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PRO-DIALOG 4 FOR AIR and WATER COOLED CHILLERS SERIES 30 GX and HXC VERSION 2 REV: original Property of CARRIER S.A. Montluel. NOT to be disclosed to persons outside CARRIER organization without Written authorization.
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User's Guide Title Pro-dialog Control 4 for Air & Water Cooled Chillers Series 30 Gx & Hxc Version 2
PRO-DIALOG 4 FOR AIR and WATER COOLED CHILLERS SERIES 30 GX and HXC VERSION 2 REV: original Property of CARRIER S.A. Montluel. NOT to be disclosed to persons outside CARRIER organization without Written authorization.
PRO-DIALOG 4 FOR AIR and WATER COOLED CHILLERS SERIES 30 GX and HXC VERSION 2 REV: original Property of CARRIER S.A. Montluel. NOT to be disclosed to persons outside CARRIER organization without Written authorization.
TITLE: PRO-DIALOG CONTROL 4 FOR AIR & WATER COOLED
CHILLERS SERIES 30 GX & HXC VERSION 2 REV: original Property of CARRIER S.A. Montluel. Not to be disclosed to persons outside the organization without Written authorization SYNOPTIQUE CARRIER - AIR-COOLED BI CIRCUIT - ABC PARTNERS 08/06/98 D A T E S P E C I F I C A T I O N N
C O P Y
N
ECG CARRIER S.A.
E C G - U G - 0 0 - 0 0 1 0 6 / 1 2 / 0 0 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 Carrier Carrier Service 1 COMPANY NAME COPY # Ba-Tung PHAM ORIGINATOR CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: /98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 1 - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 - About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 - Manual Structure and contents . . . . . . . . . . . . . . . . . . 4 2 - GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.1 - Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.1 - Software Reference Number . . . . . . . . . . . . . . . . . . . . 7 2.3 - Abbreviations Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 - HARDWARE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8 3.1 - Produc Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.1.1 - Basic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.1.2 - CCN/Clock Option Board . . . . . . . . . . . . . . . . . 10 3.1.3 - Screw Compressor Protection Module . . . . . 11 3.1.3.1 - Screw Compressor Module Layout 11 3.1.3.2 - Compressor Part Number/MTA Header Configuration . . . . . . . . . . . . . . . . . . . . 12 3.1.4 - 4 xDO Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1.4.1 - General . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1.4..2 - Terminal J4 Description . . . . . . . . 12 3.1.5 - AUX Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.5.1 - General . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.6 - EXV Driver Board . . . . . . . . . . . . . . . . . . . . . . . . 14 3.1.7 - 4 x AI - 2 x AO Board . . . . . . . . . . . . . . . . . . . . 14 3.1.8 - Aquasnap Basic Board . . . . . . . . . . . . . . . . . . 16 3.2 - Pressure Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.2.1 - High Pressure Side Sensors . . . . . . . . . . . . . 17 3.2.2 - Large Band Pressure Sensors . . . . . . . . . . . 17 3.2.3 - Suction and economizer Pressure Sensors 18 3.3 - Thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.3.1 - Discharge Gas temperature . . . . . . . . . . . . . . 18 3.3.2 - 5K Resistor : Resistance vs Temperature Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4 - CONTROL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.2 - Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.2.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.2.2 - Main Interface Configuration sub menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.2.3 - Factory Configuration . . . . . . . . . . . . . . . . . . . 21 4.2.3.1 - Factory configuration from Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4.2.3.2 - Factory configuration from Main Interface . . . . . . . . . . . . . . . . . . . . . . . . 23 4.2.3.3 - Economizer TQ valve Feedback Signal Wiring . . . . . . . . . . . . . . . . . . . . 24 4.2.4 - Service Configuration . . . . . . . . . . . . . . . . . . . 25 4.2.4.1 - Service 1 configuration from Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.2.4.2 - Service 1 configuration from Main Interface . . . . . . . . . . . . . . . . . . . . . . . . 27 4.2.4.3 - Service 2 configuration from Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.2.4.4 - Service 2 configuration from Main Interface . . . . . . . . . . . . . . . . . . . . . . . . 29 4.2.4.5 - Service 3 configuration from Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 4.2.4.6 - Service 3 configuration from Main Interface . . . . . . . . . . . . . . . . . . . . . . . . 31 4.2.4.7 - Service 4 configuration from Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.2.4.8 - Service 4 configuration from Main Interface, runtime sub menu . . . . . . 31 4.2.5 - User Configuration . . . . . . . . . . . . . . . . . . . . . . 32 4.2.6 - Network Configuration . . . . . . . . . . . . . . . . . . 32 4.2.6.1 - General . . . . . . . . . . . . . . . . . . . . . . . 32 4.2.6.2 - Configuring a Control as a Broadcast Acknowledger . . . . . . . . 32 4.2.6.3 - Setting Time and Date . . . . . . . . . . 32 4.2.6.4 - Alarm Configuration Table . . . . . . 33 4.2.6.5 - Master/Slave Configuration . . . . . 35 4.3 - Cooler Interlock Contact . . . . . . . . . . . . . . . . . . . . . . . . 36 4.4 - Cooler heater control . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 4.5 - Oil heater control . . . . . . . . . . . . . . . . . . . . . . . . . . 36 4.6 - Motor cooling control without plate exchanger economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 4.7 - Motor cooling control without sub cooling plate exchanger economizer . . . . . . . . . . . . . . . . . . . . . . . . . . 37 4.7.1 - Motor cooling with TQ feedback Signal Control 37 4.8 - Capacity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 4.8.1 - Logic Description . . . . . . . . . . . . . . . . . . . . . . . 38 4.8.1.1 - Basic Logic . . . . . . . . . . . . . . . . . . . 38 4.8.1.2 - Z Multiplier Calculation . . . . . . . . 38 4.8.1.3 - Overrides . . . . . . . . . . . . . . . . . . . . 39 4.9 - Compressors & loaders loading sequence . . . . . . . 40 4.9.1 - General Description . . . . . . . . . . . . . . . . . . . . . 40 4.9.2 - Compressor capacity determination . . . . . . 41 4.9.3 - Staged Loading Increasing Capacity Logic 41 4.9.4 - Equal Loading Increasing Capacity Logic with close control = NO . . . . . . . . . . . . . . . . . 41 4.9.5 - Equal Loading Increasing Capacity Logic with close control = YES . . . . . . . . . . . . . . . . 42 4.9.6 - Equal Loading Decreasing Capacity Logic with close control = YES . . . . . . . . . . . . . . . . 42 4.9.7 - Equal Loading Decreasing Capacity Logic with close control = NO . . . . . . . . . . . . . . . . . 43 4.9.8 - Staged Loading Decreasing Capacity Logic with close control = NO . . . . . . . . . . . . . . . . . 43 4.9.9 - Staged Loading Decreasing Capacity Logic with close control = YES . . . . . . . . . . . . . . . . 44 4.10 - EXV Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.10.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.10.2 - Overrides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.11 - Air Cooled Condensing Pressure Control . . . . . . . 46 4.12.1 - Air Cooled Condensing Pressure Control - Fan staging with AUX board . . . . . . . . . . . . . . . . . 46 4.12.2 - Air Cooled Condensing Pressure Control - Fan staging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 4.13 - Water Cooled Condensing Pressure Control . . . . 47 4.14 - High Pressure Override . . . . . . . . . . . . . . . . . . . . . . . 48 4.15 - High Current Override . . . . . . . . . . . . . . . . . . . . . . . . . 48 CONTENTS CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page:2 /98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.16 - Stopping Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4.16.1 - Stopping a compressor by capacity unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4.16.2 - Stopping the unit by manual command (OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4.16.3 - Stopping a circuit by failure . . . . . . . . . . . . . 48 4.17 - Oil pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4.17.1 - Oil pressure setpoint determination . . . . . 49 4.17.2 - Oil pump control . . . . . . . . . . . . . . . . . . . . . . . 49 4.17.3 - Low oil pressure alarm determination . . . . 49 4.17.4 - Differential Oil Pressure Setpoint 1 alarm condition summary . . . . . . . . . . . . . . . 50 4.18 - Reclaim Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 4.18.1 - General Description . . . . . . . . . . . . . . . . . . . 51 4.18.2 - Reclaim to Air Cooled Changeover Initiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 4.18.3 - Air Cooled To Reclaim Changeover Initiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 4.18.4 - Reclaim Operation hr_status Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 4.18.5 - Reclaim Operation Using Air Cooled Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 4.18.6 - Reclaim Condenser Water Valve Control 52 4.18.7 - Reclaim Condenser Heater Control . . . . . 52 4.19 - Two Units Master/Slave Control . . . . . . . . . . . . . . . . 53 4.19.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 4.19.2 - Abnormal Conditions . . . . . . . . . . . . . . . . . . 55 5 - CCN ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 6 - CCN COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 7 - PRO_DIALOG 4 DOWNLOADER ADDENDUM INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Appendix A - CCN DIPSLAY, SETPOINT, MAINTENANCE, CONFIGURATION TABLE SCREENS . . . . . . . 61 Appendix B - CCN Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Appendix C - Wiring Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Appendix D - JBUS memory with GX& HX default configuration . . . . . . . . . . . . . . . . . . . . . . . . 96 Appendix E - SAM Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Appendix F - CCN Network Example . . . . . . . . . . . . . . . . . . . . . 98 CONTENTS CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page:3 /98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 1 - INTRODUCTION 1.1 - ABOUT THIS MANUAL This manual is intended to be used as an additional guide for using and configuring the Pro-Dialog control for the 30GX & HX chillers. The use of this document does not substitute the IOM. This manual is intended for use by Service organizations inside the Carrier corporation. It is delivered on the express condition that it is not to be disclosed, reproduced in whole or in part, or used for manufacture by anyone other than Carrier Corporation. 1.2 - MANUAL STRUCTURE AND CONTENTS This manual includes the following sections: v Introduction v Product general description v Hardware description v Control description v Appendixes The introduction and product general description sections contain information about this manual as an overview of the 30GX&HX Pro-Dialog Plus controls. The hardware section provides complete information on boards, devices and connections used by the product. The control description section is divided in several subsections. First provides a main description of hardware configuration. This subsection provides sufficient information to runs the control in the most operating cases. For more complete information, use the remaining sections and also IOM. Second subsection describes all the unit configuration and the methods to modify it. The last subsections describe the unit control logics. 2 - GENERAL DESCRIPTION 2.1 - GENERALITIES PRO-DIALOG is a system for controlling units which use screw compressors: w Dual circuits w Air cooled and water cooled chillers w Non reversible heat machines PRO-DIALOG controls compressors and loaders needed to maintain the desired leaving or entering water control point. It automatically sets the position of the electronic expansion valve to maintain a correct refrigerant flow in the cooler. For air cooled units it controls the operation of the fans to maintain the correct condensing pressure in each circuit. Safety circuits in the unit are constantly monitored by PRO-DIALOG to ensure its safe operation. PRO-DIALOG also gives access to a Quick Test program covering all inputs and outputs excepted compressors outputs. The control features of the 30GX&HX Pro-Dialog Plus are divided into standard features and options (additional board needed): CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 4/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION Standard features: w Local control w Remote control (external contacts) w CCN control w Compressor & loader sequence control (up to 4 compressors - two loaders per compressor) w Cooler leaving or entering fluid temperature control w Ramp loading w Delay at startup w Circuit & Compressors loading sequence optimization w Heat machine condenser entering or leaving fluid control w Head pressure control w Cooling dual setpoints control w Temperature reset w Outdoor temperature monitoring w Demand limit control w High pressure and high current override w Cooler and Condenser pump control w Oil temperature control w Motor temperature control w Safety lock control w Quick test function w Diagnostics function w Local Interface Display with Metric units w Digital pressure gauges through the main interface w Display of all I/O and other data w CCN Network compatibility w Occupancy and dual setpoint schedules w SAM (LID 1B) compatibility w Alarm POC w System Manager compatibility w Integrated two chillers master/slave control Available options With optional board: w Varifan control w Condenser water valve control w Reclaim sensors w Cooler heater control CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 5/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION x x Condenser Varifan or Water Valve 0-10 Vdc 10-0 Vdc 4-20 mA 20-4 mA No configuration required Oil Transducers On all compressors x x Reclaim Condenser Water Valve x x Heat Reclaim Sensors x x Condenser Sensors x Delay at startup x Cooling and heating Capacity Adjustment (z multiplier) x Ramp Loading (Heat & Cool) No configuration required Setpoint Control (single or dual) x Reset Type Select (Heat & Cool) x Demand Limit Type Select x Loading Sequence Equal Staged X Condenser Pump Control Select X Entering Fluid Control x Cooler pump #1 and # 2 control sequence x x** Water pump periodical quick start sequence x x** Time and OAT broadcast capability x x** Night capacity limitation mode x x** Night head pressure control mode x x** Unit on/off schedule control x Compressor Number (1 to 4) & Capacity x Economizer Motor cooling TQ valve feedback signal x x x Cooler Heater Select x x Fans 2 Separate Circuits with 1 to 8 fans per circuit x EXV 1500 steps = Mueller, unipolar, 33 steps/s No configuration required Loader ( 2 per compressor) x Compressor Number (1 to 4) & Capacity x Large Band Oil Transducer Select x Economizer Select x Cooler Fluid Type Water Medium Brine Low Temperature Brine x x x Heat Reclaim Option No configuration required Refrigerant R134 x Chiller Type Air Cooled Water Cooled Heat Machine USER CONFIG SERVICE CONFIG FACTORY CONFIG HARDWARE OPTION FUNCTIONS CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 6/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION x Two units Master/Slave Control x FSM & CSM II Control x Close Control Select x Maximum Current Override x Maximum Condensing Temperature Override USER CONFIG SERVICE CONFIG FACTORY CONFIG HARDWARE OPTION FUNCTIONS ** : require a CCN/Clock board All Pro-Dialog controls can work either autonomously or they can be interfaced with the Carrier Comfort Network (CCN). In the later case a communication data cable is used to connect the unit to the CCN communication bus. When Pro-Dialog system operates autonomously it retains all of its own control capabilities but does not offer the functionality of the CCN network. 2.2 - SOFTWARE REFERENCE NUMBER This software is referenced under the 15 digits software reference number: CSA-SR-208410XX The two last digits (XX) provides the software version (e.g. 2.0). 15 digits reference number can be displayed in the CCN configuration Ctrl_ID table through the Building Supervisor, the Network Service Tool or the 30GX&HX Downloader. Unit Main Interface Configuration Menu allows to display the software version: item #13, user 1 menu. 2.2 - Abbreviations Used In this manual, the refrigeration circuits are called circuit A and circuit B. The compressors in circuit A are labeled A1, and A2. Those in circuit B are B1 and B2. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 7/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 3 - HARDWARE DESCRIPTION 3.1 - PRODUCT COMPONENT This control shall employ the following electronic modules: Basic Board 32 GB 500 182 EE NRCP Board 32 GB 500 052 EE CCN and RTC Board 32 GB 500 062 EE 4 x DO Board (087) OP 12AS 004 EE 4xAI - 2xAO Board OP 12AS 005 EE 8 x DO Board (Auxiliary 2) 32 GB 500 312 EE 8xDO - 4xAI - 2xAO Board (Auxiliary 1) 32 GB 500 322 EE EXV Board 32 GB 500 192 EE Screw Compressor Protection Module 32 GB 500 232 EE Local Interface Device 30GX dual circuits 32 GB 500 092 EE Local Interface Device 30HX dual circuits 32 GB 500 112 EE Local Interface Device 30GX single circuit 32 GB 500 082 EE Local Interface Device 30HX single circuit 32 GB 500 102 EE This control shall employ the following sensors modules: Thermistors HH79NZ047C (small size) HH79NZ059C (large size) Low Pressure Transducer OP12DA040 EE High Pressure Transducer OP12DA039 EE Large Band Oil transducer OP12DA057 (for unit operating in low ambient) CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 8/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION COMPONENT USAGE 1[1] 1[1] 1[1] 1[1] AUX 1 BOARD 1[1] 1[1] 1[1] 1[1] 4 x AI-2xAO BOARD 2[2] 2[2] 2[2] 1 PD4 - EXV BOARD 4 3 2 1 PD4 - SCPM BOARD 1 1 1 1 PD4 - BASIC BOARD 4 3 2 1 NUMBER OF COMPRESSORS COMPONENTS UNIT TYPE : WATER COOLED 2[1] 2[1] 2[1] 1[1] AUX 1 BOARD 1[1] 1[1] 1[1] 1[1] 4 x AI-2xAO BOARD 1[4] 1[4] 1[4] 1[4] NRCP BASIC BOARD 1[3] 1[3] 1[3] 1[3] AUX 2 BOARD (8xDO) 1[3] 1[3] 1[3] 2[3] 4x DO BOARD 2[2] 2[2] 2[2] 1 PD4 - EXV BOARD 4 3 2 1 PD4 - SCPM BOARD 1 1 1 1 PD4 - BASIC BOARD 4 3 2 1 NUMBER OF COMPRESSORS COMPONENTS UNIT TYPE : AIR COOLED - 2 FAN STAGES PER CIRCUIT MAX 1[1] 1[1] 1[1] 1[1] AUX 1 BOARD 1[1] 1[1] 1[1] 1[1] 4 x AI-2xAO BOARD 1[4] 1[4] 1[4] 0 NRCP BASIC BOARD 1[3] 1[3] 1[3] 1[3] AUX 2 BOARD (8xDO) 2[3] 2[3] 2[3] 2[3] 4x DO BOARD 2[2] 2[2] 2[2] 1 PD4 - EXV BOARD 4 3 2 1 PD4 - SCPM BOARD 1 1 1 1 PD4 - BASIC BOARD 4 3 2 1 NUMBER OF COMPRESSORS COMPONENTS UNIT TYPE : AIR COOLED - MORE THAN 2 FAN STAGES (if no AUX board) or MORE THAN 4 FAN STAGES (AUX BOARD) PER CIRCUIT 1 - additional 4 x AI - 2 x AO board or 8xD0-4xAI-2xAO board required for varifan or reclaim sensors or water valve option 2 - Second EXV board is required for motor cooling using EXV valve on economizer units 3- 4xDO board or 8xDO board is required to control fans. 4xDO is also used to control hot gas bypass valve on units with single compressor. 4-additional NRCP board is required for reclaim option or cooler heater option. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 9/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 3.2 - Basic Board The PD4 - Basic board is 24VAC power supplied. It contains 8 Discrete Inputs (Switch type), 8 Digital Outputs (5 triacs and 3 relays), 10 Analog Inputs (five thermistors and four pressure transducers) and 1 analog input (0-10 Vdc) . See the schemes in Appendix E. The software is contained in a Flash EPROM (downloadable only with Downloader). All the setpoints, runtime and configuration parameters are contained in an EEPROM (data storage at power down). All Safety Critical Signal (for Contactor Failure) 26 J3 All Alarm Circuit B 25 J3 All Alarm Circuit A 24 J3 Air cooled Oil Heater Circuit B 23 J2 Air cooled Oil Heater Circuit A 22 J2 All excepted air cooled without reclaim option Condenser Pump 21 J2 All Cooler Pump #2 20 J2 All Cooler Pump #1 19 J2 All Cooler pump default 18 J5 All excepted air cooled without reclaim option Condenser flow switch 17 J5 All Electrical box thermostat & network power reverse phase detection 16 a & 16 b J5 All Cooler flow switch & customer interlock (lock_1) 15 a & 15 b J4 & J5 All Demand limit switch 14 J4 All excepted heat machine Heat Reclaim switch 13 J4 Heat machine Heat Cool switch 13 J4 All Dual setpoint switch 12 J4 All Remote Control switch status 11 J4 All 0-10 VDC setpoint reset signal or demand limit signal 10 J8 All Circuit B suction pressure 9 J7D All Circuit B discharge pressure 8 J7C All Circuit A suction pressure 7 J7B All Circuit A discharge pressure 6 J7A Water cooled and heat pump Condenser entering water temperature 5 J6 Water cooled and heat pump Condenser leaving water temperature 4 J6 Air cooled Outside Temperature 4 J6 Master/Slave Master/Slave common piping fluid temperature 3 J6 All Cooling entering water temperature 2 J6 All Cooling leaving water temperature 1 J6 UNIT TYPE FUNCTION CHANNEL TERMINAL 3.2 - CCN/Clock Option Board (factory installed) The PD4 - Global chiller controller has a small option board that can be connected to the Basic Board via a single 10 pin header and 4 metal standoff. This option board contains one RS-485 driver for CCN communication, a real time clock and super cap for two weeks backup. There are two connectors for CCN. One is a 3 pin screw connector ( 1= + signal, 2 = ground signal, 3 = - signal) and the other is a 6 pins phone jack. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 10/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 3.3 - Screw Compressor Protection Module This board shall monitor compressor pressure transducer, temperature sensors, oil level, high pressure switch, motor cooling solenoids, oil pumps, motor current, compressor wye-delta startup and compressor protection. 3.3.1 Screw Compressor Module Layout N.B :Only Y! !! ! dip switch of the 4 is used to configure start-delta startup procedure (when in ON position), the 3 others shall remain OFF ! If not, MTA header configuration alarm will occur.
