Auma Matic

AUMA MATIC
AM 01.1/ AM 02.1
AMEx 01.1/ AMEx 02.1
AMExC 01.1
PROFIBUS-DP
Version Z025.683/01
Operation instructions
Electric multi-turn and part-turn actuators
in version AUMA MATIC and PROFIBUS-DP interface Operation instructions
Scope of these instructions: These instructions apply to

multi-turn actuators SA(R)07.1 - SA(R)16.1, SA(R)MEx 07.1 - SA(R)MEx
16.1 and SARExC 07.1 - SA(R)ExC 16.1, as well as to
part-turn actuators SG 05.1 - SG 12.1, SGEx 05.1 - SGEx 12.1 and
SGExC 05.1 - SGExC 12.1
with controls AUMA MATIC type AM, AMEx, AMExC and PROFIBUS-DP
interface. Software version: Z025.683/01
TABLE OF CONTENTS
1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Short description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Commissioning (electrical connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Warnings and notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. General information about PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Basic characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Basic functions of PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Transfer mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.4 Bus access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.6 Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.7 Protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.8 Station types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Design AUMA MATIC PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6. Electrical commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.1 Setting of the limit and torque switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.2.1 Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.2.2 Bus connection for standard version with AUMA plug/ socket connector . . . . . . . . . . . . . . . . . 9
6.2.3 Bus connection on Ex-version with plug/ socket connector / terminal board (KP). . . . . . . . . . . . 10
6.2.4 Bus connection on Ex-version with plug-in terminal connection (KES) . . . . . . . . . . . . . . . . . 11
6.2.5 Bus connection for Ex-version with terminal connection (KE) . . . . . . . . . . . . . . . . . . . . . . 12
6.2.6 Redundant bus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2.7 Bus cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.3 Setting of the bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7. Commissioning with controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.4 Communication start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.5 Description of AUMA user parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8. Process representation input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1 Process representation input (Default process representation) . . . . . . . . . . . . . . . . . . . . . 24
8.2 Process representation input (Default process representation) . . . . . . . . . . . . . . . . . . . . . 25
9. Process representation output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2
Electric multi- turn and part-turn actuator
Operation instructions in version AUMA MATIC and PROFIBUS-DP interface
Page
10. Description of actuator functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

10.1 Operation commands for OPEN / CLOSE operation . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.2 Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.3 Stepping mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11. Safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
12. Description of the PROFIBUS-DP board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
12.1 Description of switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
12.2 Wiring of the inputs and outputs of the PROFIBUS-DP board . . . . . . . . . . . . . . . . . . . . . 35
12.3 Checking / setting of the switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
13. Trouble shooting and corrective actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
13.1 Optical signals during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
13.2 Actuator can not be controlled by PROFIBUS-DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
13.3 Position feedback does not function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
13.4 Actuator is not switched off by the limit switch in direction CLOSE . . . . . . . . . . . . . . . . . . . 43
13.5 Actuator stops immediately after start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
13.6 Measuring of the PROFIBUS signals with an oscilloscope . . . . . . . . . . . . . . . . . . . . . . . 43
14. Appendix A GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
15. Appendix B Proposed wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
16. Appendix C Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
16.1 Legend for wiring diagram AUMA MATIC PROFIBUS-DP. . . . . . . . . . . . . . . . . . . . . . . . 56
16.2 Additional information to the wiring diagram legend . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
17. Appendix D Literature references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
18. Appendix E PNO certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Addresses of AUMA offices and representatives. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3
1. Safety instructions
1.1 Range of application AUMA actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves and ball valves.
AUMA is not liable for any possible damage resulting from use in other than
the designated applications. Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the ac-
tuators’ designated use.
1.2 Short description AUMA actuators have a modular design. Motor and gearing are mounted in
a common housing. The actuators are driven by an electric motor and con-
trolled with the electronic controls AUMA MATIC PROFIBUS-DP. The electro-
nic controls are included in the scope of delivery.
1.3 Commissioning During electrical operation certain parts inevitably carry lethal voltages. Work
(electrical connection) on the electrical system or equipment must only be carried out by a skilled
electrician himself or by specially instructed personnel under the control and
supervision of such an electrician and in accordance with the applicable
electrical engineering rules.
1.4 Maintenance The maintenance instructions must be strictly observed, otherwise a safe
operation of the actuator is no longer guaranteed.
1.5 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or
damages. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as care-
ful commissioning are essential to ensure a trouble-free and safe operation.
The following references draw special attention to safety-relevant procedures
in these operation instructions. Each is marked by the appropriate picto-
graph.
This pictograph means: Note!

“Note” marks activities or procedures which have major influence on the cor-
rect operation. Non-observance of these notes may lead to consequential
damage.
This pictograph means: Electrostatically endangered parts (ESD)!

If this pictograph is attached to a printed circuit board, it contains parts which
may be damaged or destroyed by electrostatic discharges. If the boards
need to be touched during setting, measurement or for exchange, it must be
assured that immediately before a discharge through contact with an eart-
hed metallic surface (e.g. the housing) has taken place.
This pictograph means: Warning!

“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.
4
2. Transport and storage

.. Transport to place of installation in sturdy packing.
Do not attach ropes or hooks to the handwheel for the purpose of lifting by
.. hoist.
Store in well-ventilated, dry room.
Protect against floor dampness by storage on a shelf or on a wooden pal-
.. let.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to bright surfaces.
3. General information about PROFIBUS-DP

For the exchange of information among automation systems and between
automation systems and the connected decentral field devices, serial field-
buses are mainly used today as the communication system. Thousands of
applications have proved impressively that cost savings of up to 40 % in wi-
ring, commissioning and maintenance are achieved by using fieldbus tech-
nology. Just two wires are needed to transmit all relevant information for the
field devices, such as input and output signals, parameters and diagnostics
data. While in the past the fieldbuses used were often manufacturer specific
and incompatible with other bus systems, the systems employed today are
almost exclusively open and standardized. This means that the user is inde-
pendent of individual suppliers and can choose the best product for the
most competitive price.
PROFIBUS-DP is the leading open fieldbus system in Europe, which is also
used successfully throughout the world. The application range includes au-
tomation in the areas of manufacturing, processing and building. PROFI-
BUS-DP is an international, open fieldbus standard, which has been stan-
dardized in the fieldbus standard EN 50 170. This standardization ensures
that the investments of manufacturers and users are protected to the best
possible degree and the independence of the manufacturer is guaranteed.
These operation instructions cannot provide a general introduction to PRO-
FIBUS-DP. For more information please refer to the literature references in
appendix D.
3.1 Basic characteristics PROFIBUS-DP determines the technical and functional features of a serial
fieldbus system with which distributed digital automation devices can be in-
terconnected. PROFIBUS-DP distinguishes between master and slave devi-
ces.
PROFIBUS-DP is designed for fast data transmission in the field level. Here
central control devices, such as a PLC or PC, communicate via a fast serial
connection with peripheral field stations such as input/output devices, valves
and actuators.
The interchange of data among the field devices takes place cyclically. The
necessary communication functions are established by the PROFIBUS-DP
basic functions according to EN 50 170.
Master devices control the data traffic on the Bus. A master is allowed to
send messages without an external request. Masters are also called ‘active
stations’ in the PROFIBUS protocol.
Slave devices such as AUMA PROFIBUS-DP actuators are peripheral de-

vices. Typical slave devices are input/output devices, valves, actuators and
measuring sensors. They do not have bus access, i.e. they may only ack-
nowledge received messages or, at the request of a master, transmit mes-
sages to that master. Slaves are also called ‘passive stations’.
5
3.2 Basic functions of PROFIBUS-DP

The master reads the input information from the slaves cyclically and writes
the output information cyclically to the slaves. In addition to this cyclic data
transfer of the process representation, PROFIBUS-DP also provides power-
ful functions for diagnostics and commissioning purposes. The data traffic is
monitored through the monitoring functions on the master and slave side.
3.3 Transfer mode .. RS-485 twisted pair cable or fibre optical cable.
AUMA actuators support baudrates up to 1.5 MBits/s
3.4 Bus access . Token-passing between the masters and polling between master and
.. slave.
Mono-master or multi-master systems are possible.
Master and slave stations: max. 126 stations connected to one bus.
3.5 Communication . Peer-to-peer (net data transfer) or Multicast (control commands to all
. slaves).
Cyclic master-slave net data transfer or acyclic master-master data
transfer.
3.6 Functionality .. Cyclic net data transfer between DP slave and DP slaves
.. Dynamic activation or de-activation of individual DP slaves.

Checking of the configuration of the DP slaves
Synchronisation of inputs and/or outputs.
3.7 Protection functions .. All messages are transmitted with Hamming Distance HD=4.
.. Watch-dog timer at DP slaves.

Access protection for the inputs/outputs of the DP slaves
Net data transfer monitoring with configurable timer interval at the
. master.
Fail safe function.
3.8 Station types .. DP-Master class 2 (DPM2), e.g. programming / configuration devices.
. DP-Master class 1 (DPM1), e.g. central controllers such as PLC, PC.

DP slave, e.g. AUMA PROFIBUS-DP devices. Devices with binary or
analogue inputs/outputs, actuators, valves.
6
4. Technical data
General data PROFIBUS-DP:

Communication protocol PROFIBUS-DP according to EN 50 170, DIN 19 245
Network topology Linear (BUS) structure. With repeaters tree structures can also be realised. Coupling and
1)
uncoupling of stations during operation without affecting other stations is possible.
Transmission medium Twisted, screened copper cable according to EN 50 170
Interface EIA-485 (RS485)
Transmission rate/ Baudrate Max. cable length Possible cable length
cable length without repeater with repeater (complete
(kbit/s) (segment length) network cable length)
9.6 1,200 m approx. 10 km
19.2 1,200 m approx. 10 km
45.45 1,200 m approx. 10 km
93.75 1,200 m approx. 10 km
187.5 1,000 m approx. 10 km
500 400 m approx. 4 km
1.500 200 m approx. 2 km
Station types DP Master class 1, e.g. central controllers such as PLC, PC, ...
DP Master class 2, e.g. programming / configuration tools
DP slave, e.g. devices with binary and/or analogue in-/outputs such as actuators, sensors
Max. number of stations 32 stations without repeater, with repeater expandable up to 126.
Bus access Token-passing between the masters and polling for slaves.
Mono-master or multi-master systems are possible.
Data of the actuator controls AUMA MATIC with PROFIBUS-DP interface:
Electronic controls Integral controls AUMA MATIC, type AM 01.1/02. for direct fitting to:
− Multi-turn actuators SA(R) 07.1 - 16.1, SA(R)MEx 07.1 - 16.1, SA(R)ExC 07.1 - 16.1
− Part-turn actuators SG 05.1 - 12.1, SGEx 05.1 - SGEx 12.1, SGExC 05.1 - 12.1
Supported types of operation Cyclic data exchange, sync mode, freeze mode, fail-safe mode
Baudrate recognition automatic
Process-representation output − OPEN
(command signals) − STOP
− CLOSE
− nominal value (option)
2)
Process representation input − end position OPEN, CLOSED

