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Association for Specialist Fire Protection

Kingsley House, Ganders Business Park, Kingsley, Bordon, Hampshire GU35 9LU, United Kingdom
t: 01420 471 612 www.asfp.org.uk





YELLOW BOOK




Fire protection for structural steel
in buildings
4
th
Edition

(Volume 2: Part 3 Sprayed Non-Reactive Coatings)

Association for Specialist Fire Protection Vol 2 Part 3: page 2 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
Amendments to Vol 2: Section 10:3 Product Data Sheets

DATE SECTION AMENDMENT SUMMARY SOURCE
27/06/07 10:3 STEELGUARD CM4703 & CM4704:
Moved from Reactive to Non Reactive Coatings
BP
27/06/07 10 List of Products amended BP
13/07/07 ALL Book divided into two volumes. Vol 1: Sections 1-8 & 10 and Vol 2:
Section 9 Product Data Sheets
BP
27/07/07 10:3 MONOKOTE MK6:
Amending errors in figures for 120mins on both tables
BP
27/07/07 10:3 All Grace Products:
New website address
Requested by
Grace
01/11/07 10:1 PROMATECT 250
Change to item 5, 9 and 11
Change to tables to reflect new 30mm thickness board
Requested by
Promatect
20/11/07 ALL Sections renumbered sequentially. 9 is now Bibliography and 10
the Product Data Sheets
BP
20/11/07 10 Product Sections renumbered and called Vol 2 Parts 1, 2, 3 and 4 BP
15/01/07 10:3 STEELGUARD CM4703 & CM4704:
Amended web address, change to final line of entry
BP
07/10/09 10.3 Repagination of Section BP
30/04/2010 Cover New volume covers NR
10/05/20 10.3 VERMIPLASTER BD NR
28/09/11 10.3 Transfer of ownership of CAFCO products to PROMAT UK Ltd and
new data tables for these products
NR
19/02/13 10.3 Addition of three new products from Isolatek International (Europe)
Ltd
NR

Note 1:
Amendments may only be inserted by ASFP Secretariat with approval of the ASFP Technical Officer.

Association for Specialist Fire Protection Vol 2 Part 3: page 3 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
SECTION 10:3
SPRAYED NON REACTIVE COATINGS

List of Product Data Sheets

CAFCO 300
CAFCO BLAZE-SHIELD ll
CAFCO MANDOLITE CP2
CAFCO MANDOLITE HS3
CAFCO MANDOLITE TG
ISOLATEK TYPE CP2
ISOLATEK TYPE Mll
ISOLATEK TYPE 300
MONOKOTE MK6
MONOKOTE Z106
MONOKOTEZ146
STEELGUARD CM4703
STEELGUARD CM4704
VERMIPLASTER BD





This volume should be read in conjunction with Volume 1, available to download from www.asfp.org.uk
Association for Specialist Fire Protection Vol 2 Part 3: page 4 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
1. Product description
Gypsum based vermiculite spray
2. Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T: 01344 381 300
F: 01344 381 301
W: www.promat-spray.com
3. Availability
Supply and fix service by recognised applicators. Details from manufacturer
4. Protection technique
Profile, box or solid
5. Application technique
Factory prepared pre-packed, mixed with water on site and sprayed through standard slurry pump.
6. Steel preparation requirements
Steel must be de-greased and have loose scale and rust removed. Pre-treatment using a primer/adhesive
is necessary in most cases when applying 300 to steelwork with painted surfaces.
7. Additional mechanical fixing
None within the scope of the following table
8. Nominal density
310 kg/m
3
9. Thickness range
10 - 70mm
10. Fire resistance range
(a) Up to 4 hours
(b) Hp/A: 30 - 310 Profile
11. Constraints for fire resistance
(a) Minimum dry thickness 10mm
(b) Maximum unreinforced dry thickness 70mm
12. Appearance
Off-white textured finish. Surface finishes may be used
13. On site use
Internal -semi exposed (canopies)
14. Durability
Resistant to frost, vermin and mould growth and limited attack by water.
15. Performance in other BS and EN fire tests
Non-combustible in accordance with BS476-4, so complies with Class 0 requirements as defined in the
Building Regulations 1991. EN test for fire protection to concrete.
16. Other applications
(a) Fire protection of concrete
(b) Marine protection (internal)
(c) Cavity fire barrier
(d) Acoustic correction
(e) Fire protection of ductwork
17. Third Party Certification
This product is certificated by a 3rd Party Certification body accredited to ISO Guide 65 under certificate
reference LPCB Certificate No. 762b/01.

Association for Specialist Fire Protection Vol 2 Part 3: page 5 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 1 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 350C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 14 19 27 35
40 12 12 17 22 32 42
50 12 14 19 25 36 48
60 12 15 21 27 40 52
70 12 16 23 29 43 56
80 12 17 24 31 45 60
90 12 18 25 33 48 62
100 12 19 26 34 50 65
110 12 19 27 35 51 67
120 12 20 28 36 53 69
130 12 20 29 37 54 71
140 12 21 29 38 55 -
150 12 21 30 39 56 -
160 13 22 30 39 57 -
170 13 22 31 40 58 -
180 13 22 31 41 59 -
190 13 22 32 41 60 -
200 13 23 32 42 61 -
210 13 23 33 42 61 -
220 14 23 33 43 62 -
230 14 23 33 43 62 -
240 14 24 33 43 63 -
250 14 24 34 44 63 -
260 14 24 34 44 64 -
270 14 24 34 44 64 -
280 14 24 34 44 65 -
290 14 24 35 45 65 -
300 14 25 35 45 65 -
310 14 25 35 45 66 -
320 14 25 35 45 66 -

Association for Specialist Fire Protection Vol 2 Part 3: page 6 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 2 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 400C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 16 22 29
40 12 12 15 19 27 35
50 12 12 17 22 31 40
60 12 14 19 24 34 44
70 12 15 20 26 36 47
80 12 16 21 27 39 50
90 12 16 23 29 41 53
100 12 17 23 30 42 55
110 12 18 24 31 44 57
120 12 18 25 32 45 59
130 12 19 26 33 47 60
140 12 19 26 33 48 62
150 12 20 27 34 49 63
160 13 20 27 35 50 64
170 13 20 28 35 50 65
180 13 21 28 36 51 66
190 13 21 29 36 52 67
200 13 21 29 37 53 68
210 14 21 29 37 53 69
220 14 22 30 38 54 70
230 14 22 30 38 54 70
240 14 22 30 38 55 71
250 14 22 30 39 55 72
260 14 22 31 39 56 72
270 14 23 31 39 56 -
280 14 23 31 40 56 -
290 14 23 31 40 57 -
300 15 23 32 40 57 -
310 15 23 32 40 57 -
320 15 23 32 40 58 -


Association for Specialist Fire Protection Vol 2 Part 3: page 7 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 3 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 450C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 15 21 27
40 12 12 14 18 25 33
50 12 12 16 20 29 37
60 12 13 17 22 32 41
70 12 14 19 24 34 44
80 12 14 20 25 36 47
90 12 15 21 27 38 49
100 12 16 22 28 40 52
110 12 16 23 29 41 54
120 12 17 23 30 42 55
130 12 17 24 31 44 57
140 12 18 25 31 45 58
150 12 18 25 32 46 59
160 12 19 26 33 47 61
170 12 19 26 33 47 62
180 12 19 26 34 48 62
190 12 19 27 34 49 63
200 12 20 27 35 49 64
210 12 20 27 35 50 65
220 13 20 28 35 50 66
230 13 20 28 36 51 66
240 13 20 28 36 51 67
250 13 21 28 36 52 67
260 13 21 29 37 52 68
270 13 21 29 37 53 69
280 13 21 29 37 53 69
290 13 21 29 37 53 69
300 13 21 29 38 54 70
310 13 22 30 38 54 70
320 13 22 30 38 54 71


Association for Specialist Fire Protection Vol 2 Part 3: page 8 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 4 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 500C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 13 19 25
40 12 12 13 16 23 30
50 12 12 14 18 26 34
60 12 12 16 20 29 38
70 12 12 17 22 31 41
80 12 13 18 23 33 44
90 12 14 19 24 35 46
100 12 14 20 26 37 48
110 12 15 21 27 38 50
120 12 15 21 27 39 51
130 12 16 22 28 41 53
140 12 16 23 29 42 54
150 12 17 23 30 42 55
160 12 17 24 30 43 57
170 12 17 24 31 44 58
180 12 17 24 31 45 58
190 12 18 25 32 45 59
200 12 18 25 32 46 60
210 12 18 25 32 47 61
220 12 18 26 33 47 62
230 12 19 26 33 48 62
240 12 19 26 33 48 63
250 12 19 26 34 49 63
260 12 19 27 34 49 64
270 12 19 27 34 49 64
280 12 19 27 35 50 65
290 12 20 27 35 50 65
300 12 20 27 35 50 66
310 12 20 27 35 51 66
320 12 20 28 35 51 66



Association for Specialist Fire Protection Vol 2 Part 3: page 9 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 5 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 550C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 12 18 23
40 12 12 12 15 21 28
50 12 12 13 17 24 32
60 12 12 14 19 27 35
70 12 12 16 20 29 38
80 12 12 17 21 31 41
90 12 13 18 23 33 43
100 12 13 18 24 34 45
110 12 14 19 25 35 46
120 12 14 20 25 37 48
130 12 14 20 26 38 49
140 12 15 21 27 39 51
150 12 15 21 27 40 52
160 12 15 22 28 40 53
170 12 16 22 28 41 54
180 12 16 22 29 42 55
190 12 16 23 29 42 56
200 12 16 23 30 43 56
210 12 17 23 30 44 57
220 12 17 24 30 44 58
230 12 17 24 31 45 58
240 12 17 24 31 45 59
250 12 17 24 31 45 59
260 12 17 25 32 46 60
270 12 18 25 32 46 60
280 12 18 25 32 46 61
290 12 18 25 32 47 61
300 12 18 25 33 47 62
310 12 18 25 33 47 62
320 12 18 26 33 48 62

