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This document provides instructions for various common home repairs, including stopping a running toilet, installing toggle bolts, adjusting a dragging shower door, sharpening a lawn mower blade, and giving a lawn first aid. It describes the steps, tools, and parts needed for each repair in detail with accompanying photographs to illustrate the process.
This document provides instructions for various common home repairs, including stopping a running toilet, installing toggle bolts, adjusting a dragging shower door, sharpening a lawn mower blade, and giving a lawn first aid. It describes the steps, tools, and parts needed for each repair in detail with accompanying photographs to illustrate the process.
This document provides instructions for various common home repairs, including stopping a running toilet, installing toggle bolts, adjusting a dragging shower door, sharpening a lawn mower blade, and giving a lawn first aid. It describes the steps, tools, and parts needed for each repair in detail with accompanying photographs to illustrate the process.
cracks in your walls, brown spots in your yard, and other annoying problems around the house. home repairs G Stop a running toilet G Install toggle bolts G Adjust a dragging shower door G Sharpen your mower blade G Give your lawn first aid G Seed a bare spot in your yard G Fix a storm door closer G Fix a door that doesnt latch G Fix loose hinges G Unstick a sliding door G Free a sticking storm door G Repair a damaged screen G Take out dents in a steel door G Fix your own furnace G Repair a drywall crack G Solutions for a bouncy floor G Replace a sink sprayer and hose G Relocate a sprinkler head 3 Turn off the water supply, flush the toilet and sponge the remaining water from the tank. Disconnect the water supply line, unscrew the fill valve locknut and lift out the old fill valve. 2 Flush the toilet and look for a fill valve leak. Lift up on the float arm when the tank is filling to see if the water stops. Bend or adjust the float arm so the tank stops filling when the water level is 1/2 to 1 in. below the top of the over- flow pipe. If the fill valve still leaks, replace it (Photo 3). 1 Push down on the flapper with a stick when you hear the water running and listen for it to stop. If it stops, you know the flapper isnt sealing properly. Replace it. Check the fill tube length and cut it back so it's at least 1/2 in. above the water line. The mysteries of a running toilet can drive you nuts. Whether you hear water running constantly or cycling on and off, read on to learn how to stop most leaks. Hardware stores and home cen- ters carry the parts for almost every repair. One cause of a running toilet is a flapper that doesn't seal. If water from the tank seeps around the flapper and into the bowl, the flapper is probably shot. Test for a leaky flapper as shown in Photo 1. To replace the flapper, first shut off the water supply valve under the toilet (or the main supply if the valve leaks!). Flush the toilet to drain out most of the water, and unhook the old flapper. Buy a new flapper of the same type and install it according to the instructions on the package. Hook the flapper chain onto the flush lever arm so theres a little slack when the flapper is closed. If the flapper doesnt leak and the water still runs, inspect the fill tube connected to the overflow pipe (Photo 1).The end should be above the water line. If the end is under water, cut it back. Next, inspect the fill valve for visible signs of wear and test the float (Photo 2). If the float is improperly adjusted, the tank water level can rise above the overflow pipe and drain into it. Replace the old fill valve if it doesnt completely shut off or it hampers the float-arm operation (Photo 3). Install a new floatcup-style fill valve as shown in Photos 4 and 5. Adjust the float according to the package instructions to FILL TUBE OVERFLOW PIPE FLOAT ARM LEAKY FILL VALVE FLOAT OLD FILL VALVE SHANK WASHER LOCKNUT WATER SUPPLY STICK OVERFLOW PIPE FLAPPER FILL TUBE 34 Stop a running toilet 4 Insert the new fill valve into the tank and tighten the locknut a half turn past hand- tight. If the fill valve is at its maximum height, but the overflow pipe is still higher than the critical level mark, shorten the over- flow pipe with a hacksaw so its 1 in. lower than the critical level mark on the fill valve. 5 Attach one end of the new fill tube to the fill valve nipple and the other to the enclosed angle adapter (shorten the tube to avoid kinks, if necessary). Clip the angle adapter onto the overflow pipe. OVERFLOW PIPE NEW FILL VALVE CRITICAL LEVEL MARK HACK- SAW FILL TUBE OVERFLOW PIPE ANGLE ADAPTER FILL VALVE NIPPLE establish the proper water level. Finish the installation by attaching the flapper chain to the flush lever. Turn on the water and test flush the toilet. 2 Run a light bead of silicone caulk around the holes and insert the toggle bolts. 3 Tighten the toggle bolts. Hold the mounting bracket away from the wall as you turn the screws; otherwise the toggle will simply spin inside the wall. SILICONE CAULK 35 Install toggle bolts Fastening towel bars, shelves or hooks to a fiberglass or plastic shower surround can be tricky. The surround is simply too thin to hold screws and theres often a gap of 1 in. or more between the surround and the wall studs behind it. But with 1/8-in. toggle bolts, you can mount most light-duty hardware (like the adjustable showerhead bar shown here). Keep in mind that this leaves big holes (3/8 in.) in the surround that cant be patched later, so anything you mount will have to stay there perma- nently. The mounting system shown here isnt strong enough to support the full weight of a person, so we dont recommend it for installing safety grab bars. Everything you need is available at home centers and hardware stores. Here are some pointers: I Some areas of a fiberglass surround may be reinforced with plywood. After you mark the hole locations (Photo 1), drill 3/16-in. holes. If you strike plywood behind the fiberglass, you can drive in stainless steel screws instead of using toggle bolts. If you dont hit plywood, drill 3/8-in. holes. I When youre drilling through the side of the surround where the shower valve is mounted, apply only light pressure as you drill. Otherwise, you might suddenly punch through the surround and puncture pipes. I When you buy toggle bolts ($2 per pair), also buy brass machine screws ($1) to replace the steel screws that come with the toggles. Steel heads will rust and stain the surround. I When you tighten the toggle bolts (Photo 3), its OK to use a drill. But do the fi nal ti ghteni ng by hand. Too much torque can crack the surround. 1 Mark the hole positions and drill 3/8-in. holes through the fiber- glass. For a clean, chip-free hole, use a brad point bit. ADJUSTABLE HEAD BAR FIBERGLASS SURROUND BRAD POINT BIT STEEL SCREW TOGGLE BRASS SCREW harm plastic, so check the label. If the lubricant doesnt do the trick, replace the rollers. Most home centers and some hardware stores carry replacements ($3 per pair). Take an old roller with you to find a match. In many cases, you can use a replacement thats slightly larger or smaller than the original. But be sure to check that the original and replacement edges matcheither rounded or flat. If you cant find rollers locally, type shower door parts into any online search engine to find a supplier. Screw the new rollers into place and rehang the doors. Youll probably have to remove the doors once or twice to adjust the rollers for smooth operation (Photo 3). 3 Raise or lower each door by repositioning the roller in its slanted slot. Loosen the screw to move the roller. 2 Lift the door out of its track inside the upper rail. Tilt each door in or out to remove it. Wipe both tracks clean. 36 Adjust a dragging shower door If the sliding doors on your shower or bathtub dont glide smoothly, repair them soon. A door that drags on the lower track will eventually do permanent damage to both the door and the track. A dragging roller at the top of the door will wear and require replacement. To start, make sure the rollers on both doors are riding on the tracks inside the upper rail. Sometimes, one roller falls out of the track and the bottom edge of the door skids along the lower rail. In that case, you only have to lift the door and guide the roller back onto the track. If an off-track roller isnt the problem, youll have to remove the doors to adjust and possibly replace the rollers. Many doors have a small plastic guide at the middle of the lower rail. To remove this type of guide, just remove a single screw. Oth- ers have a guide rail screwed to the door (Photo 1). With the guide removed, lift the doors out of their tracks (Photo 2). Then make sure the rollers turn easily. If not, apply a little silicone spray lubricant. Some lubricants can 1 Unscrew the guide at the lower edge of the sliding door. Protect the shower or tub from scratches with a drop cloth. GUIDE RAIL UPPER RAIL SLOT ROLLER ROUND EDGE FLAT EDGE Play it safe when removing the blade Always disconnect the spark plug wire and remove the spark plug before you touch the blade (Photo 1). The blade and shaft are directly connected to the motor, and in some cases turning the blade by hand could cause the motor to fire, unless the spark plug is removed. Then look for the carburetor and air filter. The carburetor is usu- ally easy to recognize because it has throttle cables running to it. If you keep this side up when you tip your mower over to get at the blade (Photo 2), you wont get a smoke cloud from leaking oil the next time youstart it. Some mowers have gas caps withair holes that couldleak a little gas onto your garage floor, so work outside or keep a rag handy to clean up drips. Once the blade is off, set the mower back ontoall four wheels until youre ready toreinstall your blade. Youll usually find a single bolt or nut holding the blade on. Its usually very tight and youll need to clamp the blade to loosen it. The 2x4 method shown here (Photo 3) is simple, quick and safe. 37 Sharpen your mower blade O ne of the best ways to encourage a greener, fuller and healthier lawn is to sharpen your lawn mower blade. A dull blade rips and pulls the grass blades, leaving ragged tears that both weaken the plant and pro- mote fungal growth and other grass diseases. A shar p bl ade, on the other hand, cuts cleanly, allowing the plant to heal and recover quickly. Sharp blades also let you complete your lawn-cutting chore faster and with less stress on the mower. Sharpening is a simple task, even for a novice. Itll take a few sharpenings to master the technique. After that, the chore will take less than 10 minutes. Plan to do it twice every mowing sea- son. Here youll learn the steps that will work for just about any walk-behind mower. 1 Pull the spark plug wire from the spark plug to prevent the motor from accidentally starting. Then remove the spark plug. 2 Turn the mower onto its side with the air filter and carburetor side up. This keeps oil and gas from dripping into the air filter. AIR FILTER Dont use your foot! A good tool to keep handy to loosen the bolt is a 10-in. breaker bar with a socket to match the bolt. I t l l gi ve you pl enty of l everage to l oosen extremely tight bolts, and you can keep your knuckles well away from the blade when bearing down. Use a squirt of pene- trating oil on really rusted, stuck bolts. Wait 10 minutes to give it time to work. Sharpenit witha file Sharpen the blade with a hand file (Photo 4). Mower blades are made from fairly soft steel. You can sharpen most blades with fewer than 50 strokes of a clean, sharp mill bastard file thats at least 10 in. long. Grinders also work, and much more quickly. (Pros use them.) But theyre more difficult to control and you might overheat and ruin the blade. Always sharpen from the top side of the cutting edge; this will give you the longest-lasting edge on the blade. The file cuts in one direction only, on the push stroke; youll feel it bite into the steel on the blade. If you dont feel that cutting action, your file is probably dull or youre not pressing down hard enough. Dont try to make your blade razor sharp; itll dull more quickly.Butter knife sharp will do. Sharpening mulching blades is sometimes more difficult. Mulching blades may have longer or curved cutting edges, and you may need several types of files to sharpen them. In some cases, you may have to resort to a 4-1/2-in. angle grinder. If your blade is too difficult to sharpen, take it to a hardware store or a blade sharpening serv- ice. You can have it sharpened for about $6. 3 Wedge a short 2x4 between the blade and the deck to clamp the blade. Loosen the bolt (or nut) with a long-han- dled wrench. Turn counterclockwise. Remove the bolt and blade. BLADE WEDGE BREAKER BAR WITH SOCKET Mark your blade Mark your blade with spray paint before you remove it so you know which way to reinstall it. Mower repair pros say that the biggest mistake homeowners make is installing a blade upside down after sharpening it. The blade wont cutand theyll go nuts trying to figure out why! * Do you needa newblade? Examine your blade when you remove it and look for the problems shown here. If youre unsure of the condi- tion of the blade, take it to a hardware store or home center and compare it with a newone. 4 Clamp the blade in a vise and sharpen the cutting edge with a mill bastard file, held at the same cutting angle as before. File until the blade is butter knife sharp. ORIGINAL CUTTING ANGLE BENT Set your old blade on your work- bench and check for bends. If youre unsure, compare it with a newblade. CUTTING EDGE DENTSINCUTTINGEDGE Replace blades that have deep dents that you cant file out and erosi on from wear and s har peni ng. Also replace any blade that has cracked. SPRAY PAINT NEW BLADE * No excuses! To get in the habit of keeping your blade sharp, dedicate a set of tools for sharpening only. Hang them nearby so theyre ready to go. And keep a second, sharp blade handy too.You can slip it on and sharpen the dull one later. THINTRAILINGEDGE The trailing edge, or fin, is the edge opposite the cutting edge. This fin is often slanted upward, whi ch creates an updraft to lift the grass and grass clippings. Dust and sand will wear this fin down. When its thin, replace the blade. 