SYNOPSIS

Since the design of drill jigs permits the adoption of an

almost unlimited range of new ideas it is curious to note the lack of
originality in the minor components. Most of the common accessories
clamps, screws, pins, bushings and the likehave remained unaltered for
years. And yet, in all of them, there is some room for improvement. It is true
that the measure of possible improvement is not great; often it is merely a
pin here, a screw there, an alteration of an existing part, or perhaps only a
rearrangement of some of the parts. But all these changes are within the
scope of the operator himself; he should not wait for the jig producer to
furnish him with ideas.


As a matter of fact, if any little defect is allowed to continue
unchecked it is the fault, not of the producer, but of the jig operator who,
because he is using the jig in actual practice, is in the better position to see
where it is wrong. At any rate, as far as the present writer can ascertain,
nothing on this subject has ever before been published from the jig
producing end. It remains, therefore, for someone at the other endthe jig
operating endto point out some of the defects of small accessories and
how to correct them. These notes, although they chiefly concern the
operator, are directed to the producer as well, because many of the ideas
to be mentioned could well be incorporated in the jig before it is delivered to
the shop.















INTRODUCTION

After a work piece is laid out and properly mounted,
the drilling process can begin. The drilling process, or complete operation,
involves selecting the proper twist drill or cutter for the job, properly
installing the drill into the machine spindle, setting the speed and feed,
starting the hole on center, and drilling the hole to specifications within the
prescribed tolerance. Tolerance is the allowable deviation from standard
size. The drilling process must have some provisions for tolerance because
of the over sizing that naturally occurs in drilling. Drilled holes are always
slightly oversized, or slightly larger than the diameter of the drills original
designation. For instance, a l/4-inch twist drill will produce a hole that may
be several thousandths of an inch larger than l/4-inch.


Over sizing is due to several factors that affect the
drilling process: the actual size of the twist drill, the accuracy of the drill
point, the accuracy of the machine chuck and sleeve, the accuracy and
rigidity of the drilling machine spindle, the rigidity of the entire drilling
machine, and the rigidity of the work piece and setup. Field and
maintenance shop drilling operations allow for some tolerance, but over
sizing must be kept to the minimum by the machine operator


















ADVANTAGES:

Automatic drilling



To fabricate the improved design of Drill Jig.





DISADVANTAGES:

Automatic may be difficult to handle



Incase of Pneumatic operation fails whole entire system will affected






APPLICATIONS:


Auto mobile Industries


Drilling tool