Operational Manual DC Drive

Rockwell Automation
OPERATIONAL MANUAL
VIT CHENNAI
(ADVANCED DRIVES LAB)

CAUTION: This manual is designed for VIT CHENNAI only and must not be circulated anywhere else

1
OPERATIONAL MANUAL VIT CHENNAI (ADVANCED DRIVES LAB)

Rockwell Automation | Confidential
!A"NIN#: $ O%erated during motor sto%%ed condition
!A"NIN#: &or loading of 'C generator (lease refer connection details

S.No. TOPIC Page No.
1. A. DC Drive and DC Motor :
1. Soft Starting of DC Motor. Variable Acceleration and Deceleration rates
2. Speed control of DC Motor Infinitely variable speed control from ero speed
to !ase Speed
". Speed #eg$lation of DC motor %it& Armat$re Voltage 'eed bac(
). Speed #eg$lation of DC motor %it& *ncoder 'eed bac(
+. Different ,ypes of DC motor !ra(ing
a. Inertia !ra(ing
b. Dynamic !ra(ing
c. #egenerative !ra(ing
!. AC Drive and AC Motor :
-. Soft Starting of AC Motor. Variable Acceleration and Deceleration rates
.. Speed control of AC Motor Infinitely variable speed control from ero speed
to !ase Speed
/. Speed #eg$lation of AC motor %it& 0pen 1oop
2. Speed #eg$lation of AC motor %it& Closed 1oop 3 *ncoder 'eed bac(
14. AC drive Control strategy:
a. V5' control
b. Sensorless vector control
c. Vector control
11. Different ,ypes of AC motor !ra(ing
a. Inertia !ra(ing
b. Dynamic !ra(ing
C. AC Servo Drive and AC Motor :
12. 6ig& Dynamic response of AC Servo motor and Drive %it& Closed 1oop 3
*ncoder 'eedbac(
D. A$tomation and Speed Meas$rement :
1". 6ands on e7perience on comp$teried AC Drives and DC Drives control %it&
8et%or(ing and 0perator Interface.
1). #otor Speed may be derived from t&e *ncoder mo$nted on t&e 8on3driving
end of t&e mac&ine or from t&e drive itself and t&e same may be displayed.

2

A. DC Drive and DC Motor 90perating Station :2;:
1. Soft Starting of DC Motor. Variable Acceleration and Deceleration rates

Drive Start: <$s& b$tton to start t&e motor
Drive Stop: <$s& b$tton to stop t&e motor
Drive Speed Inc: <$s& b$tton to increase speed of t&e motor
Drive Speed Dec: <$s& b$tton to decrease speed of t&e motor
Drive 'lt5#st : <$s& b$tton to reset any fa$lt of t&e drive
Armat$re5*ncoder: Selector s%itc&= to select modes b5% Armat$re > *ncoder

Ma(e connections $sing banana connectors before po%er$p. ?o to DCD<1 screen by pressing on it .*nter
Acceleration > Deceleration time in Acc ,ime Setpoint > Dec ,ime Setpoint option and enter 1+44 into
Speed Setpoint DCD<1 .Select modes b5% Armat$re > *ncoder $sing Armat$re5*ncoder selector s%itc& .
Start t&e motor $sing Drive Start b$tton. Monitor parameters on DCD<@DCD<1@DCD<2.'or trends go to
DCD< select ,rends.9,rend1@,rend2@,rend"@,rend); .
Monitor motor ta(es set acceleration time to reac& from 4 to 1+449!ase speed;.
Monitor t&e Drive C$rrent @Drive Speed on Display meters.

2. Speed control of DC Motor Infinitely variable speed control from ero speed to !ase Speed

Armat$re5*ncoder: Selector s%itc& to select modes b5% Armat$re > *ncoder

Acceleration > Deceleration time in Acc ,ime Setpoint > Dec ,ime Setpoint option and enter 4 into
Speed Setpoint DCD<1 Select modes b5% Armat$re > *ncoder $sing Armat$re5*ncoder selector s%itc&.
3

Start t&e motor $sing Drive Start b$tton. Increase t&e speed of t&e motor by Drive Speed Inc b$tton to
base speed. Monitor t&e response on trends5Display meters.
Decrease t&e speed of t&e motor by Drive Speed Dec b$tton to base speed. Monitor t&e response on
trends5Display meters.