Association for Specialist Fire Protection Vol 2 Part 3: page 10 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 6 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 600C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 12 17 22
40 12 12 12 14 20 26
50 12 12 12 16 23 30
60 12 12 13 17 25 33
70 12 12 14 19 27 36
80 12 12 15 20 29 38
90 12 12 16 21 31 40
100 12 12 17 22 32 42
110 12 12 18 23 33 44
120 12 13 18 23 34 45
130 12 13 19 24 35 46
140 12 13 19 25 36 47
150 12 14 19 25 37 48
160 12 14 20 26 38 49
170 12 14 20 26 38 50
180 12 14 21 27 39 51
190 12 15 21 27 39 52
200 12 15 21 27 40 52
210 12 15 21 28 40 53
220 12 15 22 28 41 54
230 12 15 22 28 41 54
240 12 15 22 29 42 55
250 12 16 22 29 42 55
260 12 16 22 29 42 56
270 12 16 23 29 43 56
280 12 16 23 29 43 57
290 12 16 23 30 43 57
300 12 16 23 30 44 57
310 12 16 23 30 44 58
320 12 16 23 30 44 58

Association for Specialist Fire Protection Vol 2 Part 3: page 11 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 7 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 620C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 12 16 20
40 12 12 12 13 19 25
50 12 12 12 15 22 28
60 12 12 13 16 24 31
70 12 12 14 18 26 34
80 12 12 15 19 28 36
90 12 12 15 20 29 38
100 12 12 16 21 31 40
110 12 12 17 22 32 42
120 12 12 17 23 33 43
130 12 13 18 23 34 44
140 12 13 18 24 35 46
150 12 13 19 24 35 47
160 12 13 19 25 36 48
170 12 14 19 25 37 48
180 12 14 20 26 37 49
190 12 14 20 26 38 50
200 12 14 20 26 39 51
210 12 14 21 27 39 51
220 12 15 21 27 39 52
230 12 15 21 27 40 52
240 12 15 21 28 40 53
250 12 15 21 28 41 53
260 12 15 22 28 41 54
270 12 15 22 28 41 54
280 12 15 22 29 42 55
290 12 16 22 29 42 55
300 12 16 22 29 42 56
310 12 16 22 29 43 56
320 12 16 23 29 43 56

Association for Specialist Fire Protection Vol 2 Part 3: page 12 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 8 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 650C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 12 15 20
40 12 12 12 13 18 24
50 12 12 12 14 21 28
60 12 12 12 16 23 31
70 12 12 13 17 25 33
80 12 12 14 18 27 35
90 12 12 15 19 28 37
100 12 12 15 20 29 39
110 12 12 16 21 31 40
120 12 12 16 22 32 42
130 12 12 17 22 33 43
140 12 12 17 23 33 44
150 12 12 18 23 34 45
160 12 13 18 24 35 46
170 12 13 18 24 35 47
180 12 13 19 24 36 47
190 12 13 19 25 37 48
200 12 13 19 25 37 49
210 12 14 20 25 37 49
220 12 14 20 26 38 50
230 12 14 20 26 38 51
240 12 14 20 26 39 51
250 12 14 20 27 39 51
260 12 14 20 27 39 52
270 12 14 21 27 40 52
280 12 14 21 27 40 53
290 12 14 21 27 40 53
300 12 15 21 28 40 53
310 12 15 21 28 41 54
320 12 15 21 28 41 54


Association for Specialist Fire Protection Vol 2 Part 3: page 13 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 9 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 700C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 12 13 18
40 12 12 12 12 16 22
50 12 12 12 12 19 25
60 12 12 12 14 21 28
70 12 12 12 15 23 31
80 12 12 12 16 24 33
90 12 12 12 17 26 35
100 12 12 13 18 27 36
110 12 12 14 18 28 38
120 12 12 14 19 29 39
130 12 12 15 20 30 41
140 12 12 15 20 31 42
150 12 12 15 21 32 43
160 12 12 16 21 33 44
170 12 12 16 22 33 45
180 12 12 16 22 34 45
190 12 12 17 22 34 46
200 12 12 17 23 35 47
210 12 12 17 23 35 48
220 12 12 17 23 36 48
230 12 12 17 24 36 49
240 12 12 18 24 37 49
250 12 12 18 24 37 50
260 12 12 18 24 37 50
270 12 12 18 25 38 51
280 12 12 18 25 38 51
290 12 12 18 25 38 51
300 12 12 18 25 39 52
310 12 12 19 25 39 52
320 12 12 19 26 39 53

Association for Specialist Fire Protection Vol 2 Part 3: page 14 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 10 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 350C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 15 19 28 36
40 12 13 18 23 33 44
50 12 14 20 26 38 50
60 12 16 22 29 42 55
70 12 17 24 32 46 60
80 12 18 26 34 49 64
90 12 19 28 36 52 68
100 12 20 29 37 54 71
110 12 21 30 39 57 -
120 13 22 31 41 59 -
130 13 23 32 42 61 -
140 14 24 33 43 63 -
150 14 24 34 45 65 -
160 14 25 35 46 66 -
170 15 25 36 47 68 -
180 15 26 37 48 70 -
190 15 27 38 49 71 -
200 16 27 39 50 - -
210 16 28 39 51 - -
220 16 28 40 52 - -
230 17 29 41 53 - -
240 17 29 41 54 - -
250 17 30 42 54 - -
260 17 30 42 55 - -
270 17 30 43 55 - -
280 18 30 43 55 - -
290 18 30 43 56 - -
300 18 31 43 56 - -
310 18 31 44 56 - -



Association for Specialist Fire Protection Vol 2 Part 3: page 15 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 11 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 400C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 13 16 23 30
40 12 12 16 20 28 36
50 12 13 18 23 32 42
60 12 15 20 25 36 46
70 12 16 22 27 39 50
80 12 17 23 29 42 54
90 12 18 24 31 44 57
100 12 19 26 33 47 60
110 12 20 27 34 49 63
120 13 20 28 36 51 66
130 13 21 29 37 53 68
140 14 22 30 38 54 70
150 14 23 31 39 56 -
160 15 23 32 40 57 -
170 15 24 33 41 59 -
180 15 24 33 42 60 -
190 16 25 34 43 62 -
200 16 25 35 44 63 -
210 16 26 35 45 64 -
220 17 26 36 46 65 -
230 17 27 37 47 67 -
240 17 27 37 48 68 -
250 17 28 38 48 69 -
260 18 28 38 49 69 -
270 18 28 39 49 70 -
280 18 28 39 49 70 -
290 18 29 39 50 71 -
300 18 29 39 50 71 -
310 18 29 40 50 72 -


Association for Specialist Fire Protection Vol 2 Part 3: page 16 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 12 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 450C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 15 21 28
40 12 12 14 18 26 34
50 12 12 17 21 30 39
60 12 13 18 23 33 43
70 12 15 20 25 36 47
80 12 16 21 27 39 51
90 12 17 23 29 41 54
100 12 17 24 31 44 57
110 12 18 25 32 46 59
120 12 19 26 33 48 62
130 12 20 27 34 49 64
140 13 20 28 36 51 66
150 13 21 29 37 52 68
160 13 21 30 38 54 70
170 14 22 30 39 55 72
180 14 23 31 40 57 -
190 14 23 32 40 58 -
200 15 24 32 41 59 -
210 15 24 33 42 60 -
220 15 24 34 43 61 -
230 15 25 34 44 63 -
240 16 25 35 45 64 -
250 16 26 35 45 65 -
260 16 26 36 46 65 -
270 16 26 36 46 66 -
280 16 26 36 46 66 -
290 16 26 37 47 67 -
300 17 27 37 47 67 -
310 17 27 37 47 67 -


Association for Specialist Fire Protection Vol 2 Part 3: page 17 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 13 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 500C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 14 20 25
40 12 12 13 17 24 31
50 12 12 15 19 27 36
60 12 12 17 21 31 40
70 12 13 18 23 33 44
80 12 14 20 25 36 47
90 12 15 21 27 38 50
100 12 16 22 28 40 53
110 12 17 23 29 42 55
120 12 17 24 31 44 58
130 12 18 25 32 46 60
140 12 18 26 33 47 62
150 12 19 26 34 49 64
160 12 20 27 35 50 65
170 12 20 28 36 52 67
180 13 21 29 37 53 69
190 13 21 29 38 54 71
200 13 21 30 38 55 72
210 13 22 31 39 56 -
220 14 22 31 40 57 -
230 14 23 32 41 59 -
240 14 23 32 41 60 -
250 14 24 33 42 61 -
260 14 24 33 42 61 -
270 15 24 33 43 62 -
280 15 24 34 43 62 -
290 15 24 34 43 62 -
300 15 24 34 44 63 -
310 15 25 34 44 63 -



Association for Specialist Fire Protection Vol 2 Part 3: page 18 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 14 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 550C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 13 18 24
40 12 12 12 15 22 29
50 12 12 14 18 25 33
60 12 12 15 20 28 37
70 12 12 17 22 31 41
80 12 13 18 23 33 44
90 12 14 19 25 36 47
100 12 14 20 26 38 49
110 12 15 21 27 39 51
120 12 16 22 28 41 54
130 12 16 23 29 43 56
140 12 17 24 30 44 58
150 12 17 24 31 45 60
160 12 18 25 32 47 61
170 12 18 26 33 48 63
180 12 19 26 34 49 64
190 12 19 27 35 50 66
200 12 20 28 36 52 67
210 12 20 28 36 53 69
220 12 20 29 37 54 70
230 12 21 29 38 55 72
240 13 21 30 38 56 -
250 13 22 30 39 57 -
260 13 22 31 39 57 -
270 13 22 31 40 58 -
280 13 22 31 40 58 -
290 13 22 31 40 58 -
300 13 22 31 41 59 -
310 13 22 32 41 59 -