Oil pressure 0-5V pressure transducer 4 4 J10B Economizer pressure 0-5V pressure transducer 3 3 J10A Discharge Gas Temperature 5K thermistor 2 2 J9 Compressor temperature 5K thermistor 1 1 J9 Usual Functions Type Channel# AI #* Connector Current Phase #3 Current sensor 3 - 3 J8 Current Phase #2 Current sensor 2 - 2 J8 Current Phase #1 Current sensor 1 - 1 J8 Usual Functions Type Channel# CT #* Connector Oil level Dry contact 6 2 J6 High Pressure Dry contact 5 1 J7 Main Functions Type Channel# DI #* Connector Loader #2 24VAC, 10VA Triac 11 8 J2 Loader #1 24VAC, 10VA Triac 10 7 J2 Motor cooling #2 or economizer valve for circuit which has 2 compressors 24VAC, 10VA Triac 14 6 J2 Motor cooling #1 24VAC, 26 VA Triac 13 5 J2 Oil solenoid 24VAC ,10VA Triac 12 4 J2 Oil pump 115VAC,145VA,- Triac 9 3 J4 Compressor output Y 115VAC, 70VA, Relay/TRiac 8 2 J3 Compressor output D 115VAC, 250VA Relay/Triac 7 1 J3 Main Functions Load max (Voltage,power) Type Channel# DO #* Connector CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 11/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 3.3.2- Compressor Part Number / MTA header configuration 0 0 0 1 0 1 0 1 92 39 06NW2146S7N 0 0 0 1 1 1 1 1 112 46 06NW2174S7N 0 0 1 0 1 0 1 1 136 56 06NW2209S7N 0 1 0 0 1 0 1 0 198 80 06NW2300S7N 0 0 1 0 0 0 0 0 114 39 06NA2146S7N 0 0 1 1 1 0 0 1 164 66 06NW2250S7N 0 0 1 0 1 1 1 0 142 46 06NA2174S7N 0 0 1 1 1 1 0 0 170 56 06NA2209S7N 0 1 0 1 0 1 0 0 218 80 06NW2300S5E 0 1 0 0 1 1 0 1 204 66 06NA2250S7N 0 1 0 1 1 1 1 1 240 80 06NA2300S5N 0 1 1 1 1 1 0 0 298 80 06NA2300S5E Compressor MTA Header Config MSB(8 . . . . . . . 1) LSB MTA (for 400V) Tons Compressor phase 3 Part Number 3.1.4 - 4xDO BOARD The 4xDO board has 4 digital outputs capable of switching 24 VAC at 1 amp numbered from 1 to 4 on connector J4. They have a common point numbered 12 on connector J4. D0 #1 and Do # 2 shall support 1 fan D0 #3 shall support 1 fan if circuit has less than 5 fans. It shall support 2 fans if circuit has more than 4 fans. D0 #4 shall support 1 fan if circuit has less than 6 fans. It shall support 2 fans if circuit has 6 fans. 3 fans if circuit has 7 fans. 4 fans if circuit has 8 fans. 3.1.4.2 - Terminal J4 Description 12 12 12 12 12 12 12 12 11 11 11 11 DO #4 DO #4 DO #4 DO #4 DO #3 DO #3 DO #3 DO #3 DO #2 DO #2 DO #2 DO #2 DO #1 DO #1 DO #1 DO #1 24 VAC DO 24 VAC DO 24 VAC DO 24 VAC DO POWER SUPPLY POWER SUPPLY POWER SUPPLY POWER SUPPLY TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TRI AC TO CONTACTOR #1 TO CONTACTOR #1 TO CONTACTOR #1 TO CONTACTOR #1 TO CONTACTOR #2 TO CONTACTOR #2 TO CONTACTOR #2 TO CONTACTOR #2 TO CONTACTOR #3 (or and #4) TO CONTACTOR #3 (or and #4) TO CONTACTOR #3 (or and #4) TO CONTACTOR #3 (or and #4) TO OTHER CONTACTORS TO OTHER CONTACTORS TO OTHER CONTACTORS TO OTHER CONTACTORS pins 12 are connected together pins 12 are connected together pins 12 are connected together pins 12 are connected together 4 44 4 3 33 3 2 22 2 1 11 1 TERMI NAL J 4 TERMI NAL J 4 TERMI NAL J 4 TERMI NAL J 4 CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 12/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 3.1.5 - AUX Boards 3.1.5.1 - General R
S
V CH 4 J 7 CH 1 -- R
S
V -- J2 -- C H 1 3 75 mm (2.95 in) CH 3 J4 CH 2 PD4-AUX1 -- ------ 32GB 500 322 EE - -
G
+ 1 2 STATUS -- T P V CH13 CEPL130487-01 J3 CH 12 J 1 2 4 V A C -- ------ S I O J 9 143 mm ( 5.60 in ) SIO CH 11 -- 1 1 CH 10 -- J5 T P V CH14 l 3
2
1 -- 3
2
1 CH 8 -- - -
G
+ CH 7 -- J6 C H 1 4 CH 6 l -- J 8 CH 5 CH 9 The AUX1 board shall allow: wthe control of 1 to 8 fan stages; wthe monitoring of 4 temperatures or 2 temperatures and 2 pressures. wthe control of 2 Varifan or two water valves The AUX2 board shall allow: wthe control of 1 to 8 fan stages. Discrete outputs requirements: AUX1 and AUX2 Fan 8 - circuit A , 4 or 8 circuit B 8 8 Fan 7 - circuit A , 3 or 7 circuit B/Reclaim option, condenser heater 7 7 Fan 6 - circuit A , 2 or 6 circuit B 6 6 Fan 5 - circuit A, 1 or 5 circuit B/ Reclaim valve B 5 5 J3 Fan 4 - circuit A or circuit B/ Pumpdown valve B 4 4 Fan 3 - circuit A or circuit B 3 3 Fan 2 - circuit A or circuit B/ Reclaim valve A 2 2 Fan 1 - circuit A or circuit B/ Pumpdown valve A 1 1 J2 AUX1 & AUX2 Main Functions Channel# DO # Connector Board All are standard 24 VAC/10%. All 24Vac common ground must be connected together on board and to 24Vac ground pin of J1. All DOs total consomption = 115VA CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 13/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 3.1.6 - EXV BOARD The EXV board shall be able to control 2 EXVs and 2 thermistors. Analog inputs requirements Economizer Motor Cooling TQ Valve Feedback Signal Circuit B 5/10 K thermistor 2 J3 (TH B) Economizer Motor Cooling TQ Valve Feedback Signal Circuit A 5/10 K thermistor 1 J3 (TH A) Usual Functions Type AI #* Connector Discrete output requirements The EXV board shall be able to drive both unipolar and bipolar stepper motors via a common connector. The default configuration shall be unipolar, 30 steps/s step rates and 1500 steps range such as to allow easy retrofit with Pro-Dialog phase 1, 2 and 3 units fitted with Mueller Brass EXVs. It shall be able to handle 12V @ 0.5 A per coil and maintain a step rate of at least 200 steps per second (unipolar or bipolar). Note: board shall be able to handle a total coil load of 1 Amp for unipolar and 2 Amps for bipolar. Connection to the EXV shall be done through two Molex, 5 pin, 3.91 pitch (one per EXV) [J2A & J2B]. 12VDC (for unipolar stepper motor) Coil 4 Coil 3 Coil 2 Coil 1 5 4 3 2 1 Connector J2A & J2B - Pins description 3.1.7 - 4xAI-2xAO BOARD This board provides 4 analog inputs (labeled AI #1, AI #2, AI #3, and AI #4 on the terminal J2) and 2 analog outputs (labeled AO #1 and AO #2 on the terminal J1). It allows to use the following features: w Optional reclaim thermistors when reclaim option is not used w Remote discharge transducer on remote condenser on split units. w Optional varifan on air cooled units or water valve on water cooled units Each input can be independently configured with a bridge allowing to close 3 pair of pins named T,C or V. V: Transducers 5 Volts power supply 1: Signal R: - V - 1 - R Pressure transducer (remote discharge pressure circuit B) V Carrier thermistor: HH 79NZ 047, 5K@ 25C 1 - R unused T,C AI #2 V: Transducers 5 Volts power supply 1: Signal R: - V - 1 - R Pressure transducer (remote discharge pressure circuit A) V unused 1 - R unused T,C AI #1 REMARKS PINS FUNCTION BRIDGE POSITION ANALOG INPUT J2 CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 14/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 1: + R: - 1 - R unused C V: Transducers 5 Volts power supply 1: Signal R: - V - 1 - R not used V Carrier thermistor: HH 79NZ 047, 5K@ 25C 1 - R Reclaim entering thermistor T AI #4 1: + R: - 1 - R unused C V: Transducers 5 Volts power supply 1: Signal R: - V - 1 - R not used V Carrier thermistor: HH 79NZ 047, 5K@ 25C 1 - R Reclaim leaving thermistor T AI #3 REMARKS PINS FUNCTION BRIDGE POSITION ANALOG INPUT J2 Each output can be independently configured with a bridge allowing to close 2 pair of pins named C or V. 6: + R: - 6 - R 4 - 20 mA Varifan circuit B C 6: + R: - 6 - R 0-10 Vdc Varifan circuit B V AO #2 5: + R: - 5 - R 4 - 20 mA Varifan circuit A or water valve C 5: + R: - 5 - R 0- 10 Vdc Varifan circuit A or water valve V AO #1 REMARKS PINS FUNCTION BRIDGE POSITION ANALOG OUTPUT J1 CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 15/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 3.1.8 - Aquasnap Basic Board This board is used on global chiller as slave board for air cooled units with reclaim option or cooler heater option. It contains 8 Discrete Inputs (switch type), 10 Digital Outputs (8 triacs and 2 relays), 6 Analog Inputs (four 5K or 10K thermistors and two active pressure transducer types) and 1 analog output (0-10 Vdc). Cooler heater option, condenser and cooler refrigerant isolation solenoid circuit B Relay output DO_10 25 Cooler heater option, condenser and cooler refrigerant isolation solenoid circuit A Relay output DO_9 24 Cooler heater output Triac DO 8 23 unused Triac DO_7 22 Reclaim option, pumpdown solenoids circuit B Triac DO 6 21 Reclaim option, pumpdown solenoids circuit A Triac DO_5 20 Reclaim option, condenser heater Triac DO 4 19 unused Triac DO 3 18 reclaim option or cooler heater option, circuit B, refrigerant condenser entering solenoid Triac DO_2 4 17 reclaim option or cooler heater option, circuit A, refrigerant condenser entering solenoid Triac DO_1 3 0 unused Relay input DIs 08 to 15 Reclaim option, condenser water valve 0 - 10 Vdc AO_1 07 Reclaim option pumpdown pressure circuit B Pressure transducer 0 - 5 Vdc AI 6 06 Reclaim option pumpdown pressure circuit A Pressure transducer 0 - 5 Vdc AI_5 05 unused Thermistor 5K or 10K AI 3 03, 04 Reclaim option entering temperature Thermistor 5K or 10K AI 2 02 Reclaim option leaving temperature Thermistor 5K or 10K AI_1 01 FUNCTION Type I/O Channel Number CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 16/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 3.2 - Pressure sensors They are used to measure in each circuit : w Discharge gas pressure w Suction pressure w Economizer pressure and in each compressor : w Oil pressure w Economizer pressure on first compressor and also in the second compressor if unit is not equipped with economizer They are electronic sensors which linearise the output signal and deliver a 0 to 5 Vdc to either the basic board or to an analog board. Three types of sensors are used. 3.2.1 - High pressure side sensors They are used to measure discharge pressure and oil pressures when large band oil pressure transducer is not selected. Carrier part: OP12DA039 High pressure side transducer curve 3.2.2 - Large band pressure sensors They are used to measure oil pressures for unit operating with low ambient (when large band oil pressure transducer is selected). Carrier part: OP12DA057 Large band oil pressure transducer curve CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 17/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 50 100 150 200 250 450 500 689 2068 2414 3103 2758 4 2 0 V o l t a g e
( V D C ) V o l t a g e
( V D C ) V o l t a g e
( V D C ) V o l t a g e
( V D C ) kPa PSI 3 1 5 3447 1724 345 1034 Pressure Pressure Pressure Pressure 1379 350 300 400 -6.6 100 155 420 500 1904 2252 2895 2670 4 2 V o l t a g e
( V D C ) V o l t a g e
( V D C ) V o l t a g e
( V D C ) V o l t a g e
( V D C ) kPa PSI 3 1 5 3447 1484 -45 689 Pressure Pressure Pressure Pressure 1068 327 276 387 50 345 215 3.2.3 - Suction Pressure and Economizer Pressure sensors These are in the low pressure side. Suction pressure transducer takes the place of the low pressure switches, low pressure gauges and the low pressure safety switch (where these are usually fitted). Economizer pressure is used to measure the intermediary pressure between low and high pressure. The oil pressure is subtracted from this pressure to determine the oil differential pressure for oil pressure safety purpose. Carrier part: OP12DA040 Low pressure transducer curve 3.3 - THERMISTORS All thermistor, excepted the reset sensor, have similar characteristics (see next page). They have Carrier Part No. HH 79 NZ 047 3.3.1 - Discharge gas temperature This is installed on the discharge pipe of each compressor. It is used to control the discharge superheat. The discharge gas temperature (lowest discharge compressor temperature or average discharge temperature of both compressors) is subtracted to the saturated condensing temperature to determine the discharge superheat. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 18/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 20 40 60 80 100 180 200 276 828 965 1241 1103 4 2 0 V o l t a g e
( V D C ) V o l t a g e
( V D C ) V o l t a g e
( V D C ) V o l t a g e
( V D C ) kPa PSI 3 1 5 1379 689 138 414 Pressure Pressure Pressure Pressure 552 140 120 160 5K Resistor: Resistance vs Temperature Curve 602,4 80,0 1 694,0 52,0 5 203,2 24,0 20 075,9 -4,0 612,6 79,5 1 725,1 51,5 5 321,2 23,5 20 606,4 -4,5 285,2 107,0 623,2 79,0 1 756,8 51,0 5 442,2 23,0 21 152,6 -5,0 292,1 106,5 634,0 78,5 1 789,1 50,5 5 566,4 22,5 21 715,7 -5,5 298,6 106,0 645,2 78,0 1 822,1 50,0 5 693,9 22,0 22 295,6 -6,0 305,3 105,5 656,8 77,5 1 855,7 49,5 5 824,6 21,5 22 893,2 -6,5 311,6 105,0 668,6 77,0 1 890,1 49,0 5 958,7 21,0 23 509,0 -7,0 317,9 104,5 680,8 76,5 1 925,1 48,5 6 096,3 20,5 24 143,6 -7,5 323,8 104,0 693,3 76,0 1 960,9 48,0 6 237,5 20,0 24 797,8 -8,0 329,7 103,5 706,1 75,5 1 997,4 47,5 6 382,3 19,5 25 472,2 -8,5 335,3 103,0 719,2 75,0 2 034,7 47,0 6 530,9 19,0 26 167,5 -9,0 341,1 102,5 732,6 74,5 2 072,8 46,5 6 683,4 18,5 26 884,4 -9,5 346,3 102,0 746,5 74,0 2 111,7 46,0 6 839,8 18,0 27 623,8 -10,0 351,5 101,5 760,6 73,5 2 151,5 45,5 7 000,3 17,5 28 386,3 -10,5 356,7 101,0 775,0 73,0 2 192,2 45,0 7164.9 17,0 29 172,7 -11,0 361,6 100,5 789,8 72,5 2 233,8 44,5 7 333,9 16,5 29 984,0 -11,5 366,5 100,0 804,8 72,0 2 276,3 44,0 7 507,2 16,0 30 821,0 -12,0 371,1 99,5 820,2 71,5 2 319,9 43,5 7 685,1 15,5 31 684,6 -12,5 375,8 99,0 836,0 71,0 2 364,4 43,0 7 867,7 15,0 32 575,6 -13,0 380,3 98,5 952,0 70,5 2 410,0 42,5 8 055,0 14,5 33 495,2 -13,5 384,7 98,0 868,4 70,0 2 456,6 42,0 8 247,2 14,0 34 444,2 -14,0 389,0 97,5 885,1 69,5 2 504,4 41,5 8 444,5 13,5 35 423,7 -14,5 393,3 97,0 902,1 69,0 2 553,3 41,0 8 469,9 13,0 36 434,7 -15,0 397,6 96,5 919,4 68,5 2 603,4 40,5 8854.7 12,5 37 478,4 -15,5 401,8 96,0 937,1 68,0 2 654,7 40,0 9068.0 12,0 38 555,9 -16,0 406,0 95,5 955,1 67,5 2 707,2 39,5 9287.0 11,5 39 668,3 -16,5 410,3 95,0 973,4 67,0 2 761,1 39,0 9 511,7 11,0 40 816,9 -17,0 414,5 94,5 992,1 66,5 2 816,2 38,5 9742.5 10,5 42 002,9 -17,5 418,8 94,0 1 011,0 66,0 2 872,8 38,0 9979.3 10,0 43 227,6 -18,0 423,0 93,5 1 030,3 65,5 2 930,7 37,5 10 222,6 9.5 44 492,4 -18,5 427,4 93,0 1 050,0 65,0 2 990,1 37,0 10 472,3 9.0 45 798,6 -19,0 431,8 92,5 1 069,9 64,5 3 051,0 36,5 10 728,8 8,5 47 147,7 -19,5 436,3 92,0 1 090,2 64,0 3 113,4 36,0 10 992,1 8,0 48 541,1 -20,0 440,9 91,5 1 110,9 63,5 3 177,5 35,5 11 262,7 7,5 49 980,4 -20,5 445,7 91,0 1 131,8 63,0 3 243,1 35,0 11 540,5 7.0 51 467,0 -21,0 450,6 90,5 1 153,2 62,5 3 310,4 34,5 11 826,0 6.5 53 002,7 -21,5 455,6 90,0 1 174,8 62,0 3 379,4 34,0 12 119,2 6,0 54 589,1 -22,0 460,8 89,5 1 196,9 61,5 3 450,2 33,5 12 420,5 5,5 56 227,9 -22,5 466,1 89,0 1 219,3 61,0 3 522,9 33,0 12 730,1 5,0 57 920,9 -23,0 571,6 88,5 1 242,1 60,5 3 597,3 32,5 13 048,3 4.5 59 670,0 -23,5 477,4 88,0 1 265,2 60,0 3 673,7 32,0 13 375,3 4,0 61 476,9 -24,0 483,2 87,5 1 288,7 59,5 3 752,1 31,5 13 711,4 3,5 63 343,7 -24,5 489,4 87,0 1 312,6 59,0 3 832,5 31,0 14 056,9 3.0 65 272,4 -25,0 495,7 86,5 1 336,9 58,5 3 915,0 30,5 14 412,2 2.5 67 265,0 -25,5 502,3 86,0 1 361,6 58,0 3 999,6 30,0 14 777,5 2,0 69 323,7 -26,0 509,2 85,5 1 386,8 57,5 4 086,3 29,5 15 153,1 1.5 71 450,6 -26,5 516,2 85,0 1 412,3 57,0 4 175,4 29,0 15 539,5 1,0 73 648,0 -27,0 523,6 84,5 1 438,3 56,5 4 266,7 28,5 15 936,9 0,5 75 918,3 -27,5 531,2 84,0 1 464,7 56,0 4 630,4 28,0 16 345,7 0,0 78 263,9 -28,0 539,1 83,5 1 491,6 55,5 4 456,6 27,5 16 766,3 -0,5 80 687,1 -28,5 547,2 83,0 1 519,0 55,0 4 555,2 27,0 17 199,1 -1,0 83 190,7 -29,0 555,7 82,5 1 546,9 54,5 4 656,4 26,5 17 644,5 -1,5 85 777,0 -29,5 564,4 82,0 1 575,2 54,0 4 760,2 26,0 18 102,9 -2,0 88 449,0 -30,0 573,4 81,5 1 604,1 53,5 4 866,8 25,5 18 574,8 -2,5 91 209,3 -30,5 582,8 81,0 1 633,5 53,0 4 976,0 25,0 19 060,6 -3,0 94 060,8 -31,0 592,4 80,5 1 663,5 52,5 5 088,1 24,5 19 560,8 -3,5 97 006,4 -31,5 602,4 80,0 1 694,0 52,0 5 203,2 24,0 20 075,9 -3,5 100 049,0 -32,0 (OHMS) (C) (OHMS) (C) (OHMS) (C) (OHMS) (C) (OHMS) (C) Resistanc e Temp. Resistanc e Temp. Resistanc e Temp. Resistanc e Temp. Resistanc e Temp. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: original Page: 19/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.2 - CONFIGURATION 4.2.1 - General Four types of configuration are available: wThe factory configuration. It describes the "hardware" structure of the unit (e.g. the number of compressors, valve...). This configuration is accessible through the Main Interface Factory menu Menus or the Network Service Tool and can be done by Carrier factory or service only. wThe Service configuration. It allows to modify operating parameters. This configuration is accessible through the Main Interface Service Menus or the Network Service Tool and can be done by Carrier factory or service only. wThe User configuration. It allows to modify a limited number of simple parameters (i.e. loading sequence, start-up delay, cooler pumps control, reset select...). This configuration can be done through the Main Interface or through the Network Service Tool. This configuration can be modified by the customer. wThe network configuration. It allows to modify parameters used by network functions (i.e. Alarm POC, Broadcast ...). This is accessible through the Building Supervisor or the Network Service Tool. 4.2.2 -Main interface configuration sub menu tree structure broAdCASt 7 S HoLidAY 6 M SCHEduLE 2 5 E MAStEr SLAvE SCHEduLE 1 4 T SErViCE 3 dAtE 3 I "FACtorY 2 MEnu" SErViCE 2 USEr 2 2 "FACtorY 1 MEnu" SErViCE 1 USEr 1 1 "FACtorY MEnu" SErViCE MEnu USEr MEnu 0 FACTORY SERVICE USER CONFIGURATION SUB MENUS MAIN INTERFACE FACTORY CONFIGURATION SUB MENU TREE STRUCTURE TQ_r_fbk (TQ valve feeddback) 19 pd4_aux (aux board select) 18 exvb max (1500) 17 exva max (1500) 16 heat sel (idem version 1.x) 15 cira lwt (idem version 1.x) 14 evap_pas (idem version 1.x) 13 recl_opt (idem version 1.x) 12 hr temp (idem version 1.x) 11 cpb2 mta (idem version 1.x) 10 cpb1 mta (idem version 1.x) 9 cpa2 mta (idem version 1.x) 8 cpa1_mta (idem version 1.x) 7 S oil_sel (idem version 1.x) 6 M econ sel (idem version 1.x) 5 E hd selec (idem version 1.x) 4 T nb fan b (idem version 1.x) 3 I nb fan a (idem version 1.x) 2 fac_pass unit_typ (idem version 1.x) 1 "FACtorY2 MEnu" "FACtorY1 MEnu" 0 FACTORY 2 FACTORY 1 FACTORY CONFIGURATION SUB-SUB MENUS CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 20 /98 4.2.3 - Factory configuration 4.2.3.1 - Factory configuration from Service Tool The Network Service tool allows to view and modify the factory configuration (table FACTORY in 'Modify Controller'). TABLE NAME: FACTORY PIC TABLE TYPE : 10H, instance 1 DESCRIPTION STATUS DEFAULT UNITS POINT 1 Chiller Type 1,2,3 1 1 - unit_typ 2 Circuit A Fan Stages Num 0 to 8 2 0 - nb_fan_a 3 Circuit B Fan Stages Num 0 to 8 2 0 - nb_fan_b 4 Varifan or W. Valves Sel 0/1/2/3/4 0 - hd_selec 5 Economizer Select Yes/No 3 No - econ_sel 6 Large Bd Oil Transducers Yes/No 4 No - oil_sel 7 Comp A1 Must Trip Amps 0 to 560 5 0 - mta_cpa1 8 Comp A2 Must Trip Amps 0 to 560 5 0 - mta_cpa2 9 Comp B1 Must Trip Amps 0 to 560 5 0 - mta_cpb1 10 Comp B2 Must Trip Amps 0 to 560 5 0 - mta_cpb2 11 Reclaim Sensor Select Yes/No 6 No - hr_tmp 12 Air Cooled Reclaim Sel Yes/No 7 No - recl_opt 13 Evaporator Number Pass 1 to 3 8 3 - evap_pas 14 Cooler LWT On Circuit A Yes/No 9 Yes - cira_lwt 15 Cooler Heater Select Yes/No 10 No - heat_sel 16 Factory Password 0 to 150 11 113 - fac_pass 17 EXV A Maximum Steps Numb 1500/15000 12 1500 - exva_max 18 EXV B Maximum Steps Numb 1500/15000 12 1500 - exvb_max 19 Motor Cool. TQ Feedback Yes/No 13 No - TQ_r_fbk 20 PD4 Aux Boards Select Yes/No 14 No - pd4_aux Parameters from 1 to 16 in version 1.x are the same than those in the new version 2.X.
For Retrofit from verson 1.x to the new 2.x, it is better to write down in a paper, configuration items from 1 to 16. Use Service Tool to upload all the configuration from version 1 (example address 1). Then use address search function to change the address to 2 before downloading the new software version 2.x. Use Service Tool to add a new controller with a different addresse (example address 1 for version 1 and address 2 for version 2). Once Upload configuration is done, fill factory configuration in FACTORY table and then download this.