5 Hang the blade on a nail to check the balance. If one side dips, file a bit more off that side until the blade remains horizontal. NAIL Balance it before reinstalling Before you reinstall the blade, be sure to balance it. An unbal- anced blade will cause vibration and possibly ruin the blade shaft or bearings. To check the balance, simply drive a nail into a stud and set the blade onto it like an airplane propeller (Photo 5). If one side falls, its heavier, and you have to file more metal off it. Keep filing until the blade stays level. Reinstall the blade and hand-tighten the bolt. Insert the 2x4 in the reverse direction so you can bear down on the breaker bar to tighten the bolt. Its difficult to overtighten the bolt. Mower sharpening pros say that the second most common mistake they see is undertightening the bolt. A loose blade throws off the engine timing and sometimes makes the mower hard to start. NEW BLADE THINTRAIL- ING EDGE THICK TRAILING EDGE OLD BLADE 6 Reinstall the blade and screw in the bolt. Then wedge the 2x4 back in and tighten the bolt firmly with your socket and breaker bar. Buying a newblade Always replace your blade with an exact replacement blade, or the blade recommended in your owners manual. Resist the temptation to convert your regu- lar straight-blade mower to a fancier mulching mower by simply changing the blade. Your mower probabl y won t wor k any di f ferentl y than before, and i t may not work as well. The mower deck on a st r ai ght - bl ade mower i s shal l ow and has a si de di s- charge to eject the grass clippings quickly. A mulching mower has a deeper deck without a side discharge; the grass is chopped three or four times before it drops to the ground. The mower design is as important as the blade. MULCHING BLADE REGULAR BLADE Problem: Dog spots ongrass Symptoms: Dog spots are round patches about 4 to 8 in. in diame- ter with dead grass in the middle, encircled by dark green grass. Theyre most apparent in the early spring when dormant grass first begins to turn green again. Cause: Dog urine contains high concentrations of acids, salts and nitrogen, which burn (dry out) the grass roots and ki l l them. As rain washes the area, the urine is diluted and the ni trogen spreads, causi ng the grass sur- rounding the spot to grow faster and turn greener. Remedy: You have to replant your grass; it wont come back on its own. But first you have to dilute or remove the caustic urine from the soil (Photo 1). Thoroughly soak the area with lots of water. Let the hose run for at least three minutes. Then you can start the replanting process (Photo 2). Add a half inch of newsoil to help absorb any remaining urine (Photo 3). Then you can spread new seed or use a commercial yard patch mix- ture (available at most nurseries or home centers) or even sod. In any case, the secret of good germination is keeping the seed moist. And keep the area moist until the new grass is about 3 in. high. Recovery time: Four to six weeks 38 Give your lawn rst aid Anounce of prevention 1. Soak your pets favorite areas in your lawn to get the salts out of the root zone before they kill the grass. 2. Fertilize your lawn in the spring to boost the overall color and mask the darker green dog spots. 3. Trai n your pet to uri nate i n a desi gnated area. Replace or repair the grass in this area annually or cover it with mulch. 4. Keep your pet well hydrated to make its urine less concentrated. * tip When youre watering new seed, moisten the soil daily and keep it dampbut dont soak it. Over- watering is a com- mon mistake. 1 Soak the patch until the grass is sopping wet to dilute the urine acids and salts and wash them deeper into the soil, beyond the grass roots. 2 Scrape up the dead grass with a hand rake and remove it. Rough up the area to loosen the soil 1/2 in. deep. Seeds germinate better in soft soil. 3 Sprinkle on a 1/2-in.-thick layer of topsoil, then pepper it with grass seed. Cover with a pinch of new soil and press it to firm it up. Keep the area moist until the new grass is about 3 in. high. DOG SPOT * tip A grub problem is often indicated by increased mole, bird and raccoon activity. They dig up and feed on grubs at night. This may sound good, but moles kill your grass along with the grubs. Anounce of prevention Inspect your turf periodically by pulling on patches that look unhealthy, or have a professional inspect your lawn if you suspect a problem. 2 Treat your lawn with an insecticide if the count is six to 10 grubs in a square foot. Follow the manufacturers directions carefully. Or consult with a yard service. 1 Pierce lawn with a shovel in a U- shape. Peel back the lawn (as though rolling up a rug) and count the white grubs in a 1-sq.-ft. area. GRUBS Problem: Grubs Symptoms: Grub-chewed turf has patchy areas that wilt and die. You can easily pull up the affected turf if you tug on it. Another indicator of grubs may be increased raccoon, bird or mole activity. They like to dig up and eat the grubs at night. While this may sound good, the moles will kill the grass as they forage for grubs. Cause: Lawn grubs are the larval stage of moths and beetles. The grubs eat the roots of grass, which causes death by dehydration. Remedy: Be vigilant. Are beetles swarming around your porch light? In the next month, keep an eye out for patches of grass that wilt or are blue-green on hot days. They may be larvae infested. Turn over some turf (Photo 1). If you count six to 10 grubs (white wormlike larvae with black heads) under a 1-ft.-square area of sod, consider using a grub insecticide (available at home centers and nurseries). Or talk to a professional (look under Grass Service in your yellow pages) about treating your yard. They will be familiar with the grub problems in your region and the most suitable treatment methods. If you spot the grubs but your count is lower than six per square foot, baby your lawn to strengthen its natural defenses. Mow on higher blade settings and water thoroughly but infre- quently to encourage the grass to grow new, deep roots. Do not cut off more than one-third of the grass height at each mowing, to avoid stressing the plant. 1 Spread 1/2 lb. of nitrogen fertilizer per 1,000 sq. ft. to green up your lawn, but skip the fairy ring zone. This masks the lush green of the fairy ring by blending it into the rest of your yard. 2 Break up the fungi with a hand aer- ator ($20 at a home center or gar- den store). Punch holes every 2 to 4 in. throughout the ring and 2 ft. beyond. 3 Go treasure hunting if you see no improvement in three weeks. Dig out rotting stumps, roots, construction debris or other organic materials under your lawn. Problem: Fairy ring Symptoms: Fairy rings are circles approximately 3 to 8 ft. wide that consist of a dark green and fast-growing area of grass sur- rounding an inner area of partially dead or thin grass. Some rings also produce mushrooms. Cause: Fairy rings are caused by fungi that live in the soil. As the fungi feed on organic matter, they release nitrogen, causing the grass to turn dark green. As the colony grows, it disturbs the flow of needed water to the turf roots, creating thin or dead spots. Fairy rings often begin with the decomposition of organic mat- ter, such as an old tree stump buried under the lawn. Remedy: By bringing up the color in the rest of your lawn with a nitrogen fertilizer, you can mask much of the overgreening of the fairy ring (Photo 1). Hand-aerating the ring will break up the fun- gus and allow the flow of water and other nutrients to the grass roots (Photo 2). Recovery time: Generally fairy rings can be masked with the application of fertilizer, with results in 10 to 14 days. The grass within the ring will thicken up with aeration in about two to three weeks. Anounce of prevention Aeration will help with fairy rings, but maintaining a healthy lawn with a balanced fertilization program is essential. Apply three doses: 1. Apply 1/2 lb. per 1,000 sq. ft. in late April or early May to give the overwintering grass roots a bit of a boost. 2. Add no more than 1/2 lb. per 1,000 sq. ft. at the end of June or in early July when temperatures are not at their peak. Stimulating growth during a heat wave will stress the plants. 3. Spread 1 lb. per 1,000 sq. ft. at the end of October. The best root growth takes place when the soil temps are between 58 and 65 degrees F. The roots store energy over the winter, making the entire lawn healthier the following spring. DECAYING WOOD CORE PLUGS CORE PLUGS DO NOT FERTILIZE THE RING ITSELF Problem: Shade Symptoms: Shaded grass will look thin and patchy. Some types of grass actually produce wider blades as the plant attempts to catch more rays. But they also produce far fewer blades, lending a spindly appear- ance to the lawn. The truth is, if your lawn gets less than six to eight hours of sun daily, you are unlikely to sustain lush grass. Cause: Trees, buildings and bushes. Remedy: There are no good remedies. You can increase the sunlight as much as possible by trim- ming trees and shrubs. Also try starting areas in shade with sod instead of seed. The sod will adjust to the lower level of light. Although all seed varieties have their shade limitations, try overseeding your thin area with a shady grass mix. Or throw in the towel, grab your trowel and plant a shade-tolerant ground cover. Many will thrive where your turf withered. Lamium (dead nettle) and ajuga (bugleweed) collaborate nicely in providing lovely blooms and an enthusiastic, but not invasive, carpet. This pair fares well, with a hearty tolerance spanning zones 3 to 8, and can be planted right up to your grass. They are fairly low growers and wont get more than a few nicks from a lawn mower. Also, mulching between the ground cover plants will help retain moisture. This is especially wise if your newshade gardenis ona slope; mulchwill helpprevent your fledging plants from washing out in a hard rain. Recovery time: The plants and mulch will immedi- ately boost the appearance of an area that was once thin grass. I t ll take a couple of seasons for the ground cover to become established and blanket the area. Anounce of prevention Avoid the frustration of sun-starved grass by starting a shade gar- den or ground cover in any area that doesnt receive six to eight hours of good light per day. Using a garden hoe, work up the shady area to remove any struggling grass. Plant ground cover or a shade garden. Problem: Thatch Symptoms: If your grass feels soft and spongy when you walk on it, your lawn may have a thatch buildup. Thatch is a fibrous mat of dead stalks and roots that settles between the lawns green leaves and the soil (photo right). When this mat becomes greater than 3/4 in. thick, it can cause your lawn to suffer from heat and drought. Affected lawns will rapidly wilt and turn blue- green, indicating theyre hot and dry. Cause: Cutting off too much at each mowing (letting the grass get too long) and cutting too low. Both will produce more dead grass tissue than microbes and earthworms can recycle. Thatch can develop in any soil but is most often associated with high clay content. Other causes are overfertilization and frequent, light watering, which encourage a shallow root system. Remedy: Slice open a section of your lawn (Photo 1). If your grass shows 3/4 in. or more of thatch, its time to rent an aerator (about $70 per day). An aerator is a heavy machine that opens the soil by pulling up finger-size soil cores. The lawn will absorb more oxygen and water, whi ch wi l l encourage heal thy microbe growth and give worms wiggle room. Aerate in the spring or fall when the grass is grow- ing but the weather is not too hot to stress the plants (Photo 2). If the machine isnt pulling plugs, your lawn may be too dry. To avoid this problem, water thoroughly the day before you aerate. You can also rake in topsoil (Photo 3) to increase the healthy microorganisms that aid thatchs natural decomposition. Topsoil is available at any garden center. Recovery time: You can expect the thatch layer to decrease by about 1/4 in. per year, about the same rate at which it forms. Anounce of prevention 1. Mow often and cut no more than one-third of the grass height. 2. Water your lawn less often but for longer periods to prevent shallow root systems. 3. Reduce the amount of fertilizer you spread at any one time. 4. Reduce the use of pesticides. This will help keep the worm and microorganism populations healthy. 5. Aerate at least once every year if your lawn is prone to thatch. THATCH C A U T I O N : Call your local utility provider to mark your underground utility lines before you aerate. 1 Slice the turf grass with a shovel and pry it back. If the thatch depth measures more than 3/4 in., aerate at least 3 in. deep. 2 Make two or three passes with an aerator until youve made 3-in.-deep holes 2 in. apart throughout your yard. 3 Spread 1/4 in. of topsoil on the yards most thatchy areas and then rake vigorously to fill the holes with loose soil. THATCH CORE PLUGS Seed a bare spot in your yard * Rentingalawnaerator If your goal is to have one of the nicest lawns on the block, you can go a long way toward achieving it with annual aeration. When a lawn lacks sufficient air (acompacted condition), it grows slowly and becomes vulnera- ble to disease, insects and heat damage. The soil will become impermeable and shed water instead of absorbing it. Gas-powered aerators are available at most tool rental stores. Theyre slow-moving but power- ful machines, so ask the clerk for handling direc- tions. An aerator weighs about 200 lbs., so be pre- pared for some heavy lifting or ask your rental store for a ramp to get it into a truck bed or van. Cool-season grasses should be aerated in the late summer or early fall. Spring is best for warm- season types. (If youre not sure what type you have, take a sample to an expert at a local garden center.) Resist the temptation to remove the thatch with a rented power rake. Power raking is less effective than aerating because it typically removes less than 15 percent of thatch and may damage the healthy grass as well. Dead spots on a lawn may be caused by disease, repeated dog visits or snow mold. Simply adding extra fertilizer or randomly scattering seed on the bad spot isnt going to revive it. Start over by digging out the old sod and disposing of it; dont put diseased sod in your compost bin. Holding a spade at a low angle, scrape out the dead grass (including roots) from a circular area 6 in. greater around than the bad spot. Next, use the spade to level out the soil and cut in a pattern of seed furrows (see photo). This crosshatching will create the proper pattern and depth for new seed to germinate. Select seed that matches the variety already planted in the lawn. You dont want the new growth to contrast starkly with your estab- lished lawn. Distribute a handful of the new seed over the prepared spot andclose the soil using the back of a short-tined rake. Water the area lightly and frequently until the roots are established. Prepare a small area for new seed by chopping 1/2-in.