Association for Specialist Fire Protection Vol 2 Part 3: page 19 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 15 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 600C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 12 17 22
40 12 12 12 14 21 27
50 12 12 13 17 24 31
60 12 12 14 18 27 35
70 12 12 15 20 29 38
80 12 12 17 22 31 41
90 12 12 18 23 33 44
100 12 13 19 24 35 46
110 12 14 19 25 37 48
120 12 14 20 26 38 50
130 12 15 21 27 40 52
140 12 15 22 28 41 54
150 12 16 22 29 42 56
160 12 16 23 30 44 57
170 12 17 24 31 45 59
180 12 17 24 31 46 60
190 12 17 25 32 47 62
200 12 18 25 33 48 63
210 12 18 26 33 49 64
220 12 18 26 34 50 65
230 12 19 27 35 51 67
240 12 19 27 35 52 68
250 12 19 28 36 52 69
260 12 20 28 36 53 70
270 12 20 28 36 53 70
280 12 20 28 37 54 71
290 12 20 28 37 54 71
300 12 20 29 37 54 72
310 12 20 29 37 55 72



Association for Specialist Fire Protection Vol 2 Part 3: page 20 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 16 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 620C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 12 16 21
40 12 12 12 14 20 26
50 12 12 12 16 23 30
60 12 12 13 17 25 33
70 12 12 15 19 28 36
80 12 12 16 21 30 39
90 12 12 17 22 32 42
100 12 12 18 23 34 44
110 12 13 19 24 35 46
120 12 14 19 25 37 48
130 12 14 20 26 38 50
140 12 15 21 27 39 52
150 12 15 21 28 41 54
160 12 16 22 29 42 55
170 12 16 23 29 43 57
180 12 16 23 30 44 58
190 12 17 24 31 45 59
200 12 17 24 32 46 61
210 12 17 25 32 47 62
220 12 18 25 33 48 63
230 12 18 26 34 49 64
240 12 18 26 34 50 66
250 12 19 27 35 51 67
260 12 19 27 35 51 67
270 12 19 27 35 52 68
280 12 19 27 36 52 68
290 12 19 28 36 52 69
300 12 19 28 36 53 69
310 12 20 28 36 53 70

Association for Specialist Fire Protection Vol 2 Part 3: page 21 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 17 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 650C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 12 16 21
40 12 12 12 13 19 25
50 12 12 12 15 22 29
60 12 12 13 17 25 32
70 12 12 14 18 27 35
80 12 12 15 20 29 38
90 12 12 16 21 31 40
100 12 12 17 22 32 43
110 12 12 18 23 34 45
120 12 13 18 24 35 47
130 12 13 19 25 37 48
140 12 14 20 26 38 50
150 12 14 20 27 39 52
160 12 15 21 27 40 53
170 12 15 22 28 41 55
180 12 15 22 29 42 56
190 12 16 23 29 43 57
200 12 16 23 30 44 59
210 12 16 24 31 45 60
220 12 17 24 31 46 61
230 12 17 24 32 47 62
240 12 17 25 33 48 63
250 12 17 25 33 49 64
260 12 18 25 33 49 65
270 12 18 26 34 49 65
280 12 18 26 34 50 66
290 12 18 26 34 50 66
300 12 18 26 34 50 67
310 12 18 26 35 51 67


Association for Specialist Fire Protection Vol 2 Part 3: page 22 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO 300
Table 18 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 700C
H
p
/A up to
Dry thickness in mm to provide fire resistance of
30min 60min 90min 120min 180min 240min
30 12 12 12 12 14 19
40 12 12 12 12 17 23
50 12 12 12 13 20 27
60 12 12 12 15 22 30
70 12 12 12 16 24 33
80 12 12 13 17 26 35
90 12 12 14 18 28 38
100 12 12 14 19 30 40
110 12 12 15 20 31 42
120 12 12 16 21 33 44
130 12 12 16 22 34 46
140 12 12 17 23 35 48
150 12 12 18 24 37 49
160 12 12 18 25 38 51
170 12 12 19 25 39 52
180 12 12 19 26 40 54
190 12 13 20 27 41 55
200 12 13 20 27 42 56
210 12 13 20 28 43 57
220 12 13 21 28 44 59
230 12 14 21 29 44 60
240 12 14 22 30 45 61
250 12 14 22 30 46 62
260 12 14 22 30 47 63
270 12 14 22 31 47 63
280 12 14 23 31 47 64
290 12 15 23 31 48 64
300 12 15 23 31 48 65
310 12 15 23 32 48 65

This product is certified by a 3rd Party Certification body accredited to ISO Guide 65
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection Vol 2 Part 3: page 23 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO 300

Association for Specialist Fire Protection Vol 2 Part 3: page 24 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO BLAZE-SHIELD II
1. Product description
Sprayed mineral wool
2. Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T: 01344 381 300
F: 01344 381 301 W; www.promat-spray.com
3. Availability
Supply and fix service by recognised applicators. Details from manufacturer
4. Protection technique
Profile, box or solid
5. Application technique
Air-borne spray mixed with water at gun
6. Steel preparation requirements
The steel must be degreased and have loose scale and rust removed. The steel may be primed with a
zinc epoxy primer or any other compatible type. No preparation is necessary for box protection
7. Additional mechanical fixing or reinforcement
None for up to 65mm and 4 hours fire resistance for 3 or 4 sided applications. Mesh or equivalent (i.e.
steel pins with spring washers) may need to be introduced for other applications
8. Nominal density
250 - 280 kg/m
9. Thickness range
10 - 70mm
10. Fire resistance range
(a) Up to 4 hours
(b) Hp/A: 26 - 315m
-1
for profile protection
17 - 260m
-1
for box or solid protection
11. Constraints for fire resistance
(a) Minimum dry thickness - 10mm
(b) Maximum unreinforced dry thickness - 65mm
(c) For 3 and 4 hours fire resistance thicknesses in excess of 65mm require reinforcement and
reference should be made to the manufacturer
12. Appearance
White rough textured
13. On site use
Internal
14. Durability
Resistant to local short term water attack, vermin and mould growth
15. Performance in other BS and EN fire tests
Non-combustible in accordance with BS476-4, so complies with Class 0 as defined in the Building
Regulations 1991
16. Other applications
(a) Thermal insulation
(b) Acoustic correction
(c) Condensation control
(d) Sound insulation
(e) Fire protection of ductwork
(f) Fire protection of concrete
(g) General fire protection - external walls, cavity barriers, etc.
(h) Marine fire protection
Association for Specialist Fire Protection Vol 2 Part 3: page 25 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO BLAZE-SHIELD II
Hp/A up to
Dry thickness in mm to provide fire resistance (mins) of
30 60 90 120 180 240
30 10 12 12 12 17 25
50 10 12 12 16 26 36
70 10 12 15 21 34 46
90 10 12 17 25 40 55
110 10 12 20 29 46 64
130 10 13 22 32 51 70
150 10 14 24 35 56

170 10 15 26 37 60
190 10 16 28 40 64
210 10 16 29 42 67
230 10 17 30 43 70
250 10 18 31 45

270 10 18 33 47
290 10 19 34 48
310 10 19 35 50
Linear interpolation is permissible between values of Hp/A
Critical Temperature 550C

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection Vol 2 Part 3: page 26 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
1. Product description
Cement based vermiculite spray
2. Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T: 01344 381 300
F: 01344 381 301
W: www.promat-spray.com
3. Availability
Supply and fix service by recognised applicators. Details from manufacturer
4. Protection technique
Profile or solid
5. Application technique
Factory prepared pre-mix, mixed with water on site and spray applied
6. Steel preparation requirements
The steel must be degreased and have loose scale and rust removed. If the steel is primed reference
must be made to the manufacturer
7. Additional mechanical fixing or reinforcement
None for up to 73mm and 4 hours resistance for 3 or 4 sided applications. Mesh or equivalent may be
needed for other cases
8. Nominal density
390 kg/m
9. Thickness range
8 to 100mm
10. Fire resistance range
(a) Up to 4 hours
(b) Hp/A 26 - 315 m
-1
for profile protection
17 - 260 m
-1
for solid protection
11. Constraints for fire resistance
(a) Minimum thickness - 8mm
(b) Maximum unreinforced thickness - 73mm
12. Appearance
Off-white textured surface. Surface finishes may be used
13. On site use
For interior and limited exterior exposure (during construction)
14. Durability
Resistant to frost, vermin and mould growth and limited attack by water. Surface damage can be made
good with CP2 Patch Mix
15. Performance in other BS fire tests
Non-combustible in accordance with BS476-4 so complies with Class 0 as defined in the Building
Regulations 1985
16. Other applications
(a) Fire protection of ductwork
(b) Fire protection of concrete elements and composite floors
(c) General fire protection -interior surfaces of external walls, cavity barriers, etc.
17. Third Party Certification
This product is certificated by a 3rd Party Certification body accredited to ISO Guide 65 under certificate
reference LPCB Certificate No. 762b/02.