(feedback) − valve position 2) (option)
− selector switch in position LOCAL/ REMOTE
− running indication 2) (directional)
− torque switch OPEN, CLOSED operated
− limit switch OPEN, CLOSED operated
− manual operation by handwheel 2) or local controls 2)
− value of the analogue (2) and digital (4) customer inputs (option)
− communication channel A or B (redundant channel) active
Process representation input − motor protection tripped
(fault messages) − torque switch tripped in mid-travel
− incorrect phase sequence or phase fault 3)
− voltage supply of PROFIBUS-DP board outside of permissible range
− loss of an analogue input signal
Analogue / binary inputs (option) − 2 free analogue inputs (0 − 20 mA)
− 4 free binary inputs
Supply via power supply of motor controls MATIC (max. 60 mA)
3-position controller 2) (option) Max. error and max. dead time programmable via BUS.
Electronic timer 2) (option) Start and end of stepping mode as well as ON / OFF time can be programmed via the BUS.
Behaviour in case of The behaviour of the actuator is pro-
communication failure or CLEAR − stop in current position
grammable:
state of the master − move to end position OPEN or CLOSED
− move to any intermediate position 2)
Cable redundancy (option) As an option, a second transmission cable can be connected
1) Not possible for Ex-versions 3) only available with type ranges SA, SAR and SG
2) requires position transmitter (potentiometer or RWG) in actuator
7
5. Design AUMA MATIC PROFIBUS-DP

With the AUMA MATIC PROFIBUS-DP, AUMA provides the optimal controls
for multi-turn actuators of the type range SA and part-turn actuators of the
type range SG.
Figure A: AUMA MATIC PROFIBUS-DP
PROFIBUS-DP board
Logic board
PROFIBUS Local controls

connection board
Electrical connection
with AUMA plug/ socket
connector
Power supply
unit
Reversing contactors
Signal and control board
Filter against
Plug/ socket EMC faults
connector to the actuator
The integral controls AUMA MATIC PROFIBUS-DP consist of the following

modules:
. PROFIBUS-DP board. This links the PROFIBUS with the internal electro-
. nics.
The logic board links the signals of the actuator with the local controls and
the PROFIBUS board and controls the reversing contactors or the thyristor
. module.
Local controls with selector switch and push-buttons. With the selector
switch the command locations for local control LOCAL - 0 - REMOTE for
remote control are selected. The push-buttons (OPEN) - Stop -
. (CLOSE) are used for the electric operation of the actuator on site.
Plug/socket connectors for easy mounting of the AUMA MATIC PROFI-
. BUS-DP on the actuators SA(R).

Signal and control board with primary fuses, relays for conversion of the
local control commands into electrical signals and indication lights as an
.. option.
Reversing contactors or thyristor module for motor controls.
PROFIBUS connection board with terminals for two-wire system and ter-
mination resistors for the bus termination.
Actuators which have already been installed can be retrofitted for PROFI-
BUS-DP by exchanging the controls AUMA MATIC for controls AUMA MA-
TIC PROFIBUS-DP.
8
6. Electrical commissioning
6.1 Setting of the limit and torque switching
Check limit and torque switching as well as the electronic position
transmitter RWG or potentiometer (option) and, where necessary, re-set.
..
Perform setting according to the operation instructions of the actuator:
“Multi-turn actuators SA(R) 07.1 - SA(R) 16.1 AUMA MATIC”
.. “Multi-turn actuators SA(R)M Ex 07.1 - SA(R)M Ex 16.1 AUMA MATIC Ex”

“Multi-turn actuators SA(R)ExC 07.1 - SA(R)ExC 16.1 AUMA MATIC ExC”
“Part-turn actuators SG 05.1 - SG 12.1 AUMA MATIC”
If the limit switching set in the factory is modified, a reference operation has
.
to be performed for actuators with feedback signal (RWG or potentiometer):
Run actuator electrically via the push-buttons OPEN and CLOSE
of the local controls once to the end position OPEN and then to the
end position CLOSED (and vice versa).
If no reference operation is performed after changing the limit switching, the

feedback signal via the bus is not correct. The bus signals the missing refe-
rence operation as warning (see page 26).
6.2 Electrical connection

6.2.1 Mains connection Work on the electrical system or equipment must only be
carried out by a skilled electrician himself or by specially in-
structed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.
Perform mains connection according to the operation instructions of the ac-

tuator (see subclause 6.1).
Installation regulations for PROFIBUS-DP must be observed

for the wiring.
(for literature references refer to appendix D)
6.2.2 Bus connection for standard version with AUMA plug/ socket connector
Disconnect power before working on AUMA plug / socket

Figure B: AUMA plug/ socket
connector.
connector
Plug cover
The connection board is located in the plug cover.
.. Loosen screws (1) (figure B) and remove plug cover.

(1)
. Loosen and remove socket carrier from the plug cover.
Insert cable glands suitable for connecting cables.
.
Socket carrier
.
Enclosure protection IP 67 or IP 68 (option) is only
ensured if suitable cable glands are used.
Seal cable entries which are not used with suitable plugs.
9
. Connect bus cable to channel 1 according to connection diagram (figu-

re C)
The termination resistors for (channel 1) and (channel 2) are switched in via
switches (S1) and (S2) (figure D).
Both switches are supplied in position ‘OFF’. Only connect the termination
resistors (position ‘ON’) if the actuator is the final station in the PROFIBUS
segment.
Figure C: Connection diagram Figure D: Connection board

S1 S2
OFF ON OFF ON
Channel 1 Channel 2
(redundant)
5V P/B N/A P/B N/A GND

Previous B A Next
PROFIBUS station A B PROFIBUS station
Screening
Assigment of the PROFIBUS cable

SUB-D 9 plug pin
PROFIBUS AUMA labelling at the
cable connection
(for other PROFIBUS Colour
devices)
A N/A 8 green
B P/B 3 red
6.2.3 Bus connection on Ex-version with plug/ socket connector / terminal board (KP)
When working in potentially explosive areas, observe the

European Standards EN 60079-14 “Electrical Installations
in Hazardous Areas” and EN 60079-17 “Inspection and
Maintenance of Electrical Installations in Hazardous Are-
as”.
Figure E1: AUMA plug/ socket For the plug/ socket connector, bus connection is realised by removing the
connector plug cover at the EEx e connection terminals (figure E1) of the terminal
board. The controls AUMA MATIC (type of protection EEx d) remain hereby
closed.
Plug cover
.
.
Loosen screws (1) (figure E1) and remove plug cover.
(1)
.
EEx e - Insert cable glands with “EEx e” approval and of size
Terminals suitable for connecting cables.
.
Enclosure protection IP 67 or IP 68 is only ensured if
suitable cable glands are used.
Terminal
board Cross sections:
2
Control cables: max. 1.5 mm ,
2
Motor connection: max. 6 mm ,
Suitable bus cables see page 13.
10
. Remove cable sheathing in a length of 120 - 140 mm. Strip wires: Con-
trols max. 8 mm, motor max. 12 mm.
For flexible cables use stranded wires with end sleeves according to
. DIN 46228.
Connect bus cable to channel 1 according to configuration of the termi-
nals (figure E2).
The termination resistor for channel 1 is connected through linking the ter-
. minals 1 - 2 and 3 - 4.
Only connect the termination resistors if the actuator is the final station in
the PROFIBUS segment.
Figure E2: EEx e connection terminals of the terminal board for Ex-connection (KP)
Another bus station follows the actuator:

2 3
B B
A A
previous next
PROFIBUS-DP station PROFIBUS-DP station
Actuator is final bus station:
1 2 3 4
6.2.4 Bus connection on Ex-version with plug-in terminal connection (KES)

European Standards EN 60079-14 “Electrical Installations
in Hazardous Areas” and EN 60079-17 “Inspection and
as”.
Figure E3: Plug-in The bus connection is realised via terminals (figure E3). The terminal com-
terminal connection partment is designed for explosion protection “EEx e” (increased safety).
The controls AUMA MATIC (type of protection EEx d) remain hereby closed.
Terminal
.
.
cover Loosen bolts (1) (figure E3) and remove terminal cover.
(1)
.
Insert cable glands with “EEx e” approval and of size
suitable for connecting cables.
.
Terminal suitable cable glands are used.
Cross sections:
2
2
Terminal
board Suitable bus cables see page 13.
. Connect bus cable to channel 1 according to configuration of the termi-

nals (figure E4, page 12). The termination resistor for channel 1 is con-
nected through linking the terminals 1 - 2 and 3 - 4.
11
. Only connect the termination resistors if the actuator is the final station in
Figure E4: Terminal configuration for Ex-connection (KES)
Another bus station

follows the actuator:
1 2 3 4 5 6 7 8 9 10 1112
Previous B A
Next
PROFIBUS station A PROFIBUS station
B
Actuator is
final bus station:
1 2 3 4 5 6 7 8 9 10 1112
Previous B
PROFIBUS station A
6.2.5 Bus connection for Ex-version with terminal connection (KE)

European Standards EN 60079-14 "Electrical Installations
in Hazardous Areas" and EN 60079-17 "Inspection and
as".
Figure E5: Terminal The bus connection is realised via terminals (figure E5). The terminal com-
connection partment is designed for explosion protection “EEx e” (increased safety).
The controls AUMA MATIC (type of protection EEx d) remain hereby closed.
.
.
Loosen screws (1) (figure E5) and remove terminal cover.
50.1
.
Insert cable glands with “EEx e” approval and of size
(1) suitable for connecting cables.
.
suitable cable glands are used.
Terminals
Cross sections:
2
2
51.16 Suitable bus cables see page 8.
. Connect bus cable to channel 1 according to configuration of the terminals

(figure E6, page 12). The termination resistor for channel 1 is connected
through linking the terminals 1 - 2 and 5 - 6.
12
. Only connect the termination resistors if the actuator is the final station in
Figure E6: Terminal configuration for Ex-connection (KE)
Another bus station

follows the actuator:
1 2 3 4 5 6 7 8 9 10 1112
Previous B A
Next
PROFIBUS station A PROFIBUS station
B
Actuator is
final bus station:
1 2 3 4 5 6 7 8 9 10 1112
Previous B
PROFIBUS station A
6.2.6 Redundant bus connection AUMA PROFIBUS-DP devices can be connected with a second (redundant)
PROFIBUS cable. If the bus on channel 1 fails, e. g. through cable break,
the slave automatically switches to channel 2.
. For versions with AUMA plug/ socket connector (subclause 6.2.2):

Connect redundant bus cable to channel 2 (figure D) according to connec-
. tion diagram (same as channel 1, figure C).

