Tinned Copper Braids or Copper Laminated Conductor

TINNED COPPER BRAIDS AND
COPPER LAMINATED FLEXIBLE CONNECTOR

Page 2 of 10
We are the Manufacturer for Copper Bonded Ground Rod and Contract Manufacturing Company for
other products made from Brass, Copper, Gunmetal, Bronze, Cast Iron, Malleable Iron which can be
developed, manufactured and supplied exactly as per customer specifications.
AMIABLE IMPEX is a Joint Venture of our associate manufacturers to professionally distribute the entire
range of Electrical Fittings and Accessories all over the world. We are one of the leading exporters of a
wide range of:
1. Ground Rod / Earth Rod
2. Brass Cable Glands & Glands Accessories
3. Earthing & Electrical Protection
4. Cable Lugs & Terminals
5. Conduit Accessories
6. Cable Trays & struts
7. Copper Braid and all other Copper Products
8. Bimetallic lugs
9. Exothermic Weld Powder and Accessories
10. Flexible Conduit & EMT
The list of products is exhaustive and being a dynamic group we are always keen on
adding new products to our range. As one of India's most valuable and respected corporations,
AMIABLE IMPEX have earned good reputation amongst our international customers with its
Quality Assurance, On time delivery and High Customer Satisfaction.
To ensure consistent product quality, we work within a quality assurance systemthat is approved with
ISO 9001 - 2008 certification. Strict quality checks are carried out at different stages of manufacturing and
only that material which passes stringent norms finds its way in the market around the Globe.
Our customer bases are distributors, wholesalers, electrical contractors and installers, maintenance
people, government bodies, equipment manufacturers etc...
We at Amiable Impex will continue to dedicate ourselves and our
innovative skills for the good of our clients in their search for perfection.
AMIABLE IMPEX. Email info@tinnedcopperbraid.com Tel. +91-9594899995 URL www.tinnedcopperbraid.com
Page 3 of 10
S. no. INDEX Page no.
1) Flat Copper Braid
04
2) Round Copper Braids
04
3) Flexible Earth Straps / Copper Earthing Straps
04
4) Flexible Stranded rope / Round Stranded ropes
04
5) Bare Copper Tape / Copper Earth Tape
04
6) Pvc Copper Tape / Pvc Sleeve Copper Tape
05
7) Bare Aluminium Tape / Aluminium Earth Tape
05
8) Copper Bus Bar / Tinned Copper Bus Bars
05
9)
Solid Copper Rod
05
10) Bare Stranded Copper Conductors
05
11) PVC Stranded Copper Conductors
06
12) Flexible Braid Bond
06
13) Flexible Copper Braids
06
14) Copper Laminated Flexible Connectors
07
15) Copper Laminated Flexible Shunts
07
16) Copper Laminated Flexible Jumpers
07
Page 4 of 10
Conductor
Size mm
Product Code
12.5 x 1.5 E12-BCT -1215
12.5 x 3 E12-BCT -1253
20 x 1.5 E12-BCT -2015
20 x 3 E12-BCT -203
25 x 1.5 E12-BCT -2515
25 x 3 E12-BCT -253
25 x 4 E12-BCT -254
25 x 6 E12-BCT -256
30 x 3 E12-BCT -303
Conductor
Size mm
Product Code
30 x 6 E12-BCT -306
38 x 3 E12-BCT -383
38 x 5 E12-BCT -385
38 x 6 E12-BCT -386
40 x 4 E12-BCT -404
40 x 6 E12-BCT -406
50 x 3 E12-BCT -503
50 x 4 E12-BCT -504
50 x 6 E12-BCT -506
Conductor
Size mm
Product Code
12.5 x 1.5 E12-PCT -1215
25 x 3 E12-PCT -253
25 x 6 E12-PCT -256
38 x 6 E12-PCT -386
50 x 6 E12-PCT -506
Flat Braids
Highly Cu flexible pressed, Bare, Tin &Silver Coated.
Flat Braid is mainly used for Earthing Connection &
terminals etc.
Range 4 sq.mm and above
Wire Diameter 0.05mm (47swg) to 0.3mm(30swg)
Material Electrolytic Copper
Finish Bare Copper / Tinned / Silver
Flexible Connectors/Flexible Earth Straps
Wire Diameter 0.05mm (47swg) to 0.3mm(30swg)
Round Braids
Highly Cu flexible bare, tin &silver coated.