Association for Specialist Fire Protection Vol 2 Part 3: page 27 Fire protection for structural steel in buildings
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th
Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
Table 1: Beams & Columns at Critical Steel Temperature of 350
o
C

Section Thickness (mm)
Factor Fire resistance period (mins)
A/V (m
-1
) 30 60 90 120 180 240
30 8 13 17 22 31 40
40 10 15 20 25 35 45
50 10 16 21 27 38 49
60 11 17 23 29 40 52
70 12 18 24 30 42 54
80 12 18 25 31 44 56
90 12 19 25 32 45 58
100 13 19 26 33 46 59
110 13 20 26 33 47 61
120 13 20 27 34 48 62
130 13 20 27 34 48 62
140 13 21 28 35 49 63
150 14 21 28 35 50 64
160 14 21 28 35 50 65
170 14 21 28 36 50 65
180 14 21 29 36 51 66
190 14 21 29 36 51 66
200 14 22 29 37 52 66
210 14 22 29 37 52 67
220 14 22 29 37 52 67
230 14 22 30 37 52 68
240 14 22 30 37 53 68
250 14 22 30 37 53 68
260 14 22 30 38 53 68
270 15 22 30 38 53 69
280 15 22 30 38 53 69
290 15 22 30 38 53 69
300 15 22 30 38 54 69
310 15 23 30 38 54 69

Association for Specialist Fire Protection Vol 2 Part 3: page 28 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
Table 2: Beams & Columns at Critical Steel Temperature of 400
o
C

Section Thickness (mm)
Factor Fire resistance period (mins)
A/V (m
-1
) 30 60 90 120 180 240
30 8 11 15 19 27 35
40 8 13 17 22 31 40
50 9 14 19 24 34 44
60 10 15 20 26 37 47
70 10 16 22 27 38 50
80 11 17 22 28 40 52
90 11 17 23 29 41 54
100 11 18 24 30 43 55
110 12 18 24 31 44 56
120 12 18 25 31 44 57
130 12 19 25 32 45 58
140 12 19 26 32 46 59
150 12 19 26 33 46 60
160 13 19 26 33 47 61
170 13 20 27 34 47 61
180 13 20 27 34 48 62
190 13 20 27 34 48 62
200 13 20 27 34 49 63
210 13 20 27 35 49 63
220 13 20 28 35 49 64
230 13 20 28 35 50 64
240 13 21 28 35 50 64
250 13 21 28 35 50 65
260 13 21 28 36 50 65
270 13 21 28 36 51 65
280 14 21 28 36 51 66
290 14 21 29 36 51 66
300 14 21 29 36 51 66
310 14 21 29 36 51 66

Association for Specialist Fire Protection Vol 2 Part 3: page 29 Fire protection for structural steel in buildings
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th
Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
Table 3: Beams & Columns at Critical Steel Temperature of 450
o
C

Section Thickness (mm)
Factor Fire resistance period (mins)
A/V (m
-1
) 30 60 90 120 180 240
30 8 10 13 17 24 31
40 8 11 15 20 28 36
50 8 13 17 22 31 40
60 9 14 18 23 33 43
70 9 14 20 25 35 46
80 10 15 20 26 37 48
90 10 16 21 27 38 50
100 10 16 22 28 40 51
110 10 16 22 29 41 53
120 11 17 23 29 41 54
130 11 17 23 30 42 55
140 11 17 24 30 43 56
150 11 18 24 31 44 57
160 11 18 25 31 44 57
170 12 18 25 31 45 58
180 12 18 25 32 45 59
190 12 19 25 32 46 59
200 12 19 26 32 46 60
210 12 19 26 33 46 60
220 12 19 26 33 47 61
230 12 19 26 33 47 61
240 12 19 26 33 47 61
250 12 19 26 33 48 62
260 12 19 27 34 48 62
270 12 20 27 34 48 62
280 12 20 27 34 48 63
290 13 20 27 34 49 63
300 13 20 27 34 49 63
310 13 20 27 34 49 63

Association for Specialist Fire Protection Vol 2 Part 3: page 30 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
Table 4: Beams & Columns at Critical Steel Temperature of 500
o
C

Section Thickness (mm)
Factor Fire resistance period (mins)
A/V (m
-1
) 30 60 90 120 180 240
30 8 8 12 15 21 27
40 8 10 14 17 25 32
50 8 11 15 19 28 36
60 8 12 17 21 30 39
70 8 13 18 23 32 42
80 8 14 19 24 34 44
90 9 14 19 25 35 46
100 9 15 20 26 37 47
110 9 15 21 26 38 49
120 10 15 21 27 39 50
130 10 16 22 28 39 51
140 10 16 22 28 40 52
150 10 16 22 29 41 53
160 10 17 23 29 41 54
170 10 17 23 29 42 55
180 11 17 23 30 42 55
190 11 17 24 30 43 56
200 11 17 24 30 43 56
210 11 17 24 31 44 57
220 11 18 24 31 44 57
230 11 18 24 31 44 58
240 11 18 25 31 45 58
250 11 18 25 32 45 59
260 11 18 25 32 45 59
270 11 18 25 32 46 59
280 11 18 25 32 46 60
290 11 18 25 32 46 60
300 12 18 25 32 46 60
310 12 19 26 32 46 60

Association for Specialist Fire Protection Vol 2 Part 3: page 31 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
Table 5: Beams & Columns at Critical Steel Temperature of 550
o
C

Section Thickness (mm)
Factor Fire resistance period (mins)
A/V (m
-1
) 30 60 90 120 180 240
30 8 8 10 13 18 24
40 8 9 12 15 22 29
50 8 10 14 17 25 32
60 8 11 15 19 27 36
70 8 11 16 20 29 38
80 8 12 17 21 31 40
90 8 13 18 23 32 42
100 8 13 18 23 34 44
110 8 14 19 24 35 45
120 9 14 19 25 36 47
130 9 14 20 25 37 48
140 9 15 20 26 37 49
150 9 15 21 26 38 50
160 9 15 21 27 39 51
170 9 15 21 27 39 51
180 10 16 22 28 40 52
190 10 16 22 28 40 53
200 10 16 22 28 41 53
210 10 16 22 29 41 54
220 10 16 23 29 42 54
230 10 16 23 29 42 55
240 10 17 23 29 42 55
250 10 17 23 30 43 56
260 10 17 23 30 43 56
270 10 17 23 30 43 56
280 10 17 24 30 43 57
290 10 17 24 30 44 57
300 10 17 24 31 44 57
310 11 17 24 31 44 58

Association for Specialist Fire Protection Vol 2 Part 3: page 32 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
Table 6: Beams & Columns at Critical Steel Temperature of 600
o
C

Section Thickness (mm)
Factor Fire resistance period (mins)
A/V (m
-1
) 30 60 90 120 180 240
30 8 8 9 11 16 21
40 8 8 10 13 20 26
50 8 8 12 15 22 29
60 8 9 13 17 24 32
70 8 10 14 18 26 35
80 8 11 15 19 28 37
90 8 11 16 20 30 39
100 8 12 16 21 31 40
110 8 12 17 22 32 42
120 8 12 18 23 33 43
130 8 13 18 23 34 44
140 8 13 18 24 35 45
150 8 13 19 24 35 46
160 8 14 19 25 36 47
170 8 14 20 25 37 48
180 8 14 20 26 37 49
190 8 14 20 26 38 49
200 9 14 20 26 38 50
210 9 15 21 27 39 50
220 9 15 21 27 39 51
230 9 15 21 27 39 52
240 9 15 21 27 40 52
250 9 15 21 28 40 52
260 9 15 22 28 40 53
270 9 15 22 28 41 53
280 9 16 22 28 41 54
290 9 16 22 28 41 54
300 9 16 22 29 41 54
310 9 16 22 29 42 55

Association for Specialist Fire Protection Vol 2 Part 3: page 33 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
Table 7: Beams & Columns at Critical Steel Temperature of 620
o
C

Section Thickness (mm)
Factor Fire resistance period (mins)
A/V (m
-1
) 30 60 90 120 180 240
30 8 8 8 11 15 20
40 8 8 10 13 19 24
50 8 8 11 15 21 28
60 8 9 12 16 23 31
70 8 10 13 17 25 33
80 8 10 14 19 27 35
90 8 11 15 20 28 37
100 8 11 16 20 30 39
110 8 12 16 21 31 40
120 8 12 17 22 32 42
130 8 12 17 22 33 43
140 8 13 18 23 33 44
150 8 13 18 24 34 45
160 8 13 19 24 35 46
170 8 13 19 24 35 46
180 8 14 19 25 36 47
190 8 14 19 25 37 48
200 8 14 20 25 37 49
210 8 14 20 26 37 49
220 8 14 20 26 38 50
230 8 14 20 26 38 50
240 8 15 21 27 39 51
250 9 15 21 27 39 51
260 9 15 21 27 39 51
270 9 15 21 27 40 52
280 9 15 21 27 40 52
290 9 15 21 28 40 53
300 9 15 21 28 40 53
310 9 15 22 28 41 53

Association for Specialist Fire Protection Vol 2 Part 3: page 34 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
Table 8: Beams & Columns at Critical Steel Temperature of 650
o
C

Section Thickness (mm)
Factor Fire resistance period (mins)
A/V (m
-1
) 30 60 90 120 180 240
30 8 8 9 10 14 19
40 8 8 9 12 17 23
50 8 8 10 13 20 26
60 8 8 11 15 22 29
70 8 9 12 16 24 31
80 8 9 13 17 25 33
90 8 10 14 18 27 35
100 8 10 15 19 28 37
110 8 11 15 20 29 38
120 8 11 16 20 30 39
130 8 11 16 21 31 41
140 8 12 17 22 32 42
150 8 12 17 22 32 43
160 8 12 17 23 33 43
170 8 12 18 23 34 44
180 8 13 18 23 34 45
190 8 13 18 24 35 46
200 8 13 18 24 35 46
210 8 13 19 24 36 47
220 8 13 19 25 36 47
230 8 13 19 25 36 48
240 8 13 19 25 37 48
250 8 14 19 25 37 49
260 8 14 20 26 37 49
270 8 14 20 26 38 50
280 8 14 20 26 38 50
290 8 14 20 26 38 50
300 8 14 20 26 39 51
310 8 14 20 27 39 51

Association for Specialist Fire Protection Vol 2 Part 3: page 35 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2
Table 9: Beams & Columns at Critical Steel Temperature of 700
o
C

Section Thickness (mm)
Factor Fire resistance period (mins)
A/V (m
-1
) 30 60 90 120 180 240
30 8 8 8 8 12 16
40 8 8 8 10 15 20
50 8 8 9 12 17 23
60 8 8 10 13 19 26
70 8 8 11 14 21 28
80 8 8 12 15 23 30
90 8 8 12 16 24 32
100 8 9 13 17 25 33
110 8 9 13 18 26 35
120 8 9 14 18 27 36
130 8 10 14 19 28 37
140 8 10 15 19 29 38
150 8 10 15 20 29 39
160 8 10 15 20 30 40
170 8 11 16 21 31 41
180 8 11 16 21 31 41
190 8 11 16 21 32 42
200 8 11 16 22 32 43
210 8 11 17 22 33 43
220 8 12 17 22 33 44
230 8 12 17 23 34 44
240 8 12 17 23 34 45
250 8 12 17 23 34 45
260 8 12 18 23 35 46
270 8 12 18 23 35 46
280 8 12 18 24 35 47
290 8 12 18 24 35 47
300 8 12 18 24 36 47
310 8 12 18 24 36 48



