the Welding Data (Article IV) for Essential Variables and Supplementary Essential Variables may have detrimental effect on the mechanical properties
such as strength, toughness and ductility of the weld and shall render the production joint(s) unacceptable.
*Changes to Non-Essential Variables do not require re-qualification of the WPS, but changes may have a detrimental effects on the weld and therefore must be accepted by engineering prior to the start of welding.
Changes beyond those specified in the engineering design/drawings but within the limits specified by the WPS or Welding Data (Article IV), must be accepted by engineering prior to start of welding.
A change from one welding process to another welding process is an essential variable and require re-qualification (QW-401)
WPS

Explanation of Variables and Application to Production Welds
QW-482 Suggested format for Welding Procedure Specification (WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Information in green was filled in to illustrate application
Company Name: XYZ Piping Fabrication Ltd. By: Materials Testing Ltd.
WPS No.: XYZ-WPS-12 Date: Dec. 12, 2003 Supporting PQR No(s): XYZ-PQR-4 & 6.
Rev. No.: 1 Date: March 23, 2006
QW-253
Welding Variables Procedure Specifications (WPS)
Shielded Metal-Arc Welding (SMAW)
Legend: + Addition; - Deletion; > Increase/Greater than ; < Decrease/Less than; Uphill; Downhill; Forehand; Backhand; Change;
Addition/Deletion; T = Base metal thickness; t = weld deposit;
Welding Process(s): SMAW Type(s): Manual

Paragraph Brief of
Variables
Essential Sup.
Essential
Non
Essential
Welding Data
Article IV
Application to Production
Welds
JOINTS (QW-402)
Joint Design: All Groove and Fillet designs per construction drawing.
Backing (Yes): (No):
Backing Material (Type): Retainers not used

.1 Groove
Design
X
QW-402.1: A change in the type of
groove (Vee-groove, U-groove, Single-
bevel, Double-bevel, etc.)
*The code permits change in the type of
groove only. Inclusion of a new grove
design will require revision to WPS or to
the engineering design. Change in
dimensions beyond those permitted by the
engineering design and by this code shall
render the production weld unacceptable.
Metal Nonfusing Metal
Nonmetallic Other

Sketches, production drawings, weld symbols or written description
should show the general arrangement of the parts to be welded. Where
.4 - Backing X
QW-402.4: The deletion of the backing in
single welded groove welds. Double
welded groove welds are considered
welding with backing.
*If backing was used during the
qualification of the PQR, but no backing
was specified in the WPS, no
re-qualification of the WPS is required
provided the change has been addressed in
the WPS and accepted by engineering.
applicable, the root spacing and the details of weld groove may be specified.

(At the option of the manufacturer sketches may be attached to illustrate joint
.10 Root
Spacing
X
QW-402.10: A change in the specified
root spacing.
*Root spacing may be adjusted beyond
that specified in the WPS provided the
change has been accepted by engineering.
Design, weld layers and bead sequence, e.g., for notch toughness
procedures, for multiple process procedures, etc.)
QW-402
Joints
.11 Retainers X
QW-402.11: The addition or deletion of
nonmetallic retainers or nonfusing metal
retainers.
*The addition or deletion of nonmetallic
retainers or nonfusing metal retainers.
May be specified in the WPS.
BASE METALS (QW-403)
P-No.: 1 Group No.: 1 & 2. to P-No.: 1 Group No.: 1 & 2.
OR
.5 Group No. X
QW-403.5: This variable applies only
when impact testing is required.
Welding procedure shall be qualified
using one of the material conditions
specified in QW-403.5.
If impact testing is required, Group No.
becomes essential and no substitution is
permitted. Review QW-403.5 for details.
Specification Type and Grade: to Specification Type and Grade:
OR
.6 T Limits
impact
X
QW-403.6: This variable applies only
when impact testing is required.
The min. base metal thickness is the
thickness of the test coupon T or
whichever is less. When T is < , the
min. thickness qualified is T.
If impact testing is required, Min. base
metal T is specified in QW-403.6.
If impact testing is not required Min.
and Max. T values are specified in
QW-451.1
Chem. Analysis and Mech. Prop.: N/A to Chem. Analysis and Mech. Prop.: N/A .8 T
Qualified
X
QW-403.8: A change in base metal
thickness beyond the range qualified in
QW-451, except as otherwise permitted
by QW-202.4(b).
This is an essential variable, therefore
welding beyond the maximum base metal
thickness limits specified in QW-451 shall
render the production weld unacceptable.
Thickness Range - Base Metal: 2.7mm to 19.1mm (0.108to ) inclusive.
QW-403
Base
Metal
.9 t Pass > X
QW-403.9: For single/multi pass welding
in which any pass is > t, an increase in
base metal thickness beyond 1.1 times
that of the qualification test coupon.
Re-qualification is required if any weld
pass is > .
Automatic, Manual, Machine, or Semi-Auto.
Refer to both backing and retainers