Round braids are used for carbon brushes,
relays, gaskets, telecom, automobiles , earthing etc.
Wire Diameter 0.51 to 3mm
Flexible Stranded Ropes
Wire Diameter 0.51 to 3mm
CONDUCTORS
Bare Copper Tape
Material - High conductivity Copper Tape to BS EN
13601 (Formerly BS 1432)
*Add suffix "T" to the product code for "Tinned Copper Tape".
Page 5 of 10
Conductor Size
mm
Product Code
12.5 x 1.5 E12-BAT -1215
25 x 3 E12-BAT -253
25 x 6 E12-BAT -256
38 x 6 E12-BAT -386
50 x 6 E12-BAT -506
Conductor
Size mm
Product
Code
12 x 3 E12-CBB -123
20 x 3 E12-CBB -203
20 x 5 E12-CBB -205
25 x 3 E12-CBB -253
25 x 4 E12-CBB -254
25 x 5 E12-CBB -255
25 x 6 E12-CBB -256
30 x 5 E12-CBB -305
31 x 25 E12-CBB -3125
38 x 3 E12-CBB -383
38 x 4 E12-CBB -384
38 x 6 E12-CBB -386
40 x 3 E12-CBB -403
40 x 5 E12-CBB -405
40 x 6 E12-CBB -406
40 x 10 E12-CBB -4010
50 x 5 E12-CBB -505
Conductor
Size mm
Product
Code
50 x 6 E12-CBB -506
50 x 10 E12-CBB -5010
50 x 12 E12-CBB -5012
60 x 5 E12-CBB -605
60 x 8 E12-CBB -608
60 x 10 E12-CBB -6010
75 x 6 E12-CBB -756
75 x 10 E12-CBB -7510
75 x 12 E12-CBB -7512
80 x 5 E12-CBB -805
80 x 6 E12-CBB -806
80 x 10 E12-CBB -8010
80 x 12 E12-CBB -8012
100 x 5 E12-CBB -1005
100 x 6 E12-CBB -1006
100 x 10 E12-CBB -1010
100 x 20 E12-CBB -1020
Conductor
Dia. (D)
mm
Cross Section
Area MM2
Product
Code
Bare Copper 8 50.27 E12-SOCC -8C
Bare Aluminum
8 50.27 E12-SOCC -8A
PVC Copper 8 50.27 E12-SOCC -8CC
PVC Aluminum
8 50.27 E12-SOCC -8AA
Size
mm2
Stranding No
/ mm
Product Code
6 7 / 1.04 E12-SCC -6
16 7 / 1.70 E12-SCC -16
25 7 / 2.14 E12-SCC -25
35 7 / 2.52 E12-SCC -35
50 19 / 1.78 E12-SCC -50
70 19 / 2.14 E12-SCC -70
95 19 / 2.52 E12-SCC -95
120 37 / 2.03 E12-SCC -120
150 37 / 2.25 E12-SCC -150
185 37 / 2.52 E12-SCC -185 Size
mm2
Stranding No
/ mm
Product Code
16 7/1.7 E12-PCC -16
25 7/2.14 E12-PCC -25
35 7/2.52 E12-PCC -35
50 19/1.78 E12-PCC -50
70 19/2.14 E12-PCC -70
95 19/2.52 E12-PCC -95
PVC Covered Copper Tape
Bare Aluminum Tape
Material - Aluminum
Copper Bus Bar
Hard Drawn / Soft Drawn / Half Hard)
Material High Conductivity Copper Bar
* Lengths as per clients request.
* Tinned Copper Bus Bar also available.