This product is certified by a 3rd Party Certification body accredited to ISO Guide 65
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book
Association for Specialist Fire Protection Vol 2 Part 3: page 36 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE CP2

Association for Specialist Fire Protection Vol 2 Part 3: page 37 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
PAGE LEFT INTENTIONALLY BLANK
Association for Specialist Fire Protection Vol 2 Part 3: page 38 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE HS3
1. Product description
Lightweight aggregate cementitious mix
2. Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T: 01344 381 300
F: 01344 381 301 W: www.promat-spray.com
3. Availability
Supply and fix service by recognised applicators. Details from manufacturer
4. Protection technique
Profile, box or solid
5. Application technique
Factory prepared pre-mix, mixed with water on site and spray applied (can be trowel finished)
6. Steel preparation requirements
The steel must be degreased and have loose scale and rust removed. If the steel is primed reference
must be made to the manufacturer
7. Additional mechanical fixing
None for up to 58mm and 4 hours resistance for three or four sided applications. Mesh or fixing
equivalent may be needed for other cases. Mesh required for Box systems
8. Nominal density
750 kg/ m
3

9. Thickness range
8 to 100mm
10. Fire resistance range
(a) Up to 4 hours
(b) Hp/A: 26 - 330 m
-1
for profile protection
17 - 260m
-1
for box or solid protection
11. Constraints for fire resistance
(a) Minimum dry thickness 8mm
(b) Maximum unreinforced dry thickness 58mm
12. Appearance
Off white textured or smooth surface suitable for top coating if required
13. On site use
For interior and exterior applications
14. Durability
Resistant to weather, impact, vermin and mould growth
15. Performance in other BS fire tests
Non-combustible in accordance with BS476-4 so complies with Class 0 as defined in the Building
Regulations 1991
16. Other applications
(a) Fire protection of concrete
(c) General fire protection
Association for Specialist Fire Protection Vol 2 Part 3: page 39 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
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Edition revised 19 Feb 2013
CAFCO MANDOLITE HS3
Hp/A up to
Dry thickness in mm to provide fire resistance (mins) of
30 60 90 120 180 240
30 8 8 9 11 17 23
50 8 8 12 16 24 33
70 8 9 14 19 29 39
90 8 11 16 22 33 45
110 8 12 18 24 36 49
130 8 12 19 26 39 52
150 8 13 20 27 41 55
170 8 13 21 28 43 58
190 8 14 22 29 44

210 8 14 22 30 46
230 8 15 23 31 47
250 8 15 23 31 48
270 8 15 24 32 49
290 8 16 24 33 49
310 8 16 24 33 50
Linear interpolation is permissible between values of Hp/A
Critical Temperature 550C

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection Vol 2 Part 3: page 40 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
CAFCO MANDOLITE TG
1. Product description
Trowel grade lightweight aggregate cementitious mix
2. Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T: 01344 381 300
F: 01344 381 301 W: www.promat-spray.com
3. Availability
Supply and fix service by recognised applicators. Details from manufacturer.
4. Protection technique
Profile, box or solid
5. Application technique
Factory prepared pre-mix, mixed with water on site and applied by trowel
6. Steel preparation requirements
The steel must be degreased and have loose scale and rust removed. If the steel is primed reference
must be made to the manufacturer. No preparation is necessary for box protection
7. Additional mechanical fixing
Mesh may be required for specific applications. Mesh required for Box systems
8. Nominal density
675kg/ m
3

9. Thickness range
8 to 100mm
10. Fire resistance range
a) Up to 4 hours
b) Hp/A: 26 - 330m
-
for profile protection
17 - 260m
-
for box or solid protection
11. Constraints for fire resistance
a) Minimum dry thickness 8mm
b) Maximum unreinforced dry thickness 58mm
12. Appearance
Off white smooth surface suitable for top coating if required
13. On site use
For interior and exterior applications
14. Durability
Resistant to weather, impact, vermin and mould growth
15. Performance in other BS fire tests
Non-combustible in accordance with BS476, Part 4, so complies with Class 0 as defined in the Building
Regulations 1991.
16. Other applications
a) Hand repairs to Mandolite HS3
b) Fire protection of concrete
c) General fire protection of building structures
Association for Specialist Fire Protection Vol 2 Part 3: page 41 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
CAFCO MANDOLITE TG
Hp/A up to
Dry thickness in mm to provide fire resistance (mins) of
30 60 90 120 180 240
30 8 8 9 11 17 23
50 8 8 12 16 24 33
70 8 9 14 19 29 39
90 8 11 16 22 33 45
110 8 12 18 24 36 49
130 8 12 19 26 39 52
150 8 13 20 27 41 55
170 8 13 21 28 43 58
190 8 14 22 29 44

210 8 14 22 30 46
230 8 15 23 31 47
250 8 15 23 31 48
270 8 15 24 32 49
290 8 16 24 33 49
310 8 16 24 33 50
Linear interpolation is permissible between values of Hp/A
Critical Temperature 550C

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book







Association for Specialist Fire Protection Vol 2 Part 3: page 42 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
ISOLATEK TYPE CP2
1. Product Description
Vermiculite cement Spray Applied Fire Resistive Material (SFRM).
2. Manufacturer
Isolatek International (Europe) Ltd
Icon Business Centre, Lake View Drive, Sherwood Park, Nottingham NG15 0DT
Tel: 01623 726 242 www.isolatek.com
3. Protection Technique:
Profile to steel sections and soffits.
4. Application technique:
Factory prepared pre-mix, mixed with water on site and spray applied. No additional mechanical fixings
or reinforcement required for up to 73mm and 4 hours resistance for 3 or 4 sided applications. Mesh or
equivalent may be needed for other cases.
5. Steel preparation requirements:
The steel must be degreased and have loose scale and rust removed. If the steel is primed, reference
must be made to the manufacturer.
6. Nominal density:
360kg/m
3

7. Thickness range:
8 100mm
8. Fire Resistance range
a) Up to 4 hours
b) Hp/A: 26-315 m
-1
for profile protection
c) 17-260 m
-1
for profile protection
9. Constraints for Fire resistance:
a) Minimum dry thickness 8mm
b) Maximum unreinforced dry thickness 73mm
10. Presentation
Off-white textured surface. Surface finishes may be used.
11. Onsite use
For internal applications and only limited exterior exposure (during construction).
12. Durability
Resistant to frost, vermin and mould growth and limited attack by water.
13. Performance
Non-combustible in accordance with BS476-4, so complies with Class 0 requirements as defined in the
Building Regulations 1991.
14. Other applications
a) Fire protection to concrete
b) Fire protection to ductwork.
c) Fire protection to composite floors
d) General fire protection interior surfaces of external walls, cavity barriers etc.

Association for Specialist Fire Protection Vol 2 Part 3: page 43 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
ISOLATEK TYPE CP2
Columns and 4-side Exposed Beams
(550
o
C)

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection Vol 2 Part 3: page 44 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
ISOLATEK TYPE CP2
3-Side Exposed Beams
(620
o
C)

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book
Association for Specialist Fire Protection Vol 2 Part 3: page 45 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
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Edition revised 19 Feb 2013
ISOLATEK TYPE CP2








Association for Specialist Fire Protection Vol 2 Part 3: page 46 Fire protection for structural steel in buildings
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Edition revised 19 Feb 2013
ISOLATEK TYPE MII
1. Product Description
Vermiculite cement Spray Applied Fire Resistive Material (SFRM).
2. Manufacturer
Isolatek International (Europe) Ltd
Icon Business Centre, Lake View Drive, Sherwood Park, Nottingham NG15 0DT
Tel: 01623 726 242 www.isolatek.com
3. Protection Technique:
Profile, box or solid
4. Application technique:
Factory prepared pre-mix, mixed with water on site and spray applied (can be trowel finished). No
additional mechanical fixing required for up to 58mm and 4 hours resistance for 3 or 4 sided applications.
Mesh or fixing equivalent may be needed for other cases. Mesh required for Box systems.
5. Steel preparation requirements:
5teel must be de-greased. Loose mill scale and rust must be removed. If the steel is primed, refer to the
manufacturer.
6. Nominal density:
732kg/m
3
7. Thickness range:
8 58mm
8. Fire Resistance range
a) Up to 4 hours
b) Hp/A: 30-330 m
-1
Profile
9. Constraints for Fire resistance:
a) Minimum dry thickness 8mm
b) Maximum unreinforced dry thickness 58mm
10. Appearance
Light grey, textured or smooth surface suitable for top coating if required.
11. Onsite use
For both internal and external applications.
12. Durability
Resistant to weather, mould growth, vermin and impact.
13. Performance
Non-combustible in accordance with BS476-4, so complies with Class 0 requirements as defined in the
Building Regulations 1991.
14. Other applications
a) Fire protection to concrete.
b) Hydrocarbon fire protection.
c) Tunnel fire protection applications.