1. 1 = air cooled. 2 = water cooled . 3 = heat machine 2. 0 = no fan < 4 = each DO output of the 4xDO board support 1 fan . > 5 = DO # 1 and DO # 2 support 1 fan each. DO # 3 support 2 fans DO # 4 support 1 fan if circuit has 5 fans max DO # 4 support 2 fans if circuit has 6 fans max DO # 4 support 3 fans if circuit has 7 fans max DO # 4 support 4 fans if circuit has 8 fans max nb : these fans are not controlled by a varifan. For pro_dialog 4 Auxiliary board select, each DO output of the Auxiliary board support 1 fan CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 21 /98 13. Yes = Use Pro_dialog 4 auxiliary boards instead of old 4xAO-2xAO board and 4xDO board No = Use old 4xAO-2xAO board & 4x DO board (shall be set to no for version 1 retrofit) 3. When this item is selected, both compressor use the common economizer transducer in the economizer. Otherwise, each compressor uses it own economizer transducer, located in the refrigerant injection pipe line, near the motor cooling valve. Economizer pressure represents the intermediary pressure between high pressure and low pressure. It is used to determine the oil differential pressure (oil pressure - economizer pressure). 4. The use of large band oil pressure transducer is required for low ambient application and is only applied on oil pressure transducers since high pressure range transducer can not read pressure lower than 2.4 bars, Calibration is automatically determined each time the control is in OFF mode and both suction and discharge pressures are equalized. Differences between oil pressures and suction pressure are then stored as offset (if less than 0.4 bar). 5. MTA configuration is required for capacity calculation, motor current measurement and protection. This value shall match the one read from MTA header configuration on screw compressor board, if not an alarm will be generated. 6. If only reclaim sensor is selected and reclaim option is not, an 4xAI-2xAO board is required, and reclaim temperature sensor are used for information only. 7. Reclaim option requires an Aquasnap Basic board for reclaim entering and leaving temperatures, solenoids, an analogue output to control the reclaim condenser water valve, 2 transducers for reclaim pumpdown injection pressure. 8. This items indicates the number of pass the cooler fluid goes through the cooler. For example, if cooler enters from circuit A and goes out by circuit A and only 1 time, then a number of 2 shall be entered. This item is used for exv control when caculating cooler pinch. 9. This items indicates if cooler leaving temperature sensor is in the circuit A or not. If cooler leaving pipe line is on side A, then Yes shall be entered, otherwise, no shall be required. This item is used for exv control when caculating cooler pinch. 10. Cooler heater option requires an Aquasnap Basic board for refrigerant isolation solenoids and heater output. 11. Factory password is required when accessing the main interface factory menu. Factory password can be used to access to service and user configuration sub menus. 12. 1500 = For Muller valve, Unipolar, 1500 steps, 33 steps/s (1500 steps shall be kept !!!) 15000 = For Muller valve phase 3, Bipolar, 15300 steps, 300 steps/s (for future use,) Note: schemes are described in appendix C. CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 22 /98 4.2.3.2- Factory configuration from main interface Economizer units with TQ feedback signal sensor - yes/no tq r fbk 19 Pro dialog 4 Aux boards select - yes/no pd4 aux 18 EXV A Maximum Steps Number (Shall be left 1500) - 1500 to 15000 exva_max 17 EXV A Maximum Steps Number (Shall be left 1500) - 1500 to 15000 exva_max 16 Cooler heater select displayed on air cooled chiller only - yes/no heat sel 15[1] Cooler leaving sensor on circuit A select - yes/no cira lwt 14 Cooler number of pass select - 1 to 3 evap pas 13 Heat reclaim option select - yes/no recl opt 12[1] Reclaim sensors select - yes/no hr_temp 11[1] Compressor B2 Must Trip Amps. amps 0 to 560 cpb2_mta 10[1] Compressor B1 Must Trip Amps. amps 0 to 560 cpb1 mta 9[1] Compressor A2 Must Trip Amps. amps 0 to 560 cpa2 mta 8[1] Compressor A1 Must Trip Amps amps 0 to 560 cpa1 mta 7 Large Band Oil transducer select - yes/no oil sel 6 Economizer select - yes/no econ_sel 5 Varifan or Water valve select - 0,1,2,3,4 hd_selec 4 Number of fans on circuit B not controlled by a varifan - 0 to 8 nb fan b 3[1] Number of fans on circuit A not controlled by a varifan - 0 to 8 nb fan a 2[1] Chiller type select - 1/2,3,4 unit typ 1 When selected this item shall allow to return to the Configuration main menu. - "FACTORY MEnu" - 0 COMMENTS UNITS FORMAT VARIABLE ITEM # Factory password - 0 to 150 fac_pass 1 When selected this item shall allow to return to the Configuration main menu. - "FACTORY 2 MEnu" - 0 COMMENTS UNITS FORMAT VARIABLE ITEM # CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 23 /98 Economizer Tq valve Feedback Signal Control Wiring CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 24 /98 TQ output (done) TQ output (done) SCPM A1 SCPM B1 THA THB EXV BOARD Connexion to be done (tq_r_fbk = yes) 4.2.4 - Service configuration 4.2.4.1 - Service1 configuration table from Service Tool The Network Service tool allows to view and modify the service configuration table SERVICE1. Unit shall be stopped and under CCN Operating Type control. TABLE NAME: SERVICE1 PIC TABLE TYPE : 13H, instance 1 DESCRIPTION STATUS DEFAULT UNITS POINT 1 Cooler Fluid Type 1/2/3 1 1 - flui_typ 2 Head Pressure Diff Timer 10 to 120 2 90 sec head_tim 3 Head Pressure Diff 3.8 to 22 3 5 ^C head_dif 4 Prop PID Gain Varifan/Wv -20.0 to 20.0 4 1.0 - hd_pg 5 Int PID Gain Varifan/Wv -5.0 to 5.0 4 1.0 - hd_ig 6 Deri PID Gain Varifan/Wv -20.0 to 20.0 4 1.0 - hd_dg 7 Cir A Superheat Setpoint 8.3 to 22 5 11 ^C dsh_sp_a 8 Cir B Superheat Setpoint 8.3 to 22 5 11 ^C dsh_sp_b 9 Cir A Cooler Pinch Setpt 0.5 to 2.6 6 1.0 ^C pinc_p_a 10 Cir B Cooler Pinch Setpt 0.5 to 2.6 6 1.0 ^C pinc_p_b 11 Maximum Condensing Temp 48.8 to 71.1 7 68 C mct_sp 12 Max Condensing Temp Diff 5.5 to 11 7 6.7 ^C mct_diff 13 Maximum Current Setpoint 50 to 85 8 80 % curr_max 14 Maximum Current Diff 5 to 20 8 10 % curr_dif 15 Close Capacity Ctrl Sel Dsable/Enable 9 Dsable - cls_ctrl 16 Auto Z Multiplier Setpt 4 to 6 10 6 - zm_spt 17 Maximum Z Multiplier 1.0 to 6.0 11 6.0 - hc_zm 18 Entering Fluid Control Yes/No 12 No - ewt_opt Note: this table canl be downloadable at any time. However, modified value shall not be used by tasks until the unit is in off state . This shall not apply to the Varifan/water valves gains that shall be modified at any time and used immediately by the head pressure control tasks even if the unit is in operation. 1. > 1 = Water 2 = Brine 3 = Low Brine Warning: This decision affects the freeze protection threshold. w water: 1.1C w brine & low brine: coldest setpoint - 4.4C 2. Used to set fan cycling. Decreasing this value will increase fan cycling. This timer can be reduced since the unit is fitted with an important number of fan stages, as to increase the condensing control accuracy. But in certain cases, notably on units with few fan stages, at too small value can causes superheat hunting problems. 3. Used to set fan cycling. Default value is 5 ^C, 11.1^C or higher value are recommanded if unit has varifan. This value can be increased on units with few fan stages to avoid superheat hunting problems. CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 25 /98 4. This configuration applies to varifan or water valve upon unit type. It is used to adjust the head pressure control PID loop. Normally this decision has not to be modified for Varifan. For water valve it can be adjusted upon water valve type and installation. 0.4 hd_sp_dg Derivative PID Gain: 0.4 hd_sp_ig Integral PID Gain: 2.7 hd_sp_pg Proportional PID Gain: Recommanded for air cooled PDI GAINS 2.0 hd_sp_dg Derivative PID Gain: 0.2 hd_sp_ig Integral PID Gain: 2.0 hd_sp_pg Proportional PID Gain: Recommanded for water cooled PDI GAINS 5. Upon the operating capacity, the discharge superheat is adjusted as follows : discharge superheat control point = setpoint + 3.8^C (7^F) if no loader ON. discharge superheat control point =setpoint + 1.7^C (3^F) if one loader ON. discharge superheat control point =setpoint if both loaders ON. 6. This setpoint is used by the EXV control in order to maintain an optimal cooIer exchange delta temperature between leaving temperature and saturated suction temperature. This is done in compensation with discharge superheat temperature which has higher priority. 7. This decision allows to set the high pressure override threshold: wIf the saturated condensing temperature is greater than [the maximum condensing temperature override threshold minus the maximum condensing temperature override differential] but less than the [maximum condensing temperature threshold] then the capacity increase shall be inhibited. wIf the saturated condensing temperature is greater than the [maximum condensing temperature override threshold] then one stage capacity of the corresponding circuit shall be removed (doesn't apply to the last stage). 8. This decision allows to set the high current override threshold: wIf the compressor current is greater than [the maximum current setpoint threshold minus the maximum current override differential] but less than the [the maximum current setpoint threshold] then the capacity increase shall be inhibited. wIf the compressor current is greater than [the maximum current setpoint threshold] then a loader of the circuit or the compressor will be stopped. wcurr_max and curr_dif are in percent of MTA (Must Trip Amps). curr_max shall not exceed 85% as the screw compressor board shall stop the compressor for alarm when current reaches 85% of MTA. 9. The Global chillers use compressors which have better performance at full load than at part load. Therefore the loading sequence strategy will be different from the one for flotronic II or pro-dialog 30 G & H control. When compressor is on, it will try to avoid the compressor operate at low capacity (no loader ON). If this item is enable, the control will use any stage of capacity in order to keep the exchanger leaving temperature as closed at possible to the control point what ever the compressor performance. When the circuit is in capacity override (compressor status LEDs in the synopsis are blinking), the control will force the close control capacity variable to enable until the circuit is no more in override. CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 26 /98 10. This decision allows to set the setpoint which is used for auto Z Multiplier calculation. The Z Multiplier calculation tries to maintain, for each compressor, a maximum number of starts per hour equal to [zm_spt]. Thus, decreasing the setpoint shall increase the reactivity of the auto Z Multiplier to compressors cycling. 11. The Z Multiplier parameter allows to adjust the on/off time delay between compressors staging. It doesn't affect loaders staging. Increasing this value shall increase the on/off time delay but shall reduce the accuracy on the leaving temperature control. wTthe current Z Multiplier is the result of calculation based on the number of starts of compressors. However, the maximum Z multiplier calculation will be limited to the value entered in this decision. 12. This item allows the entering fluid control. Default is leaving fluid control. Entering fluid control can be used for small charge. 4.2.4.2 - Service1 configuration table from main interface The main interface allows to view and modify the service configuration table SERVICE1. Unit shall be stopped and service password or factory password are required. Entering fluid temperature control select ewt opt 18 Cooling and Heating Z multiplier. hc_zm 17 Auto z multiplier setpoint. zm_spt 16 Close capacity control select cls ctrl 15 Maximum Current differential in percent of MTA. curr dif 14 Maximum Current setpoint in percent of MTA curr max 13 Maximum Condensing Temperature differential. mct diff 12 Maximum Condensing Temperature setpoint mct_sp 11 Cooler pinch T setpoint Circuit B (lwt - sst setpoint displayed only if cap_b1 > 0). pinc_p_b 10 [2] Cooler pinch setpoint Circuit A (lwt - sst setpoint) pinc_p_a 9 Discharge superheat setpoint circuit B (displayed only if cap_b1 > 0). dsh_sp_b 8 [2] Discharge superheat setpoint circuit A. dsh_sp_a 7 Setpoint head pressure control - Derivative gain for Varifan or water valve control. Masked if the Varifan or the water valve is not selected (hd_selec = 0). hd_sp_dg 6 [2] Setpoint head pressure control - Integral gain for Varifan or water valve control. Masked if the Varifan or the water valve is not selected (hd_selec = 0). hd_sp_ig 5 [2] Setpoint head pressure control - Proportional gain for Varifan or water valve control. Masked if the Varifan or the water valve is not selected (hd_selec = 0). hd_sp_pg 4 [2] Fan control - head pressure differential head_dif 3[2] Fan control - head pressure differential timer. head_tim 2 [2] Fluid type select. flui_typ 1 When selected this item shall allow to return to main menu. - 0 COMMENTS VARIABLE ITEM # CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 27 /98 4.2.4.3 - Service 2 configuration table from Service Tool The Network Service tool allows to view and modify the service configuration table SERVICE2. Unit shall be stopped and under CCN Operating Type control. TABLE NAME: SERVICE2 PIC TABLE TYPE : 13H, instance 2 DESCRIPTION STATUS DEFAULT UNITS POINT 1 Condenser Pump Ctrl Type 0/1/2 1 0 - cond_ctr 2 Condenser Fluid Type 1/2/3 2 1 - cond_typ 3 Cooler Lowest Setpoint - 20 to 101 3 14 ^F low_setp 4 Cooler Heater Delta Spt 0.6 to 3.3 4 1.1 ^C heatersp 5 CCN/Clock Functions Enable/Disable 5 Enable - ccnclock 6 Auto Start When SM Lost Enable/Disable 6 Disable - auto_sm 7 8 RECLAIM PARAMETERS 9 Reclaim to Reclaim Delay 5 to 20 7 15 mn recl_del 10 Heat Reclaim Deadband 2.7 to 11.1 8 4.4 ^F recl_db 11 Recl Valve Min Position 0 to 50 9 20 %- min_3w 12 Recl Valve Max Position 20 to 100 10 100 % max_3w 10 Cir A SCT Ctrl Pt Coef a 1.1 to 11.1 11 4.4 ^C rsp_a_a 11 Cir B SCT Ctrl Pt Coef a 1.1 to 11.1 11 4.4 ^C rsp_a_b 12 Cir A SCT Ctrl Pt Offs b 0 .0to 5.5 12 1.7 ^C rsp_b_a 13 Cir B SCT Ctrl Pt Offs b 0.0 to 5.5 12 1.7 ^C rsp_b_b 14 15 User Password 0 to 150 13 11 - use_pass 16 Service Password 0 to 150 13 88 - ser_pass 1. This decision is only used for the water cooled chillers. w0 - no control w1 - condenser pump is based on the unit on/off status. w2 - condenser pump is ON when unit is ON (compressors are ON ) 2. This decision is only used for the water cooled chillers. w1 = water, 2 = medium brine, 3 = low brine wIf condenser fluid type is brine, condenser pump will not be turned on for condenser freeze protection function 3. This decision allows to limit the setpoint of the customer (control point shall be higher than this value). It is mostly used for brine application, as freezing condition depends on ratio on glycol and water. 4. Used for cooler heater operation, this item is applied to outside temperature to determine the freeze conditions (see cooler heater operation section). 5. This item allows to use capabilities and functions based on CCN and clock.. 6. If enable, when chiller looses communication with the System Manager, it shall force the its CHIL_S_S variable to enable and auto all other variables. Chiller restarts in stand alone mode with default setpoint . 7. This decision allows to enter the entering temperature dead band for reclaim operation mode. See reclaim operation description. 8. This decision allows to enter the delay between two air cooled to reclaim injection sessions. See reclaim operation description. CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 28 /98 9. This decision allows to set the minimum position in percent of the reclaim condenser water valve. See reclaim operation description. 10. This decision allows to set the maximum position in percent of the reclaim condenser water valve. See reclaim operation. See reclaim operation description. 11. coefficient A in delta F / percent for circuit. This decision allows to set the coefficient A of the saturated condensing temperature control point determination (rsp_a, for circuit A or rsp_b for circuit B) for each circuit when reclaim operation is active. See the items description below and reclaim operation description. 12. offset B in delta F. This decision allows to set the offset B of the saturated condensing temperature control point determination (rsp_a, for circuit A or rsp_b for circuit B) for each circuit when reclaim operation is active. Thus each circuit will have its control point as follows : rsp_x = (hr_ewt + hr_lwt )/ 2 + rsp_x_a * cap_t_x / 100 + rsp_x_b: cap_t_x = current capacity in percent of the circuit x = circuit A or circuit B 13. User and service passwords used on main interface. 4.2.4.4 - Service 2 configuration table from main interface The main interface allows to view and modify the service configuration table SERVICE2. Unit shall be stopped and service password or factory password are required. reclaim SCT control point determination, offset B, circuit B ^C rsp b b 16[2] reclaim SCT control point determination, offset B, circuit A ^C rsp b a 15[2] reclaim SCT control point determination, coef A , circuit B ^C% rsp a b 14[2] reclaim SCT control point determination, coef A , circuit A ^C% rsp_a_a 13[2] reclaim water valve maximum position % max_3w 12[2] reclaim water valve minimum position % min_3w 11[2] reclaim to reclaim delay minute recl_del 10[2] reclaim entering temperature deadband ^C hr deadb 9[2] Service password. - ser pass 8 User password. - use_pass 7 Auto restart when loss of communication with SM. Not dislayed if the control is not fitted with the optional CCN/clock board (ccnclock = yes). - auto_sm 6[1] Clock capabilities select. Not displayed if the control is not fitted with the optional CCN/clock board (RTC_CHIP_PRESENT = no). Always displayed when ccnclock = yes. - ccnclock 5[1] Cooler lowest setpoint C low setp 4[1] Cooler heater delta setpoint. ^C heatersp 5[1] Condenser fluid type. - cond typ 2 Condenser control type. - cond_ctr 1 When selected this item shall allow to return to main menu. - - 0 COMMENTS UNITS VARIABLE ITEM # CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 29 /98 4.2.4.5 - Service 3 configuration table from Service Tool The Network Service tool allows to view and modify the service configuration table MAINCFG. Unit should be stopped and under CCN Operating Type control. TABLE NAME: MAINTCFG PIC TABLE TYPE : 13H, instance 4 DESCRIPTION STATUS DEFAULT UNITS POINT 1 MAINTENANCE CONFIG 2 3 Servicing Alert Enable/Disable Disable - s_alert 4 5 Refrigerant Charge Ctrl Enable/Disable Disable - charge_c 6 Water Loop Control Enable/Disable Disable - wloop_c 7 Air Exchanger Control Enable/Disable Disable - aexch_c 8 9 CPump 1 Ctl Delay (days) 0 to 1000 0 - cpump1_c 10 CPump 2 Ctl Delay (days) 0 to 1000 0 - cpump2_c 11 HPump Ctrl Delay (days) 0 to 1000 0 hpump_c 12 Water Filter Ctrl (days) 0 to 1000 0 - wfilte_c 13 A1 Oil Filter Ctl (days) 0 to 1000 0 ofila1_c 14 A2 Oil Filter Ctl (days) 0 to 1000 0 ofila2_c 15 B1 Oil Filter Ctl (days) 0 to 1000 0 ofilb1_c 16 B2 Oil Filter Ctl (days) 0 to 1000 0 ofilb2_c 4.2.4.6 - Service 3 configuration table from main interface The main interface allows to view and modify the service configuration table MAINCFG. Unit should be stopped and service password or factory password are required. Oil filer b2 next service in days (displayed only cap b2 > 0) - ofilb2 m 12[1] Oil filer b1 next service in days (displayed only cap_b1> 0) - ofilb1_m 11[1] Oil filer a2 next service in days (displayed only cap_a2 > 0) - ofila2_m 10[1] Oil filer a1 next service in days. - ofila1 m 9[1] Water filter next service in days. - wfilte m 8[1] Condenser water pump next service in days, (displayed only if recl_opt = yes or unit typ = 2 or 3 and cond tr > 0) - hpump_m 7[1] Cooler water pump #2 next service in days (displayed only if pump_seq > 1) - cpump2_m 6[1] Cooler water pump #1 next service in days (displayed only if pump_seq > 0) - cpump1_m 5[1] Air exchanger control select - aexch m 4[1] Water loop size control select - wloop m 3[1] Refrigerant charge control select - charge m 2[1] Reset maintenance select. - s reset 1 When selected this item shall allow to return to the main menu. - 0 COMMENTS UNITS VARIABLE ITEM # This table is used for service maintenance alert and not available today. CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 30 /98 4.2.4.7 - Service 4 configuration table from Service Tool The Network Service tool allows to view and modify the service configuration table UPDTHOUR. Unit should be stopped and under CCN Operating Type control. TABLE NAME: UPDTHOUR PIC TABLE TYPE : 13H, instance 3 DESCRIPTION STATUS UNITS POINT 1 TABLE TO BE USED FOR RUN 2 TIMES & STARTS UPDATE IN 3 CASE OF CONTROL RETROFIT 4 5 Machine Operating Hours nnnnn hours hr_mach 6 Machine Starts nnnnn - st_mach 7 Compressor A1 Hours nnnnn hours hr_cp_a1 8 Compressor A2 Hours nnnnn hours hr_cp_a2 9 Compressor A1 Starts nnnnn - st_cp_a1 10 Compressor A2 Starts nnnnn - st_cp_a2 11 Compressor B1 Hours nnnnn hours hr_cp_b1 12 Compressor B2 Hours nnnnn hours hr_cp_b2 13 Compressor B1 Starts nnnnn - st_cp_b1 14 Compressor B2 Starts nnnnn - st_cp_b2 15 Cooler Pump #1 Hours nnnnn hours hr_cpum1 16 Cooler Pump #2 Hours nnnnn hours hr_cpum2 17 Condenser Pump Hours nnnnn hours hr_hpump Note: this table shall be used for purposes of transplanting the devices on time or starts number in the event of a module hardware failure or software upgrade via downloading. It shall be usable only if all items are still nul. Afterwards, its access shall be denied. 4.2.4.8 - Service 4 configuration table from main interface, runtime sub menu The main interface allows to view and modify the service configuration table UPDTHOUR. Unit shalld be stopped and service password or factory password are required. Condenser Pump operating hours. Not displayed if cond_ctr = 0 or recl opt =0 and uni typ =1 or 4 hrs/10 or 100 hr_hpump 15 [1] Cooler Pump #2 operating hours. Only if pump_seq > 1. hrs/10 or 100 hr_cpum2 14 [1] Cooler Pump #1 operating hours. Only if pump seq > 0. hrs/10 or 100 hr cpum1 13 [1] Average of Maximum number of compressors starts/hour during last 24 hours - st_cp_av 12 Maximum number of compressors starts during last hour - st cp mx 11 Compressor B2 starts (only if cap_b2 > 0) -/10 or 100 st_cp_b2 10 [1] Compressor B1 starts (only if cap_b1 > 0) -/10 or 100 st_cp_b1 9 [1] Compressor A2 starts (only if cap a2 > 0) -/10 or 100 st cp a2 8 [1] Compressor A1 starts -/10 or 100 st cp a1 7 Machine starts -/10 or 100 st mach 6 Compressor B2 operating hours (only if cap b2 > 0) hrs/10 or 100 hr cp b2 5 [1] Compressor B1 operating hours (only if cap_b1 > 0) hrs/10 or 100 hr_cp_b1 4 [1] Compressor A2 operating hours (only if cap_a2 > 0) hrs/10 or 100 hr_cp_a2 3 [1] Compressor A1 operating hours hrs/10 or 100 hr cp a1 2 Machine operating hours hrs/10 or 100 hr mach 1 When selected this item shall allow to return to the main menu. - 0 COMMENTS UNITS VARIABLE ITEM # CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 31 /98 4.2.5 - User configuration This configuration is accessible by the customer. Parameters can be modified either through the unit main interface (see iom manual), the Network Service Tool (see appendix). 