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Overseas Branches
Doosan Heavy Industries America Corp.
140 Sylvan Avenue, Suite 3B, Englewood Cliffs, NJ 07632, USA
DOOSAN
Phone: 1-201-944-4554 Fax: 1-201-944-5022/ 5053
Beijing Office
Room 1904, Landmark Bldg., 8 North Dongsanhuan Road,
Chaoyang Dist., Beijing 100004, China
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.
Phone: 86-10-6590-0924/ 0109 Fax: 86-10-6590-0991
Dubai Office
Office #1002, Al Moosa Tower II, Sheikh Zayed Road,
P.O.Box 11859, Dubai, UAE
Phone: 971-4-332-2703 Fax: 971-4-332-2714
Frankfurt Office
4th Floor, Arabella Center, Lyoner Strasse, 44-48,
60528, Frankfurt am Main, Germany
Phone: 49-69-69-5004 0 Fax: 49-69-69-5004 10
Riyadh Office
P.O. Box 9656, Riyadh 11423, Saudi Arabia
Phone: 966-1-419-1920/ 1696/ 0397 Fax: 966-1-419-1995
Taipei Office
704, No. 51, Keelung Road Sec. 2, Taipei, Taiwan, Republic of China
Phone: 886-2-2739-2255 Fax: 886-2-2739-2266
Schenectady Office
Room 33-202A, General Electric Bldg., 1 River Road, Schenectady, NY 12345, USA
Phone: 1-518-385-5218/ 2629 Fax: 1-518-385-4984
Windsor Office
2000 Day Hill Road, P.O. Box 500, Windsor, CT 06095, USA
Phone: 1-860-731-6482/ 6479 Fax: 1-860-731-6478
History in Brief
62 1962 : Established
Introduction 3
The Types of Forged Rolls 5
Manufacturing Sequence of Work Roll 7
Doosan came into existence in 1962 as a pioneer in the field of heavy industries in korea.
since that time, it has manufactured and supplied various types of steel castings
and forgings both for domestics and foreign markets.
Doosan’s forged work roll has a good combination, the hardened surface with high
resistance to wear, heat check and tough core resistance to breakage.
It also has an ideal hardness profile from surface to core and
very high resistance to spalling.
Doosan has three shops related to roll business, a steel foundry, a forge shop and a roll shop at its
Changwon manufacturing complex, all of which are equipped with the most
up-to-date facilities and equipments fully controlled automatically.
With the modern facilities, a strict quality system and the latest technical
know-how, we look forward to supplying our customers with the top quality rolls.
This catalogue presents the principal characteristics of each process together with brief
guidance on doosan’s forged rolls.
The Types of Forged Rolls
Work Rolls & Intermediate Rolls for Cold Rolling Mill
Q-steel Scrap & Ferro Alloys Melting & Refining Vacuum Refining Ingot or Electrode Casting Electrode Annealing Electro-Slag Remelting Heating Forging Special Annealing Rough Machining
(Conventional Type)
UST
HS HS
Shipment Packing Inspection (HS, UST, DI) Final Machining Tempering Sub-zero (N2 gas) Quenching Intermediate Machining Thermal Refining
and Final Grinding (Induction Hardening)
Manufacturing Sequence
of Work Roll
8
3 4. CNC Lathe
5
5. Automatic Ultrasonic Test
Manufacturing Sequence
of Work Roll
10
Hardening
Inspection Finishing M/C & Grinding Tempering Differential Quenching Differential Heating (80T) Preheating
Machine (80T)
Manufacturing Sequence
of Back Up Roll
12
5. Skid Packing
Plano Miller 10T 1 Unit
Milling Machine 10T 2 Units
5 Auto UT Equipment 8T 1 Unit
QualityAssurance
Doosan is dedicated to producing rolls which meet or exceed
16
C. Wear Resistance
Evaluation of wear resistance
Comparison of wear resistance in roll materials
Ra change during rolling
D. Fracture Toughness
Evaluation of fracture toughness