Provincial Registration


{ABSA: D0007080.DOC}






Quality Concepts

Section No.: 10











Objective

To understand the Quality Concepts:
Purpose of a QMS
Owners/Managements Responsibilities and Roles
QMS requirements of the Piping codes
QMS manual design, suitability to companys operations and ISO Standards
Planning for Piping Construction Project
Piping Project Design and Development Process
Piping Project Design and Development Inputs/Outputs


the pressure equipment
safety authority

P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Quality Concepts
Section: 10

Rev.: 0

Date: Jan. 1, 2008

PAGE: 1 OF 9

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Quality Concepts



Objective

The objective of this section is to understand some of the quality concepts for developing
understanding in regards to the purpose, responsibilities, design of an effective quality manual
and planning for piping construction projects.


Purpose of a documented QMS:

A quality management system (QMS) as applied to the pressure equipment is a system that
outlines the policies and procedures necessary for constructing safe pressure equipment,
meets the needs and specifications consistently, is capable of improving and controlling the
quality processes, and as a result leads to improved safety and business performance.

Customers require products with characteristics that satisfy their needs and expectations.
These needs and expectations which also meet the safety requirements of the Regulations are
expressed in product specifications and collectively referred to as requirements. These
requirements may be specified contractually by the customer or may be determined by the
organization itself. Customer ultimately determines the acceptability of the product.

Customer needs and expectations tend to change and the organizations are driven to
continually improve their products and processes.

A documented QMS assist the organizations in meeting the above challenges and provide with
tools to help them analyze overall requirements, define the processes that contribute to the
provision of the product and keep those processes under control. A documented QMS can
provide the framework for continual improvement to enhance the satisfaction of customers and
meet the statutory requirements. It provides confidence to the organization; the customers and
the Regulations that it can provide safe piping systems that consistently fulfill requirements.

How to do it:

The organization should assign responsibilities for the development and implementation of the
QMS to a qualified member of the management team. The person is generally known as the
Management Rep./QC Manager and has other responsibilities as well within the organization.
The person selected by the management should have awareness of quality concepts, have
knowledge of the developmental process and have sufficient authority to request resources and

thepressureequipment
safety authority

P PR RE ES SS SU UR RE E P PI IP PI IN NG G F FA AB BR RI IC CA AT TI IO ON N
R RE EQ QU UI IR RE EM ME EN NT TS S & & Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Piping Project Design and Development Process

Section: 10

Rev.: 0

Date: J an. 1, 2008

PAGE: 8 OF 9.

{ABSA: D0008664.DOC}
The Piping Project Design and Development process should be undertaken in the initial stages and before the start of construction. The process is based upon the guidelines of ISO 9001:2000 Standard (Section 7.3 Design and development). The
process is applicable to the design & development of a product which may include piping design, processes, procedures, development of flowcharts, work instructions and services no matter how small or large a project may be. The application will vary
with the size and complexity of the project. The process is designed to assist the manufacturers meet the overall requirements of the client, regulations, codes, standards and any other statutory requirements that may apply to the project.