Association for Specialist Fire Protection Vol 2 Part 3: page 47 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
ISOLATEK TYPE MII
I-section beams and columns (4 sided exposure) critical temperature 550
o
C

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection Vol 2 Part 3: page 48 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
ISOLATEK TYPE MII
I-section beams (3 sided exposure) critical temperature 620
o
C
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection Vol 2 Part 3: page 49 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
PAGE LEFT INTENTIONALLY BLANK
Association for Specialist Fire Protection Vol 2 Part 3: page 50 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
ISOLATEK TYPE 300
1. Product Description
Vermiculite gypsum Spray Applied Fire Resistive Material (SFRM).
2. Manufacturer
Isolatek International (Europe) Ltd
Icon Business Centre, Lake View Drive, Sherwood Park Nottingham, NG15 0DT
Tel: 01623 726 242 www.isolatek.com
3. Protection Technique:
Profile to steel sections and soffits.
4. Application technique:
Factory prepared pre-mix, mixed with water on site and spray applied using a standard slurry pump.
5. Steel preparation requirements:
Steel must be de-greased. Loose mill scale and rust must be removed. Pre-treatment using a
primer/adhesive is necessary in most cases when applying Type 300 to steelwork with painted surfaces.
6. Nominal density:
240kg/m
3
(accelerated)
300kg/m
3
(without accelerator)
7. Thickness range:
7 70mm
8. Fire Resistance range
a) Up to 4 hours
b) Hp/A: 50-410 Profile
9. Constraints for Fire resistance:
a) Minimum dry thickness 7mm
b) Maximum unreinforced dry thickness 70mm
10. Presentation
Off-white sprayed finish.
11 Onsite use
Internal applications only
12. Durability
Resistant to frost, vermin and mould growth and limited attack by water.
13 Performance
Non-combustible in accordance with BS476-4, so complies with Class 0 requirements as defined in the
Building Regulations 1991. European Technical approval ETA-10/0316 approved for use on steel
(EN13381 Part 4), concrete (EN13381 part 3), reaction to fire classification A1 according to EN13501-1.
14. Other applications
a) Fire protection to concrete
b) Fire protection to composite floors
c) Acoustic correction
Association for Specialist Fire Protection Vol 2 Part 3: page 51 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
ISOLATEK TYPE 300
I-section beams and columns (1, 2, 3 & 4 sided exposure) critical temperature 550
o
C

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection Vol 2 Part 3: page 52 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
ISOLATEK TYPE 300
I-section beams and columns (3 sided exposure) critical temperature 550
o
C

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book
Association for Specialist Fire Protection Vol 2 Part 3: page 53 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
PAGE LEFT INTENTIONALLY BLANK
Association for Specialist Fire Protection Vol 2 Part 3: page 54 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
MONOKOTE MK66
1. Product description
Gypsum based mixture containing synthetic aggregate
2. Manufacturer
GRACE CONSTRUCTION PRODUCTS
Ajax Avenue Slough, Berkshire SL1 4BH
T: 01753 692929
F: 01753 691623 W: www.gcp-grace.com
3. Availability
Through manufacturers approved applicators
4. Protection technique
Profile to beams, columns and soffits
5. Surface preparation requirements
Remove mill scale and contaminates. For compatible primers refer to manufacturer.
7. Additional mechanical fixing
None required for I beams with depths up to 1000mm, and I columns with flange widths up to 500mm
8. Nominal density
Monokote MK-6S 315 kg/m
Monokote MK6-HY 260 kg/m
9. Thickness range
10 to 84mm
10. Fire resistance range
Up to and including 4 hours
11. Constraints for fire resistance
a) Minimum thickness - 10mm
b) Maximum thickness - 84mm
12. Appearance
Sprayed, textured, light grey, other colours available
13. On site use
For internal applications only
14. Durability
Resistant to vermin, mould growth and minor impact and abrasions
15. Performance in other BS tests
Non-combustible BS 476-6, Class 0 BS 476-7
16. Other applications
a) Thermal insulation
b) Acoustic control
Association for Specialist Fire Protection Vol 2 Part 3: page 55 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
MONOKOTE MK6

Critical Temperature 620C
Hp/A up
to
Dry thickness in mm to provide fire
resistance (mins) of
30 60 90 120 180 240
30 10 10 10 10 12 16
50 10 10 10 12 18 25
70 10 10 11 15 24 33
90 10 10 13 18 29 40
110 10 10 15 21 33 46
130 10 10 16 23 37 51
150 10 10 18 25 41 56
170 10 11 19 27 44 60
190 10 12 20 29 47 64
210 10 12 21 31 49 68
230 10 13 23 32 52 71
250 10 13 23 34 54 74
270 10 14 24 35 56 77
290 10 14 25 36 58 79
310 10 15 26 37 59 82
Linear interpolation is permissible between values of
Hp/A

Critical Temperature 550C
Hp/A up
to
Dry thickness in mm to provide fire
resistance (mins) of
30 60 90 120 180 240
30 10 10 15 15 20 25
50 10 10 15 15 21 28
70 10 10 15 17 27 37
90 10 10 15 20 32 44
110 10 11 17 23 37 51
130 10 11 19 26 41 56
150 10 12 20 29 45 62
170 10 13 22 31 49 66
190 10 14 23 33 52 71
210 10 14 24 34 55 75
230 10 15 26 36 57 78
250 10 16 27 38 59 81
270 10 16 28 39 62 84
290 10 17 28 40 64 n/a
310 10 17 29 41 66 n/a
Linear interpolation is permissible between values of
Hp/A


The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection Vol 2 Part 3: page 56 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
MONOKOTE Z106
1. Product description
Portland cement based mixture containing synthetic aggregate
2. Manufacturer
GRACE CONSTRUCTION PRODUCTS
Ajax Avenue Slough, Berkshire SL1 4BH
T: 01753 692929
F: 01753 691623 W: www.graceconstruction.com
3. Availability
Grace Construction Products
4. Protection technique
Profile to beams, columns and soffits
5. Application technique
Spray
6. Surface preparation
Remove mill scale and contaminates. For compatible primers refer to manufacturer
7. Additional mechanical fixing
None required
8. Nominal density
360 kg/m
3

9. Thickness range
10 to 80mm
10. Fire resistance range
Up to and including 4 hours
11. Constraints for fire resistance
a) Minimum thickness - 10mm
b) Maximum thickness - 65mm
12. Appearance
Sprayed, textured, light grey
13. On site use
For both internal and external applications
14. Durability
Resistant to vermin, mould growth and minor impact and abrasions
15. Performance in other BS fire tests
No data
16. Other applications
a) Thermal insulation
b) Acoustic control
Association for Specialist Fire Protection Vol 2 Part 3: page 57 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
MONOKOTE Z106

Critical Temperature 620C
Hp/A up
to
Dry thickness in mm to provide fire
resistance (mins) of
30 60 90 120 180 240
30 10 10 10 10 13 17
50 10 10 10 12 19 25
70 10 10 11 15 23 31
90 10 10 13 18 27 36
110 10 10 15 20 30 41
130 10 10 16 22 33 44
150 10 11 17 23 35 47
170 10 12 18 24 37 50
190 10 12 19 25 39 52
210 10 13 20 26 40 54
230 10 13 20 27 41 56
250 10 13 21 28 43 57
270 10 14 21 29 44 59
290 10 14 21 29 45 60
310 10 14 21 30 45 61
Linear interpolation is permissible between values of
Hp/A


Critical Temperature 550C
Hp/A up
to
Dry thickness in mm to provide fire
resistance (mins) of
30 60 90 120 180 240
30 10 10 10 12 17 22
50 10 10 12 16 20 31
70 10 10 15 17 24 38
90 10 12 17 22 33 43
110 10 13 19 24 36 47
130 10 14 20 26 38 50
150 10 15 21 27 40 53
170 10 15 22 29 42 55
190 10 16 23 30 43 57
210 10 16 23 30 45 59
230 10 17 24 31 46 60
250 10 17 24 32 47 62
270 10 17 25 32 48 63
290 10 18 25 33 48 64
310 10 18 26 33 49 65
Linear interpolation is permissible between values of
Hp/A

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book


Association for Specialist Fire Protection Vol 2 Part 3: page 58 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
MONOKOTE Z146
1. Product description
Portland cement based mixture containing synthetic aggregate
2. Manufacturer
GRACE CONSTRUCTION PRODUCTS
Ajax Avenue Slough, Berkshire SL1 4BH
T: 01753 692929
F: 01753 691623 W: www.graceconstruction.com
3. Availability
Grace Construction Products approved applicators
4. Protection technique
Profile and box
5. Application technique
Supply and installation by Team One approved contractors
6. Surface preparation
Remove mill scale and contaminates. For compatible primers refer to manufacturer
7. Additional mechanical fixing
None required for profile. Expanded metal lath for box
8. Nominal density
675 kg/m
3

9. Thickness range
6 to 46 mm
10. Fire resistance range
Up to and including 4 hours
11. Constraints for fire resistance
a) Minimum thickness - 6 mm
b) Maximum thickness - 46 mm
12. Appearance
Sprayed, textured, light grey
13. On site use
For both internal and external applications
14. Durability
Resistant to vermin, mould growth and minor impact and abrasions
15. Performance in other BS fire tests
No data
16. Other applications
None

Association for Specialist Fire Protection Vol 2 Part 3: page 59 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
MONOKOTE Z146
Critical Temperature 620C
Hp/A up to
Dry thickness in mm to provide fire resistance (mins) of
30 60 90 120 180 240
30 5 8 10 13 18 24
50 6 9 13 16 22 29
70 7 10 14 18 25 32
90 7 11 15 19 26 34
110 8 12 15 19 27 35
130 8 12 16 20 28 36
150 8 12 16 20 29 37
170 8 12 17 21 29 38
190 8 12 17 21 30 38
210 8 13 17 21 30 38
230 8 13 17 21 30 39
250 8 13 17 22 30 39
270 8 13 17 22 31 39
290 9 13 17 22 31 40
310 9 13 18 22 31 40
Linear interpolation is permissible between values of Hp/A

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book





Association for Specialist Fire Protection Vol 2 Part 3: page 60 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
STEELGUARD CM4703
1. Product description
Modified vermiculite cement for internal and external structural steelwork with decorative topseal range.
2. Manufacturer
PPG INDUSTRIES (UK) LIMITED
Micro House, Station Approach, Wood Street North, Alfreton, DE55 7JR
T: 01773 837300
F: 01773 837302 W: www.ppgmc.com
3. Availability
Details from manufacturer
4. Protection technique
Profile to beams, columns and soffits
5. Application technique
Factory prepared pre-packed, mixed with water on site and sprayed through either mechanical piston or
rotor stator type as detailed by manufacturer.
6. Steel preparation requirements
Abrasive blast to Sa 2 ISO 8501-1 and apply the specified PPG primer. Steelguard CM 4703 may be
applied directly to bare steel for internal dry C1 environments only. The surface must be dry and free of
dust, salts, grease and other contaminants immediately before coating. If the steel is already primed,
check compatibility with PPG. Compatible primers may require the
application of either a bonding coat or Steelguard CM 4706 prior to Steelguard CM 4703 being applied
please refer to PPG for guidance.
Steelguard CM 4703 has a pH value of 12 at application which could react with certain primers such as
Alkyd based. Steel coated with an alkyd or unknown primer must be treated with Steelguard CM 4706
emulsion primer sealer prior to the application of Steelguard CM 4703.
7. Additional mechanical fixing
In certain cases the Steelguard CM4703 must be combined with mesh reinforcement please refer to
manufacturers technical data sheet for more details.
8. Nominal dry density
725 to 775 kg/m
3