For Ex-version with plug/ socket connector / terminal board (KP)
(subclause 6.2.3):
Connect cable B to terminal 6, cable A to terminal 7 (figure E2).
. minals 5 - 6 and 7 - 8.
For Ex-version with plug-in terminal connection (KES)
(subclause 6.2.4):
Connect cable B to terminal 6, cable A to terminal 7 (figure E4).
. minals 5 - 6 and 7 - 8.
For Ex-version with terminal connection (KE)
(subclause 6.2.5):
Connect cable B to terminals 8 and 9, cable A to terminals 10 and 11 (fi-
gure E6).
minals 7 - 8 and 11 - 12.
The setting of the redundant bus connection is realised via the parameters 4
and 5 (see page 18).
6.2.7 Bus cables Only cables according to standards DIN 19245 or EN 50170-2, cable type
A, may be used for PROFIBUS-DP wiring.
13
A maximum of up to 32 PROFIBUS stations may be connected in one seg-

ment. If more stations are to be connected to one PROFIBUS, several seg-
ments must be connected with repeaters.
The bus cable must be laid at a distance of at least 20 cm from other cables.
It should be laid in a separate, conductive and earthed cable trunking.
It must be ensured that there are no potential differences between the indivi-
dual stations on the PROFIBUS.
Transmission rate
in kBit/s ≤ 93.75 187.5 500 1500
Maximum segment length
in m 1200 1000 400 200
Cable specification cable type A for PROFIBUS-DP
Impedance: 135 to 165 Ohm, at a frequency of 3 to

20 MHz.
Cable capacity: < 30 pF per meter
Cable diameter > 0.64mm
Core diameter: > 0.34 mm², corresponds to AWG 22
Loop resistance: < 110 Ohm per km
Screening: CU shielding braid or shielding braid and
shielding foil
Example: PROFIBUS with one segment
Controls (master)
Bus connection
switched on
2-wire cable
Connection board
PROFIBUS DP board Bus connection
switched on
AUMA
MATIC
PROFIBUS DP
14
6.3 Setting of the bus address The bus address is set on the PROFIBUS-DP board.
. Loosen screws (8.1) and remove cover (figure F1).
Figure F1: AUMA MATIC PROFIBUS-DP

with multi-turn actuator SA
8.1
Only addresses from 0 to 125 may be set.
. Set the required address with rotary switches (S2) and (S3)
(figure F2).
Figure F2: PROFIBUS-DP BOARD
Switch (S2) for setting the units digit.

Switch (S3) for setting the tens digit.
Example: The address ‘65’ is set as follows:

(S2) on position 5 → (5 * 1 = 5)
(S3) on position 6 → (6 * 10 = 60)
15
7. Commissioning with controls

7.1 Introduction When commissioning a PROFIBUS-DP network, the stations on the PROFI-
BUS-DP must be parameterized and configured with the programming soft-
ware of the controls (PROFIBUS configurator).
The programming software first reads the GSD file (GeräteStammDaten =
Device database) of the individual actuators. The GSD file contains informa-
tion about the properties of the device which are needed by the master. The
GSD file AUMA2.GSD is supplied with the PROFIBUS-DP actuators.
Afterwards the user can configure and parameterize each station on the
PROFIBUS-DP.
This information is then stored in the controls (DP master) and sent to the
actuators (DP slaves) each time communication is started.
The control is executed via the process representation input and output by-
tes. If a configuration with consistent data is chosen, special functional ele-
ments for the control of the PROFIBUS-DP slaves must be used with some
PLCs.
7.2 Programming The parameterization is partly determined in the PROFIBUS standard, e.g.
a bit for switching bus monitoring on and off (watchdog).
The AUMA PROFIBUS-DP control can additionally receive up to 100 bytes
of ‘user parameters’, in which AUMA specific parameters can be set. The
AUMA specific parameters are divided into 50 parameters with 2 bytes each
per parameter. The first byte is high-order byte. The parameters can be
changed via the programming software of the controls. New programming
software supports the setting of the parameters via text and menu selection.
When using older software the values of the parameters must be entered
using hexadecimal numbers.
The meaning of the individual AUMA specific parameters is explained in
subclause 7.5 .
7.3 Configuration During configuration it is determined how many input and output bytes for
each device are reserved in the memory of controls. Additionally it is deter-
mined if the data are processed consistently or non-consistently.
Only the number of bytes determined in the configuration is

transferred between the DP-master and the DP slave.
The following configurations are possible with AUMA PROFIBUS-DP actua-

tors.
Number of input bytes Number of output bytes

1 1
2 1
2 2
4 4
6 1
6 2
6 4
8 4
12 4
16 8
All these configurations (except for 1 In, 1 Out), can be chosen either as consistent
or not consistent
The number of input bytes states how many of the maximum 16 bytes the
DP slave sends to the DP master.
The number of output bytes states how many of the maximum 8 bytes the
DP master sends to the DP slave.
16
If, for example, the configuration with 8 bytes input is selected, only the first
8 bytes are sent from the DP slave to the DP-master. In this case the master
does not have access to the bytes 9 to 12. In this way the master saves me-
mory space, since it only has to reserve 8 input bytes for the actuator.
The data of the AUMA actuators are to be processed consistently by the
DP-master. This ensures that the value of a 2 byte variable (electronic posi-
tion transmitter, customer analogue input) does not change after the
read-out of the first byte and does not distort the value.
If a master does not offer the possibility to use consistent configurations, a
non-consistent configuration can be chosen. The values for the electronic
position transmitter and the customer analogue inputs should then be trans-
ferred in 1 byte format (0-100%, parameter 2 = 0, parameter 22 = 0, para-
meter 25 = 0).
7.4 Communication start-up When the DP master is switched on, it first sends a parameter and configu-
ration telegram to each DP slave. If parameters and configuration are cor-
rect, the PROFIBUS-DP actuator assumes the state ‘Data exchange’. The
net data between controls and actuator are exchanged. The DP master can
control the DP slave and read its current state via the process representati-
on.
If communication is interrupted (e.g. through the switching off of the slave or
the breaking of the PROFIBUS cable), it is resumed automatically by the DP
master when the cause of the fault is eliminated.
7.5 Description of AUMA user parameters
Parameter 1 “Position transmitter”

Default value (standard setting): 1
0: The actuator does not have a position transmitter.
1: The actuator is equipped with a potentiometer without RWG.
2: The actuator is equipped with an RWG 0-20 mA.
For this position transmitter, the monitoring of signal interruption
is not active.
3: The actuator is equipped with an RWG 4-20 mA.
For this position transmitter, the monitoring of signal
interruption is active.
Parameter 2 “Data code position transmitter”

Default value: 0
0: 0 to 100 percent, resolution is 1%
The value of the position transmitter is stated in byte 4 of the process re-
presentation input. Byte 3 is fixed to value 0.
The set point is determined via byte 4 of the process representation out-
put. Byte 3 has to be set to 0.
1: 0 to 1000 per mil, resolution is 0.1%
The value of the position transmitter is read with bytes 3 and 4 of the
process representation input.
The set point is determined via bytes 3 (high byte) and 4 (low byte) of the
process representation output.
Parameter 3 “Reversing prevention in ms”

Default value: 200
lowest value: 100 (0.1s)
highest value: 1000 (1 s)
Parameter for setting of the pause time in between a change of direction.

If necessary, adjust the value to the mechanics to prevent destruction
through a change of direction performed too fast.
17
Parameter 4 “Redundancy”
Default value: 0
0: no cable redundancy (only the first channel is used for communication).
1: cable redundancy switched on (first and second channel cabled)
The watchdog must be activated, otherwise the parameter set is rejected
by the DP slave.
Parameter 5 ”Time for channel changing in 0.1 s"

Default value: 50
lowest value: 50 (5 s)
highest value: 6000 (10 min)
States the time after which the channel is changed if no net data are trans-
mitted (no state ‘Data Exchange’ or DP-Fail-Safe).
This parameter is only effective if the cable redundancy (parameter 4) is
switched on.
Parameter 6 “Safety behaviour”

Default value: 0
0: Safety behaviour switched off (parameter 7,8,9 insignificant)
1: Simple safety behaviour switched on.
A safety operation will only be started if a connection to the master (net
data transmission) was already available.
2: Extended safety behaviour switched on.
If extended safety behaviour is switched on, a safety operati-

on can be triggered immediately after the actuator is swit-
ched on.
Safety operation on failure of connection (no status Data_Exchange or

DP-Fail-Safe).
The parameters set in the most recent connection also apply to the safety
behaviour after an interruption in the supply voltage.
If the parameter is set back to values 1 or 2, the watchdog must to be acti-
vated, otherwise the parameter set is rejected by the DP slave.
Parameter 7 “Time of initiation safety operation 0.1 s”

Default value: 30
lowest value: 0 (actuator reacts immediately)
highest value: 12000 (actuator reacts after 20 minutes)
Time of initiation for the safety operation in 0.1 s.

Indicates the down time of initiation of the net data transmission after which
a safety operation will be started. If transmission is restored during this time
no safety operation will be performed.
Parameter 8 “Safety operation”

Default value: 0
0: Actuator remains in its position.
1: Actuator runs CLOSE.
2: Actuator runs OPEN.
3 Actuator runs to the safety position (refer to parameter 9).
If no position transmitter is installed (Parameter 1 = 0), value 3 is not permit-

ted. In this case the parameter set is rejected.
18
Parameter 9 “Safety position in per mil”

Default value: 0
lowest value: 0 end position CLOSED
highest value: 1000 end position OPEN
Actuator runs to the set safety position.
This parameter is only effective if parameter 8 (safety operation) is set to va-
lue 3 and if parameter 6 (safety behaviour) is not 0.
Parameter 10 “Output speed safety operation percentage”

Default value: 100
lowest value: 0 (minimum output speed)
highest value: 100 (maximum output speed)
Running speed with which the safety position will be approached.

Only effective in combination with adjustable output speed actuators type
AS, ASR, SARV.
Only effective if parameter 8 (safety operation) and parameter 6 (safety be-
haviour) are not set to 0.
Detailed descriptions of the parameters 11 to 14 see subclause 10.2
Parameter 11 “Dead time positioner in 0.1 s”

Default value: 0
lowest value: 0 (actuator reacts immediately)
highest value: 600 (actuator delays reaction by 1 minute max.)
Indicates the time which has to be maintained between two motor starts.
In case the controls issue a command before that time, the actuator delays
reaction until dead time has expired.
It must be ensured via the controls that the maximum num-

ber of starts of the actuator is not exceeded.
Parameter 12 “Overrun direction OPEN in per mil”

Default value: 5
lowest value: 0 (no overrun in direction OPEN)
highest value: 100 (10 % overrun in direction OPEN)
The motor is switched off as soon as the distance between the actuator po-
sition and the nominal position arrives at this value. This is only valid for
operations in direction OPEN.
This parameter must be smaller than the value in parameter 14 (max.error

in per mil).
Parameter 13 “Overrun direction CLOSE in per mil”

Default value: 5
lowest value: 0 (no overrun in direction CLOSE)
highest value: 100 (10 % overrun in direction CLOSE)
The motor is switched off as soon as the distance between the actuator po-
sition and the nominal position arrives at this value. This is only valid for
operations in direction CLOSE.
This parameter must be smaller than the value in parameter 14

(max.error in per mil).
Parameter 14 “ max. error in per mil”

Default value: 10
lowest value: 1 (0.1% error).
highest value: 100 (10% error).
19
The actuator will only run if the deviation between the nominal position and
the actual position is at least equal to this value.
Corresponds to the outer dead zone.
This parameter must be higher than the value in parameter 12 (overrun in
direction OPEN) and parameter 13 (overrun in direction CLOSE).
The parameter must be set sufficiently high to ensure a sta-

ble function of the positioner. If the value is set too low, the
actuator moves continuously within nominal value range,
which leads to a reduction of life time of the actuator.
Parameter 15 “Proportional operation active”

Default value: 0
0: no soft start/ soft stop (proportional operation)
1: soft start/ soft stop (proportional operation)
Parameter 15 - 19 reserved for adjustable output speed

actuators type AS, ASR, SARV with motor controls AUMA
VARIOMATIC.
Soft start/ soft stop is only possible together with adjustable output speed
actuators (type AS, ASR and SARV). This parameter has no influence on
non-output speed adjustable actuators.
Parameter 16 “Proport. range stop in per mil”

Default value: 100
lowest value: 0 (soft stop ineffective)
highest value: 1000 (soft stop over the whole travel)
Proportional range of the nominal position in per mil (soft stop).