Prepare Plan
1
Determine Inputs
2
Determine Outputs
3
Review
4
Verify
5
Validate
6
Control
Changes
7
The Quality Plan should include
determination of construction stages; review,
verification and validation that is appropriate
for each stage and assignment of
responsibilities. The following and other
activities as applicable to the construction of
the piping system should be considered
before the start of construction:
Design and development stages:
During the planning phase, the
organization should establish procedures
for design and development of the project,
and where appropriate, include the
following:
- identification, scope and objectives.
- sequential and parallel work sch.
- timing, frequency of activities.
- evaluation of safety, performance and
dependability of the product.
- methods of measurement, testing and
acceptance criteria.

Review, verification and validation that
are appropriate to each stage:
Design and development plans should be
integrated with any other plans and
verification or validation procedures
related to the product, and these plans
should be updated as necessary.

The responsibilities and authority for
design and development:
The organization should clearly assign
responsibilities for specific leadership and
other design and development work
functions to qualified personnel. The
personnel in these functions should have
access to information and resources
needed to complete the work.

Functional and performance
requirements:
Functional and performance
requirements such as the ability of the
piping system to deliver the product from
point A to B under specified
conditions, ability to perform under
specified environment and any other
design conditions that may have been
set by the owner.
Applicable statutory and regulatory
requirements:
Inputs shall include the specification
of:
- applicable construction Codes
such as ASME B31.3, B31.1.
- SCA & Regulations and requirements
such as ABSA Certificate of
Authorization Permit for construction,
use of certified B Pressure Welders,
registration of design with ABSA etc.
- any other statutory requirements
such as safety and environmental
that may be applicable.
Information derived from previous
similar designs:
When dealing with piping systems that
had been constructed before, it may be
possible to use some of the construction
information such as design details,
materials information, requirement for
personnel, equipment etc. for the project
inputs.
Other requirements essential for the
realization of the project:
Other requirements may include owners
specifications, manufacturers standards,
pipe size, type & grade of materials,
max. pressure, max. and min.
temperatures, turn over package etc.
Outputs shall be provided in a form that may enable
verification against the inputs and shall be approved prior to
start of the job. Outputs shall:
Meet the inputs:
All requirements of the client, Act & Regulations and any
other specifications must be met. Some examples of
outputs may be:
- Has the QMS been developed and registered with
ABSA and Certificate of Authorization Permit
received?
- Has the design been completed in accordance with
the overall requirements and registered with ABSA?
- Software required identified?
- Has the preparation of procedures needed for
construction been completed or is on track?
- Has the arrangements for training been done or in is
in process as planned?
- Has the WPSs been developed and registered with
ABSA etc.?
Provide appropriate information for purchasing
and construction:
- Generally upon completion of piping system design,
the material specifications should be known (output
of the design) and used for purchasing.
- Upon completion of the design, the construction
stages may be identified and outputs specified.
Specify the acceptance criteria:
Acceptance criteria should be identified. For code
construction of piping some of the acceptance criteria
such as for welding quality acceptance may be found in
applicable code of construction such as ASME B31.3.
Acceptance criteria specified by the client and others
that is over and above the code requirements should be
identified as input and output.
Specify characteristics of the piping system for
safe use:
Specify characteristics of the piping system for safe use.
An example may be that the piping designed for
non-sour service is not suitable for sour service. Max.
design pressure and max. and min. temperature
conditions should not be exceeded.