-deep slits in the soil with a spade. Make a crosshatch pattern by cutting parallel lines 1/2 in. between slits first in one direction, and then perpen- dicular to it. 1/2 DEEP FURROWS, 1/2 APART IN A CROSSHATCH PATTERN 40 Fix a stormdoor closer Aheavy wind can catch a storm door and whip it open like a sail, tearing out the closer mounting bracket and cracking the door frame. And often the mounting screws strip and loosen from heavy wear. Fixing the problem used to involve the tricky job of patching the old holes or even splicing in new trim. However, a product called the Ultra Jamb Reinforcer ($8 plus $6 shipping) elimi- nates all that hassle. Its available by calling (412) 370-0888 or visiting www.ultrajamb.com. This product includes a new closer bracket, mounting hardware and a heavy-duty steel plate that reinforces the door frame. The steel plate can be mounted any- where on the door frame, accommodating virtually any type of closer bracket. To begin, remove the old bracket as shown in Photo 1. Pop the pin to release the piston arm and discard the old bracket. To install the reinforcer, mark and drill the eight mounting holes for the steel plate (Photos 2 and 3). Make sure to mount the plate parallel to the frame edges. This plate will allow you to drill new mounting holes in sound wood, and should cover most trim damage caused by the old bracket. Fill and paint any cracks not covered by the steel plate. Mount the steel plate to the door frame with the eight No. 6 wood screws enclosed in the package. The new closer bracket is mounted to the steel plate with four No. 10 machine screws (Photo 4). Be sure to position the closer bracket so the angled edge faces the storm door. This provides the required spacing between the doorjamb and storm door, allowing the closer to function properly. Connect the piston arm to the new bracket with the piston pin and test the door. 3 Drill the upper and lower mounting holes with a 3/32-in. drill bit. 4 Screw the steel plate to the door frame with wood screws. Mount the closer bracket to the steel plate with machine screws. Make sure the angled edge of the bracket faces the storm door. 2 Slide small finish nails through the new steel plate and into the old screw holes to align it. Mark the eight mounting holes. 1 Lock the storm door all the way open. Remove the old closer bracket screws and bracket. Pull out the piston pin and discard the old bracket. SPLIT TRIM BRACKET PIN CLOSER STEEL PLATE MOUNTING HOLES FINISH NAILS UPPER MOUNTING HOLES LOWER MOUNTING HOLES NO. 6 WOOD SCREWS NO. 10 MACHINE SCREW ANGLED EDGE NEW CLOSER BRACKET As a house settles, doorknob latches and strike plates sometimes become mis- aligned, so doors wont latch shut. Usually you have to push the door in, and either pull up or press down on the doorknob in order to get the latch to catch in the strike plate. If the movement has been slight, theres a very simple fix for the problem. Instead of moving the strike plate, slightly enlarge the latch opening in the strike plate as shown here. A rotary tool does this quickly and easily. Use a carbide-cutting bit specifi- cally designed for metal cutting. Judge the part of the strike plate that needs grinding by testing when the latch catches. If you have to push down on the doorknob, then the top of the strike plate hole needs grinding. If the door has to be pushed in, then grind the outside edge of the strike plate hole. You dont want the latch slopping around inside a huge opening, so dont grind away half the strike plate. Remove small amounts of metal and then test the door. Repeat until the door latch effortlessly catches the strike plate. 41 Fix a door that doesnt latch C A U T I O N : Grinding metal can throw sparks and fragments into the air, so wear safety glasses with side shields, or full goggles when grinding. Otherwise, use a small round file. 1 Shave off the inside of the strike plate with a rotary tool and a metal-cutting car- bide bit. Remove a small amount and test the latch by closing the door. Continue removing metal until the door latch catches. ROTARY TOOL TUNGSTEN CARBIDE CUTTER One day the door closes smoothly; the next day its sticking. And the sticking grows worse as the weeks pass. Its a common old-house problem, but it can happen anywhere kids hang from doorknobs. The screws holding the top hinges carry most of the weight of the door and are almost always the first to pull out, especially after theyve been repeatedly tightened over the years (inset photo). The best way to beef them up is to replace the standard 3/4-in. hinge screws with at least two 3-in. screws that go through the jambs and solidly anchor into the framing. If the door has a large hinge with four screw holes, just drive 3-in. screws straight through the two holes toward the center of the door. However, if the hinge has only three holes, add a 3-in. screw through the middle hole and redrill the top screw hole at a slight angle so the screw hits solid wood (photo right). Start the drill bit at a sharp angle so the bit doesnt follow the old screw hole. As soon as you feel a fresh hole starting, tip the drill bit back to an angle that will hit the studthe angle shown here should work for most doors. If the bit or screw seems to be sliding off to the side between the drywall and the wood, redrill at a sharper angle. Screw the hinge back i n wi th yellow dichromate (zinc-plated) screwsthe col or and head size of these rust-resistant dry- wall screws are a good match for standard brass hinge screws. If the door doesnt shut prop- erl y af ter al l the screws are driven in, they may have been dri ven i n too far, pul l i ng the door frame out of plumb. Just back the screws out a few turns. Replace short hinge screws with long screws when the screw holes no longer hold. Angle the long screws toward the studs to make sure they catch. 42 Fix loose hinges STRIPPED-OUT SCREW HOLE 1/2" DRYWALL 1/4" TO 1/2" SHIM SPACE TOP HINGE ANGLED SCREW 43 Unstick a slidingdoor Y ears of dirt, exposure to the elements and hard use can turn sliding doors into sticking doors, but the problem is usually easy to fix. Start with a good cleaning. Scrub caked dirt and grime out of the track with a stiff brush and soapy water. If the door still doesnt slide smoothly, the rollers under the door either need adjusting or are shot. Locate the t wo adj usti ng screws at the bottom of the door (on the face or edge of the door) and pry off the trim caps that cover the screws. If one side looks lower, raise it until the door looks even on the track (Photo 1). If the door still sticks, turn both screws a quarter turn to raise the whole door. Then slide the door just short of the jamb and be sure the gap is even. If the door still doesnt glide smoothly, youll have to remove the door and examine the rollers. Unscrew the stop molding on the inside of the jamb (Photo 2). Be sure to hold the door in place once the stop is removedif you forget and walk away for a moment, the door will fall in, requiring a much bigger repair! Tilt the door back (Photo 3) and set it on saw- horses. Inspect the rollers for problems. If theyre full of dirt and debris, give them a good cleaning and a few drops of lubricant (like WD-40) and see if they spin freely. However, if the roll ers are worn, cracked or bent, remove them ( Photo 4) and replace them with a new pair ($8 to $16 a pair). You can order rollers and other door parts through lumberyards and home centers or onl i ne (www. al cosuppl y. com or www.blainewindow.com). Look for the door manufacturers name on the edge of the door or the hardware manufacturers name on the roller. 1 Lift or lower the door on the track with a screwdriver or Allen wrench. Raise it just enough to clear the track and roll smoothly. 2 Remove the screws that hold the stop molding. Cut the paint or varnish line on the room side of the stop molding so the molding will pull off cleanly. HIDDEN ADJUSTING SCREW TRIM CAP STOP MOLDING ROLLERS If your storm door wont close without a firm tugor it wont close at allits probably rubbing against the frame, wearing off the paint and grating on your nerves. Most storm doors are mounted on a metal frame thats screwed to wood molding sur- rounding the door. When the metal frame on the hinge side of the door comes loose, or the molding itself loosens, the door sags and scrapes against the other side of the frame, usually near the top. Before you grab your tools, partly open the door from the outsi de and push the door up and down. Watch the hinge side of the door f rame. I f the mol di ng moves, secure i t wi th extra nails (Photo 1). Start by addi ng a coupl e of nails near the top of the wood trim. Then add nails farther down if necessary. Sink the nailheads slightly with a nail set, cover the heads with acrylic caulk and touch up the mold- ing with paint. More often than not, its the metal frame that comes l oose, not the wood trim. To fix the metal frame, buy a few No. 8 x 1- i n. pan head screws. Stainless steel screws are best. Stick a shimbetween the door and the frame (as in Photo 1), tighten the existing screws and drill new screw holes through the frame. Press lightly as you drill the metal; you dont want to drill into the wood molding with the 3/16-in. bit. Then drill a 3/32-in. pilot hole into the wood and add screws (Photo 2). In most cases, two or three screws added near the top of the frame will do the job. 3 Grip the door by the edges and tip it about a foot into the room. Lift it up and out of the track one edge at a time. 4 Unscrew and pry out the screws that hold the roller in, then carefully lever it out with a screwdriver. Clean or replace the rollers. ADJUSTING SCREW NEW ROLLER 2 Drill new 3/16-in. screw holes through the metal frame. Then drill 3/32-in. pilot holes into the wood and drive in No. 8 x 1-in. screws. For a neater look, spray-paint the screw heads first. 1 Position the door by wedging a shim between the door and the frame. Predrill and drive 10d galvanized finish nails to firmly fasten the molding. SHIM KNOB SIDE WOOD MOLDING NEW SCREW HOLE METAL FRAME 44 Free a sticking stormdoor 45 Repair a damagedscreen B alls hit them, kids push on them and pets try to run through them. Whether your screens are aluminum or fiberglass, theyll get punctured or torn. Repairing a damaged screen is easy and takes only a few minutes. If the screens aluminum frame is in good shape, youll need only the following: a roll of new screen material, a package of spline (the thin rubber strip that holds the screen material on the frame) and a screen rolling tool. Youll find all these items at home centers and hardware stores. The steps shown here apply only to aluminum frame screens. Selecting screenmaterial The most popular replacement screen material is fiberglass, as shown here. Its flexibility makes it the easiest to useif you make a mistake, you can take it out of the frame and try again. Alu- minum screen is sturdier, but you only get one chance. The grooves youve made with the screen rolling tool are there to stay. A third type of screen material thats popular is sun-shading fabric. It blocks more sun, which means less load on your air-condition- ing system and less fading of your carpet, draperies and furniture. Its also stronger than fiberglass and alumi- num screening, so its great for pet owners. Al l t hr ee mat er i al s come in gray or black to match your other window screens. You can also get shiny aluminum as well as sun-shading fabrics in bronze and brown tones. Know the size of your window when you go to the home center. It will sell premeasured rolls to fit near l y any openi ng. I f your screen f rame i s t al l er t han 36 in., it should have a center support to keep it from bowing in once the material is in place. Newer screens usually come with this support. 1 Pry out the old spline with an awl or a narrow-tipped screw- driver. Throw it awayspline gets hard and brittle as it ages and shouldnt be reused. AWL OLD SPLINE 2 Place wooden blocks along the inside of the two longest sides of the frame and secure them to the work surface. The blocks keep the frame from bowing inward when you install the new screen material. SCREEN FRAME STOP BLOCK 3 Lay the new screen material over the frame. It should over- lap the frame by about 3/4 to 1 in. Cut each corner at a 45-degree angle just slightly beyond the spline groove. The cuts keep the screen from bunching in the corners. NEW SCREEN MATERIAL 45 ANGLE CUT 4 Begin installing the new spline at a corner. Use the screen rolling tool to push the spline and screen material into the groove. Continue around the frame. If wrinkles or bulges appear, remove the spline and reroll. Small wrinkles should tighten up as you get back to the starting corner. 5 Trim excess screen material using a utility knife with a new sharp blade. A dull blade will pull the material, not cut it. Cut with the blade on top of the spline and pointed toward the outside of the frame. SCREEN ROLLINGTOOL CONCAVE ROLLER NEW SPLINE TRIMMED EXCESS UTILITY KNIFEWITH NEW BLADE * tip If your long screens dont have a support, you can make one out of aluminum frame stock. Its located near the screening supplies in most stores. The alu- minum stock can be cut with tin snips and trimmed to fit. 46 Take out dents in a steel door Fill a dent or hole in a steel door the same way a body shop would fix your car. You can do this with the door in place, but it will be easier with the door lying flat on sawhorses. Remove an area of paint a couple of inches larger than the damaged spot (Photo 1). Sand away the paint with 60- or 80-grit paper, or do the job faster with a small wire wheel ($7) in a drill. Next, fill the dent with auto body filler ($10 at hardware stores and home centers). To mix the filler, place a scoop of resin on a scrap of plywood or hardboard. Then add the hardener. Mix the two components thoroughly; unmixed resin wont harden and youll be left with a sticky mess. A plastic putty knife ($1) makes a good mixing tool. Apply the filler with a metal putty knife thats wider than the damaged spot (Photo 2). The filler will start to harden in just a couple of minutes, so you have to work fast. Fill the repair flush with the surrounding surface. Dont overfill it and dont try to smooth out imperfections after the filler begins to harden. Adding another coat of filler is easier than sanding off humps. When the filler has hardened completely (about 30 minutes), sand it smooth (Photo 3). After priming the repair, you can paint over the primer only. But the newpaint wont perfectly match the older paint, so its best to repaint the entire door. * tip If the damage is near the bottom of the door, you can skip the repair and cover it with a metal kick plate ($25 at home centers and hardware stores). Kick plates are about 8 in. wide and come in lengths to match standard doors. 