4.2.6 - Network configuration 4.2.6.1 - General This configuration is used to set network functions. It can be done through the Building Supervisor or the Network Service Tool. Two network configurations can be implemented on Pro-Dialog control: wSetting controller time and date wConfiguring alarm configuration table wConfiguring the master/slave function 4.2.6.2 - Configuring a control as a broadcast acknowledger In order for CCN functions to operate properly, one and only one Broadcast Acknowledger is required per bus. wVerify that no other controller on the bus is configured as a broadcast acknowledger. wTo configure an element as a Broadcast Acknowledger: Use function (8) of the NETWORK SERVICE TOOL: Address Search Establish connection with the module chosen to be the Broadcast Acknowledger. Position the cursor on driver type and Enter 3. Press F2 to transmit the configuration. This element is now the bus broadcast aknowledger 4.2.6.3 - Setting time and date The modification of the time and date of a Pro-dialog controller can be done through the network. Setting the correct date and time is necessary for units connected on a network which collects alarms. Two methods are available: wThrough the Network Service Tool in Carrier Control: Select Building-Time. This allows to send time of day, date, day of week to all controllers connected to the network. When Building-Time is selected, the Service Tool clock is displayed: Press F2 to transmit this data to the network. If the displayed time is incorrect, modify your PC time or set the correct time and date on screen. Note: If no broadcast aknowledger has been configured on the bus, a communication error will be displayed. However, controller connected on the network will be set to the date displayed on screen. wThrough the Network Service Tool in Carrier Control/Select: Use the Select function to select a controller. Once selected choose Ctrl-Time function Controller-time allows you to view and set the clock functions in the selected device. The clock of the selected device is read and displayed as shown in the following screen: Type over any incorrect data and press F2 to send the information to the controller. CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 32 /98 4.2.6.4 - Pro-Dialog alarm configuration table The Pro-Dialog control has an alarm configuration table associated with it: ALARMDEF. This table can be accessed through the Modify Controller menu of the Network Service Tool. This table needs to be configured only if the unit is network connected to a Building Supervisor, an Autodial Gateway or a Dataport 2, and only if these options are configured to receive network alarms. The parameters which are configured in this table determine the handling of alarms. TABLE NAME: ALARMDEF PIC TABLE TYPE : 14H, instance 4 DESCRIPTION STATUS DEFAULT POINT 1 Alarm Routing Control 0-11111111 00000000 ALRM_CNT 2 Alarm Equipment Priority 0 - 7 4 EQP_TYP 3 Comm Failure Retry Time 1 - 240 min 10 RETRY_TM 4 Realarm Time 1 - 255 min 30 RE_ALARM 5 Alarm System Name 8 chars PD4_GXHX ALRM_NAM ALARMDEF Decisions description: ALARM ROUTING CONTROL This decision determines which CCN system elements will receive and process alarms sent by the Pro-Dialog. Input for the decision consists of eight digits, each of which can be set to either 0 or 1. Setting a digit to 1 specifies that alarm will be sent to the system element that correspond to that digit. Setting all digits to 0 disables alarm processing. Digits in this decision correspond to CCN elements in the following manners: Note: If the CCN network does not contain a Building Supervisor, Autodial Gateway, or Dataport 2 to serve as an alarm acknowledger, all digits in this decision shall be set to 0 in order to prevent unnecessary activity on the CCN communication bus. Allowable Entries 0 = Disabled 1 = Enabled Default 00000000 ALARM EQUIPMENT PRIORITY A Building Supervisor uses the value in this decision when sorting alarms by level. Within any group of alarms that all have the same level, the Building Supervisor sorts alarms according to Alarm Equipment Priority. Allowable Entries 0 to 7 (priority numbers) Default 4 COMM FAILURE RETRY TIME CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 33 /98 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Local Building Supervisor(s) Autodial Gateway(s) Dataport 2 This decision specifies the amount of time that will be allowed to elapse between alarm retries. Retries occur when an alarm is not acknowledged by a network alarm acknowledger, which may be either a Building Supervisor, an Autodial Gateway, or a Dataport 2. If the acknowledgement is not received, the alarm will be retransmitted after the number of minutes specified in this decision. Allowable Entries 1 to 240 minutes Default 10 minutes REALARM TIME This decision specifies the amount of time that will be allowed to elapse between re-alarms. A re-alarm occurs when the condition that caused the initial alarm continues to persist for the number of minutes specified in this decision. Re-alarming will continue to occur at the specified interval until the condition causing the alarm is corrected. Allowable Entries 1 to 254 minutes Default 30 minutes ALARM SYSTEM NAME This decision specifies the system element name that will appear in alarms generated by the Pro-Dialog control. Allowable Entries Up to 8 alphanumeric characters Default PRO_30GX CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 34 /98 4.2.6.5 - Master/Slave configuration table The MST_SLV table can be accessed through the Modify Controller menu of the Network Service Tool or the main interface. This table needs to be configured if the master/slave function is used. Master/slave function allows the Pro-Dialog unit to operate as master or a slave in a two chillers plant. See section 4.20. TABLE NAME: MST_SLV PIC TABLE TYPE : 10H, instance 3 DESCRIPTION STATUS DEFAULT UNITS POINT 1 MASTER/SLAVE CONTROL 2 3 Master/Slave Select: 0/1/2 1 0 - ms_sel 4 0 = Disable 5 1 = Master 6 2 = Slave 7 Master Control Type: 1/2/3 1 - ms_ctrl 8 1 = Local Control 9 2 = Remote Control 10 3 = CCN Control 11 Slave Address 1 to 236 1 - slv_addr 12 Lag Start Timer 2 to 30 2 10 min lstr_tim 13 Lead/Lag Balance Yes/No 3 No - ll_bal 14 Lead/Lag Balance Delta 40 to 400 4 168 hours ll_bal_d 15 Lag Unit Pump Control 0/1 0 - lag_pump 16 0 = Stop if Unit Stops 17 1 = Run if Unit Stops 18 Lead Pulldown Time 0 to 60 5 0 minutes lead_pul Decisions description: 1. This decision allows the unit to operate as master or a slave in a two chillers master/slave. The master chiller monitors all external commands as start/stop, demand limiting, setpoint select or reset via CCN bus. Control of the slave chiller is done through commands (start/stop, demand limit, setpoint, heat cool) emitted by the master chiller. The slave will not be allowed to operate as a slave if its CHIL_S_S, CTRL_PNT or DEM_LIM, HC_SEL variables has a force priority higher than a control force. 2. This timer is started when all conditions to start the lag chiller are satisfied. Lag chiller shall not be started until this timer is elapsed. To be set in the master unit table only. 3. This decision allows to activate two chillers lead/lag balance function. It is used for master/slave chiller running time equalization. When this function is active, once per day or each time the master chiller is switched from the off to the on state the control determines the lead chiller based on both chillers run hours delta. When the run hours delta is greater than the configured lead/lag balance delta then a changeover will occur and the unit with the smallest operating hours value will become the lead. This function cannot operate if the master chiller demand limit is less than 100%. In that case, the master chiller will always be the lead. To be set in the master unit table only. 4. This function allows to set the lead/lag balance delta used for master/slave chiller running time equalization. Lead/lag changeover occurs when the lead/lag operating time delta overlaps the configured balance value and provided that master unit is not under demand limit control. 5. This decision allows to set the lead chiller pull down duration before the lag chiller starts. CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG - UG - 02 - 02 Rev: Original Page: 35 /98 4.3 - Cooler Interlock contact A contact to check the status of a safety loop is provided (cooler flow switch and customer interlock are wired internally in series). Its function is to prevent the unit from starting if the contact is open while the delay at startup has expired. The contact must also stay closed as long as the unit is not stopped through Local, Remote or CCN control. If the cooler pump is controlled by the pro-dialog and if the cooler contact is closed after 2 minutes the cooler pump is turned OFF provided that the contact is failed CLOSED, the alarm 75 shall be active and the unit can't no more start until manual reset. 4.4 - Cooler heater control This function is applied only for air cooled units and is related to the cooler pump function when the unit state is OFF or when unit operates as a lag chiller in master/slave operation and in standby mode. This is provided on outdoor unit as a safeguard against the cooler freezing. The cooler heater is associated with refrigerant isolation solenoids, one output per circuit whose goal is to prevent the refrigerant from migrating into the condenser when chiller is stopped. The following logic shall be used: wIf the outdoor air temperature is below the cooler heater trip point and if either the saturated suction temperature of circuit A or saturated suction temperature of circuit B are lower than the cooler heater trip point plus 3.3 ^C, the cooler heater shall be activated. wNormally the isolation valves shall prevent refrigerant in the cooler from migrating into the condenser. For this case, cooler heater can ensure cooler protection efficiently without the need of using cooler pump. wIf it is not the case (SST remain low), the pump shall be turned on every 7 minutes to check freezing conditions and additional heat to the cooler : cooler fluid temp (< 3 - [SSTa + SSTb]/2). Pump shall be turned of if cooler fluid temp > (8C - [SSTa + SSTb]/2). wIf both saturated suction temperatures of circuit A and circuit B are greater than the cooler heater trip point plus 5.5 ^C, the cooler heater shall be turned off. The pump shall be allowed to stop. heater trip point = freeze + heat_spt (heat_sp from SERVICE2 table) freeze = 1.1 for water, coldest setpoint - 4.4^C for brine 4.5 - Oil heater control Each circuit has its own oil separator fitted with an oil heater. Both circuit oil heater are controlled independently . Since there is no oil temperature sensor, the oil heater will be controlled based on the saturated condensing temperature as follows : wOil heater ON when outside temperature is below 17C. wOil heater OFF when outside temperature is above 25C wOil heater OFF when circuit is in operation or oil level is low (oil_sw is OPEN). 4.6 - Motor Cooling Control without plate exchanger economizer The screw compressor motors used in the Global Chiller control are refrigerant cooled. The control strategy for motor cooling relies on vapor at light loads, and supplementary liquid refrigerant at high loads. Each compressor will have its own cooling solenoid. An additional motor cooling solenoid is required when operating in high condensing temperature. It is automatically controlled by pro-dialog even if it is not mounted in the units. The motor cooling solenoids shall be cycled to allow liquid to cool the motor. The main motor cooling solenoid control is based on the motor temperature and its setpoint (83C) using a quasi-fuzzy logic. The additional motor cooling solenoid control is just based on the discharge gas temperature. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 36/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.7 - Motor Cooling Control with sub cooling plate exchanger The sub cooling plate exchanger replaces the old economizer for simple maintenance and cost reduction. Thus the screw compressor motors are cooled by refrigerant from the plate exchanger, located between condenser and exv (see scheme below). The refrigerant flow through this exchanger for motor cooling purpose is controlled by a thermal expansion valve. The opening of this valve is done by heating its internal resistor via 24 vac ouput signal from the screw compressor board, channel 13. For circuit which has 2 compressors, an additional solenoid (see scheme below, x=a for circuit A, x=b for circuit B) shall be controlled to balance motor temperatures. These solenoid output are located at channel 14 of the screw compressor board. Evaporator Condenser EXV motor cooling valve sub-cooling plate exchanger compressor 1 compressor 2 cpx1_mc2 cpx2_mc2 4.7.1 Motor Cooling Control with TQ feedback Signal Control (refer to factory configuration and wiring for retrofit, pages, 21, 23 and 24) Tq valve opening position depends on the heat (resistor is the image) on the TQ valve and also the equali- sation pressure located at plate exchanger (in our application, quite the same than economiser pressure). With the same economiser pressure, the higher heating signal is commanded (CPA1_PUL, or CPB1_PUL), the lower is the resistor and the more the valve is opened. With same heating signal value, if the economiser pressure increases, the valve will tend to close. And vice versa Based on this relation, if the feedback signal is enabled, the control will check all the time the relation TQ position = F (economiser pressure/TQ resistor) and shall make a kind of override (absolutely required at the start-up, resistor is very high) When a value of 200 is sent on CPA1_PUL or CPB1_PUL (hardware SIO variable) some time, that means resistor value is a little above the minimum position, preheat is sent. This value is sent also when loading capacity. When the economiser pressure is steady, and TQ resistor is near to the pre-opening position, regular control (PID) is used. TQ resistor sensor is connected to the EXV board. The value read is in K Ohms MTQ_RESA (for circuit A), MTQ_RESB (for circuit B). During regular operation, value read shall be from 0.7 k Ohm to 4 k Ohms. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 37/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.8 - CAPACITY CONTROL This function adjusts the number of active compressors and loaders to keep the leaving water temperature at the setpoint. The precision with which this is achieved depends upon the capacity of the water loop, the water flow rate, the load and the number of capacity control steps available. The control continuously takes account of the temperature error with respect to the control point, the rate of change of the leaving fluid temperature and the delta of temperatures between the entering and leaving fluid in order to determine the optimum time to add or subtract steps of capacity. Note: a too important number of starts of a particular compressor will automatically cause a limitation of the compressors starts. This will affect the precision of the water loop temperature control. 4.8.1 - Logic description 4.8.1.1 - Basic logic To operate the capacity control task uses the following inputs: wEWT Entering water temperature wLWT Leaving water temperature wCTRL_PNT Control point wCooling z_multiplier Z Multiplier (range: 1.0 to 6.0) wHeating z_multiplier Z Multiplier (range: 1.0 to 6.0) The control calculates the SMZ: load/unload factor. It is compared to the z_multiplier to determine when to add or remove stage: wIf (sum/z) > +z_multiplier -> stage = +1 (add a compressor) w If (sum/z) > +0.6 and if a loader is available (loader is OFF) -> stage = +1 (add a loader) w If (sum/z) < - z_multiplier -> stage = -1 (remove one compressor) wIf sum/z) < -0.6 and loader is avaialble (loader is ON) -> stage = -1 (turn off one loader) Note: z_multiplier doesn't apply to loaders. 4.8.1.2 - Z Multiplier calculation The z_multiplier factor allows to indirectly increase the compressor on/off time delay. In consequence, it can be adjusted (increased) to avoid compressors short cycling. This function requires the following Service configuration: vAuto Z Multiplier sepoint (zm_spt). Default to 6. vCooling and heating Z Multiplier max value (hc_zm). default to 6.0. This function adapts the z_multiplier to the unit compressor cycles number (the cycle number shall be based on the compressor which has been the most started during an hour). The significant period for compressors cycling shall be of one hour. If the cycle counter exceeds the setpoint (zm_spt), then the z_multiplier value shall be increased based on the cycle number (PID loop). The function shall not take care of the loaders cycling. The calculated value of the z_multiplier shall not exceed the configured hc_zm. If the unit returns to normal operating condition with a cycles counter going down then the calculated z_multiplier shall progressively return to its normal value (zm = 1.0). The rate at which the calculated z_multiplier returns to normal shall be lower than the rate at which it is increased. The setpoint value shall allow to adapt the auto z multiplier calculation to the installation. The setpoint ranges from 4 to 6. During normal operation, each modification of the unit capacity is followed by a dead time when no capacity modification is possible. The duration of this dead time is 90 seconds. 4.8.1.3 - Overrides CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 38/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION sum/z ratio will be overridden if any one of the following conditions is satisfied. 1 Cooler freeze protection 2,3 Very Low saturated suction temperature 4 Low source temperature protection 5,6 Low discharge superheat temperature 7, 8 Low temperature Cooling/High temperature heating 9 Demand limit 10 Cooler Lock 11 Slow change override 12 Ramp loading 13 Minimum ON/OFF delay 14 High temperature cooling and low temperature heating 15 System Manager control 16, 17 High pressure 18,19 High current 20, 21 Low saturated suction temperature 22,23,24,25 High condensing temperature 28 Compressor startup with loader 1 on due to low condensing temperature 26, 27 Low Oil Level when circuit is OFF 29,30 Stopping circuit due to low oil level (allowed thrice within 2 hours) before going to alarm 31,32 High motor temperature on economizer units (T > 93C) 33,34 Stopping compressor due high motor temperature (T > 110C, allowed thrice within 2 hours) before going to alarm 35 Chiller current limit Note : When overrides 2,3 , 5, 6, 16, 17, 18, 19, 20, 21 are active, the variable close control (cls_ctrl) shall be enabled whatever the configuration to allow unloading the last loader in the circuit. Chiller Current Override (override #35) This function allows customer to limit the total current (it does not include current of fans, valves, heaters, oil pumps ...) of all the compressors during operation. The chiller current limit can be modified through USER configuration (USER table or User configuration by main interface). This function is similar to demand limit function. wIf the chiller current is greater than the chiller current limit , then a stage of capacity will be removed. wIf chiller current plus the added current of selected compressor is greater than the chiller current limit, the increase of capacity will not be allowed. If the compressors is OFF, its added current is 80% of its MTA. If the selected compressor is on but deos not reach 100% capacity, an added stage on the same compressor will add 40% of its current. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 39/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.9 - COMPRESSORS & LOADERS LOADING SEQUENCE 4.9.1 - General Description The Global chillers uses compressors which have better performance at full load than at part load. Therefore, the loading sequence strategy will be different than for the flotronic II or for the Pro-dialog 30 G & H. The following list applies only to capacity control. For High Ambient Unloading, it can be overridden. 1. A compressor will not be started until all other running compressors are 100% loaded. 2. On units with 3 compressors, both circuits cannot have their loaders off at the same time once 3 or more of the compressors in the unit are on. Where possible, the circuit which is starting a compressor will be the one which is to be unloaded. 3. Any time a lag compressor in a circuit is starting, the loaders in the circuit shall be turned off (unloading all compressors in the circuit). This shall be done 15 seconds prior to starting the new compressor. 15 seconds after the new compressor has started, the loaders shall be set to their desired state. When a lead compressor is starting, all loaders shall be turned off when the compressor relay is turned on (+/- 2 seconds), and shall be set to their desired state 15 seconds after the compressor has been started. 4. There shall be a configuration decision for "close control", which (when selected) will cause the control to utilize all of the loading devices to achieve better leaving water temperature control. 5. Whenever any compressor in a circuit is going to be stopped normally, the circuit shall be fully unloaded for 15 seconds prior to shutting down the compressor. This shall not apply when the reason for a shutdown is due to an alarm condition. 7. For any shutdown, all compressors and loaders will be shut down at the same time. For more than 2 compressors, two types of sequencing are available and configurable by the user through either the Main Interface or through the CCN network: wEqual circuit loading: The control shall attempt to maintain equal capacity between the circuits as the machine loads and unloads. wStaged circuit loading: The control shall load the lead circuit completely before the lag circuit is started. When the load is decreasing the lag circuit shall be unloaded first. Circuit compressors sequence select shall try to equalize the compressor starts number. That means any compressor in the circuit can become the lead compressor if it has the lowest starts number, however, this shall be balanced with the operating hours. Loaders in the same circuit are commanded simultaneously. Thus one loader variable is displayed. When a circuit is overridden (compressor status are blinking in the synopsis) because of low suction temperature, low or high discharge temperature or high condensing temperature (high pressure), or high current then no capacity increase shall be allowed on the affected circuit. This circuit is selected to unload capacity first when unloading capacity condition is required. 4.9.2- Compressor capacity determination Each compressor has three stages capacity. Simulation had been done to determine the average capacity corresponding to those stages as following : No loader ON -> 40% Only loader_1 -> 70% Both loaders ON -> = 100% CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 40/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.9.3- Staged Loading Increasing Capacity Logic ON ON 2 ON ON 2 OFF ON 2 ON ON 2 ON ON 1 ON ON 2 OFF ON 1 ON ON 2 OFF OFF 0 ON ON 2 OFF OFF 0 OFF ON 2 OFF OFF 0 ON ON 1 OFF OFF 0 OFF ON 1 OFF OFF 0 OFF OFF 1 OFF OFF 0 OFF OFF 0 LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LAG CIRCUIT LEAD CIRCUIT 4.9.4- Equal Loading Increasing Capacity Logic with close_control = NO ON ON 2 ON ON 2 OFF ON 2 ON ON 2 ON ON 1 ON ON 2 ON ON 1 OFF ON 2 ON ON 1 ON ON 1 OFF ON 1 ON ON 1 OFF ON 1 OFF ON 1 OFF OFF 0 ON ON 1 OFF OFF 0 OFF ON 1 OFF OFF 0 OFF OFF 1 OFF OFF 0 OFF OFF 0 LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LAG CIRCUIT LEAD CIRCUIT CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 41/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.9.5- Equal Loading Increasing Capacity Logic with close_control = YES ON ON 2 ON ON 2 OFF ON 2 ON ON 2 ON ON 1 ON ON 2 ON ON 1 OFF ON 2 ON ON 1 ON ON 1 OFF ON 1 ON ON 1 OFF OFF 1 ON ON 1 OFF OFF 1 OFF ON 1 OFF OFF 0 ON ON 1 OFF OFF 0 OFF ON 1 OFF OFF 0 OFF OFF 1 OFF OFF 0 OFF OFF 0 LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LAG CIRCUIT LEAD CIRCUIT 4.9.6- Equal Loading Decreasing Capacity Logic with close_control = YES OFF OFF 0 OFF OFF 1 OFF OFF 0 OFF ON 1 OFF OFF 0 ON ON 1 OFF OFF 1 OFF ON 1 OFF ON 1 OFF ON 1 OFF ON 1 ON ON 1 OFF OFF 1 OFF ON 2 OFF ON 1 OFF ON 2 OFF ON 1 ON ON 2 OFF ON 2 OFF ON 2 OFF ON 2 ON ON 2 ON ON 2 ON ON 2 LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LAG CIRCUIT LEAD CIRCUIT CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 42/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.9.7 - Equal Loading Decreasing Capacity Logic with close_control = NO OFF OFF 0 OFF OFF 0 OFF OFF 0 OFF OFF 1 OFF OFF 0 OFF ON 1 OFF OFF 0 ON ON 1 OFF ON 1 OFF ON 1 OFF ON 1 ON ON 1 ON ON 1 ON ON 1 OFF ON 1 ON ON 2 ON ON 1 ON ON 2 OFF ON 2 ON ON 2 ON ON 2 ON ON 2 LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LAG CIRCUIT LEAD CIRCUIT 4.9.8 - Staged Loading Decreasing Capacity Logic with close_control = NO OFF OFF 0 OFF OFF 0 OFF OFF 0 OFF OFF 1 OFF OFF 0 OFF ON 1 OFF OFF 0 ON ON 1 OFF OFF 0 OFF ON 2 OFF OFF 0 ON ON 2 OFF ON 1 ON ON 2 ON ON 1 ON ON 2 OFF ON 2 ON ON 2 ON ON 2 ON ON 2 LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LAG CIRCUIT LEAD CIRCUIT CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 43/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.9.9 - Staged Loading Decreasing Capacity Logic with close_control = YES OFF OFF 0 OFF OFF 0 OFF OFF 0 OFF OFF 1 OFF OFF 0 OFF ON 1 OFF OFF 0 ON ON 1 OFF OFF 0 OFF ON 2 OFF OFF 1 OFF ON 2 OFF OFF 1 ON ON 2 OFF ON 1 ON ON 2 ON ON 1 ON ON 2 OFF ON 2 ON ON 2 ON ON 2 ON ON 2 LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LOADER 2 LOADER 1 NUMBER OF COMPRESSORS LAG CIRCUIT LEAD CIRCUIT CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 44/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.10 - EXV CONTROL 4.10.1 - General The EXV is controlled to maintain minimum pinch for insuring the cooler exchange performance through the delta temperature between the cooler fluid and the saturated suction temperature. EXV opening movement will normally decrease the cooler pinch and thus increase the cooler exchange performance. But it shall not open too much provided a drop in discharge superheat , low oil pressure and refrigerant flow. The EXV control shall deal with two goals : Smaller Cooler Pinch and Discharge Superheat Protection. Additional protection against excessive EXV opening is applied to ensure the condenser heat transfer (sub cooling). It may happen when operating in high condensing temperature and indirectly high discharge superheat, exv would tend to open continuously to get the lower pinch due to the setpoint and unfortunately in certain conditions, this value has reached the limit, though it is higher than the setpoint. Therefore, EXV position limit shall be set when there is no more variation in cooler pinch for a variation of EXV position of 4 percent. EXV position shall also be limited to avoid hunting problem due to low discharge superheat protection. It may occur when operating in a low condensing temperature, the discharge superheat protection can switch from enable to disable in few scans and so on. This control uses a kind of auto adaptive method whose goal is to find out the optimal position of EXV for insuring an optimal pinch with a correct discharge superheat and sub cooling. 4.10.2 - Overrides over_exv Override Description with and priority precedence. 1 Low ambient startup 2 Low Saturated Suction Temperature 3 Very Low Saturated Suction Temperature 4 Very Low Discharge Superheat 5 Mop control (Closing EXV) 6 Cooler pinch regular control 7 Reclaim injection override 8 High Saturated Suction Temperature (no movement) 9 Low Saturated Suction with High Saturated Condensing Temperature 10,11 Capacity increase 12,13, 14 Capacity decrease 15 Reclaim pumpdown session 16,17 Discharge Superheat lower than control point 18, 20 Safeguard Discharge Superheat 19 Exv position limitation active 21,26 Safeguard optimal cooler pinch due high Discharge Superheat or lower exv position 22 Closing EXV due to good pinch and high motor temperature for economizer unit 23 Exv position limitation active, and go back to previous position 24, 25 EXV limitation is reinitialized CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 45/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.11 - Air Cooled Condensing Pressure Control Head pressure differential value and head pressure differential timer can be adjusted in the Service menu. Decreasing these values will increase fan cycling. This differential value and timer can be reduced since the unit is fitted with an important number of fan stages, as to increase the condensing control accuracy. But in certain cases, notably on units with few fan stages, at too small value can causes superheat hunting problems. Varifan PID gains can be modified in the Service menu (not recommended). See section 4.2.3. SCT control point without varifan To avoid fan cycles and also to ensure a minimum expected SCT for oil pressure, SCT control shall be adjusted based on OAT, the same for SCT differential as