* Add suffix T to the product code for Tinned
Copper Bus Bar
Bare Solid Circular Conductor
Bare Stranded Copper Conductors
Soft Drawn Cu Conductor to BS EN - 60228
Page 6 of 10
Size
mm
Cross
Section
Area
Hole Size
mm
Hole
Centre
mm
Product
Code
25 x 3.5 35 mm2 12 200 E12-FBB -252
25 x 3.5 35 mm2 12 300 E12-FBB -253
25 x 3.5 35 mm2 12 400 E12-FBB -254
Overall Nominal
Equivalent Size
mm
Size mm2 Product Code
12 x 1.5 8.4 E12-FCB -1215
12 x 3 16.8 E12-FCB -123
15 x 1.4 8.75 E12-FCB -1514
19 x 1.5 12.1 E12-FCB -1915
19 x 3.0 22.4 E12-FCB -1930
25 x 1.5 19.6 E12-FCB -2515
25 x 3.5 34.7 E12-FCB -2535
25 x 6 73 E12-FCB -256
32 x 1.5 36.5 E12-FCB -3215
32 x 3 42.1 E12-FCB -323
32 x 6 81.4 E12-FCB -326
38 x 3 53.3 E12-FCB -383
38 x 6 80 E12-FCB -386
50 x 3 70.2 E12-FCB -503
50 x 6 109.5 E12-FCB -506
50 x 12 280 E12-FCB -5012
75 x 6 140.4 E12-FCB -756
PVC Covered Stranded Copper Conductors
PVC Covered Soft Drawn Cu Conductor to BS - 6004
Flexible Braid Bond
Material - Copper
Copper Flexible Braids are used for bonding gates, doors,
fences etc.
Flexible Copper Braid
High Conductivity Copper Wire
Suitable for earth bonding. Also supplied as standard
drilled & pre-cut bonds. Customer specific sizes & types
of braid can be manufactured on order.
* Tinned Copper Flexible Braid also available
* Add suffix T to the Product Code for Tinned Copper
Flexible Braid
Page 7 of 10
Copper laminated flexible Connectors
Laminated Copper Flexibles
We offer the finest quality Laminated Copper Flexible Connectors that are manufactured by stacking several foils of
electrolytic copper and then applying high current under high pressure. These types of flexible connectors are
commonly used as the flexible expansion joints for connecting the bus bars in different applications.
Features:
Endurable and Long Lasting
Available in different sizes
Easy to use
Industry Use:
Switchgear industries
Power plants
Cathodic Protection
Bus Ducts
Transformer
V.C.B.
Resistance welding engineering
Electric Locomotives
Galvano Engineering
Furnaces
These Laminated Copper Flexible Connections are produced from high conductivity electrolytic grade copper
foils/sheets. We follow various methods to produce these flexible jumpers.
The method used is described below:
Press Welding
In Press welding, individual Copper strips are fused (one homogeneous mass) together by applying direct current
and pressure without the use of any foreign material. It results in producing a solid palm with properties of a plain
bus bar of the same cross section. This method assures minimum resistance thus increasing the product life &
reduction in downtime. Welding provides the best mechanical & electrical properties at high temperatures. These are
available in all sizes covering the desired cross section area. Slotted holes can be provided up on request.
Copper laminated flexible Connectors consist of several stacked strips with riveted or welded contact areas.
They have a constant cross-section over the whole length. Bus bars and laminated connectors with the same cross-
section can be loaded with the same current. A part of laminated connectors are utilized as flexible expansion
connectors in order to connect bus bars of switch gears, transformers, generators, etc. Thanks to their elasticity,
thermal expansion of bus bars is being compensated.
Most of the parts are being used as expansion connectors to prevent damages by vibration caused by switch gear
operations. Another part is utilised as flexible components inside parts of machines (Like welding machines or switch
gears). These kind of connectors have to realise movement inside machines and switch gears. To manufacture
suitable connectors for the variable applications we have different methods of production.
Page 8 of 10
Copper laminated flexible Jumpers
Copper laminated flexible jumpers are manufactured by stacking several foils of electrolytic copper and then
applying high current under high pressure. This is a special metal diffusion whereby the metal itself melts and forms
homogenous bonds thus giving a very negligible, almost nil, mill volt drop across the connector, thereby reducing
the temperature rise and increasing the current carrying capacity of the jumper. In this process, no filler metal is
used to join two layers together. They have a constant cross section over whole length. The current carrying
capacity of solid bus bar and copper laminated jumper manufactured by this process is the same. Therefore
Laminated Copper flexible Jumper jumpers are a substitute for solid bus bar.
Copper flexible jumpers are manufactured in all possible shapes & sizes as per customers requirements.
Some of various shapes are shown in the images.