2 Mix auto body filler and fill the dent using a wide putty knife. Avoid leaving humps or ridges. If necessary, add more filler after the first layer hardens. 3 Sand the filler smooth with 100-grit paper. Use a sanding block to ensure a flat surface. Prime the repair and paint the entire door. 1 Remove paint around the dent with a wire wheel. Roughen the bare metal with 60- or 80-grit sandpaper. AUTO BODY FILLER SANDING BLOCK DENT WIRE WHEEL Fix your own furnace A furnace can be intimidatingespecially when its not working. However, there is good news. Roughly a quar- ter of all service calls can be avoided with easy fixes that cost little or nothing. Here youll learn about the common culprits and what to do about them. C A U T I O N : Always turn off the shutoff switch (see No. 2 on p. 69) and turn the thermostat off or all the way down before chang- ing the filter or working on the thermostat or furnace. E X H A U S T EXHAU ST IN TAKE HIGH-EFFICIENCY FURNACE FILTER BLOWER GAS SHUTOFF VALVE HEAT PUMP WARM AIR REGISTER DRAIN LINE SHUTOFF SWITCH PANEL SWITCH 6 Figure A You can check and correct all of the items shown here in just a few minutes. A gas-fired, forced- air furnace is shown here, but most of the same checks apply to electric systems and hot water boilers. Before you assume you have a furnace problem, check the thermo- stat to make sure its actually telling the furnace to come on. Ther- mostats, especially programmable ones, can be complicated, and the more options a thermostat has, the more that can go wrong. I Make sure the switch is onHeat rather than onCool. I Check the temperature setting. I Compare the temperature setting to the room temperature. Set the temperature five degrees higher than the room tem- perature and see if the furnace kicks on. I Make sure the program is displaying the right day and time, as well as a.m. and p.m. settings. I Trace the ther mostat wi res back to the fur- nace to check for breaks, especially if youve done any remodeling recently. If you find a break in one of the thin wires, splice the line back together and wrap it with electrical tape. I Replace the battery. If you have a power outage with a dead battery, youll lose your set- tings and the thermostat will revert to the default program. I Open the thermostat and gently blow out any dust or debris. Make sure the thermostat is level and firmly attached on the wall, and that none of the wires coming into it are loose. I If you cant make the program settings work, you can bypass them altogether. Simply punch in the temperature you want with the up/down control and then press the hold button. That will switch on the furnace if the thermostat program- ming is the problem. 1Check the thermostat to make sure its on * tip Lost your owners manual? Most major-brand man- uals are on the Webjust go to the manufacturers Web site. THERMOSTAT 6 4 8 3 7 2 5 It sounds unbelievable, but furnace technicians often find that the only repair a furnace needs is to be turned on. Look for a stan- dard wall switch on or near the furnaceall furnaces, no matter what age or type, have one somewhere. Check the circuit breaker or fuse for the furnace as well. Make sure the front panel covering the blower motor is securely fastenedtheres a push-in switch under it that must be fully depressed for the furnace to operate. Just as with switches, someone may have turned off a gas valve and then forgotten to turn it back on. Trace the gas line back from the furnace to the meter, and if you see a handle thats perpendi- cular to the gas pipe, turn it so its parallel. If you have an old furnace or boiler, you may have a pilot light. Remove the front panel and the burner cover and check to make sure its lit. 3Make sure the gas is on Drawn by the warmth, birds sometimes fall into the chimney exhaust flue. Turn the furnace off and the thermostat all the way down, then dismantle the duct where it exits the furnace and check for debris. Be sure to reassemble the sections in the same order and direction that you took them out. High-efficiency furnaces can drain off several gallons of water a day in heating season. If the drain lines become restricted by sed- iment or mold growth, the furnace will shut down. If the drain hose looks dirty, remove the hose, fill it with a mixture of bleach and water (25 percent bleach), then flush it after several minutes. 5Flush out drain lines If your furnace comes on but one or two rooms are cold, first make sure all the room registers are open. Then examine any ductwork you can get access to and look for gaps between sec- tions or branching points. Seal any gaps between sections of duct with special metal duct tape. Dont use standard cloth duct tapeit quickly deteriorates, and it may also cause ducts to leak if it was used to seal sections in the past. Al so check for handl es protrudi ng from the ductwork. These are dampers or air conditioner bypassesmake sure theyre open. Dirty filters are the most common cause of furnace problems. Dust and dirt restrict airflowand if the filter gets too clogged, the heat exchanger will overheat and shut off too quickly, and your house wont warm up. If the blower is running but no heat is coming out, replace the filter. A dirty filter also causes soot buildup on the heat exchanger, reducing the efficiency of the fur- nace and shortening its life. The owners manual shows where the filter is and how to remove it. Change inexpensive flat filters at least once a month. Make sure that the arrow points toward the furnace. I nspect pleated filters once a month. Hold them up to the l i ght and i f you cant see the l i ght cl ear l y through them, replace them. Manufacturers say pleated fil- ters are good for three months, but change them more fre- quently if you have pets, kids or generate lots of dust. 7Change filters 2 Check shutoff switches and breakers 4 Make sure the chimney exhaust flue is clear 8 Look for blocked or leaky ducts that restrict airflow 6 Clean away leaves and debris fromheat pumps or intake and exhaust vents NEW FURNACE FILTERS If you have a furnace that vents out the side of the house, make sure nothing is blocking the intake or exhaust. If either of the pipes is covered with screen mesh (like window screen), replace it with 1/2-in.-mesh hardware cloth. If ice is clogging one of the pipes, you have a bigger problem somewhere in the system. Clear it off and call a technician to find out why its happening. If you have a heat pump, clear away grass and leaves from the fins of the outdoor compressor unit. Before heating season starts, hose it down gently from the top to rinse dirt and debris out of the housing. 48 Repair a drywall crack 1 Cut a V-notch through the full length of the crack, 1/8 to 1/4 in. deep, removing all loose wall material. Protect woodwork with masking tape. 2 Embed paper tape in joint com- pound using a 6-in. taping blade. To avoid trapping air bubbles under the tape, moisten the paper tape with water, lay it over the crack and squeeze excess compound and air from underneath with the blade. Apply an additional thin layer of compound and feather it off 2 in. on both sides of the tape. Let dry. 3 Apply a second (and third, if neces- sary) coat of compound, smoothing it out 6 to 7 in. on both sides of the joint. Smooth the compound to a thin, even coat using long, continuous strokes with a 12-in. taping blade. Allow the repair to dry thoroughly, sand it smooth (avoid exposing the tape) and paint it. As homes settle, cracks may radiate from the corners of doors and windows. Whether your walls are made of plaster or drywall, you can repair the cracks in two steps over a day or twoand get the area ready to sand and paint. Use paper tape; its stronger than fiberglass tape for wall repairs. For cracks more than 1/4 in. deep, clean out the loose material and use a quick-setting crack filler like Durabond to build up the area level with the wall. Then use the steps shown in Photos 2 and 3 to fix it. CRACK MOIST DRY- WALLTAPE Assuming you have access to the underside of your floor joists, you can install either bridging or a layer of plywood to reduce the bounce in your floor. Try bridging first. Simply nail short I-joist sections between your existing joists (Photo 1). To prevent squeaks, apply construction adhesive to the top side of the bridging where it contacts your floor. If the joist span is shorter than 14 ft., install one row of bridging at the midpoint. If the span is longer than 14 ft., install two rows of bridging, one at one-third of the span and the other at two-thirds of the span. If the floor is still too bouncy, glue and screw 1/2-in. plywood to the bottom of the joists (Photo 2). Start the first row at a cor- ner, then stagger subsequent rows so the seams dont fall on the same joists. The drawback to this method is that you have to leave ceiling access to plumbing and gas valves, electrical boxes and other fixtures. 1 Toenail a line of I-joist blocks between the joists across the full length of the room. 2 Fasten 4 x 8-ft. sheets of 1/2-in. plywood to the underside of the I-joists with 1-1/2-in. screws. 1/2" PLYWOOD CONSTRUCTION ADHESIVE BRIDGING I-JOIST 49 Solutions for a bouncy floor 51 Relocate a sprinkler head Over time, sink sprayers often break or become clogged with mineral deposits. Or the sprayer hose can harden and crack or wear through from rubbing against something under the sink. The best solu- tion in these cases is replacement. You can pick up just the sprayer head ($5) or a head and hose kit ($10) at a home center or hardware store. Photo 1 shows how to remove the entire sprayer head and hose assembly. You may be able to get a small open-end wrench up to the sprayer hose nipple, but space i s ver y ti ght. I f there i sn t enough room to turn the wrench, youll have to purchase a basin wrench ($15 to $25 at home centers and hardware stores). If your sprayer hose is in good condition, simply unscrew the head and replace it (Photo 2). 1 Use an open-end or basin wrench to unscrew the sprayer hose from the hose nipple. Pull the old sprayer and hose out of the sink grommet. Slide the new hose through the grommet on top of the sink and reconnect it to the faucet. 2 Hold the base of the sprayer in your hand and twist off the sprayer head. Screw on the new head. SINK GROMMET SPRAYER HEAD HOSE NIPPLE SPRAYER HOSE Decide where you want to relocate the sprinkler head. You can move it up to 4 ft. with flex pipe (available at plumbing and irrigation supply stores) without affecting performance. Dig an 8- to 12-in.-deep trench from the current head location to the new location. Turn off the irrigation system at the controller. Unscrew the sprinkler head from the riser (Photo 1) and then unscrew the riser. Insert a flex pipe elbow into the existing combination elbow or riser tee. Tighten the elbow until its hand-tight. Then attach a 3/8-in. flex pipe to the flex pipe elbowby sliding it over the nipple (the flex pipe has a smaller diameter than the water line pipe). The connection doesnt require clamps. Fasten a flex pipe elbow to the other end of the pipe. Place the sprinkler head on the elbow, then turn it until its hand-tight. Hold the sprinkler head i n the l ocati on you want i t. The top of the head shoul d be at ground l evel . Backfi l l around the head with your free hand (Photo 2). Once the head is secure, fill in the trench and replace the sod. Note: Before you do any digging, call the North American One-Call Referral System at (888) 258-0808 to have someone mark underground gas, electrical, water and telephone lines. RISER SPRINKLER HEAD 1 2 COMBINATION ELBOW OLD SPRINKLER HEAD LOCATION FLEX PIPE ELBOW FLEX PIPE NEW SPRINKLER HEAD LOCATION 50 Replace a sink sprayer and hose SPRINKLER HEAD V inyl siding is tough, but not indestructible. If a falling branch or a well-hit baseball has cracked a piece of your siding, you can make it as good as new in about 15 minutes with a $5 zip tool (avail- able at any home center) and a replacement piece of siding. Its as simple as unzipping the damaged piece and snapping in a new one. Starting at one end of the damaged piece, push the end of the zip tool up under the siding until you feel it hook the bottom lip (Photo 1). Pull the zip tool downward and out to unhook the bottom lip, then slide it along the edge, pulling the siding out as you go. Then unzip any pieces above the damaged piece. Hold them out of the way with your elbow while you pry out the nails that hold the damaged piece in place (Photo 2). Slide the replacement piece up into place, pushing up until the lower lip locks into the piece below it. Drive 1-1/4-in. roofing nails through the nailing flange. Space them about every 16 in. (near the old nail holes). Nail in the center of the nailing slot and leave about 1/32 in. of space between the nail head and the sid- ing so the vinyl can move freely. Dont nail the heads tightly or the siding will buckle when it warms up. With the new piece nailed, use the zip tool to lock the upper piece down over it. Start at one end and pull the lip down, twist- ing the tool slightly to force the leading edge down (Photo 3). Slide the zip tool along, pushing in on the vinyl just behind the tool with your other hand so it snaps into place. Its best to repair vinyl in warm weather. In temperatures below freezing it becomes less flexible and may crack. The downside of replacing older vinyl siding is that it can be hard to match the style and color, and siding rarely has any iden- tifying marks. The best way to get a replacement piece is to take the broken piece to vinyl siding distributors in your area and find the closest match. If the old vinyl has faded or you cant find the right color, take the broken piece to a paint store and have the color matched. Paint the replacement piece with one coat of top- quality acrylic primer followed by acrylic house paintacrylic paint will flex with the movement of the vinyl. SPECIAL SECTION I 15-MINUTE FIXES Replace damaged vinyl siding 1 Slide the zip tool along the bottom edge to release the vinyl siding from the piece below it. 2 Slip a flat bar behind the damaged piece of vinyl siding and pry out the nails. 