55C (13F1) OAT 20c 0c 68F 32F + 1 fan - 1 fan S C T
c o n t r o l
p o i n t 35C (95F) 40C (104F) 35C (95F) SCT Diff 4.12.1 - Air Cooled Condensing Pressure Control - Fan staging with Aux board Each DO shall support only one fan. The first DO is not used if varifan is present to standardize the way of making connection and to avoid wiring mistake. 4.12.2 - Air Cooled Condensing Pressure Control - Fan staging The combination described here below is for 4 fans configured maximum, each DO commands 1 fan 4 fan_1 + fan_2 + fan_3 + fan_4 on on on on 4 3 fan_1 + fan_2+ fan_3 off on on on 3 2 fan_1 + fan_2 off off on on 2 1 fan_1 off off off on 1 0 0 off off off off 0 total fans fans controlled DO_4 DO_3 DO_2 DO_1 stage CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 46/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION The following combinations are used for a circuit with more than 4 fans configured 5 fan_1 + fan_2 + fan_3 + fan_4 + fan_5 on on on on 5 4 fan_1 + fan_2 + fan_3 + fan_4 off on on on 4 3 fan_1 + - + fan_3 + fan_4 off on off on 3 2 fan_1 + fan_2 off off on on 2 1 fan_1 off off off on 1 0 0 off off off off 0 total fans fans controlled DO_4 DO_3 DO_2 DO_1 stage 6 fan_1+ fan_2 + fan_3 + fan_4 + fan_5 + fan_6 on on on on 6 5 fan_1+ - + fan_3 + fan_4+ fan_5 + fan_6 on on off on 5 4 fan_1+ fan_2 + fan_3 + fan_4 off on on on 4 3 fan_1+ - + fan_3 + fan_4 off on off on 3 2 fan_1+ fan_2 off off on on 2 1 fan_1 off off off on 1 0 - off off off off 0 total fans fans controlled DO_4 DO_3 DO_2 DO_1 stage 7 fan_1 + fan_2 + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 on on on on 7 6 fan_1 + - + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 on on off on 6 5 fan_1 + fan_2 + - + - + fan_5 + fan_6 + fan_7 on off on on 5 4 fan_1 + fan_2 + fan_3 + fan_4 off on on on 4 3 fan_1 + - + fan_3 + fan_4 off on off on 3 2 fan_1 + fan_2 off off on on 2 1 fan_1 off off off on 1 0 - off off off off 0 total fans fans controlled DO_4 DO_3 DO_2 DO_1 stage 8 fan_1 + fan_2 + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 + fan_8 on on on on 8 7 fan_1 + - + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 + fan_8 on on off on 7 6 fan_1 + fan_2 + - + - + fan_5 + fan_6 + fan_7 + fan_8 on off on on 6 5 fan_1 + - + - + - + fan_5 + fan_6 + fan_7 + fan_8 on off off on 5 4 fan_1 + fan_2 + fan_3 + fan_4 off on on on 4 3 fan_1 + - + fan_3 + fan_4 off on off on 3 2 fan_1 + fan_2 off off on on 2 1 fan_1 off off off on 1 0 - off off off off 0 total fans fans controlled DO_4 DO_3 DO_2 DO_1 stage 4.13 - Water Cooled Condensing Pressure Control The control of a common water valve for both circuits is required. The water valve control will be based on the highest saturated condensing temperature of both circuit or based on the operating circuit if the other is OFF. Water valve PID gains can be modified in the Service menu (when unit is OFF). See section 4.2.3. They are accessible though the table SERVICE1 and can be modified during operation. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 47/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.14 - High Pressure (Maximum Condensing Temperature) Override This function shall be used to avoid circuit high pressure trip while the condensing pressure reaches a configurable override threshold (Service 1 Configuration). wIf the saturated condensing temperature is greater than the maximum condensing temperature (mct_sp) minus the maximum condensing temperature override differential (mct_diff) but less than the maximum condensing temperature (mct_sp) then the circuit capacity increase shall be inhibited. wIf the saturated condensing temperature is greater than the maximum condensing temperature (mct_sp) then the circuit capacity shall be reduced. The first capacity stage shall never be turned off even if that causes a circuit high pressure trip. wIf the circuit capacity has been reduced due to high condensing temperature override then the circuit capacity increase will not be allowed for 5 minutes even if the saturated condensing temperature is below the maximum condensing temperature (mct_sp) minus the maximum condensing temperature override differential. This shall avoid compressor cycling. 4.15 - High Current Override This function shall be used to avoid circuit high current trip while the motor current reaches a configurable override threshold (Service 1 Configuration). wIf the current is greater than the maximum current threshold (curr_max) minus the maximum current override differential (curr_diff) but less than the maximum current threshold (curr_max) then the circuit capacity increase shall be inhibited. wIf the current is greater than the maximum current threshold (curr_max) then the circuit capacity shall be reduced by removing a loader or the affected compressor. wIf the circuit capacity has been reduced due to current override then the circuit capacity increase will not be allowed for 5 minutes what ever current measured. This shall avoid compressor cycling. 4.16 - Stopping Function 4.16.1- Stopping a compressor by capacity unloading If the selected compressor is operating with at least one loader ON, then all the loaders in the same circuit shall be de-energized for 15 seconds before stopping the compressor. 4.16.2- Stopping the unit by manual command (OFF) Both circuit shall decrease its capacity progressively every 15 seconds. One loader is immediately de-energized. The last loader will be de-energized in 15 seconds later. Then all compressors, oil solenoids and oil pump will be de-energized in 15 seconds after the last loader is turned OFF. Here is an example of the stopping function with time indicator for a circuit with both loaders ON before receiving a STOP command. t = t 0 loader_2 = OFF t = t 0 + 15s loader_1 = OFF, t = t 0 + 30s All the compressors, oil solenoids and oil pumps shall be de-energized The exv shall be closed in one minute after the last compressor is de-energized or after the difference between discharge and suction pressure is lower than 58 psi note : Both circuits can be stopped in different timing depending on the status of their loaders when the STOP command is received. Maximum duration for stopping the unit is 30 seconds. A circuit can be stopped immediately if no loader is ON before going to stopping procedure. 4.16.3- Stopping a circuit by failure If the circuit or the hole unit are failed by alarms freeze, low sst, cooler flow, all the compressors are shut off immediately. Otherwise, it shall respect procedure above. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 48/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.17- Oil pressure control 4.17.1- Oil pressure Setpoint determination The following algorithm applies to all unit types: 104 86 70 Oil setpoint 1(kpa) > 350 240 < AND <350 < 240 Suction pressure (kpa) Oil Setpoint2 is calculated as follows: 0.63645* (DP - SP) + 35 2* (DP - SP) - 1516 0.235* (DP - SP) + 4 Oil setpoint 2(kpa) > 1137 861 < AND < 1137 < 861 DP - SP (kpa) * DP = Discharge Pressure * SP = Suction pressure 4.17.2- Oil pump control The oil pump is generally used to provide pre-lubrification of the compressor. Moreover, it is controlled to insure a correct oil pressure during capacity transition or during operation with low condensing temperature that cause a drop of oil pressure to avoid tripping in alarm. Thus the oil pump is turned ON when the Differential Oil Pressure is lower than Oil Setpoint 1 plus 13 kpa. and remained ON until Differential Oil Pressure is greater than Oil Setpoint 1 plus 35 kpa AND difference between discharge and economizer pressure is greater than Oil Setpoint 1 plus 150 kpa to avoid oil pump cycles. 4.17.3- Low Oil pressure alarm determination ALARM 68 for Compressor A1, ALARM 69 for Compressor A2, ALARM 70 for Compressor B1, ALARM 71 for Compressor B2. Criteria For Trip Tested only when the compressor is ON. DOP: Differential Oil Pressure for the appropriate compressor. DOP = Oil pressure - Economizer pressure. Economizer pressure is the common (econ_sel = YES) Economizer Pressure transducer reading for the circuit involved or the appropriate economizer pressure transducer (econ_sel = NO) associated to the compressor. A. Compressor has started with Normal Ambient (oat > 10 C) or or condenser temperature (temp > 18C) 1. If the compressor has been running for less than 5 seconds then ignore the alarm. 2. If the compressor has been running for more than 5 seconds but less than 30 seconds and DOP < (Oil Setpoint1/30)*(Comp. Running Time [in seconds]) for 3 continuous readings, then the alarm shall be tripped. 3. If the compressor has been running for 30 seconds or more, then if: a). DOP < Oil pressure setpoint1 for 15 continuous seconds, OR b). (Poil - Psuction) < Oil pressure setpoint2 for 15 continuous seconds, then the alarm shall be tripped B. Compressor has started with Low Ambient (oat < 10 C) or low condenser temperature (temp < 18C) 1. If the compressor has been running for less than 90 seconds then ignore the alarm. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 49/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 2. If the compressor has been running for more than 90 seconds but less than 180 seconds and DOP < (Oil Setpoint1/90)*(Comp. Running Time [in seconds] - 90) for 3 continuous readings, then the alarm shall be tripped. 3. If the compressor has been running for 180 seconds or more, then if: a). DOP < Oil pressure setpoint1 for 15 continuous seconds, OR b). (Poil - Psuction) < Oil pressure setpoint2 for 15 continuous seconds, then the alarm shall be tripped. Action To Be Taken 1. If the alarm is tripped then the affected compressor shall be stopped. The other compressors shall continue to run. 4.17.4- Differential Oil Pressure Setpoint 1 alarm condition summary. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 50/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 0 D i f f e r e n t i a l
O i l
p r e s s u r e
r e q u i r e d 180s oil pressuretrip Oil pressure trip with low ambient or 90s 30s 5s oil setpoint1 oil setpoint1 oil setpoint1 oil setpoint1 3 continued 3 continued 3 continued 3 continued reading values reading values reading values reading values 3 continued 3 continued 3 continued 3 continued reading values reading values reading values reading values 15 s delay 15 s delay time fromstart low condensing temperature 4.18 - Reclaim Operation 4.18.1 - General Description This function shall control the air cooled to reclaim or the reclaim to air cooled changeover process. Reclaim changeover shall be caused either by: wA manual reclaim select change due to a local, remote or CCN command on the unit wA heat reclaim temperature change while reclaim has been selected. This algorithm monitors the entering reclaim sensor temperature and compares it with the reclaim setpoint to determine if the reclaim can be active or not. If the reclaim function has been selected, the reclaim shall become active when the entering reclaim temperature comes below the reclaim setpoint minus the reclaim deadband and delay between the last air cooled to reclaim session is elapsed. It shall become inactive when the entering reclaim temperature comes over the reclaim setpoint plus the reclaim deadband. Non-reclaim to reclaim Changeover shall follow this procedure: wTurn on the reclaim condenser pump wVerify the condenser flow is established, if not after 1 minute delay has elapsed, reclaim operation shall be aborted and an alarm shall be displayed. wWait for 3 minutes after condenser pump is ON and until the saturated condensing temperature reaches (30 deg C) and superheat is greater than 8.6 ^C w If saturated condensing temperature is greater than reclaim setpoint + 3.3^F, go to reclaim operation directly (it is not necessary to make an pumpdown) otherwise, go through pumpdown (see below) wStart the pumpdown sequence : reclaim discharge valve shall be closed and reclaim pumpdown injection valve shall be open. wClose EXV 6.67 or 3.33% upon the number of compressors on circuit every 10 seconds while pumpdown pressure is greater than 300 kpa (44 psi), during first minute if EXV is less than 15 % opened. wAfter a 10 minutes duration or as soon as pumpdown pressure is lower than 300 kpa (44 psi), reclaim injection valve shall be closed, reclaim operation is effective. Open EXV 13.33% as avoid low saturated suction alarm. wWhen reclaim operation is active, each circuit fan staging has its own saturated condensing control point determined as follows: sct_ctrl_x = (hr_ewt + hr_lwt)/ 2 + rsp_x_a * capacity_x + rsp_x_b (x for circuit), rsp_x_a and rsp_x_b are service parameters in table SERVICE2. wPumpdown shall not be necessary if saturated condensing temperature is greater than reclaim setpoint + 6 ^C Reclaim to non-reclaim Changeover shall follow this procedure: wTurn off the condenser pump. wClose the reclaim pumpdown valve. wOpen the reclaim discharge valve if at least a compressor is ON. Otherwise, Close it. During reclaim operation, if the pumpdown pressure is greater than 400 kpa (59 psi), the pumpdown procedure in non_reclaim to reclaim session shall be initiated. When the number of these abnormal sessions exceeds 2 times, the reclaim operation shall be aborted, the circuit shall return to air cooled mode and an alarm shall be displayed. At power up or after reset or after the unit capacity goes down to 0%, the function shall return to air cooled mode. 4.18.2 - Reclaim To Air Cooled Changeover Initiation This shall determine whether the unit shall return to air cooled mode. This can be caused by the following: Cause #1: Reclaim operation active and reclaim select is no more active Cause #2: Reclaim mode is active and the entering reclaim temperature is above the range of the reclaim setpoint + the reclaim dead band divided by 2 : HR_EWT >rsp + hr_deadb/2 Cause #3: Number of consecutive reclaim pumpdown sessions exceeds 2 times Cause #4: entering reclaim temperature sensor failure CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 51/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.18.3 - Air Cooled To Reclaim Changeover Initiation A non-reclaim to reclaim injection session has been required and at least one compressor is on and the unit is not failed and the entering reclaim temperature is not failed and this one is below the reclaim setpoint - half of configured reclaim deadband and delay between the last reclaim injection has elapsed. 4.18.4 - Reclaim Operation status hr_status Description Information on reclaim operation is available on table RECLAIM (hrstatus) or on INFORMATION menu (hr_status). hr_status parameter shall contain reclaim operation indicator of both circuit in two digits, one digit per circuit (left digit for circuit A, the other for circuit B) with the following description : Reclaim failed due to flow switch 5 Reclaim pumpdown failed 4 Reclaim operation active 3 Reclaim pumpdown mode 2 Reclaim mode request 1 Air cooled operation 0 Status description reclaim operation indicator *note : in case of reclaim operation failure (alarm # 83 for circuit A, alarm # 84 for circuit B), hr_status will not be initialized until the manual reset on main interface is done. 4.18.5 - Reclaim Operation Using Air Cooled Exchanger To avoid high pressure problem, the remained condenser (hr_val_x) can be turned ON if SCT is above reclaim setpoint + 8.3 deg C and all fans are ON provided that fans staging is not enough to avoid the risk of exceeding high pressure override threshold. When turning ON, the remained condenser (hr_val_a) is kept to ON for at least 3 minutes to let fans staging to be stabilized. This condenser can be turned OFF if it has been ON for more than 3 minutes and if saturated condensing temperature is below the reclaim setpoint (rsp) to ensure the reclaim operation performance. 4.18.6 - Reclaim Condenser Water Valve Control if unit is not in reclaim operation, then the reclaim condenser water valve remains in minimum position. In reclaim operation : wIf reclaim entering temperature is below 20 deg C, then reclaim condenser valve is at minimum position. wIf reclaim entering temperature is above 40 deg C, then reclaim condenser valve is at maximum position. wIf entering temperature is within the range 20 degC and 40 deg C, then reclaim condenser water valve position will be an interpolation between minimum and maximum position. 4.18.7 - Reclaim Condenser Heater Control Reclaim condenser heater is ON when entering or leaving fluid are lower than 3.0 deg C( 37.4 degF). It is turned OFF when both temperatures are above 4.4 deg C (40.0 deg F). CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 52/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 4.19 - Two Units Master/Slave Control 4.19.1 - General This function allows to perform master/slave plant control between two chillers linked by the CCN network. Master and slave chiller need to operate on the same bus. Master/slave operations shall operate in cooling or heating mode. To operate properly, the master and the slave chillers must have an additional CHWS sensor located on the common chilled leaving piping when the water control is done on the outlet side. This CHWS sensor shall be connected on each chiller basic board. When the water system control is done on the inlet side no additional CHWS sensor is required. Parallel chiller control with dedicated pumps is recommended. Chiller must start and stop its own water pump located on its own piping. If pumps are not dedicated for each chiller pimping, chiller isolation valves are required: each chiller must open and close its own isolation valve through the control (valve shall be connected to the pump outputs). Water system control with no individual chiller pump control is feasible. It is not recommended when the system load is low or if the control point is close from the freeze water tripping point (because of system instability that can be caused by the freeze protection override). System flow is constant even if the master or the slave chiller is stopped. In that case, the system pump shall be controlled by the master chiller. Series chillers with dedicated primary pumping and constant flow shall be feasible but not recommended. Pump start/stop must be controlled externally. Each series chiller must control its own isolation and bypass valves: stopped chiller must be isolated from water flow (chiller pump command shall be used for valves control. Each chiller must open and close its own chilled isolation valve). The master chiller shall monitor all external commands as start/stop, demand limiting or setpoint select. It needs to be started in Master operating type. The slave chiller must operate in CCN mode. If the master chiller is turned off while the master/slave function is active then, the slave chiller shall be stopped. The master/slave linkage shall not be allowed to operate if any one of the slave chiller CTRL_PNT, DEM_LIM, LAG_LIM, CTRL_PNT HC_SEL or LCW_STPT variables has a force priority higher than a control force. In that case, the master slave operations shall not be allowed or shall be disabled. The control of the slave chiller shall be done through commands emitted by the master chiller. The slave chiller has no action in the master/slave operations: it shall only verify that CCN communication with its master is correct. The master function shall provide the ability to select a lead chiller among the master and the slave. Selection shall be based on the delta between the master and the slave run hours and shall try to optimize the runtime hours. If this function is unused then, the lead chiller shall always the master. Lead/lag changeover between the master and the slave due to hour balance shall occur during chiller operations odd days at 12:00 a.m. or at startup. The lead chiller shall always be started first and the lag chiller shall be maintained at zero percent capacity through master forcing the lag demand limit value (LAG_LIM) to 0%. The lag water pump shall be maintained off. When the lead chiller cannot be loaded anymore (because it is loaded at its full available capacity or at the master demand limit value) then the lag start timer is started. When the lag start timer is elapsed, if the error on the master controlled setpoint is greater than 3^F and if the pulldown time is elapsed then, the lag chiller water pump shall be turned on (if required by configuration) and the lag chiller shall be allowed to start through master forcing the lag chiller demand limit value (LAG_LIM) to its own demand limit value. To ensure that the lag chiller will be unloaded first in case of water load decrease then, the lead chiller setpoint error shall be reset of upwards 4^F provided that the lag capacity is not zero. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 53/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION The lead pulldown time tells how long after starting the lead chiller (one time after the master chiller status has been manually started) before checking whether to start an additional chiller. This time delay gives the lead chiller a chance to pull down the loop temperature before starting another chiller. If a communication failure is detected between the master and the slave then, all master/slave functions shall be disabled and chillers shall return to standalone operations until communication is reestablished. Note: to ensure that no compressor is started before the flow rate is correctly established then, the water flow control is absolutely required on the lag chiller for master slave operations. The figures below illustrate master/slave application for the most common plant layouts. Those figures are not exhaustive. M A S T E R CHWS temp sensors COOL_EWT COOL_EWT S L A V E LOAD SLAVE PUMP MASTER PUMP COOL_LWT COOL_LWT Typical parallel Master/slave chillers, dedicated primary pumping, variable flow Leaving water control M A S T E R CHWS temp sensors COOL_EWT COOL_EWT S L A V E LOAD COMMON PRIMARY PUMP COOL_LWT COOL_LWT Typical parallel Master/slave chillers, common primary pumping, constant flow Leaving water control CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 54/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION M A S T E R COOL_EWT COOL_EWT S L A V E LOAD SLAVE PUMP MASTER PUMP COOL_LWT COOL_LWT Typical parallel Master/slave chillers, dedicated primary pumping, variable flow Entering water control M A S T E R COOL_EWT COOL_EWT S L A V E LOAD COMMON PRIMARY PUMP COOL_LWT COOL_LWT Typical parallel Master/slave chillers, common primary pumping, variable flow Entering water control COOL_EWT SLAVE LOAD CHWS temp sensors COOL_EWT COOL_LWT COOL_LWT MASTER PUMP (not controlled by chillers) ISOLATION (controlled by chillers) VALVES BYPASS (controlled by chillers) VALVES Typical series Master/slave chillers, dedicated primary pumping, constant flow Leaving water control option 4.19.2 - Abnormal conditions If a communication failure is detected between the master and the slave then all master/slave functions shall be disabled and chillers shall return to standalone operations until communication is reestablished. If any chiller is stopped due to failure then the other chiller will be allowed to start with no delay. If master/slave configuration error occurs, master/slave shall be disable. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 55/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION Master/Slave Error The following error shall be updated in the M_MSTSLV Maintenance table (priority order): master and slave heatcool status are not the same. x 13 No communication with slave. x x 12 The master chiller operating type is not Master: master_oper_typ master x 11 The slave chiller is down due to fault (chilstat = 5) x x 10 The slave chiller is in local or remote control (chilstat = 3) x x 9 There is a conflict between the master and the slave pump option: the master is not configured for lag pump control while the slave is configured for lag pump control. x 8 There is a conflict between the master and the slave pump option: the master is configured for lag pump control while the slave is not configured for lag pump control. x 7 There is a conflict between the master and the slave lwt option: the master is configured for lwt control while the slave is configured for ewt control. x 6 There is a conflict between the master and the slave lwt option: the master is configured for ewt control while the slave is configured for lwt control. x 5 Slave pump_seq incorrect configuration x 4 There is no slave configured at the slave address x 3 Master and slave units have the same network address. x 2 The master or slave water pump is not configured while the control of the lag unit pump is required (lag_pump = 1) x x 1 Normal x x 0 Description Slave Master Error code Master/Slave alarm code Note Master/slave sequence can be controlled through the Network Service Tool or PCDCT tools (see appendix, M_MSTSLV Maintenance Table) CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 56/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 5 - CCN ALARM MESSAGES The Building Supervisor displays current alarms messages and their return to normal provided that the CCN table ALARMDEF has been correctly configured. The Network Service Tool Diagnostic Menu allows to display 5 current alarms messages (even if the ALARDEF table is not configured). The following gives the messages that shall be displayed by the Building Supervisor or from main interface. Alarm 1 Cooler Entering Thermistor Alarm 2 Cooler Leaving Thermistor Alarm 3 Condenser Entering Thermistor Alarm 4 Condenser Leaving Thermistor Alarm 5 Reclaim Condenser Entering Thermistor Alarm 6 Reclaim Condenser Leaving Thermistor Alarm 7 OAT Thermistor Alarm 8 MASTER/Slave Common Fluid Thermistor Alarm 9 Compressor A1 Discharge Gas Temperature Thermistor Alarm 10 Compressor A2 Discharge Gas Temperature Thermistor Alarm 11 Compressor B1 Discharge Gas Temperature Thermistor Alarm 12 Compressor B2 Discharge Gas Temperature Thermistor Alarm 13 0-10V Reset/Limit Input Alarm 14 Circuit A Discharge Transducer Alarm 15 Circuit B Discharge Transducer Alarm 16 Circuit A Suction Transducer Alarm 17 Circuit B Suction Transducer Alarm 18 Compressor A1 Oil Transducer Alarm 19 Compressor A2 Oil Transducer Alarm 20 Compressor B1 Oil Transducer Alarm 21 Compressor B2 Oil Transducer Alarm 22 Compressor A1 Economizer Transducer Alarm 23 Compressor A2 Economizer Transducer Alarm 24 Compressor B1 Economizer Transducer Alarm 25 Compressor B2 Economizer Transducer Alarm 26 Circuit A Remote Discharge Pressure Transducer Alarm 26 Circuit A Reclaim Pumpdown Pressure Transducer Alarm 27 Circuit B Reclaim Pumpdown Pressure Transducer Alarm 28 Circuit A Motor Cooling TQ feedback Sensor Failure Alarm 29 Circuit B Motor Cooling TQ feedback Sensor Failure Alarm 30 Loss of communication with Screw Compressor Board 1 Alarm 31 Loss of communication with Screw Compressor Board 2 Alarm 32 Loss of communication with Screw Compressor Board 3 Alarm 33 Loss of communication with Screw Compressor Board 4 Alarm 34 Loss of communication with EXV Board 1 Alarm 35 Loss of communication with Fans Board 1 Alarm 36 Loss of communication with Fans Board 2 Alarm 37 Loss of communication with 4xAI_2xAO or Aux Type 1 Board Alarm 38 Loss of communication with Reclaim or Cooler Heater Board Alarm 39 Loss of communication with CCN / Clock Board Alarm 40 Electrical Box Thermostat or reverse phase detection Failure Alarm 41 Unit is in CCN emergency stop Alarm 42 Initial factory configuration required Alarm 43 Illegal configuration Alarm 44 Circuit A High Pressure Alarm 45 Circuit B High Pressure Alarm 46 Compressor A1 Oil Solenoid Failure CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 57/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION Alarm 47 Compressor A2 Oil Solenoid Failure Alarm 48 Compressor B1 Oil Solenoid Failure Alarm 49 Compressor B2 Oil Solenoid Failure Alarm 50 Compressor A1 Prestart Low Oil Pressure Alarm 51 Compressor A2 Prestart Low Oil Pressure Alarm 52 Compressor B1 Prestart Low Oil Pressure Alarm 53 Compressor B2 Prestart Low Oil Pressure Alarm 54 Circuit A Low Oil Level Alarm 55 Circuit B Low Oil Level Alarm 56 Circuit A Low Suction Temperature Alarm 57 Circuit B Low Suction Temperature Alarm 58 Circuit A High Suction Temperature Alarm 59 Circuit B High Suction Temperature Alarm 60 Circuit A Low Discharge Superheat Alarm 61 Circuit B Low Discharge Superheat Alarm 62 Compressor A1 Maximum Delta Pressure Check Oil Line Alarm 63 Compressor A2 Maximum Delta Pressure Check Oil Line Alarm 64 Compressor B1 Maximum Delta Pressure Check Oil Line Alarm 65 Compressor B2 Maximum Delta Pressure Check Oil Line Alarm 66 Loss of communication with System Manager Alarm 67 Master/Slave communication Failure Alarm 68 Compressor A1 Low Oil Pressure Alarm 69 Compressor A2 Low Oil Pressure Alarm 70 Compressor B1 Low Oil Pressure Alarm 71 Compressor B2 Low Oil Pressure Alarm 72 Cooler Freeze Protection Alarm 73 Circuit A Condenser Freeze Alarm 74 Circuit B Condenser Freeze Alarm 75 Cooler Interlock Failure Alarm 76 Condenser Lock Failure Alarm 77 Compressor A1 High Current Alarm 78 Compressor A2 High Current Alarm 79 Compressor B1 High Current Alarm 80 Compressor B2 High Current Alarm 81 Cooler Pump 1 Default Alarm 82 Cooler Pump 2 Default Alarm 83 Circuit A Reclaim Pumpdown Failure Alarm 84 Circuit B Reclaim Pumpdown Failure Alarm 85 Reclaim Operation Failed by Condenser Flow Switch Alarm 86 Master chiller configuration error Alarm 87 Service maintenance alert Alarms compressor Alarm 101 Compressor A1 Motor Temperature Too High Alarm 102 Compressor A1 Motor Temperaure Out of Range Alarm 103 Compressor A1 High Pressure Switch Alarm 104 Compressor A1 Over Current Alarm 105 Compressor A1 Lock Rotor Alarm 106 Compressor A1 Ground Fault Alarm 107 Compressor A1 Phase Loss L1 Alarm 108 Compressor A1 Phase Loss L2 Alarm 109 Compressor A1 Phase Loss L3 Alarm 110 Compressor A1 Unbalance > 14 % Alarm 111 Compressor A1 Unbalance > 18 % Alarm 112 Compressor A1 No Motor Current Alarm 113 Compressor A1 Star Delta Starter Failure Alarm 114 Compressor A1 Contactor Failure Alarm 115 Compressor A1 Unable To Stop Alarm 116 Compressor A1 Phase Reversal Alarm 117 Compressor A1 MTA Configuration Header Fault CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 58/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION Alarm 201 Compressor A2 Motor Temperature Too High Alarm 202 Compressor A2 Motor Temperature Out of Range Alarm 203 Compressor A2 High Pressure Switch Alarm 204 Compressor A2 Over Current Alarm 205 Compressor A2 Lock Rotor Alarm 206 Compressor A2 Ground Fault Alarm 207 Compressor A2 Phase Loss L1 Alarm 208 Compressor A2 Phase Loss L2 Alarm 209 Compressor A2 Phase Loss L3 Alarm 210 Compressor A2 Unbalance > 14 % Alarm 211 Compressor A2 Unbalance > 18 % Alarm 212 Compressor A2 No Motor Current Alarm 213 Compressor A2 Star Delta Starter Failure Alarm 214 Compressor A2 Contactor Failure Alarm 215 Compressor A2 Unable To Stop Alarm 216 Compressor A2 Phase Reversal Alarm 217 Compressor A2 MTA Configuration Header Fault Alarm 301 Compressor B1 Motor Temperature Too High Alarm 302 Compressor B1 Motor Temperature Out of Range Alarm 303 Compressor B1 High Pressure Switch Alarm 304 Compressor B1 Over Current Alarm 305 Compressor B1 Lock Rotor Alarm 306 Compressor B1 Ground Fault Alarm 307 Compressor B1 Phase Loss L1 Alarm 308 Compressor B1 Phase Loss L2 Alarm 309 Compressor B1 Phase Loss L3 Alarm 310 Compressor B1 Unbalance > 14 % Alarm 311 Compressor B1 Unbalance > 18 % Alarm 312 Compressor B1 No Motor Current Alarm 313 Compressor B1 Star Delta Starter Failure Alarm 314 Compressor B1 Contactor Failure Alarm 315 Compressor B1 Unable To Stop Alarm 316 Compressor B1 Phase Reversal Alarm 317 Compressor B1 MTA Configuration Header Fault Alarm 401 Compressor B2 Motor Temperature Too High Alarm 402 Compressor B2 Motor Temperature Out of Range Alarm 403 Compressor B2 High Pressure Switch Alarm 404 Compressor B2 Over Current Alarm 405 Compressor B2 Lock Rotor Alarm 406 Compressor B2 Ground Fault Alarm 407 Compressor B2 Phase Loss L1 Alarm 408 Compressor B2 Phase Loss L2 Alarm 409 Compressor B2 Phase Loss L3 Alarm 410 Compressor B2 Unbalance > 14 % Alarm 411 Compressor B2 Unbalance > 18 % Alarm 412 Compressor B2 No Motor Current Alarm 413 Compressor B2 Star Delta Starter Failure Alarm 414 Compressor B2 Contactor Failure Alarm 415 Compressor B2 Unable To Stop Alarm 416 Compressor B2 Phase Reversal Alarm 417 Compressor B2 MTA Configuration Header Fault CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 59/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 6 - CCN COMPATIBILITY 30GX&HX Pro-Dialog 4 Control is compatible with: wThe Building Supervisor wThe Network Service Tool 30GX&HX Pro-Dialog 4 Control is compatible with the following POCs: wAlarm POC II wAutodial Gateway II wData Transfer/Collection History wDataport 1 wDataport 2 wSAM wNDS wCCN/JBUS Gateway wFlotronic System Manager wChiller SYstem Manager III 7 - PRO_DIALOG 4 DOWNLOADER ADDENDUM INFORMATION The pro_dialog 4 control software shall be downloaded using the downloader version 3.0 or later. Here is the example of the downloader list (download.lis) which contains only pro_dialog 4 controls : CESR208410-22 PD4 Global chiller GX & HXC SR 2.2 (1) CESR208400-22 PD4 Recip chiller 30 GK & 30HZ V2 SR 2.2 (1) CESRNRCP53-10 NRCP PD4 SLAVE ADDRESS 53 version 1.0 (2) CESRSCPM10-60 PD4 SCPM board download SR 1.06 (2) 1. Software can be downloaded through CCN bus or through SIO bus 2. Software shall only be downloaded through SIO bus. Before downloading the software, use the reset command to erase the old software. Once F2 key is pressed, turn off and on quickly the power supply of the board, the message Hard restart command successful !. Then go to the downloader , Select download, software and then press F2 to download the software as usual. The CESRNRCP53-10 shal be used for Aquasnap basic board download when cooler heater and reclaim option are selected. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 60/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION APPENDIX A - CCN DISPLAY, SETPOINT, MAINTENANCE TABLE SCREENS ... DISPLAY SCREEN TABLE NAME: GENUNIT PIC TABLE TYPE : 11H, instance 1 DESCRIPTION STATUS UNITS POINTS FORCEABLE 1 GENERAL PARAMETERS 2 3 Control Type Local/CCN/Remote 1 - ctr_type N 4 Run Status running/Off/Stopping/Delay 2 - status N 5 CCN Chiller Start/Stop Enable/Dsable 3 - CHIL_S_S Y 6 Chiller Occupied? Yes/No 4 - CHIL_OCC Y 7 Minutes Left for Start 0-15 min MIN_LEFT N 8 Heat/Cool Select Heat/Cool 5 - HC_SEL Y 9 Heat Reclaim Select Yes/No 10 - RECL_SEL Y 10 11 Alarm State Normal 6 - ALM N 12 Current Alarm 1 nnn - alarm_1 N 13 Current Alarm 2 nnn - alarm_2 N 14 Current Alarm 3 nnn - alarm_3 N 15 Current Alarm 4 nnn - alarm_4 N 16 Current Alarm 5 nnn - alarm_5 N 17 18 Percent Total Capacity nnn % CAP_T N 19 Active Demand Limit Val nnn 7 % DEM_LIM Y 20 Lag Capacity Limit Value nnn % LAG_LIM N 21 Current Setpoint nnn.n F SP N 22 Setpoint Occupied? Yes/No 4 - SP_OCC Y 23 Control Point nnn.n 8 F CTRL_PNT Y 24 Controlled Water Temp nnn.n F CTRL_WT N 25 External Temperature nnn.n F OAT N 26 27 Emergency Stop Enable/Emstop 9 - EMSTOP Y 1 : Unit control type in effect as described in section 4.4.1. 2 : Unit current status as described in section 4.5. wRunning means that the unit is started or allowed to start wOff means that the unit is stopped with all its outputs off wStopping means that the unit is required to stop but all its outputs (compressors) are not yet stopped. wDelay means that the unit is allowed to start but the delay at startup is not yet elapsed. 3 : Allows to Start/Stop the chiller only when unit under CCN control type. Forced value is displayed but unused when the unit is not under CCN control. 4 : Occupied state. This item can be forced. If the unit is in CCN mode, the forced value shall be used instead of the real occupancy state. If the unit is not in CCN mode the forced value shall be unused and the regular time schedule shall be used. Forced value and force code shall appear in the GENUNIT Points Display table only if the unit is under CCN control. 5: Heat/cool select. This item can be forced. If the unit is in CCN mode, the forced value shall be used whatever the status of the remote heat/cool contacts. If the unit is not in CCN mode the forced value shall be unused. Forced value and force code shall appear in the GENUNIT Points Display table only if the unit is under CCN control. CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 61/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 6 : Alarm status wNormal (no alarm) wPartial (alarm but unit is not down) wShutdown (unit is down) 7: Active Demand Limit Value. This item can be forced. If the unit is in CCN mode, the forced value shall be used whatever the status of the external limit switch contact and whatever the value of the demand limit switch setpoint. If the unit is not in CCN mode the forced value shall be unused. Forced value and force code shall appear in the GENUNIT Points Display table only if the unit is under CCN control. 8: Control Point. This item can be forced. If the unit is in CCN mode, the forced value shall be used instead of the real control point calculation. If the unit is not in CCN mode the forced value shall be unused. Forced value and force code shall appear in the GENUNIT Points Display table only if the unit is under CCN control. 9 : Active all the time even if the unit is not in CCN control type. 10: Heat Reclaim Select. This item can be forced. If the unit is in CCN mode, the forced value shall be used whatever the status of the remote reclaim switch. Forced value and force code shall appear in the GENUNIT Points Display table only if the unit is under CCN control. DISPLAY SCREEN TABLE NAME: CIRCA_AN PIC TABLE TYPE : 11H, instance 2 DESCRIPTION STATUS UNITS POINTS FORCEABLE 1 CIRCUIT A ANALOG VALUES 2. 3 Percent Total Capacity 0 - 100 % CAPA_T N 4 Discharge Pressure nnn.n psi DP_A N 5 Suction Pressure nnn.n psi SP_A N 6 Oil Pressure Cp1 nnn.n psi CPA1_OP N 7 Oil Pressure Cp2 nnn.n psi CPA2_OP N 8 Oil Press Difference Cp1 nnn.n psi DOP_A1 N 9 Oil Press Difference Cp2 nnn.n psi DOP_A2 N 10 Economizer Pressure Cp1 nnn.n psi CPA1_ECP N 11 Economizer Pressure Cp2 nnn.n psi CPA2_ECP N 12 Saturated Condensing Tmp nnn.n F SCT_A N 13 Saturated Suction Temp nnn.n F SST_A N 14 Discharge Gas Temp Cp 1 nnn.n F CPA1_DGT N 15 Discharge Gas Temp Cp 2 nnn.n F CPA2_DGT N 16 Average Discharge Gas Tp nnn.n F dt_a N 17 Motor Temperature Comp 1 nnn.n F CPA1_TMP N 18 Motor Temperature Comp 2 nnn.n F CPA2_TMP N 19 Motor Current Comp 1 nnn.n AMPS CPA1_CUR N 20 Motor Current Comp 2 nnn.n AMPS CPA2_CUR N 21 EXV Position 0 - 100 % EXV_A N 22 Head Press Actuator Pos 0 - 100 % hd_pos_a N 23 Cooler Exchange Delta T n.n ^F PINCH_A N 24 Motor Cool TQ in Kohms nn.n MTQ_RESA N 25 Motor Cooling Puls Cycle nnn CPA1_PUL N CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 62/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION DISPLAY SCREEN TABLE NAME: CIRCA_D PIC TABLE TYPE : 11H, instance 3 DESCRIPTION STATUS UNITS POINTS FORCIBLE 1 CIRCUIT A DISCRETE 2 3 Compressor 1 Output On/Off - CP_A1 N 4 Cp1 Mtr Cool Solenoid 1 On/Off - cpa1_mc1 N 5 Cp1 Mtr Cool Solenoid 2 On/Off - cpa1_mc2 N 6 Cp1, Oil Solenoid Out On/Off - cpa1_ols N 7 Compressor 2 Output On/Off - CP_A2 N 8 Cp2 Mtr Cool Solenoid 1 On/Off - cpa2_mc1 N 9 Cp2 Mtr Cool Solenoid 2 On/Off - cpa2_mc2 N 10 Cp2, Oil Solenoid Out On/Off - cpa2_ols N 11 Cir A, Loader 1 Output On/Off - ldr_1_a N 12 Cir A, Loader 2 Output On/Off - ldr_2_a N 13 Cir A, Oil Heater Output On/Off - oil_h_a N 14 Cir A, Oil Level Input Low/High - oil_l_a N 15 Cir A, Oil Pump Output On/Off - oilpmp_a N 16 Cir A Refrig Isolate Out On/Off - refa_iso N 17 18 FANS OUTPUT 19 Fan Output DO # 1 On/Off - fan_a1 N 20 Fan Output DO # 2 On/Off - fan_a2 N 21 Fan Output DO # 3 On/Off - fan_a3 N 22 Fan Output DO # 4 On/Off - fan_a4 N 23 Fan Output DO # 5 On/Off - fan_a5 N 24 Fan Output DO # 6 On/Off - fan_a6 N 25 Fan Output DO # 7 On/Off - fan_a7 N 26 Fan Output DO # 8 On/Off - fan_a8 N 27 Fan Staging Number 0 - 8 - FAN_ST_A N DISPLAY SCREEN TABLE NAME: CIRCB_AN PIC TABLE TYPE : 11H, instance 4 DESCRIPTION STATUS UNITS POINTS FORCEABLE 1 CIRCUIT B ANALOG VALUES 2. 3 Percent Total Capacity 0 - 100 % CAPB_T N 4 Discharge Pressure nnn.n psi DP_B N 5 Suction Pressure nnn.n psi SP_B N 6 Oil Pressure Cp1 nnn.n psi CPB1_OP N 7 Oil Pressure Cp2 nnn.n psi CPB2_OP N 8 Oil Press Difference Cp1 nnn.n psi DOP_B1 N 9 Oil Press Difference Cp2 nnn.n psi DOP_B2 N 10 Economizer Pressure Cp1 nnn.n psi CPB1_ECP N 11 Economizer Pressure Cp2 nnn.n psi CPB2_ECP N 12 Saturated Condensing Tmp nnn.n F SCT_B N 13 Saturated Suction Temp nnn.n F SST_B N CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 63/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION 14 Discharge Gas Temp Cp 1 nnn.n F CPB1_DGT N 15 Discharge Gas Temp Cp 2 nnn.n F CPB2_DGT N 16 Average Discharge Gas Tp nnn.n F dt_b N 17 Motor Temperature Comp 1 nnn.n F CPB1_TMP N 18 Motor Temperature Comp 2 nnn.n F CPB2_TMP N 19 Motor Current Comp 1 nnn.n AMPS CPB1_CUR N 20 Motor Current Comp 2 nnn.n AMPS CPB2_CUR N 21 EXV Position 0 - 100 % EXV_B N 22 Head Press Actuator Pos 0 - 100 % hd_pos_b N 23 Cooler Exchange Delta T n.n ^F PINCH_B N 24 Motor Cool TQ in Kohms nn.n MTQ_RESB N 25 Motor Cooling Puls Cycle nnn CPB1_PUL N DISPLAY SCREEN TABLE NAME: CIRCB_D PIC TABLE TYPE : 11H, instance 5 DESCRIPTION STATUS UNITS POINTS FORCEABLE 1 CIRCUIT B DISCRETE 2 3 Compressor 1 Output On/Off - CP_B1 N 4 Cp1 Mtr Cool Solenoid 1 On/Off - cpb1_mc1 N 5 Cp1 Mtr Cool Solenoid 2 On/Off - cpb1_mc2 N 6 Cp1, Oil Solenoid Out On/Off - cpb1_ols N 7 Compressor 2 Output On/Off - CP_B2 N 8 Cp2 Mtr Cool Solenoid 1 On/Off - cpb2_mc1 N 9 Cp2 Mtr Cool Solenoid 2 On/Off - cpb2_mc2 N 10 Cp2, Oil Solenoid Out On/Off - cpb2_ols N 11 Cir B, Loader 1 Output On/Off - ldr_1_b N 12 Cir B, Loader 2 Output On/Off - ldr_2_b N 13 Cir B, Oil Heater Output On/Off - oil_h_b N 14 Cir B, Oil Level Input Low/High - oil_l_b N 15 Cir B, Oil Pump Output On/Off - oilpmp_b N 16 Cir B Refrig Isolate Out On/Off - refb_iso N 17 18 FANS OUTPUT 19 Fan Output DO # 1 On/Off - fan_b1 N 20 Fan Output DO # 2 On/Off - fan_b2 N 21 Fan Output DO # 3 On/Off - fan_b3 N 22 Fan Output DO # 4 On/Off - fan_b4 N 23 Fan Output DO # 5 On/Off - fan_b5 N 24 Fan Output DO # 6 On/Off - fan_b6 N 25 Fan Output DO # 7 On/Off - fan_b7 N 26 Fan Output DO # 8 On/Off - fan_b8 N 27 Fan Staging Number 0 - 8 - FAN_ST_B N CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 64/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION DISPLAY SCREEN TABLE NAME: OPTIONS PIC TABLE TYPE : 11H, instance 6 DESCRIPTION STATUS UNITS POINTS FORCEABLE 1 UNIT DISCRETE IN 2 Remote On/Off Switch Open/Close - onoff_sw N 3 Remote Heat/Cool Switch Open/Close - hc_sw N 4 Remote Reclaim Switch Open/Close - recl_sw N 5 Remote Setpoint Switch Open/Close - setp_sw N 6 Limit Switch Status Open/Close - limit_sw N 7 Interlock Status Open/Close - lock_1 N 8 Pump Run status On/Off - pump_def N 9 Condenser Flow Status Open/Close - condflow N 10 Electrical Box Thermostat Open/Close 4 - elec_box N 11 12 UNIT DISCRETE OUT 13 Cooler Pump #1 Command On/Off 1 - CLPUMP_1 Y 14 Cooler Pump #2 Command On/Off 1 - CLPUMP_2 Y 15 Rotate Pumps Now? Yes/No 1 - ROT_PUMP Y 16 Condenser Pump Command On/Off 3 - COND_PMP Y 17 Cooler Heater Command On/Off - coolheat N 18 Critical Alarm Signal On/Off 5 - SAFE_ALM N 19 20 UNIT ANALOG 21 Cooler Entering Fluid nnn.n F COOL_EWT N 22 Cooler Leaving Fluid nnn.n F COOL_LWT N 23 Condenser Entering Fluid nnn.n F COND_EWT N 24 Condenser Leaving Fluid nnn.n F COND_LWT N 25 CHWS Temperature nnn.n F CHWSTEMP N 26 External 0-10Vdc Signal nn.n Volts EXT_VDC N 27 Current Cond Setpoint nnn.n 2 F COND_SP Y 28 Chiller Total Current nnn.n amps tot_curr N 1: Cooler pump control. This item can be forced On or Off if the unit is in CCN mode and if the CHIL_S_S is disabled. If the unit is not in CCN mode the forced value shall be unused and the regular calculation shall be used. Forced value and force code shall appear in the OPTIONS Points Display table only if the unit is under CCN control and if CHIL_S_S is disabled. If PUMP#1 is forced, no force shall be allowed on PUMP_2 and vice versa. 2: Condensing Setpoint. This item can be forced. If the unit is in CCN mode, the forced value shall be used instead of the real control point calculation. If the unit is not in CCN mode the forced value shall be unused and the regular calculation shall be used. Forced value and force code shall appear in the OPTIONS Points Display table only if the unit is under CCN control. 3: Condenser pumpcontrol. This item can be forced On but not Off. If the unit is in CCN mode, the forced value shall be used instead of regular pump control point. If the unit is not in CCN mode the forced value shall be unused and the regular calculation shall be used. Forced value and force code shall appear in the OPTIONS Points Display table only if the unit is under CCN control. 4: Electrical box Thermostat. This item indicates the electrical box thermostat and network power reverse phase detection status (wired internally in series 16a and 16b on PD4-BASIC BOARD). These contacts, when opened will prevent the unit from starting. 5: This output is energized when a contact failure is reported by any SCPM board CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 65/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION DISPLAY SCREEN TABLE NAME: RECLAIM PIC TABLE TYPE : 11H, instance 7 DESCRIPTION STATUS UNITS POINTS FORCEABLE 1 RECLAIM ANALOG PARAM 2 Reclaim Entering Fluid nnn.n F HR_EWT N 3 Reclaim Leaving Fluid nnn.n F HR_LWT N 4 Reclaim Fluid Setpoint nnn.n F hr_sp N 5 Cir A SCT Control Point nnn.n F sct_a_sp N 6 Cir B SCT Control Point nnn.n F sct_b_sp N 7 Cir A Pumpdown Pressure nnn.n psi pmpd_p_a N 8 Cir B Pumpdown Pressure nnn.n psi pmpd_p_b N 9 A Saturated Pumpdown Tmp nnn.n F pd_sat_a N 10 B Saturated Pumpdown Tmp nnn.n F pd_sat_b N 11 HR Cond Valve Position nnn.n % hr_v_pos N 12 13 RECLAIM DISCRETE PARAM - N 14 Heat Reclaim Select Yes/No No RECL_SEL N 15 Condenser Flow Status Open/Close - condflow N 16 Cir A Reclaim Valve Stat On/Off - hr_val_a N 17 Cir B Reclaim Valve Stat On/Off - hr_val_b N 18 A Pumpdown Valve Status On/Off - pd_val_a N 19 B Pumpdown Valve Status On/Off - pd_val_b N 20 Circuit A Reclaim Status n hrstat_a N 21 Circuit B Reclaim Status n hrstat_b N 22 Reclaim Condenser Heater On/Off - cond_htr N
CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 66/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION TABLE NAME: MODES PIC TABLE TYPE : 11H, instance 8 DESCRIPTION STATUS UNITS POINTS FORCEABLE 1 OPERATING MODES 2 Startup Delay in Effect Yes/No - Mode[07] N 3 Second Setpoint in Use Yes/No - Mode[08] N 4 Reset in Effect Yes/No - Mode[09] N 5 Demand Limit Active Yes/No - Mode[10] N 6 Ramp Loading Active Yes/No - Mode[11] N 7 Low Source Protection Yes/No - Mode[12] N 8 Low Cooler Suction Cir A Yes/No - Mode[13] N 9 Low Cooler Suction Cir B Yes/No - Mode[14] N 10 Low Dis Superheat Cir A Yes/No - Mode[15] N 11 Low Dis Superheat Cir B Yes/No - Mode[16] N 12 High Pres Override Cir A Yes/No - Mode[17] N 13 High Pres Override Cir B Yes/No - Mode[18] N 14 High Current Over Cir A Yes/No - Mode[19] N 15 High Current Over Cir B Yes/No - Mode[20] N 16 Reclaim Active? Yes/No - Mode[21] N 17 Cooler Heater Active? Yes/No - Mode[22] N 18 Cooler Pumps Rotation? Yes/No - Mode[23] N 19 Pump Periodic Start? Yes/No - Mode[24] N 20 Night Capacity Active? Yes/No - Mode[25] N 21 System Manager Active? Yes/No - Mode[26] N 22 Master Slave Active? Yes/No - Mode[27] N CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 67/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CONFIGURATION SCREEN TABLE NAME: USER PIC TABLE TYPE : 10H, instance 2 DESCRIPTION STATUS DEFAULT UNITS POINT 1 USER CONFIGURATION 2 3 Circuit Loading Sequence 0/1/2 0 - lead_cir 4 0 = Auto 5 1 = Circuit A First 6 2 = Circuit B First 7 Loading Sequence 0/1 0 - seq_typ 8 9 Ramp Loading Select Yes/No No - ramp_sel 10 11 Unit Off to On Delay 1 to 15 1 min off_on_d 12 13 Cooler Pumps Sequence 0/1/2/3/4 0 - pump_seq 14 0 = No Pump 15 1 = One Pump Only 16 2 = Two Pumps Auto 17 3 = Pump#1 Manual 18 4 = Pump#2 Manual 19 Pump Auto Rotation Delay 24 to 3000 48 hours pump_del 20 Periodic Pumps Start Yes/No No - pump_per 21 22 Reset Type Select 0 to 3 0 - res_sel 23 0 = None 24 1 = Voltage Control 25 2 = Delta T Control 26 3 = OAT Control 27 28 Demand Limit Type Select 0 to 2 0 - lim_sel 29 0 = None 30 1 = Switch Control 31 2 = 0-10vdc Control 32 Vdc For 100% Demand Lim 0 to 10 0 volts lim_mx 33 Vdc For 0% Demand Limit 0 to 10 10 volts lim_ze 34 35 Night Control 36 Start Hour 00:00 to 24:00 00:00 - nh_start 37 End Hour 00:00 to 24:00 00:00 - nh_end 38 Capacity Limit 0 to 100 100 % nh_limit 39 Capacity Limit 0 to 100 100 % nh_limit 40 41 Chiller Comp Current Limit 90 to 1500 1 1500 amps curr_lim 42 Menu Description Select Yes/No Yes - menu_des 43 Pass For All User Config Yes/No No - all_pass 1. Refer to control capacity override #35, chiller current limit description CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 68/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION TABLE NAME: BRODEFS PIC TABLE TYPE : 14H, instance 1 DESCRIPTION STATUS DEFAULT UNITS POINT 1 Activate Yes/No No - ccnbroad 2 3 OAT Broadcast 4 Bus # 0 to 239 0 - oatbusnm 5 Element # 0 to 239 0 - oatlocad 6 7 DAYLIGHT SAVINGS START 8 Month 1 to 12 4 - startmon 9 Day 1 to 31 15 - startday 10 Time 00:00 to 24:00 02:00 - starttim 11 Minutes to Add 0 to 1440 60 - min_add 12 13 DAYLIGHT SAVINGS STOP 14 Month 1 to 12 10 - stopmon 15 Day 1 to 31 15 - stopday 16 Time 00:00 to 24:00 02:00 - stoptim 17 Minutes to Subtract 0 to 1440 60 - min_sub CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 69/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CONFIGURATION SCREEN TABLE NAME: OCCDEFCS / OCCPC01S and OCCPC02S PIC TABLE TYPE : 14H, instance 2 DESCRIPTION STATUS DEFAULT UNITS POINT 1 Timed Override Hours 0-4 0 - ovr_ext 2 Period 1 DOW (MTWTFSSH) 0/1 11111111 - dow1 3 Occupied From 0:00-24:00 0:00 - occtod1 4 Occupied To 0:00-24:00 24:00 - unoctod1 5 Period 2 DOW (MTWTFSSH) 0/1 00000000 - dow2 6 Occupied From 0:00-24:00 0:00 - occtod2 7 Occupied To 0:00-24:00 24:00 - unoctod2 8 Period 3 DOW (MTWTFSSH) 0/1 00000000 - dow3 9 Occupied From 0:00-24:00 0:00 - occtod3 10 Occupied To 0:00-24:00 24:00 - unoctod3 11 Period 4 DOW (MTWTFSSH) 0/1 00000000 - dow4 12 Occupied From 0:00-24:00 0:00 - occtod4 13 Occupied To 0:00-24:00 24:00 - unoctod4 14 Period 5 DOW (MTWTFSSH) 0/1 00000000 - dow5 15 Occupied From 0:00-24:00 0:00 - occtod5 16 Occupied To 0:00-24:00 24:00 - unoctod5 17 Period 6 DOW (MTWTFSSH) 0/1 00000000 - dow6 18 Occupied From 0:00-24:00 0:00 - occtod6 19 Occupied To 0:00-24:00 24:00 - unoctod6 20 Period 7 DOW (MTWTFSSH) 0/1 00000000 - dow7 21 Occupied From 0:00-24:00 0:00 - occtod7 22 Occupied To 0:00-24:00 24:00 - unoctod7 23 Period 8 DOW (MTWTFSSH) 0/1 00000000 - dow8 24 Occupied From 0:00-24:00 0:00 - occtod8 25 Occupied To 0:00-24:00 24:00 - unoctod8 TABLE NAME: HOLIDAY / HOLDY01S to HOLDY016S PIC TABLE TYPE : 14H, instance 3 DESCRIPTION STATUS DEFAULT UNITS POINT Holiday Start Month 0-12 0 - HOL_MON Start Day 0-31 0 - HOL_DAY Duration (days) 0-99 0 - HOL_LEN CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 70/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION SETPOINT SCREEN TABLE NAME: SETPOINT PIC TABLE TYPE : 17H, instance 1 DESCRIPTION STATUS DEFAULT UNITS POINT 1 COOLING 2 Cooling Setpoint 1 - 20 to 101 44.0 F csp1 3 Cooling Setpoint 2 - 20 to 101 44.0 F csp2 4 Voltage No Reset Value 0 to 10 0.0 volts v_cr_no 5 Voltage Full Reset Value 0 to 10 0.0 volts v_cr_fu 6 Delta T No Reset Value 0 to 25 0.0 ^F dt_cr_no 7 Delta T Full Reset Value 0 to 25 0.0 ^F dt_cr_fu 8 OAT No Reset Value 14 to 125 0.0 F oatcr_no 9 OAT Full Reset Value 14 to 125 0.0 F oatcr_fu 10 Cooling Reset Deg. Value -30 to 30 0.0 ^F cr_deg 11 Cooling Ramp Loading 0.2 to 2.0 1.0 ^F cramp_sp 12 13 HEATING 14 Heating Setpoint 80 to 153 100.0 F hsp 15 Voltage No Reset Value 0 to 10 0.0 volts v_hr_no 16 Voltage Full Reset Value 0 to 10 0.0 volts v_hr_fu 17 Delta T No Reset Value 0 to 25 0.0 ^F dt_hr_no 18 Delta T Full Reset Value 0 to 25 0.0 ^F dt_hr_fu 19 Heating Reset Deg. Value -30 to 30 0.0 ^F hr_deg 20 Heating Ramp Loading 0.2 to 2.0 1.0 ^F hramp_sp 21 22 HEAD PRESSURE 23 Sat Cond Temp Setpoint 95 to 140 1 104.0 F headsp 24 Reclaim Setpoint 95 to 140 122.0 F rsp 25 26 DEMAND LIMIT 27 Switch Demand Limit Setp 0 to 100 100 % lim_sp 1 : For water cooled, headsp low limit is 80F (26.7 degC) CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 71/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION MAINTENANCE SCREEN TABLE NAME: LOADFACT PIC TABLE TYPE : 12H, instance 1 DESCRIPTION STATUS UNITS POINT 1 CAPACITY CONTROL 2 Average Ctrl Water Temp nnn.n F ctrl_avg 3 Differential Water Temp nnn.n F diff_wt 4 Water Delta T nnn.n ^F delta_t 5 Control Point nnn.n F CTRL_PNT 6 Reset Amount nnn.n ^F reset 7 Controlled Temp Error nnn.n ^F tp_error 8 Actual Capacity nnn % cap_t 9 Actual Capacity Limit nnn % cap_lim 10 Current Z Multiplier Val n.n - zm 11 Load/Unload Factor nnn.n - smz 12 Active Capacity Override nn - over_cap 13 14 CIRCUIT A EXV CONTROL 15 EXV Position nnn.n % EXV_A 16 EXV Position Limit nnn.n % exvlim_a 17 Cooler Exchange Delta T n.n ^F PINCH_A 18 Discharge Superheat n.n F DSH_A 19 Economizer pinch offset n.n ^F offset_a 20 EXV Override nn - ov_exv_a 21 22 CIRCUIT B EXV CONTROL 23 EXV Position nnn.n % EXV_B 24 EXV Position Limit nnn.n % exvlim_b 25 Cooler Exchange Delta T n.n ^F PINCH_B 26 Discharge Superheat n.n F DSH_B 27 Economizer pinch offset n.n ^F offset_b 28 EXV Override nn - ov_exv_b TABLE NAME: LAST_POR PIC TABLE TYPE : 12H, instance 6 1 PowerDown 1:day-mon-year nnnnnn ddmmyy date_of1 2 PowerDown 1:hour-minute nnnn hhmm time_of1 3 Power On 2: day-mon-year nnnnnn ddmmyy date_on1 4 Power On 2: hour-minute nnnn hhmm time_on1 5 PowerDown 2:day-mon-year nnnnnn ddmmyy date_of2 6 PowerDown 2:hour-minute nnnn hhmm time_of2 7 Power On 2: day-mon-year nnnnnn ddmmyy date_on2 8 Power On 2: hour-minute nnnn hhmm time_on2 9 PowerDown 3:day-mon-year nnnnnn ddmmyy date_of3 10 PowerDown 3:hour-minute nnnn hhmm time_of3 11 Power On 3: day-mon-year nnnnnn ddmmyy date_on3 12 Power On 3: hour-minute nnnn hhmm time_on3 13 PowerDown 4:day-mon-year nnnnnn ddmmyy date_of4 14 PowerDown 4:hour-minute nnnn hhmm time_of4 15 Power On 4: day-mon-year nnnnnn ddmmyy date_on4 16 Power On 4: hour-minute nnnn hhmm time_on4 17 PowerDown 5:day-mon-year nnnnnn ddmmyy date_of5 18 PowerDown 5:hour-minute nnnn hhmm time_of5 19 Power On 5: day-mon-year nnnnnn ddmmyy date_on5 20 Power On 5: hour-minute nnnn hhmm time_on5 CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 72/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION MAINTENANCE SCREEN TABLE NAME: M_MSTSLV PIC TABLE TYPE : 12H, instance 3 DESCRIPTION STATUS UNITS POINT 1 MASTER/SLAVE CONTROL 2 Unit is Master or Slave Disable/Master/Slave - mstslv 3 Master Control Type Local/Remote/CCN 3 - ms_ctrl 4 Master/Slave Ctrl Active True/False - ms_activ 5 Lead Unit is the: Master/Slave - lead_sel 6 Slave Chiller State 0/1/2/3/4/5 1 - slv_stat 7 Slave Chiller Total Cap 0-100 % slv_capt 8 Lag Start Delay 1 to 30 2 minutes l_strt_d 9 Lead/Lag Hours Delta nnnnn 3 hours ll_hr_d 10 Lead/Lag Changeover? Yes/No 4 - ll_chang 11 Lead Pulldown? Yes/No 4 - ll_pull 12 Master/Slave Error nn - ms_error 13 Max Available Capacity ? True/False 5 - cap_max 1: Slave chiller chilstat value 2: This decision is consistent for Master chiller only. It shall be set by default to 0 for the slave chiller. 