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• Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS
Motor Controls
205
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS
Features
• Menu driven—no programming language to learn.
• Can connect to any pulse & direction step motor driver.
• Ideal for use with Applied Motion Products recom-
mended drives models 1030, 1030D, 2035, 2035XD,
BL7080X, 3535, BLX7080, 3540M, 5560, 7780, PDO MECHANICAL OUTLINE
2035, PDO 3540, PDO 5580. PLUGGABLE
RUGGED ALUMINUM CASE
• Eight built-in programs: SCREW TERMINAL
CONNECTOR
LCD DISPLAY
MENU SELECT
5.25 in
- Feed to Length moves a preset distance when TRIG-
GER is pulsed low (to 0 volts). 8 - 35 VDC
GND
GND
+5V OUT
1.375 in
STEP
- Feed & Jog also moves a preset distance. Jogs when- DIRECTION
AUXILIARY
TRIGGER
PRESS
TO ENTER 2.75 in
MOTION+
ever AUX is held low. 2x 0.20 in MOTION–
V LIMIT
CW LIMIT
SI-1 STOP SWITCH
CCW LIMIT Step Motor Indexer STOP
- Feed & Return moves a preset distance, then returns
2x 0.30 in
to the starting point. REVERSIBLE FLANGES
SO
RE
2.1
ER IO
N
S
Select Menu
Program Menu
Timing Menu
Select Program
Moves/Trigger?
1-255 or nonstop
Learn Speed Feed & Jog Feed to Sensor Set Trigger Delay
Feed & Back Off 0-512 msec
& Return
Set Feed Speed Set Feed Distance
100-25000 steps/sec 1-8000000 steps
Set Feed Distance Set Feed Speed Set Return Delay
1-8000000 steps 100-25000 steps/sec 0-25.5 sec
Set Feed Dir Set Feed Speed
cw - ccw - aux 100-25000 steps/sec
Set Feed Speed Set Feed Dir Set Repeat Delay
100-25000 steps/sec cw - ccw 0-25.5 sec
Set Accel Set Feed Dir
1000-255000 steps/s/s cw - ccw
Set Feed Dir Set Accel
cw - ccw - aux 1000-255000 steps/s/s
Set Accel
1000-255000 steps/s/s
Set Accel Set Decel
System Menu 1000-255000 steps/s/s 1000-255000 steps/s/s
Set Decel
Set Motion Signal 1000-255000 steps/s/s
Set Decel
1000-255000 steps/s/s Set Return Speed
100-25000 steps/sec
Set Jog Speed
100-25000 steps/sec
Set Back Distance
In Position In Motion 1-8000000 steps
out - back - both
Set Jog Dir
cw - ccw
Set Back Speed
Set Pulse Width 100-25000 steps/sec
0.1-25.5 msec Register & Feed
Set Jog Accel
1000-255000 steps/s/s
Set Back Dir
cw - ccw Set Feed Speed
100-25000 steps/sec
User Units?
Feed To Length Feed & Return Set Feed Dir
cw - ccw
Yes No Feed to Sensor
Set Feed Distance Set Feed Distance
1-8000000 steps 1-8000000 steps Set Accel
1000-255000 steps/s/s
Set Feed Speed
Steps/Unit? 100-25000 steps/sec
1-65535 Set Feed Speed Set Feed Speed
100-25000 steps/sec 100-25000 steps/sec Set Decel
1000-255000 steps/s/s
Set Feed Dir
Enter Unit Name Set Feed Dir Set Feed Dir cw - ccw
(3 chars) cw - ccw - aux cw - ccw - aux Set Feed Distance
1-8000000 steps
Set Accel
Set Accel 1000-255000 steps/s/s
Set Accel 1000-255000 steps/s/s
1000-255000 steps/s/s
Set Sensor Edge
rising - falling Set Decel
Set Decel 1000-255000 steps/s/s
Set Decel 1000-255000 steps/s/s
1000-255000 steps/s/s
Home On Pwr Up?
cw - ccw - no
Set Return Speed
100-25000 steps/sec
207
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS
AC INPUT POWER ...................................... 110 or 220 VAC (switch selectable), 50–60 Hz.