At suitable stages systematic
reviews of the design and
development should be
performed in accordance with the
planned arrangements to:
Evaluate the ability of the
results of the design to meet
the overall requirements:
Checks may be done at
various stages to confirm if
the:
- design and development
outputs satisfy the specified
requirements.
- proper design codes are
being used and materials
are appropriate.
- required procedures are
being developed for use at
specified stages.
- training arrangements are
being done.
- computer software was
validated etc.
- project development is
happening on time.
Identify any problems and
corrective action:
Any problems discovered must
be corrected. Some examples
of problems discovered may
be discovery of wrong use of
materials, fittings, nozzles
orientation, dimensions etc.

Verifications shall
be performed in
accordance with
the planned
arrangements to
ensure that the
output have met
the input
requirements.
Verify:
if the piping
design outputs
have met the
inputs at each
completed
stage of design
and
development.
if materials
meet the
requirements of
the design and
if the design
and
development
process is
progressing at
the desired
rate.
the completion
of other checks
as necessary to
assure overall
acceptability of
the piping
system.
Validation should be
performed in
accordance with the
planned
arrangements to
ensure that the piping
system is capable of
meeting the
requirements
specified for the
application or
intended use.

Validation may be
performed by the
owner upon operation
of the piping system
to evaluate if it is
performing to the
requirements and
that it has served the
purpose for which it
was intended. Any
discrepancies
discovered should be
used to correct the
inputs for the future
piping designs.
Any changes to the
design of the project
shall be controlled.
The changes shall be
reviewed, verified,
validated and
approved for
implementation. The
effects of changes
shall be evaluated at
stages.

Some of the
non-conformances
with the requirements
may be traced back
to the changes that
were not controlled
and construction
continued in
accordance with the
obsolete designs,
drawings and
documents. The
manufacturer must
ensure that any
changes to the
documents and
project activities are
communicated, and
that the obsolete
instructions, drawings
or documents are
effectively removed
from the use areas.



{ABSA: D0007080.DOC}











QMS Implementation

Section No.: 11



Objective

To learn implementation of the QMS:
- Quality Policy & Objectives
- Organization
- Owners/Managements Responsibilities
- Contract Review
- Piping Design
- Document & Data Control
- Material Control
- Piping Construction
- Post Weld Heat Treatment (PWHT)
- Non Destructive Examination (NDE)
- Inspection
- Pressure Testing
- Calibration of Measuring Devices
- Training
- Corrective and Preventive Action
- Internal Audits


the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: Jan. 1, 2008

PAGE: 3 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Owners/Managements Responsibilities

Why Describe Owners/Managements Responsibilities in your QMS Manual

To ensure that top management takes a leading and visible role in defining, implementing,
administering and improving the QMS with the goal of meeting all requirements.


What is it?

Leadership, commitment and the active involvement of the owner and/or the top management are
essential for developing, maintaining and implementing an effective and efficient quality
management system. Top management should:

Lead the organization by example in order to develop trust with its people
Communicate the direction and values of the organization
Participate in improvement initiatives
Obtain feedback
Create an environment that encourages the involvement and development of the people

Key activities that should be addressed in your QMS manual:

Owner and/or the top management should:
Appoint a member from its management team to act as a Management Representative
who, irrespective of other responsibilities, shall have defined authority for:
- Ensuring that a quality management system is established, implemented and
maintained in accordance with companys policies.
- Reporting on the status of the quality system to the top management on a regular basis.
Communicate to the organization the importance of meeting customers statutory and
regulatory requirements
Establish a quality policy
Ensure that quality objectives are established at appropriate levels of the organization
Conduct management reviews of the QMS
Assure availability of competent resources

Current Gaps:

Owners and/or the top managements responsibilities not described in the quality manual
Responsibilities not described adequately
Responsibilities not carried out effectively

the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: Jan. 1, 2008

PAGE: 7 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Piping Design


Why Describe Piping Design Process in your QMS Manual

Whether the piping system design is undertaken in-house, contracted out or is supplied to you by
the owner; design process will help you to make certain that the piping system you manufacture
meets all the specified design requirements set by the owner, Regulations and the applicable
ASME B31 code(s).


What is it?