If the difference between nominal and actual actuator position is smaller
than this value the running speed will decrease proportionally to the diffe-
rence in nominal/ actual position. Through this the nominal position can be
approached gently.
Only effective if parameter 15 (proportional operation active) and parameter
1 (position transmitter) are not set to 0.
Parameter 17 “Stop speed in percent”

Default value: 0
lowest value: 0 (actuator moves to nominal position with min. speed)
highest value:100 (actuator moves to nominal position with max speed).
Running speed with which the nominal position will be approached.

Parameter 18 “Proport. range start in per mil”

Default value: 40
lowest value: 0 (soft start ineffective)
highest value: 1000 (soft start over the whole travel)
Proportional range of the start position in per mil (soft start)

If the difference between start position and actual actuator position is smal-
ler than this value the running speed will increase proportionally to the diffe-
rence in nominal/ actual position. Through this the actuator leaves the start
position ‘gently’.
20
Parameter 19 “Starting speed in percent”

Default value: 50
lowest value: 0 (minimum starting speed)
highest value: 100 (maximum starting speed)
Running speed with which the start position will be departed.

Parameter 20 “Start analogue 2 in 0.1 mA”

Default value: 0
lowest value: 0 (value for sensor with 0-20 mA output)
highest value: 150
Current at which the measuring range of input analogue 2 (option) begins.

This value must be smaller than the value in parameter 21
(end analogue 2 in 0.1 mA).
If the sensor is connected with 4..20 mA to analogue 2, the value must be
set to 40.
Parameter 21 “End analogue 2 in 0.1 mA”

Default value: 200
lowest value: 50
highest value: 200 (Value for sensor with 0-20 mA or 4-20 mA
output)
Current at which the measuring range of input analogue 2 (option) ends.

This value must be higher than the value in parameter 20
(start analogue 2 in 0.1 mA).
Parameter 22 “Code analogue 2"

Default value: 0
0: 0 to 100 percent
1: 0 to 1000 per mil
2: 0 to 1023 (raw value of analogue-digital converter, not standardised)
Parameter 23 “Start analogue 3/4 in 0.1 mA”

Default value: 0
lowest value: 0 (value for sensor with 0-20 mA output)
highest value: 150
Current at which the measuring range of input analogue 3/4 begins.

This value must be smaller than the value in parameter 24
(end analogue 3/4).
If the sensor is connected with 4..20 mA to analogue 3/4, the value must be
set to 40.
Parameter 24 “End analogue 3/4 in 0.1 mA”

Default value: 200
lowest value: 50
highest value: 200 (Value for sensor with 0-20 mA or 4-20 mA
output)
Current at which the measuring range of input analogue 3/4 ends.

This value must be higher than the value in parameter 23 (start analo-
gue 3/4).
21
Parameter 25 “Code analogue 3/4"

Default value: 0
0: 0 to 100 percent
1: 1 to 1000 per mil
2: 0 to 1023 (raw value of analogue-digital converter, not standardised)
Stepping mode increases the number of starts of the actua-

tor. It must be ensured that the maximum number of starts
are also not exceeded in stepping mode.
Parameter 26 “Stepping direction OPEN active”:

Default value: 0
0: Stepping mode in direction OPEN switched off
1: Stepping mode in direction OPEN switched on
This parameter is only effective if parameter 1 (position transmitter)

is not 0. Otherwise the parameter set will be rejected.
Parameter 27 “Stepping operating time OPEN in 0.1 s”

Default value: 10
lowest value: 1 (Actuator runs 0.1 s per stepping period)
highest value: 36000 (Actuator runs 1 hour per stepping period)
Stepping operating time direction OPEN in 0.1 s

This parameter is only effective if parameter 26 (stepping direction OPEN
active) is not 0.
Parameter 28 “Stepping pause time OPEN in 0.1 s”

Default value: 50
lowest value: 1 (Actuator stationary 0.1 s per stepping period)
highest value: 36000 (Actuator stationary 1 hour per stepping period)
Stepping pause time direction OPEN in 0.1 s

active) is not 0.
Parameter 29 “Stepping start OPEN in per mil”

Default value: 0
lowest value: 0 (stepping mode in direction OPEN starts at 0,
end position CLOSED)
highest value: 999
Start of stepping distance in direction OPEN. Indication of position in per mil

This value must be smaller than the value in parameter 30 (stepping end
OPEN in per mil). Otherwise the parameter set will be rejected.
active) is not 0.
Parameter 30 “Stepping end OPEN in per mil”

Default value: 1000
lowest value: 1
highest value: 1000 (Stepping mode in direction OPEN ends at posi-
tion 1000 end position OPEN)
End of stepping distance in direction OPEN. Indication of position in per mil

This value must be higher than the value in parameter 29 (stepping start
OPEN in per mil). Otherwise the parameter set will be rejected. This para-
meter is only effective if parameter 26 (stepping direction OPEN active) is
not 0.
22
Parameter 31 “Stepping direction CLOSE active”

Default value: 0
0: Stepping mode in direction CLOSE switched off
1: Stepping mode in direction CLOSE switched on
This parameter is only effective if parameter 1 (position transmitter) is not 0.

Otherwise the parameter set will be rejected.
Parameter 32 “Stepping operating time CLOSE in 0.1 s”

Default value: 10
lowest value: 1 (Actuator runs 0.1 s per stepping period)
highest value: 36000 (Actuator runs 1 hour per stepping period)
Operating time for stepping mode in direction CLOSE. Indication in 0.1 se-
conds.
This parameter is only effective if parameter 31 (stepping direction CLOSE
active) is not 0.
Parameter 33 “Stepping pause time CLOSE in 0.1 s”

Default value: 50
lowest value: 1 (Actuator stationary 0.1 s per stepping period)
highest value: 36000 (Actuator stationary 1 hour per stepping period)
Pause time for stepping mode in direction CLOSE. Indication in 0.1 seconds
active) is not 0. Otherwise the parameter set will be rejected.
Parameter 34 “Stepping start CLOSE in per mil”

Default value: 1000
lowest value: 1
highest value: 1000 (Stepping mode in direction CLOSE starts at po-
sition 1000, end position OPEN)
Start of stepping distance in direction CLOSE. Indication of position in per

mil.
This value must be higher than the value in parameter 35 (stepping end
CLOSE in per mil). Otherwise the parameter set will be rejected.
active) is not 0.
Parameter 35 “Stepping end CLOSE in per mil”

Default value: 0
lowest value: 0 (stepping mode in direction CLOSE ends at position
0, end position CLOSED)
highest value: 999
End of stepping distance in direction CLOSE. Indication of position in per

mil.
This value must be higher than the value in parameter 34 (stepping start
CLOSE in per mil). This parameter is only effective if parameter 31 (step-
ping direction CLOSE active) is not 0. Otherwise, the total parameter set will
be rejected.
Parameters 36 to 50 are spare parameters.

They are reserved for extensions.
Default value: 0
Value range: 0 to 65535
23
8. Process representation input

Via the process representation input, the master (control) can read the state
of the slave (actuator).
8.1 Process representation input (Default process representation)
Byte1: Logical operation Byte 2: Actuator switches Byte 3 Byte 4

Runs CLOSE
Is NOMINAL
Runs OPEN
Is CLOSED
Is OPEN
Warning
WSO
WSR
WÖL
WSF
Fault
DSR
DÖL
STE
TH
-
Position transmitter Position transmitter

high byte low byte
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 5: Fault Byte 6: Warning Byte 7: Physical operation Byte 8: Options
Stepping range entered
Revs. Prev. / dead time

No reference operation
Conn. Fault pos. transm.
Sig.inter. pos. Transm.
Proportion. Operation
Sel. Sw. not REMOTE
Failure 24 V supply
Sig. int. cust. anal. 2

Sig. int. cust. anal. 1
REMOTE CLOSE
Incorrect command
REMOTE OPEN
Channel 2 active
Local CLOSE
Local OPEN
Step pause
CLEAR state
Thermo-fault
Dig Input 3
Dig Input 2
Dig Input 1
Dig Input 0
DSR-fault
DÖL-fault
STE-fault
Hw-fault
--
--
--
--
--
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 9 Byte 10 Byte 11 Byte12
High byte Low byte High byte Low byte

First customer analogue input First customer analogue input Second customer analogue input Second customer analogue input
(Wiring diagram Analogue 2) (Wiring diagram Analogue 2) (Wiring diagram Analogue 3/4) (Wiring diagram Analogue 3/4)
Byte13 Byte14 Byte15 Byte16
Spare Spare Spare Spare
To ensure that the actuator gives a correct end position sig-

nal after power failure in end position CLOSED/OPEN, we re-
commend to evaluate the information WSR/WOEL (bit 5/4 in
byte 2) for the end position signal CLOSED/OPEN.
24
8.2 Process representation input (Default process representation)
Byte 1: Logic run

Important signals from the ac- Bit Designation Value Description
tuator concerning errors, war- Is OPEN 1 Limit switch in OPEN direction operated.
nings, operations:
0 Limit seating
in end positi- 0 otherwise
on OPEN
Is CLOSED 1 Limit switch in CLOSE direction operated.
Limit seating
in end positi- 0 otherwise
on CLOSED
1 Is CLOSED Torque switch and limit switch in direction CLOSE ope-
1
Torque sea- rated.
ting in end
position 0 otherwise
CLOSED
Nominal value position is within max. error variable
1 (outer dead band). Signal occurs only if PROFIBUS
2 Is NOMINAL master has set nominal operation bit.
0 otherwise
3 Not used Reserved for extensions
Run command (OPEN or NOMINAL) from PROFIBUS
in direction OPEN is executed. For operation in step-
1
4 Runs OPEN ping mode, this signal is also active during an off-time,
the dead time and the reversing prevention.
0 No operation is carried out via the PROFIBUS.
Run command (CLOSE or NOMINAL) from PROFIBUS
in direction CLOSE is executed. For operation in step-
1
5 Runs CLOSE ping mode, this signal is also active during an off-time,
the dead time and the reversing prevention.
0 No operation is carried out via the PROFIBUS.
One or several warnings have been given (at least one
1
bit set in warning-byte)
6 Warning
No warnings are active (all bits cancelled in warning
0
byte).
One or several faults have occurred so that the actua-
1 tor can no longer be controlled via PROFIBUS (at least
7 Faults one bit set in fault-byte).
0 No faults are active (all bits cancelled in fault-byte).
25
Byte 2: Actuator switch

Basic signals originating from Designation Value Description
the logic Bit
1 A thermal fault (motor thermal protection) has occurred.
0 TH
0 No thermal fault has occurred.
STE 1 A power failure has occurred: Phase failure
1 (power failu-
re) 0 No power failure has occurred.
Selector sw 1 Selector switch in position REMOTE.