MOTOR RESOLUTION ................................ 16 resolutions. Steps per revolution with 1.8˚ motor: 200, 400,
1000, 2000, 5000, 10000, 12800, 18000, 20000, 21600, 25000,
25400, 25600, 36000, 50000, 50800.
STEP AND DIRECTION OUTPUTS .............. 2 sourcing outputs (step+ and dir+) and 2 sinking outputs (step–
and dir–). Step+ and dir+ are 2.5min., 3.4V typ. with a 20na load.
Step– and dir– are 8.5V max., 0.3V typ. with a 20ma load. The
step frequency is 50Hz to 2.54MHz. The step duty cycle is 50%
and the step rate is updated at 12,800Hz.
POWER SUPPLY OUTPUTS ........................ 5 and 24 VDC., 100ma max. The 24 VDC supply is isolated from
the internal circuitry. The 5 VDC supply is not. Each supply is pro-
tected by a self resetting fuse.
SERIAL COMMUNICATION ......................... RS-232 programming port.
STATUS LED'S ............................................ Two color, normal (green), limit (red).
INPUTS ....................................................... 8 inputs, 5–24 VDC, bidirectional, optically isolated.
2 dedicated limit switch inputs.
4 dedicated general purpose inputs (for triggering, sensing & pro-
gram branching).
2 JOG inputs (cw and ccw) can be also used as general purpose
inputs.
OUTPUTS ................................................... 3 general purpose, optically isolated outputs for interfacing to
other equipment. Can be set to a high or low voltage or pro-
grammed to send a pulse by the Set Output instruction.
PARAMETER RANGES ............................... Distance: 1 to 16,000,000 steps. Speed: .025 to 50 revolutions per
second (in any microstep resolution). Acceleration: 1 to 3,000 rev/
sec/sec. Deceleration: 1 to 3,000 rev/sec/sec (set independently
from acceleration). Time Delays: .01 to 300 seconds. Output Pulse
Widths: 2 to 500 milliseconds. Iterations per loop: 1 to 65,535.
OPTIONAL OPERATOR INTERFACE (MMI) NEMA 4X rated (splash proof & dust proof). 4 x 20 characters liq-
uid crystal display (LCD). 20 key membrane keypad. Overall size:
4.9 x 4.9 x 1.42 inches.
SYSTEM SPECIFICATIONS:
OVERALL SIZE ........................................... 1.25 x 3.86 x 8 inches. See mechanical outline.
CASE MATERIAL ........................................ Steel, finished with black textured paint and white silk screen.
WEIGHT ...................................................... 2 lbs.
AMBIENT TEMPERATURE .......................... 0˚ to 50˚C (32˚ to 122˚F).
HUMIDITY .................................................. Maximum of 90% non-condensing.
CONNECTORS ............................................ Screw terminal connectors for input power and I/O signals.
DRIVES ....................................................... Indexer for step and direction compatible stepper and brushless
DC drives.
209
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS
+24 VDC
24V GND
+5 VDC
GND
STEP+
STEP–
DIR+
DIR–
OUT1+
OUT1–
OUT2+
OUT2–
OUT3+
OUT3–
IN/JOG COM
IN1
IN2
IN3
IN4
CWJOG/IN5
CCWJOG/IN6
LIMIT COM
CW LIMIT 8.00"
7.17" CCW LIMIT
7.625"
Si-100
Motion Controller
STOP
PC/MMI
POWER
AC POWER
L2/N
L1
1.25" 3.86"
BLOCK DIAGRAM:
to PC RS232 OUT1
or MMI Optical
Isolation OUT2
OUT3
power/status LED
210
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS
output connector
inputs/limits connector
RS232 connector
power LED
AC power
SiNet™ Hub
Multi-Axis Motion Hub
Features
• Networks all Applied Motion Stepper or Servo Si™
products for multi-axis motion applications
• For real time execution of commands down-
loaded from a host PC or PLC using Applied
Motion’s Si Command Language™ (SCL)
• Programmable for stand alone single or multi-
axis operations with Applied Motion’s easy to use
SiNet Programmer™ Windows software (soft-
ware and programming cable included)
• Communication via RS232
Description
The SiNet™ Hub allows up to 8 Stepper or Servo
Si™ drives to be controlled in host mode from a
single PC or PLC’s RS-232 serial port or will run in
stand-alone mode.