3: Always CCN for the slave chiller. 4: This decision is consistent for Master chiller only. It shall be set by default to 'No' for the slave chiller. 5: This item is true when chiller has loaded its total unbroken capacity tonnage. TABLE NAME: SERMAINT PIC TABLE TYPE : 12H, instance 5 DESCRIPTION STATUS UNITS POINT FORCEABLE 1 Reset Maintenance Alert nn - S_RESET Y 2 1 - 11: reset individually 3 12 : reset all 4 5 OPERATION WARNINGS 6 1 - Refrigerant Charge Normal/Low - charge_m N 7 2 - Water Loop Size Normal/Low - wloop_m N 8 3 - Air Exchanger Normal/Dirty - aexch_m N 10 11 GENERAL SERVICING DELAYS 12 4 - CPump 1 (days) 0 to 1000/Alert - cpump1_m N 13 5 - CPump 2 (days) 0 to 1000/Alert - cpump2_m N 14 6 - HPump (days) 0 to 1000/Alert - hpump_m N 15 7 - Water Filter (days) 0 to 1000/Alert - wfilte_m N 16 8 - A1 Oil Filter (days) 0 to 1000/Alert ofila1_m N 17 9 - A2 Oil Filter (days) 0 to 1000/Alert ofila2_m N 18 10- B1 Oil Filter (day) 0 to 1000/Alert ofilb1_m N 19 11- B2 Oil Filter (days) 0 to 1000/Alert ofilb2_m N CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 73/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION MAINTENANCE SCREEN TABLE NAME: STRTHOUR PIC TABLE TYPE : 12, instance 3 DESCRIPTION STATUS UNITS POINT 1 MACHINE 2 Total Operating Hours nnnnn hours HR_MACH 3 Starts Number nnnnn - st_mach 4 Compressor A1 Hours nnnnn hours HR_CP_A1 5 Compressor A2 Hours nnnnn hours HR_CP_A2 6 Compressor A1 Starts nnnnn - st_cp_a1 7 Compressor A2 Starts nnnnn - st_cp_a2 8 Compressor B1 Hours nnnnn hours HR_CP_B1 9 Compressor B2 Hours nnnnn hours HR_CP_B2 10 Compressor B1 Starts nnnnn - st_cp_b1 11 Compressor B2 Starts nnnnn - st_cp_b2 12 Starts Max During 1 Hour nn - st_cp_mx 13 Starts/hr From Last 24 h nn - st_cp_av 14 Cooler Pump #1 Hours nnnnn hours hr_cpum1 15 Cooler Pump #2 Hours nnnnn hours hr_cpum2 16 Condenser Pump Hours nnnnn hours hr_hpump Note: Table for display only. TABLE NAME: MTA_SCHM PIC TABLE TYPE : 12H, instance 4 DESCRIPTION STATUS DEFAULTUNITS POINT 1 SCPM A1 MTA Header Read 0 to 560 0 Amps cpa1_mta 2 SCPM A2 MTA Header Read 0 to 560 0 Amps cpa2_mta 3 SCPM B1 MTA Header Read 0 to 560 0 Amps cpb1_mta 4 SCPM B2 MTA Header Read 0 to 560 0 Amps cpb2_mta 5 6 Scheme Number 0 to 5 3 - scheme 7 SCPM A1 Software Version nnn.nn 0 cpa1_ver 8 SCPM A2 Software Version nnn.nn 0 cpa2_ver 9 SCPM B1 Software Version nnn.nn 0 cpb1_ver 10 SCPM B2 Software Version nnn.nn 0 cpb2_ver CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 74/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION TABLE NAME: OCCMAINT PIC TABLE TYPE : 15, DESCRIPTION STATUS UNITS POINT 1 Current Mode (1=occup.) 0/1 - MODE 2 Current Occup Period # 1 to 8 - PER_NO 3 Timed -Override in Effect Yes/No - OVERLAST 4 Timed-Override Duration 0 to 4 hours OVR_HRS 5 Current Occupied Time 00:00 to 23:59 - STRTTIME 6 Current Unoccupied Time 00:00 to 23:59 - ENDTIME 7 Next Occupied Day Mon to Sun - NXTOCDAY 8 Next Occupied Time 00:00 to 23:59 - NXTOCTIM 9 Next Unocupied Day Mon to Sun - NXTUNDAY 10 Next Unoccupied Time 00:00 to 23:59 - NXTUNTIM 11 Prev Unocupied Day Mon to Sun - PRVUNDAY 12 Prev Unoccupied Time 00:00 to 23:59 - PRVUNTIM CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 75/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION APPENDIX B CCN Variables The following variables can be used for trace functions (Network Service Tool-Trace, Data Collection). CCN Variables: Hardware SIO Points cpa2 _mta> 0 H-DO - Compressor A2, Command CP_A2 all H-AI - Compressor A1, status and MTA reading CPA1_STA all H-AI F Compressor A1, Motor Temperature CPA1_TMP all H-AI F Compressor A1, Discharge Gas Temperature CPA1_DGT all H-AI psi Compressor A1, Economizer Pressure CPA1_ECP all H-AI psi Compressor A1, Oil Pressure CPA1_OP all H-AI Amps Compressor A1, Current CPA1_CUR econ_sel = 1 H-AO - Circuit A Motor cooling thermal valve output CPA1_PUL All H-DO - Compressor A1, multiplexed DO's b5b4b3b2b1b0 b0: cpa1_mc1 Motor cooling 1 b1: cpa1_mc2 Motor cooling 2 or economizer valve b2: cpa1_ols Oil solenoid b3: cpa1_ld1 Loader 1 output b4: cpa1_ld2 Loader 2 output b5: oilpmp_a Oil pump output circuit A CPA1_MUX all H-DO - Compressor A1, Command CP_A1 All H-DO Condenser Water Pump , Command CONDPUMP pump_seq > 1 H-DO Cooler Water Pump # 2, Command CPUMP_2 pump_seq > 0 H-DO Cooler Water Pump # 1, Command CPUMP_1 all H-AI F Cooler leaving water temperature COOL_LWT all H-AI F Cooler entering water temperature COOL_EWT unit_typ = 2 or 3 H-AI F Condenser leaving water temperature COND_LWT unit_typ = 2 or 3 H-AI F Condenser entering water temperature COND_EWT All H-AI F Chiller Water System for Master / Slave Control CHWSTEMP cpb1_mta > 0 H-DO Circuit B Alarm Relay, Command ALARM_B all H-DO Circuit A Alarm Relay, Command ALARM_A CONFIGURATION TYPE UNITS DESCRIPTIONS POINT NAMES CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 76/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION cb2_mta> 0 H-AI psi Compressor B2, Oil Pressure CPB2_OP cb2_mta> 0 H-AI Amps Compressor B2, Current CPB2_CUR cb2_mta > 0 H-DO - Compressor B2, multiplexed DO's b5b4b3b2b1b0 b0: cpb2_mc1 Motor cooling 1 b1: cpb2_mc2 Motor cooling 2 or economizer valve b2: cpb2_ols Oil solenoid b3: cpb2_ld1 Loader 1 output b4: cpb2_ld2 Loader 2 output b5: not used CPB2_MUX cpb2_mta> 0 H-DO - Compressor B2, Command CP_B2 cpb1_mta> 0 H-AI - Compressor B1, status and MTA reading CPB1_STAT cpb1_mta > 0 H-AI F Compressor B1, Motor Temperature CPB1_TMP cpb1_mta> 0 H-AI F Compressor B1, Discharge Gas Temperature CPB1_DGT cpb1_mta > 0 H-AI psi Compressor B1, Economizer Pressure CPB1_ECP cpb1_mta > 0 H-AI psi Compressor B1, Oil Pressure CPB1_OP cpb1_mta > 0 H-AI Amps Compressor B1, Current CPB1_CUR cpb1_mta> 0 and econ_sel = 1 H-AO - Circuit B Motor cooling thermal valve output CPB1_PUL cpb1_mta > 0 H-DO - Compressor B1, multiplexed DO's b5b4b3b2b1b0 b0: cpb1_mc1 Motor cooling 1 b1: cpb1_mc2 Motor cooling 2 or economizer valve b2: cpb1_ols Oil solenoid b3: cpb1_ld1 Loader 1 output b4: cpb1_ld2 Loader 2 output b5: oilpmp_b Oil pump output circuit B CPB1_MUX cpb1_mta> 0 H-DO - Compressor B1, Command CP_B1 cpa2_mta> 0 H-AI - Compressor A2, status and MTA reading CPA2_STA cpa2_mta> 0 H-AI F Compressor A2, Motor Temperature CPA2_TMP cpa2_mta> 0 H-AI F Compressor A2, Discharge Gas Temperature CPA2_DGT cpa2_mta > 0 and econ_sel = 0 H-AI psi Compressor A2, Economizer Pressure CPA2_ECP cpa2_mta> 0 H-AI psi Compressor A2, Oil Pressure CPA2_OP cpa2_mta > 0 H-AI Amps Compressor A2, Current CPA2_CUR cpa2_mta > 0 H-DO - Compressor A2, multiplexed DO's b5b4b3b2b1b0 b0: cpa2_mc1 Motor cooling 1 b1: cpa2_mc2 Motor cooling 2 or economizer valve b2: cpa2_ols Oil solenoid b3: cpa2_ld1 Loader 1 output b4: cpa2_ld2 Loader 2 output b5: not used CPA2_MUX CONFIGURATION TYPE UNITS DESCRIPTIONS POINT NAMES CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 77/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION all (all) (all) (unit_typ = 3) (unit_typ = 1 or 4) (all) (all) (all) (all) (uni_typ = 1 or 4) H-DIM - Basic board multilexed DI's: b7b6b5b4b3b2b1b0 b0: onoff_sw Remote on/off switch b1: spt_sw Remote dual setpoint sw b2: hc_sw Remote heat/cool switch b2: recl_sw Remote reclaim swutch b3: limit_sw demand limit switch b4: lock_1 Cooler interlock b5: elec_box Electrical Box Thermostat b6: condflow Condenser flow switch b7: pump_def Pump default MUX_DI econ_sel and tq_r_fbk= YES H-AI - Motor Cooling Feedback Signal circuit B MTQ_RESB econ_sel and tq_r_fbk= YES H-AI - Motor Cooling Feedback Signal circuit A MTQ_RESA recl_opt = 1 H-AO 0 - 10Vdc Reclaim Condenser Water Valve HR_WTRVL hr_tmp = 1 H-AI F Reclaim Entering Water Temperature HR_LWT hr_tmp = 1 H-AI F Reclaim Entering Water Temperature HR_EWT hd_selec > 0 H-AO 4 - 20 mA 0 - 10Vdc Varifan or Water Valve Circuit B HD_B hd_selec > 0 H-AO 4 - 20 mA 0 - 10Vdc Varifan or Water Valve Circuit A HD_A cb2_mta> 0 H-AI psi Discharge Pressure Circuit B DP_B all H-AI psi Discharge Pressure Circuit A DP_A all H-AI volts External 0 - 10 Vdc input sensor EXT_VDC cb2_mta > 0 H-AO % EXV Movement Circuit B EXV_ST_B all H-AO % EXV Movement Circuit A EXV_ST_A cb2_mta> 0 H-AI - Compressor B2, status and MTA reading CPB2_STA cb2_mta> 0 H-AI F Compressor B2, Motor Temperature CPB2_TMP cb2_mta> 0 H-AI F Compressor B2, Discharge Gas Temperature CPB2_DGT cb2_mta > 0 and econ_sel = 0 H-AI psi Compressor B2, Economizer Pressure CPB2_ECP CONFIGURATION TYPE UNITS DESCRIPTIONS POINT NAMES CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 78/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION unit_typ = 1 nb_fan_b> 0 total comp > 6 H-DO Fan Aux board , multiplexed DO's b7b6b5b4b3b2b1b0 b0: fan_b1 Fan output 1, circuit B b1: fan_b2 Fan output 2, circuit B b2: fan_b3 Fan output 3, circuit B b3: fan_b4 Fan output 4, circuit B b4: fan_b5 Fan output 5, circuit B b5: fan_b6 Fan output 6, circuit B b6: fan_b7 Fan output 7, circuit B b7: fan_b8 Fan output 8, circuit B nbfan_a > 2 and nbfan_b> 2 H-DO - Fan 4xDO board #2, multiplexed DO's b4b3b2b1b0 b0: fan_b1 Fan output 1, circuit B b1: fan_b2 Fan output 2, circuit B b2: fan_b3 Fan output 3, circuit B b3: fan_b4 Fan output 4, circuit B MUX_FAN2 unit_typ = 1 nb_fan_a> 0 nb_fan_a > 0 and nb_fantotal comp > 6 Total comp < 7 H-DO Fan Aux board , multiplexed DO's b7b6b5b4b3b2b1b0 b0: fan_a1 Fan output 1, circuit A b1: fan_a2 Fan output 2, circuit A b2: fan_a3 Fan output 3, circuit A b3: fan_a4 Fan output 4, circuit A b4: fan_a5 Fan output 5, circuit A b5: fan_a6 Fan output 6, circuit A b6: fan_a7 Fan output 7, circuit A b7: fan_a8 Fan output 8, circuit A b4 fan_b1 Fan output 1, circuit B b5 fan_b2 Fan output 2, circuit B b6 fan_b3 Fan output 3, circuit B b7 fan_b4 Fan output 4, circuit B unit_typ = 1 nbfan_a < 3 and nbfan_b > 3 nbfan_a > 2 and nbfan_b > 2 H-DO - Fan 4xDO board #1, multiplexed DO's b4b3b2b1b0 b0: fan_a1 Fan output 1, circuit A b1: fan_a2 Fan output 2, circuit A b2: fan_b1 Fan output 1, circuit B b3: fan_b2 Fan output 2, circuit B b0: fan_a1 Fan output 1, circuit A b1: fan_a2 Fan output 2, circuit A b2: fan_a3 Fan output 3, circuit A b3: fan_a4 Fan output 4, circuit A MUX_FAN1 CONFIGURATION TYPE UNITS DESCRIPTIONS POINT NAMES CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 79/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION alll H-DO - Critical Alarm Signal, Command SAFE_ALM all H-AI PSI Suction pressure, circuit B SP_B all H-AI PSI Suction pressure, circuit A SP_A recl_opt = yes and cpb1_mta > 0 H-AI PSI Reclaim Pumpdown Pressure circuit B PD_P_B recl_opt = yes H-AI PSI Reclaim Pumpdown Pressure circuit A PD_P_A unit_typ = 1 or 4 and cpb1_mta > 0 H-DO Oil Heater Circuit B OIL_HTRB unit_typ = 1 or 4 H-DO Oil Heater Circuit A OIL_HTRA unit_typ = 1 or 4 H-AI F Outside Air Temperature OAT heat_sel = yes or recl_opt = yes recl_opt = yes recl_opt = yes recl_opt = yes recl_opt = yes recl_opt = yes (heat_sel = yes) (heat_sel = yes) (heat_sel = yes) H-DOM - NRCP (AQUASNAP) Basic board multilexed DO's, or AUX 1 Basic board multilexed DO's: b9b8b7b6b5b4b3b2b1b0 b0: hr_val_a reclaim valve circuit A b1: hr_val_b reclaim valve circuit B b2: unused b3: cond_htr reclaim condenser heater b4: pd_val_a pumpdown valve circuit A b5: pd_val_b pumpdown valve circuit B b6: unused b7: cool_htr cooler heater b8: refa_iso refriegerant solenoid A b9: refb_iso refriegerant solenoid B MUX_HRDO CONFIGURATION TYPE UNITS DESCRIPTIONS POINT NAMES CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 80/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION CCN Variables: Software SIO Points S-A F Leaving Water Temperature LWT S-A F CCN Leaving Chiller Water Setpoint LCW_STPT S-A % Master Slave Lag limit LAG_LIM S-A Hours Compressor B2 Run time Operation HR_CP_B2 S-A Hours Compressor B1 Run time Operation HR_CP_B1 S-A Hours Compressor A2 Run time Operation HR_CP_A2 S-A Hours Compressor A1 Run time Operation HR_CP_A1 S-A Hours Chiller Run time Operation HR_MACH S-A - Heat/Cool Select ( 0=Cool 1= Heat ) HC_SEL S-A Fan stages Circuit B FAN_ST_B S-A Fan stages Circuit A FAN_ST_A S-A % EXV Position Circuit B EXV_B S-A % EXV Position Circuit A EXV_A S-A F Entering Water Temperature EWT S-D - Emergency Stop Enable/Disable via CCN flag EMSTOP S-A psi Compressor B2, Oil Differential Pressure DOP_B2 S-A psi Compressor B1, Oil Differential Pressure DOP_B1 S-A psi Compressor A2, Oil Differential Pressure DOP_A2 S-A psi Compressor A1, Oil Differential Pressure DOP_A1 S-A ^F Discharge Superheat Circuit B DSH_B S-A ^F Discharge Superheat Circuit A DSH_A S-A Percent Active Demand Limit Value DEM_LIM S-A F Chiller Control Water CTRL_WT S-A F Chille Control Point CTRL_PNT S-D - Cooler heater output COOLHEAT S-A F Consensing Setpoint COND_SP S-D - Condenser pump status COND_PMP S-D - Cooler pump # 2 status CL_PUMP2 S-D - Cooler pump # 1 status CL_PUMP1 S-D - CCN Enable/Disable the start/Stop Chiller Flag CHIL_S_S S-D - CCN Chiller Occupancy Flag CHIL_OCC S-D - CCN Chiller status (for SM & Master/Slave operation ) CHILSTAT S-A Percent Chiller Available Percent Capacity (running or not) CAP_T_AV S-A Percent Machine Percent Capacity CAP_T S-A Percent Circuit B Percent Capacity CAPB_T S-A Percent Circuit A Percent Capacity CAPA_T S-AI - Alarm Status (0=no alarm 1=partial alarm 2=total alarm) ALM TYPE UNITS DESCRIPTIONS POINT NAMES CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 81/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION S-A - Circuit A & B Oil level indicator : 3 = Circuit A & Circuit B oil level are both high 2 = Circuit A oil level is high, circuit B oil level is low 1 = Circuit A oil level is low, circuit B oil level is high 0 = Circuit A & Circuit B oil level are both low TOT_OIL S-A - Unit state information (int value): 1 = local operating type, off mode 2 = local operating type, on mode 3 = remote operating type, off mode 4 = remote operating type, on mode 5 = ccn operating type, off mode 6 = ccn operating type, on mode 7 = ccn operating type, off mode, system manager control 8 = ccn operating type, on mode, system manager control 9 = Master operating type, off mode 10 = Master operating type, on mode 11 = Master operating type, Master Slave Control, off mode 12 = Master operating type, Master Slave Control, on mode off mode = unit is commended to OFF or totally failed on mode = unit is commended to ON (status could also be delay) STATE S-A F Saturated Suction Temperature, Circuit B SST_B S-A F Saturated Suction Temperature, Circuit A SST_A S-D Setpoint occupancy status SP_OCC S-A - Sum/Z Value for capacity PID Loop Control SMZ S-A F Saturated Condensing Temperature, Circuit B SCT_B S-A F Saturated Condensing Temperature, Circuit A SCT_A S-D - Servicing alert Reset S RESET S-D - Rotate pumps now ROT PUMP S-D - Reclaim Select RECL_SEL S-A ^F Cooler Exchange Deltat T circuit B PINCH_B S-A ^F Cooler Exchange Deltat T circuit A PINCH_A S-A min Minutes left for start MIN_LEFT TYPE UNITS DESCRIPTIONS POINT NAMES CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 82/98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION SCHEME 1 : Water Cooled Chillers 1 compressor, Aux Board Channel 27-28: virtual - AI Channel 38 -MTQ RESA AI Channel 37 - Channel 33 EXV ST A Channel 29 EXV BOARD #1 Address = 29 SAFE ALM DO Channel 26 DO Channel 25 ALARM A DO Channel 24 - DO Channel 23 - DO Channel 22 CONDPUMP DO Channel 21 CPUMP 2 DO Channel 20 CPUMP 1 DO Channel 19 pump_def DI 11 - bit 7 cond_flow DI 11 - bit 6 - AI Channel 94 elec box DI 11 - bit 5 - AI Channel 93 lock 1 DI 11 - bit 4 - AI Channel 55 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 - AI Channel 54 CPA1 TMP AI Channel 91 hc sw DI 11 - bit 2 - AI Channel 53 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 - AI Channel 52 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 AO Channel 51 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 HD A AO Channel 50 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 - DO Ch 49 bit-7 CPA1 PUL DO Channel 86 AI Channel 09 - DO Ch 49 bit-6 oilpmp a DO 85 - bit 5 AI Channel 08 - DO Ch 49 bit-5 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 - DO Ch 49 bit-4 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 - DO Ch 49 bit-3 cpa1 ols DO 85 - bit 2 COND EWT AI Channel 05 - DO Ch 49 bit-2 cpa1 mc2 DO 85 - bit 1 COND LWT AI Channel 04 - DO Ch 49 bit-1 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 - DO Ch 49 bit-0 CPA1 MUX Channel 85 COOL EWT AI Channel 02 - Channel 49 CP A1 DO Channel 84 COOL LWT AI Channel 01 AUXILIARY BOARD # 1 Address = 49 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 83 / 98 SCHEME 3 : Water Cooled Chillers 2 to 4 compressors, Aux board Channel 27-28: virtual - AI Channel 127 - AI Channel 105 - AI Channel 126 - AI Channel 104 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 MTQ RESB AI Channel 38 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 MTQ RESA AI Channel 37 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST A Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 - DO Channel 119 - DO Channel 97 - DO 118 - bit 5 - DO 96 - bit 5 EXV BOARD # 1 Address = 29 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 SAFE ALM DO Channel 26 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM B DO Channel 25 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 ALARM A DO Channel 24 cpb2 mc1 DO 118 - bit 0 cpa2 mc1 DO 96 - bit 0 - DO Channel 23 CPB2 MUX Channel 118 CPA2 MUX Channel 96 - DO Channel 22 CP B2 DO Channel 117 CP A2 DO Channel 95 CONDPUMP DO Channel 21 CPUMP 2 DO Channel 20 CPUMP 1 DO Channel 19 SCPM BOARD #4 Address = 117 SCPM BOARD #2 Address = 95 pump_def DI 11 - bit 7 cond_flow DI 11 - bit 6 - AI Channel 116 - AI Channel 94 elec box DI 11 - bit 5 - AI Channel 115 - AI Channel 93 lock 1 DI 11 - bit 4 - AI Channel 55 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 - AI Channel 54 CPB1 TMP AI Channel 113 CPA1 TMP AI Channel 91 hc sw DI 11 - bit 2 - AI Channel 53 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 - AI Channel 52 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 HD B AO Channel 51 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 HD A AO Channel 50 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 - DO Ch 49 bit-7 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 - DO Ch 49 bit-6 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 - DO Ch 49 bit-5 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 - DO Ch 49 bit-4 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 - DO Ch 49 bit-3 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 COND EWT AI Channel 05 - DO Ch 49 bit-2 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 COND LWT AI Channel 04 - DO Ch 49 bit-1 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 - DO Ch 49 bit-0 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 - Channel 49 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 AUXILIARY BOARD # 1 Address = 49 SCPM BOARD #3 Address =106 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 84 / 98 SCHEME 4 : Water Cooled Chillers 2 to 4 Compressors, no Aux Board HD B AO Channel 52 - HD A AO Channel 51 - Channel 27-28: virtual - AI Channel 50 - AI Channel 49 - AI Channel 48 - AI Channel 47 - - AI Chan126-127 - AI Chan104-105 4xAI - 2xAO BOARD Address = 47 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 MTQ RESB AI Channel 38 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 MTQ RESA AI Channel 37 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST A Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 - DO Channel 119 - DO Channel 97 - DO 118 - bit 5 - DO 96 - bit 5 EXV BOARD # 1 Address = 29 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 SAFE ALM DO Channel 26 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM B DO Channel 25 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 ALARM A DO Channel 24 cpb2 mc1 DO 118 - bit 0 cpa2 mc1 DO 96 - bit 0 - DO Channel 23 CPB2 MUX Channel 118 CPA2 MUX Channel 96 - DO Channel 22 CP B2 DO Channel 117 CP A2 DO Channel 95 CONDPUMP DO Channel 21 CPUMP 2 DO Channel 20 CPUMP 1 DO Channel 19 SCPM BOARD Address = 117 SCPM BOARD Address = 40 pump_def DI 11 - bit 7 cond_flow DI 11 - bit 6 - - elec box DI 11 - bit 5 - AI Chan 115-16 - AI Chan 93-94 lock 1 DI 11 - bit 4 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 CPB1 TMP AI Channel 113 CPA1 TMP AI Channel 91 hc sw DI 11 - bit 2 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 COND EWT AI Channel 05 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 COND LWT AI Channel 04 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 SCPM BOARD Address = 106 SCPM BOARD Address = 84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 85 / 98 SCHEME 5 : Air Cooled Chillers 1 compressor, Aux Board, Varifan Channel 27-28: virtual - AI Channel 38 MTQ RESA AI Channel 37 Channel 33 EXV ST A Channel 29 EXV BOARD Address = 29 SAFE ALM DO Channel 26 REFA ISO DO Channel 25 ALARM A DO Channel 24 COOL HTR DO Channel 23 OIL HTRA DO Channel 22 DO Channel 21 CPUMP 2 DO Channel 20 CPUMP 1 DO Channel 19 pump_def DI 11 - bit 7 cond_flow DI 11 - bit 6 - AI Channel 94 elec box DI 11 - bit 5 - AI Channel 93 lock 1 DI 11 - bit 4 - AI Channel 55 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 - AI Channel 54 CPA1 TMP AI Channel 91 hc sw DI 11 - bit 2 - AI Channel 53 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 - AI Channel 52 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 AO Channel 51 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 HD A AO Channel 50 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 - DO Ch 49 bit-7 CPA1 PUL DO Channel 86 AI Channel 09 - DO Ch 49 bit-6 oilpmp a DO 85 - bit 5 AI Channel 08 - DO Ch 49 bit-5 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 fan a4 DO Ch 49 bit-4 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 fan a3 DO Ch 49 bit-3 cpa1 ols DO 85 - bit 2 AI Channel 05 fan a2 DO Ch 49 bit-2 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 fan a1 DO Ch 49 bit-1 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 DO Ch 49 bit-0 CPA1 MUX Channel 85 COOL EWT AI Channel 02 MUX FAN1 Channel 49 CP A1 DO Channel 84 COOL LWT AI Channel 01 AUXILIARY BOARD # 1 Address = 49 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 86 / 98 SCHEME 6 : Air Cooled Chillers 1 compressor, Aux Board, No Varifan Channel 27-28: virtual - AI Channel 38 MTQ RESA AI Channel 37 Channel 33 EXV ST A Channel 29 EXV BOARD Address = 29 SAFE ALM DO Channel 26 REFA ISO DO Channel 25 ALARM A DO Channel 24 COOL HTR DO Channel 23 OIL HTRA DO Channel 22 DO Channel 21 CPUMP 2 DO Channel 20 CPUMP 1 DO Channel 19 pump_def DI 11 - bit 7 cond_flow DI 11 - bit 6 - AI Channel 94 elec box DI 11 - bit 5 - AI Channel 93 lock 1 DI 11 - bit 4 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 CPA1 TMP AI Channel 91 hc sw DI 11 - bit 2 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 - DO Ch 49 bit-7 CPA1 PUL DO Channel 86 AI Channel 09 - DO Ch 49 bit-6 oilpmp a DO 85 - bit 5 AI Channel 08 - DO Ch 49 bit-5 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 - DO Ch 49 bit-4 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 fan a4 DO Ch 49 bit-3 cpa1 ols DO 85 - bit 2 AI Channel 05 fan a3 DO Ch 49 bit-2 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 fan a2 DO Ch 49 bit-1 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 fan a1 DO Ch 49 bit-0 CPA1 MUX Channel 85 COOL EWT AI