3 Install the replacement piece and hook the lip of the upper siding piece into the slot to lock it into place. ZIPTOOL ZIPTOOL BOTTOM LIP UNDAMAGED UPPER PIECE FLAT BAR NAILING FLANGE PUSH DOWN PULL DOWN REPLACEMENT PIECE Unclog a faucet Remove tough stains from vinyl flooring If the flow from your kitchen or bathroom faucet isnt what it used to be, the aerator is probably plugged. An aerator can clog slowly as mineral deposits build up, or quickly after plumbing work l oosens debri s i nsi de pi pes. Usual l y, a qui ck cleaning solves the prob- lem. Remove the aerator (Photo 1) and disassemble it. You may need a small screwdriver or knife to pry the components apar t. Scrub away any tough buildup with an old tooth- brush (Photo 2) and rinse each part thoroughly (be sure to cl ose the drai n stopper). Gunk can also build up inside the faucet neck, so ream it out with your finger and flush out the loosened debris. If the mineral buildup resists scrubbing and you have a stan- dard cylinder-shaped aerator, you can replace it (about $5). Take your old aerator along to the home center or hardware store to find a match. If your aerator has a fancy shape (like the one shown here), fi ndi ng a match wont be as simple. So try this first: Soak the aerator parts in vinegar overnight to soften min- eral buildup. If that doesnt work, go to any onl i ne search engine and type in the brand of your faucet followed by faucet parts. With a little searching, you can find diagrams of your faucet and order a new aerator. Expect to spend $10 or more for a nonstan- dard aerator. Sheet vinyl resilient flooring is so easy to clean that it may never require anything beyond damp mopping with a cleaner intended for vinyl floors. But if your floor has marks or stains that still wont come off, you can use stronger stuff. Although the methods described here wont harm most vinyl floors, test them first in a closet or on a section of flooring thats hidden by furni- ture. Use white rags only; chemicals that dissolve stains can also make fabric colors bleed and stain your floor. Isopropyl alcohol, sold as a disinfectant at drug stores ($4), is a mild solvent. Its the best cleaner for heel marks and works on other tough stains too. You can also use lighter fluid or mineral spirits. Remember that all these products are flammable; turnoff any nearby pilot lights and hang rags out to dry before throwing themaway. Bleachwill oftenerase stains left by liquids like fruit juices, tomato sauceandwine. Mix onepart householdbleachwithfour parts water, soak a raginit andlay the ragover the stain. Bleachworks slowly; you may have to leave the rag in place for an hour or so. Oxalic acid is the solution for stubborn rust stains. Its often labeled wood bleachbut not all wood bleach contains oxalic acid, so check the label. Most paint stores and some hardware stores carry oxalic acid ($7). If the stain wont rub off, wet a rag with the acid solution and lay it over the stain for 10 minutes. If the stain remains, rewet the rag and repeat. When thats done, rinse the floor with clean water. 1 Dampen a white rag with isopropyl alcohol and rub away heel marks. 2 Mix oxalic acid powder with water and dab rust stains to remove them. Protect your hands with rubber gloves and open a window for ventilation. 1 Wrap the pliers jaws and the aerator with electrical tape and unscrew the aerator. Close the stopper so the small parts cant fall down the drain. ELECTRICAL TAPE AERATOR 2 Disassemble the aerator and lay out the parts in the order you remove them to make reassem- bly foolproof. Scrub the parts and reassemble them. SPECIAL SECTION I 15-MINUTE FIXES Shim gapping doors Turn threshold screws to seal out drafts Those big screwheads in the threshold of a newer entry door arent just decorative; they raise or lower a narrow strip set in the threshold. So if youve noticed a draft under the door, try this: On a sunny day, turn off the lights and close nearby curtains. Lie down and look for daylight under the door. A sliver of light sneak- ing in at both corners of the door is normal. But if you see light between the threshold and the door, grab your screwdriver. Raise the threshold where light enters by turning the nearest screws counterclockwise. Set a straightedge (such as a framing square) on the threshold and adjust the other screws to make sure the adjustable strip is straight. Close the door and check for light. Readjust the threshold until youve eliminated the light. But dont raise the threshold so high that it presses too hard against the weatherstripping on the door. A too-tight fit will wear out the weatherstripping quickly. ADJUSTABLE THRESHOLD If you have big gaps along the latch side of your doors, they were probably prehung in their frames at the factory and i nstal l ed as a uni t. The i nstal l er should have adjusted the frame with shims to leave about a 1/8-in. gap along the latch side, about the thickness of two quarters (coins). Sometimes the gap is far too wide. To readjust the door frame, you have to remove the trim along the latch side to get at the shims. This job can be a hassle, especially if you have painted trim. So try this trick first. Slip a 1/16-in.-thick card- board strip behind each hinge (Photos 1 and 2). This will widen the gap along the hinge side and narrow the gap along the latch side. Hopefully, itll be enough to make the latch solid. 1 Loosen the hinge screws in the jamb and insert a 1/16-in.-thick x 3/8- in.-wide piece of cardboard behind the hinge leaf. Push it against the screws and retighten them. 2 Follow the same procedure for each hinge. The gap along the hinge side should open about 1/16 in. and narrow the gap on the latch side. CARDBOARD SHIM WIDER GAP SHIM Tighten a floppy faucet handle Straighten bubbling wallpaper If you have a loose valve handleon a shower, bathroom or kitchen faucettighten the screw that holds the handle in place. With some faucets, youll have to pry off the metal button at the center of the handle. With others, youll find a setscrew near the base of the handle. Setscrews usually require a hex (or Allen) wrench. If tightening doesnt work, the stem inside the handle may be worn, especially if its plastic. Heres a trick to tighten worn stems on most types of faucets: Wrap the stem tightly with Teflon pipe thread tape and slip the handle back over the stem. In most cases, a single wrap creates a snug fit. PLUMBERS TAPE WORN VALVE STEM Fix bad wallpaper seams Repairing loose seams is fairly simple and doesnt require a steamer. Just apply a seam repair adhesive. It provides a solid bond and will keep the seams from coming loose. Its available at paint stores and home centers for less than $10. Squirt the adhesive directly onto the wall behind the loose seams, then press the edges back into place. Use a roller or straightedge as shown to firmly press the paper against the wall and drive out any air bubbles. Wipe away any excess adhesive with a damp sponge. Fix the bubbles by cutting them with a razor knife. A small slit is all thats needed. Then insert the end of a glue applicator in the slit and squeeze in a little adhe- sive (see photo). Wi pe away excessi ve adhesi ve wi th a damp sponge and press the wallpaper against the wall to force out the air, using a plastic straightedge. The glue applicators and proper adhesive are available at paint stores and home centers for less than $10. GLUE APPLICATOR STRAIGHTEDGE ROLLER REPAIR ADHESIVE SPECIAL SECTION I 15-MINUTE FIXES Push-button disposer fix Reset the GFCI If your disposer wont start, push the reset button and give it a spin. All disposers have an overload feature that automatically shuts off the power when the motor becomes overloaded and gets too hot. Once the motor cools, simply push the reset button on the side of or under the unit (photo left). On the other hand, if it hums but doesnt spin, it may have somethi ng stuck in it. Switch the dis- poser off, then try work- ing through it by turning the blades with a special disposer wrench ($10 at home centers) or by turn- ing a bottom bolt (photo r i ght) . Many di sposers have an Allen wrench for that purpose, inset on the bottom of the machine. RESET BUTTON ALLEN WRENCH If the circuit breaker hasnt tripped and your appliance isnt working, look for a tripped GFCI. When a l i ght goes out or a switch doesnt work, first check the main electrical panel for a tr i pped ci rcui t breaker. But don t stop there. Before you change out l i ghtbul bs and switches, see if a GFCI outlet (which may be upstream from the troubled light or outlet) has tripped. Sometimes all the bath- rooms or the outside lights are powered through a single GFCI l ocated i n one bathroom or elsewhere, such as in a base- ment. Si mpl y push the reset button on the GFCI and you could be back in business. RESET BUTTON Quiet a noisy washer Change the dryer filter When your dishwasher no longer gets your dishes clean, a food-filled filter is most often to blame. If its clogged, water cant make it to the spray arms to clean the dishes in the top rack. The fix takes two minutes. Simply pull out the lower rack and remove the filter cover inside the dishwasher. (Check your owners manual if you cant spot the filter.) Then use a wet vacuum to clean off the screen. While youre there, slide the nearby float switch up and down. If its jammed with food debris, you wont get any water. If the cover sticks, jiggle it up and down and clean it with water. SPRAY ARM FILTER FLOAT SWITCH When a washing machine cabinet rocks, it makes a horrible racket during the spin cycle. The solution is to simply readjust the legs. Screw the front legs up or down until the cabinet is level. When both legs are solid on the floor, tighten each legs locking nut. I n most washers, to adjust the rear legs, gently tilt the machine forward and gently lower it down. The movement will self-adjust the rear legs. ADJUSTABLE LEG LOCKING NUT BLOCK If your clothes are damp after a normal cycle, check the dryer settingmake sure its not on fluff air, a non-heat setting. Another common cause of poor dr yi ng i s a clogged lint filter. The fil- ter may look clean, but it may actually be covered by a nearly invisible film caused by dryer sheets. This film reduces airflow and forces the thermostat to shut off the heat before your clothes are dry. Pull out the filter and scrub it in hot water with a little laundry detergent and a stiff kitchen brush. Also check the outside dryer vent for any lint that may have built up there. The l ouver doorst yl e vent covers are notorious for l i nt bui l dup, whi ch traps heat and turns the heat off in the dryer. Pull the cover completely off to get to these clogs. Clean the dishwasher filter DRYER FILTER SPECIAL SECTION I 15-MINUTE FIXES If you turn your central air conditioner on, off and then on again in rapid order, chances are youll blow a fuse or shut off a circuit breaker or the air conditioner simply wont respond. Thats because the compressor (in the outdoor condensing unit) may have stopped in a high compression mode, making it difficult to start until the compression releases. Older condensing units may switch the compressor on anyway, which causes the circuit to overload and blow a fuse. Newer, smarter condensing units will prevent this blunder by delaying the ACs on function for a few minutes. Its easy to mistake this delay for a faulty air conditioner. Be patient and give the air con- ditioner about five minutes to come back on. To determine if you have a blown fuse, locate the special fuse block near the outside unit. Pull out the block and take the whole thing to the hardware store. A salesperson can test the cartridge fuses and tell you if you need to replace them. Another simple reason your AC might not come on: Youve signed up for a cost discount with your electric company in exchange for limited air conditioning during high-demand peri- ods, and youre in anoff period. If you cant remember, call your electric company to find out. You dont want to pay the repair technician to drive out and explain this program to you! Change the air conditioner thermostat AIR CONDITIONER SHUTOFF BOX FUSE BLOCK CONDENSING UNIT (INCLUDES COMPRESSOR) FUSE BLOCK Candle wax is a handy lubricant for old drawers or any furniture that has wood sl i di ng agai nst wood. Just rub a candl e hard against the skids under the drawer. Rub the tracks inside the chest or cabinet too. If your lock turns hard or your key doesnt slide in smoothly, the lock might be worn out. Then again, it may just need lubrication. Squi r t a puf f of powdered graph- i te i nto the key- hole. Unlike liquid lubricants, graphite wont create sticky grime inside the lock. A tube costs about $3 at home centers. Lubricate sticking drawers Lubricate sticking locks CARTRIDGE FUSE G Top ways to cut repair costs G Reglue loose laminate G Stop leaks in plumbing joints G Repair drippy showers G Repair a washer-type faucet G Repair an outdoor faucet G Overhaul a toilet tank G Unclog a sink drain G Unclog a bathroom drain G Replace a tub spout G Tighten a floppy faucet handle G Replace a water pipe section G A trick for splicing in plastic drainpipe G Simple solution for a troublesome light fixture SPECIAL SECTION: Use tools like a pro G Pros favorite shop tools G Shop tips from a pro Dealing with leaks, repairs and appliance breakdowns is part of owning a home. But you dont have to pay big bucks for professional repair services. In this section, repair experts reveal super-easy fixes (like flipping on a switch!) that they regularly charge for. Youll also find expert advice for common plumbing repairs around the house. Maintenance and fixes On the following pages, the repair experts below provide examples of repairs they make that frankly are so simple that they feel bad charg- ing for them. Many of the fixes they suggest are simple things that you may have just overlooked. Other solutions are less obvious. Of course, there are times when you must rely on the pros to get the job done. But if you follow the advice here, you may be able to save a big chunk of change the next time something goes wrong. Top ways to cut repair costs ThePros Al Hildenbrand Al has a bachelor of science degree in electrical engineer- ing