The manufacturer should establish and maintain documented procedures for piping design
control and the coordination of those activities. This section should describe the system for
ensuring that piping systems are designed in accordance with the requirements of the company,
Regulations, and that the design addresses the service conditions and other process related
requirements needed to prevent unintentional release of fluid.

Key activities that should be addressed in your QMS manual:

Responsibilities for the implementation of the Design Control activities should be defined and
understanding confirmed.

1. If the piping design is undertaken in-house, ensure that:

The design inputs and outputs are identified prior to the start of the design activity.
The design requirements such as the operating conditions, the service requirements
and other information needed to facilitate the safe design, construction, and inspection
of the piping system are identified and documented.
The personnel assigned to engineer the piping systems are competent and meet the
piping design, code knowledge and qualification requirements of the company, and of
the applicable ASME B31 Code. Piping system designs that are over 0.5m
3
internal
volume must be stamped by a P.Eng.
The piping design documents (specifications, drawings, P & IDs, Process Flow
Diagrams, calculations, etc.) are prepared, verified and approved.
The design documents provide information about code of construction (including
Edition), proper material specifications, design pressure, maximum and minimum
design temperatures, ASME B31.3 category for process piping, type and extent of NDE
required, hydro test pressure and medium, Pre Heat and PWHT treatment
requirements, WPS and dimensions.

the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: Jan. 1, 2008

PAGE: 10 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
- Exercise -
Piping Design


Project File:

Review the following documents from the Project File:
DBM: Review purpose, contents and in particular sections 2.1, 3.2, 3.4, 4.1 and 6.1 for Piping
Design requirements
Design calculations document
Registration of design with ABSA, AB-96, AB-31
Registered Drawing(s)


the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: Jan. 1, 2008

PAGE: 16 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Material Control


Why Describe Material Control Process in your QMS Manual
To make certain that the materials are purchased in accordance with the specifications, materials
supplied by the owners meet the requirements, is inspected on receipt to assure conformance,
stored and that it remains identifiable until processed.


What is it?

The manufacturer should establish and maintain documented procedures for material control
activities such as purchasing, receiving and storage to assure conformance with the requirements
of the owner, your QMS and the Act.

Key activities that should be addressed in your QMS manual:

Responsibilities for the implementation of the Material Control activities should be defined and
understanding confirmed.

Evaluation and selection of suppliers:
Define the process used for selecting suppliers based on their ability to supply
materials (piping, fittings and other materials used for the fabrication of piping) and
services such as NDE, PWHT, Impact testing, and Calibration in accordance with the
requirements of the engineering design, QMS and the Act. Criteria for selection,
evaluation and re-evaluation of suppliers shall be established. Records of evaluation
results and any necessary changes to vendor approval arising from the evaluation
shall be maintained.
Maintain a current approved vendors list that is available to and used by all personnel
involved with purchasing activities.

Purchasing:
The manufacturer should ensure that purchased materials conform to the specified
purchase requirements. The following key activities should be controlled through
documented procedures:
Quality System Certification requirements when purchasing the services of piping
manufacturers
Material specifications and other required information such as type, class, grade of
materials and the applicable issues of the Codes and Standards to which the product
must comply

the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: Jan. 1, 2008

PAGE: 19 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
- Exercise -
Material Control

When one group is reviewing the Project file, the other group should do Piping Module exercise.

Project File:

Review the following documentation from the Project File:
Engineering design/drawings/owner supplied Piping Specifications to establish quantity,
type, class and grade of materials required for construction
Requisition and P.O.: Discuss accurate specification of materials, requirements such as
MTRs, CRN documentation and other requirements on the P.O.
Verification of the validity of CRN documents
Verification of MTRs against materials, ASME Section II.
Verification of Material Receiving Reports

Piping Module:

Conduct Receiving inspection of the piping components and verify:
If the materials are identifiable. Materials may be colour coded, marked with heat numbers,
manufacturers symbols, name plates etc.
that the materials are not damaged.
at least 8 heat numbers against the P.O.

the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: Jan. 1, 2008

PAGE: 27 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Non Destructive Examination (NDE)


Why Describe NDE in your QMS Manual

NDE such as RT, UT, and MT may be required by ASME B31 Codes. The process for controlling
the NDE activities, defining responsibilities and qualifications of personnel, verification and
certification of reports, radiographs may be described in the manual for assuring consistent
application of the procedures.