9. Thickness range
10 - 56mm
10. Fire resistance range
(a) Up to 4 hours
(b) Hp/A: 30 - 310 Profile
11. Constraints for fire resistance
(a) Minimum dry thickness 10mm
(b) Maximum unreinforced dry thickness 60mm
12. Appearance
Light grey textured finish. Surface decorative finishes may be used
13. On site use
Internal and external
14. Durability
Excellent weathering resistance up to C5M environments (ISO 12944) when correctly specified.
15. Performance in other BS and EN fire tests
Steelguard CM 4703 has been fully tested on structural steel beams and columns for up to 4 hours fire
resistance in accordance with British Standard 476 Part 21 1987. The product is rated non-combustible
to BS 476 Part 4 1984 and complies with the performance requirements of Class O as defined in the UK
building regulations. Steelguard CM 4703 has also been tested and assessed to several national fire test
standards. Please contact PPG for details.
16. Other applications
N/A
Association for Specialist Fire Protection Vol 2 Part 3: page 61 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
STEELGUARD CM4703
I BEAMS & COLUMNS

Critical Temperature 540C
S
e
c
t
i
o
n

F
a
c
t
o
r


A
/
V

m
-
1

Thickness in (mm) to provide fire resistance of
30
mins
60
mins
90
mins
120
mins
180
mins
240
mins
30 10 10 10 12 17 23
35 10 10 11 15 21 27
40 10 10 11 15 21 27
45 10 10 13 16 24 31
50 10 10 13 16 24 31
55 10 10 14 18 26 34
60 10 10 14 18 26 34
65 10 11 15 19 28 36
70 10 11 15 19 28 36
75 10 12 16 21 30 38
80 10 12 16 21 30 38
85 10 12 17 22 31 40
90 10 12 17 22 31 40
95 10 13 18 23 32 42
100 10 13 18 23 32 42
105 10 13 18 23 33 44
110 10 13 18 23 33 44
115 10 14 19 24 34 45
120 10 14 19 24 34 45
125 10 14 19 25 35 46
130 10 14 19 25 35 46
135 10 14 20 25 36 47
140 10 14 20 25 36 47
145 10 15 20 26 37 48
150 10 15 20 26 37 48
155 10 15 21 26 38 49
160 10 15 21 26 38 49
165 10 15 21 27 38 50
170 10 15 21 27 38 50
I BEAMS & COLUMNS

Critical Temperature 540C
S
e
c
t
i
o
n

F
a
c
t
o
r


A
/
V

m
-
1

Thickness in (mm) to provide fire resistance of
30
mins
60
mins
90
mins
120
mins
180
mins
240
mins
175 10 15 21 27 39 50
180 10 15 21 27 39 50
185 10 16 21 27 39 51
190 10 16 21 27 39 51
195 10 16 22 28 40 52
200 10 16 22 28 40 52
205 10 16 22 28 40 52
210 10 16 22 28 40 52
215 10 16 22 28 41 53
220 10 16 22 28 41 53
225 10 16 22 29 41 53
230 10 16 22 29 41 53
235 10 16 23 29 41 54
240 10 16 23 29 41 54
245 10 16 23 29 42 54
250 10 16 23 29 42 54
255 10 17 23 29 42 55
260 10 17 23 29 42 55
265 10 17 23 29 42 55
270 10 17 23 29 42 55
275 10 17 23 30 43 55
280 10 17 23 30 43 55
285 10 17 23 30 43 56
290 10 17 23 30 43 56
295 11 17 24 30 43 56
300 11 17 24 30 43 56
305 11 17 24 30 43 56
310 11 17 24 30 43 56

Association for Specialist Fire Protection Vol 2 Part 3: page 62 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
STEELGUARD CM4703
I BEAMS
S
e
c
t
i
o
n

F
a
c
t
o
r


A
/
V

m
-
1
Critical temperature 600C
Thickness in (mm) to provide fire resistance of
30
mins
60
mins
90
mins
120
mins
180
mins
240
mins
30 10 10 10 12 18 23
35 10 10 11 15 21 27
40 10 10 11 15 21 27
45 10 10 13 16 23 30
50 10 10 13 16 23 30
55 10 10 14 18 25 33
60 10 10 14 18 25 33
65 10 11 15 19 27 35
70 10 11 15 19 27 35
75 10 11 16 20 29 37
80 10 11 16 20 29 37
85 10 12 16 21 30 39
90 10 12 16 21 30 39
95 10 12 17 22 31 40
100 10 12 17 22 31 40
105 10 13 17 22 32 42
110 10 13 17 22 32 42
115 10 13 18 23 33 43
120 10 13 18 23 33 43
125 10 13 18 23 34 44
130 10 13 18 23 34 44
135 10 13 19 24 34 45
140 10 13 19 24 34 45
145 10 14 19 24 35 45
150 10 14 19 24 35 45
155 10 14 19 25 35 46
160 10 14 19 25 35 46
165 10 14 20 25 36 47
170 10 14 20 25 36 47
I BEAMS
S
e
c
t
i
o
n

F
a
c
t
o
r


A
/
V

m
-
1
Critical temperature 600C
Thickness in (mm) to provide fire resistance of
30
mins
60
mins
90
mins
120
mins
180
mins
240
mins
175 10 14 20 25 36 47
180 10 14 20 25 36 47
185 10 14 20 26 37 48
190 10 14 20 26 37 48
195 10 15 20 26 37 48
200 10 15 20 26 37 48
205 10 15 20 26 38 49
210 10 15 20 26 38 49
215 10 15 21 26 38 49
220 10 15 21 26 38 49
225 10 15 21 27 38 50
230 10 15 21 27 38 50
235 10 15 21 27 38 50
240 10 15 21 27 38 50
245 10 15 21 27 39 50
250 10 15 21 27 39 50
255 10 15 21 27 39 51
260 10 15 21 27 39 51
265 10 15 21 27 39 51
270 10 15 21 27 39 51
275 10 15 21 27 39 51
280 10 15 21 27 39 51
285 10 16 22 28 39 52
290 10 16 22 28 39 52
295 10 16 22 28 40 52
300 10 16 22 28 40 52
305 10 16 22 28 40 52
310 10 16 22 28 40 52

Note
1. Interpolation of loading requirements for A/V values between those stated above is acceptable. For A/V values outside this range
consult PPG.
2. The section factor A/V of a steel member is calculated by dividing the area of steel section exposed to fire (in square metres) by
its entire volume (in cubic metres)
3. Consult PPG for advice on A/V for both standard & non-standard steel section sizes.

The data provided complies with the principles of the ASFP/BCF/ICF industry Guidance and Sections 3 and 4 of this Yellow Book
Association for Specialist Fire Protection Vol 2 Part 3: page 63 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
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Edition revised 19 Feb 2013
PAGE LEFT INTENTIONALLY BLANK
Association for Specialist Fire Protection Vol 2 Part 3: page 64 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
STEELGUARD CM4704
1. Product description
Modified vermiculite cement for internal and external structural steelwork with decorative topseal range.
2. Manufacturer
PPG INDUSTRIES (UK) LIMITED
Micro House, Station Approach, Wood Street North, Alfreton, DE55 7JR
T: 01773 837300
F: 01773 837302 W: www.ppgmc.com
3. Availability
Details from manufacturer
4. Protection technique
Profile to beams, columns and soffits
5. Application technique
Factory prepared pre-packed, mixed with water on site and sprayed through either mechanical piston or
rotor stator type as detailed by manufacturer.
6. Steel preparation requirements
Abrasive blast to Sa 2 ISO 8501-1 and apply the specified PPG primer. Steelguard CM 4704 may be
applied directly to bare steel for internal dry C1 environments. The surface must be dry and free of dust,
salts, grease and other contaminants immediately before coating. If the steel is already primed, check
compatibility with PPG. Compatible primers may require the application of either a bonding coat or
Steelguard CM 4706 prior to Steelguard CM 4704 being applied please refer to PPG for guidance.
Steelguard CM 4704 has a pH value of 12 at application which could react with certain primers such as
Alkyd based. Steel coated with an alkyd or unknown primer must be treated with Steelguard CM 4706
emulsion primer sealer prior to the application of Steelguard CM 4704.
7. Additional mechanical fixing
In certain cases the Steelguard CM4703 must be combined with mesh reinforcement please refer to
manufacturers technical data sheet for more details.
8. Nominal dry density
350 to 400 kg/m
3

9. Thickness range
10 - 76mm
10. Fire resistance range
(a) Up to 4 hours
(b) Hp/A: 30 - 310 Profile
11. Constraints for fire resistance
(a) Minimum dry thickness 10mm
(b) Maximum unreinforced dry thickness 60mm
12. Appearance
Grey textured finish. Surface decorative finishes may be used
13. On site use
Internal (C1 or C2 as detailed in ISO 12944)
14. Durability
Robust coating for internal C1 & C2 environments when correctly specified
15. Performance in BS
Steelguard CM 4704 has been fully tested on structural steel beams and columns for up to 4 hours fire
resistance in accordance with British Standard 476 Part 21 1987. The product is rated non-combustible
to BS 476 Part 4 1984
and complies with the performance requirements of Class O as defined in the UK building regulations.
Steelguard CM 4704 has also been tested and assessed to several national fire test standards. Please
PPG for details.
16. Other applications
N/A
Association for Specialist Fire Protection Vol 2 Part 3: page 65 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
STEELGUARD CM4704

I BEAMS & COLUMNS
S
e
c
t
i
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n