Copper laminated flexible jumpers are manufactured by laminating high conductivity, electrolytic grade copper
foils. These laminated foils are then sweated or pressure welded / fused as per customers requirements. Such
copper jumpers carry the same current as that of Bus bars as they have a constant cross section over the whole
length giving a nil mili volt drop. So these jumpers are a best substitute for solid bus bars..
Our Copper flexible jumpers are widely used in following Industries: Transformers switchgears, power plants,
Electric locomotives, furnaces, chemical plants, electricity boards & all current carrying equipment manufacturing
Industries.
It is also possible to drill, saw, braze, mill & weld the contact areas without any problem. These types of flexible
connectors are used as flexible expansion joints in order to connect bus bars in Switchgear industries,
Power plants,
Caustic Soda,
Chlorine plant using mercury Cell,
Modular Cell,
Membrane Cell,
Diaphragm Cell,
Hydrochloride Cell,
Manganese Dioxide Cell and Cathodes Protection,
Bus Ducts, Transformer, V.C.B.,
Resistance welding engineering,
In Electric Locomotives, Furnaces etc..
It is used as expansion connectors to prevent damages by other parts of machines or switchgears and to take
care of thermal and dynamic stresses caused by short circuit current in the system. These jumpers have to realize
movements inside machines and switchgear. Flexible Copper Laminate jumper is individually designed and
manufactured keeping in view the users requirement and application. We also offer jumpers with contact area
electro tinned, silver or gold plated to give perfect contact.
If want to order Please mention:
Outside length (O.L), Width required (W), Thickness (less clip) (T), Hole Diameter, Type (letter shape), Hole pattern
& dimensions
Page 9 of 10
Copper laminated flexible Shunts
FLEXIBLE LAMINATED SHUNTS are custom designed to customer
requirements and specifications and are available in any hole pattern
or size. The secondary conductor strips are of High Conductivity
Copper. Terminal ends can either be deep riveted or solder dipped
to allow a more positive current transfer area for improved efficiency.
Copper laminated flexible shunts are manufactured by stacking several
foils of Electrolytic Copper (0.035 to 0.3 mm thick) and then forging
it by applying high current under high pressure. This is a special metal
diffusion process whereby the metal itself melts and forms homogenous
bond thus giving a very negligible, almost nil milivolt drop across the
connector, thereby reducing the temperature rise & increasing the current carrying capacity of the jumper. In this
process, no filler metal is used to join layers together. They have a constant cross section over whole length. The
current carrying capacity of solid bus bar and Copper laminated jumper manufactured by this process is same.
Therefore these jumpers are a substitute of solid bus bar. It is also possible to drill, saw or mill the contact areas
without any problem.
These type of flexible connectors are used as flexible expansion joints in order to connect bus bars in Switchgear
Industries, Power Plants, Caustic Soda & Chlorine Plant using Mercury Cell, Modular Cell, Membrane Cell, Diaphragm
Cell, Hydrochloride Cell, Manganese Dioxide Cell and Cathodic Protection, Bus Ducts, Transformer, V.C.B.,
Resistance welding equipments, Electric Locomotives, Furnaces etc. to prevent damages by other parts of machines
or switchgear. These kinds of jumpers have to realize movements inside machines and switchgear. These jumpers
are individually designed and manufactured keeping in view, the user requirements and application. We also offer
jumpers with contact area electro - tinned, Silver plated or Gold plated to give perfect contact.
If want to order Please mention:
Outside length (O.L), Width required (W), Thickness (less clip) (T), Hole Diameter, Type (letter shape), Hole pattern
& dimensions
AMIABLE IMPEX. Email info@amiableimpex.com Tel. +91-9594899995 URL www.amiableimpex.com
Page 10 of 10
AMIABLE IMPEX
MAULIK SHAH
E-mail: maulik@amiableimpex.com
Mob :+ 91- 9594899995
UJJWAL SHAH
Phone: +91- 9820733979
Email: ujjwal@amiableimpex.com
Workshop - AMIABLE IMPEX
Plot No.495, Rohitvas,
Motapondha, Vapi-396191
Gujarat,india.
Regd. Office - AMIABLE IMPEX.
501 - 101/A, Surya Darshan, Pai
Nagar,Borivali(W), Mumbai 400092.
India.Phone: 022-28933996 /
022-28957101Fax: 022-28957102
Website: www.tinnedcopperbraid.com

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