What is it?

The manufacturer should establish and maintain documented procedures for NDE and the
coordination of those activities. This section should describe the system for ensuring that the
NDE Procedures meet the requirements of the company, Regulations, the engineering design
ASME Section V, the code of construction (such as ASME B31.3, ASME B31.1), and that the
procedures are implemented by qualified personnel and the conformance is verified by the
manufacturer.

Key activities that should be addressed in your QMS manual:

Responsibilities for the implementation of the NDE procedures should be defined and
understanding confirmed. The following key activities should be addressed:

Ensure that the:
NDE required for the piping is specified in the drawings or engineering specification
documents available to the manufacturer
Qualified NDE sub contractors have written procedures that meet the requirements of the
current Regulations, ASME Section V and the applicable ASME B31 code of construction.
Work performance of the NDE sub contractor should be verified by the manufacturer and
acceptance documented.
Qualified NDE sub contractors employ certified NDE technicians for the applicable NDE
techniques. All examinations must be performed under the supervision of a CGSB/ASNT
Level II or III technicians.
NDE interpretations are done by CGSB/ SNT-TC-IA Level II or III technicians
Sub contractor employs a CGSB/SNT-TC-IA Level III technician to resolve interpretation
issues, provide training and certify staff
Written instructions for performing NDE are provided to the sub contractor and
understanding confirmed
Welding joints requiring NDE are identified and documented

the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: J an. 1, 2008

PAGE: 29 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
- Exercise -
NDE

When one group is reviewing the Project file, the other group should do Piping Module and RT
room exercises.

Project File:

Review in the following documents from the Project File:

Drawings and/or engineering documents to determine if the NDE requirements are specified
and are correct (including the Fluid service)
the construction drawing and determine the number of joints to be radiographed. Ensure that
the RT requirements of the construction drawing are complied with and that the work of all of
the welders is covered.
Review the Radiographic Reports completed by the NDE company and verify if all of the
joints identified were radiographed. Review and confirm if the report was completed
correctly, meet the requirements of the ASME Section V code, signed of by CGSB/ASNT
Level II technician minimum. Use Radiograph Review Form (ABSA document 53155.DOC)
included in the Project File at p4. of Section 10 NDE to verify the Radiographic Reports
completed by the NDE company.
Determine if the report was reviewed and accepted by the manufacturer

Piping Module:

Conduct inspection and verify if the welded joints marked for RT are identified.

RT Room:

Review the radiographic film using a viewer and verify if all of the information included in the
Radiography Film Review chart (ABSA document 53220.DOC) could be verified. The chart is
included in the Project File at p5. of Section 10 NDE.


the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: J an. 1, 2008

PAGE: 30 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Inspection


Why Describe Inspection in your QMS Manual

To assure that the piping conforms to all of the specified requirements at each construction stage;
to identify nonconforming product at the earliest possible stage, and to facilitate corrective action.


What is it?