F
a
c
t
o
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A
/
V

m
-
1

Critical Temperature of 540C
Thickness in (mm) to provide fire resistance of
30
mins
60
mins
90
mins
120
mins
180
mins
240
mins
30 10 10 11 11 16 22
35 10 10 11 14 20 27
40 10 10 11 14 20 27
45 10 10 13 16 24 31
50 10 10 13 16 24 31
55 10 10 14 18 27 36
60 10 10 14 18 27 36
65 10 11 16 20 30 39
70 10 11 16 20 30 39
75 10 12 17 22 32 43
80 10 12 17 22 32 43
85 10 13 18 24 35 45
90 10 13 18 24 35 45
95 10 13 19 25 37 48
100 10 13 19 25 37 48
105 10 14 20 26 38 51
110 10 14 20 26 38 51
115 10 15 21 27 40 53
120 10 15 21 27 40 53
125 10 15 22 28 42 55
130 10 15 22 28 42 55
135 10 16 22 28 43 57
140 10 16 22 28 43 57
145 10 16 23 30 44 59
150 10 16 23 30 44 59
155 10 17 24 31 46 60
160 10 17 24 31 46 60
165 10 17 24 32 47 62
170 10 17 24 32 47 62

I BEAMS & COLUMNS
S
e
c
t
i
o
n

F
a
c
t
o
r

A
/
V

m
-
1

Critical Temperature of 540C
Thickness in (mm) to provide fire resistance of
30
mins
60
mins
90
mins
120
mins
180
mins
240
mins
175 10 17 25 33 48 63
180 10 17 25 33 48 63
185 10 18 25 33 49 65
190 10 18 25 33 49 65
195 10 18 26 34 50 66
200 10 18 26 34 50 66
205 10 18 26 35 51 67
210 10 18 26 35 51 67
215 11 19 27 35 52 68
220 11 19 27 35 52 68
225 11 19 27 36 52 69
230 11 19 27 36 52 69
235 11 19 28 36 53 70
240 11 19 28 36 53 70
245 11 19 28 37 54 71
250 11 19 28 37 54 71
255 11 20 28 37 54 72
260 11 20 28 37 54 72
265 11 20 29 37 55 73
270 11 20 29 37 55 73
275 11 20 29 38 56 73
280 11 20 29 38 56 73
285 11 20 29 38 56 74
290 11 20 29 38 56 74
295 11 20 30 39 57 75
300 11 20 30 39 57 75
305 11 21 30 39 57 76
310 11 21 30 39 57 76

Association for Specialist Fire Protection Vol 2 Part 3: page 66 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
STEELGUARD CM4704

I BEAMS
S
e
c
t
i
o
n

F
a
c
t
o
r


A
/
V

m
-
1

Critical Temperature of 600C
Thickness in (mm) to provide fire resistance of
30
mins
60
mins
90
mins
120
mins
180
mins
240
mins
30 10 10 10 10 15 20
35 10 10 10 13 19 25
40 10 10 10 13 19 25
45 10 10 11 15 22 30
50 10 10 11 15 22 30
55 10 10 13 17 25 34
60 10 10 13 17 25 34
65 10 10 14 19 28 37
70 10 10 14 19 28 37
75 10 10 15 20 30 40
80 10 10 15 20 30 40
85 10 11 16 22 32 43
90 10 11 16 22 32 43
95 10 11 17 23 34 46
100 10 11 17 23 34 46
105 10 12 18 24 36 49
110 10 12 18 24 36 49
115 10 12 19 25 38 51
120 10 12 19 25 38 51
125 10 13 20 26 40 53
130 10 13 20 26 40 53
135 10 14 20 27 41 55
140 10 14 20 27 41 55
145 10 14 21 28 42 57
150 10 14 21 28 42 57
155 10 14 22 29 44 58
160 10 14 22 29 44 58
165 10 15 22 30 45 60
170 10 15 22 30 45 60

I BEAMS
S
e
c
t
i
o
n

F
a
c
t
o
r


A
/
V

m
-
1

Critical Temperature of 600C
Thickness in (mm) to provide fire resistance of
30
mins
60
mins
90
mins
120
mins
180
mins
240
mins
175 10 15 23 30 46 61
180 10 15 23 30 46 61
185 10 15 23 31 47 63
190 10 15 23 31 47 63
195 10 15 24 32 48 64
200 10 15 24 32 48 64
205 10 16 24 32 49 65
210 10 16 24 32 49 65
215 10 16 24 33 50 66
220 10 16 24 33 50 66
225 10 16 25 33 50 67
230 10 16 25 33 50 67
235 10 17 25 34 51 68
240 10 17 25 34 51 68
245 10 17 26 34 52 69
250 10 17 26 34 52 69
255 10 17 26 35 52 70
260 10 17 26 35 52 70
265 10 17 26 35 53 71
270 10 17 26 35 53 71
275 10 17 26 36 54 72
280 10 17 26 36 54 72
285 10 18 27 36 54 73
290 10 18 27 36 54 73
295 10 18 27 36 55 73
300 10 18 27 36 55 73
305 10 18 27 37 55 74
310 10 18 27 37 55 74

Note
1. Interpolation of loading requirements for A/V values between those stated above is acceptable. For A/V values
outside this range consult PPG.
2. The section factor A/V of a steel member is calculated by dividing the area of steel section exposed to fire (in square
metres) by its entire volume (in cubic metres)
3. Consult PPG for advice on A/V for both standard & non-standard steel section sizes.

The data provided complies with the principles of the ASFP/BCF/ICF industry Guidance and Sections 3 and 4 of this Yellow Book
Association for Specialist Fire Protection Vol 2 Part 3: page 67 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
PAGE LEFT INTENTIONALLY BLANK
Association for Specialist Fire Protection Vol 2 Part 3: page 68 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
VERMIPLASTER BD
1. Product description
Fire Protection Mortar manufactured from calcium sulphate

2. Manufacturer
Proteccin Pasiva, Plg. Industrial Ctra. de la Isla, c/Aljibe, 19, 41703 Dos Hermanas (Sevilla), Espana.
Distributed in the UK and Ireland by FPCL Group, 1-3 Highway Point, Torrington Avenue, Coventry,
CV4 9AQ
3. Availability
Stock Item

4. Protection technique
Profile to beams and columns

5. Application technique
Spray and trowel.

6. Steel preparation requirements
Clean steel of grease and rust. To improve its adherence, Vermicol can be used. Vermicol is an acrylic
copolymer emulsion used to improve the adherence of VERMIPLASTER BD to the substrate. It is diluted
in the mixing water during the application of the mortars through the spray system.

7. Additional mechanical fixing
None within the scope of the tables

8. Nominal dry density
350Kg/m
3


9. Thickness range
5 - 24mm

10. Fire resistance range
Vermiplaster BD mortar to achieve up to 2 hours fire protection

11. Constraints for fire resistance
(a) Minimum dry thickness 5mm
(b) Maximum unreinforced dry thickness 24mm

12. Appearance
White rough or smooth finish

13. On site use
Yes

14. Durability
For internal / semi external conditions only (with topseal)

15. Performance in other BS fire tests
No data.

16. Other applications
Concrete and the underside of Rib decking
Association for Specialist Fire Protection Vol 2 Part 3: page 69 Fire protection for structural steel in buildings
www.asfp.org.uk SPRAYED NON REACTIVE COATINGS 4
th
Edition revised 19 Feb 2013
VERMIPLASTER BD
Universal Beams Universal Columns - 4 sided exposure
3 sided exposure (supporting slab) Universal Beams - 4 sided exposure (without slab)
Critical temperature of 620 Degrees C Critical temperature of 550 degrees C
Hp/A Profiled protection thickness [mm] Hp/A Profiled protection thickness [mm]
m
-1
30 min 60 min 90 min 120 min m
-1
30 min 60 min 90 min 120 min
40 5.00 5.00 7.30 10.40 40 5.00 5.20 8.70 12.30
50 5.00 5.00 7.30 10.40 50 5.00 5.20 8.70 12.30
60 5.00 5.00 7.30 10.40 60 5.00 5.20 8.70 12.30
70 5.00 5.00 7.30 10.40 70 5.00 5.20 8.70 12.30
80 5.00 5.00 8.10 11.60 80 5.00 5.80 9.60 13.70
90 5.00 5.30 8.90 12.70 90 5.00 6.40 10.60 15.00
100 5.00 5.70 9.60 13.80 100 5.00 6.90 11.40 16.20
110 5.00 6.20 10.30 14.70 110 5.00 7.40 12.20 17.30
120 5.00 6.50 10.90 15.60 120 5.00 7.80 12.90 18.30
130 5.00 6.90 11.50 16.40 130 5.00 8.30 13.60 19.30
140 5.00 7.20 12.10 17.20 140 5.00 8.60 14.20 20.10
150 5.00 7.60 12.50 17.90 150 5.00 9.00 14.80 20.90
160 5.00 7.80 13.00 18.50 160 5.00 9.30 15.30 21.60
170 5.00 8.00 13.40 19.00 170 5.00 9.60 15.70 22.20
180 5.00 8.20 13.70 19.50 180 5.00 9.80 16.10 22.70
190 5.00 8.40 14.00 19.90 190 5.00 10.00 16.40 23.20
200 5.00 8.60 14.50 20.30 200 5.00 10.10 16.70 23.50
210 5.00 8.70 14.60 20.50 210 5.00 10.30 16.90 23.80
220 5.00 8.80 14.70 20.70 220 5.00 10.40 17.10 24.00
230 5.00 8.90 14.80 20.90 230 5.00 10.50 17.20 24.10
240 5.00 8.90 14.80 21.00 240 5.00 10.50 17.20 24.10
250 5.00 8.90 14.80 21.00 250 5.00 10.50 17.20 24.10
260 5.00 8.90 14.80 21.00 260 5.00 10.50 17.20 24.10
270 5.00 8.90 14.80 21.00 270 5.00 10.50 17.20 24.10
280 5.00 8.90 14.80 21.00 280 5.00 10.50 17.20 24.10
290 5.00 8.90 14.80 21.00 290 5.00 10.50 17.20 24.10
300 5.00 8.90 14.80 21.00 300 5.00 10.50 17.20 24.10
310 5.00 8.90 14.80 21.00 310 5.00 10.50 17.20 24.10
320 320
Linear interpolation is permissible between values of
Hp/A

Linear interpolation is permissible between values of
Hp/A

This product is certified by a 3rd Party Certification body accredited to ISO Guide 65
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

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