2
REMOTE 0 Selector switch not in position REMOTE.
Selector sw. 1 Selector switch in position LOCAL.

3
LOCAL 0 Selector switch not in position LOCAL.
1 Limit switch OPEN left operated.
4 WÖL
0 Limit switch OPEN left not operated.
1 Limit switch CLOSE right active.
5 LSC (WSR)
0 Limit switch CLOSE right not active.
1 Torque switch OPEN left operated (storing).
6 DÖL
0 Torque switch OPEN left not operated.
1 Torque switch CLOSE CW operated (storing).
7 TSC (DSR)
0 Torque switch CLOSE right not active.
Byte 3: Position transmitter high byte

Position of actuator Condition Value
Parameter 2 (data code from posi-
Value without effect
tion transmitter) = 0
High byte of value 0..1000
Byte 4: Position transmitter low byte

Position of actuator, complete Condition Value
value or low byte
Range 0..100
Low byte of value 0..1000
Byte 5: Fault Bit Value Description

(not ready for remote operati- Incorrect command: A bit combination was issued which cannot be
on if bit 7 of byte 1 is set) executed - more than one operation bit (OPEN, CLOSE, NOMINAL)
1
0 set at the same time, nominal value outside value range 0.. 100 or 0..
1000 or nominal operation before reference operation.
0 otherwise
1 Selector switch not in position REMOTE.
1
0 otherwise
1 Thermo fault (motor protection tripped).
2
0 otherwise
1 Power failure, phase failure: incorrect phase sequence.
3
0 otherwise
26
1 DÖL fault: Unexpected torque in direction OPEN.

4
0 otherwise
1 DSR-fault: Unexpected torque in direction CLOSE.
5
0 otherwise
1 Slave is in CLEAR state
6
0 Slave is in OPERATE state
Bit 7 is not used (reserved for extensions).
Byte 6: Warning
(bit 6 of byte 1 set): Bit Value Description
1 Power failure 24 V power supply
0
0 otherwise
1 Channel 2 active
1
0 otherwise
Signal interrupted at position transmitter RWG: For recognition the pa-
1
2 rameter 1 must be set to value 3 (RWG 4-20 mA).
0 otherwise
Potentiometer fault: for end position CLOSED highest value is signali-
1
3 sed, for end position OPEN lowest value.
0 otherwise
1 Hardware fault: If this bit is set the PROFIBUS board must be checked.
4
0 otherwise
No reference operation: The values of the position transmitter cannot
be used as long as the reference operation (end position OPEN, end
1
5 position CLOSED) has not been performed. A nominal operation is not
possible.
0 otherwise
Bits 6 and bit 7 are not used (reserved for extensions).
Byte 7: Physical operation:

Bit Value Description
Reversing prevention/ dead time warning. The actuator does not start
when reversing prevention or dead time is still active. The bit is set if a
1
0 run command is available which cannot be executed immediately. The
bit is cancelled as soon as the actuator starts.
0 otherwise
Proportional section reached (soft start or soft stop) active.
1 Only possible together with adjustable output speed actuators type
AS, ASR and SARV with AUMA VARIOMATIC PROFIBUS-DP.
1 Step pause
2
0 otherwise
Stepping range reached: Position transmitter is within stepping range.
1 Conditions: Position transmitter is provided, stepping mode is active,
3 remote operation performed.
0 otherwise
Remote operation via PROFIBUS in direction OPEN (remote operation
1 bit for logic board set and movement of potentiometer detected). Sig-
4 nalling of this bit requires a position transmitter.
0 otherwise
27
Remote operation via PROFIBUS in direction CLOSE (remote operati-

1 on bit for logic board set and movement of potentiometer detected).
5 Signalling of this bit requires a position transmitter.
0 otherwise
Actuator runs locally in direction OPEN (local control or handwheel).
1
0 otherwise
Actuator runs locally in direction OPEN (local control or handwheel).
1
0 otherwise
Byte 8: Options
Bit Value Description
Digital inputs and signal inter-
ruption at analogue inputs 1 Digital input no. 1 = 1 (switch closed)
0
0 Digital input no. 1 = 0 (switch open)
1 Digital input no. 2 = 1 (switch closed)
1
2
3
Signal interrupted at analogue input 2 (first free analogue input) i.e. the
1 measured value is more than 0.2 mA lower than the set minimum va-
5 lue.
0 no signal interruption analogue input 2 detected
Signal interrupted at analogue input 3/4 (second free analogue input)
1 i.e. the measured value is more than 0.2 mA lower than the set mini-
6 mum value.
0 no signal interruption analogue input 3/4 detected
Bits 4 and bit 7 are not used (reserved for extensions).
Byte 9: High byte first analogue customer input (wiring diagram designation analogue 2)
Byte 10: Low byte first analogue customer input (wiring diagram designation analogue 2)
Byte 11: High byte second analogue customer input (wiring diagram designation analogue 3/4)
Byte 12: Low byte second analogue customer input (wiring diagram designation analogue 3/4)
Byte 13 to 16: reserved for extensions
28
9. Process representation output

Via the process representation output, the master (control) can control the
slave (actuator).
Byte 1: Command Byte 2 Byte 3 Byte 4

Remote NOMINAL
Remote CLOSE
Remote OPEN
Speed Set point position High byte Set point position Low byte
Bit Bit Bit Bit Bit Bit Bit Bit

7 6 5 4 3 2 1 0
Byte 5 Byte 6 Byte 7 Byte 8
Spare Spare Spare Spare
In order to perform remote operations, the local controls

must be set to ‘Remote NOMINAL’.
Only one operation bit may be set at any given time.

If several operation bits are set at the same time, the actuator stops and sig-
nals the fault “wrong command”
Byte 1: Commands Bit Designation Value Description

Operation bits and digital out- 1 Run OPEN
Remote
puts 0
OPEN 0 Do not run OPEN
Remote 1 Run CLOSE

1
CLOSE 0 Do not run CLOSE
Bits 3-7 are reserved for extensions and must be set to 0.
29
Byte 2: Nominal output speed: This byte is only effective in combination with adjustable output speed ac-
tuators type AS, ASR and SARV.
Value range: 0..100:

Minimum speed: 0 (actuator runs with min. set output speed)
Maximum output speed: 100 (actuator runs with max. set output speed)
Byte 3: Set point (position) high byte
Condition Value
This byte must be set to 0.
Parameter 2 (data code from posi- This byte states the higher value part (High
tion transmitter) = 1 byte) of the nominal value.
Byte 4: Set point (position) low byte

Condition Value
Range 0..100
Parameter 2 (data code from posi- This byte states the lower value part (Low
tion transmitter) = 1 byte) of the nominal value.
Byte 5 to 8: reserved for extensions, must be set to 0.
10. Description of actuator functions

10.1 Operation commands for OPEN / CLOSE operation
Operation commands are determined by operation command bits and the
nominal value (setpoint) of the DP process representation input. Only one
command bit may be set at any given time. If several command bits are set,
no operation is performed and the fault signal ‘incorrect command’ is given.
To avoid placing too much strain on the mechanics the actuator is equipped
with a (programmable) delay when changing direction (reversing preventi-
on).
The following operation command bits are required for OPEN / CLOSE
operation:
RemoteOPEN
RemoteCLOSE
Remote operation OPEN / STOP

RemoteOPEN = 1 The actuator runs in direction OPEN.
RemoteOPEN = 0 The actuator stops.
The actuator is switched off automatically when the final position OPEN is
reached (limit switch LSO (WÖL) set).
Faults (thermal protection, power failure, torque) stop the operation.
Remote operation CLOSE / STOP

RemoteCLOSE = 1 The actuator runs to position CLOSED.
RemoteCLOSE = 0 The actuator stops.
The actuator is switched off automatically if the final position CLOSED is
reached (limit switch LSC (WSR) for limit seating or LSC (WSR) and TSC
(DSR) for torque seating). Faults (thermal protection, power failure, torque)
stop the operation.
30
Remote operation to nominal position (NOMINAL) / STOP
The positioner can only function when the actuator is equipped with a positi-
on transmitter, e.g. potentiometer / RWG (option).
RemoteNOMINAL = 1 The actuator moves to the set nominal value.

RemoteNOMINAL = 0 The actuator stops.
The nominal position can be set in % or in ‰.

To switch from percent to per mil use parameter 2
(Data code from position transmitter).
Faults (thermal protection, power failure, torque) halt the operation via the
positioner.
With a set point of 0 % or 0 ‰ the actuator runs to the end position CLO-
SED
With a set point of 100 % or 1000 ‰ the actuator runs to the end position
OPEN
In case the set point is more than 100 % or 1000 ‰ , no operation is perfor-
med and the fault signal Incorrect command is given.
10.2 Positioner The positioner is activated via the bit ‘RemoteNominal’.

The positioner is a three-position-controller. Via the ‘NOMINAL’ position in
the process representation input, the nominal value of the position is trans-
mitted cyclically to the actuator as nominal variable (cycle time = bus cycle
time DP). The positioner integrated in the controls AUMA MATIC provides
the position signal for controlling the motor depending on the nominal and
actual position value. The feedback signal (actual value of actuator position)
is produced internally within the actuator.
The position transmitter compares the nominal value of the position set in
the controls to the locally measured actual value of the position. If the diffe-
rence between nominal value and actual value is higher than the max. error
(parameter 14), the positioner drives the motor, depending on the error, eit-
her in direction OPEN or direction CLOSE.
Figure G: Modulating duty: Nominal operation after 50 %
Position of actuator
OPEN 100 %
51 %
50,5 %
Outer dead band
Max.
Nominal 50 % error
Overrun
value Nominal value =1%

reached
49,5 %
49 %
Motor is switched off
CLOSED 0 %
31
Overrun (inner dead band)

The inner dead band determines the switching-off point of the actuator.
The tripping point in both directions can be set via the parameters 12 and
13 (page 18), so that the actuator stops as close as possible to the nominal
value.
Max. error (outer dead band)

The outer dead band determines the switching-on point of the actuator.
If the error or a change in nominal value is higher than the max. error set
with parameter 14 (page 18), the motor is started.
The parameter must be set sufficiently high to ensure a sta-

ble function of the positioner. If the value is set too low, the
number of starts is likely to be too high. Thus, the end of the
lifetime of the actuator and valve will be reached sooner.
Dead time (t-off) The dead time prevents the operation to a new nominal position within a
pre-determined time. The time can be between 0 and 1 minute and is set in
parameter 11.
It must be ensured via the controls that the maximum num-

ber of starts of the actuator is not exceeded. This can be
achieved by setting the parameter 11 to a sufficiently high
value.
10.3 Stepping mode Stepping mode requires a position transmitter (option).