The manufacturer should demonstrate that Inspection Procedures are in operation to ensure
that piping conforms to the specified requirements at all stages of construction. Inspections
requirements should be identified for:

Materials received from the owner and suppliers
Piping fabrication packages (partial) received from subcontractors
Construction activities at the manufacturer shop and field sites
Finished product to assure overall conformance to the requirements prior to the release of
the piping to the owner

Key activities that should be addressed in your QMS manual:

Responsibilities for the development and implementation of the Inspection procedures and the
overall inspection program should be defined in the QMS manual. The manufacturer should
assure that:

The QMS inspection requirements and associated procedures are available and understood
by the personnel responsible who are taking part in any construction activities.
The materials received from the owner(s) and supplier(s) meet the specified requirements,
and that the materials are not released for processing until such inspections are successfully
conducted.
The partial piping packages received from the subcontractors are inspected prior to release
for further processing. All partial piping packages received from manufacturers within Alberta
must be accompanied by Partial AB-83 forms.
Piping packages received from manufacturers outside Alberta are accompanied by AB-83F
forms.
The Inspection activities are defined for various stages of construction and are conducted in
accordance with the procedures at the shop and field sites. The owners inspector shall be
informed of the construction project and owners inspections completed in accordance with
the requirements of the applicable ASME B31 Code.

the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: J an. 1, 2008

PAGE: 32 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
- Exercise -
Inspection

When one group is reviewing the Project file, the other group should do Piping Module exercise.

Project File:

Review the following documentation from the Project File.

Review ITP

Piping Module:

Conduct visual inspection (internal and external) using Table 341.3.2 of ASME B31.3-2006, p70
or an acceptance criteria that is more stringent than the Code and specified in the engineering
design to verify:
That the defects such as cracks, lack of fusion, incomplete penetration, undercuts, surface
porosity, surface finish, suck up, weld reinforcement and alignments are with the specified
limits.
If the construction, materials and dimensions are those specified in the construction
drawings.


the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: J an. 1, 2008

PAGE: 33 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Pressure Testing


Why Describe Pressure Testing in your QMS Manual

A Pressure Test is a significant activity that must be performed safely upon completion of all code
work such as PWHT, NDE, mechanical assembly and welding. To assure the safety of the
pressure tests, the QMS should address the activity, procedures documented, personnel trained,
tests completed safely and records maintained.


What is it?

The manufacturer should establish and maintain documented procedures for Pressure Testing of
piping and the coordination of those activities. This section should describe the system for
ensuring that piping systems are pressure tested safely in accordance with the requirements of
the engineering design, Regulations, and that the personnel responsible for testing are trained to
prevent failures during the test.

Key activities that should be addressed in your QMS manual:

The manufacturer should plan the pressure test of the completed piping and assure that it is
safely accomplished. Responsibilities for the completion of the pressure test should be defined
and understanding confirmed. The key pressure test activities that should be addressed in the
QMS manual are as follows:

Assuring that:
A documented procedure is in practice and is understood by all the personnel involved in the
pressure test
The procedure is effective and meets the requirements of the engineering design and the
code of construction
The procedure is complied with
The pressure gauges used are calibrated and of proper range
The piping is protected from over pressure
The pressure test areas are secure and safe for the personnel around
The required inspections are carried out by qualified personnel
The pressure test records are maintained per the requirements of the procedure
For ASME B31.1 Boiler External Piping, prior arrangements are made for the SCO to
inspect and witness the pressure test


the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
QMS Implementation
Section: 11

Rev.: 0

Date: J an. 1, 2008

PAGE: 35 OF 45

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
- Exercise -
Pressure Testing

Project File:

Review the following documentation from the Project File.

Pressure Test control sheet
Completion of AB-83
Completion of AB-81





{ABSA: D0007080.DOC}












Annex A

Selected Pressure Piping Articles from
The Pressure News

The Pressure News is a publication of ABSA. The newsletter is issued quarterly in March, J une,
September and December of each year. This newsletter provides current information and events
regarding pressure equipment safety. The Pressure News can be accessed at
http://www.absa.ca/newsletter/default.aspx.




the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Annex A
Annex: A

Rev.: 0

Date: J an. 1, 2008

PAGE: 12 OF 27

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Article # 10

The following article was published by ABSA in The Pressure News of Sept. 1998, Vol. 3, Issue 3,
to clarify situations when altered fittings should be re-registered. Cutting 90 elbow to accommodate
80 change or boring schedule 80 to schedule 40, are not considered alterations requiring
re-registration. The intent is valid to date.