and a master electricians license. An electrical contrac- tor for 30years, he has his own company, Als Electric Works. CostasStavrou Costas graduated from techni- cal college with a degree in refrigeration, air conditioning and major appliance repair. He has run his own company, CSG Repair, since 1982. LesZell Les, the owner of Zell Plumb- ing and Heating, got his start in the U.S. Navy Construction Battalion. Then he went on to become a journeyman and finally a master plumber. BobSchmahl Bob has 32 years experience in the heating and air condi- tioning business. He worked as a journeyman until he got his Master Warm Air Venting & Heating license in 1987. Lowwaterpressureatthefaucet? Over time, aerators get clogged with minerals or other bits of stuff that break loose fromthe inside of the pipes. Remove the aerator by turning it clockwise when youre looking down on it. You may have to grip it with pliers to unscrew it. Once its off, you can take the parts out of the aerator and clean them, but its usually better to simply replace it. Take it along to the hard- ware store to find an exact thread match. Yourtoiletsnotagarbagecan Les got a call to unplug a toilet he had recently installed. He was surprised because he had put in a toilet that he knew was almost impossible to clog. After repeated attempts with a plunger and a toilet auger, he gave up and removed the toilet to look in fromthe bottom. The outlet was completely clogged with a tangled web of plastic dental floss holders, which had to be removed one at a time with needle-nose pliers. Save your- self a service call. Use the wastebasket for garbage. Youd be surprised how often we get calls complaining about no water or a lack of pressure, and then show up to discover something simple like a water valve thats shut off or a plugged faucet aerator. Les Zell Nohotwater?Checkthepilotlight Les says youd be surprised how often he has to charge for a service call just to relight a water heater pilot light. So before you call the plumber, remove the metal cover located at the bottom of the water heater or simply look through the glass door to see if the pilot is lit. If you dont see a small pilot light flame, follow the instructions for relighting the pilot on the label pasted to the tank. Some high-efficiency water heaters dont have a pilot light that stays lit all the time. If you have one of these, check your owners manual before you reach for the phone. Gotaleak? Plumbers say that leaks are one of the most common complaints they get. Valves are one of the main culprits because they have mov- ing parts and seals that can wear out. The next time you see a suspicious puddle of water, look for a leaky valve before you call the plumber. Look at the valve to see if water is leaking out around the valve stem. If it is, try turning the packing nut (photo above) about an eighth turn with a wrench. Youll know if you overtighten the nut because the valve will be hard to turn. If tightening the nut doesnt stop the leak, the fix is a little tougher. Youll have to shut off the main water valve, remove the handle and nut, and add to or replace the packing materialstill a pretty easy fix. Beforeyoucall theplumber PACKING NUT TIGHTEN SLIGHTLY FLOSS HOLDERS TOILET GASWATER HEATER PILOT FLAME SHOULD BE HERE FAUCET AERATOR Isyourfreezerfull of frost? Thats a sure sign that the freezer door is ajar. All it takes is one too many cartons of ice cream to hold the door open a crack. Rearrange the freezer contents so the door closes com- pletely and you may save $60 on a service call. Washernotfilling? When Costas gets a call about a washing machine thats not filling with water, the first thing he asks is whether the water valves leading to the machine are open. If your washer isnt fill- ing, check to make sure the water is on before you call for service. The No. 1 thing for all appliances is to check the power first. In other words, is the breaker off, or did someone unplug the appliance to plug in a drill or something. Seriously, its happened a million times. Ill go over there, plug in the appliance and say Im really sorry, but Ill still have to charge you. Costas Stavrou Beforeyoucall foranappliancerepair Refrigeratornotcooling? It could be as simple as turning the dial to a cooler setting. Check the controls. Costas says its not uncommon to find that the refrigerator controls are set wrong. Someone may have bumped the dial while putting away the milk or an inquisitive toddler may have twisted the knob. Cooling coils completely caked with pet hair and dust are also incredibly common. Remove the front grille and vacuum the coils. COIL CLEANING BRUSH DIRTY REFRIGERATOR COILS Watercomingout of thedishwasher? Costas says a leak, and an unusual whooshing sound coming from the dishwasher, are sure signs that someone used regu- lar dishwashing liquid rather than dishwasher detergent, which is low sudsing. Costas squirts a bit of defoaming solution, typically used in carpet shampoo machines, into the dishwasher. But you can rinse all of the detergent from the dishwasher by repeatedly adding a gallon of water and run- ning the dishwasher on the drain cycle. Electricstoveburner notheating? The first thing Costas asks is, Did you clean the stove recently? Usually the answer is yes, and the fix is easy. When you slid the burner back into the top, the terminal didnt engage with the recepta- cle under the stove top or the plastic terminal block got knocked out of its holder. Lift the stove top to see what the problem is. The fix usually involves re- installing the terminal block. Also try spreading the terminals slightly to create a tighter connection. Noflameat theburners? I If you dont hear gas coming out when the burner is turned on, gas isnt getting to the stove. Check to make sure the gas is turned on. I If you hear gas coming out but the burner wont light, make sure the stove is plugged in. Even gas stoves need power. I If the stove is getting gas and has power, clean the igniter near the burner or clean out the pilot light hole. TERMINALS BURNER IGNITER RECEPTACLE Here are some of the most common complaints Al Hildenbrand gets, and the questions he asks. I screwed in a new fuse but I still dont have any power. Are you sure you used the same amperage fuse as the one you replaced? Is the fuse good? Is it screwed in tight? Ive checked the circuit breakers, but the outlet still doesnt work. Some outlets are protected by upstream GFCIs or GFCI circuit break- ers. Look in the circuit box for a GFCI circuit breaker and in bathrooms, kitchens and laundry rooms for GFCI outlets. Test and reset them. This may solve your problem. I replaced the lightbulb but the light fixture still doesnt work. Are you sure the new bulb is good? Try it in another light fixture and make sure its screwed all the way in. This outlet used to work. Now its dead. Check all the switches in the room. One of them might control the outlet. TEST BUTTON GFCI OUTLET Beforeyoucall aboutheatorairconditioning One of the most common causes of insufficient heat or cooled air is a plugged furnace filter. Change inexpensive woven fiberglass filters once a month or buy a better-quality pleated filter and change it every three months to avoid heating and cool- ing problems. Another common cause of cold rooms during heating season is a blocked cold air return. Be sure your couch or an area rug isnt covering a cold air return vent because this can slow the entry of heated air into the room. Furnacequit? If you live in an area with snow and have a furnace that vents out through the side wall, make sure the vent pipes arent plugged with frost or snow. Plugged vents cause the furnace to shut off automatically. Once youve unplugged the vents, reset the fur- nace by switching off the power: Either turn off the switch located on or near the furnace, or flip the circuit breaker that controls the furnace. Wait a minute, then switch the power back on. We always ask, Is the furnace switch turned on? Youd be surprised how many times someone in the house accidentally switches the furnace off. Bob Schmahl Notgettingenoughheat? Check the furnace filter. Bob Schmahl says, When I ask people whens the last time you changed the furnace filter and they give me that deer-in-the-headlights stare, I know what the problemis. I can diagnose about 30 percent of electrical problems over the phone. I play a game of 20 Questions to see if I can avoid making a trip to the house. Al Hildenbrand Beforeyoucall anelectrician DIRTY FILTER E nd caps and other laminate edges sometimes come loose and can get broken off if not reglued, but as long as the particleboard backer is in good condition, the fix is simple. Scrape off chunks of debris or dried lumps of glue from the end cap. If the countertop is newer, first try to iron the end cap back on with a medium-hot iron to reactivate the glue. However, in most cases the loose piece will need to be reattached with con- tact cement. Sand rough areas with medium-grit sandpaper, then apply the contact cement (Photo 1). Open nearby windows to dissipate the fumes from the glue. After both sides are completely coated, keep them separated with a toothpick (Photo 2) until the adhesive is tacky. Carefully rejoin the two sides, starting at the back of the glued area (Photo 3). Contact cement bonds instantly, and if the wrong areas accidentally touch, youll have great difficulty pulling them apart. Finally, rub away any dried glue around the edges with your finger. (Note: If your end cap has broken, scrape it off and take a piece to a home center to find a matching replacement piece.) Reglue loose laminate 1 Spread contact cement on with the applicator or a dispos- able natural-bristle brush, covering all edges. 2 Keep the two sides separate until the glue is dry but still a little tackyusually in about 20 minutes. 3 Align and then push the laminate edge back against the particleboard, applying pressure with a smooth block of wood for a good bond. SANDPAPER TACKY CEMENT APPLICATOR Stop leaks in plumbing joints Alignslipjoints preciselyforatightseal Joints on chrome trap assemblies rely on rubber slip joint washers for the seal, which often leak. If youre reassembling a chrome trap, buy new slip joint washers and nuts. However, new washers sometimes stick to the pipe, causing them to twist or distort as you push themtight with the slip joint nut. To avoid this, lubricate the drain tubing and slip joint with a little pipe joint compound (Photo 1). The compound helps the washer slide smoothly and creates a tighter seal. Start the slipjoint nut byhand, andtwist it onuntil the threads are engaged cor- rectly. Hand-tighten all joints first (Photo 2). Then adjust the trap parts until theyre aligned and pitched slightly for drainage. This is key; a misaligned joint will leak, even with new washers. Finally, use a large slip joint pliers to tighten the nuts an additional half turn. Plastic trap parts use hard plastic slip joint washers for a seal. Make sure the flat part is against the nut with the tapered side facing the fitting. Chooseflexible supplytubes The skinny copper or chrome supply tubes used to connect faucets and toilets (Photo 1) are tricky to cut, bend and align. But you dont have to put up with them. When youre replacing a faucet or toilet, use flexible supply hoses with a braided covering instead ($3 to $6 each; Photo 2). They have rubber gaskets at each end and dont require much force to seal. Theyre available in many lengths and are flex- ible enough to fit almost any configu- ration. The only trick is buying a connector with the correct size nuts on the ends. Take your old tubing and the nuts on each end along with you to the store to be sure of an exact match. Start the nuts carefully and hand- tighten. Then tighten an additional half turn(Photo 2). Avoid overtightening. Its easy to tighten the nuts a little more if the joint leaks. RUBBER SEAL FAUCET SUPPLYTUBE (COPPER) FAUCET SUPPLYTUBE (BRAIDED) 1 2 1 2 SLIP JOINT NUT SLIP JOINT WASHER TEFLON PIPE JOINT COMPOUND ASSEMBLED SLIP JOINT Usetwotypesof Teflon onthreadedjoints Connections that rely on threaded pipes and fittings are prone to leaks if theyre not sealed with either Teflon tape or Teflon pipe joint compound. Careful plumbers use both on every joint for extra security. Plumbers dont want to come back! Start by wrapping the male threads with Teflon tape (Photo 1). With the end of the threaded pipe facing you as shown, wrap the tape clockwise. Usually three layers is enough. Once in a while, youll run into a loose fitting that requires four or five wraps. Stretch and tear the tape to complete the wrap. Spread a thin layer of Teflon pipe joint compound over the tape (Photo 2). If youre working with plastic pipe, choose Teflon pipe joint compound thats compatible with it. Then start the threads by hand before tightening the connection with wrenches (Photo 3). Wipe away the excess. Lubricatetheferrule oncompressionjoints Compression joints are most common on shutoff valves, although you find themon other fittings as well. They have a brass or plastic ring (ferrule) thats compressed into a recess when you tighten the nut, forming a seal. Lubricating the pipe and the fer- rule with a bit of Teflon pipe joint compound (Photo 1) helps the ferrule slide along the pipe and squeeze tightly into the recessed fitting with less wrench pressure (Photo 2). Tighten compression fittings firmly with two wrenches to crimp the ferrule onto the pipe (Photo 3). Also make sure the pipe or tube goes straight into the fitting. Misalignment will cause a leak. If the fitting leaks after you turn on the water, try tightening the nut an additional one- quarter turn. This usually stops the leak. TEFLONTAPE THREADED ADAPTER TUBE OF TEFLON PIPE JOINT COMPOUND LAYER OF PIPE JOINT COMPOUND TEFLONTAPE PLUS PIPE JOINT COMPOUND 1 3 2 1 2 3 TEFLON PIPE JOINT COMPOUND BRASS RING (FERRULE) NUT SHUTOFF VALVE BRASS FERRULE 1 Turn off the water supply to the shower. Then pry off the handle cap with a small pocketknife to expose the internal handle screw. W hen your single-handle shower faucet drips and drips, refusing to completely turn off, dont assume you have to replace the whole faucet. Most faucets can be repaired in an hour for less than $50. Shown here are the fixes for a cartridge-style faucet. Cartridge valves have a single handle and operate when the cartridge slides in and out. Dont confuse them with single-handle ball-style faucets, which have a dome-shaped casing under the handle. Turn off the water at the fixture shutoff valves or at your homes main valve. Turn on a faucet to make sure the water is off. Remove the handle as shown in Photos 1 and 2. If the handle sticks, try heating it with a hair dryer set onhot. If you still cant get it off, use a special handle puller ($10 to $20 from a plumbing parts distributor or home center). Virtually every faucet manufacturer has a different method of securing the cartridge to the faucet body. Look for a clip or spring Repair drippy showers NEW CARTRIDGE OLD CARTRIDGE HANDLE SCREW HANDLE KNOB HANDLE CAP THE LOWDOWN ON LOW- FLOW SHOWERHEADS A low-flow, water-saving showerhead can easily save up to $10 a year in water and water heating costs. tip 2 Loosen and remove the handle screw. Pull off the handle and set it aside. and remove it (Photo 3). Cartridges are often difficult to pull out. Some manufacturers include a removal cap with new cartridges. Align the cap with the old cartridge ears and try to twist the car- tridge loose. Then pull it out with pliers. If you cant budge the old cartridge, youll need a cartridge puller ($20 to $30 from a plumbing parts distributor). Make sure the one you buy works on your brand of faucet. Look on the han- dle or trim for the faucet brand or manufacturer. A knowledge- able person at a plumbing parts store may be able to identify the brand and model from a photo. Review Photos 4 and 5 for instructions on using a cartridge puller. Make sure you twist the cartridge loose before pulling it out (Photo 4). Take the old car- tridge with you to a plumbing parts store or a home center to find an exact replacement ($15 to $25). Lubricate the cartridge sides, O-rings, retaining clip, cartridge stem and handle screw threads with plumbers grease. Slide the new cartridge into the faucet body. Some cartridges can only be installed one way (to avoid reversing the hot and cold), so follow the enclosed instructions. Reassemble the remaining faucet components. 