The stepping mode slows down the operating time for a part or all of the tra-
vel.
Setting of operation and pause times

The operation and pause times (stepping times) in opening or closing direc-
tion are set with the parameters 27 to 33. An individual operation and pause
time can be set for each direction.
Indication of operation in stepping mode

The states of the operation in stepping mode are indicated by the bits 2 and
3 in byte 7 of the process representation output.
32
11. Safety function The safety function permits the start of emergency operations in case of
special events, e.g. when communication between the actuator and the
master is interrupted. This function is set with the parameters 6 to 10.
The safety function can only be set off when the watchdog function is acti-
vated in the master.
When the actuator is in safety mode, it tries to reach the set safety position
by performing an electrical operation.
If the actuator is afterwards moved from the safety position (e.g. by manual
operation) it independently tries to reach the safety position again when in
local control setting ‘Remote’.
To prevent a new move to the safety position during manual

operation, the selector switch (local controls) must be swit-
ched to position ‘LOCAL’ or ‘OFF’ before operating the
handwheel.
The following events can trigger the safety mode:
.. The connection to the master is interrupted.

The master goes into Clear state and sends:
either a) global control telegrams with the content Clear.

or b) data telegrams of the length 0 (DP fail safe mode).
As soon as the cause for triggering the safety mode is eliminated (connecti-
on restored, master in state Operate), the run commands from the master
can again be executed.
12. Description of the PROFIBUS-DP board

Figure H: PROFIBUS-DP BOARD
S1.2 S1.1 X7 RESERVE
123456
S3
X7 RESERVE
S2
X12 AI 2
S4
12
X8 PROFIBUS X11 AI 3/4 X10 AI 1 X12 AI 2
123456 123456 1234
X8 PROFIBUS X11 AI 3/4 X10 AI 1
33
12.1 Description of switches
S1.1 When using the external analogue input X11 AI 3/4, the switch S1.1 must
be in position AI 3.
S1.2 Switch for setting of the position feedback via position transmitters potentio-
meter / RWG (option).
S1.2 = V If the actuator is equipped with a potentiometer without RWG, this switch
must be in position ‘V’.
S1.2 = mA Switch may only be in this position if an RWG is installed in the actuator.
If the actuator is equipped with an RWG (0..20 mA or 4..20 mA), this switch
must be in position ‘mA’.
S2/S3 Rotary switches for PROFIBUS address setting.

With these two switches the address of the actuator in the PROFIBUS-DP
network is set. Only addresses from 0 to 125 may be allocated.
S2 Switch for setting the units digit.
S3 Switch for setting the tens digit.
S4 Switch for setting the end position seating in end position CLOSED.(in end
position OPEN switching off is always via limit seating).
With this switch the PROFIBUS-DP board receives information on which
type of seating should be used in end position CLOSED (limit seating or tor-
que seating). The end position seating is set in the factory according to the
details given in the order.
The setting of the end position seating in end position CLO-

SED must be the same on the PROFIBUS-DP board (switch
S4) and on the logic board (switch S1-2, figure J, page 37 ).
S4 = LIMIT If the switch is in position ‘LIMIT’ (left, no dot visible), the actuator is in limit
seating for end position CLOSED.
S4 = TORQUE If the switch is in position ‘TORQUE’ (right, dot visible), the actuator is in tor-
que seating for end position CLOSED.
‘‘DEFAULT’ positions
S1.1 S1.2 S2 S3
V mA
AI 3 0 2
(with potentiometer) (with RWG)
34
12.2 Wiring of the inputs and outputs of the PROFIBUS-DP board
X7 spare This plug provides pins for 4 digital inputs.
Pin Description
1 R1: digital input 1
5 + 24V
6 + 24V
These signals are freely available inputs, which the microcontroller transmits
1:1 into the process representation input (byte 8, bits 0-3). The inputs are
internally connected to 0 V (pull down resistors), if they are open. To con-
nect an input to logical one, it must be connected via a switch or a relay to
+ 24 V (pin 5 or 6).
Proposed wiring diagrams (appendix B) for these signals

must be observed. The bounce time of the connected swit-
ches should not be more than 1 ms.
X8 PROFIBUS On this plug the the bus signals and the galvanically isolated
voltage supply for the bus termination are connected.
Pin Description
1 Channel 1: B wire PROFIBUS
2 Channel 1: A wire PROFIBUS
3 Channel 2: A wire PROFIBUS (redundant channel)
4 Channel 2: B wire PROFIBUS (redundant channel)
5 GND-Float (PROFIBUS Ground)
6 + 5V-Float (PROFIBUS + 5V)
X10 AI 1 On this plug the signals required for the position transmitter potentiometer /
potentiometer with RWG are connected.
Pin Description
1 + 5V for potentiometer
2 AN 1: Analogue signal from position transmitter
3 GND (Systemground)
4 + 24V for RWG
35
X11 AI 3/4 Second analogue customer input

Via this input a 0/4-20mA sensor for transmitting the measured values
through the PROFIBUS can be connected.
Pin Description
1 + 24V
4 AN 3/4+: Analogue signal 0-20 mA (Plus)
5 AN 3/4-: Analogue signal 0-20 mA (Minus)
If the switch S1.1 is on the left side in position AI 3, the pin 5 (AN 4) is con-
nected to GND. Input AN 3 can be used in the same way as AN 2.
If the switch is on the right side in position AI 3-AI 4, a differential measure-
ment between AN 3 and AN 4 can be performed.
Please note that a potential-free differential measurement is

not possible. There is always a GND connection. The propo-
sed wiring diagrams (appendix B) must be observed.
X12 AI 2 First analogue customer input

Via this input an external 0/4-20mA sensor for transmitting the measured
values through the PROFIBUS can be connected.
Pin Description
1 AN 2: Analog Signal (0-20 mA)
The inputs AN2, AN3 and AN4 do not have galvanic isolation
via opto-isolator.
The maximum load of the 24 V through the sensors must not
exceed 40mA.
36
12.3 Checking / setting of the switches
The settings on the logic board are already made in the factory, according to
the order details.
The logic board is located under the PROFIBUS-DP board.
Figure J: Logic board
S3-2 Switching off in end position OPEN

always by limit seating.
(AUF) S3-2 Switch position has no influence
S2-2 for PROFIBUS DP
Position 1:
S1-2 limit seating
(ZU) S1-2
in end position
CLOSED
Position 2:
torque seating
S1-2 in end position
CLOSED
The setting of the end position seating in end position CLO-

SED must be the same on the PROFIBUS-DP board (switch
S4, figure H, page 33) and on the logic board (switch S1-2).
DIP switch S2-2 Programming

(ON = pressed)
Direction CLOSE Direction OPEN
OFF OFF
ON ON
Self-retaining REMOTE 1234 56 1234 56
OFF OFF
Push-to-run operation REMOTE ON ON
1234 56 1234 56
OFF OFF
Self-retaining LOCAL ON ON
1234 56 1234 56
OFF OFF
Push-to-run operation LOCAL ON ON
1234 56 1234 56
activated deactivated
OFF OFF
Blinker transmitter ON ON
1234 56 1234 56
included not included
Torque switch tripping (in OFF OFF
mid-travel) contained in collective ON ON
1234 56 1234 56
fault signal
37
13. Trouble shooting and corrective actions

13.1 Optical signals during operation
Figure K: PROFIBUS-DP board
S1.2 S1.1
V1 V2 V3 V4 V8 V7 V6 V5
X7 RESERVE
123456
X12 AI 2
12
X8 PROFIBUS X11 AI 3/4 X10 AI 1
123456 123456 1234
LED ‘SYSTEM OK’ (V1) This LED shows the correct voltage supply to the PROFIBUS
DP board.
Is continuously illuminated: Power supply available at PROFIBUS-DP board.

is blinking: No Eprom used or Eprom defective.
Is not illuminated: No voltage at the DP board.
LED (V2) This LED indicates a run command in direction OPEN.
Is continuously illuminated: Run command in direction OPEN is being exe-

cuted.
Is not illuminated: No run command in direction OPEN active.
LED (V3) This LED indicates a run command in direction CLOSE.
Is continuously illuminated: Run command in direction CLOSE is being exe-

cuted.
Is not illuminated: No run command in direction CLOSE active.
LED ‘LocErr’ (V5) This LED indicates local faults in the actuator.
A fault with higher blinking frequency is more serious than a fault with lower
blinking frequency.
Blinking once: TH fault (Thermo fault) actuator has stopped,

motor overheating (motor protection).
Blinking twice: STE fault (electrical fault)

phase failure
Blinking 3 times: DÖL fault (torque switch opening left)

Unexpected torque in direction OPEN.
Blinking 4 times: DSR fault (torque switch closing right)

Unexpected torque in direction CLOSE.
Blinking 5 times: Supply voltage failure (24V)

Supply voltage of the PROFIBUS-DP board
higher than 30 V or lower than 18 V.
Blinking 6 times: Slave is in CLEAR state
38
LED ‘Data Ex’ (V8) When LED is illuminated, the PROFIBUS-DP board has entered ‘Data Ex-
change’ state. Only in this state the actuator can be controlled by the DP
master and the state of actuator can be read.
LED ‘State’ (V7) Is illuminated or

not illuminated: PROFIBUS-DP board is not ready
Blinking once: Program on the PROFIBUS-DP board is being
executed.
Blinking twice: Actuator is in safety mode.
Regular blinking of the LED during operation indicates correct operation of

the DP board.
LED ‘BusErr’ (V6) This LED shows bus related faults.