{ABSA: D0007080.DOC}















Annex B
Selected Information Bulletins & Alerts related to the
Pressure Piping


Alerts are safety warnings issued to the public or a specific group of people involved with
pressure equipment. Usually an incident or accident has happened. Lessons learned from the
incident or accident are passed to the public through Information Bulletins as Alerts.

The Information Bulletins and Alerts are issued by ABSA and may be accessed at ABSAs
website at http://www.absa.ca/IBIndex/default.aspx


the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Annex B
Annex: B

Rev.: 0

Date: J an. 1, 2008

PAGE: 8 OF 8

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Information Bulletin No. IB07-002

The following Information Bulletin was issued by ABSA in connection with the timing of radiographic
testing of the piping. The information is valid to date.





{ABSA: D0007080.DOC}




Annex C
Selected Interpretations by ASME related to the Pressure Piping


ASME issues written replies to the inquiries concerning interpretations of technical aspects of
the Code. An interpretation applies to the edition or addenda stated in the interpretation itself,
or, if none is stated, to the latest published edition and addenda at the time it is issued.
Subsequent revisions to the rules may supersede the reply.

An interpretation is not part of the code. Should you contemplate the use of an interpretation
in Alberta, you must contact a Safety Codes Officer of your nearest ABSA office to ensure that
the use of the interpretation is acceptable.

Latest Interpretations are included at the back of the ASME B31 Codes. Past interpretations
are published by ASME and may be obtained from ASME at http://cstools.asme.org

the pressure equipment
safety authority
P PR RE ES SS SU UR RE E P PI I P PI I N NG G
F FA AB BR RI I C CA AT TI I O ON N R RE EQ QU UI I R RE EM ME EN NT TS S & &
Q QU UA AL LI IT TY Y C CO ON NT TR RO OL L
Annex C
Annex: C

Rev.: 0

Date: J an. 1, 2008

PAGE: 18 OF 27

The i nf or mat i on pr ovi ded i s f or r ef er enc e onl y. Dec i si ons must be based upon t he or i gi nal
c opi es of t he appl i c abl e Regul at i ons, Codes and St andar ds. {ABSA: D0007080.DOC}
Interpretation 18-01

Interpretation 18-01 was issued by ASME to clarify that if a weld done by a welding
operator is rejected and if the repair is done by another welding operator, it is still
required to be examined, and that 2 tracers may be shot at the same time the repaired
weld is radiographed. The interpretation may be found in the ASME B31.3 Interpretations
Vol. 20, p.215. The interpretation quotes 1999 Code and was issued in 2000, however the
intent is valid to date.





Comment: The interpretation 18-01 applies to both welders and machine welding operators.


{ABSA: D0007080.DOC}














Annex D
Recent Code Cases published by ASME related
to the Pressure Piping


A Code Case is the prescribed form of reply when study indicates that the Code wording needs
clarification, or when the reply modifies existing requirements of the Code or grants permission
to use new materials or alternative constructions. A Case is published as part of a Case
supplement.

A Case is normally issued for a limited period. If at the end of that period it is incorporated into
the Code, or if no further use of its provisions is anticipated, it is allowed to expire. Otherwise, it
is renewed for a limited period of time.

Manufacturers and users of piping components are cautioned against making use of cases that
are less restrictive than former requirements without first having confirmed that the cases were
accepted by the proper authorities in the jurisdiction where the component is to be installed.

A Code Case is not part of the code. Should you contemplate the use of a Code Case in
Alberta, in addition to following all of the requirements of the Code Case, you must contact a
Safety Codes Officer of your nearest ABSA office to ensure that the use of the Code Case is
acceptable.

The Code Cases are published on the ASME website and may be purchased directly from
ASME at http://cstools.asme.org

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