". Speed #eg$lation of DC motor %it& Armat$re Voltage 'eed bac(


Acceleration > Deceleration time in Acc ,ime Setpoint > Dec ,ime Setpoint option and enter anyval$e
into Speed Setpoint DCD<1 Select Armat$re mode b5% Armat$re > *ncoder $sing Armat$re5*ncoder
selector s%itc&. Start t&e motor $sing Drive Start b$tton. Increase t&e speed of t&e motor by Drive Speed
Inc b$tton to base speed. Monitor t&e response on trends5Display meters.
trends5Display meters. Compare t&e encoder speed > Drive speed in DCD<1.

). Speed #eg$lation of DC motor %it& *ncoder 'eed bac(


Acceleration > Deceleration time in Acc ,ime Setpoint > Dec ,ime Setpoint option and enter anyval$e
into Speed Setpoint DCD<1 Select *ncoder mode b5% Armat$re > *ncoder $sing Armat$re5*ncoder
selector s%itc&. Start t&e motor $sing Drive Start b$tton. Increase t&e speed of t&e motor by Drive Speed
Inc b$tton to base speed. Monitor t&e response on trends5Display meters.
trends5Display meters. Compare t&e encoder speed > Drive speed in DCD<1.

4

+. Different ,ypes of DC motor !ra(ing
a. Inertia !ra(ing
b. Dynamic !ra(ing

a. Inertia !ra(ing


Acceleration > Deceleration time in Acc ,ime Setpoint > Dec ,ime Setpoint option and enter any val$e
into Speed Setpoint DCD<1 Select modes b5% Armat$re > *ncoder $sing Armat$re5*ncoder selector
s%itc&. Select Inertia on DC<D1.Start t&e motor $sing Drive Start b$tton. Increase t&e speed of t&e motor
by Drive Speed Inc b$tton to base speed. Stop t&e motor and monitor t&e time of motor stop from base
speed to ero in t&e ,rend- screen of trends section in panel vie%. Motor %ill stop by its o%n interia and
ta(es t&e longest time o$t of t&e " types of bra(ing.

b. Dynamic !ra(ing


s%itc&. Select Dyn !ra(e on DC<D1.Start t&e motor $sing Drive Start b$tton. Increase t&e speed of t&e
motor by Drive Speed Inc b$tton to base speed. Stop t&e motor and monitor t&e time of motor stop from
base speed to ero in t&e trends. Motor s&o$ld stop immediately.





s%itc&. Select #eg !ra(e on DC<D1.Start t&e motor $sing Drive Start b$tton. Increase t&e speed of t&e
motor by Drive Speed Inc b$tton to base speed. Stop t&e motor and monitor t&e time of motor stop from
base speed to ero in t&e trends. Motor s&o$ld stop %it&in t&e C$rrent Dec ,ime.

Excitation control of DC generator is to load the DC Generator and making it difficult to rotate and
that means drive(AC motor) need to produce more torque to rotate DC Generator and in turn more
current consumption.
,&is can be done in 2 %ays.
1. 1oad DC ?enerator 'ield C$rrent 9!y p$tting series of resistance in series %it& DC ?enerator
'ield '1 or '2 %it& t&e $se of !anana pl$gs and #esistance 1oad Selector S%itc&;.
2. 1oad DC ?enerator Armat$re Voltage9!y p$tting series of resistance in series across DC
?enerator Armat$re Voltage #1 or #2 %it& t&e $se of !anana pl$gs and #esistance 1oad
Selector S%itc&;

Recommended Connections for loading that M!" #e follo$ed
%or Armature &oading'
Connect R( to &( &) to &* &+ to &, &- to R)

%or %ield &oading (if .ou are not using rheostat)'
Connect %(((
st
terminal) to &( &) to &* &+ to &, &- to %(()
nd
terminal)
!


/ote' At no point of time se &oad 0ox for #oth 1perating !tation 2( and 1perating !tation 2)
simultaneousl.3 !o $hen .ou use it for 1ne machine please make sure that in other machine all the
connections to load #ox terminals(&(4&)4&*4&+4&,4&-) removed3

Operational Manual DC Drive

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