A fault with higher blinking frequency is more serious than a fault with lower
blinking frequency, continual illumination covers all blinking signals.
Is continuously
illuminated: Invalid address (higher than 125) set.
Blinking once: No baudrate on bus.
Blinking twice: Incorrect parameter data.
Blinking 3 times: Incorrect configuration data.
39
13.2 Actuator can not be controlled by PROFIBUS-DP
Actuator cannot be controlled

via PROFIBUS DP
LED ‘SYSTEM OK’ (V1) ?
continuously
illuminated is blinking is not illuminated
PROFIBUS DP board PROFIBUS DP board not

defective supplied with voltage
Yes EPROM No Yes Operation No

installed on via local controls
board? possible?
Exchange Install Exchange Check voltage supply

PROFIBUS DP PROFIBUS DP PROFIBUS DP of MATIC
board Eprom board Check fuses
Voltage supply of
PROFIBUS DP
board correct
40
Voltage supply of
PROFIBUS DP
board correct
Yes LED ‘DataEx’ No

illuminated
(V8)?
PROFIBUS DP PROFIBUS DP slave not

communication in mode
correct Data Exchange
LED ’Bus Err’ (V6) ?
blinking blinking blinking continuously not

once twice three times illuminated illuminated
Incorrect parameter Incorrect Master only functions

No baud rate Address on slave
data. Correct configuration data. on level 2. Does not
found set > 125
parameter in master Correct configuration try to program or
in master configure
- Check master
Check PROFIBUS DP
- Check wiring
master
- Check bus connection
41
PROFIBUS-DP
communication
correct
blinking once LED blinking twice

‘State’ (V7)
?
Slave is in safety
mode 1)
LED ‘LocErr’ (V5) ?
blinking blinking blinking blinking blinking blinking

is not
once twice three times four times five times six times
illuminated
STE-fault: DÖL-fault: DSR-fault: Voltage Slave is in

Thermo fault:
power failure/ Torque in Torque in under 18V or CLEAR state
Motor overheating
overcurrent direction OPEN direction CLOSE over 30V
Let motor cool Check mains Eliminate cause Eliminate cause Check supply Check all other programmed
off. connection of torque fault of torque fault voltage. Maybe slaves at the PROFIBUS.
Eliminate cause .exchange power If necessary, switch off Auto-
of overheating supply unit clear function in master.
PROFIBUS-DP
board does not
signal fault
Yes Operation No
via local controls
possible?
LED Check
Yes or No logic board
illuminated? motor controls
motor
Check PROFIBUS-DP Master does

board not give run
Check logic board command
Check programming
of controls
1) see setting of parameters 6, 7, 8, 9 and 10 (page 17/18)
42
.
13.3 Position feedback does not function
Check if the voltage at plug (X10 AI1) on the PROFIBUS-DP board, pin 3
(-) and pin 2 (+) rises linearly when driving to OPEN and falls linearly
when driving to CLOSED.
The value for position CLOSED should be in the range 0 to 2 V. The value
for position OPEN should be in the range 3 to 5 V. The voltage difference
between CLOSED and OPEN should be over 3 V.
13.4 Actuator is not switched off by the limit switch in direction CLOSE
The actuator is set to torque seating.
.
Set actuator to limit seating:
Set switch S4 (see figure H, page 33 ) on the PROFIBUS-DP board to
.position ‘LIMIT’.
Bring switch S1-2 on the logic board (see page 37) to position 1.
.
13.5 Actuator stops immediately after start
Set switch S2-2 (blinker transmitter) on the logic board to position ‘ON’.
13.6 Measuring of the PROFIBUS signals with an oscilloscope

On the PROFIBUS board the signal from PROFIBUS channel 1 on plug (X8
PROFIBUS) pin 1 (A/N) and pin 2 (B/P) can be checked with a digital oscil-
loscope.
The off-load voltage between pin 1 (+) and pin 2 (-) must be positive and in
the range between 0.8 V and 1.4 V.
Example of a correct PROFIBUS signal:
Example of an incorrect PROFIBUS signal

(bus only connected on one side ):
43
14. Appendix A GSD file The GSD file can be downloaded from the Internet:
www.auma.com
(Products/Actuator controls/Fieldbus interfaces)
#Profibus_DP
GSD_Revision = 1
;
;
Vendor_Name = “auma Werner Riester GmbH & Co KG”
Model_Name = “AUMA MATIC and VARIOMATIC VM”
Revision = “DP MATIC and VARIOMATIC”
Ident_Number = 0x0732
;
Protocol_Ident = 0
Station_Type =0
FMS_Supp =0
Hardware_Release = “Z023.241"
Software_Release = “K100DX, Z025.683/01-01"
;
9.6_supp =1
19.2_supp =1
45.45_supp =1
93.75_supp =1
187.5_supp =1
500_supp =1
1.5M_supp =1
;
MaxTsdr_9.6 = 60
MaxTsdr_19.2 = 60
MaxTsdr_45.45 = 250
MaxTsdr_93.75 = 60
MaxTsdr_187.5 = 60
MaxTsdr_500 = 100
MaxTsdr_1.5M = 150
;
Redundancy =1
Repeater_Ctrl_Sig = 0
24V_Pins =0
Freeze_Mode_Supp = 1
Sync_Mode_Supp = 1
Auto_Baud_supp = 1
Set_Slave_Add_supp = 0
Slave_Family =0
Fail_Safe =1
Implementation_Type= “SPC3"
Bitmap_Device = “auma_sa”
;
User_Prm_Data_Len = 100
;
User_Prm_Data = \
0x00, 0x01, \
0x00, 0x00, \
0x00, 0xC8, \
0x00, 0x00, \
0x00, 0x32, \
0x00, 0x00, \
0x00, 0x1E, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x64, \
0x00, 0x00, \
0x00, 0x05, \
0x00, 0x05, \
0x00, 0x0A, \
0x00, 0x00, \
44
0x00, 0x64, \
0x00, 0x00, \
0x00, 0x28, \
0x00, 0x32, \
0x00, 0x00, \
0x00, 0xC8, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0xC8, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x0A, \
0x00, 0x32, \
0x00, 0x00, \
0x03, 0xE8, \
0x00, 0x00, \
0x00, 0x0A, \
0x00, 0x32, \
0x03, 0xE8, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00, \
0x00, 0x00
;
;
Min_Slave_Intervall = 1
Modular_Station = 1
Max_Module =1
Max_Input_Len = 20
Max_Output_Len = 12
Max_Data_Len = 32
Max_Diag_Data_Len = 6
;
Module = “1 Byte Input, 1 Byte Output” 0x10, 0x20
EndModule
;
Module = “4 Byte In, 4 Byte Out,consistent” 0x93, 0xA3
EndModule
;
EndModule
;
Module = “12 Byte In,4 Byte Out,consistent” 0x9B, 0xA3
EndModule
;
Module = “16 Byte In,8 Byte Out,consistent” 0x9F, 0xA7
EndModule
;
Module = “16 Byte In, 8 Byte Out” 0x1F, 0x27
EndModule
;
; Here the new configurations start, which only work
; for Eprom version Z025.683/01-01 and later.
; The following configurations DO NOT work
; with the Eprom version K10000x.DX.000!
45
;
Module = “4 byte in, 4 byte out” 0x13, 0x23
EndModule
;
EndModule
;
Module = “12 byte in, 4 byte out” 0x1B, 0x23
EndModule
;
Module = “2 Byte In, 1 Byte Out,consistent” 0x91, 0x20
EndModule
;
EndModule
;
EndModule
;
EndModule
;
Module = “6 Byte In, 1 Byte Out,consistent” 0x95, 0x20
EndModule
;
EndModule
;
EndModule
;
EndModule
;
EndModule
;
EndModule
;
;
; Prm-Text-Def-List:
;
PrmText = 1
Text(0) = “no position transm. available”
Text(1) = “potentiometer”
Text(2) = “0-20 mA position transmitter”
Text(3) = “4-20 mA position transmitter”
EndPrmText
;
PrmText = 2
Text(0) = “0 to 100 per cent”
Text(1) = “0 to 1000 per mil”
EndPrmText
;
PrmText = 3
Text(0) = “off”
Text(1) = “simple safety”
Text(2) = “enlarged security”
EndPrmText
;
PrmText = 4
Text(0) = “No”
Text(1) = “Yes”
EndPrmText
;
PrmText = 5
46
Text(0) = “actuator stops”

Text(1) = “actuator running Close”
Text(2) = “actuator running Open”
Text(3) = “actuator running to nominal position”
EndPrmText
;
PrmText = 6
Text(0) = “0 to 100 percent”
Text(1) = “0 to 1000 per mil”
Text(2) = “0 to 1023 raw value A/D converter”
EndPrmText
;
; Ext-User-Prm-Data-Def-List:
;
; User_Prm_Data_Definition 1
ExtUserPrmData = 1 “position transmitter”
Unsigned16 1 0-3
Prm_Text_Ref = 1
EndExtUserPrmData
;
ExtUserPrmData = 2 “data code position transmitter”
Unsigned16 0 0-1
Prm_Text_Ref = 2
EndExtUserPrmData
;
ExtUserPrmData = 3 “ reversing prevention in ms”
Unsigned16 200 100-1000
EndExtUserPrmData
;
ExtUserPrmData = 4 “redundancy”
Unsigned16 0 0-1
Prm_Text_Ref = 4
EndExtUserPrmData
;
ExtUserPrmData = 5 ‘time for channel changing in 0.1 s’:
Unsigned16 50 50-6000
EndExtUserPrmData
;
ExtUserPrmData = 6 “safety behaviour”
Unsigned16 0 0-2
Prm_Text_Ref = 3
EndExtUserPrmData
;
ExtUserPrmData = 7 “time of initiation safety operation 0.1 s”:
Unsigned16 30 0-12000
EndExtUserPrmData
;
ExtUserPrmData = 8 “safety behaviour”
Unsigned16 0 0-3
Prm_Text_Ref = 5
EndExtUserPrmData
;
ExtUserPrmData = 9 “safety position in per mil”
Unsigned16 0 0-1000
EndExtUserPrmData
;
ExtUserPrmData = 10 “output speed safety operation percentage”
Unsigned16 100 0-100
47
EndExtUserPrmData
;
ExtUserPrmData = 11 “dead time positioner in 0.1 s”:
Unsigned16 0 0-600
EndExtUserPrmData
;
ExtUserPrmData = 12 “overrun dir. OPEN in per mil”:
Unsigned16 5 0-99
EndExtUserPrmData
;
ExtUserPrmData = 13 “overrun dir. CLOSE in per mil”:
Unsigned16 5 0-99
EndExtUserPrmData
;
ExtUserPrmData = 14 “max. error in per mil”
Unsigned16 10 1-100
EndExtUserPrmData
;
ExtUserPrmData = 15 “proportional operation active”
Unsigned16 0 0-1
Prm_Text_Ref = 4
EndExtUserPrmData
;
ExtUserPrmData = 16 “proport. range stop in per mil”
Unsigned16 100 0-1000
EndExtUserPrmData
;
ExtUserPrmData = 17 “stop speed in percent”
Unsigned16 0 0-100
EndExtUserPrmData
;
ExtUserPrmData = 18 “proport. range stop in per mil”
EndExtUserPrmData
;
ExtUserPrmData = 19 “starting speed in percent”
Unsigned16 50 0-100
EndExtUserPrmData
;
ExtUserPrmData = 20 “start analogue 2 in 0.1 mA”:
Unsigned16 0 0-150
EndExtUserPrmData
;
ExtUserPrmData = 21 “end analogue 2 in 0.1 mA”:
Unsigned16 200 50-200
EndExtUserPrmData
;
ExtUserPrmData = “code analogue 2"
Unsigned16 0 0-2
Prm_Text_Ref = 6
EndExtUserPrmData
;
ExtUserPrmData = 23 “start analogue 3/4 in 0.1 mA”:
Unsigned16 0 0-150
48
EndExtUserPrmData
;
ExtUserPrmData = 24 “end analogue 3/4 in 0.1 mA”:
Unsigned16 200 50-200
EndExtUserPrmData
;
ExtUserPrmData = “code analogue 3/4"
Unsigned16 0 0-2
Prm_Text_Ref = 6
EndExtUserPrmData
;
ExtUserPrmData = 26 ‘stepping direction OPEN active’:
Unsigned16 0 0-1
Prm_Text_Ref = 4
EndExtUserPrmData
;
ExtUserPrmData = 27 “step. operat. time OPEN in 0.1 s”:
Unsigned16 10 1-36000
EndExtUserPrmData
;
ExtUserPrmData = 28 “stepping pause time OPEN in 0.1 s”:
Unsigned16 50 1-36000
EndExtUserPrmData
;
ExtUserPrmData = 29 ‘stepping start OPEN in per mil’
Unsigned16 0 0-999
EndExtUserPrmData
;
ExtUserPrmData = 30 ‘stepping end OPEN in per mil’
Unsigned16 1000 1-1000
EndExtUserPrmData
;
ExtUserPrmData = 31 ‘stepping direction CLOSE active’:
Unsigned16 0 0-1
Prm_Text_Ref = 4
EndExtUserPrmData
;
ExtUserPrmData = 32 “stepping operating time CLOSE in 0.1 s”:
Unsigned16 10 1-36000
EndExtUserPrmData
;
ExtUserPrmData = 33 “stepping pause time CLOSE in 0.1 s”:
Unsigned16 50 1-36000
EndExtUserPrmData
;
ExtUserPrmData = 34 ‘stepping start CLOSE in per mil’
Unsigned16 1000 1-1000
EndExtUserPrmData
;
ExtUserPrmData = 35 ‘stepping end CLOSE in per mil’
Unsigned16 0 0-999
EndExtUserPrmData
;
ExtUserPrmData = 36 “spare parameters”
49
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
;
EndExtUserPrmData
50
;
EndExtUserPrmData
;
Max_User_Prm_Data_Len = 100
;
Ext_User_Prm_Data_Ref(0) = 1
51
15. Appendix B Proposed wiring diagrams