3 Pull off the stop tube. Pry up the cartridge retaining clip with a small screwdriver or awl. Remove the handle washer and then twist the cartridge stem loose and pull it out with pliers. 4 If its stuck, use a special cartridge puller. Unscrew the hex screw and hex nut until threads are visible. Slide the puller over the cartridge stem, aligning the tool ears with the cartridge notches, and twist to loosen. 5 Turn the hex screw by hand until it bottoms out. Snug up the hex nut by hand and tug on the cartridge puller handle. If the cartridge wont pull out, hold the puller handle steady and tighten the hex nut two full turns. Pull the cartridge out of the faucet body. Buy an identical replacement cartridge, align it properly and reassemble the parts. CARTRIDGE EARS HEX SCREW HEX NUT CARTRIDGE PULLER THREADS SHOWING THREADS VISIBLE CARTRIDGE STEM HEX SCREW PULLER HANDLE HEX NUT ADJUSTABLE WRENCH CARTRIDGE RETAINING CLIP CARTRIDGE STEM HANDLE WASHER STOP TUBE HANDLE SCREW 4 Lubricate the working parts of the stem assembly with heat-proof faucet grease. Reassemble the faucet. 3 Use a seat wrench to remove the worn valve seat. The new seat must match the old one exactly. 2 Remove the worn washer and replace it with the correct type: flat or beveled. The new washer should fit snugly. 1 Remove the screw holding the handle, then loosen and remove the packing nut. Remove the stem assembly. A leaky faucet has a torturous way of wearing on nerves and water resources. Even a slow drip can waste hundreds of gal- lons per month. Luckily, most dripping washer-type faucets can be fixed in 30 minutes for less than a dollar. To repair a washer-type faucet, youll need to replace the washer on the bottom of the valve stem and sometimes replace the valve seat as well. Replace washers for both the hot and cold water, not just the one thats leaking. Before you begin, turn off the water-supply valves and close the sink stop- per so small parts wont disappear down the drain. Most faucet handles are secured by a screw, which is some- times covered by a snap-on cap or button. You may need to tap, wiggle or pry the handle a bit to remove it. The washer on the end of the valve stem may be flat or beveled. The new washer should be the same profile and fit snugly inside the cir- cular lip without having to be forced. With your finger, feel down inside the area where the stem assembly enters the faucet to determine whether the valve seat is rough or grooved. If it is, replace it with a newvalve seat that exactly matches the old in diameter, height and threads. PACKING NUT SEATWRENCH VALVE SEAT HEAT-PROOF GREASE Repairawasher-typefaucet Repairanoutdoorfaucet Most outdoor faucets, including the freeze-proof one shown, have a washer at the end of the long valve stem. Freeze-proof faucets are particularly prone to worn washers because, when the faucet is turned off, it contin- ues to drain for a few seconds; consequently, people tend to turn the faucet tighter, damaging the rubber washer. Before beginning your repair, turn off the faucets water supply. 1 Unscrew the handle and remove the packing nut. Hold the faucet steady while loosening the nut to avoid twisting the interior pipe. 2 Pull the stem out of the faucet. For removal, some stems have to be turned so a key lines up with a slot. Reattach the handle to turn and pull the stem. 3 Remove and replace the rubber washer on the stem end. If there are rubber O-rings on the stem, replace these as well. PACKING NUT RUBBER WASHER 5 Clean out the new valve to remove any dislodged mineral deposits. To do this, turn off water, take off cap, and then open water shutoff valve slowly to let water bubble out. 4 Trim the bowl refill tube to length to avoid kinking and install it. Push the refill tube over the stem on the valve and clip it to the rim of the overflow tube so water will be directed straight into overflow. Install and tighten the water supply tube and turn on the water to test the toilet. 3 Adjust the length of the new fill valve by twisting the fill valve base stem until the critical water mark (see Photo 4) is 1 in. above the top of the overflow tube. Install the rubber gasket and test-fit the height by setting the valve in place. Orient the fill valve so the bowl refill tube points toward the overflow tube. Secure the fill valve with the locknut. 2 Remove the old fill valve after unscrewing the locknut under the tank, then lift out the mechanism. The float ball and refill tube are attached and will come out with it. Clean the area around the hole where the fill valve mounts to the tank. 1 Disconnect the water supply tube located under the tanks bot- tom left side. Inside the tank, attach locking pliers to the base of the old fill valve to keep it from spinning. With adjustable pliers, remove the locknut on the outside of the tank. OLD FILL VALVE LOCKING PLIERS WATER SUPPLY TUBE SHUTOFF VALVE OLD FILL VALVE FLOAT BALL RUBBER GASKET NEW FLOAT BASE STEM OVERFLOWTUBE BOWL REFILL TUBE CRITICAL WATER MARK RETAINING CLIP FILL VALVE CAP Overhaul a toilet tank I ts often easier to replace the entire working mechanism inside the toilet tank rather than to replace it piecemeal. A universal replacement kit and a few tools will silence the annoying watery sounds keeping you awake at night. First, shut off the water supply at the shutoff underneath the toilet or at the homes main shutoff. Be prepared to replace the toilet shutoffcorrosion or lack of use frequently causes it to seize or not close completely. With the water off, flush the toilet to drain the tank. Sponge up the remaining water in the tank. Be sure the tank is completely empty before you remove any parts. 4 Snake the drain. Remove the trap arm, slide the spiral end of the snake into the drain and feed it all the way to the clog. Lock the snakes offset handle in place and crank the snake clockwise while pushing it for- ward. Slide the handle back and relock as necessary. The spiral end helps work the snake around the bends and break up clogs. 3 Clear the P-trap. Place a bucket under the trap, loosen the slip nuts using a pipe wrench, if neces- sary, remove the trap and clear the debris. Reassemble the trap. 2 Clear stoppers of hair and debris. For sinks with stoppers locked in place by a pivot rod, first remove all standing water from the sink. Unscrew the retaining nut on the back of the sink drain and remove the pivot rod from the stopper. Remove the stopper and clear away clog. Reinstall the stopper assembly and test the drain for leaks. 1 Plunge the sink drain. Fill the sink with 2 in. of water. Completely cover the drain hole with the plunger bell. Cover the overflow hole with a wet sponge to maintain pressure. Make the first plunge slowly to expel air from the bell; then plunge in and out vigorously 15 to 20 times. Add water as needed to keep the bell covered and air out. WET SPONGE IN PLASTIC BAG PLUNGER BELL STOPPER TRAP ARM SNAKE Unclogasinkdrain Clogged or slow-draining sinks and tubs are more than a nuisance; they can put your entire bathroom or kitchen out of action and disrupt your familys busy schedule. But as frustrating as they make life, most drain clogs can be quickly cleared, even by a novice, in 10 to 15 minutes. The first step to clear a clog is locating it. This task often takes some trial and error, but here are some clues. If only one fixture is clogged, the problem is either in the stopper mechanism, the P-trap or the drain leading away fromthe fixture. If a group of fixtures is affected, look for the clog downstream from where their drains join. P-TRAP SLIP NUTS Uncloga bathtubdrain In bathrooms, by far the most common source of clogs is a wad of hai r and soap scum wrapped around the stopper mechanism or, in a shower, lying just underneath the drain cover. Always check for this problem before resorting to taking drains apart for snaking. 2 If the clog remains, run the snake down the overflow hole to clear obstructions. If still unsuc- cessful, replace the overflow plate and stopper mechanism, and remove the P-trap through access hole or from below. Then run the snake down the drain as you would a sink drain. OVERFLOW HOLE SNAKE TUB DRAIN 1 Unscrew the overflow plate and remove it and the stopper mechanism. Some tub stoppers have two main partsa spring or weight in the vertical overflow drain and an arm attached to the stopper plug in the horizontal tub drain. Clean the stopper parts, cover the overflow hole and plunge the drain. Reassemble the stopper. OVERFLOW DRAIN OVERFLOW PLATE STOPPER MECHANISM PIVOT ROD RETAINING NUT 1 Unscrew the old nipple with a pipe wrench. If the nipple is too short to grab with a wrench, use an internal pipe wrench ($10). 2 Wrap both ends of the new nipple with thread tape and screw it into the fitting inside the wall. Seal around it with silicone caulk and screw on the new spout. Replaceatubspout B athtub spouts can go bad in three ways: First, the diverter can wear out so it no longer blocks the water flow and sends water to the shower head. Second, the threads inside the spout can crack or corrode where the spout screws onto the pipe. Water can then trickle along the pipe and drip inside the wall. Finally, the spouts finish can flake off or corrode. Replacement is the solution to any of these problems. Anewspout ($10 to $20) and everything else you might need are available at hardware stores and home centers. But before youbuy a newspout, determine what type youneed. First look under the spout. If you see a setscrew (Photo A), you have a slip- on spout. The setscrew might be smaller and harder to see than the one shown here; you may need a flashlight to spot it. Replacing a slip-on spout is easy: Just loosenthe setscrew(usually witha hex wrench) andpull the spout off the copper pipe that protrudes fromthe wall. Twist the spout as you pull and be gentle so you dont loosen any pipe connections inside the wall. Then slide on the new spout and tighten the setscrew. If the spout doesnt have a setscrew, its a screw-on spout (Photos B and C). Twist the old spout counterclockwise to remove it. If the pipe that pro- trudes from the wall is copper with a threaded fitting (Photo B), simply cut off the fitting with a tubing cutter ($10) and install a new slip-on spout (Photo A). If the pipe coming out of the wall is steel (Photo C), you need a newscrew-on spout. Ideally, the new spout will fit perfectly onto the old pipe. But theres a good chance that the pipe protrudes too far or not far enough. Theres also a chance that the threads are too corroded for you to screw on a new spout. Either way, youll have to remove the old pipe (Photo 1) and screwin a newpipe of the correct length (Photo 2). Short sections of threaded pipe (callednipples) are usu- ally available in 1-in. increments. They cost less than $2 each, so buy a couple of different lengths and save yourself a trip back to the store. Plumbers say that leg-shaving is the leading cause of tub spout trouble. The spout makes a convenient footrest for shaving, but that can damage the diverter or loosen pipe connections. tip INTERNAL PIPE WRENCH Spouttypes B Screw-on spouts have threads deep inside. They can connect to a copper threaded fitting or to steel pipe. C Screw-on spouts may have threads at the back end. Most come with a bushing so they fit either 1/2-in. or 3/4-in. pipe. A Slip-on spouts slide over 1/2-in. cop- per pipe and fasten with a setscrew. This universal version also has threads inside, so it can screw onto threaded pipe. SETSCREW BUSHING Replaceawaterpipesection The key to replacing a leaky water valve is to use a special slip or no-stop coupling (available at home centers for less than $3). Unlike tradi- tional couplings, no-stop couplings dont have a flange or dimple that stops the plumbing pipe once its inserted halfway into the cou- pling. This lets you install the coupling and move it back out of the way, then have room to insert the newsection of pipe. Turn off the water, then cut the pipe about 6 in. from each side of the leaky valve, using a pipe cutter or a hacksaw. Place the no-stop coupling over the existing pipe. Cut a new sec- tion of pipe to replace the piece you cut out (be sure to factor in the length of the water valve). Solder the pipe to the valve, then sti ck the assembl ed section between the two existing pipes. Move the no-stop coupling over the newpipe, then solder all the joints. Move the no-stop coupling over the pipe assembly, then solder it to the assembly and the existing pipe. Slide the no-stop coupling over the pipe, then install the new valve and pipe assembly. NO-STOP COUPLING STOPPED COUPLING (TWO STYLES) Tightenafloppy faucethandle If you have a loose valve handle on a shower, bathroom or kitchen faucettighten the screw that holds the handle in place. With some faucets, youll have to pry off the metal button at the center of the handle. With others, youll find a setscrew near the base of the handle. Setscrews usually require a hex (or Allen) wrench. If tighten- ing doesnt work, the stem inside the handle may be worn, especially if its plastic. Heres a trick to tighten worn stems on most types of faucets: Wrap the stem tightly with Teflon pipe thread plumbers tape and slip the handle back over the stem. In most cases, a single wrap creates a snug fit. PLUMBERS TAPE WORN VALVE STEM NO-STOP COUPLING 1 Buy and assemble matching replace- ment parts. Mark the cutting points on the old drains about 1/2 in. longer than the replacement. 