Each indexer-drive acquires its unique address from If your application requires a single axes to operate
the port to which it is connected. This simple ad- in “host mode”, you can connect any of our pro-
dressing scheme minimizes the cost of the drives, grammable Si™ drives directly to your PC via the
and more importantly, the cost of configuring and/or SiNet Hub and invoke the Si™ Command Language
replacing drives in your system. Connections are (SCL).
made with low cost, reliable telephone cabling. Our SiNet Programmer™ Windows software allows
Any of our popular, cost effective programmable the user to create and store multi-axis motion con-
Stepper or Servo Si™ drives or Si™ motor controls trol programs in the SiNet™ Hub and run them
can be used with the SiNet™ Hub. By choosing the without a PC. Thus allowing the user to create a
power level and features you need for each axis of complex multi-axis motion system controlled from
your application, SiNet™ can provide a cost effec- an operator interface or trigger.
tive single or multi-axis motion solution.
Recommended Drives
The SiNet™ Hub is powered by the drive that’s con-
nected to port #1, saving you the cost and installa- Stepper Servo
tion expense of using a separate power supply. Our Si3540 BLSi7080
Si™ Command Language (SCL) allows a host PC or Si5580 BL7080i
PLC to execute relative, absolute and homing 1240i
moves, make status inquires, sample inputs, set 3540i
outputs, and more. 7080i
212
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS
SiNet™
Hub-8 PC/MMI
drive #1
1 COMM POWER
2
0.125"
2X Ø 0.19"
213
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS
SiNet™ Hub 444
Features
• Networks all Applied Motion Stepper or Servo Si™
products for multi-axis motion applications
• For real time execution of commands down-
loaded from a host PC or PLC using Applied
Motion’s Si Command Language™ (SCL)
• Programmable for stand alone single or multi-
axis operations with Applied Motion’s easy to use
SiNet Hub Programmer™ Windows software
(software and programming cable included)
• Communication via RS232
• Four optically isolated programmable inputs
• Four optically isolated programmable outputs
• Optional DIN rail mounting kit
Description
The SiNet™ Hub 444 allows up to 4 Stepper or
Servo Si™ drives to be controlled in host mode If your application requires a single axis to operate
from a single PC or PLC’s RS-232 serial port or will in “host mode”, you can connect any of our pro-
run in stand-alone mode. grammable Si™ drives directly to your PC via the
Each indexer-drive acquires its unique address from SiNet Hub 444 and invoke the Si™ Command Lan-
the port to which it is connected. This simple ad- guage (SCL).
dressing scheme minimizes the cost of the drives, Our SiNet Programmer™ Windows software allows
and more importantly, the cost of configuring and/or the user to create and store multi-axis motion con-
replacing drives in your system. Connections are trol programs in the SiNet™ Hub 444 and run them
made with low cost, reliable telephone cabling. without a PC. Thus allowing the user to create a
Any of our popular, cost effective programmable complex multi-axis motion system controlled from
Stepper or Servo Si™ drives or Si™ motor controls an operator interface or trigger.
can be used with the SiNet™ Hub 444. By choosing
the power level and features you need for each axis Recommended Drives
of your application, SiNet™ can provide a cost ef-
fective single or multi-axis motion solution. Stepper Servo Control
Si3540 BLSi7080 Si-100
The SiNet™ Hub 444 is powered by the drive that’s Si5580 BL7080i
connected to port #1, saving you the cost and in- 1240i
stallation expense of using a separate power sup- 3540i
ply. Our Si™ Command Language (SCL) allows a 7080i
host PC or PLC to execute relative, absolute and
homing moves, make status inquiries, sample in-
puts, set outputs, and more.
214
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS
IN1 OUT1
Optical Optical
IN2 OUT2
Isolation Isolation
1 IN3 OUT3
IN4 OUT4
PC-MMI
2
2.85" drive #1
3
Host drive #2
PC
4 or
PLC drive #3
HUB 444 IN OUT
drive #4
4.2"
215
404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
POWER
MOTOR
CONTROLS
SUPPLIES
MMI-01
Operator Interface
• 20 key keypad
0.963
• NEMA 4/12 rating 4.90
(dustproof and drip proof
3.875
when properly mounted) CENTERED
1 2 3
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