Channel 02 MUX FAN1 Channel 49 CP A1 DO Channel 84 COOL LWT AI Channel 01 AUXILIARY BOARD # 1 Address = 49 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 87 / 98 SCHEME 8 : Air Cooled Chillers < 3 separate fan stages 2 to 4 compressors, Cooler heater = NO, Reclaim option = no No Aux Board HD_B AO Channel 52 Channel 27-28: virtual HD A AO Channel 51 HR EWT AI Channel 50 HR LWT AI Channel 49 AI Channel 48 AI Channel 47 - AI Channel 127 - AI Channel 105 - AI Channel 126 - AI Channel 104 4xAI - 2xAO BOARD Address = 47 fan b2 39 - bit 3 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 fan b1 39 - bit 2 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 MTQ RESB AI Channel 38 fan a2 39 - bit 1 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 MTQ RESA AI Channel 37 fan a1 39 - bit 0 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 MUX FAN1 Channel 39 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST A Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 - DO Channel 119 - DO Channel 97 4xDO BOARD #1Address = 39 - DO 118 - bit 5 - DO 96 - bit 5 EXV BOARD Address = 29 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 SAFE ALM DO Channel 26 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM B DO Channel 25 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 ALARM A DO Channel 24 cpb2 mc1 DO 118 - bit 0 cpa2 mc1 DO 96 - bit 0 OIL HTRB DO Channel 23 CPB2 MUX Channel 118 CPA2 MUX Channel 96 OIL HTRA DO Channel 22 CP B2 DO Channel 117 CP A2 DO Channel 95 - DO Channel 21 CPUMP 2 DO Channel 20 CPUMP 1 DO Channel 19 SCPM BOARD #4 Address = 117 SCPM BOARD #2 Address = 95 pump_def DI 11 - bit 7 cond_flow DI 11 - bit 6 - AI Channel 116 - AI Channel 94 elec box DI 11 - bit 5 - AI Channel 115 - AI Channel 93 lock 1 DI 11 - bit 4 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 CPB1 TMP AI Channel 113 CPA1 TMP AI Channel 91 recl sw DI 11 - bit 2 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 - AI Channel 05 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 SCPM BOARD #3 Address =106 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 88 / 98 SCHEME 9 : Air Cooled < 5 separate fan stages 2 to 4 compressors, Aux Board, no varifan AI Channel 69 AI Channel 68 HR EWT AI Channel 67 Channel 27-28: virtual HR LWT AI Channel 66 - AO Channel 65 AO Channel 64 cool htr DO Ch 63 bit-7 cond htr DO Ch 63 bit-6 refb iso DO Ch 63 bit-5 - AI Channel 127 - AI Channel 105 hr val b DO Ch 63 bit-4 - AI Channel 126 - AI Channel 104 pd val b DO Ch 63 bit-3 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 refa iso DO Ch 63 bit-2 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 MTQ RESB AI Channel 38 hr val a DO Ch 63 bit-1 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 MTQ RESA AI Channel 37 pd val a DO Ch 63 bit-0 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 MUX HRDO Channel 63 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST A Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 AUXILIARY BOARD # 3 Address = 63 - DO Channel 119 - DO Channel 97 - DO 118 - bit 5 - DO 96 - bit 5 EXV BOARD Address = 29 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 SAFE ALM DO Channel 26 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM B DO Channel 25 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 ALARM A DO Channel 24 cpb2 mc1 DO 118 - bit 0 cpa2 mc1 DO 96 - bit 0 OIL HTRB DO Channel 23 CPB2 MUX Channel 118 CPA2 MUX Channel 96 OIL HTRA DO Channel 22 CP B2 DO Channel 117 CP A2 DO Channel 95 CONDPUMP DO Channel 21 CPUMP 2 DO Channel 20 CPUMP 1 DO Channel 19 SCPM BOARD #4 Address = 117 SCPM BOARD #2 Address = 95 pump_def DI 11 - bit 7 cond_flow DI 11 - bit 6 - AI Channel 116 - AI Channel 94 elec box DI 11 - bit 5 - AI Channel 115 - AI Channel 93 lock 1 DI 11 - bit 4 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 CPB1 TMP AI Channel 113 CPA1 TMP AI Channel 91 recl sw DI 11 - bit 2 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 fan b4 DO Ch 49 bit-7 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 fan b3 DO Ch 49 bit-6 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 fan b2 DO Ch 49 bit-5 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 fan b1 DO Ch 49 bit-4 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 fan a4 DO Ch 49 bit-3 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 - AI Channel 05 fan a3 DO Ch 49 bit-2 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 fan a2 DO Ch 49 bit-1 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 fan a1 DO Ch 49 bit-0 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 MUX FAN1 Channel 49 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 AUXILIARY BOARD # 1 Address = 49 SCPM BOARD #3 Address =106 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 89 / 98 SCHEME 10 : Air Cooled > 4 separate fan stages 2 to 4 compressors, Aux Board, no varifan AI Channel 69 AI Channel 68 HR EWT AI Channel 67 Channel 27-28: virtual HR LWT AI Channel 66 - AO Channel 65 AO Channel 64 cool htr DO Ch 63 bit-7 cond htr DO Ch 63 bit-6 refb iso DO Ch 63 bit-5 - AI Channel 127 - AI Channel 105 hr val b DO Ch 63 bit-4 - AI Channel 126 - AI Channel 104 pd val b DO Ch 63 bit-3 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 refa iso DO Ch 63 bit-2 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 - AI Channel 38 hr val a DO Ch 63 bit-1 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 - AI Channel 37 pd val a DO Ch 63 bit-0 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 MUX HRDO Channel 63 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST A Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 AUXILIARY BOARD # 3 Address = 63 - DO Channel 119 - DO Channel 97 - DO 118 - bit 5 - DO 96 - bit 5 EXV BOARD Address = 29 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 SAFE ALM DO Channel 26 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM B DO Channel 25 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 ALARM A DO Channel 24 cpb2_mc1 DO 118 - bit 0 cpa2_mc1 DO 96 - bit 0 OIL_HTRB DO Channel 23 fan b8 DO Ch 56 bit-7 CPB2 MUX Channel 118 CPA2 MUX Channel 96 OIL HTRA DO Channel 22 fan b7 DO Ch 56 bit-6 CP B2 DO Channel 117 CP A2 DO Channel 95 CONDPUMP DO Channel 21 fan b6 DO Ch 56 bit-5 CPUMP 2 DO Channel 20 fan b5 DO Ch 56 bit-4 CPUMP 1 DO Channel 19 fan b4 DO Ch 56 bit-3 SCPM BOARD #4 Address = 117 SCPM BOARD #2 Address = 95 pump_def DI 11 - bit 7 fan b3 DO Ch 56 bit-2 cond_flow DI 11 - bit 6 fan b2 DO Ch 56 bit-1 - AI Channel 116 - AI Channel 94 elec box DI 11 - bit 5 fan b1 DO Ch 56 bit-0 - AI Channel 115 - AI Channel 93 lock 1 DI 11 - bit 4 MUX FAN2 Channel 56 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 AUXILIARY BOARD # 2 Address = 56 CPB1_TMP AI Channel 113 CPA1_TMP AI Channel 91 recl_sw DI 11 - bit 2 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 fan a8 DO Ch 49 bit-7 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 fan a7 DO Ch 49 bit-6 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 fan a6 DO Ch 49 bit-5 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 fan a5 DO Ch 49 bit-4 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 fan a4 DO Ch 49 bit-3 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 - AI Channel 05 fan a3 DO Ch 49 bit-2 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 fan a2 DO Ch 49 bit-1 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 fan a1 DO Ch 49 bit-0 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 MUX FAN1 Channel 49 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 AUXILIARY BOARD # 1 Address = 49 SCPM BOARD #3 Address =106 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 90 / 98 SCHEME 11: Air Cooled < 5 separate fan stages 2 to 4 compressors Aux Board, varifan PD_P_B AI Channel 69 PD P A AI Channel 68 Channel 27-28: virtual HR EWT AI Channel 67 HR LWT AI Channel 66 - AO Channel 65 HR WTRVL AO Channel 64 cool htr DO Ch 63 bit-7 cond htr DO Ch 63 bit-6 refb iso DO Ch 63 bit-5 - AI Channel 127 - AI Channel 105 hr val b DO Ch 63 bit-4 - AI Channel 126 - AI Channel 104 pd val b DO Ch 63 bit-3 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 refa iso DO Ch 63 bit-2 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 MTQ RESB AI Channel 38 hr val a DO Ch 63 bit-1 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 MTQ RESA- AI Channel 37 pd val a DO Ch 63 bit-0 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 MUX HRDO Channel 63 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST B Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 AUXILIARY BOARD # 3 Address = 63 - DO Channel 119 - DO Channel 97 EXV BOARD Address = 29 - DO 118 - bit 5 - DO 96 - bit 5 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 SAFE ALM DO Channel 26 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 ALARM B DO Channel 25 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM A DO Channel 24 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 OIL HTRB DO Channel 23 cpb2 mc1 DO 118 - bit 0 cpa2 mc1 DO 96 - bit 0 OIL HTRA DO Channel 22 CPB2 MUX Channel 118 CPA2 MUX Channel 96 CONDPUMP DO Channel 21 CP B2 DO Channel 117 CP A2 DO Channel 95 CPUMP 2 DO Channel 20 CPUMP 1 DO Channel 19 SCPM BOARD #4 Address = 117 SCPM BOARD #2 Address = 95 pump_def DI 11 - bit 7 cond_flow DI 11 - bit 6 - AI Channel 116 - AI Channel 94 elec box DI 11 - bit 5 - AI Channel 115 - AI Channel 93 lock 1 DI 11 - bit 4 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 CPB1 TMP AI Channel 113 CPA1 TMP AI Channel 91 recl sw DI 11 - bit 2 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 - AI Chan 52-54 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 HD B AO Channel 51 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 HD A AO Channel 50 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 fan b3 DO Ch 49 bit-7 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 fan b2 DO Ch 49 bit-6 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 fan b1 DO Ch 49 bit-5 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 - DO Ch 49 bit-4 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 fan a3 DO Ch 49 bit-3 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 - AI Channel 05 fan a2 DO Ch 49 bit-2 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 fan a1 DO Ch 49 bit-1 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 - DO Ch 49 bit-0 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 MUX FAN1 Channel 49 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 AUXILIARY BOARD # 1 Address = 49 SCPM BOARD #3 Address =106 SCPM BOARD #1 Address =84 BASIC BOARDAddress = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 91 / 98 SCHEME 12 : Air Cooled > 4 separate fan stages 2 to 4 Compressors Aux Board, varifan PD_P_B AI Channel 69 PD P A AI Channel 68 Channel 27-28: virtual HR EWT AI Channel 67 HR LWT AI Channel 66 - AO Channel 65 HR WTRVL AO Channel 64 cool htr DO Ch 63 bit-7 cond htr DO Ch 63 bit-6 refb iso DO Ch 63 bit-5 - AI Channel 127 - AI Channel 105 hr val b DO Ch 63 bit-4 - AI Channel 126 - AI Channel 104 pd val b DO Ch 63 bit-3 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 refa iso DO Ch 63 bit-2 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 MTQ RESB AI Channel 38 hr val a DO Ch 63 bit-1 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 MTQ RESA AI Channel 37 pd val a DO Ch 63 bit-0 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 MUX HRDO Channel 63 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST B Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 AUXILIARY BOARD # 3 Address = 63 - DO Channel 119 - DO Channel 97 EXV BOARD#1 Address = 29 - DO 118 - bit 5 - DO 96 - bit 5 - AI Chan 59-62 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 SAFE ALM DO Channel 26 AO Channel 58 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 ALARM B DO Channel 25 HD B AO Channel 57 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM A DO Channel 24 fan b7 DO Ch 56 bit-7 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 OIL HTRB DO Channel 23 fan b6 DO Ch 56 bit-6 cpb2 mc1 DO 118 - bit 0 cpa2 mc1 DO 96 - bit 0 OIL HTRA DO Channel 22 fan b5 DO Ch 56 bit-5 CPB2 MUX Channel 118 CPA2 MUX Channel 96 CONDPUMP DO Channel 21 fan b4 DO Ch 56 bit-4 CP B2 DO Channel 117 CP A2 DO Channel 95 CPUMP 2 DO Channel 20 fan b3 DO Ch 56 bit-3 CPUMP 1 DO Channel 19 fan b2 DO Ch 56 bit-2 SCPM BOARD #4 Address = 117 SCPM BOARD #2 Address = 95 pump_def DI 11 - bit 7 fan b1 DO Ch 56 bit-1 cond_flow DI 11 - bit 6 - DO Ch 56 bit-0 - AI Channel 116 - AI Channel 94 elec box DI 11 - bit 5 MUX FAN1 Channel 56 - AI Channel 115 - AI Channel 93 lock 1 DI 11 - bit 4 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 AUXILIARY BOARD # 2 Address = 56 CPB1 TMP AI Channel 113 CPA1 TMP AI Channel 91 recl sw DI 11 - bit 2 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 - AI Chan 52-54 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 AO Channel 51 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 HD A AO Channel 50 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 fan a7 DO Ch 49 bit-7 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 fan a6 DO Ch 49 bit-6 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 fan a5 DO Ch 49 bit-5 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 fan a4 DO Ch 49 bit-4 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 fan a3 DO Ch 49 bit-3 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 - AI Channel 05 fan a2 DO Ch 49 bit-2 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 fan a1 DO Ch 49 bit-1 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 f- DO Ch 49 bit-0 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 MUX FAN1 Channel 49 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 AUXILIARY BOARD # 1 Address = 49 SCPM BOARD #3 Address =106 SCPM BOARD #1 Address =84 BASIC BOARDAddress = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 92 / 98 SCHEME 13 : Air Cooled Chillers >2 separate fan stages, 2 to 4 Compressors, Cooler heater = NO, Reclaim option = no, No Aux Board fan b4 43 - bit 3 Channel 80 - 83 : free HD B AO Channel 52 fan b3 43 - bit 2 Channel 27-28: virtual HD A AO Channel 51 fan b2 43 - bit 1 Channel 26 : DO unused HR EWT AI Channel 50 fan b1 43 - bit 0 HR LWT AI Channel 49 MUX FAN2 Channel 43 AI Channel 48 AI Channel 47 4xDO BOARD #2 Address = 43 - AI Channel 127 - AI Channel 105 - AI Channel 126 - AI Channel 104 4xAI - 2xAO BOARD Address = 47 fan a4 39 - bit 3 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 fan a3 39 - bit 2 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 MTQ RESB AI Channel 38 fan a2 39 - bit 1 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 MTQ RESA AI Channel 37 fan a1 39 - bit 0 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 MUX FAN1 Channel 39 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST A Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 - DO Channel 119 - DO Channel 97 4xDO BOARD #1 Address = 39 - DO 118 - bit 5 - DO 96 - bit 5 EXV BOARD Address = 29 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 unused DO Ch 26-28 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM B DO Channel 25 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 ALARM A DO Channel 24 cpb2 mc1 DO 118 - bit 0 cpa2 mc1 DO 96 - bit 0 OIL HTRB DO Channel 23 CPB2 MUX Channel 118 CPA2 MUX Channel 96 OIL HTRA DO Channel 22 CP B2 DO Channel 117 CP A2 DO Channel 95 DO Channel 21 CPUMP 2 DO Channel 20 CPUMP 1 DO Channel 19 SCPM BOARD #4 Address = 117 SCPM BOARD #2 Address = 95 pump_def DI 11 - bit 7 cond_flow DI 11 - bit 6 - AI Channel 116 - AI Channel 94 elec box DI 11 - bit 5 - AI Channel 115 - AI Channel 93 lock 1 DI 11 - bit 4 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 CPB1 TMP AI Channel 113 CPA1 TMP AI Channel 91 recl sw DI 11 - bit 2 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 - AI Channel 05 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 SCPM BOARD #3 Address =106 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 93 / 98 SCHEME 14 : Air Cooled Chillers < 3 separate fan stages 2 to 4 Compressors, Cooler heater = YES or Reclaim option = YES, No Aux Board Channel 80 - 83 : free HD B AO Channel 52 Channel 27-28: virtual HD A AO Channel 51 Channel 26 : DO unused - AI Channel 50 - AI Channel 49 AI Channel 48 AI Channel 47 - AI Channel 127 - AI Channel 105 - AI Channel 126 - AI Channel 104 4xAI - 2xAO BOARD Address = 47 fan b2 39 - bit 3 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 fan b1 39 - bit 2 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 MTQ RESB AI Channel 38 fan a2 39 - bit 1 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 MTQ RESA AI Channel 37 fan a1 39 - bit 0 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 MUX FAN1 Channel 39 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST A Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 - DO Channel 119 - DO Channel 97 4xDO BOARD #1 Address = 39 - DO 118 - bit 5 - DO 96 - bit 5 EXV BOARD Address = 29 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 virtual-unused DO Ch 78- 79 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 unused DO Ch 26-28 refb iso DO 68 bit 9 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM B DO Channel 25 refa iso DO 68 bit 8 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 ALARM A DO Channel 24 cool htr DO 68 bit 7 cpb2 mc1 DO 118 - bit 0 cpa2 mc1 DO 96 - bit 0 OIL HTRB DO Channel 23 - DO 68 bit 6 CPB2 MUX Channel 118 CPA2 MUX Channel 96 OIL HTRA DO Channel 22 pd val b DO 68 bit 5 CP B2 DO Channel 117 CP A2 DO Channel 95 HPUMP DO Channel 21 pd val a DO 68 bit 4 CPUMP 2 DO Channel 20 cond htr DO 68 bit 3 CPUMP 1 DO Channel 19 - DO 68 bit 2 SCPM BOARD #4 Address = 117 SCPM BOARD #2 Address = 95 pump_def DI 11 - bit 7 hr val b DO 68 bit 1 cond_flow DI 11 - bit 6 hr val a DO 68 bit 0 - AI Channel 116 - AI Channel 94 elec box DI 11 - bit 5 MUX NRCP MUX Channel 68 - AI Channel 115 - AI Channel 93 lock 1 DI 11 - bit 4 - DI Channel 67 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 - DI Channel 66 CPB1 TMP AI Channel 113 CPA1 TMP AI Channel 91 recl sw DI 11 - bit 2 - DI Channel 65 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 - DI Channel 64 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 - DI Channel 63 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 - DI Channel 62 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 - DI Channel 61 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 - DI Channel 60 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 HR WTRVL AO Channel 59 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 PD P B AI Channel 58 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 PD P A AI Channel 57 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 - AI Channel 05 - AI Channel 56 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 - AI Channel 55 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 HR EWT AI Channel 54 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 HR LWT AI Channel 53 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 NRCP BASIC BOARD Address = 53 SCPM BOARD #3 Address =106 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 94 / 98 SCHEME 15 : Air Cooled Chillers > 2 separate fan stages 2 to 4 Compressors, Cooler heater = YES or Reclaim option = YES, No Aux Board fan b4 43 - bit 3 Channel 80 - 83 : free HD B AO Channel 52 fan b3 43 - bit 2 Channel 27-28: virtual HD A AO Channel 51 fan b2 43 - bit 1 Channel 26 : DO unused - AI Channel 50 fan b1 43 - bit 0 - AI Channel 49 MUX FAN2 Channel 43 AI Channel 48 AI Channel 47 4xDO BOARD #2 Address = 43 - AI Channel 127 - AI Channel 105 - AI Channel 126 - AI Channel 104 4xAI - 2xAO BOARD Address = 47 fan a4 39 - bit 3 CPB2 STA AI Channel 125 CPA2 STA AI Channel 103 fan a3 39 - bit 2 CPB2 TMP AI Channel 124 CPA2 TMP AI Channel 102 MTQ RESB AI Channel 38 fan a2 39 - bit 1 CPB2 DGT AI Channel 123 CPA2 DGT AI Channel 101 MTQ RESA AI Channel 37 fan a1 39 - bit 0 CPB2 ECP AI Channel 122 CPA2 ECP AI Channel 100 EXV ST B Channel 33 MUX FAN1 Channel 39 CPB2 OP AI Channel 121 CPA2 OP AI Channel 99 EXV ST A Channel 29 CPB2 CUR AI Channel 120 CPA2 CUR AI Channel 98 - DO Channel 119 - DO Channel 97 4xDO BOARD #1 Address = 39 - DO 118 - bit 5 - DO 96 - bit 5 EXV BOARD Address = 29 b2 ldr 2 DO 118 - bit 4 a2 ldr 2 DO 96 - bit 4 virtual-unused DO Ch 78- 79 b2 ldr 1 DO 118 - bit 3 a2 ldr 1 DO 96 - bit 3 unused DO Ch 26-28 refb iso DO 68 bit 9 cpb2 ols DO 118 - bit 2 cpa2 ols DO 96 - bit 2 ALARM B DO Channel 25 refa iso DO 68 bit 8 cpb2 mc2 DO 118 - bit 1 cpa2 mc2 DO 96 - bit 1 ALARM A DO Channel 24 cool htr DO 68 bit 7 cpb2 mc1 DO 118 - bit 0 cpa2 mc1 DO 96 - bit 0 OIL HTRB DO Channel 23 - DO 68 bit 6 CPB2 MUX Channel 118 CPA2 MUX Channel 96 OIL HTRA DO Channel 22 pd val b DO 68 bit 5 CP B2 DO Channel 117 CP A2 DO Channel 95 CONDPUMP DO Channel 21 pd val a DO 68 bit 4 CPUMP 2 DO Channel 20 cond htr DO 68 bit 3 CPUMP 1 DO Channel 19 - DO 68 bit 2 SCPM BOARD #4 Address = 117 SCPM BOARD #2 Address = 95 pump_def DI 11 - bit 7 hr val b DO 68 bit 1 cond_flow DI 11 - bit 6 hr val a DO 68 bit 0 - AI Channel 116 - AI Channel 94 elec box DI 11 - bit 5 MUX NRCP MUX Channel 68 - AI Channel 115 - AI Channel 93 lock 1 DI 11 - bit 4 - DI Channel 67 CPB1 STA AI Channel 114 CPA1 STA AI Channel 92 lim sw DI 11 - bit 3 - DI Channel 66 CPB1 TMP AI Channel 113 CPA1 TMP AI Channel 91 recl sw DI 11 - bit 2 - DI Channel 65 CPB1 DGT AI Channel 112 CPA1 DGT AI Channel 90 spt sw DI 11 - bit 1 - DI Channel 64 CPB1 ECP AI Channel 111 CPA1 ECP AI Channel 89 onoff sw DI 11- bit 0 - DI Channel 63 CPB1 OP AI Channel 110 CPA1 OP AI Channel 88 MUX DI 1 Channel 11 - DI Channel 62 CPB1 CUR AI Channel 109 CPA1 CUR AI Channel 87 EXT VDC AI Channel 10 - DI Channel 61 CPB1 PUL DO Channel 108 CPA1 PUL DO Channel 86 SP B AI Channel 09 - DI Channel 60 oilpmp b DO 107 - bit 5 oilpmp a DO 85 - bit 5 DP B AI Channel 08 HR WTRVL AO Channel 59 b1 ldr 2 DO 107 - bit 4 a1 ldr 2 DO 85 - bit 4 SP A AI Channel 07 PD P B AI Channel 58 b1 ldr 1 DO 107 - bit 3 a1 ldr 1 DO 85 - bit 3 DP A AI Channel 06 PD P A AI Channel 57 cpb1 ols DO 107 - bit 2 cpa1 ols DO 85 - bit 2 - AI Channel 05 - AI Channel 56 cpb1 mc2 DO 107 - bit 1 cpa1 mc2 DO 85 - bit 1 OAT AI Channel 04 - AI Channel 55 cpb1 mc1 DO 107 - bit 0 cpa1 mc1 DO 85 - bit 0 CHWSTEMP AI Channel 03 HR EWT AI Channel 54 CPB1 MUX Channel 107 CPA1 MUX Channel 85 COOL EWT AI Channel 02 HR LWT AI Channel 53 CP B1 DO Channel 106 CP A1 DO Channel 84 COOL LWT AI Channel 01 NRCP BASIC BOARD Address = 53 SCPM BOARD #3 Address =106 SCPM BOARD #1 Address =84 BASIC BOARD Address = 1 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 95 / 98 CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page: 96 / 98 Default = 0, no parity and 1 stop bit X JBUS parity and stop bit R/W 114 [72h] Default = 1 X JBUS address R/W 113 [71h] Default = 9600 X JBUS baud rate R/W 112 [70h] X Demand Limit Value R/W 109 [h6D] Write value must be multiplied by 10 X Control Point R/W 108 [h6C] 0 = Off 1 = On X Chiller Start/Stop *** R/W 107 [6Bh] Write value must be multiplied by 10 X Heating Setpoint R/W 99 [h62] Write value must be multiplied by 10 X Cooling Setpoint 2 R/W 98 [h62] Write value must be multiplied by 10 X Cooling Setpoint 1 R/W 97 [h61] X JBUS alarm code R 66 [h42] 2 = CCN communication failure X Gateway current alarm code R 61 [h3D] X Active alarm 5* R 45 [h2D] X Active alarm 4* R 44 [h2C] X Active alarm 3* R 43 [h2B] X Active alarm 2* R 42 [h2A] Provide the code of up to 5 active alarms. These are stored in arrival order. Alarms read from CCN/JBUS are alarm index but not alarms codes as follows from iom, alarm codes 101 to 117 , index = 88 (code 101) to 104 ( code 117) from iom, alarm codes 201 to 217 , index = 105 (code 201) to 121 (code 217) - - - - - - - - from iom, alarm codes 401 to 417 , index = 139 (code 401) to 155 (code 417) X Active alarm 1* R 41 [h29] X Total Number of active alarms R 40 [h28] X R --- X Compressor B2 Hours R 16 [h10] X Compressor B1 Hours R 15 [h0F] X Compressor A2 Hours R 14 [h0E] X Compressor A1 Hours R 13 [h0D] X Machine Operating Hours R 12 [h0C] X Condenser Pump status R 11 [h0B] X Cooler Pump # 1 status R 10 [h0A] 0 = cool, 1 = heat X Heat Cool Select R 9 [h09] 0 = Normal, 16 = Partial, 25 = Shutdown X Alarm State R 8 [h08] 0 = Off, 1 = On, 6=delay, 24=running X Chiller State R 7 [h07] X Demand Limit R 6 [h06] X Unit Percent Active Capacity R 5 [h05] Read value must be divided by 10 X Control Point R 4 [h04] Read value must be divided by 10 X Circuit B Discharge Pressure R 3 [h03] Read value must be divided by 10 X Circuit A Discharge Pressure R 2 [h02] Read value must be divided by 10 X Leaving Fluid Temperature R 1 [h01] Read value must be divided by 10 X Entering Fluid Temperature R 0 [h00] FLOAT INT REMARK** TYPE** CONTENT JBUS ACCESS REGISTER ADDRESS APPENDIX E- JBUS MEMORY MAPPING - 30GX&HX V2.X DEFAULT CONFIGURATION CARRIER SA USERS GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev : Original Page: 96 / 98 COMFORT NETWORK
CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page:97 / 98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION PRO-DIALOG 30DQ PRO-DIALOG 30GX & HX REPEATER REPEATER CCN/JBUS DATAPORT I DATAPORT II PRO-DIALOG 30GH FLOTRONIC II FLOTRONIC I FSM FLOTRONIC I 3200 MP 19XL AUTODIAL AUTODIAL GATEWAY GATEWAY MODEM MODEM BUILDING BUILDING SUPERVISOR SUPERVISOR NETWORK SERVICE TOOL PRIMARY CCN BUS GW WSM 39 L CSM GW GW TSM 39 L 39 L DATA COLLECTION NDS BRIDGE DATA TRANSFERT TSM SECONDARY BUS SECONDARY BUS AIR TERMINAL AIR TERMINAL 35 37 GATEWAY J-BUS/RS-485 TO TO TO BMS BMS BMS LOCAL BUILDING SUPERVISOR REMOTE BUILDING SUPERVISOR SAM RS-485 ASCII/RS-232 ASCII/RS-232 S E R V IC E W IN D O W 2 APPENDIX F SAM SCREEN FOR 30GX&HX PRO-DIALOG PLUS CARRIER SA USER'S GUIDE FOR 30GX&HX PRO_DIALOG 4 V.2 ECG-UG-02-002 Rev: Original Page:98 / 98 CARRIER S.A NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION ! ON - COOLING 05-20-94 15:00 NORMAL 255 hours ENTERING LEAVING OUTDOOR 12.5 6.7 12 CAPACITY HEATCOOL PUMP 50 0 0 CTRL PNT CTRL WT LIMIT 6.0 6.7 100 CCN LOCAL REMOTE MENU LOCAL CARRI ER CONFORT NETWORK
OFF OFF - COOLER HEATER ACTIVE READY TO START IN XX MIN ON - COOLING ON - COOL-RECLAIM ON - COOL-RESET ACTIVE ON - COOL- RECL-RESET ON - HEATING ON - HEAT - RESET ACTIVE ON - MASTER AND LEAD UNIT ON - MASTER AND LAG UNIT ON - SLAVE AND LEAD UNIT ON - SLAVE AND LAG UNIT ON - UNDER SM CONTROL NORMAL PARTIAL: ALARM XX SHUTDOWN: ALARM XX