3 Slide the mission coupling onto one pipe and cement plastic couplings onto the other two pipes. 4 Center the mission coupling over the third joint and tighten the bands firmly. Atrickforsplicinginplasticdrainpipe When fixing a leak in a drainpipe at a junction with other lines, dont try to cement (solvent-weld) all the newcouplings. Most drain systems use rigid pipes fairly large in diameter. You cant flex them enough to slide on that last fitting and get it to seat fully. Rather than struggle with cement, pros use a mission coupling (Photos 3 and 4) that clamps over the last joint. Even though a mission coupling costs $5 to $10, compared with a 50 plastic coupling, the extra cost is worth it. Sometimes, pros will even use two mission couplings in tight situations. Photos 1 4 walk you through the process. Be sure to buy couplings with full steel sleeves, and make sure mission cou- plings meet code requirements in your area. 2 Cut the plastic at a right angle using a fine-tooth saw and remove the assembly. PLASTIC COUPLING MISSION COUPLING CUTTING POINT CUTTING POINT STEEL SLEEVE BAND CLAMP SAW Simple solutionfora troublesome lightfixture Do you have bulbs that burn out quickly, lights that flicker, or a light fixture that simply doesnt work even though theres power to it? Try this 60-second fix before you call an electrician. Turn off the power to the fixture and use a noncontact voltage tester to make sure the power is off. Then reach into the bulb socket with a flat-blade screwdriver and gentl y pry up on the tab thats centered at the bottom to restore good contact with the bulb. TAB Pros favorite shop tools Cut dust, savetime The best addition to my woodworking shop over the past 10 years was a basic, low-cost dust collection system, said Gary Wentz, senior editor for The Family Handyman. My goal was cleaner air, but I soon found that a dust collector has an even greater benefit: Its a time-saving tool. It drastically cuts cleanup timeI dont have to sweep off every surface and tool. I used to do the dustiest work, like sanding or cutting MDF, outdoors. NowI do these jobs in the shopno need to drag tools and cords outside. A dust collector is basically a big vacuum, but it sucks in a lot more air (and dust!) than the most powerful shop vacuums. Complete with hoses and fittings, my small-scale dust collection system cost less than $300,Wentz said. Some home centers carry dust collec- tors, but the best place to browse is online. Just search for dust collector. Fast screwguns What I like about the automatic-feed screw guns is their speed. You dont have to handle individual screws the screws come in strips that you feed into the gun, said Jon Jensen, set builder for The Family Handyman and for- mer contractor. Theyre wonderful tools for drywalling, fastening deckingany job where you need to drive a lot of screws. You can adjust the depth for sinking screws and for different types of screws. Thats what makes it really versatile. The DuraSpin 14.4-volt model by Senco ($150; senco.com) and the Autofeed Screwdriver by Makita ($110; makita.com) are two automatic-feed screw guns. And the cordless option is another big benefit. You just keep the tool running, and it drives each screw to the exact same depth each time, Jensen said. You can really get a lot of work done fast. Gary Wentz Specialsection:Use tools like a pro Fast andeasyjoinery A Kreg Jig will let you make a joint in about two minutes. I first saw the jig during a product demonstration at a tool show years ago, said Jeff Gorton, associate editor for The Family Handyman. I was impressed enough that I went out and bought one. Its become one of my favorite tools because it lets me build furniture, cabi- nets and bookcases without having to cut fancy (and time-consuming) joinery. A Kreg Jig lets you drill pocket holes, then screwthe pieces together with special screws. Youll leave visible holes, which you can hide inside the project or fill with special pocket-hole plugs. Kreg sells several different pocket screw kits. At a minimum youll need a two-hole drill guide similar to the one shown above, a step drill with a stop collar, a long driver bit for the pocket-hole screws, and a face clamp. These will cost you about $75. To see the full range of Kreg products, or to find a dealer, go to kregtools.com. Easy-to-handleair hoses Ive gone through many, many air hoses over the years rubber, plastic, synthetic, you name it,said Travis Larson, sen- ior editor for The Family Handyman. They all get hard and inflexible in cold weather, theyre hard to coil, black ones leave marks all over walls when youre trimming, and theyre very heavy. The four or five survivors are all hanging neatly in my shop, unused for the three years since I converted to polyurethane lines. Polyurethane is soft, so its more flexible than rubber. The air hoses are lightweight, flexible and easy to coil up at the end of the day, even in low temps. They dont leave scuff marks, so you can use them inside without marking up the walls. And the hoses are tough enough to withstand use and abuse on job sites. I love the way the hoses slippery surface glides over everything. You dont have to constantly pull on them to drag them, and they dont get hung up like the old-fashioned hoses did, Larson said. Theyre well worth the premium price tag. A 50-ft. polyurethane hose costs $30, versus about $10 for a traditional hose. Polyurethane hoses are available at some home centers or online (amazon.com is one source). Dual-usewirestripper I used to use two tools for wiring projectsa goofy little stamped metal tool to strip off sheathing and a pair of wire strippers to strip insulation off individual wires, said Ken Collier, editor in chief for The Fam- ily Handyman. Those days are gone. My new wire strippers do both tasks admirably. Ive rewired my cabin, my workshop and most of my 100-plus-year-old house. Wire strip- pers that strip the sheathing and the insulation make wiring faster, easier and more pleasant. These strippers start at $15 at home centers. Jeff Gorton Travis Larson Ken Collier 2-HOLE DRILL GUIDE FACE CLAMP Smoothrollers, smoothfinishes Before a painter friend turned me on to foam rollers, I had a hard time getting a smooth finish on doors and woodwork. These mini rollers, only 4 or 6 in. long, are made of dense foam that spreads the paint or varnish smoothly for a uniform, mark-free fin- ish (unlike nap rol lers, which leave tiny bumps). I was amazed the first time I used one. But the rollers arent perfect. They spread the finish thin, so you usually need two coats. And the rollers are a pain to clean, but since most cost less than $5 at home centers and paint stores, you could toss them when youre done. Eric Smith, associate editor for The Family Handyman Eric Smith Lights that last (almost) forever LED (light-emitting diode) flashlights and work lights are fabulous because the bulbs seem to last forever and so do the batteriesmaking cordless trouble lights feasible (finally!). LEDs are great on a variety of levels. Unlike traditional flashlights or work lights, LEDs have unbreakable bulbs that last 50,000 hours or more. They cast a clear white light thats easier on the eyes than the yel low- white light of standard bulbs. LEDs consume only one-tenth the battery power of regular flash- lights and work lights. Sure, LED flashlights and work lights cost a bit more on the front end, but you wont have to replace the batteries or bulbs for years. Theyre worth checking out! Elisa Bernick, associate editor for The Family Handyman Elisa Bernick Threetools inone The Japanese cats paw has three intended uses: It pulls nails, works as a pry bar (the thin blade will get under just about anything) and acts like a small hammer to whack things. Once you own one, youll find other uses for it too. It has a permanent place in my tool belt, said Ken Collier, editor in chief for The Family Handyman. I use it for prying open cans, as a rough-and- ready scraper, and for pul ling smal l nails that would slide out of the ham- mer claw. Its an always-with- me tool. Japanese cats paws and other small cats bars start at $10 at home centers. Ken Collier Specialsection:Use tools like a pro Air compressor that fits on your belt When Kobalt hit the market with its portable compressed CO2 regulator kit last year, my first thought was, What took so long? Its a great idea that seems long overdue. The cylinder powers pneumatic brad nailers and staplers with up to 120 psi, so you dont have to drag around a bulky (and loud!) air compressor and hoses for small jobs. The cylinder fits on your tool belt and has a 10-ft. hose. I hooked mine up to a nail gun and installed the baseboards in my kitchen. The 20-oz. cylinder gives you up to 675 shots with a brad gun. Its great for projects in finished rooms when you dont want to run air hoses and worry about themscuffing the floor or walls. Lowes sells the regulator kit for $85 (buy it online at lowes.com). New cylinders cost $6 for 9 oz. and $9 for 20 oz. when you trade in your old tank. Brett Martin, associate editor for The Family Handyman P h o t o c o u r t e s y o f K o b a l t Mightymidget batteries Ive tossed a dozen perfectly good cordless dril ls because the batteries died and new ones cost as much as a new dril l. Thats one reason I love new lithium-ion bat- teries: They have a longer life spantwice as long, according to some manufacturers. But the best thing about lithium-ion batter- ies is that theyre about half the size and weight of other batteries. That means power-guzzling tools like saws can pack more punch and run longer without being too heavy. And the screwdrivers are small enough to drop in your tool pouch, but powerful enough for just about any job. Gary Wentz, senior editor for The Family Handyman Gary Wentz Brett Martin Specialsection:Use tools like a pro Theapron Bruce wears an apron while woodworking. Hes convinced of its utility (Cross- Back Shop Apron, $22 at rockl er. com). Cal i pers, tape measure, squares, dust collector remote switch, wood shields for glue clampstheyre right at your fingertips. And a small screw gun is another invaluable tool. As you can see from thi s yellow crust on the front, my apron dou- bles as a rag for gl uey fi n- gers, Bruce said. I can t i magi ne doi ng woodworki ng without it. C ustom furniture maker Bruce Kieffer spent two years plan- ning and building his dream shop and its array of power tools, the dust collection system and a spacious work area. And when it comes to woodwork- ing, nobody is neater or more orderly and efficient than Bruce. Try these tips out in your shop and transform your woodworking into a far more civilized and fun activity. DUST COLLECTOR REMOTE SWITCH METAL RULER AND CALIPERS CHALK AND PENCILS 6" COMBINATION SQUARE SMALL SCREW GUN SLIPPERS Shop tips from a pro SLIDING TRY SQUARE SMALL MEASURING TAPE Stay-flat plywoodspacers Little belted-together blocks are stuck between pieces of plywood alongside Bruces lumber rack. Plywood or other sheet stock can warp, especially if its stored surface to surface. The blocks separate the sheets so air can circulate on both sides. Flat sheets from the lumberyard stay flat this way, no matter how long theyre stored, Bruce said. The leather is flexible, so you can use them on any combination of thicknesses of sheet goods. The blocks are a snap to make from scrap wood and leather. Cut two 1-in.-wide strips of leather (or vinyl or heavy cloth) and space and screw 2-in. x 3/4-in. x 1-in. blocks along the strap. The air space also keeps them a lot easier to grab when you need to pull one out. For full sheets, use three sets of spacers, one at each end and one in the middle. Polysquirter Want to know how to avoid drips and messes when you apply polyurethane varnish to large surfaces or multiple pieces of trim? Bruce grabs his High-Tech Glue Bottle Poly Applicator (an ordinary squeeze bottle) and squirts narrow beads of finish onto the boards, then rolls them out. The poly flows neatly onto the wood and rarely drips onto the floor. After practicing a few beads, you can squirt out just the right amount for each board. SPACERS Find-anythinghardwaredrawer Nothing has a chance to randomly accumulate in Bruces shopnot in apron pockets, on cabinet shelves, not even in a drawer. There is truly a place for everything, everything goes in its place, and no usable area remains empty. One of his hardware drawers is a sublime example. In this drawer, movable partitions are held in place by strips of foam weather stripping at the front and back. The 44-plus boxes rest on edge, labels up, for easy grabbing and stowing. I key the labels in on the computer and print them out on sticky labels. Think of never having to wonder where to find a 1-in. drywall screw or a 3/8-in. washer! Shop for boxes at craft, tackle, office or dollar stores. But if you want lots of just about any partic- ular size box, check out althor.com. This is for super-organized shop people, though. The minimum order is $100! But you get tons of high-quality boxes for the money. High-and-dryplywood Bruce has some riser blocks supporting a fewsheets of plywood. I just cut some 2-in.-wide plywood scraps and screwed them together to form T-blocks and store the plywood over them. If snow, slush or rain sneaks in on the car tires and gets the floor wet, the wood is safe. Stay-put driver bits The onl y seemi ngl y randombut i n fact truly ingenioussetup in Bruces shop is this: a few magnets stuck to shelf standards inside cabi- nets with assorted driver bits attached. Theyre right there when I need them, and those babies stay magnetized! MAGNET Specialsection:Use tools like a pro WEATHER STRIPPING RISER BLOCK