Digital and analogue inputs are options.
The two customer analogue connections (AI 3/4 und AI 2) as well as the
four digital customer inputs (Dig 1 ... 4) are only provided (wired) by the fac-
tory if explicitly ordered.
The 5th digit of the MSP number (refer to name plate) indicates if the analo-
gue connections are available.
th
If the 5 digit is a ‘0’, no external connections are available.
th
If the 5 digit is a ‘L’ the connections are provided.
Connection of external sensors, 2-wire technology
52
53
54
16. Appendix C Wiring diagram
Standard wiring diagram AUMA MATIC PROFIBUS-DP
55
16.1 Legend for wiring diagram AUMA MATIC PROFIBUS-DP
S1 DSR Torque switch, closing, clockwise rotation

S2 DÖL Torque switch, opening, counter-clockwise rotation
S3 WSR Limit switch, closing, clockwise rotation
S4 WÖL Limit switch, opening, counter-clockwise rotationf
R2 Potentiometer
F1 Th Thermoswitch (motor protection)
R1 H Heater
A 1.8 PROFIBUS-DP board
A2 Logic board
A8 Power supply board
A 13 Bus connection board
A 20 Signal and control board
F 1, F 2 Primary fuses for power supply unit
F 3, F 4 Secondary fuses
H1 Indication lights end position CLOSED
H2 Indication lights end position OPEN
H3 Indication light FAULT
K 1, K 2 Reversing contactors
K 3, K4 Control relay for reversing contactors
S 11 Selector switch LOCAL - OFF - REMOTE
S 12.1 Push-button OPEN
S 12.2 Push-button STOP
S 12.3 Push-button CLOSE
16.2 Additional information to the wiring diagram legend
Information B: Local controls
Information F: Power supply board
Information H: PROFIBUS-DP board
17. Appendix D Literature references

1. As an introduction to PROFIBUS-DP:
Manfred Popp: PROFIBUS-DP, Grundlagen, Tips und Tricks für Anwender.
Hüthig Verlag, ISBN 3-7785-2676-6
2. Guidelines for the electrician

Installation guide PROFIBUS-DP/FMS order no. 2.111
Available from:
PROFIBUS Nutzerorganisation Haid-und-Neu-Str.7
D - 76131 Karlsruhe
Tel. +49 721 / 96 58 590
Tel +49 721 / 96 58 589
Http:/ www.profibus.com
56
18. Appendix E PNO certificate
57
Index
A M R
Actuator functions 30 Mains connection 9 Redundancy 18
Maintenance 4 Remote operation 29
B
Measuring of the
Basic functions 6 S
PROFIBUS signals 43
Basic signals 26 Safety function 33
Motor connection 10,11,12
Blinker transmitter 37 Screening 14
Bus access 6,7 N Self-retaining 37
Bus address 15 Nominal output speed 30 Setpoint 17,30
Bus cable 13 Signals 25,38
O
Bus connection 9,13 Soft start 20
Operating time 32
Bus connection on Ex-version 10 Soft stop 20
Operation bits and
Station types 6,7
C digital outputs 29
Stepping mode 22,32
Cable capacity 14 Overrun 32
Switch 33
Cable diameter 14
P Switching off 30,34,37
Collective fault signal 37
Parameterization 16 Switching-off point 32
Commissioning 4
Parameters 17 T
Electrical commissioning 9
Code 21
Commissioning with controls 16 Technical data 7
Data code 17
Communication 6 Termination resistors 8,10
Dead time positioner 19
Configuration 16 Torque switching 9
End analogue 21
Connection board 10 Transfer mode 6
Max. error 19
Connection diagram 10 Transport and storage 5
Output speed safety operation
Core diameter 14 Trouble shooting and
19
corrective actions 38
D Overrun direction CLOSE 19
Dead band 32 Overrun direction OPEN 19 W
Dead time 32 Position transmitter 17 Warnings 27
Description of switches 34 Proport. range start 20 Wiring diagram 55
Description of the Proport. range stop 20
PROFIBUS DP board 33 Proportional operation active 20
Design AUMA MATIC Redundancy 18
PROFIBUS DP 8 Reversing prevention 17
Safety behaviour 18
E
Safety operation 18
Electrical connection 4,9
Safety position 19
End position seating 34
Start analogue 21
Error 25
Starting speed 21
F Stepping 22
Fault 26 Stop speed 20
Functionality 6 Time for channel changing 18
Time of initiation
G
safety operation 18
GSD file 44 PNO certificate 57
I Position transmitter 26,30,31
Impedance 14 Positioner 31
Inputs and outputs 35 Process representation 7,24,29
Intermediate position 7 Programming 16
Proposed wiring diagrams 52
L Protection functions 6
Legend 56 Push-to run operation 37
Limit switching 9
Literature references 56
Loop resistance 14
Information also available Wiring diagram, GSD file, inspection records and further actuator information
on the Internet: can be dowloaded directly from the Internet by entering the order no. or
COMM. NO. (refer to name plate).
Our homepage: http://www.auma.com
58
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59
Multi-turn actuators
SA 07.1 – SA 16.1 / SA 25.1 – SA 48.1
Torques from 10 to 32 000 Nm
Output speeds from 4 to 180 rpm
Multi-turn actuators SA/SAR

with controls AUMATIC
Output speeds from 4 to 180 rpm
Part-turn actuators
SG 05.1 – SG 12.1
Operating times for 90° from 4 to 180 s
Part-turn actuators
AS 6 – AS 50
Multi-turn actuators SA Torques from 25 to 500 Nm
with linear thrust units LE Operating times for 90° from 4 to 90 s
Thrusts from 4 kN to 217 kN
Strokes up to 500 mm
Linear speeds
from 20 to 360 mm/min
Bevel gearboxes
GK 10.2 – GK 40.2
Torques up to 16 000 Nm
Spur gearboxes
GST 10.1 – GST 40.1
Torques up to 16 000 Nm
Worm gearbox with base and lever Worm gearboxes

GF 50.3 – GF 125.3 GS 50.3 – GS 125.3
GF 160 – GF 250 GS 160 – GS 500
Torques up to 32 000 Nm Torques up to 360 000 N
WERNER RIESTER GmbH & Co. KG WERNER RIESTER GmbH & Co. KG
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www.auma.com www.auma.com Y000.421/003/en/2.02

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AUMA MATIC

Scope of these instructions: These instructions apply to

10. Description of actuator functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

This pictograph means: Note!

This pictograph means: Electrostatically endangered parts (ESD)!

This pictograph means: Warning!

2. Transport and storage

3. General information about PROFIBUS-DP

Slave devices such as AUMA PROFIBUS-DP actuators are peripheral de-

3.2 Basic functions of PROFIBUS-DP

.. Dynamic activation or de-activation of individual DP slaves.

.. Watch-dog timer at DP slaves.

. DP-Master class 1 (DPM1), e.g. central controllers such as PLC, PC.

General data PROFIBUS-DP:

Process representation input − end position OPEN, CLOSED

5. Design AUMA MATIC PROFIBUS-DP

PROFIBUS Local controls

Signal and control board

The integral controls AUMA MATIC PROFIBUS-DP consist of the following

. BUS-DP on the actuators SA(R).

.. “Multi-turn actuators SA(R)M Ex 07.1 - SA(R)M Ex 16.1 AUMA MATIC Ex”

If no reference operation is performed after changing the limit switching, the

6.2 Electrical connection

Perform mains connection according to the operation instructions of the ac-

Installation regulations for PROFIBUS-DP must be observed

Disconnect power before working on AUMA plug / socket

.. Loosen screws (1) (figure B) and remove plug cover.

. Connect bus cable to channel 1 according to connection diagram (figu-

Figure C: Connection diagram Figure D: Connection board

5V P/B N/A P/B N/A GND

Assigment of the PROFIBUS cable

When working in potentially explosive areas, observe the

Suitable bus cables see page 13.

Another bus station follows the actuator:

6.2.4 Bus connection on Ex-version with plug-in terminal connection (KES)

When working in potentially explosive areas, observe the

. Connect bus cable to channel 1 according to configuration of the termi-

Figure E4: Terminal configuration for Ex-connection (KES)

Another bus station

6.2.5 Bus connection for Ex-version with terminal connection (KE)

When working in potentially explosive areas, observe the

51.16 Suitable bus cables see page 8.

. Connect bus cable to channel 1 according to configuration of the terminals

Another bus station

. For versions with AUMA plug/ socket connector (subclause 6.2.2):

. tion diagram (same as channel 1, figure C).

A maximum of up to 32 PROFIBUS stations may be connected in one seg-

Cable specification cable type A for PROFIBUS-DP

Impedance: 135 to 165 Ohm, at a frequency of 3 to

Example: PROFIBUS with one segment

. Loosen screws (8.1) and remove cover (figure F1).

Figure F1: AUMA MATIC PROFIBUS-DP

Only addresses from 0 to 125 may be set.

Figure F2: PROFIBUS-DP BOARD

Switch (S2) for setting the units digit.

Example: The address ‘65’ is set as follows:

7. Commissioning with controls

Only the number of bytes determined in the configuration is

The following configurations are possible with AUMA PROFIBUS-DP actua-

Number of input bytes Number of output bytes

7.5 Description of AUMA user parameters

Parameter 1 “Position transmitter”

Parameter 2 “Data code position transmitter”

Parameter 3 “Reversing prevention in ms”